OPTIFLUX 4000 Handbook
Electromagnetic flow sensor
The documentation is only complete when used in combination with the relevant documentation for the converter.
© KROHNE 01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en
: IMPRINT ::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2011 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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CONTENTS |
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OPTIFLUX 4000 |
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Safety instructions |
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1.1 |
Intended use ..................................................................................................................... |
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1.2 |
Safety instructions from the manufacturer ..................................................................... |
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1.2.1 Copyright and data protection ................................................................................................ |
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1.2.2 Disclaimer ............................................................................................................................... |
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1.2.3 Product liability and warranty ................................................................................................ |
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1.2.4 Information concerning the documentation........................................................................... |
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1.2.5 Warnings and symbols used................................................................................................... |
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1.3 |
Safety instructions for the operator................................................................................. |
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2 Device description |
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2.1 |
Scope of delivery............................................................................................................... |
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2.2 |
Nameplates ...................................................................................................................... |
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Installation |
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3.1 |
Notes on installation ........................................................................................................ |
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3.2 |
Storage ............................................................................................................................. |
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3.3 |
Transport .......................................................................................................................... |
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3.4 |
Installation conditions .................................................................................................... |
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3.4.1 Inlet and outlet ...................................................................................................................... |
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3.4.2 Mounting position.................................................................................................................. |
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3.4.3 Flange deviation .................................................................................................................... |
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3.4.4 T-section ............................................................................................................................... |
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3.4.5 Vibration ................................................................................................................................ |
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3.4.6 Magnetic field........................................................................................................................ |
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3.4.7 Bends .................................................................................................................................... |
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3.4.8 Open discharge ..................................................................................................................... |
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3.4.9 Control valve ......................................................................................................................... |
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3.4.10 Air venting ........................................................................................................................... |
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3.4.11 Pump ................................................................................................................................... |
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3.4.12 Temperatures ..................................................................................................................... |
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3.5 |
Mounting ......................................................................................................................... |
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3.5.1 Torques and pressures......................................................................................................... |
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4 Electrical connections |
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4.1 |
Safety instructions.......................................................................................................... |
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4.2 |
Grounding ....................................................................................................................... |
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4.3 |
Virtual reference for IFC 300 (C, W and F version) ........................................................ |
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4.4 |
Connection diagrams ..................................................................................................... |
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5 Service |
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5.1 |
Spare parts availability................................................................................................... |
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5.2 |
Availability of services .................................................................................................... |
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5.3 |
Returning the device to the manufacturer..................................................................... |
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01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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CONTENTS |
OPTIFLUX 4000 |
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5.3.1 General information.............................................................................................................. |
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5.3.2 Form (for copying) to accompany a returned device............................................................ |
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5.4 |
Disposal .......................................................................................................................... |
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6 Technical data |
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6.1 |
Measuring principle........................................................................................................ |
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6.2 |
Technical data................................................................................................................. |
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6.3 |
Vacuum load ................................................................................................................... |
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6.4 |
Dimensions and weights ................................................................................................ |
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01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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SAFETY INSTRUCTIONS 1 |
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OPTIFLUX 4000 |
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1.1 Intended use
The measurement of volumetric flowrate of electrically conductive fluids. Basic measurement is the flow velocity upon which all other measurements are based.
1.2 Safety instructions from the manufacturer
1.2.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.
1.2.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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1 SAFETY INSTRUCTIONS |
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OPTIFLUX 4000 |
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1.2.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.
1.2.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.
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01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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SAFETY INSTRUCTIONS 1 |
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OPTIFLUX 4000 |
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1.2.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
iRESULT
This symbol refers to all important consequences of the previous actions.
1.3Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
www.krohne.com |
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2 DEVICE DESCRIPTION
2.1 Scope of delivery
OPTIFLUX 4000 
INFORMATION!
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
Check the packing list to check if you received completely all that you ordered.
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1Remote version
2Compact version with IFC 300 signal converter
3Compact version with IFC 100 (0°) signal converter
4Compact version with IFC 100 (45°) signal converter
5Compact version with IFC 040 signal converter
Figure 2-1: Scope of delivery
1Ordered flowmeter
2Product documentation
3Factory calibration report
4CD-ROM with product documentation
5Grounding rings (optionally)
6Cable (remote versions only)
2.2Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
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01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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INSTALLATION 3 |
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OPTIFLUX 4000 |
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3.1 Notes on installation
INFORMATION!
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
Check the packing list to check if you received completely all that you ordered.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
3.2Storage
•Store the device in a dry and dust-free location.
•Avoid lasting direct exposure to the sun.
•Store the device in its original packing.
3.3Transport
Figure 3-1: Transport
01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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3 INSTALLATION |
OPTIFLUX 4000 |
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3.4 Installation conditions
3.4.1 Inlet and outlet
Figure 3-2: Recommended inlet and outlet sections
1≥ 5 DN
2≥ 2 DN
3.4.2Mounting position
Figure 3-3: Mounting position
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01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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INSTALLATION 3 |
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OPTIFLUX 4000 |
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3.4.3 Flange deviation
CAUTION!
Max. permissible deviation of pipe flange faces:
Lmax - Lmin ≤ 0.5 mm / 0.02"
Figure 3-4: Flange deviation |
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Lmax |
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Lmin |
3.4.4 T-section |
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Figure 3-5: Distance after T-sections
1≥ 10 DN
3.4.5Vibration
Figure 3-6: Avoid vibrations
01/2011 - 4000818502 - HB OPTIFLUX 4000 R02 en |
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