JLG 460SJ Parts Manual

Illustrated Parts Manual

Models

400S

460SJ

Prior to

SN 0300096000

P/N

3120896

November 27, 2013

REVISION LOG

March 15, 2000 - Original Issue Of Manual (Edited to B/M 0010561 Revision 1)

July 1, 2000 - Revised Manual (Revised to B/M 0010561 Revision 2)

January 31, 2001 - Revised Manual (Revised to B/M 0010561 Revision 11)

October 16, 2001 - Revised (Manual edited to 0010561 Revision 23)

(Manual edited to 0010579 Revision 7 With ADE System)

September 30, 2002 - Revised (Manual edited to 0010579 Revision 23 With ADE System)

June 30, 2003 - Revised (Manual edited to 0010579 Revision 33 With ADE System)

September 15, 2003 - Revised (Manual edited to 0010579 Revision 43 With ADE System)

February 6, 2004 - Revised (Manual edited to 0010579 Revision 43 With ADE System)

August 1, 2004 - Revised (Manual edited to 0010579 Revision 51 With ADE System)

December 15, 2004 - Revised (Manual edited to 0010579 Revision 52 With ADE System)

April 30, 2005 - Revised (Manual edited to 0010579 Revision 58 With ADE System)

October 13, 2005 - Revised (Manual edited to 0010579 Revision 64 With ADE System)

April 30, 2006 - Revised (Manual edited to 0010579 Revision 67 With ADE System)

September 12, 2006 - Revised

January 3, 2007 - Revised

April 2, 2007 - Revised

August 31, 2007 - Revised

January 11, 2008 - Revised

July 15, 2008 - Revised

March 1, 2009 - Revised

October 2, 2009 - Revised

July 21, 2010 - Revised

January 27, 2011 - Revised

May 16, 2011 - Revised

August 12, 2011 - Revised

December 8, 2011 - Revised

March 30, 2012 - Revised

July 19, 2012 - Revised

October 19, 2012 - Revised

February 28, 2013 - Revised

May 13, 2013 - Revised

August 21, 2013 - Revised

November 27, 2013 - Revised

3120896 400S 460SJ A

ADE SYSTEM IDENTIFICATION

Most 400S and 460SJ machines from SN 64404 incorporate the ADE System, but no clean SN break exist. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform control box.

REVISION LOG

B 400S 460SJ 3120896

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE . . . . . . . 1-2

1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE . . . . . . . . . . . 1-8

1-3 AXLE & STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1-5 DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633) . . . . . . . . . . . 1-22

1-6 DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633) . . . . . . . . . . 1-26

1-7 DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO

SN 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1-8 DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) . . . . . 1-34

1-9 DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT

ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

1-10 FRAME VALVES AND SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1-11 SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46

1-12 TOW PACKAGE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 VALVES AND TILT INDICATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-4 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-5 SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-6 SWING HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-7 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-8 CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2-9 GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . 2-28

2-10 DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682) . . . . . . . . . . . . . . . . . 2-32

2-11 DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) . . . . . . . . . 2-38

2-12 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . 2-46

2-13 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

2-14 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

2-15 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

2-16 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

2-17 GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . 2-64

2-18 GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . 2-68

2-19 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-72

2-20 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 BOOM ASSEMBLY - 400S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 BOOM ASSEMBLY - 460SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-4 ROTATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM INSTALLATION - SIDE ENTRY PLATFORM . . . . . . . . . . . . . . . . . . . . . 4-8

4-3 SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL) . . . . . . . 4-12

4-4 SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) . . . . . . . . . 4-14

4-5 PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . . . . 4-16

3120896 400S 460SJ i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

4-6 PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . . . .4-22

4-7 CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM). . . . . . .4-28

4-8 CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) . . . . . . . . . .4-30

4-9 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM) . . . . .4-34

4-10 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) . . . . . . . . .4-36

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5-2 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .5-4

5-3 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE

REPLACEMENT CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

5-4 LIFT CYLINDER ASSEMBLY - JIB (460SJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

5-5 LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5-6 MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . .5-12

5-7 MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . .5-14

5-8 STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO

SN 0300087392) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16

5-9 STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO

SN 0300087392 & ORIGINAL EQUIPMENT FOR SN 0300087392 TO

SN 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18

5-10 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6-2 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6-3 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

6-4 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10

6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) . . . . . . . . . .7-4

7-3 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) . . . . . . . . . . . . . .7-12

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECAL INSTALLATION (PRIOR TO SN 0300085617) . . . . . . . . . . . . . . . . . . . . . . . .8-2

8-2 DECAL INSTALLATION (SN 0300085617 TO SN 0300095671) . . . . . . . . . . . . . . . . .8-8

8-3 DECAL INSTALLATION (SN 0300095671 TO SN 0300096000) . . . . . . . . . . . . . . . . .8-12

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

10-1 SPECIAL OPTIONS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

10-2 SKY WELDER INSTALLATION (PRIOR TO SN 0300068333). . . . . . . . . . . . . . . . . . .10-8

SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 400S 460SJ 3120896

SECTION 1

FRAME

3120896 400S 460SJ 1-1

SECTION 1 FRAME

101

103

123

121

117

106

125

110

118

101

102

119

108

126

104

122

116

401

120

107

112

113

126

206

109

201

203

210

216

218

209

211

213

214

212

201 207

208

205

208

17A

124A

201 204

217

215

201 207

214

206

202

302

303

304

310

308

306

307

309

316

314

311

305

313

315

301

124

1581112109

106

125

117

125

126

110

101

115

114

111

PRIOR TO

SN 0300065402

109

106

125

117

125

126

115

SN 0300065402

TO SN 0300096000

129 101

128

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

1-2 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref FIXED AXLE INSTALLATION OPTIONS: 0259152 Ref Prior to SN 0300067471 All Machines C 0272274 Ref SN 0300067471 to SN 0300072506 A 0272902 Ref SN 0300072506 to SN 0300096000 A

1 0100011 AR Compound, Locking 2 0362932 2 Bar, Stop 3 0641607 4 Bolt 3/8in-16NC x 7/8in 4 0641626 2 Bolt 3/8in-16NC x 3-1/4in 5 0642012 1 Bolt 5/8in-11NC x 1-1/2in 6 0961950 2 Bushing, Garmax 7 3422592 1 Pin, Axle Pivot 8 0362954 2 Plate, Stop 9 3841258 1 Keeper, Pin

10 1 Shield, Frame Options:

4060978 Prior to SN 0300072506 3574254 SN 0300072506 to SN 0300096000

11 4071002 AR Shim, 20-Gauge 12 4070973 AR Shim 1/8in 13 Not Used 14 4740158 1 Thrustwasher 15 4751600 6 Flatwasher 3/8in Regular 16 4761600 4 Lockwasher 3/8in 17 1 Axle Weldment Options:

4846072 Prior to SN 0300067471 4846551 SN 0300067471 to SN 0300096000

17A 0561300 2 Steer Cylinder Mounting Block Assembly

Ref OSCILLATING AXLE INSTALLATION OPTIONS: 0259150 Ref Australian Spec (Prior to SN 0300065402) E 0271977 Ref Australian Spec (SN 0300065402 to SN 0300072506) A 0272900 Ref Australian Spec (SN 0300072506 to SN 0300096000) A 0270715 Ref CE Spec (Prior to SN 0300065402) A 0271979 Ref CE Spec (SN 0300065402 to SN 0300072506) B 0272904 Ref CE Spec (SN 0300072506 to SN 0300096000) A

101 0100011 AR Compound, Locking 102 4 Bolt Options:

0641414 Bolt 1/4in-20NC x 1-3/4in (Australian Spec) 0641424 Bolt 1/4in-20NC x 3in (CE Spec)

103 0641607 4 Bolt 3/8in-16NC x 7/8in 104 0642010 2 Bolt 5/8in-11NC x 1-1/4in 105 0642012 1 Bolt 5/8in-11NC x 1-1/2in 106 0682248 2 Bolt 3/4in-10NC x 6in (Grade 8) 107 0961950 2 Bushing, Garmax 108 1 Cam, Lockout Options:

1100118 Australian Spec 1100123 CE Spec

3120896 400S 460SJ 1-3

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

109 2 Lockout Cylinder Assembly Options (See CYLINDER SECTION

for Breakdown):

Use 1684139 Prior to SN 0300065402 (was p/n 1683575)

1684139 SN 0300065402 to SN 0300096000 110 3272201 2 Nut 3/4in-10NC 111 3322201 2 Nut 3/4in-16NF (Prior to SN 0300065402) 112 3422592 1 Pin, Axle Pivot 113 3841258 1 Keeper, Pin 114 3841367 2 Rod-End with Grease Fitting (Prior to SN 0300065402)

7020180 1 Grease Fitting 115 2 Hardware Options:

3900109 Screw, Shoulder (Prior to SN 0300065402)

3422936 Pin (SN 0300065402 to SN 0300096000) 116 1 Shield, Frame Options:

4060978 Prior to SN 0300072506

3574254 SN 0300072506 to SN 0300096000 117 4567462 2 Tube, Mounting 118 4640871 AR Lockout Valve Assembly

1 Australian Spec

2 CE Spec 7012693 AR Seal Kit - 4640871 Valve 7002840 1 Anti-Rotation Pin Removal Tool

119 4711400 4 Flatwasher 1/4in Thin 120 4740158 1 Thrustwasher 121 4751600 4 Flatwasher 3/8in Regular 122 4752000 4 Flatwasher 5/8in Regular 123 4761600 2 Lockwasher 3/8in 124 1 Axle Weldment Options:

4846072 Prior to SN 0300065402 4846551 SN 0300065402 to SN 0300096000

124A 0561300 2 Steer Cylinder Mounting Block Assembly

125 4892200 4 Flatwasher 3/4in Hardened 126 0100019 AR Compound, Locking 127 Not Used 128 0641607 2 Bolt 3/8in-16NC x 7/8in (SN 0300065402 to SN 0300096000) 129 3841520 2 Keeper, Pin (SN 0300065402 to SN 0300096000)

0259148 Ref STEERING INSTALLATION H

201 0100011 AR Compound, Locking 202 0440162 2 Thrustwasher 203 0641606 4 Bolt 3/8in-16NC x 3/4in 204 0681828 4 Bolt 1/2in-13NC x 3-1/2in 205 1 Steer Cylinder Assembly Options (See CYLINDER SECTION for

Breakdown):

Use 1684412 Prior to SN 0300087392 (was p/n 1683614)

1684412 SN 0300087392 to SN 0300096000 (was p/n 1001140283)

206 2780230 2 Hub/Spindle Assembly (See 301 to 316 for Breakdown) 207 3312008 4 Nut 5/8in-11NC

1-4 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

208 3322201 2 Nut 3/4in-16NF 209 3323003 2 Nut 1-1/4in-12NF 210 3422692 2 Kingpin 211 3450808 2 Pin, Cotter 1/4in x 2in 212 Use 3841517 2 Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease

Fitting)

Ref Note: Qty (1) p/n 4740086 Thrustwasher required between

bottom of p/n 3841517 Rod-End and Tie Rod.

213 3841442 2 Tie-Rod 214 3900109 4 Screw, Shoulder 215 AR Shield, Frame Options:

4060950 1 Prior to SN 0300072506

Not Required 0 SN 0300072506 to SN 0300096000 216 4713000 2 Flatwasher 1-1/4in Thin 217 4751800 4 Flatwasher 1/2in Regular 218 4740086 2 Thrustwasher

2780230 Ref HUB ASSEMBLY A

301 7020033 2 Cap, Dust (1 per Assembly) 302 7020034 2 Spindle Assembly (1 per Assembly) 303 0961951 4 Bushing, Garmax (2 per Assembly) 304 0962140 2 Bearing, Garmax (1 per Assembly) 305 7020035 2 Hub (1 per Assembly) (Includes 306 & 307) 306 7020036 2 Cup, Bearing - Inner(1 per Assembly) 307 7020038 2 Cup, Bearing - Outer (1 per Assembly) 308 7020037 2 Cone, Bearing - Inner (1 per Assembly) 309 7020039 2 Cone, Bearing - Outer (1 per Assembly) 310 7020040 2 Seal (1 per Assembly) 311 7020041 18 Stud, Wheel (9 per Assembly) 312 Not Used 313 7020042 18 Lugnut (9 per Assembly) 314 7020054 2 Nut, Castle (1 Per Assembly) 315 3450608 2 Pin, Cotter (1 Per Assembly) 316 7020055 2 Washer, Spindle (1 Per Assembly)

401 Ref FRAME WELDMENTS

2360539 400S with 500Lbs Capacity (Prior to SN 0300072506) 2360625 400S with 500Lbs Capacity

(SN 0300072506 to SN 0300076633)

2360650 400S with 500Lbs Capacity

(SN 0300076633 to SN 0300096000) 2360540 400S with 750Lbs Capacity (Prior to SN 0300072506) 2360626 400S with 750Lbs Capacity

(SN 0300072506 to SN 0300076633) 2360651 400S with 750Lbs Capacity

(SN 0300076633 to SN 0300096000) 2360541 460SJ (Prior to SN 0300072506) 2360627 460SJ (SN 0300072506 to SN 0300076633)

3120896 400S 460SJ 1-5

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2360652 460SJ (SN 0300076633 to SN 0300096000) 2360551 460SJ CE Spec with Pneumatic Tires (Prior to SN 0300072506) 2360628 460SJ CE Spec with Pneumatic Tires

(SN 0300072506 to SN 0300076633)

2360653 460SJ CE Spec with Pneumatic Tires

(SN 0300076633 to SN 0300096000)

1-6 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120896 400S 460SJ 1-7

SECTION 1 FRAME

101 104

114

1 5

401

109

205

201

105

101

216

303

302

310

307

309

316

314

301

308

306

311

305

313

315

304

226

211

225

215

209

202

201 213

221

223

210

214

201 206

229

233

24A

208

232

201

220

217

227

204

227

219

207

201

222 228

230

218

231

212

228

230

114

103

111

112

102

115A

115

101 106

107

108

110

113

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE

1-8 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0273473 Ref OSCILLATING AXLE INSTALLATION A

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0641424 4 Bolt 1/4in-20NC x 3in 4 0641607 2 Bolt 3/8in-16NC x 7/8in 5 0642010 2 Bolt 5/8in-11NC x 1-1/4in 6 0642012 1 Bolt 5/8in-11NC x 1-1/2in 7 0682248 2 Bolt 3/4in-10NC x 6in 8 0961950 2 Bushing, Garmax 9 1100123 1 Cam, Lockout

10 1684139 2 Lockout Cylinder Assembly (See CYLINDER SECTION for

Breakdown)

11 Not Used 12 3272201 2 Nut 3/4in-10NC 13 3422592 1 Pin, Axle Pivot 14 3422936 2 Pin 15 3574254 1 Shield, Frame 16 3841258 1 Keeper, Pin 17 3841520 2 Keeper, Pin 18 4567462 2 Tube, Mounting 19 4640871 1 Lockout Valve Assembly

7012693 1 Seal Kit - 4640871 Valve 7002840 1 Anit-Rotation Pin Removal Tool

20 4711400 4 Flatwasher 1/4in Thin 21 4740158 1 Thrustwasher 22 4751600 2 Flatwasher 3/8in Regular 23 4752000 4 Flatwasher 5/8in Regular 24 4846801 1 Axle Weldment

24A 0561300 2 Steer Cylinder Mounting Block Assembly

25 4892200 4 Flatwasher 3/4in Hardened

Ref FIXED AXLE INSTALLATION 0272803 Ref Prior to SN 0300072506 A 0272906 Ref SN 0300072506 to SN 0300096000 A

101 0100011 AR Compound, Locking 102 0362932 2 Bar, Stop 103 0362954 2 Bar, Stop 104 0641607 2 Bolt 3/8in-16NC x 7/8in 105 0641626 2 Bolt 3/8in-16NC x 3-1/4in 106 0642012 1 Bolt 5/8in-11NC x 1-1/2in 107 0961950 2 Bushing, Garmax 108 3422592 1 Pin, Axle Pivot 109 1 Shield, Frame Options:

4060978 Prior to SN 0300072506 3574254 SN 0300072506 to SN 0300096000

110 3841258 1 Keeper, Pin

3120896 400S 460SJ 1-9

SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

111 4070973 2 Shim 11Ga 112 4071002 4 Shim 20Ga 113 4740158 1 Thrustwasher 114 4751600 2 Flatwasher 3/8in Regular 115 4846426 1 Axle Weldment

115A 0561300 2 Steer Cylinder Mounting Block Assembly

0272804 Ref STEERING INSTALLATION G

201 0100011 AR Compound, Locking 202 0440162 2 Thrustwasher 203 0962292 4 Bushing 204 0962348 1 Bushing 205 0641606 4 Bolt 3/8in-16NC x 3/4in 206 4 Bolt Options:

0681828 Bolt 1/2in-13NC x 3-1/2in (With Cylinder Shield)

0681824 Bolt 1/2in-13NC x 3in (Without Cylinder Shield) 207 3272205 2 Locknut 3/4in-16NF 208 1 Steer Cylinder Assembly Options (See CYLINDER SECTION for

Breakdown):

Use 1684412 Prior to SN 0300087392 (was p/n 1683614)

1684412 SN 0300087392 to SN 0300096000 (was p/n 1001140283) 209 3450808 2 Pin, Cotter 1/4in x 2in 210 Use 3841517 2 Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease

Fitting)

Ref Note: Qty (1) p/n 4740086 Thrustwasher required between

bottom of p/n 3841517 Rod-End and Tie Rod.

211 2780230 2 Hub/Spindle Assembly (See 201 to 213 for Breakdown) 212 3900295 1 Bolt, Shoulder 1in x 3in 213 3312008 4 Nut 5/8in-11NC 214 3322201 2 Nut 3/4in-16NF 215 3323003 2 Nut 1-1/4in-12NF 216 3422692 2 Kingpin 217 3422848 1 Pin, Hitch 218 3900296 1 Bolt, Shoulder 1in x 4-1/2in 219 3574235 1 Plate, Tow Bar Pivot 220 3841143 1 Keeper 221 3841619 2 Tie-Rod 222 4712400 1 Flatwasher 7/8in Thin 223 3900109 4 Screw, Shoulder 224 Not Used 225 4713000 2 Flatwasher 1-1/4in Thin 226 4740086 2 Thrustwasher 227 4740155 2 Thrustwasher 228 4740491 3 Thrustwasher 229 4751800 4 Flatwasher 1/2in Regular 230 4846802 1 Weldment, Link 231 0100019 AR Compound, Locking 232 0641508 1 Bolt 5/16in-18NC x 1in

1-10 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

233 4061048 1 Shield, Cylinder (Prior to SN 0300073804 Only)

2780230 Ref HUB ASSEMBLY A

301 7020033 2 Cap, Dust (1 per Assembly)

— — — — — — — — — — — 302 7020034 2 Spindle Assembly (1 per Assembly) 303 0961951 4 Bushing, Garmax (2 per Assembly) 304 0962140 2 Bearing, Garmax (1 per Assembly) 305 7020035 2 Hub (1 per Assembly) (Includes 306 & 307) 306 7020036 2 Cup, Bearing - Inner(1 per Assembly) 307 7020038 2 Cup, Bearing - Outer (1 per Assembly) 308 7020037 2 Cone, Bearing - Inner (1 per Assembly) 309 7020039 2 Cone, Bearing - Outer (1 per Assembly) 310 7020040 2 Seal (1 per Assembly) 311 7020041 18 Stud, Wheel (9 per Assembly) 312 Not Used 313 7020042 18 Lugnut (9 per Assembly) 314 7020054 2 Nut, Castle (1 Per Assembly) 315 3450608 2 Pin, Cotter (1 Per Assembly) 316 7020055 2 Washer, Spindle (1 Per Assembly)

401 Ref FRAME WELDMENT OPTIONS:

2360539 400S with 500Lbs Capacity (Prior to SN 0300072506) 2360625 400S with 500Lbs Capacity (SN 0300072506 to

SN 0300076633)

2360650 400S with 500Lbs Capacity (SN 0300076633 to

SN 0300096000)

2360540 400S with 750Lbs Capacity (Prior to SN 0300072506) 2360626 400S with 750Lbs Capacity (SN 0300072506 to

SN 0300076633)

2360651 400S with 750Lbs Capacity (SN 0300076633 to

SN 0300096000)

2360541 460SJ (Prior to SN 0300072506) 2360627 460SJ (SN 0300072506 to SN 0300076633) 2360652 460SJ (SN 0300076633 to SN 0300096000) 2360551 460SJ CE Spec with Pneumatic Tires (Prior to SN03000 72506) 2360628 460SJ CE Spec with Pneumatic Tires (SN 0300072506 to

SN 0300076633)

2360653 460SJ CE Spec with Pneumatic Tires (SN 0300076633 to

SN 0300096000)

3120896 400S 460SJ 1-11

SECTION 1 FRAME

14811

151410

112

120

105 126

113

107

101

103

123

121

124

117

106

300

125

126

110

109

118

108

126

104

122

116

218

213

203

201

203

201

214

215

205

224

205

224

219

202

210

201 204

217

207

209

211

201 208

208

201

212

216

201 208

216

206

401

124A

16A

109

106

125

117

125

110

115

114

111

PRIOR TO

SN 0300065402

109

106

125

117

125

126

110

115

SN 0300065402

TO SN 0300096000

129

101

128

101

102

119

FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD

1-12 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref FIXED AXLE INSTALLATION OPTIONS: 0259153 Ref Prior to SN 0300067471 C 0272275 Ref SN 0300067471 to SN 0300072506 A 0272903 Ref SN 0300072506 to SN 0300096000 A

1 0100011 AR Compound, Locking 2 0362965 2 Bar, Stop 3 0641606 4 Bolt 3/8in-16NC x 3/4in 4 0641620 2 Bolt 3/8in-16NC x 2-1/2in 5 0642012 1 Bolt 5/8in-11NC x 1-1/2in 6 0961950 2 Bushing, Garmax 7 3422592 1 Pin, Axle Pivot 8 0362954 2 Plate, Stop 9 3841258 1 Keeper, Pin

10 1 Shield, Frame Options:

4060978 Prior to SN 0300072506 3574254 SN 0300072506 to SN 0300096000

11 4070973 AR Shim 1/8in 12 4070972 AR Shim 3/16in 13 4740158 1 Thrustwasher 14 4751600 6 Flatwasher 3/8in Regular 15 4761600 4 Lockwasher 3/8in 16 1 Axle Weldment Options:

4846069 Prior to SN 0300067471 4846550 SN 0300067471 to SN 0300096000

Ref Note: If kingpin holes in axle measure 1.503in diameter or

larger in any direction, axle weldment must be replaced. See Field Service Bulletin AWP-04-11.

17 4071002 AR Shim 20-Gauge

Ref OSCILLATING AXLE INSTALLATION OPTIONS: 0259151 Ref Australian Spec (Prior to SN 0300065402) E 0271978 Ref Australian Spec (SN 0300065402 to SN 0300072506) A 0272901 Ref Australian Spec (SN 0300072506 to SN 0300096000) A 0270716 Ref CE Spec (Prior to SN 0300065402) A 0271980 Ref CE Spec (SN 0300065402 to SN 0300072506) B 0272905 Ref CE Spec (SN 0300072506 to SN 0300096000) A

101 0100011 AR Compound, Locking 102 4 Bolt Options:

0641414 Bolt 1/4in-20NC x 1-3/4in (Australian Spec) 0641424 Bolt 1/4in-20NC x 3in (CE Spec)

103 0641606 4 Bolt 3/8in-16NC x 3/4in 104 0642010 2 Bolt 5/8in-11NC x 1-1/4in 105 0642012 1 Bolt 5/8in-11NC x 1-1/2in 106 0682248 2 Bolt 3/4in-10NC x 6in (Grade 8) 107 0961950 2 Bushing, Garmax

3120896 400S 460SJ 1-13

SECTION 1 FRAME

FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

108 1 Cam, Lockout Options:

1100118 Australian Spec 1100123 CE Spec

109 2 Lockout Cylinder Assembly Options (See CYLINDER SECTION

for Breakdown):

Use 1684139 Prior to SN 0300065402 (was p/n 1683575)

7020180 1 Grease Fitting 115 2 Hardware Options:

3900109 Screw, Shoulder (Prior to SN 0300065402)

3422936 Pin (SN 0300065402 to SN 0300096000) 116 1 Shield, Frame Options:

4060978 Prior to SN 0300072506

3574254 SN 0300072506 to SN 0300096000 117 4567462 2 Tube, Mounting 118 4640871 AR Lockout Valve Assembly

1 Australian Spec

2 CE Spec 7012693 AR Seal Kit - 4640871 Valve 7002840 1 Anti-Rotation Pin Removal Tool

119 4711400 4 Flatwasher 1/4in Thin 120 4740158 1 Thrustwasher 121 4751600 4 Flatwasher 3/8in Regular 122 4752000 4 Flatwasher 5/8in Regular 123 4761600 4 Lockwasher 3/8in 124 1 Axle Weldment Options:

4846069 Prior to SN 0300067471 4846550 SN 0300067471 to SN 0300096000

Ref Note: If kingpin holes in axle measure 1.503in diameter or

larger in any direction, axle weldment must be replaced. See Field Service Bulletin AWP-04-11.

1-14 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref STEERING INSTALLATION 0259149 Ref Prior to SN 0300076633 D 0272927 Ref SN 0300076633 to SN 0300096000 G

201 0100011 AR Compound, Locking 202 AR Thrustwasher Options:

0440161 4 Prior to SN 0300079125 (Top and Bottom Kingpin Location)

(Note: See Kit)

4740537 AR SN 0300079125 to SN 0300096000 (.0625) (Top Kingpin

Location)

4740538 AR SN 0300079125 to SN 0300096000 (.125) (Top Kingpin

Location)

4740539 AR SN 0300079125 to SN 0300096000 (.188) (Top Kingpin

Location)

4740540 AR SN 0300079125 to SN 0300096000 (.250) (Top Kingpin

Location)

0440271 2 SN 0300079125 to SN 0300096000 (Bottom Kingpin

Location)

203 0641606 AR Bolt 3/8in-16NC x 3/4in

8 Prior to SN 0300079125

16 SN 0300079125 to SN 0300096000 204 0681828 4 Bolt 1/2in-13NC x 3-1/2in 205 AR Bushing, Garmax Options:

0961951 4 Prior to SN 0300079125 (Top & Bottom Kingpin Locations)

(Note: See Kit) 0440291 2 SN 0300079125 to SN 0300096000 (Top Kingpin Location) 0440274 2 SN 0300079125 to SN 0300096000 (Bottom Kingpin

Location)

206 0962140 2 Bearing, Garmax 207 1 Steer Cylinder Assembly Options (See CYLINDER SECTION

for Breakdown):

Use 1684412 Prior to SN 0300087392 (was p/n 1683614)

1684412 SN 0300087392 to SN 0300096000 (was p/n 1001140283)

208 3312008 4 Nut 5/8in-11NC 209 3322201 2 Nut 3/4in-16NF 210 4 Kingpin Options:

3422716 Prior to SN 0300079125 (2 Bolt Mounting) (Note: See Kit) 3423081 SN 0300079125 to SN 0300096000 (4 Bolt Mounting)

211 Use 3841517 2 Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease

Fitting)

Ref Note: Qty (1) p/n 4740086 Thrustwasher required between

bottom of p/n 3841517 Rod-End and Tie Rod.

212 3900109 4 Screw, Shoulder 213 4060950 1 Shield, Frame (Prior to SN 0300072506 Only) 214 1 Spindle (Left Side) Options:

Use 4130403 Prior to SN 0300079125 (was p/n 4130368)

4130405 SN 0300079125 to SN 0300096000

215 1 Spindle (Right Side) Options:

Use 4130404 Prior to SN 0300079125 (was p/n 4130369)

4130406 SN 0300079125 to SN 0300096000

216 4740086 4 Thrustwasher

3120896 400S 460SJ 1-15

SECTION 1 FRAME

FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

217 4751800 4 Flatwasher 1/2in Regular 218 4846070 2 Tie-Rod 219 3780182 2 O-Ring (SN 0300079125 to SN 0300096000 Only) (Bottom

Kingpin Location Only)

220 to 223 Not Used

224 3020029 AR Grease, Bearing

— — — — — — — — — —

300 2902400 1 Kingpin and Bushings Update Kit for Machines Built Prior to

SN 0300079125 (Includes Newer “SN 0300079125 to SN 0300096000” Design Items 202, 203, 205, 210 and 219).

See Field Service Bulletin AWP-04-11.

Ref Note: Newer bushings will fit in “Prior to SN 0300079125”

axles however if kingpin holes measure 1.503in diameter or larger in any direction, axle weldment must be replaced before installation of kit. Note: Spindles require drilling and tapping for 8 additional kingpin mtg bolts. Newer design kingpins require 4 mtg bolts each.

401 Ref FRAME WELDMENT OPTIONS

2360539 400S with 500Lbs Capacity (Prior to SN 0300072506) 2360625 400S with 500Lbs Capacity (SN 0300072506 to

SN 0300076633)

2360650 400S with 500Lbs Capacity (SN 0300076633 to

SN 0300096000) 2360540 400S with 750Lbs Capacity (Prior to SN 0300072506) 2360626 400S with 750Lbs Capacity (SN 0300072506 to

SN 0300076633) 2360651 400S with 750Lbs Capacity (SN 0300076633 to

SN 0300096000) 2360541 460SJ (Prior to SN 0300072506) 2360627 460SJ (SN 0300072506 to SN 0300076633) 2360652 460SJ (SN 0300076633 to SN 0300096000) 2360551 460SJ CE Spec with Pneumatic Tires (Prior to SN 0300072506) 2360628 460SJ CE Spec with Pneumatic Tires (SN 0300072506 to

SN 0300076633) 2360653 460SJ CE Spec with Pneumatic Tires (SN 0300076633 to

SN 0300096000)

1-16 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120896 400S 460SJ 1-17

SECTION 1 FRAME

11 12

102

104

105

103

106

101

107

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

1-18 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref WHEEL DRIVE INSTALLATIONS 0259145 Ref 2WD Prior to SN 0300072506 H 0272784 Ref 2WD SN 0300072506 to SN 0300076633 A 0272926 Ref 2WD SN 0300076633 to SN 0300096000 A 0259146 Ref 4WD Prior to SN 0300072506 J 0272783 Ref 4WD SN 0300072506 to SN 0300076633 A 0272925 Ref 4WD SN 0300076633 to SN 0300096000 C

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking

3 to 8 Not Used

9 AR Hardware Options:

0681810 Bolt 1/2in-13NC x 1-1/4in (Grade 8) 3311801 Nut 1/2in-13NC (2WD SN 0300076633 to SN 0300096000

Only) (Not Shown)

10 AR Bolt 5/8in-11NC x 1-1/2in (Grade 8)

0682012 Bolt 5/8in-11NC x 1-1/2in (Grade 8)

(Prior to SN 0300076633)

0682014 Bolt 5/8in-11NC x 1-3/4in (Grade 8) (SN 0300076633 to

SN 0300096000)

11 AR Drive Hub Assembly Options:

Not Required 0 2WD Front

2780246 2

2780268 2

4WD Front (See (Prior to SN 0300076633)

4WD Front (See DRIVE HUB AND HUB WITH BRAKE

ASSEMBLIES

SN 0300096000)

12 2 Drive Hub/Brake Assembly Options:

2780243

2WD Rear (Prior to SN 0300064140) (See DRIVE HUB/

BRAKE ASSEMBLY (REAR)

2780253 2WD Rear (SN 0300064140 to SN 0300076633)

(See DRIVE HUB/BRAKE ASSEMBLY (REAR) for Breakdown)

2780267 2WD Rear (SN 0300076633 to SN 0300096000)

DRIVE HUB AND HUB WITH BRAKE

(See

ASSEMBLIES

2780244

4WD Rear (Prior to SN 0300057477) (See

BRAKE ASSEMBLY (REAR)

2780254 4WD Rear (SN 0300057477 to SN 0300076633)

(See

DRIVE HUB/BRAKE ASSEMBLY (REAR) for

Breakdown)

2780267 4WD Rear (SN 0300076633 to SN 0300096000)

(See DRIVE HUB AND HUB WITH BRAKE

ASSEMBLIES

13 AR Drive Motor Assembly Options:

Use 3160353 2 2WD Rear (Prior to SN 0300076633) (was p/n 3160242 - See

DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown)

(For 3160353 - See

(5 BOLT)

DRIVE HUB ASSEMBLY for Breakdown)

for Breakdown) (SN 0300076633 to

for Breakdown)

DRIVE HUB/

for Breakdown)

DRIVE MOTOR ASSEMBLY

for Breakdown)

3120896 400S 460SJ 1-19

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

13 Cont’d Use 3160351 2 2WD Rear (SN 0300076633 to SN 0300096000) (was p/n

3160298 - See DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) (For 3160351 - See

ASSEMBLY (5 BOLT)

Use 3160354 4 4WD Front & Rear (Prior to SN 0300076633) (was p/n

3160243 - See DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) (For 3160354 - See

ASSEMBLY (5 BOLT)

Use 3160348 4 4WD Front & Rear (SN 0300076633 to SN 0300096000) (was

p/n 3160266 - See for Breakdown) (For 3160348 - See F

ASSEMBLY (5 BOLT)

14 3300106 AR Lugnut (9 Per Hub)

15 to 18 Not Used

19 3790045 AR O-Ring (1 Per Motor)

20 to 24 Not Used

25 4891800 AR Flatwasher 1/2in Hardened 26 4892000 AR Flatwasher 5/8in Hardened 27 2300016 5.4oz Fluid, Hydraulic (Not Shown - Use with Brake)

for Breakdown)

DRIVE MOTOR ASSEMBLY (4 BOLT)

for Breakdown)

DRIVE MOTOR

Ref TIRE AND WHEEL INSTALLATIONS 0270092 Ref 12 x 16.5 Foam-Filled A 0270653 Ref 12 x 16.5 Foam-Filled (Non-Marking) A 0270094 Ref 14 x 16.1 Foam-Filled A 0259354 Ref 14 x 17.5 Foam-Filled (Prior to SN 0300064803) A 0271998 Ref 14 x 17.5 Foam-Filled (SN 0300064803 to SN 0300096000) A 0270094 Ref 33/16LL x 16.1 Foam-Filled A

0270076 2 12 x 16.5 Foam-Filled Right Side (See Note) A 0270077 2 12 x 16.5 Foam-Filled Left Side (See Note) A 0270654 2 12 x 16.5 Foam-Filled Right Side (Non-Marking) (See Note) A 0270655 2 12 x 16.5 Foam-Filled Left Side (Non-Marking) (See Note) A 0270079 4 14 x 16.1 Foam-Filled (See Note) A 0259355 2 14 x 17.5 Foam-Filled Right Side (See Note)

(Prior to SN 0300064803)

0271997 2 14 x 17.5 Foam-Filled Right Side (See Note)

(SN 0300064803 to SN 0300096000)

0259356 2 14 x 17.5 Foam-Filled Left Side (See Note)

(Prior to SN 0300064803)

0271996 2 14 x 17.5 Foam-Filled Left Side (See Note) (SN 0300064803 to

SN 0300096000)

0270079 4 33/16LL x 16.1 Foam-Filled (See Note) A

Ref Note: Assemblies may require ballast/foam filling to

manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

101 Not Required 0 Decal

1-20 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

102 1 Tire Options:

4520216 12 x 16.5 NHS 4520240 12 x 16.5 NHS (Non-Marking) 4520212 14 x 16.1

Use 4520259 14 x 17.5 NHS (was p/n 4520171)

(Prior to SN 0300064803) 4520259 14 x 17.5 NHS (SN 0300064803 to SN 0300096000) 4520212 33/16LL x 16.1

103 4640113 1 Valve, Air (Pneumatic Only) 104 1 Rim, Wheel

4860214 16.1 x 14 (Use with 33/16LL x 16.1 and 14 x 16.1Tires) 4860213 16.5 x 9.75 (Use with 12 x 16.5 Tires) 4860198 17.5 x 10.50 (Use with 14 x 17.5 Tires)

105 Not Required 0 Cap, Valve Stem (Green) (Required with Tire Sealant) 106 Not Required 0 Chemical, Tire Sealant 107 Not Required 0 Decal - Tire Sealant (Required with Tire Sealant)

3120896 400S 460SJ 1-21

SECTION 1 FRAME

24 11 15

341014551565453524349

21833

3029

100A 100B 100C 100D 100E

17 2

FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)

1-22 400S 460SJ 3120896

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2780246 Ref DRIVE HUB ASSEMBLY (4WD FRONT) A

1 Use 7022544 4 Gear, Planet 2 Use 7022545 3 Gear, Planet 3 7021325 1 Gear, Sun 4 Use 7021330 1 Nut, Shaft

Ref Note: Unless there is capability to torque shaft nut (Item 4) to

626 ft/lbs. (850Nm) Repair beyond this level is not advised.

5 7021326 3 Bolt, Planet 6 7021327 1 Ring, Support 7 7021328 1 Carrier, Planet 8 Use 7021329 1 Cover

9Not Used 10 Use 7022545 3 Bearing, Roller 11 Use 7022544 4 Bearing, Roller 12 Use 7021330 2 Bearing, Roller 13 Not Used 14 Use 7022545 3 Ring, Retaining 15 Use 7022544 4 Ring, Retaining 16 Not Used 17 Use 7022545 3 Disk, Support

18 to 19 Not Used

20 Use 7021330 1 Seal, Ring 21 Use 7021329 3 Plug 22 Use 7021329 3 Seal, Ring 23 7021342 3 Bolt 24 Use 7021330 2 Ball 25 Use 7021330 2 Expander

26 to 29 Not Used

30 7021346 1 Gear, Ring

31 to 32 Not Used

33 Use 7021329 1 O-Ring 34 Use 7021329 1 Ring, Retaining

35 to 42 Not Used

43 7021347 1 Shaft, Sun Gear 44 7021337 1 Shaft, Input

45 to 50 Not Used

51 Use 7021329 1 Cover 52 Use 7021329 1 Disk 53 Use 7021329 2 Bolt 54 See Note 1 O-Ring (Note: Use Item 100B or 100E) 55 Use 7021338 1 Spring, Pressure 56 Use 7021338 1 Rod, Shaft

57 to 58 Not Used

59 Use 7021338 1 Disk, Rotor 60 7021339 1 Spindle 61 Not Used 62 7021340 1 Coupler

63 to 65 Not Used

3120896 400S 460SJ 1-23

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

66 Use 7021338 1 Ring, Retaining

67 to 80 Not Used

81 Use 7021330 1 Bearing, Ball

82 to 87 Not Used

88 7021344 9 Stud, Wheel

— — — — — — — — — —

100 Ref Repair Kit Options: 100A 7022544 1 Planet Gear (Includes Qty 4 of Items 1, 11 & 15) 100B 7022545 1 Planet Gear (Includes Qty 3 of Items 2, 10, 14 & 17) 100C 7021329 1 Cover Kit (Includes Items 8, 21, 22, 33, 34, 51, 52, 53 & 54) 100D 7021330 1 Bearing Kit (Includes Items 4, 12, 20, 24, 25 & 81)

Ref Note: Unless there is capability to torque shaft nut (Item

4) to 626 ft/lbs. (850Nm) Repair beyond this level is not advised.

100E 7021338 1 Mechanical Disconnect Kit (Includes Items 54-56, 59 & 66)

1-24 400S 460SJ 3120896

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