JLG 4017RS Operator Manual

Operation & Safety
An Oshkosh Corporation Company
Manual
Original Instructions
Keep this manual with machine at all times.
Models 3614RS 4017RS
Revised
October 1, 2014

Revision Log

Revision Log
REVISION LOG
March 17, 2014 - A - Original Issue of Manual
September 2, 2014 - B - Revised pages d, 2-5, 2-6, 2-7, 3-4, 3-5, 3-23, 4-1, 4-10, 4-13, 4-14, 4-15, 5-2, 5-20, 5-21, 7-7, 9-1, 9-2, 9-3 & 9-4.
October 1, 2014 - C - Revised pages 5-2, 5-16, 5-26, 9-4 & 9-7.
a31200938

Read This First

Read This First
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
Operator Qualifications
The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178.
Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the material handler:
• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.
Modifications
Modifications to this machine may affect compliance with Industry Standards and/ or Governmental Regulations. Any modification must be approved by JLG.
b 31200938
Read This First
This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product.
JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 USA
In USA:
Toll Free: 1-877-JLG-SAFE (1-877-554-7233)
Outside USA:
Phone: +1-717-485-6591
E-mail:
ProductSafety@JLG.com
c31200938
Read This First
OZ4390
D
1001139654 A
S
15 mg/kg
1
Other Publications Available
Service Manual.............................................................................................................................31200940
Parts Manual .................................................................................................................................31200939
Engine Parts Manual ..................................................................................................................31211006
Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to EN1459 Refer to the machine Serial Number Plate to identify the applicable compliance standard.
Machine Configuration
Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1) as indicated below.
• If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur (ULS) from this point forward.
•If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS) from this point forward.
d 31200938

Table of Contents

TABLE OF CONTENTS
Revision Log
Read This First
Operator Qualifications ........................................................................... b
Modifications............................................................................................... b
Other Publications Available ................................................................. d
Machine Configuration............................................................................ d
Table of Contents
Section 1 - General Safety Practices
1.1 Hazard Classification System ....................................................................1-1
Safety Alert System and Safety Signal Words...............................1-1
1.2 General Precautions .....................................................................................1-1
1.3 Operation Safety............................................................................................1-2
Electrical Hazards ....................................................................................1-2
Tip Over Hazard .......................................................................................1-3
Travel Hazard............................................................................................1-6
Load Falling Hazard ...............................................................................1-7
Lifting Personnel .....................................................................................1-8
Driving Hazards on Slopes...................................................................1-9
Pinch Points and Crush Hazards.....................................................1-10
Fall Hazard.............................................................................................. 1-12
Chemical Hazards ................................................................................ 1-13
Table of Contents
Section 2 - Pre-Operation and Inspection
2.1 Pre-Operation Check and Inspection.....................................................2-1
2.2 Safety Decals ...................................................................................................2-3
2.3 Walk-Around Inspection .............................................................................2-6
2.4 Warm-Up and Operational Checks .........................................................2-8
Warm-Up Check ......................................................................................2-8
Operational Check..................................................................................2-8
2.5 Operator Cab...................................................................................................2-9
2.6 Windows........................................................................................................2-10
Cab Door Window ............................................................................... 2-10
Rear Window ......................................................................................... 2-11
Section 3 - Controls and Indicators
3.1 General..............................................................................................................3-1
3.2 Controls.............................................................................................................3-2
Instrument Cluster..................................................................................3-4
Ignition .......................................................................................................3-6
Park Brake ..................................................................................................3-7
Parking Procedure ..................................................................................3-7
Transmission Control Lever (if equipped)......................................3-8
i31200938
Table of Contents
Load Stability Indicator - LSI ............................................................ 3-10
Steering Column Adjuster................................................................ 3-12
Joystick .................................................................................................... 3-14
Console Switches................................................................................. 3-20
Accessory Control Lever.................................................................... 3-22
3.3 Anti Theft ...................................................................................................... 3-23
3.4 Steer Modes ................................................................................................. 3-24
Manual Steering Alignment Mode Change ............................... 3-24
3.5 Operator Seat .............................................................................................. 3-25
Operator Presence .............................................................................. 3-25
Adjustments .......................................................................................... 3-26
Seat Belt .................................................................................................. 3-27
3.6 Boom Indicators ......................................................................................... 3-28
Boom Extension ................................................................................... 3-28
Section 4 - Operation
4.1 Engine ............................................................................................................... 4-1
Starting the Engine ................................................................................4-1
Battery Boosted Starting......................................................................4-2
Normal Engine Operation ...................................................................4-3
Shut-Down Procedure ..........................................................................4-3
4.2 Operating with a Non-Suspended Load...............................................4-4
Lift Load Safely ........................................................................................4-4
Picking Up a Load ...................................................................................4-4
Transporting a Load ..............................................................................4-5
Leveling Procedure ................................................................................4-5
Placing a Load..........................................................................................4-6
Disengaging a Load............................................................................... 4-6
4.3 Operating with a Suspended Load.........................................................4-7
Lift Load Safely ........................................................................................4-7
Picking Up a Suspended Load ...........................................................4-7
Transporting a Suspended Load.......................................................4-8
Leveling Procedure ................................................................................4-8
Placing a Suspended Load ..................................................................4-9
Disengaging a Suspended Load .......................................................4-9
4.4 Road Operation (CE).................................................................................. 4-10
4.5 Loading and Securing for Transport ................................................... 4-11
Tiedown .................................................................................................. 4-11
Lifting....................................................................................................... 4-12
4.6 ClearSky (if equipped) .............................................................................. 4-13
General .................................................................................................... 4-13
Quick Start Instructions ..................................................................... 4-13
Power ....................................................................................................... 4-14
Communication ................................................................................... 4-15
ii 31200938
Section 5 - Attachments
5.1 Approved Attachments...............................................................................5-1
5.2 Unapproved Attachments .........................................................................5-1
5.3 JLG Supplied Attachments.........................................................................5-2
Standard Quick Attach..........................................................................5-2
5.4 Telehandler/Attachment/Fork Capacity...............................................5-4
5.5 Use of the Capacity Chart ...........................................................................5-5
Capacity Indicator Locations ..............................................................5-5
Sample Capacity Chart..........................................................................5-6
Example......................................................................................................5-8
5.6 Attachment Installation ........................................................................... 5-10
Standard Quick Attach....................................................................... 5-10
Manitou Quick Attach ........................................................................ 5-12
JCB Quick Attach ..................................................................................5-14
Hydraulic Operated Attachment....................................................5-16
5.7 Adjusting/Moving Forks .......................................................................... 5-17
5.8 Attachment Operation ............................................................................. 5-18
Carriage w/Forks .................................................................................. 5-19
Fork Positioning Carriage.................................................................. 5-20
Bucket ...................................................................................................... 5-22
Multi-Purpose Bucket ......................................................................... 5-24
Fork Mounted Hook............................................................................5-26
Quick Attach Mounted Hook........................................................... 5-27
Truss Boom............................................................................................. 5-28
Table of Contents
Section 6 - Emergency Procedures
6.1 Towing a Disabled Product........................................................................6-1
Moving Short Distances .......................................................................6-1
Moving Longer Distance ......................................................................6-1
6.2 Emergency Lowering of Boom.................................................................6-2
6.3 Cab Emergency Exit......................................................................................6-2
Section 7 - Lubrication and Maintenance
7.1 Introduction ....................................................................................................7-1
Clothing and Safety Gear .....................................................................7-1
7.2 General Maintenance Instructions..........................................................7-2
7.3 Service and Maintenance Schedules......................................................7-3
10 & 1st 50 Hour Maintenance Schedule .......................................7-3
50 & 1st 250 Hour Maintenance Schedule.....................................7-4
250 & 500 Hour Maintenance Schedule .........................................7-5
1000 & 3000 Hour Maintenance Schedule ....................................7-6
6000 & 12000 Hour Maintenance Schedule..................................7-7
7.4 Lubrication Schedules .................................................................................7-8
3614RS ........................................................................................................7-8
4017RS ........................................................................................................7-9
iii31200938
Table of Contents
7.5 Operator Maintenance Instructions.................................................... 7-10
Fuel System............................................................................................ 7-10
Tires .......................................................................................................... 7-12
Engine Oil ............................................................................................... 7-14
Engine Cooling System ..................................................................... 7-15
Hydraulic Oil .......................................................................................... 7-16
Transmission Oil................................................................................... 7-17
Air Intake System ................................................................................. 7-18
Cab Air Filters (if equipped) ............................................................. 7-20
Battery ..................................................................................................... 7-22
Windshield Washer System (if equipped)................................... 7-23
Section 8 - Additional Checks
8.1 General..............................................................................................................8-1
8.2 Load Stability Indicator System ...............................................................8-1
8.3 Boom Interlock...............................................................................................8-2
Section 9 - Specifications
9.1 Product Specifications.................................................................................9-1
Fluids........................................................................................................... 9-1
Capacities ..................................................................................................9-3
Tires .............................................................................................................9-4
Performance .............................................................................................9-5
Dimensions ...............................................................................................9-6
Declaration of Vibration .......................................................................9-8
Noise Emission Level (CE) .................................................................... 9-8
Machine Towing Capacity ...................................................................9-8
Index
Inspection, Maintenance and Repair Log
Transfer Of Ownership
iv 31200938

Section 1 - General Safety Practices

DANGER
OW0010
WARNING
OW0021
CAUTION
OW0031
SECTION 1 - GENERAL SAFETY PRACTICES

1.1 HAZARD CLASSIFICATION SYSTEM

Safety Alert System and Safety Signal Words

DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WAR NIN G indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentiality hazardous situation which, if not avoided, may result in minor or moderate injury.

1.2 GENERAL PRECAUTIONS

WARNING
Before operation, read & understand this manual. Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death.
1-131200938
Section 1 - General Safety Practices
OW0040
10 FT
(3 M)

1.3 OPERATION SAFETY

Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices.

Electrical Hazards

• This machine is not insulated and does not provide protection from contact or being near electrical current.
NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.
• Always check for power lines before raising the boom.
• Follow employer, local and governmental regulations for clearance from powerlines.
1-2 31200938
Section 1 - General Safety Practices
OW0050
OW0080
OW0100
4 FT
(1,2 M)

Tip Over Hazard

General
• For additional load requirements, refer to the appropriate capacity chart.
• Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler.
• Understand how to properly use the capacity charts located in cab.
DO NOT exceed rated lift capacity.
• Be sure that the ground conditions are able to support the machine.
DO NOT raise boom unless frame is level (0 degrees), unless otherwise noted on capacity chart.
DO NOT level machine with boom/attachment above 1,2 m (4 ft). (AUS - DO NOT level machine with load more than 300 mm (11.8 in) above ground surface.)
1-331200938
Section 1 - General Safety Practices
OH2291
OH20911
OH2221
MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over.
• Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast.
• Always wear the seat belt.
• Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.
If the telehandler starts to tip over:
DO NOT JUMP
• BRACE YOURSELF and STAY WITH THE MACHINE
• KEEP YOUR SEAT BELT FASTENED
• HOLD ON FIRMLY
• LEAN AWAY FROM THE POINT OF IMPACT
1-4 31200938
Non-Suspended Load
OW0060
O
W0150
DO NOT drive with boom raised.
Suspended Load
Section 1 - General Safety Practices
• Tether suspended loads to restrict movement.
• Weight of all rigging (slings, etc.) must be included as part of load.
• Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines.
DO NOT attempt to use telehandler frame-leveling to compensate for load swing.
• Keep heavy part of load closest to attachment.
• Never drag the load; lift vertically.
When driving with a suspended load:
• Start, travel, turn and stop slowly to prevent load from swinging.
DO NOT extend boom.
DO NOT raise the load more than 300 mm (11.8 in) above ground surface or the boom more than 45°.
DO NOT exceed walking speed.
1-531200938
Section 1 - General Safety Practices
OAL2030
2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer

Travel Hazard

• Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated.
DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.
• Visually verify proper wheel alignment after each steer mode change.
• Ensure that adequate clearance is provided for both rear tail swing and front fork swing.
• Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you DO NOT have a clear view.
• Before moving be sure of a clear path and sound horn.
• When driving, retract boom and keep boom/attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel.
• Always look in the direction of travel.
• Always check boom clearances carefully before driving underneath overhead obstructions. Position attachment/load to clear obstacles.
• When driving in high speed, use only front wheel steer (if steering modes are selectable).
• Telehandlers equipped with solid tires should not be used in applications requiring excessive roading or driving extended distances. In the event an application requires excessive roading or driving expanded distances, it is recommended to use telehandlers not equipped with solid tires.
1-6 31200938
Section 1 - General Safety Practices
OW0130

Load Falling Hazard

• Never suspend load from forks or other parts of carriage weldment. Use only JLG approved lift points.
DO NOT burn or drill holes in fork(s).
• Forks must be centered under load and spaced apart as far as possible.
1-731200938
Section 1 - General Safety Practices
OW0170
O
W0190

Lifting Personnel

• When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab.
DO NOT drive machine from cab when personnel are in platform.
1-8 31200938
Section 1 - General Safety Practices
OW0200

Driving Hazards on Slopes

To maintain sufficient traction and braking capabilities, travel on slopes as follows:
• When unloaded, drive with forks pointed downhill.
• When loaded, drive with the forks pointed uphill.
• For additional travel requirements, refer to the appropriate capacity chart.
• To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed. DO NOT shift into neutral and coast downhill.
• Avoid excessively steep slopes or unstable surfaces. To avoid tip over DO NOT drive across excessively steep slopes under any circumstances.
• Avoid turning on a slope. Never engage “inching” or shift to “Neutral” when going downhill.
DO NOT park on a slope.
1-931200938
Section 1 - General Safety Practices
OW0210
OW0220
O
W0230

Pinch Points and Crush Hazards

Stay clear of pinch points and rotating parts on the telehandler.
• Stay clear of moving parts while engine is running.
• Keep clear of steering tires and frame or other objects.
• Keep clear from under boom.
1-10 31200938
Section 1 - General Safety Practices
OW0240
OW0250
OW0260
OW0960
• Keep clear of boom holes.
• Keep arms and hands clear of attachment tilt cylinder.
• Keep hands and fingers clear of carriage and forks.
• Keep others away while operating.
1-1131200938
Section 1 - General Safety Practices
OW0280
OW0290

Fall Hazard

• Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine.
DO NOT get off the machine until the shutdown procedure on page 4-3 has been performed.
DO NOT carry riders. Riders could fall off machine causing death or serious injury.
1-12 31200938
Section 1 - General Safety Practices
OW0300
OW0950

Chemical Hazards

Exhaust Fumes
DO NOT operate machine in an enclosed area without proper ventilation.
DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.
Flammable Fuel
DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials. Engine fuel is flammable and can cause a fire and/or explosion.
Hydraulic Fluid
DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure.
• Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under enough pressure that it can penetrate the skin.
DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to protect hands from spraying fluid.
1-1331200938
Section 1 - General Safety Practices
This Page Intentionally Left Blank
1-14 31200938

Section 2 - Pre-Operation and Inspection

OAH1000
PARENT METAL CRACK WELD CRACK
SECTION 2 - PRE-OPERATION AND INSPECTION

2.1 PRE-OPERATION CHECK AND INSPECTION

Note: Complete all required maintenance before operating unit.
WARNING
FAL L HA ZARD. Use extreme caution when checking items beyond your normal reach.
Use an approved ladder.
The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following:
1. Cleanliness - Check all surfaces for leakage (oil, fuel or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.
2. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies.
3. Safety Decals - Ensure all safety decals are legible and in place. Clean or replace as required. See page 2-3 for details.
4. Operation and Safety Manuals - Operation & Maintenance Manual and AEM Safety Manual (ANSI only) located in cab manual holder.
5. Walk-Around Inspection - See page 2-6 for details.
6. Fluid Levels - Check fluids, including fuel, hydraulic oil, engine oil and coolant. When adding fluids, refer to Section 7 - Lubrication and Maintenance and Section 9 - Specifications to determine proper type and intervals. Before removing filler caps or fill plugs, wipe all dirt and grease away from the ports. If dirt enters these ports, it can severely reduce component life.
7. Attachments/Accessories - Ensure correct capacity charts are installed on the telehandler. If provided, reference the Operation & Maintenance Manual of each attachment or accessory installed for specific inspection, operation and maintenance instructions.
2-131200938
Section 2 - Pre-Operation and Inspection
8. Operational Check - Once the walk-around inspection is complete, perform a warm­up and operational check (see page 2-8) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.
WARNING
If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause and correct before continued use.
2-2 31200938
Section 2 - Pre-Operation and Inspection
OZ4360
1001100957
1001100957
8006038
8006038
1706285
1706098
1706098B
8005670
1001139164A
1001139164
AU2105
AU2105
1001138051
(IF EQUIPPED -
GERMANY)
JLG MANUFACTURING EUROPE BVBA
1001138051
HOMOLOGATION NUMBER: NUMERO DI OMOLOGAZIONE: GENEHMIGUNGS NUMMER:
NUMERO IDENTIFICAZIONE:
VEHICLE IDENTIFICATION NUMBER:
FAHRZEUG-IDENTIFIZIERUNGS-NUMMER:
ALLOWED TOTAL WEIGHT: MASSA TOTALEAMMISSIBILE: ZUL. GESAMTGEWICHT:
ALLOWED FRONTAXLE WEIGHT: CARICOAMMISSIBILE SULLASSEANTERIORE: ZUL.ACHSLAST VORN:
ALLOWED REARAXLE WEIGHT: CARICOAMMISSIBILE SULLASSE POSTERIORE: ZUL.ACHSLAST HINTEN:
Kg
Kg
Kg
PERMISSIBLE TOWABLE MASS: MASSA RIMORCHIABILEAMMISSIBILE: TECHNISCH ZULAESSIGEANHAENGELAST:
-:UNBRAKED TOWABLE MASS MASSA RIMORCHIABILE NON FRENATA: UNGEBREMSTEANHAENGELAST:
-:INDEPENDENTLY-BRAKED TOWABLE MASS MASSA RIMORCHIABILE CON FRENATURA INDIPENDENTE: ANHAENGELAST FUER UNABHAENGIGE BREMSUNG:
-:INERTIA-BRAKED TOWABLE MASS MASSA RIMORCHIABILE CON FRENATURAAD INERZIA: AUFLAUFGEBREMSTEANHAENGELAST:
-TOWABLE MASS FITTED WITHANASSISTED BRAKING SYSTEM: (HYDRAULIC OR PNEUMATIC) MASSA RIMORCHIABILE CON FRENATURAASSISTITA: (IDRAULICA O PNEUMATICA)
Kg
Kg
Kg
Kg
TYPE/MODEL: TIPO/MODELLO: TYP/MODELL: TIPO/MODELO:
NÚMERO DE HOMOLOGACIÓN:
NÚMERO DE IDENTIFICACIÓN:
MASA TOTALAUTORIZADA:
CARGAAUTORIZADA SOBRE EL EJE DELANTERO:
CARGAAUTORIZADA SOBRE EL EJE TRASERO:
MASA REMOLCABLEADMISIBLE:
MASA REMOLCABLE NO FRENADA:
MASA REMOLCABLE CON FRENADO INDEPENDIENTE:
MASA REMOLCABLE FRENADA POR INERCIA:
HYDRAULSCH ODER PNEUMATISCH GEBREMSTE ANHAENGELAST: MASA REMOLCABLE CON FRENADOASISTID: (HIDRÁULICO-NEUMÁTICO)
YEAR OF MANUFACTURE: ANNO DI FABRICAZIONE: BAUJAHR: AÑO DE FABRICACIÓN:
8008657
8008657B
8005617
20 - 2603207 (GERMANY)
25 - 1001153442
(FRANCE)
20
3700016
8008657
8008657B
8005671
8005671
8005675
8005616
3700016
3700016
8006612
1001121555
(RUSSIA)
MP13
1001121555 A
1001168718A
1001168718
1001139647
ModelYear:
100100YYYA
Model:
Year of Manufacture:
Product Identification Number
Serial Number
Nominal engine power, kW:
Unladen mass:
Maximum capacity:
Maximum capacity at max. Height:
kg
kg
kg
JLG Manufacturing Europe BVBA
Industrieterrein Oude Bunders 1034 Breitwaterstraat 12 3630 Maasmechelen - Belgium
1001139647A
1001173703
(RUSSIA)
VIEW OF ENGINE
COMPART MENT

2.2 SAFETY DECALS

Ensure all DANGER, WAR NI NG, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.
2-331200938
Section 2 - Pre-Operation and Inspection
OZ4370
20 - 2603207 (GERMANY)
25 - 1001153442
(FRANCE)
20
8006612
8006612
8005870
8005870
1001104319
1001158844
1001158844A
8005675
3700016
8008657
8008657B
8005617
8005616
37000163700016
8005671
8005671
8006612
8008657
8008657B
A
1001168718A
1001168718
20 - 2603207 (GERMANY)
25 - 1001153442
(FRANCE)
20
D
1001139654 A
S
15 mg/kg
1001139654
(IF EQUIPPED FOR ULS)
1001102782
L
WA
06
dB
1
1705980
A - 1706753 B - 1706754 C - 1706755 D - 1706756
ABCD
2-4 31200938
OZ4381
1706209
ON OFF
P P
A
A
B
B
B
A
B
B
B
A
A
A
A
A
C
C
A
A
A
EVERY
C
5
00
5
0
A
5
0
B
3614RS - 1001161264 4017RS - 1001165433
XXX kg MAX
-
XXX mm
XXX mm
XXXX
EN 1459:1998-ANNEX B
8m
9m
10m
11m
12m
13m
14m
o
10
o
20
o
30
o
40
o
50
o
60
o
75
o
0
0m
-1m
1m
2m
3m
4m
5m
6m
7m
0m
1m
2m
3m4m5m
9m 8m
7m
6m
XXX mm
350kg
500kg
750kg
100
0kg
1500kg
2000kg
2500kg
3700kg
A
B
C
D
10
D
50
150
LB
­F T
(m N )
50
1001161263
XXXX
XXX
XX
XXXXXX
1001094708B
1001094708
1001158300
3m
1001101895
1001101895
8005670
8005670
Korrekter Bodenabstand von 290-300mm
(ab Unterkante Schaufel)
wird durch rote Linie angezeigt
1001119218
(GERMANY)
1001172172
(LIFT PATTERN)
1001158303
(LOADER PATTERN)
1001158309
1001092878
1001120989A
1001120989
(IF EQUIPPED
WITH CLEARSKY)
VIEW A-A
AA
CAPACITY
CHARTS
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EN 15830
CHARTS
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VIEW B-B
Section 2 - Pre-Operation and Inspection
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Section 2 - Pre-Operation and Inspection
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2.3 WALK-AROUND INSPECTION

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Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence.
INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned. Inspect all structural members including attachment for cracks, excessive corrosion and other damage.
1. Boom Sections and Lift, Tilt, Extend/Retract, Compensating (Slave) Cylinders
• Check front, top, side and rear wear pads for presence of grease.
• Pivot pins secure; hydraulic hoses undamaged, not leaking.
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