JLG 4017RS Operator Manual

Operation & Safety

An Oshkosh Corporation Company

Manual

Original Instructions

Keep this manual with machine at all times.

Models 3614RS 4017RS

31200938

Revised

October 1, 2014

Revision Log

REVISION LOG

March 17, 2014 - A - Original Issue of Manual

September 2, 2014 - B - Revised pages d, 2-5, 2-6, 2-7, 3-4, 3-5, 3-23, 4-1, 4-10, 4-13, 4-14, 4-15, 5-2, 5-20, 5-21, 7-7, 9-1, 9-2, 9-3 & 9-4.

October 1, 2014 - C - Revised pages 5-2, 5-16, 5-26, 9-4 & 9-7.

a31200938

Read This First

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.

In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the material handler:

• This Operation & Maintenance Manual

• Telehandler Safety Manual (ANSI only)

• All instructional decals and plates

• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

Modifications

Modifications to this machine may affect compliance with Industry Standards and/ or Governmental Regulations. Any modification must be approved by JLG.

b 31200938

Read This First

This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.

FOR:

• Accident Reporting and Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Applications and Safety

• Standards and Regulations Compliance Information

• Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 USA

In USA:

Toll Free: 1-877-JLG-SAFE (1-877-554-7233)

Outside USA:

Phone: +1-717-485-6591

E-mail:

ProductSafety@JLG.com

c31200938

Read This First

OZ4390

1001139654 A

15 mg/kg

Other Publications Available

Service Manual.............................................................................................................................31200940

Parts Manual .................................................................................................................................31200939

Engine Parts Manual ..................................................................................................................31211006

Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to EN1459 Refer to the machine Serial Number Plate to identify the applicable compliance standard.

Machine Configuration

Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1) as indicated below.

• If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur (ULS) from this point forward.

•If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS) from this point forward.

d 31200938

TABLE OF CONTENTS

Revision Log

Read This First

Operator Qualifications ........................................................................... b

Modifications............................................................................................... b

Other Publications Available ................................................................. d

Machine Configuration............................................................................ d

Table of Contents

Section 1 - General Safety Practices

1.1 Hazard Classification System ....................................................................1-1

Safety Alert System and Safety Signal Words...............................1-1

1.2 General Precautions .....................................................................................1-1

1.3 Operation Safety............................................................................................1-2

Electrical Hazards ....................................................................................1-2

Tip Over Hazard .......................................................................................1-3

Travel Hazard............................................................................................1-6

Load Falling Hazard ...............................................................................1-7

Lifting Personnel .....................................................................................1-8

Driving Hazards on Slopes...................................................................1-9

Pinch Points and Crush Hazards.....................................................1-10

Fall Hazard.............................................................................................. 1-12

Chemical Hazards ................................................................................ 1-13

Table of Contents

Section 2 - Pre-Operation and Inspection

2.1 Pre-Operation Check and Inspection.....................................................2-1

2.2 Safety Decals ...................................................................................................2-3

2.3 Walk-Around Inspection .............................................................................2-6

2.4 Warm-Up and Operational Checks .........................................................2-8

Warm-Up Check ......................................................................................2-8

Operational Check..................................................................................2-8

2.5 Operator Cab...................................................................................................2-9

2.6 Windows........................................................................................................2-10

Cab Door Window ............................................................................... 2-10

Rear Window ......................................................................................... 2-11

Section 3 - Controls and Indicators

3.1 General..............................................................................................................3-1

3.2 Controls.............................................................................................................3-2

Instrument Cluster..................................................................................3-4

Ignition .......................................................................................................3-6

Park Brake ..................................................................................................3-7

Parking Procedure ..................................................................................3-7

Transmission Control Lever (if equipped)......................................3-8

i31200938

Table of Contents

Load Stability Indicator - LSI ............................................................ 3-10

Steering Column Adjuster................................................................ 3-12

Joystick .................................................................................................... 3-14

Console Switches................................................................................. 3-20

Accessory Control Lever.................................................................... 3-22

3.3 Anti Theft ...................................................................................................... 3-23

3.4 Steer Modes ................................................................................................. 3-24

Manual Steering Alignment Mode Change ............................... 3-24

3.5 Operator Seat .............................................................................................. 3-25

Operator Presence .............................................................................. 3-25

Adjustments .......................................................................................... 3-26

Seat Belt .................................................................................................. 3-27

3.6 Boom Indicators ......................................................................................... 3-28

Boom Extension ................................................................................... 3-28

Section 4 - Operation

4.1 Engine ............................................................................................................... 4-1

Starting the Engine ................................................................................4-1

Battery Boosted Starting......................................................................4-2

Normal Engine Operation ...................................................................4-3

Shut-Down Procedure ..........................................................................4-3

4.2 Operating with a Non-Suspended Load...............................................4-4

Lift Load Safely ........................................................................................4-4

Picking Up a Load ...................................................................................4-4

Transporting a Load ..............................................................................4-5

Leveling Procedure ................................................................................4-5

Placing a Load..........................................................................................4-6

Disengaging a Load............................................................................... 4-6

4.3 Operating with a Suspended Load.........................................................4-7

Lift Load Safely ........................................................................................4-7

Picking Up a Suspended Load ...........................................................4-7

Transporting a Suspended Load.......................................................4-8

Leveling Procedure ................................................................................4-8

Placing a Suspended Load ..................................................................4-9

Disengaging a Suspended Load .......................................................4-9

4.4 Road Operation (CE).................................................................................. 4-10

4.5 Loading and Securing for Transport ................................................... 4-11

Tiedown .................................................................................................. 4-11

Lifting....................................................................................................... 4-12

4.6 ClearSky (if equipped) .............................................................................. 4-13

General .................................................................................................... 4-13

Quick Start Instructions ..................................................................... 4-13

Power ....................................................................................................... 4-14

Communication ................................................................................... 4-15

ii 31200938

Section 5 - Attachments

5.1 Approved Attachments...............................................................................5-1

5.2 Unapproved Attachments .........................................................................5-1

5.3 JLG Supplied Attachments.........................................................................5-2

Standard Quick Attach..........................................................................5-2

5.4 Telehandler/Attachment/Fork Capacity...............................................5-4

5.5 Use of the Capacity Chart ...........................................................................5-5

Capacity Indicator Locations ..............................................................5-5

Sample Capacity Chart..........................................................................5-6

Example......................................................................................................5-8

5.6 Attachment Installation ........................................................................... 5-10

Standard Quick Attach....................................................................... 5-10

Manitou Quick Attach ........................................................................ 5-12

JCB Quick Attach ..................................................................................5-14

Hydraulic Operated Attachment....................................................5-16

5.7 Adjusting/Moving Forks .......................................................................... 5-17

5.8 Attachment Operation ............................................................................. 5-18

Carriage w/Forks .................................................................................. 5-19

Fork Positioning Carriage.................................................................. 5-20

Bucket ...................................................................................................... 5-22

Multi-Purpose Bucket ......................................................................... 5-24

Fork Mounted Hook............................................................................5-26

Quick Attach Mounted Hook........................................................... 5-27

Truss Boom............................................................................................. 5-28

Table of Contents

Section 6 - Emergency Procedures

6.1 Towing a Disabled Product........................................................................6-1

Moving Short Distances .......................................................................6-1

Moving Longer Distance ......................................................................6-1

6.2 Emergency Lowering of Boom.................................................................6-2

6.3 Cab Emergency Exit......................................................................................6-2

Section 7 - Lubrication and Maintenance

7.1 Introduction ....................................................................................................7-1

Clothing and Safety Gear .....................................................................7-1

7.2 General Maintenance Instructions..........................................................7-2

7.3 Service and Maintenance Schedules......................................................7-3

10 & 1st 50 Hour Maintenance Schedule .......................................7-3

50 & 1st 250 Hour Maintenance Schedule.....................................7-4

250 & 500 Hour Maintenance Schedule .........................................7-5

1000 & 3000 Hour Maintenance Schedule ....................................7-6

6000 & 12000 Hour Maintenance Schedule..................................7-7

7.4 Lubrication Schedules .................................................................................7-8

3614RS ........................................................................................................7-8

4017RS ........................................................................................................7-9

iii31200938

Table of Contents

7.5 Operator Maintenance Instructions.................................................... 7-10

Fuel System............................................................................................ 7-10

Tires .......................................................................................................... 7-12

Engine Oil ............................................................................................... 7-14

Engine Cooling System ..................................................................... 7-15

Hydraulic Oil .......................................................................................... 7-16

Transmission Oil................................................................................... 7-17

Air Intake System ................................................................................. 7-18

Cab Air Filters (if equipped) ............................................................. 7-20

Battery ..................................................................................................... 7-22

Windshield Washer System (if equipped)................................... 7-23

Section 8 - Additional Checks

8.1 General..............................................................................................................8-1

8.2 Load Stability Indicator System ...............................................................8-1

8.3 Boom Interlock...............................................................................................8-2

Section 9 - Specifications

9.1 Product Specifications.................................................................................9-1

Fluids........................................................................................................... 9-1

Capacities ..................................................................................................9-3

Tires .............................................................................................................9-4

Performance .............................................................................................9-5

Dimensions ...............................................................................................9-6

Declaration of Vibration .......................................................................9-8

Noise Emission Level (CE) .................................................................... 9-8

Machine Towing Capacity ...................................................................9-8

Index

Inspection, Maintenance and Repair Log

Transfer Of Ownership

iv 31200938

Section 1 - General Safety Practices

DANGER

OW0010

WARNING

OW0021

CAUTION

OW0031

SECTION 1 - GENERAL SAFETY PRACTICES

1.1 HAZARD CLASSIFICATION SYSTEM

Safety Alert System and Safety Signal Words

DANGER indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WAR NIN G indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentiality hazardous situation which, if not avoided, may result in minor or moderate injury.

1.2 GENERAL PRECAUTIONS

WARNING

Before operation, read & understand this manual. Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death.

1-131200938

Section 1 - General Safety Practices

OW0040

10 FT

(3 M)

1.3 OPERATION SAFETY

Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices.

Electrical Hazards

• This machine is not insulated and does not provide protection from contact or being near electrical current.

• NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.

• Always check for power lines before raising the boom.

• Follow employer, local and governmental regulations for clearance from powerlines.

1-2 31200938

Section 1 - General Safety Practices

OW0050

OW0080

OW0100

4 FT

(1,2 M)

Tip Over Hazard

General

• For additional load requirements, refer to the appropriate capacity chart.

• Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler.

• Understand how to properly use the capacity charts located in cab.

• DO NOT exceed rated lift capacity.

• Be sure that the ground conditions are able to support the machine.

• DO NOT raise boom unless frame is level (0 degrees), unless otherwise noted on capacity chart.

• DO NOT level machine with boom/attachment above 1,2 m (4 ft). (AUS - DO NOT level machine with load more than 300 mm (11.8 in) above ground surface.)

1-331200938

Section 1 - General Safety Practices

OH2291

OH20911

OH2221

• MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over.

• Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast.

• Always wear the seat belt.

• Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.

If the telehandler starts to tip over:

• DO NOT JUMP

• BRACE YOURSELF and STAY WITH THE MACHINE

• KEEP YOUR SEAT BELT FASTENED

• HOLD ON FIRMLY

• LEAN AWAY FROM THE POINT OF IMPACT

1-4 31200938

Non-Suspended Load

OW0060

W0150

• DO NOT drive with boom raised.

Suspended Load

Section 1 - General Safety Practices

• Tether suspended loads to restrict movement.

• Weight of all rigging (slings, etc.) must be included as part of load.

• Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines.

• DO NOT attempt to use telehandler frame-leveling to compensate for load swing.

• Keep heavy part of load closest to attachment.

• Never drag the load; lift vertically.

When driving with a suspended load:

• Start, travel, turn and stop slowly to prevent load from swinging.

• DO NOT extend boom.

• DO NOT raise the load more than 300 mm (11.8 in) above ground surface or the boom more than 45°.

• DO NOT exceed walking speed.

1-531200938

Section 1 - General Safety Practices

OAL2030

2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer

Travel Hazard

• Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated.

• DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.

• Visually verify proper wheel alignment after each steer mode change.

• Ensure that adequate clearance is provided for both rear tail swing and front fork swing.

• Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you DO NOT have a clear view.

• Before moving be sure of a clear path and sound horn.

• When driving, retract boom and keep boom/attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel.

• Always look in the direction of travel.

• Always check boom clearances carefully before driving underneath overhead obstructions. Position attachment/load to clear obstacles.

• When driving in high speed, use only front wheel steer (if steering modes are selectable).

• Telehandlers equipped with solid tires should not be used in applications requiring excessive roading or driving extended distances. In the event an application requires excessive roading or driving expanded distances, it is recommended to use telehandlers not equipped with solid tires.

1-6 31200938

Section 1 - General Safety Practices

OW0130

Load Falling Hazard

• Never suspend load from forks or other parts of carriage weldment. Use only JLG approved lift points.

• DO NOT burn or drill holes in fork(s).

• Forks must be centered under load and spaced apart as far as possible.

1-731200938

Section 1 - General Safety Practices

OW0170

W0190

Lifting Personnel

• When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab.

• DO NOT drive machine from cab when personnel are in platform.

1-8 31200938

Section 1 - General Safety Practices

OW0200

Driving Hazards on Slopes

To maintain sufficient traction and braking capabilities, travel on slopes as follows:

• When unloaded, drive with forks pointed downhill.

• When loaded, drive with the forks pointed uphill.

• For additional travel requirements, refer to the appropriate capacity chart.

• To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed. DO NOT shift into neutral and coast downhill.

• Avoid excessively steep slopes or unstable surfaces. To avoid tip over DO NOT drive across excessively steep slopes under any circumstances.

• Avoid turning on a slope. Never engage “inching” or shift to “Neutral” when going downhill.

• DO NOT park on a slope.

1-931200938

Section 1 - General Safety Practices

OW0210

OW0220

W0230

Pinch Points and Crush Hazards

Stay clear of pinch points and rotating parts on the telehandler.

• Stay clear of moving parts while engine is running.

• Keep clear of steering tires and frame or other objects.

• Keep clear from under boom.

1-10 31200938

Section 1 - General Safety Practices

OW0240

OW0250

OW0260

OW0960

• Keep clear of boom holes.

• Keep arms and hands clear of attachment tilt cylinder.

• Keep hands and fingers clear of carriage and forks.

• Keep others away while operating.

1-1131200938

Section 1 - General Safety Practices

OW0280

OW0290

Fall Hazard

• Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine.

• DO NOT get off the machine until the shutdown procedure on page 4-3 has been performed.

• DO NOT carry riders. Riders could fall off machine causing death or serious injury.

1-12 31200938

Section 1 - General Safety Practices

OW0300

OW0950

Chemical Hazards

Exhaust Fumes

• DO NOT operate machine in an enclosed area without proper ventilation.

• DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

Flammable Fuel

• DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials. Engine fuel is flammable and can cause a fire and/or explosion.

Hydraulic Fluid

• DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure.

• Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under enough pressure that it can penetrate the skin.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to protect hands from spraying fluid.

1-1331200938

Section 1 - General Safety Practices

This Page Intentionally Left Blank

1-14 31200938

Section 2 - Pre-Operation and Inspection

OAH1000

PARENT METAL CRACK WELD CRACK

SECTION 2 - PRE-OPERATION AND INSPECTION

2.1 PRE-OPERATION CHECK AND INSPECTION

Note: Complete all required maintenance before operating unit.

WARNING

FAL L HA ZARD. Use extreme caution when checking items beyond your normal reach.

Use an approved ladder.

The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following:

1. Cleanliness - Check all surfaces for leakage (oil, fuel or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.

2. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies.

3. Safety Decals - Ensure all safety decals are legible and in place. Clean or replace as required. See page 2-3 for details.

4. Operation and Safety Manuals - Operation & Maintenance Manual and AEM Safety Manual (ANSI only) located in cab manual holder.

5. Walk-Around Inspection - See page 2-6 for details.

6. Fluid Levels - Check fluids, including fuel, hydraulic oil, engine oil and coolant. When adding fluids, refer to Section 7 - Lubrication and Maintenance and Section 9 - Specifications to determine proper type and intervals. Before removing filler caps or fill plugs, wipe all dirt and grease away from the ports. If dirt enters these ports, it can severely reduce component life.

7. Attachments/Accessories - Ensure correct capacity charts are installed on the telehandler. If provided, reference the Operation & Maintenance Manual of each attachment or accessory installed for specific inspection, operation and maintenance instructions.

2-131200938

Section 2 - Pre-Operation and Inspection

8. Operational Check - Once the walk-around inspection is complete, perform a warmup and operational check (see page 2-8) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.

WARNING

If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause and correct before continued use.

2-2 31200938

Section 2 - Pre-Operation and Inspection

OZ4360

1001100957

8006038

1706285

1706098

1706098B

8005670

1001139164A

1001139164

AU2105

1001138051

(IF EQUIPPED -

GERMANY)

JLG MANUFACTURING EUROPE BVBA

1001138051

HOMOLOGATION NUMBER: NUMERO DI OMOLOGAZIONE: GENEHMIGUNGS NUMMER:

NUMERO IDENTIFICAZIONE:

VEHICLE IDENTIFICATION NUMBER:

FAHRZEUG-IDENTIFIZIERUNGS-NUMMER:

ALLOWED TOTAL WEIGHT: MASSA TOTALEAMMISSIBILE: ZUL. GESAMTGEWICHT:

ALLOWED FRONTAXLE WEIGHT: CARICOAMMISSIBILE SULLASSEANTERIORE: ZUL.ACHSLAST VORN:

ALLOWED REARAXLE WEIGHT: CARICOAMMISSIBILE SULLASSE POSTERIORE: ZUL.ACHSLAST HINTEN:

PERMISSIBLE TOWABLE MASS: MASSA RIMORCHIABILEAMMISSIBILE: TECHNISCH ZULAESSIGEANHAENGELAST:

-:UNBRAKED TOWABLE MASS MASSA RIMORCHIABILE NON FRENATA: UNGEBREMSTEANHAENGELAST:

-:INDEPENDENTLY-BRAKED TOWABLE MASS MASSA RIMORCHIABILE CON FRENATURA INDIPENDENTE: ANHAENGELAST FUER UNABHAENGIGE BREMSUNG:

-:INERTIA-BRAKED TOWABLE MASS MASSA RIMORCHIABILE CON FRENATURAAD INERZIA: AUFLAUFGEBREMSTEANHAENGELAST:

-TOWABLE MASS FITTED WITHANASSISTED BRAKING SYSTEM: (HYDRAULIC OR PNEUMATIC) MASSA RIMORCHIABILE CON FRENATURAASSISTITA: (IDRAULICA O PNEUMATICA)

TYPE/MODEL: TIPO/MODELLO: TYP/MODELL: TIPO/MODELO:

NÚMERO DE HOMOLOGACIÓN:

NÚMERO DE IDENTIFICACIÓN:

MASA TOTALAUTORIZADA:

CARGAAUTORIZADA SOBRE EL EJE DELANTERO:

CARGAAUTORIZADA SOBRE EL EJE TRASERO:

MASA REMOLCABLEADMISIBLE:

MASA REMOLCABLE NO FRENADA:

MASA REMOLCABLE CON FRENADO INDEPENDIENTE:

MASA REMOLCABLE FRENADA POR INERCIA:

HYDRAULSCH ODER PNEUMATISCH GEBREMSTE ANHAENGELAST: MASA REMOLCABLE CON FRENADOASISTID: (HIDRÁULICO-NEUMÁTICO)

YEAR OF MANUFACTURE: ANNO DI FABRICAZIONE: BAUJAHR: AÑO DE FABRICACIÓN:

8008657

8008657B

8005617

20 - 2603207 (GERMANY)

25 - 1001153442

(FRANCE)

3700016

8008657

8008657B

8005671

8005675

8005616

3700016

8006612

1001121555

(RUSSIA)

MP13

1001121555 A

1001168718A

1001168718

1001139647

ModelYear:

100100YYYA

Model:

Year of Manufacture:

Product Identification Number

Serial Number

Nominal engine power, kW:

Unladen mass:

Maximum capacity:

Maximum capacity at max. Height:

JLG Manufacturing Europe BVBA

Industrieterrein Oude Bunders 1034 Breitwaterstraat 12 3630 Maasmechelen - Belgium

1001139647A

1001173703

(RUSSIA)

VIEW OF ENGINE

COMPART MENT

2.2 SAFETY DECALS

Ensure all DANGER, WAR NI NG, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.

2-331200938

Section 2 - Pre-Operation and Inspection

OZ4370

20 - 2603207 (GERMANY)

25 - 1001153442

(FRANCE)

8006612

8005870

1001104319

1001158844

1001158844A

8005675

3700016

8008657

8008657B

8005617

8005616

37000163700016

8005671

8006612

8008657

8008657B

1001168718A

1001168718

20 - 2603207 (GERMANY)

25 - 1001153442

(FRANCE)

1001139654 A

15 mg/kg

1001139654

(IF EQUIPPED FOR ULS)

1001102782

1705980

A - 1706753 B - 1706754 C - 1706755 D - 1706756

ABCD

2-4 31200938

OZ4381

1706209

ON OFF

P P

EVERY

3614RS - 1001161264 4017RS - 1001165433

XXX kg MAX

XXX mm

XXXX

EN 1459:1998-ANNEX B

10m

11m

12m

13m

14m

-1m

3m4m5m

9m 8m

XXX mm

350kg

500kg

750kg

100

0kg

1500kg

2000kg

2500kg

3700kg

150

F T

(m N )

1001161263

XXXX

XXX

XXXXXX

1001094708B

1001094708

1001158300

1001101895

8005670

Korrekter Bodenabstand von 290-300mm

(ab Unterkante Schaufel)

wird durch rote Linie angezeigt

1001119218

(GERMANY)

1001172172

(LIFT PATTERN)

1001158303

(LOADER PATTERN)

1001158309

1001092878

1001120989A

1001120989

(IF EQUIPPED

WITH CLEARSKY)

VIEW A-A

CAPACITY

CHARTS

EN 15830

CHARTS

VIEW B-B

Section 2 - Pre-Operation and Inspection

2-531200938

Section 2 - Pre-Operation and Inspection

OZ3892

2.3 WALK-AROUND INSPECTION

Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence.

INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned. Inspect all structural members including attachment for cracks, excessive corrosion and other damage.

1. Boom Sections and Lift, Tilt, Extend/Retract, Compensating (Slave) Cylinders

• Check front, top, side and rear wear pads for presence of grease.

• Pivot pins secure; hydraulic hoses undamaged, not leaking.

2-6 31200938

+ 126 hidden pages

JLG 4017RS Operator Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision Log

Read This First

Table of Contents

Section 1 - General Safety Practices

1.1 HAZARD CLASSIFICATION SYSTEM

Safety Alert System and Safety Signal Words

1.2 GENERAL PRECAUTIONS

1.3 OPERATION SAFETY

Electrical Hazards

Tip Over Hazard

Travel Hazard

Load Falling Hazard

Lifting Personnel

Driving Hazards on Slopes

Pinch Points and Crush Hazards

Fall Hazard

Chemical Hazards

Section 2 - Pre-Operation and Inspection

2.1 PRE-OPERATION CHECK AND INSPECTION

2.2 SAFETY DECALS

2.3 WALK-AROUND INSPECTION