JLG 4017RS Parts Manual

Page 1
Page 2
Page 3
31200939 3614RS, 4017RS 3
Page 4
4 3614RS, 4017RS 31200939
Page 5
31200939 3614RS, 4017RS 5
Page 6
Page 7

TABLE OF CONTENTS

SECTION 1 - FRAME & ATTACHING PARTS ................................................................................................................................... 13
FIGURE 1-1. FRAME INSTALLATION - 3614RS .......................................................................................................................... 14
FIGURE 1-2. FRAME INSTALLATION - 4017RS ........................................................................................................................... 16
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION ................................................................................................................... 18
FIGURE 1-4. MIRROR INSTALLATION - 3614RS ......................................................................................................................... 20
FIGURE 1-5. MIRROR INSTALLATION - 4017RS ......................................................................................................................... 22
FIGURE 1-6. MIRROR ASSEMBLY ............................................................................................................................................... 24
FIGURE 1-7. BOOM PROP INSTALLATION ................................................................................................................................. 26
FIGURE 1-8. WHEEL CHOCK INSTALLATION ............................................................................................................................. 28
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS ....................................................................................................... 30
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS ..................................................................................................... 32
FIGURE 1-11. HOOD ASSEMBLY ................................................................................................................................................. 34
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION .............................................................................................................. 36
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS ............................................................................................ 38
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS ............................................................................................ 40
FIGURE 1-15. LICENSE PLATE INSTALLATION .......................................................................................................................... 42
FIGURE 1-16. RETRIEVAL HITCH ................................................................................................................................................ 44
FIGURE 1-17. HYDRAULIC TANK INSTALLATION ...................................................................................................................... 46
SECTION 2 - BOOM .......................................................................................................................................................................... 49
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ........................................................................ 50
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) .............................................................................. 52
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS) ........................................................................ 54
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) .............................................................................. 56
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS) .............................................................................. 58
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS) ..................................................................................... 60
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS) .............................................................................. 62
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS) ..................................................................................... 64
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS ................................................................................................................... 66
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS ............................................................................................................ 68
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS ............................................................................................................ 70
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS ............................................................................................................... 72
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS ......................................................................................................... 74
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS ......................................................................................................... 76
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS ............................................................................................................ 78
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS ............................................................................................................ 80
FIGURE 2-17. FIRST BOOM SECTION - 3614RS ......................................................................................................................... 82
FIGURE 2-18. FIRST BOOM SECTION - 4017RS ......................................................................................................................... 84
FIGURE 2-19. SECOND BOOM SECTION - 3614RS .................................................................................................................... 86
FIGURE 2-20. SECOND BOOM SECTION - 4017RS .................................................................................................................... 88
FIGURE 2-21. THIRD BOOM SECTION - 3614RS ........................................................................................................................ 90
FIGURE 2-22. THIRD BOOM SECTION - 4017RS ........................................................................................................................ 92
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS .................................................................................................................... 94
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS ............................................................................................................... 96
FIGURE 2-25. MANUAL QUICK ATTACH ..................................................................................................................................... 98
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ........................................................ 100
FIGURE 2-27. HYDRAULICS INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) .............................................................. 102
FIGURE 2-28. HYDRAULICS INSTALLATION - 4017RS ............................................................................................................ 104
FIGURE 2-29. HYDRAULICS ASSEMBLY - 4017RS ................................................................................................................... 106
FIGURE 2-30. HYDRAULICS INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) .............................................................. 108
SECTION 3 - ATTACHMENTS ........................................................................................................................................................ 111
FIGURE 3-1. CARRIAGE ............................................................................................................................................................. 112
FIGURE 3-2. FORKS .................................................................................................................................................................... 114
FIGURE 3-3. BUCKET ................................................................................................................................................................. 116
FIGURE 3-4. MULTI-PURPOSE BUCKET ................................................................................................................................... 118
FIGURE 3-5. TRUSS BOOM ........................................................................................................................................................ 120
SECTION 4 - ENGINE & ATTACHING PARTS ............................................................................................................................... 123
FIGURE 4-1. ENGINE AND TRANSMISSION INSTALLATION (ULS) ......................................................................................... 124
FIGURE 4-2. ENGINE AND TRANSMISSION INSTALLATION (LS) ........................................................................................... 126
FIGURE 4-3. ENGINE MOUNTING INSTALLATION ................................................................................................................... 128
31200939 3614RS, 4017RS 7
Page 8
TABLE OF CONTENTS
FIGURE 4-4. HYDRAULIC PUMP INSTALLATION ...................................................................................................................... 130
FIGURE 4-5. TURBO SHIELD INSTALLATION ............................................................................................................................ 132
FIGURE 4-6. FUEL LINES INSTALLATION .................................................................................................................................. 134
FIGURE 4-7. FUEL TANK INSTALLATION .................................................................................................................................. 136
FIGURE 4-8. FUEL TANK ............................................................................................................................................................. 138
FIGURE 4-9. COOLING SYSTEM INSTALLATION ...................................................................................................................... 140
FIGURE 4-10. EXPANSION TANK ASSEMBLY ........................................................................................................................... 142
FIGURE 4-11. RADIATOR ASSEMBLY ........................................................................................................................................ 144
FIGURE 4-12. TRANSMISSION COOLING INSTALLATION ....................................................................................................... 146
FIGURE 4-13. HEATER LINES INSTALLATION .......................................................................................................................... 148
FIGURE 4-14. AIR SYSTEM INSTALLATION .............................................................................................................................. 150
FIGURE 4-15. AIR FILTER ASSEMBLY ....................................................................................................................................... 152
FIGURE 4-16. AIR INTAKE FILTER ............................................................................................................................................. 154
FIGURE 4-17. EXHAUST SYSTEM INSTALLATION (ULS) ......................................................................................................... 156
FIGURE 4-18. EXHAUST SYSTEM INSTALLATION (LS) ............................................................................................................ 158
SECTION 5 - DRIVETRAIN .............................................................................................................................................................. 161
FIGURE 5-1. AXLE INSTALLATION - 3614RS ............................................................................................................................. 162
FIGURE 5-2. AXLE INSTALLATION (NO FOAM FILL) - 4017RS ................................................................................................. 164
FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) - 4017RS ....................................................................................................... 166
FIGURE 5-4. DRIVE SHAFT INSTALLATION - 3614RS .............................................................................................................. 168
FIGURE 5-5. DRIVE SHAFT INSTALLATION - 4017RS .............................................................................................................. 170
FIGURE 5-6. FRONT AXLE - 3614RS .......................................................................................................................................... 172
FIGURE 5-7. FRONT AXLE, CENTRAL HOUSING - 3614RS ...................................................................................................... 174
FIGURE 5-8. FRONT AXLE, DIFFERENTIAL - 3614RS ............................................................................................................... 176
FIGURE 5-9. FRONT AXLE, HUB REDUCTION - 3614RS .......................................................................................................... 178
FIGURE 5-10. FRONT AXLE, BRAKES - 3614RS ....................................................................................................................... 182
FIGURE 5-11. FRONT AXLE, STEERING - 3614RS .................................................................................................................... 184
FIGURE 5-12. FRONT AXLE, TRUNION - 3614RS ...................................................................................................................... 186
FIGURE 5-13. FRONT AXLE - 4017RS ........................................................................................................................................ 188
FIGURE 5-14. FRONT AXLE, CENTRAL HOUSING - 4017RS .................................................................................................... 190
FIGURE 5-15. FRONT AXLE, DIFFERENTIAL - 4017RS ............................................................................................................. 192
FIGURE 5-16. FRONT AXLE, HUB REDUCTION - 4017RS ........................................................................................................ 194
FIGURE 5-17. FRONT AXLE, BRAKES - 4017RS ....................................................................................................................... 198
FIGURE 5-18. FRONT AXLE, STEERING - 4017RS .................................................................................................................... 200
FIGURE 5-19. FRONT AXLE, TRUNION - 4017RS ...................................................................................................................... 202
FIGURE 5-20. REAR AXLE - 3614RS, 4017RS (NO FOAM FILL) ............................................................................................... 204
FIGURE 5-21. REAR AXLE, CENTRAL HOUSING - 3614RS, 4017RS (NO FOAM FILL) ........................................................... 206
FIGURE 5-22. REAR AXLE, DIFFERENTIAL - 3614RS, 4017RS (NO FOAM FILL) .................................................................... 208
FIGURE 5-23. REAR AXLE, HUB REDUCTION - 3614RS, 4017RS (NO FOAM FILL)................................................................ 210
FIGURE 5-24. REAR AXLE, BRAKES - 3614RS, 4017RS (NO FOAM FILL) ............................................................................... 214
FIGURE 5-25. REAR AXLE, STEERING - 3614RS, 4017RS (NO FOAM FILL) ........................................................................... 216
FIGURE 5-26. REAR AXLE, TRUNION - 3614RS, 4017RS (NO FOAM FILL) ............................................................................. 218
FIGURE 5-27. REAR AXLE - 4017RS (FOAM FILL)..................................................................................................................... 220
FIGURE 5-28. REAR AXLE, CENTRAL HOUSING - 4017RS (FOAM FILL) ................................................................................ 222
FIGURE 5-29. REAR AXLE, DIFFERENTIAL - 4017RS (FOAM FILL) ......................................................................................... 224
FIGURE 5-30. REAR AXLE, HUB REDUCTION - 4017RS (FOAM FILL) ..................................................................................... 226
FIGURE 5-31. REAR AXLE, BRAKES - 4017RS (FOAM FILL) .................................................................................................... 230
FIGURE 5-32. REAR AXLE, STEERING - 4017RS (FOAM FILL) ................................................................................................ 232
FIGURE 5-33. REAR AXLE, TRUNION - 4017RS (FOAM FILL) .................................................................................................. 234
FIGURE 5-34. POWERSHIFT TRANSMISSION .......................................................................................................................... 236
FIGURE 5-35. POWERSHIFT TRANSMISSION, CONVERTER HOUSING ................................................................................ 238
FIGURE 5-36. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE ................................................................................. 240
FIGURE 5-37. POWERSHIFT TRANSMISSION, TORQUE CONVERTER .................................................................................. 242
FIGURE 5-38. POWERSHIFT TRANSMISSION, GEAR GROUP ................................................................................................ 244
FIGURE 5-39. POWERSHIFT TRANSMISSION, PUMP DRIVE .................................................................................................. 246
FIGURE 5-40. POWERSHIFT TRANSMISSION, CHARGE PUMP .............................................................................................. 248
FIGURE 5-41. POWERSHIFT TRANSMISSION, REVERSE IDLER ............................................................................................ 250
FIGURE 5-42. POWERSHIFT TRANSMISSION, FORWARD & REVERSE SHAFT .................................................................... 252
FIGURE 5-43. POWERSHIFT TRANSMISSION, 3RD SHAFT ..................................................................................................... 254
FIGURE 5-44. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT .......................................................................................... 256
FIGURE 5-45. POWERSHIFT TRANSMISSION, OUTPUT SHAFT ............................................................................................. 258
FIGURE 5-46. POWERSHIFT TRANSMISSION, DROP BOX ...................................................................................................... 260
FIGURE 5-47. POWERSHIFT TRANSMISSION, CONTROL ....................................................................................................... 262
FIGURE 5-48. POWERSHIFT TRANSMISSION, MODULATION VALVE .................................................................................... 264
FIGURE 5-49. POWERSHIFT TRANSMISSION, DRIVE PLATE ................................................................................................. 266
8 3614RS, 4017RS 31200939
Page 9
TABLE OF CONTENTS
FIGURE 5-50. TIRE WHEEL SET, MITAS 15.5/80-24 - 3614RS ................................................................................................. 268
FIGURE 5-51. RH MITAS WHEEL - 3614RS ............................................................................................................................... 270
FIGURE 5-52. LH MITAS WHEEL - 3614RS ................................................................................................................................ 272
FIGURE 5-53. TIRE WHEEL SET, MITAS 14.00-24 - 4017RS .................................................................................................... 274
FIGURE 5-54. RH MITAS WHEEL - 4017RS ............................................................................................................................... 276
FIGURE 5-55. LH MITAS WHEEL - 4017RS ................................................................................................................................ 278
FIGURE 5-56. TIRE WHEEL SET, GOODYEAR 15.5-25 SGL - 3614RS .................................................................................... 280
FIGURE 5-57. RH GOODYEAR WHEEL - 3614RS ..................................................................................................................... 282
FIGURE 5-58. LH GOODYEAR WHEEL - 3614RS ...................................................................................................................... 284
FIGURE 5-59. TIRE WHEEL SET, GOODYEAR 14.00-24 - 4017RS .......................................................................................... 286
FIGURE 5-60. RH GOODYEAR WHEEL - 4017RS ..................................................................................................................... 288
FIGURE 5-61. LH GOODYEAR WHEEL - 4017RS ...................................................................................................................... 290
FIGURE 5-62. TIRE WHEEL SET, MICHELIN 400/80-24 POWER CL - 3614RS ........................................................................ 292
FIGURE 5-63. RH MICHELIN WHEEL - 3614RS ......................................................................................................................... 294
FIGURE 5-64. LH MICHELIN WHEEL - 3614RS.......................................................................................................................... 296
FIGURE 5-65. TIRE WHEEL SET, MICHELIN - 4017RS ............................................................................................................. 298
FIGURE 5-66. MICHELIN WHEEL - 4017RS ............................................................................................................................... 300
FIGURE 5-67. TIRE WHEEL SET, FIRESTONE 370/75-28 - 3614RS ......................................................................................... 302
FIGURE 5-68. FIRESTONE WHEEL - 3614RS ............................................................................................................................ 304
FIGURE 5-69. TIRE WHEEL SET, FIRESTONE 400/75-28 16 PLY - 4017RS ............................................................................ 306
FIGURE 5-70. FIRESTONE WHEEL - 4017RS ............................................................................................................................ 308
FIGURE 5-71. FOAM FILLED WHEEL SET - 3614RS ................................................................................................................. 310
FIGURE 5-72. RH FOAM WHEEL - 3614RS ................................................................................................................................ 312
FIGURE 5-73. LH FOAM WHEEL - 3614RS ................................................................................................................................ 314
FIGURE 5-74. FOAM FILLED WHEEL SET - 4017RS ................................................................................................................. 316
FIGURE 5-75. RH FOAM WHEEL - 4017RS ................................................................................................................................ 318
FIGURE 5-76. LH FOAM WHEEL - 4017RS ................................................................................................................................ 320
SECTION 6 - CAB ............................................................................................................................................................................ 323
FIGURE 6-1. CAB INSTALLATION (FNR LEVER) ....................................................................................................................... 324
FIGURE 6-2. CAB INSTALLATION (NO FNR LEVER) ................................................................................................................ 326
FIGURE 6-3. CAB (FNR LEVER) ................................................................................................................................................. 328
FIGURE 6-4. CAB (NO FNR LEVER) ........................................................................................................................................... 330
FIGURE 6-5. CAB ASSEMBLY .................................................................................................................................................... 332
FIGURE 6-6. CAB......................................................................................................................................................................... 334
FIGURE 6-7. FUEL DOOR INSTALLATION ................................................................................................................................. 336
FIGURE 6-8. DOOR STRAP INSTALLATION .............................................................................................................................. 338
FIGURE 6-9. INTERIOR MIRROR ............................................................................................................................................... 340
FIGURE 6-10. MIRROR INSTALLATION ..................................................................................................................................... 342
FIGURE 6-11. TRIM INSTALLATION ........................................................................................................................................... 344
FIGURE 6-12. COVER PANEL INSTALLATION .......................................................................................................................... 346
FIGURE 6-13. GASKET INSTALLATION ..................................................................................................................................... 348
FIGURE 6-14. FRONT COVER ASSEMBLY ................................................................................................................................ 350
FIGURE 6-15. HEADLINER INSTALLATION ............................................................................................................................... 352
FIGURE 6-16. FRONT PANEL INSTALLATION........................................................................................................................... 354
FIGURE 6-17. REAR COVER PANEL INSTALLATION ............................................................................................................... 356
FIGURE 6-18. REAR WINDOW INSTALLATION ......................................................................................................................... 358
FIGURE 6-19. REAR WINDOW ................................................................................................................................................... 360
FIGURE 6-20. CAB DOOR INSTALLATION ................................................................................................................................ 362
FIGURE 6-21. WINDOW ASSEMBLY .......................................................................................................................................... 364
FIGURE 6-22. DOOR ASSEMBLY ............................................................................................................................................... 366
FIGURE 6-23. VINYL SEAT INSTALLATION ............................................................................................................................... 368
FIGURE 6-24. VINYL SEAT ......................................................................................................................................................... 370
FIGURE 6-25. CLOTH SEAT INSTALLATION ............................................................................................................................. 372
FIGURE 6-26. CLOTH SEAT ....................................................................................................................................................... 374
FIGURE 6-27. WIPER TANK INSTALLATION ............................................................................................................................. 376
FIGURE 6-28. FRONT WIPER INSTALLATION........................................................................................................................... 378
FIGURE 6-29. ROOF WIPER INSTALLATION ............................................................................................................................ 380
FIGURE 6-30. HEATER INSTALLATION ..................................................................................................................................... 382
FIGURE 6-31. CAB HEATER ....................................................................................................................................................... 384
FIGURE 6-32. AIR CONDITIONING INSTALLATION .................................................................................................................. 386
FIGURE 6-33. HEATER (NO A/C) ................................................................................................................................................ 390
FIGURE 6-34. HEATER (A/C) ...................................................................................................................................................... 392
SECTION 7 - CONTROLS ............................................................................................................................................................... 395
31200939 3614RS, 4017RS 9
Page 10
TABLE OF CONTENTS
FIGURE 7-1. BRAKE PEDAL INSTALLATION ............................................................................................................................. 396
FIGURE 7-2. BRAKE PEDAL ASSEMBLY ................................................................................................................................... 398
FIGURE 7-3. ACCELERATOR PEDAL INSTALLATION ............................................................................................................... 400
FIGURE 7-4. ACCELERATOR PEDAL ......................................................................................................................................... 402
FIGURE 7-5. STEER COLUMN INSTALLATION (FNR LEVER) .................................................................................................. 404
FIGURE 7-6. STEERING COLUMN (FNR LEVER) ...................................................................................................................... 406
FIGURE 7-7. STEERING COLUMN INSTALLATION (NO FNR LEVER) ...................................................................................... 408
FIGURE 7-8. STEERING COLUMN ASSEMBLY (NO FNR LEVER) ............................................................................................ 410
FIGURE 7-9. STEERING WHEEL................................................................................................................................................. 412
FIGURE 7-10. MECHANICAL HANDBRAKE INSTALLATION - 3614RS ..................................................................................... 414
FIGURE 7-11. HYDRAULIC HANDBRAKE INSTALLATION - 4017RS ........................................................................................ 416
FIGURE 7-12. JOYSTICK INSTALLATION (FNR LEVER) ........................................................................................................... 418
FIGURE 7-13. JOYSTICK INSTALLATION (NO FNR LEVER) ..................................................................................................... 420
FIGURE 7-14. JOYSTICK INSTALLATION (AUX, FNR LEVER) .................................................................................................. 422
FIGURE 7-15. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)............................................................................................ 424
FIGURE 7-16. JOYSTICK (FNR LEVER) ...................................................................................................................................... 426
FIGURE 7-17. JOYSTICK (NO FNR LEVER) ............................................................................................................................... 428
FIGURE 7-18. JOYSTICK (AUX, FNR LEVER) ............................................................................................................................ 430
FIGURE 7-19. JOYSTICK (AUX, NO FNR LEVER) ...................................................................................................................... 432
SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 435
FIGURE 8-1. SUPPLY LINES INSTALLATION - 3614RS ............................................................................................................. 436
FIGURE 8-2. SUPPLY LINES INSTALLATION - 4017RS ............................................................................................................. 438
FIGURE 8-3. PUMP LINES INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ............................................................ 440
FIGURE 8-4. PUMP LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) .................................................................. 442
FIGURE 8-5. PUMP LINES INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS) ............................................................ 444
FIGURE 8-6. PUMP LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) .................................................................. 446
FIGURE 8-7. STEERING INSTALLATION - 3614RS .................................................................................................................... 448
FIGURE 8-8. STEERING INSTALLATION - 4017RS .................................................................................................................... 450
FIGURE 8-9. UPPER BRAKE LINES INSTALLATION - 3614RS ................................................................................................. 452
FIGURE 8-10. UPPER BRAKE LINES INSTALLATION - 4017RS ............................................................................................... 454
FIGURE 8-11. LOWER BRAKE LINES INSTALLATION - 3614RS .............................................................................................. 456
FIGURE 8-12. LOWER BRAKE LINES INSTALLATION - 4017RS .............................................................................................. 458
FIGURE 8-13. IMPLEMENT LINES INSTALLATION - 3614RS (NO AUX HYDRAULICS) ........................................................... 460
FIGURE 8-14. IMPLEMENT LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) ...................................................... 462
FIGURE 8-15. IMPLEMENT LINES INSTALLATION - 4017RS (NO AUX HYDRAULICS) ........................................................... 464
FIGURE 8-16. IMPLEMENT LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) ...................................................... 466
FIGURE 8-17. LEVELING AND OUTRIGGERS INSTALLATION - 3614RS ................................................................................. 468
FIGURE 8-18. LEVELING AND OUTRIGGERS INSTALLATION - 4017RS ................................................................................. 470
FIGURE 8-19. OUTRIGGER LEG ASSEMBLY ............................................................................................................................ 472
FIGURE 8-20. BREATHER INSTALLATION ................................................................................................................................. 474
SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 477
FIGURE 9-1. LIFT CYLINDER - 3614RS ...................................................................................................................................... 478
FIGURE 9-2. LIFT CYLINDER - 4017RS ...................................................................................................................................... 480
FIGURE 9-3. EXTEND/RETRACT CYLINDER - 3614RS ............................................................................................................. 482
FIGURE 9-4. EXTEND/RETRACT CYLINDER - 4017RS ............................................................................................................. 484
FIGURE 9-5. TILT CYLINDER ...................................................................................................................................................... 486
FIGURE 9-6. COMPENSATION CYLINDER ................................................................................................................................ 488
FIGURE 9-7. FRAME LEVEL CYLINDER - 3614RS ..................................................................................................................... 490
FIGURE 9-8. FRAME LEVEL CYLINDER - 4017RS ..................................................................................................................... 492
FIGURE 9-9. OUTRIGGER CYLINDER ........................................................................................................................................ 494
FIGURE 9-10. MAIN CONTROL VALVE (NO AUXILIARY HYDRAULICS) .................................................................................. 496
FIGURE 9-11. MAIN CONTROL VALVE (AUXILIARY HYDRAULICS)......................................................................................... 500
FIGURE 9-12. STEERING SELECT VALVE ................................................................................................................................. 504
FIGURE 9-13. COUNTERBALANCE VALVE ................................................................................................................................ 506
FIGURE 9-14. OUTRIGGER VALVE ............................................................................................................................................ 508
FIGURE 9-15. GEAR PUMP ......................................................................................................................................................... 510
FIGURE 9-16. HYDRAULIC TANK ............................................................................................................................................... 512
FIGURE 9-17. HYDRAULIC PARK BRAKE RELEASE VALVE .................................................................................................... 514
FIGURE 9-18. HYDRAULIC OIL FILTER ...................................................................................................................................... 516
SECTION 10 - ELECTRICAL ............................................................................................................................................................ 519
FIGURE 10-1. ENGINE ELECTRICAL INSTALLATION ............................................................................................................... 520
10 3614RS, 4017RS 31200939
Page 11
TABLE OF CONTENTS
FIGURE 10-2. 200 AMP RELAY................................................................................................................................................... 522
FIGURE 10-3. BATTERY INSTALLATION ................................................................................................................................... 524
FIGURE 10-4. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 526
FIGURE 10-5. UGM CONTROL ................................................................................................................................................... 528
FIGURE 10-6. PCB ELECTRICAL ASSEMBLY ........................................................................................................................... 530
FIGURE 10-7. PC BOARD ........................................................................................................................................................... 532
FIGURE 10-8. LSI INSTALLATION .............................................................................................................................................. 534
FIGURE 10-9. RADIO INSTALLATION ........................................................................................................................................ 536
FIGURE 10-10. CAB EARTH INSTALLATION ............................................................................................................................. 538
FIGURE 10-11. HORN INSTALLATION ....................................................................................................................................... 540
FIGURE 10-12. BOOM ANGLE SENSOR INSTALLATION - 3614RS ......................................................................................... 542
FIGURE 10-13. BOOM ANGLE SENSOR INSTALLATION - 4017RS ......................................................................................... 544
FIGURE 10-14. BOOM RETRACT SENSOR INSTALLATION - 3614RS ..................................................................................... 546
FIGURE 10-15. BOOM RETRACT SENSOR INSTALLATION - 4017RS ..................................................................................... 548
FIGURE 10-16. LSI SENSOR INSTALLATION ............................................................................................................................ 550
FIGURE 10-17. BACK-UP ALARM INSTALLATION .................................................................................................................... 552
FIGURE 10-18. CHASSIS HARNESS INSTALLATION - 3614RS ............................................................................................... 554
FIGURE 10-19. CHASSIS HARNESS INSTALLATION - 4017RS ............................................................................................... 556
FIGURE 10-20. DASH ELECTRICAL INSTALLATION ................................................................................................................. 558
FIGURE 10-21. CAB WORKLIGHTS INSTALLATION (NO HAC) ................................................................................................ 560
FIGURE 10-22. CAB WORKLIGHTS INSTALLATION (HAC) ...................................................................................................... 562
FIGURE 10-23. DRIVING LIGHTS INSTALLATION (GERMANY AND CE) ................................................................................. 564
FIGURE 10-24. DRIVING LIGHTS INSTALLATION (UK AND IRELAND) ................................................................................... 566
FIGURE 10-25. BEACON INSTALLATION .................................................................................................................................. 568
FIGURE 10-26. OUTRIGGERS DEPLOYED INSTALLATION - 4017RS ..................................................................................... 570
FIGURE 10-27. ENGINE HARNESS ............................................................................................................................................ 572
FIGURE 10-28. CHASSIS HARNESS .......................................................................................................................................... 578
FIGURE 10-29. CAB HARNESS .................................................................................................................................................. 584
FIGURE 10-30. CAB POWER HARNESS .................................................................................................................................... 592
FIGURE 10-31. RADIO HARNESS .............................................................................................................................................. 594
FIGURE 10-32. WORKLIGHTS HARNESS .................................................................................................................................. 596
FIGURE 10-33. LIGHT EXTENSION HARNESS.......................................................................................................................... 598
FIGURE 10-34. BEACON HARNESS ........................................................................................................................................... 600
FIGURE 10-35. OUTRIGGERS DEPLOYED CHASSIS HARNESS - 4017RS ............................................................................ 602
FIGURE 10-36. OUTRIGGERS DEPLOYED CAB HARNESS - 4017RS ..................................................................................... 604
FIGURE 10-37. ROOF WIPER HARNESS ................................................................................................................................... 606
FIGURE 10-38. HAC CAB HARNESS .......................................................................................................................................... 608
FIGURE 10-39. HAC CHASSIS HARNESS ................................................................................................................................. 610
SECTION 11 - DECALS ................................................................................................................................................................... 613
FIGURE 11-1. DECAL LOCATION INSTALLATION (ULS) .......................................................................................................... 614
FIGURE 11-2. DECAL LOCATION INSTALLATION (LS) ............................................................................................................. 616
FIGURE 11-3. JOYSTICK DECAL INSTALLATION, BUCKET ..................................................................................................... 618
FIGURE 11-4. JOYSTICK DECAL INSTALLATION, FORK ......................................................................................................... 620
FIGURE 11-5. BOOM DECAL INSTALLATION ............................................................................................................................ 622
FIGURE 11-6. DECAL INSTALLATION, RUSSIA ........................................................................................................................ 624
FIGURE 11-7. SOUND PLATE INSTALLATION .......................................................................................................................... 626
FIGURE 11-8. LOAD CHART, 3614RS ........................................................................................................................................ 628
FIGURE 11-9. LOAD CHART, 4017RS ........................................................................................................................................ 630
FIGURE 11-10. REFLECTOR INSTALLATION ............................................................................................................................ 632
FIGURE 11-11. 25KPH SPEED DECAL INSTALLATION ............................................................................................................ 634
FIGURE 11-12. JLG DECAL INSTALLATION, 3614RS ............................................................................................................... 636
FIGURE 11-13. JLG DECAL INSTALLATION, 4017RS ............................................................................................................... 638
FIGURE 11-14. CONSTRUCTION INSTALLATION (UK/IRELAND) ............................................................................................ 640
FIGURE 11-15. CONSTRUCTION INSTALLATION (CE) ............................................................................................................ 642
FIGURE 11-16. CONSTRUCTION INSTALLATION (FRANCE) ................................................................................................... 644
SECTION 12 - RECOMMENDED SPARE PARTS .......................................................................................................................... 647
FIGURE 12-1. RECOMMENDED SPARE PARTS ....................................................................................................................... 648
PART NUMBER INDEX ................................................................................................................................................................... 651
31200939 3614RS, 4017RS 11
Page 12
Page 13
SECTION 1 - FRAME & ATTACHING PARTS
31200939 3614RS, 4017RS 13
Page 14
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION - 3614RS
14 3614RS, 4017RS 31200939
Page 15
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001146014
Ref
Frame Installation - 3614RS
A 1 1001091126
4
Plug 2
N.S.S.
1
Weldment, Frame
FIGURE 1-1. FRAME INSTALLATION - 3614RS
31200939 3614RS, 4017RS 15
Page 16
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-2. FRAME INSTALLATION - 4017RS
16 3614RS, 4017RS 31200939
Page 17
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001146017
Ref
Frame Installation - 4017RS
A 1 1001091126
4
Plug 2
N.S.S.
1
Weldment, Frame
FIGURE 1-2. FRAME INSTALLATION - 4017RS
31200939 3614RS, 4017RS 17
Page 18
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION
18 3614RS, 4017RS 31200939
Page 19
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145381
Ref
Enclosure Group Installation
C 1 0760812
12
Bolt, M8X25
2 0761012
11
Bolt, M10X25
3 0761014
6
Bolt, M10X30
4 4811902
14
Washer, M8
5 4812002
17
Washer, M10
6 1001154688
1
Plate, Latch
7 1001145307
1
Plate, Belly Pan
8 1001145312
1
Panel, Front
9 1001145313
1
Panel, Side
10
1001149046
1
Panel, Rear
12
0761614
4
Bolt, M16X30
14
3290801
2
Nut, M8X1.25
15
4806433
2
Hinge, Hood
16
1001092256
4
Washer, M17
17
1001112426
1
Spring, Hood
18
1001150144
1
Assembly, Hood (See Hood Assembly for Details)
19
1001150624
1
Bracket, Hood
20
1001095650
AR
Compound, Locking
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION
31200939 3614RS, 4017RS 19
Page 20
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-4. MIRROR INSTALLATION - 3614RS
20 3614RS, 4017RS 31200939
Page 21
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144111
Ref
Mirror Installation - 3614RS
1 0761012
3
Bolt, M10X25
2 4812000
3
Washer, M10
3 1001008436
1
Mirror, (See MIRROR ASSEMBLY for Breakdown)
4 1001096913
1
Cap, Lamp Bracket
5 1001142726
1
Mirror, Convex
6 1001144430
1
Bracket, Mirror
7 1001095650
AR
Compound, Locking
FIGURE 1-4. MIRROR INSTALLATION - 3614RS
31200939 3614RS, 4017RS 21
Page 22
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-5. MIRROR INSTALLATION - 4017RS
22 3614RS, 4017RS 31200939
Page 23
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001171098
Ref
Mirror Installation - 4017RS
1 0761012
3
Bolt, M10X25
2 4812000
3
Washer, M10
3 1001008436
1
Assembly, Mirror (See MIRROR ASSEMBLY for Breakdown)
4 1001095650
AR
Compound, Locking
5 1001096913
1
Cap, Lamp Bracket
6 1001142724
1
Mirror, Convex
7 1001142726
1
Mirror Convex
8 1001144430
1
Bracket, Mirror
FIGURE 1-5. MIRROR INSTALLATION - 4017RS
31200939 3614RS, 4017RS 23
Page 24
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-6. MIRROR ASSEMBLY
24 3614RS, 4017RS 31200939
Page 25
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001008436
1
Mirror Assembly
B 1 1001008475
2
Lockwasher, M12
2 1001009062
2
Washer 3
1001010838
2
Bolt
FIGURE 1-6. MIRROR ASSEMBLY
31200939 3614RS, 4017RS 25
Page 26
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-7. BOOM PROP INSTALLATION
26 3614RS, 4017RS 31200939
Page 27
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001164211
Ref
Boom Prop Installation
A 1 0761214
2
Bolt, M12X30
2 3291201
2
Nut, M12X1.75
3 1001095650
AR
Compound, Locking
4 1001101458
2
Bolt, Wing M8X40
5 1001101628
2
Bracket, Boom Prop Mount
6 1001164018
1
Bracket, Boom Prop
FIGURE 1-7. BOOM PROP INSTALLATION
31200939 3614RS, 4017RS 27
Page 28
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-8. WHEEL CHOCK INSTALLATION
28 3614RS, 4017RS 31200939
Page 29
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001157868
Ref
Wheel Chock Installation
A 1 0760812
4
Bolt, M8X25
2 806253
1
Wedge 3
806264
1
Holder, Wedge
4 4811900
4
Washer, M8
FIGURE 1-8. WHEEL CHOCK INSTALLATION
31200939 3614RS, 4017RS 29
Page 30
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS
30 3614RS, 4017RS 31200939
Page 31
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145545
Ref
Counterweight Installation - 3614RS
A 1 1001095650
AR
Compound, Locking
2 0712040
3
Bolt, M20X230
3 3332011
3
Nut, M20X2.5
4 1001009146
6
Washer 5
1001148123BL
1
Counterweight, Lower JLG
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS
31200939 3614RS, 4017RS 31
Page 32
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS
32 3614RS, 4017RS 31200939
Page 33
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145546
Ref
Counterweight Installation - 4017RS
C 1 1001095650
AR
Compound, Locking
2 0712024
4
Bolt, M20X80
3 0712040
3
Bolt, M20X230
4 3332011
3
Nut, M20X2.5
5 1001009146
10
Washer 6
1001148123BL
1
Counterweight, Lower JLG
7 1001148124BL
1
Counterweight, RH JLG
8 1001148125BL
1
Counterweight, LH JLG
9 1001096914
2
Cap
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS
31200939 3614RS, 4017RS 33
Page 34
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-11. HOOD ASSEMBLY
34 3614RS, 4017RS 31200939
Page 35
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001150144
1
Hood Assembly
C 1 70025648
1
Hood 2
1001132873
1
Latch, Hood
3 1001128416
1
Seal 4
70025649
1
Frame
FIGURE 1-11. HOOD ASSEMBLY
31200939 3614RS, 4017RS 35
Page 36
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION
36 3614RS, 4017RS 31200939
Page 37
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001162775
Ref
Sound Suppression Installation
A 1 1001162776
1
Insulate, Rear Panel Enclosure
2 1001162778
1
Insulate, Side Skirt Enclosure
3 1001162779
1
Insulate, Belly Pan Enclosure
4 1001162780
1
Insulate, Transmission Cover
5 1001162872
1
Insulate, Belly Pan Enclosure
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION
31200939 3614RS, 4017RS 37
Page 38
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS
38 3614RS, 4017RS 31200939
Page 39
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145333
Ref
Chassis Cover Plate Installation - 3614RS
A 1 0760812
4
Bolt, M8X25
2 0761010
4
Bolt, M10X20
3 4811902
4
Washer, M8
4 4812000
4
Washer, M10
5 1001007106BL
1
Plate, Cover
6 1001139272BL
1
Plate, Access
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS
31200939 3614RS, 4017RS 39
Page 40
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS
40 3614RS, 4017RS 31200939
Page 41
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001150350
Ref
Chassis Cover Plate Installation - 4017RS
A 1 0760812
4
Bolt, M8X25
2 0761010
4
Bolt, M10X20
3 4811902
4
Washer, M8
4 4812000
4
Washer, M10
5 1001007106BL
1
Plate, Cover
6 1001139272BL
1
Plate, Access
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS
31200939 3614RS, 4017RS 41
Page 42
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-15. LICENSE PLATE INSTALLATION
42 3614RS, 4017RS 31200939
Page 43
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001143959
REF
License Plate Installation
C 1 2920204
1
Light, License Plate
1 70021341
1
Bulb, 12V-5W
2 3290501
2
Nut, M5X0.8
3 4811600
2
Washer, M5
4 1001095650
AR
Compound, Locking
FIGURE 1-15. LICENSE PLATE INSTALLATION
31200939 3614RS, 4017RS 43
Page 44
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-16. RETRIEVAL HITCH
44 3614RS, 4017RS 31200939
Page 45
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145332
Ref
Retrieval Hitch Installation
A 1 1001095650
2
Compound, Locking
2 1001003616
1
Bolt 3
1001003803
1
Pin 4
1001005134
1
Hitch, Retrieval
5 1001005267
1
Pin 6
1001009094
4
Washer 7
1001009095
2
Nut
FIGURE 1-16. RETRIEVAL HITCH
31200939 3614RS, 4017RS 45
Page 46
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-17. HYDRAULIC TANK INSTALLATION
46 3614RS, 4017RS 31200939
Page 47
SECTION 1 - FRAME & ATTACHING PARTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145060
Ref
Hydraulic Tank Installation
1 0760814
1
Bolt, M8X30
2 3290805
2
Nut, Lock M8X1.25
3 4811900
2
Washer, M8
4 1001006259
1
Washer 5
1001166897
1
Washer
6
1001146380
1
Tank, Hydraulic (See HYDRAULIC COMPONENT SECTION for Breakdown)
7
1001147729
1
Strap, Tank
8 0760610
2
Bolt, M6X20
9 4811700
2
Washer, M6
10
8410011
2
Gear Clamp, 3.75
11
1001095650
AR
Compound, Locking
12
1001142659
1
Cap, Hydraulic
13
1001151591
1
Tube, Hydraulic Fill
14
1001155483
1
Hose, Hydraulic Tank
FIGURE 1-17. HYDRAULIC TANK INSTALLATION
31200939 3614RS, 4017RS 47
Page 48
Page 49
SECTION 2 - BOOM
SECTION 2 - BOOM
31200939 3614RS, 4017RS 49
Page 50
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
50 3614RS, 4017RS 31200939
Page 51
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001153613
Ref
Boom Installation - 3614RS (no auxiliary hydraulics)
G 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 0711225
1
Bolt, M12X85, Grade 10.9
5 2160016
3
Fitting, Grease
6 3291205
1
Nut, Lock, M12X1.75
7 1001168549
2
Pin 8
1001169068
1
Pin, Lift 9
1001169040
1
Pin, Compensation
10
1001148523
Ref
Assembly, Boom (See BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS) for Breakdown)
11
1001169049
2
Shim, 0.5
12
1001169048
2
Shim, 1
13
3291605
2
Nut, Lock, M16X2
14
1001155958
AR
Shim, 3
15
1001155959
AR
Shim, 2
16
1001155960
AR
Shim, 1
17
0701631
2
Bolt, M16X140, Grade 10.9
18
1001097586
2
Bolt, M8X25
19
1001163731
1
Plate, Pin Keeper
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 51
Page 52
SECTION 2 - BOOM
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
52 3614RS, 4017RS 31200939
Page 53
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001153614
Ref
Boom Installation - 3614RS (auxiliary hydraulics)
G 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 0711225
1
Bolt, M12X85, Grade 10.9
5 2160016
3
Fitting, Grease
6 3291205
1
Nut, Lock, M12X1.75
7
1001144747
Ref
Assembly, Boom (See BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS) for Breakdown)
8
1001168549
2
Pin 9
1001169068
1
Pin, Lift
10
1001169040
1
Pin, Compensation
11
1001169049
2
Shim, 0.5
12
1001169048
2
Shim, 1
13
3291605
2
Nut, Lock, M16X2
14
1001155958
AR
Shim, 3
15
1001155959
AR
Shim, 2
16
1001155960
AR
Shim, 1
17
0711631
2
Bolt, M16X140, Grade 10.9
18
1001097586
2
Bolt, M8X25
19
1001163731
1
Plate, Pin Keeper
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 53
Page 54
SECTION 2 - BOOM
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
54 3614RS, 4017RS 31200939
Page 55
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001154017
Ref
Boom Installation - 4017RS (no auxiliary hydraulics)
E 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 3291605
2
Nut, Lock, M16X2
4 0711225
1
Bolt, M12X85, Grade 10.9
6
1001144686
1
Assembly, Boom (See BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS) for Breakdown)
7
1001169068
1
Pin, Lift 8
1001169040
1
Pin, Compensation
9 1001168593
2
Pin 10
2160016
3
Fitting, Grease
11
3291205
1
Nut, Lock, M12X1.75
12
1001169049
2
Shim, 0.5
13
1001169048
2
Shim, 1
14
1001155958
AR
Shim, 3
15
1001155959
AR
Shim, 2
16
1001155960
AR
Shim, 1
17
1001097586
2
Bolt, M8X25
18
1001163731
1
Plate, Pin Keeper
19
0711631
2
Bolt, M16X140, Grade 10.9
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 55
Page 56
SECTION 2 - BOOM
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
56 3614RS, 4017RS 31200939
Page 57
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001154018
Ref
Boom Installation - 4017RS (no auxiliary hydraulics)
E 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 2160016
3
Fitting, Grease
4 3291605
2
Nut, Lock, M16X2
5 0711225
1
Bolt, M12X85, Grade 10.9
8 1001169040
1
Pin, Compensation
9 1001168593
2
Pin
10
1001149547
1
Assembly, Boom (See BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS) for Breakdown)
11
3291205
1
Nut, Lock, M12X1.75
14
1001155958
AR
Shim, 3
15
1001155959
AR
Shim, 2
16
1001155960
AR
Shim, 1
17
1001163731
1
Plate, Pin Keeper
18
1001169068
1
Pin, Lift
20
1001097586
2
Bolt, M8X25
21
0711631
2
Bolt, M16X140, Grade 10.9
22
1001169049
2
Shim, 0.5
23
1001169048
2
Shim, 1
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 57
Page 58
SECTION 2 - BOOM
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS)
58 3614RS, 4017RS 31200939
Page 59
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001148523
Ref
Boom Assembly - 3614RS (no auxiliary hydraulics)
G 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 3020040
AR
Lubricant, Moly Paste
6 0711229
1
Bolt, M12X120, Grade 10.9
10
3291205
1
Nut, Lock, M12X1.75
11
3332011
2
Nut, M20X2.5
12
3332411
2
Nut, M24X3
14
1001143146
1
Section, First Boom (See FIRST BOOM SECTION - 3614RS for Breakdown)
15
1001143352
Ref
Section, Second Boom (See SECOND BOOM SECTION ­3614RS for Breakdown)
16
1001143400
1
Section, Third Boom (See THIRD BOOM SECTION - 3614RS for Breakdown)
18
1001144198
1
Cylinder, Tilt (See HYDRAULIC COMPONENTS SECTION for Breakdown)
19
1001147527
1
Pin, Tilt Cylinder
20
1001147596
1
Pin, Extend/Retract Cylinder, Rod End
21
1001147597
1
Pin, Extend/Retract Cylinder, Barrel End
22
1001149555
1
Pin, Clevis
24
1001147839
1
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY ­3614RS for Breakdown)
26
1001152477
1
Hose 27
1001149581
2
Ring, Snap
28
1001149652
1
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 3614RS (NO AUXILIARY HYDRAULICS) for Breakdown)
29
3760493
4
Ring, Retaining
30
2142816
2
Connector, Swivel
31
1001161951
1
Installation, Cover Plate (See COVER PLATE INSTALLATION ­3614RS for Breakdown)
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 59
Page 60
SECTION 2 - BOOM
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS)
60 3614RS, 4017RS 31200939
Page 61
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144747
Ref
Boom Assembly - 3614RS (auxiliary hydraulics)
F 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 3020040
AR
Lubricant, Moly Paste
4 0711229
1
Bolt, M12X120, Grade 10.9
9 2142516
2
Adapter, Cap
10
2143316
2
Fitting, Elbow
12
3291205
1
Nut, Lock, M12X1.75
13
3332011
2
Nut, M20X2.5
14
3332411
2
Nut, M24X3
16
1001143146
1
Section, First Boom (See FIRST BOOM SECTION - 3614RS for Breakdown)
17
1001143352
1
Section, Second Boom (See SECOND BOOM SECTION ­3614RS for Breakdown)
18
1001143400
1
Section, Third Boom (See THIRD BOOM SECTION - 3614RS for Breakdown)
20
1001144198
1
Cylinder, Tilt (See HYDRAULIC COMPONENTS SECTION for Breakdown)
21
1001147527
1
Pin, Tilt Cylinder
22
1001147596
1
Pin, Extend/Retract, Rod End
23
1001147597
1
Pin, Extend/Retract, Barrel End
24
1001149555
1
Pin, Clevis
25
1001147839
1
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY ­3614RS for Breakdown)
31
1001147622
1
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 3614RS (AUXILIARY HYDRAULICS) for Breakdown)
32
1001149581
2
Ring, Snap
33
1001152477
1
Hose 34
1001154616
1
Hose 35
3760493
4
Ring, Retaining
36
2142816
2
Connector, Swivel
37
4812700
2
Washer, 24
38
1001161951
1
Installation, Cover Plate (See COVER PLATE INSTALLATION ­3614RS for Breakdown)
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 61
Page 62
SECTION 2 - BOOM
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS)
62 3614RS, 4017RS 31200939
Page 63
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144686
Ref
Boom Assembly - 4017RS (no auxiliary hydraulics)
E 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 3020040
AR
Lubricant, Moly Paste
4 0760610
7
Bolt, M6X20
5 0760810
1
Bolt, M8X20
9 3291205
1
Nut, Lock M12X1.75
10
3292001
2
Nut, M20X2.5
11
3292401
8
Nut, M24X3
14
4811700
4
Washer, 6
15
4811900
2
Washer, 8
16
4831700
4
Washer, Lock 6
17
4831900
2
Washer, Lock 8
18
1001090150
2
Bearing
19
0711229
1
Bolt, M12X120, Grade 10.9
20
1001144158
1
Section, First Boom (See FIRST BOOM SECTION - 4017RS for Breakdown)
21
1001144181
1
Section, Second Boom (See SECOND BOOM SECTION ­4017RS for Breakdown)
23
1001144218
1
Section, Third Boom (See THIRD BOOM SECTION - 4017RS for Breakdown)
24
1001144244
1
Section, Fourth Boom (See FOURTH BOOM SECTION - 4017RS for Breakdown)
25
1001144713
1
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (1) ­4017RS for Breakdown)
26
1001144758
1
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (1) ­4017RS for Breakdown)
27
1001144771
1
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (2) ­4017RS for Breakdown)
28
1001144780
2
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (2) ­4017RS for Breakdown)
30
1001147527
1
Pin, Tilt Cylinder
31
1001147596
1
Pin, Extend/Retract Cylinder, Rod End
32
1001147597
1
Pin, Extend/Retract Cylinder, Barrel End
33
1001147640
1
Pin, Chain Clevis
34
1001147899
1
Bracket, Clamp
35
1001151879
1
Assembly, Hose Support (See HOSE SUPPORT ASSEMBLY ­4017RS for Breakdown)
37
1001147937
1
Bracket, Hose Guide
39
1001149653
1
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 4017RS for Breakdown)
40
1001149555
1
Pin, Clevis
41
1001149581
2
Ring, Snap
42
0700810
1
Bolt, M8X20
43
3760493
4
Ring, Retaining
44
1001155805
2
Ring, Snap
45
1001156947
2
Plate, Clevis
46
1001165887
1
Installation, Cover Plate (See COVER PLATE INSTALLATION ­4017RS for Breakdown)
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 63
Page 64
SECTION 2 - BOOM
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS)
64 3614RS, 4017RS 31200939
Page 65
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001149547
Ref
Boom Assembly - 4017RS (auxiliary hydraulics)
D 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 3020040
AR
Lubricant, Moly Paste
4 0760610
9
Bolt, M6X20
5 0760810
1
Bolt, M8X20
8 3291205
1
Nut, Lock M12X1.75
9 3292001
2
Nut, M20X2.5
10
3292401
8
Nut, M24X3
13
4811700
6
Washer, 6
14
4811900
2
Washer, 8
15
4831700
6
Washer, Lock 6
16
4831900
2
Washer, Lock 8
17
1001090150
2
Bearing
18
0711229
1
Bolt, M12X120, Grade 10.9
19
1001144158
1
Section, First Boom (See FIRST BOOM SECTION - 4017RS for Breakdown)
20
1001144181
1
Section, Second Boom (See SECOND BOOM SECTION ­4017RS for Breakdown)
22
1001144218
1
Section, Third Boom (See THIRD BOOM SECTION - 4017RS for Breakdown)
23
1001144244
1
Section, Fourth Boom (See FOURTH BOOM SECTION - 4017RS for Breakdown)
24
1001144713
1
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (1) ­4017RS for Breakdown)
25
1001144758
1
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (1) ­4017RS for Breakdown)
26
1001144771
1
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (2) ­4017RS for Breakdown)
27
1001144780
2
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (2) ­4017RS for Breakdown)
29
1001147527
1
Pin, Tilt Cylinder
30
1001147596
1
Pin, Extend/Retract Cylinder, Rod End
31
1001147597
1
Pin, Extend/Retract Cylinder, Barrel End
32
1001147640
1
Pin, Chain Clevis
33
1001147894
1
Bracket, Clamp
34
1001147899
1
Bracket, Clamp
37
1001147937
1
Bracket, Hose Guide
39
1001149133
1
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 4017RS (AUXILIARY HYDRAULICS) for Breakdown)
40
1001149555
1
Pin, Clevis
41
1001149581
2
Ring, Snap
42
0700810
1
Bolt, M8X20
43
3760493
4
Ring, Retaining
44
1001149653
1
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 4017RS for Breakdown)
45
1001151879
1
Assembly, Hose Support (see HOSE SUPPORT ASSEMBLY ­4017RS for Breakdown)
46
1001155805
2
Ring, Snap
47
1001156947
2
Plate, Clevis
48
1001165887
1
Installation, Cover Plate (See COVER PLATE INSTALLATION ­4017RS for Breakdown)
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 65
Page 66
SECTION 2 - BOOM
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS
66 3614RS, 4017RS 31200939
Page 67
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001147808
Ref
Extend Chain Assembly - 3614RS
D 1 1001147695
1
Clevis, Chain
2 1001148317
1
Clevis, Chain
3 1001149163
1
Pin, Anchor
4 1001149164
1
Pin, Anchor
SECTION 2 - BOOM
31200939 3614RS, 4017RS 67
Page 68
SECTION 2 - BOOM
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS
68 3614RS, 4017RS 31200939
Page 69
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144713
Ref
Extend Chain Assembly - 4017RS
A 1 1001147695
1
Clevis, Chain
2 1001148317
1
Clevis, Chain
3 1001149163
1
Pin, Anchor
4 1001149164
1
Pin, Anchor
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS
31200939 3614RS, 4017RS 69
Page 70
SECTION 2 - BOOM
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS
70 3614RS, 4017RS 31200939
Page 71
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144780
Ref
Extend Chain Assembly - 4017RS
A 1 1001147695
1
Clevis, Chain
2 1001148317
1
Clevis, Chain
3 1001149163
1
Pin, Anchor
4 1001149164
1
Pin, Anchor
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS
31200939 3614RS, 4017RS 71
Page 72
SECTION 2 - BOOM
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS
72 3614RS, 4017RS 31200939
Page 73
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001147839
Ref
Retract Chain Assembly - 3614RS
B 1 1001147641
1
Clevis, Chain
2 1001147739
1
Clevis, Chain
3 1001149156
1
Pin, Anchor
4 1001149699
1
Pin, Anchor
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS
31200939 3614RS, 4017RS 73
Page 74
SECTION 2 - BOOM
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS
74 3614RS, 4017RS 31200939
Page 75
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144758
Ref
Retract Chain Assembly - 4017RS
A 1 1001147623
1
Clevis, Chain
2 1001148317
1
Clevis, Chain
3 1001149163
1
Pin, Anchor
4 1001149164
1
Pin, Anchor
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS
31200939 3614RS, 4017RS 75
Page 76
SECTION 2 - BOOM
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS
76 3614RS, 4017RS 31200939
Page 77
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144771
Ref
Retract Chain Assembly - 4017RS
A 1 1001147641
1
Clevis, Chain
2 1001147739
1
Clevis, Chain
3 1001149156
1
Pin, Anchor
4 1001149699
1
Pin, Anchor
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS
31200939 3614RS, 4017RS 77
Page 78
SECTION 2 - BOOM
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS
78 3614RS, 4017RS 31200939
Page 79
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001161951
Ref
Cover Plate Installation - 3614RS
C 1 1001095650
AR
Compound, Locking
2 1001172289
2
Screw, M6X12
3 1001164726
4
Bolt, M8X20
4 4811700
2
Washer, 6
5 4811900
4
Washer, 8
6 8006105
2
Joint, Hinge
7 1001162246
8
Screw, M6X16
8 1001162375
1
Latch, Wing Knob
9 1001162657
1
Plate, Latch
10
1001162364J
1
Bracket, Door Cover
11
1001172263J
1
Bracket, Cover
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS
31200939 3614RS, 4017RS 79
Page 80
SECTION 2 - BOOM
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS
80 3614RS, 4017RS 31200939
Page 81
SECTION 2 - BOOM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001165887
Ref
Cover Plate Installation - 4017RS
A 1 1001095650
AR
Compound, Locking
2 0760605
2
Bolt, M6X10
3 0760807
4
Bolt, M8X14
4 4811700
2
Washer, 6
5 4811900
4
Washer, 8
6 8006105
2
Joint, Hinge
7 1001162246
8
Screw, M6X16
8 1001162375
1
Latch, Wing Knob
9 1001162657
1
Plate, Latch
10
1001162364J
1
Bracket, Door Cover
11
1001165894J
1
Bracket, Cover
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS
31200939 3614RS, 4017RS 81
Page 82
SECTION 2 - BOOM
FIGURE 2-17. FIRST BOOM SECTION - 3614RS
82 3614RS, 4017RS 31200939
Page 83
FIGURE 2-17. FIRST BOOM SECTION - 3614RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001143146
Ref
First Boom Section - 3614RS
F 1 1001095650
AR
Compound, Locking
2 1001125117
AR
Washer 3
1001147731
AR
Shim, 1X45X185
4 0771212
4
Bolt, M12X25, Grade 10.9
5 0711216
2
Bolt, M12X40, Grade 10.9
6 0771210
8
Bolt, M12X20, Grade 10.9
7 1001147657
6
Pad, 15X45X181
9 1001147668
2
Pad, 39X45X181
10
1001170494
1
Brace, Extend/Retract Cylinder
11
1001143147JC
1
Weldment
12
0771211
2
Bolt, M12X22, Grade 10.9
13
1001154174
AR
Shim, 0.5X45X185
SECTION 2 - BOOM
31200939 3614RS, 4017RS 83
Page 84
SECTION 2 - BOOM
FIGURE 2-18. FIRST BOOM SECTION - 4017RS
84 3614RS, 4017RS 31200939
Page 85
FIGURE 2-18. FIRST BOOM SECTION - 4017RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144158
Ref
First Boom Section - 4017RS
F 1 1001095650
AR
Compound, Locking
2 1001125117
AR
Washer 3
1001147731
AR
Shim, 1X45X185
4 0771212
8
Bolt, M12X25, Grade 10.9
5 0771217
2
Bolt, M12X45, Grade 10.9
6 0771210
8
Bolt, M12X20, Grade 10.9
7 1001147657
6
Pad, 15X45X181
9 1001147668
2
Pad, 39X45X181
10
1001144159JC
1
Weldment
11
1001161015
1
Bracket, Extend/Retract Cylinder
12
1001154174
AR
Shim, 0.5X45X185
13
3291201
2
Nut, M12X1.75
SECTION 2 - BOOM
31200939 3614RS, 4017RS 85
Page 86
SECTION 2 - BOOM
FIGURE 2-19. SECOND BOOM SECTION - 3614RS
86 3614RS, 4017RS 31200939
Page 87
FIGURE 2-19. SECOND BOOM SECTION - 3614RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001143352
Ref
Second Boom Section - 3614RS
G 2 0701226
1
Bolt, M12X90
3 2160016
1
Fitting, Grease
6 7114032
1
Sheave, Extend Chain
7 7117502
2
Bushing, Sheave, Extend Chain
8 7138986
1
Sheave, Retract Chain
9 1001095650
AR
Compound, Locking
10
1001098457
AR
Lube, Lithium Grease
11
0771212
8
Bolt, M12X25, Grade 10.9
12
0711214
4
Bolt, M12X30, Grade 10.9
13
0771210
16
Bolt, M12X20, Grade 10.9
14
1001125117
AR
Washer
15
1001143354
1
Weldment
16
1001147562
1
Pin, Sheave, Extend Chain
17
1001147595
1
Pin, Sheave, Retract Chain
18
1001147657
2
Pad, 15X45X181
19
1001147664
8
Pad, 18X45X181
20
1001147670
2
Pad, 46X45X181
21
1001147730
2
Pad, 34X45X181
22
1001147731
AR
Shim, 1X45X185
23
1001147802
AR
Shim, 1X45X185
24
1001148103
2
Pad, 15X67.5X181
25
1001148147
AR
Shim, 1X67.5X185
26
2160018
1
Fitting, Grease
27
3900362
2
Screw, M6-1X12
28
3291205
1
Nut, Lock M12X1.75
29
1001153960
1
Bracket, Pin Retainer
30
1001154174
AR
Shim, 0.5X45X185
31
1001154176
AR
Shim, 0.5X67.5X185
32
0711215
4
Bolt, M12X35, Grade 10.9
SECTION 2 - BOOM
31200939 3614RS, 4017RS 87
Page 88
SECTION 2 - BOOM
FIGURE 2-20. SECOND BOOM SECTION - 4017RS
88 3614RS, 4017RS 31200939
Page 89
FIGURE 2-20. SECOND BOOM SECTION - 4017RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144181
Ref
Second Boom Section - 4017RS
E 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 1001125117
AR
Washer 4
1001147731
AR
Shim, 1X45X185
5 1001148147
AR
Shim, 1X67.5X185
6 1001154174
AR
Shim, 0.5X45X185
7 1001154176
AR
Shim, 0.5X67.5X185
8 0711225
1
Bolt, M12X85, Grade 10.9
9 7114032
3
Sheave, Extend Chain
10
7117502
6
Bushing, Sheave, Extend Chain
11
0771212
4
Bolt, M12X25, Grade 10.9
12
0711216
4
Bolt, M12X40, Grade 10.9
13
0711214
2
Bolt, M12X30, Grade 10.9
14
0771210
16
Bolt, M12X20, Grade 10.9
15
1001144182
1
Weldment
16
1001147601
1
Pin, Sheave
17
1001147602
1
Pin, Sheave
18
1001147657
8
Pad, 15X45X181
19
1001148101
4
Pad, 34X45X181
20
1001148103
2
Pad, 15X67.5X181
22
0711224
6
Bolt, M12X80, Grade 10.9
23
2160016
1
Fitting, Grease
24
2160018
1
Fitting, Grease
25
3900362
2
Screw, M6-1X12
26
1001147730
2
Pad, 34X45X181
27
1001147802
AR
Shim, 1X45X185
28
1001153960
1
Bracket, Pin Retainer
SECTION 2 - BOOM
31200939 3614RS, 4017RS 89
Page 90
SECTION 2 - BOOM
FIGURE 2-21. THIRD BOOM SECTION - 3614RS
90 3614RS, 4017RS 31200939
Page 91
FIGURE 2-21. THIRD BOOM SECTION - 3614RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001143400
Ref
Third Boom Section - 3614RS
J 1 1001095650
AR
Compound, Locking
2 1001125117
AR
Washer 3
1001147731
AR
Shim, 1X45X185
4 1001148147
AR
Shim, 1X67.5X185
5 0760810
10
Bolt, M8X20
6 0771212
2
Bolt, M12X25, Grade 10.9
7 2160016
1
Fitting, Grease
8 4811902
10
Washer, 8
10
1001090150
2
Bearing
14
1001143401
1
Weldment
15
1001147657
4
Pad, 15X45X181
16
1001147668
2
Pad, 39X45X181
17
1001152188
1
Bracket, Hose Clamp
18
1001148103
2
Pad, 15X67.5X181
19
1001152330
1
Bracket, Hose Tray
20
0771211
AR
Bolt, M12X22, Grade 10.9
21
1001154174
AR
Shim, 0.5X45X185
22
1001154176
AR
Shim, 0.5X67.5X185
23
0711214
AR
Bolt, M12X30, Grade 10.9
26
1001147808
1
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY ­3614RS for Breakdown)
27
0771210
8
Bolt, M12X20, Grade 10.9
28
0700610
1
Bolt, M6X20
29
4811702
1
Washer, 6
30
1001156947
1
Plate, Clevis
SECTION 2 - BOOM
31200939 3614RS, 4017RS 91
Page 92
SECTION 2 - BOOM
FIGURE 2-22. THIRD BOOM SECTION - 4017RS
92 3614RS, 4017RS 31200939
Page 93
FIGURE 2-22. THIRD BOOM SECTION - 4017RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144218
Ref
Third Boom Section - 4017RS
1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium
3 1001125117
AR
Washer 4
1001147731
AR
Shim, 1X45X185
5 1001148147
AR
Shim, 1X67.5X185
6 1001154174
AR
Shim, 0.5X45X185
7 3291205
1
Nut, Lock M12X1.75
8 1001154176
AR
Shim, 0.5X67.5X185
9 7114032
1
Sheave, Extend Chain
10
7117502
2
Bushing, Sheave, Extend Chain
11
7138986
1
Sheave, Retract Chain
12
0771212
10
Bolt, M12X25, Grade 10.9
13
0771210
12
Bolt, M12X20, Grade 10.9
14
0711215
2
Bolt, M12X35, Grade 10.9
16
1001144219
1
Weldment
17
1001147562
1
Pin, Sheave, Extend Chain
18
1001147595
1
Pin, Sheave, Retract Chain
19
1001147657
6
Pad, 15X45X181
20
1001148100
4
Pad, 22X45X181
21
1001147730
2
Pad, 34X45X 181
22
1001148105
2
Pad, 34X67.5X181
23
0711216
2
Bolt, M12X40, Grade 10.9
24
0711225
3
Bolt, M12X85, Grade 10.9
25
1001149327
2
Pad, Spacer
26
2160016
1
Fitting, Grease
27
2160018
1
Fitting, Grease
28
3900362
2
Screw, M6-1X12
29
1001153960
1
Bracket, Pin Retainer
SECTION 2 - BOOM
31200939 3614RS, 4017RS 93
Page 94
SECTION 2 - BOOM
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS
94 3614RS, 4017RS 31200939
Page 95
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001144244
Ref
Fourth Boom Section - 4017RS
F 1 1001095650
AR
Compound, Locking
2 1001125117
AR
Washer 3
1001147731
AR
Shim, 1X45X185
4 1001148147
AR
Shim, 1X67.5X185
5 0760810
12
Bolt, M8X20
6 4811902
12
Washer, 8mm
7 4831900
12
Washer, Lock 8
8 0771212
4
Bolt, M12X25, Grade 10.9
9 0711214
4
Bolt, M12X30, Grade 10.9
10
0771210
8
Bolt, M12X20, Grade 10.9
11
1001144245
1
Weldment
12
1001147657
4
Pad, 15X45X181
13
1001147902
1
Support, Hose
14
1001148100
2
Pad, 22X45X181
15
1001148103
2
Pad, 15X67.5X181
16
1001154174
AR
Shim, 0.5X45X185
17
1001154176
AR
Shim, 0.5X67.5X185
SECTION 2 - BOOM
31200939 3614RS, 4017RS 95
Page 96
SECTION 2 - BOOM
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS
96 3614RS, 4017RS 31200939
Page 97
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001151879
Ref
Hose Support Assembly - 4017RS
D 1 0760610
8
Bolt, M6X20
2 3290601
8
Nut, M6X1
3 3290605
6
Nut, Lock M6X1
4 4031708
4
Bolt, M6X20
5 4031717
4
Bolt, M6X65
6 4811700
20
Washer, 6
7 4811702
2
Washer, 6
8 4831700
10
Washer, Lock 6
9 1001147914
2
Pad, Hose Support
11
1001151883
1
Bar, Support
12
1001151884
1
Bracket, Support
14
1001151886
1
Support, Hose
15
1001163539
1
Panel, Tray
16
1001166995
2
Pad, Hose Tray
SECTION 2 - BOOM
31200939 3614RS, 4017RS 97
Page 98
SECTION 2 - BOOM
FIGURE 2-25. MANUAL QUICK ATTACH
98 3614RS, 4017RS 31200939
Page 99
FIGURE 2-25. MANUAL QUICK ATTACH
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001145552
Ref
Manual Quick Attach
E 1 1001095650
AR
Compound, Locking
2 1001098457
AR
Lube, Lithium Grease
3 1001098146
AR
Shim, 72X110X 0.5
4 1001098147
AR
Shim, 72X110X1.0
5 0711229
2
Bolt, M12X120, Grade 10.9
6 3291205
2
Nut, Lock M12X1.75
7 N.S.S.
1
Weldment
8 1001147843
1
Pin, Coupler
9 1001147844
1
Pin, Coupler
10
0700507
1
Bolt, M5X14
11
1001162636
1
Pin, Coupler
12
1001137125
2
Screw, M8X20
13
1001147692
1
Plate, Pin Retention
14
1001149923
1
Chain, Retaining Pin
SECTION 2 - BOOM
31200939 3614RS, 4017RS 99
Page 100
SECTION 2 - BOOM
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
100 3614RS, 4017RS 31200939
Loading...