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31200939 3614RS, 4017RS 3
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4 3614RS, 4017RS 31200939
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31200939 3614RS, 4017RS 5
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TABLE OF CONTENTS
SECTION 1 - FRAME & ATTACHING PARTS ................................................................................................................................... 13
FIGURE 1-1. FRAME INSTALLATION - 3614RS .......................................................................................................................... 14
FIGURE 1-2. FRAME INSTALLATION - 4017RS ........................................................................................................................... 16
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION ................................................................................................................... 18
FIGURE 1-4. MIRROR INSTALLATION - 3614RS ......................................................................................................................... 20
FIGURE 1-5. MIRROR INSTALLATION - 4017RS ......................................................................................................................... 22
FIGURE 1-6. MIRROR ASSEMBLY ............................................................................................................................................... 24
FIGURE 1-7. BOOM PROP INSTALLATION ................................................................................................................................. 26
FIGURE 1-8. WHEEL CHOCK INSTALLATION ............................................................................................................................. 28
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS ....................................................................................................... 30
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS ..................................................................................................... 32
FIGURE 1-11. HOOD ASSEMBLY ................................................................................................................................................. 34
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION .............................................................................................................. 36
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS ............................................................................................ 38
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS ............................................................................................ 40
FIGURE 1-15. LICENSE PLATE INSTALLATION .......................................................................................................................... 42
FIGURE 1-16. RETRIEVAL HITCH ................................................................................................................................................ 44
FIGURE 1-17. HYDRAULIC TANK INSTALLATION ...................................................................................................................... 46
SECTION 2 - BOOM .......................................................................................................................................................................... 49
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ........................................................................ 50
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) .............................................................................. 52
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS) ........................................................................ 54
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) .............................................................................. 56
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS) .............................................................................. 58
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS) ..................................................................................... 60
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS) .............................................................................. 62
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS) ..................................................................................... 64
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS ................................................................................................................... 66
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS ............................................................................................................ 68
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS ............................................................................................................ 70
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS ............................................................................................................... 72
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS ......................................................................................................... 74
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS ......................................................................................................... 76
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS ............................................................................................................ 78
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS ............................................................................................................ 80
FIGURE 2-17. FIRST BOOM SECTION - 3614RS ......................................................................................................................... 82
FIGURE 2-18. FIRST BOOM SECTION - 4017RS ......................................................................................................................... 84
FIGURE 2-19. SECOND BOOM SECTION - 3614RS .................................................................................................................... 86
FIGURE 2-20. SECOND BOOM SECTION - 4017RS .................................................................................................................... 88
FIGURE 2-21. THIRD BOOM SECTION - 3614RS ........................................................................................................................ 90
FIGURE 2-22. THIRD BOOM SECTION - 4017RS ........................................................................................................................ 92
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS .................................................................................................................... 94
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS ............................................................................................................... 96
FIGURE 2-25. MANUAL QUICK ATTACH ..................................................................................................................................... 98
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ........................................................ 100
FIGURE 2-27. HYDRAULICS INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) .............................................................. 102
FIGURE 2-28. HYDRAULICS INSTALLATION - 4017RS ............................................................................................................ 104
FIGURE 2-29. HYDRAULICS ASSEMBLY - 4017RS ................................................................................................................... 106
FIGURE 2-30. HYDRAULICS INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) .............................................................. 108
SECTION 3 - ATTACHMENTS ........................................................................................................................................................ 111
FIGURE 3-1. CARRIAGE ............................................................................................................................................................. 112
FIGURE 3-2. FORKS .................................................................................................................................................................... 114
FIGURE 3-3. BUCKET ................................................................................................................................................................. 116
FIGURE 3-4. MULTI-PURPOSE BUCKET ................................................................................................................................... 118
FIGURE 3-5. TRUSS BOOM ........................................................................................................................................................ 120
SECTION 4 - ENGINE & ATTACHING PARTS ............................................................................................................................... 123
FIGURE 4-1. ENGINE AND TRANSMISSION INSTALLATION (ULS) ......................................................................................... 124
FIGURE 4-2. ENGINE AND TRANSMISSION INSTALLATION (LS) ........................................................................................... 126
FIGURE 4-3. ENGINE MOUNTING INSTALLATION ................................................................................................................... 128
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FIGURE 4-4. HYDRAULIC PUMP INSTALLATION ...................................................................................................................... 130
FIGURE 4-5. TURBO SHIELD INSTALLATION ............................................................................................................................ 132
FIGURE 4-6. FUEL LINES INSTALLATION .................................................................................................................................. 134
FIGURE 4-7. FUEL TANK INSTALLATION .................................................................................................................................. 136
FIGURE 4-8. FUEL TANK ............................................................................................................................................................. 138
FIGURE 4-9. COOLING SYSTEM INSTALLATION ...................................................................................................................... 140
FIGURE 4-10. EXPANSION TANK ASSEMBLY ........................................................................................................................... 142
FIGURE 4-11. RADIATOR ASSEMBLY ........................................................................................................................................ 144
FIGURE 4-12. TRANSMISSION COOLING INSTALLATION ....................................................................................................... 146
FIGURE 4-13. HEATER LINES INSTALLATION .......................................................................................................................... 148
FIGURE 4-14. AIR SYSTEM INSTALLATION .............................................................................................................................. 150
FIGURE 4-15. AIR FILTER ASSEMBLY ....................................................................................................................................... 152
FIGURE 4-16. AIR INTAKE FILTER ............................................................................................................................................. 154
FIGURE 4-17. EXHAUST SYSTEM INSTALLATION (ULS) ......................................................................................................... 156
FIGURE 4-18. EXHAUST SYSTEM INSTALLATION (LS) ............................................................................................................ 158
SECTION 5 - DRIVETRAIN .............................................................................................................................................................. 161
FIGURE 5-1. AXLE INSTALLATION - 3614RS ............................................................................................................................. 162
FIGURE 5-2. AXLE INSTALLATION (NO FOAM FILL) - 4017RS ................................................................................................. 164
FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) - 4017RS ....................................................................................................... 166
FIGURE 5-4. DRIVE SHAFT INSTALLATION - 3614RS .............................................................................................................. 168
FIGURE 5-5. DRIVE SHAFT INSTALLATION - 4017RS .............................................................................................................. 170
FIGURE 5-6. FRONT AXLE - 3614RS .......................................................................................................................................... 172
FIGURE 5-7. FRONT AXLE, CENTRAL HOUSING - 3614RS ...................................................................................................... 174
FIGURE 5-8. FRONT AXLE, DIFFERENTIAL - 3614RS ............................................................................................................... 176
FIGURE 5-9. FRONT AXLE, HUB REDUCTION - 3614RS .......................................................................................................... 178
FIGURE 5-10. FRONT AXLE, BRAKES - 3614RS ....................................................................................................................... 182
FIGURE 5-11. FRONT AXLE, STEERING - 3614RS .................................................................................................................... 184
FIGURE 5-12. FRONT AXLE, TRUNION - 3614RS ...................................................................................................................... 186
FIGURE 5-13. FRONT AXLE - 4017RS ........................................................................................................................................ 188
FIGURE 5-14. FRONT AXLE, CENTRAL HOUSING - 4017RS .................................................................................................... 190
FIGURE 5-15. FRONT AXLE, DIFFERENTIAL - 4017RS ............................................................................................................. 192
FIGURE 5-16. FRONT AXLE, HUB REDUCTION - 4017RS ........................................................................................................ 194
FIGURE 5-17. FRONT AXLE, BRAKES - 4017RS ....................................................................................................................... 198
FIGURE 5-18. FRONT AXLE, STEERING - 4017RS .................................................................................................................... 200
FIGURE 5-19. FRONT AXLE, TRUNION - 4017RS ...................................................................................................................... 202
FIGURE 5-20. REAR AXLE - 3614RS, 4017RS (NO FOAM FILL) ............................................................................................... 204
FIGURE 5-21. REAR AXLE, CENTRAL HOUSING - 3614RS, 4017RS (NO FOAM FILL) ........................................................... 206
FIGURE 5-22. REAR AXLE, DIFFERENTIAL - 3614RS, 4017RS (NO FOAM FILL) .................................................................... 208
FIGURE 5-23. REAR AXLE, HUB REDUCTION - 3614RS, 4017RS (NO FOAM FILL)................................................................ 210
FIGURE 5-24. REAR AXLE, BRAKES - 3614RS, 4017RS (NO FOAM FILL) ............................................................................... 214
FIGURE 5-25. REAR AXLE, STEERING - 3614RS, 4017RS (NO FOAM FILL) ........................................................................... 216
FIGURE 5-26. REAR AXLE, TRUNION - 3614RS, 4017RS (NO FOAM FILL) ............................................................................. 218
FIGURE 5-27. REAR AXLE - 4017RS (FOAM FILL)..................................................................................................................... 220
FIGURE 5-28. REAR AXLE, CENTRAL HOUSING - 4017RS (FOAM FILL) ................................................................................ 222
FIGURE 5-29. REAR AXLE, DIFFERENTIAL - 4017RS (FOAM FILL) ......................................................................................... 224
FIGURE 5-30. REAR AXLE, HUB REDUCTION - 4017RS (FOAM FILL) ..................................................................................... 226
FIGURE 5-31. REAR AXLE, BRAKES - 4017RS (FOAM FILL) .................................................................................................... 230
FIGURE 5-32. REAR AXLE, STEERING - 4017RS (FOAM FILL) ................................................................................................ 232
FIGURE 5-33. REAR AXLE, TRUNION - 4017RS (FOAM FILL) .................................................................................................. 234
FIGURE 5-34. POWERSHIFT TRANSMISSION .......................................................................................................................... 236
FIGURE 5-35. POWERSHIFT TRANSMISSION, CONVERTER HOUSING ................................................................................ 238
FIGURE 5-36. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE ................................................................................. 240
FIGURE 5-37. POWERSHIFT TRANSMISSION, TORQUE CONVERTER .................................................................................. 242
FIGURE 5-38. POWERSHIFT TRANSMISSION, GEAR GROUP ................................................................................................ 244
FIGURE 5-39. POWERSHIFT TRANSMISSION, PUMP DRIVE .................................................................................................. 246
FIGURE 5-40. POWERSHIFT TRANSMISSION, CHARGE PUMP .............................................................................................. 248
FIGURE 5-41. POWERSHIFT TRANSMISSION, REVERSE IDLER ............................................................................................ 250
FIGURE 5-42. POWERSHIFT TRANSMISSION, FORWARD & REVERSE SHAFT .................................................................... 252
FIGURE 5-43. POWERSHIFT TRANSMISSION, 3RD SHAFT ..................................................................................................... 254
FIGURE 5-44. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT .......................................................................................... 256
FIGURE 5-45. POWERSHIFT TRANSMISSION, OUTPUT SHAFT ............................................................................................. 258
FIGURE 5-46. POWERSHIFT TRANSMISSION, DROP BOX ...................................................................................................... 260
FIGURE 5-47. POWERSHIFT TRANSMISSION, CONTROL ....................................................................................................... 262
FIGURE 5-48. POWERSHIFT TRANSMISSION, MODULATION VALVE .................................................................................... 264
FIGURE 5-49. POWERSHIFT TRANSMISSION, DRIVE PLATE ................................................................................................. 266
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FIGURE 5-50. TIRE WHEEL SET, MITAS 15.5/80-24 - 3614RS ................................................................................................. 268
FIGURE 5-51. RH MITAS WHEEL - 3614RS ............................................................................................................................... 270
FIGURE 5-52. LH MITAS WHEEL - 3614RS ................................................................................................................................ 272
FIGURE 5-53. TIRE WHEEL SET, MITAS 14.00-24 - 4017RS .................................................................................................... 274
FIGURE 5-54. RH MITAS WHEEL - 4017RS ............................................................................................................................... 276
FIGURE 5-55. LH MITAS WHEEL - 4017RS ................................................................................................................................ 278
FIGURE 5-56. TIRE WHEEL SET, GOODYEAR 15.5-25 SGL - 3614RS .................................................................................... 280
FIGURE 5-57. RH GOODYEAR WHEEL - 3614RS ..................................................................................................................... 282
FIGURE 5-58. LH GOODYEAR WHEEL - 3614RS ...................................................................................................................... 284
FIGURE 5-59. TIRE WHEEL SET, GOODYEAR 14.00-24 - 4017RS .......................................................................................... 286
FIGURE 5-60. RH GOODYEAR WHEEL - 4017RS ..................................................................................................................... 288
FIGURE 5-61. LH GOODYEAR WHEEL - 4017RS ...................................................................................................................... 290
FIGURE 5-62. TIRE WHEEL SET, MICHELIN 400/80-24 POWER CL - 3614RS ........................................................................ 292
FIGURE 5-63. RH MICHELIN WHEEL - 3614RS ......................................................................................................................... 294
FIGURE 5-64. LH MICHELIN WHEEL - 3614RS.......................................................................................................................... 296
FIGURE 5-65. TIRE WHEEL SET, MICHELIN - 4017RS ............................................................................................................. 298
FIGURE 5-66. MICHELIN WHEEL - 4017RS ............................................................................................................................... 300
FIGURE 5-67. TIRE WHEEL SET, FIRESTONE 370/75-28 - 3614RS ......................................................................................... 302
FIGURE 5-68. FIRESTONE WHEEL - 3614RS ............................................................................................................................ 304
FIGURE 5-69. TIRE WHEEL SET, FIRESTONE 400/75-28 16 PLY - 4017RS ............................................................................ 306
FIGURE 5-70. FIRESTONE WHEEL - 4017RS ............................................................................................................................ 308
FIGURE 5-71. FOAM FILLED WHEEL SET - 3614RS ................................................................................................................. 310
FIGURE 5-72. RH FOAM WHEEL - 3614RS ................................................................................................................................ 312
FIGURE 5-73. LH FOAM WHEEL - 3614RS ................................................................................................................................ 314
FIGURE 5-74. FOAM FILLED WHEEL SET - 4017RS ................................................................................................................. 316
FIGURE 5-75. RH FOAM WHEEL - 4017RS ................................................................................................................................ 318
FIGURE 5-76. LH FOAM WHEEL - 4017RS ................................................................................................................................ 320
SECTION 6 - CAB ............................................................................................................................................................................ 323
FIGURE 6-1. CAB INSTALLATION (FNR LEVER) ....................................................................................................................... 324
FIGURE 6-2. CAB INSTALLATION (NO FNR LEVER) ................................................................................................................ 326
FIGURE 6-3. CAB (FNR LEVER) ................................................................................................................................................. 328
FIGURE 6-4. CAB (NO FNR LEVER) ........................................................................................................................................... 330
FIGURE 6-5. CAB ASSEMBLY .................................................................................................................................................... 332
FIGURE 6-6. CAB......................................................................................................................................................................... 334
FIGURE 6-7. FUEL DOOR INSTALLATION ................................................................................................................................. 336
FIGURE 6-8. DOOR STRAP INSTALLATION .............................................................................................................................. 338
FIGURE 6-9. INTERIOR MIRROR ............................................................................................................................................... 340
FIGURE 6-10. MIRROR INSTALLATION ..................................................................................................................................... 342
FIGURE 6-11. TRIM INSTALLATION ........................................................................................................................................... 344
FIGURE 6-12. COVER PANEL INSTALLATION .......................................................................................................................... 346
FIGURE 6-13. GASKET INSTALLATION ..................................................................................................................................... 348
FIGURE 6-14. FRONT COVER ASSEMBLY ................................................................................................................................ 350
FIGURE 6-15. HEADLINER INSTALLATION ............................................................................................................................... 352
FIGURE 6-16. FRONT PANEL INSTALLATION........................................................................................................................... 354
FIGURE 6-17. REAR COVER PANEL INSTALLATION ............................................................................................................... 356
FIGURE 6-18. REAR WINDOW INSTALLATION ......................................................................................................................... 358
FIGURE 6-19. REAR WINDOW ................................................................................................................................................... 360
FIGURE 6-20. CAB DOOR INSTALLATION ................................................................................................................................ 362
FIGURE 6-21. WINDOW ASSEMBLY .......................................................................................................................................... 364
FIGURE 6-22. DOOR ASSEMBLY ............................................................................................................................................... 366
FIGURE 6-23. VINYL SEAT INSTALLATION ............................................................................................................................... 368
FIGURE 6-24. VINYL SEAT ......................................................................................................................................................... 370
FIGURE 6-25. CLOTH SEAT INSTALLATION ............................................................................................................................. 372
FIGURE 6-26. CLOTH SEAT ....................................................................................................................................................... 374
FIGURE 6-27. WIPER TANK INSTALLATION ............................................................................................................................. 376
FIGURE 6-28. FRONT WIPER INSTALLATION........................................................................................................................... 378
FIGURE 6-29. ROOF WIPER INSTALLATION ............................................................................................................................ 380
FIGURE 6-30. HEATER INSTALLATION ..................................................................................................................................... 382
FIGURE 6-31. CAB HEATER ....................................................................................................................................................... 384
FIGURE 6-32. AIR CONDITIONING INSTALLATION .................................................................................................................. 386
FIGURE 6-33. HEATER (NO A/C) ................................................................................................................................................ 390
FIGURE 6-34. HEATER (A/C) ...................................................................................................................................................... 392
SECTION 7 - CONTROLS ............................................................................................................................................................... 395
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FIGURE 7-1. BRAKE PEDAL INSTALLATION ............................................................................................................................. 396
FIGURE 7-2. BRAKE PEDAL ASSEMBLY ................................................................................................................................... 398
FIGURE 7-3. ACCELERATOR PEDAL INSTALLATION ............................................................................................................... 400
FIGURE 7-4. ACCELERATOR PEDAL ......................................................................................................................................... 402
FIGURE 7-5. STEER COLUMN INSTALLATION (FNR LEVER) .................................................................................................. 404
FIGURE 7-6. STEERING COLUMN (FNR LEVER) ...................................................................................................................... 406
FIGURE 7-7. STEERING COLUMN INSTALLATION (NO FNR LEVER) ...................................................................................... 408
FIGURE 7-8. STEERING COLUMN ASSEMBLY (NO FNR LEVER) ............................................................................................ 410
FIGURE 7-9. STEERING WHEEL................................................................................................................................................. 412
FIGURE 7-10. MECHANICAL HANDBRAKE INSTALLATION - 3614RS ..................................................................................... 414
FIGURE 7-11. HYDRAULIC HANDBRAKE INSTALLATION - 4017RS ........................................................................................ 416
FIGURE 7-12. JOYSTICK INSTALLATION (FNR LEVER) ........................................................................................................... 418
FIGURE 7-13. JOYSTICK INSTALLATION (NO FNR LEVER) ..................................................................................................... 420
FIGURE 7-14. JOYSTICK INSTALLATION (AUX, FNR LEVER) .................................................................................................. 422
FIGURE 7-15. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)............................................................................................ 424
FIGURE 7-16. JOYSTICK (FNR LEVER) ...................................................................................................................................... 426
FIGURE 7-17. JOYSTICK (NO FNR LEVER) ............................................................................................................................... 428
FIGURE 7-18. JOYSTICK (AUX, FNR LEVER) ............................................................................................................................ 430
FIGURE 7-19. JOYSTICK (AUX, NO FNR LEVER) ...................................................................................................................... 432
SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 435
FIGURE 8-1. SUPPLY LINES INSTALLATION - 3614RS ............................................................................................................. 436
FIGURE 8-2. SUPPLY LINES INSTALLATION - 4017RS ............................................................................................................. 438
FIGURE 8-3. PUMP LINES INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS) ............................................................ 440
FIGURE 8-4. PUMP LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) .................................................................. 442
FIGURE 8-5. PUMP LINES INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS) ............................................................ 444
FIGURE 8-6. PUMP LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) .................................................................. 446
FIGURE 8-7. STEERING INSTALLATION - 3614RS .................................................................................................................... 448
FIGURE 8-8. STEERING INSTALLATION - 4017RS .................................................................................................................... 450
FIGURE 8-9. UPPER BRAKE LINES INSTALLATION - 3614RS ................................................................................................. 452
FIGURE 8-10. UPPER BRAKE LINES INSTALLATION - 4017RS ............................................................................................... 454
FIGURE 8-11. LOWER BRAKE LINES INSTALLATION - 3614RS .............................................................................................. 456
FIGURE 8-12. LOWER BRAKE LINES INSTALLATION - 4017RS .............................................................................................. 458
FIGURE 8-13. IMPLEMENT LINES INSTALLATION - 3614RS (NO AUX HYDRAULICS) ........................................................... 460
FIGURE 8-14. IMPLEMENT LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS) ...................................................... 462
FIGURE 8-15. IMPLEMENT LINES INSTALLATION - 4017RS (NO AUX HYDRAULICS) ........................................................... 464
FIGURE 8-16. IMPLEMENT LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS) ...................................................... 466
FIGURE 8-17. LEVELING AND OUTRIGGERS INSTALLATION - 3614RS ................................................................................. 468
FIGURE 8-18. LEVELING AND OUTRIGGERS INSTALLATION - 4017RS ................................................................................. 470
FIGURE 8-19. OUTRIGGER LEG ASSEMBLY ............................................................................................................................ 472
FIGURE 8-20. BREATHER INSTALLATION ................................................................................................................................. 474
SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 477
FIGURE 9-1. LIFT CYLINDER - 3614RS ...................................................................................................................................... 478
FIGURE 9-2. LIFT CYLINDER - 4017RS ...................................................................................................................................... 480
FIGURE 9-3. EXTEND/RETRACT CYLINDER - 3614RS ............................................................................................................. 482
FIGURE 9-4. EXTEND/RETRACT CYLINDER - 4017RS ............................................................................................................. 484
FIGURE 9-5. TILT CYLINDER ...................................................................................................................................................... 486
FIGURE 9-6. COMPENSATION CYLINDER ................................................................................................................................ 488
FIGURE 9-7. FRAME LEVEL CYLINDER - 3614RS ..................................................................................................................... 490
FIGURE 9-8. FRAME LEVEL CYLINDER - 4017RS ..................................................................................................................... 492
FIGURE 9-9. OUTRIGGER CYLINDER ........................................................................................................................................ 494
FIGURE 9-10. MAIN CONTROL VALVE (NO AUXILIARY HYDRAULICS) .................................................................................. 496
FIGURE 9-11. MAIN CONTROL VALVE (AUXILIARY HYDRAULICS)......................................................................................... 500
FIGURE 9-12. STEERING SELECT VALVE ................................................................................................................................. 504
FIGURE 9-13. COUNTERBALANCE VALVE ................................................................................................................................ 506
FIGURE 9-14. OUTRIGGER VALVE ............................................................................................................................................ 508
FIGURE 9-15. GEAR PUMP ......................................................................................................................................................... 510
FIGURE 9-16. HYDRAULIC TANK ............................................................................................................................................... 512
FIGURE 9-17. HYDRAULIC PARK BRAKE RELEASE VALVE .................................................................................................... 514
FIGURE 9-18. HYDRAULIC OIL FILTER ...................................................................................................................................... 516
SECTION 10 - ELECTRICAL ............................................................................................................................................................ 519
FIGURE 10-1. ENGINE ELECTRICAL INSTALLATION ............................................................................................................... 520
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FIGURE 10-2. 200 AMP RELAY................................................................................................................................................... 522
FIGURE 10-3. BATTERY INSTALLATION ................................................................................................................................... 524
FIGURE 10-4. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 526
FIGURE 10-5. UGM CONTROL ................................................................................................................................................... 528
FIGURE 10-6. PCB ELECTRICAL ASSEMBLY ........................................................................................................................... 530
FIGURE 10-7. PC BOARD ........................................................................................................................................................... 532
FIGURE 10-8. LSI INSTALLATION .............................................................................................................................................. 534
FIGURE 10-9. RADIO INSTALLATION ........................................................................................................................................ 536
FIGURE 10-10. CAB EARTH INSTALLATION ............................................................................................................................. 538
FIGURE 10-11. HORN INSTALLATION ....................................................................................................................................... 540
FIGURE 10-12. BOOM ANGLE SENSOR INSTALLATION - 3614RS ......................................................................................... 542
FIGURE 10-13. BOOM ANGLE SENSOR INSTALLATION - 4017RS ......................................................................................... 544
FIGURE 10-14. BOOM RETRACT SENSOR INSTALLATION - 3614RS ..................................................................................... 546
FIGURE 10-15. BOOM RETRACT SENSOR INSTALLATION - 4017RS ..................................................................................... 548
FIGURE 10-16. LSI SENSOR INSTALLATION ............................................................................................................................ 550
FIGURE 10-17. BACK-UP ALARM INSTALLATION .................................................................................................................... 552
FIGURE 10-18. CHASSIS HARNESS INSTALLATION - 3614RS ............................................................................................... 554
FIGURE 10-19. CHASSIS HARNESS INSTALLATION - 4017RS ............................................................................................... 556
FIGURE 10-20. DASH ELECTRICAL INSTALLATION ................................................................................................................. 558
FIGURE 10-21. CAB WORKLIGHTS INSTALLATION (NO HAC) ................................................................................................ 560
FIGURE 10-22. CAB WORKLIGHTS INSTALLATION (HAC) ...................................................................................................... 562
FIGURE 10-23. DRIVING LIGHTS INSTALLATION (GERMANY AND CE) ................................................................................. 564
FIGURE 10-24. DRIVING LIGHTS INSTALLATION (UK AND IRELAND) ................................................................................... 566
FIGURE 10-25. BEACON INSTALLATION .................................................................................................................................. 568
FIGURE 10-26. OUTRIGGERS DEPLOYED INSTALLATION - 4017RS ..................................................................................... 570
FIGURE 10-27. ENGINE HARNESS ............................................................................................................................................ 572
FIGURE 10-28. CHASSIS HARNESS .......................................................................................................................................... 578
FIGURE 10-29. CAB HARNESS .................................................................................................................................................. 584
FIGURE 10-30. CAB POWER HARNESS .................................................................................................................................... 592
FIGURE 10-31. RADIO HARNESS .............................................................................................................................................. 594
FIGURE 10-32. WORKLIGHTS HARNESS .................................................................................................................................. 596
FIGURE 10-33. LIGHT EXTENSION HARNESS.......................................................................................................................... 598
FIGURE 10-34. BEACON HARNESS ........................................................................................................................................... 600
FIGURE 10-35. OUTRIGGERS DEPLOYED CHASSIS HARNESS - 4017RS ............................................................................ 602
FIGURE 10-36. OUTRIGGERS DEPLOYED CAB HARNESS - 4017RS ..................................................................................... 604
FIGURE 10-37. ROOF WIPER HARNESS ................................................................................................................................... 606
FIGURE 10-38. HAC CAB HARNESS .......................................................................................................................................... 608
FIGURE 10-39. HAC CHASSIS HARNESS ................................................................................................................................. 610
SECTION 11 - DECALS ................................................................................................................................................................... 613
FIGURE 11-1. DECAL LOCATION INSTALLATION (ULS) .......................................................................................................... 614
FIGURE 11-2. DECAL LOCATION INSTALLATION (LS) ............................................................................................................. 616
FIGURE 11-3. JOYSTICK DECAL INSTALLATION, BUCKET ..................................................................................................... 618
FIGURE 11-4. JOYSTICK DECAL INSTALLATION, FORK ......................................................................................................... 620
FIGURE 11-5. BOOM DECAL INSTALLATION ............................................................................................................................ 622
FIGURE 11-6. DECAL INSTALLATION, RUSSIA ........................................................................................................................ 624
FIGURE 11-7. SOUND PLATE INSTALLATION .......................................................................................................................... 626
FIGURE 11-8. LOAD CHART, 3614RS ........................................................................................................................................ 628
FIGURE 11-9. LOAD CHART, 4017RS ........................................................................................................................................ 630
FIGURE 11-10. REFLECTOR INSTALLATION ............................................................................................................................ 632
FIGURE 11-11. 25KPH SPEED DECAL INSTALLATION ............................................................................................................ 634
FIGURE 11-12. JLG DECAL INSTALLATION, 3614RS ............................................................................................................... 636
FIGURE 11-13. JLG DECAL INSTALLATION, 4017RS ............................................................................................................... 638
FIGURE 11-14. CONSTRUCTION INSTALLATION (UK/IRELAND) ............................................................................................ 640
FIGURE 11-15. CONSTRUCTION INSTALLATION (CE) ............................................................................................................ 642
FIGURE 11-16. CONSTRUCTION INSTALLATION (FRANCE) ................................................................................................... 644
SECTION 12 - RECOMMENDED SPARE PARTS .......................................................................................................................... 647
FIGURE 12-1. RECOMMENDED SPARE PARTS ....................................................................................................................... 648
PART NUMBER INDEX ................................................................................................................................................................... 651
31200939 3614RS, 4017RS 11
Page 12
Page 13
SECTION 1 - FRAME & ATTACHING PARTS
SECTION 1 - FRAME & ATTACHING PARTS
31200939 3614RS, 4017RS 13
Page 14
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION - 3614RS
14 3614RS, 4017RS 31200939
Page 15
SECTION 1 - FRAME & ATTACHING PARTS
Frame Installation - 3614RS
FIGURE 1-1. FRAME INSTALLATION - 3614RS
31200939 3614RS, 4017RS 15
Page 16
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-2. FRAME INSTALLATION - 4017RS
16 3614RS, 4017RS 31200939
Page 17
SECTION 1 - FRAME & ATTACHING PARTS
Frame Installation - 4017RS
FIGURE 1-2. FRAME INSTALLATION - 4017RS
31200939 3614RS, 4017RS 17
Page 18
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION
18 3614RS, 4017RS 31200939
Page 19
SECTION 1 - FRAME & ATTACHING PARTS
Enclosure Group Installation
Assembly, Hood (See Hood Assembly for Details)
FIGURE 1-3. ENCLOSURE GROUP INSTALLATION
31200939 3614RS, 4017RS 19
Page 20
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-4. MIRROR INSTALLATION - 3614RS
20 3614RS, 4017RS 31200939
Page 21
SECTION 1 - FRAME & ATTACHING PARTS
Mirror Installation - 3614RS
Mirror, (See MIRROR ASSEMBLY for Breakdown)
FIGURE 1-4. MIRROR INSTALLATION - 3614RS
31200939 3614RS, 4017RS 21
Page 22
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-5. MIRROR INSTALLATION - 4017RS
22 3614RS, 4017RS 31200939
Page 23
SECTION 1 - FRAME & ATTACHING PARTS
Mirror Installation - 4017RS
Assembly, Mirror (See MIRROR ASSEMBLY for Breakdown)
FIGURE 1-5. MIRROR INSTALLATION - 4017RS
31200939 3614RS, 4017RS 23
Page 24
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-6. MIRROR ASSEMBLY
24 3614RS, 4017RS 31200939
Page 25
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-6. MIRROR ASSEMBLY
31200939 3614RS, 4017RS 25
Page 26
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-7. BOOM PROP INSTALLATION
26 3614RS, 4017RS 31200939
Page 27
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-7. BOOM PROP INSTALLATION
31200939 3614RS, 4017RS 27
Page 28
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-8. WHEEL CHOCK INSTALLATION
28 3614RS, 4017RS 31200939
Page 29
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-8. WHEEL CHOCK INSTALLATION
31200939 3614RS, 4017RS 29
Page 30
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS
30 3614RS, 4017RS 31200939
Page 31
SECTION 1 - FRAME & ATTACHING PARTS
Counterweight Installation - 3614RS
FIGURE 1-9. COUNTERWEIGHT INSTALLATION - 3614RS
31200939 3614RS, 4017RS 31
Page 32
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS
32 3614RS, 4017RS 31200939
Page 33
SECTION 1 - FRAME & ATTACHING PARTS
Counterweight Installation - 4017RS
FIGURE 1-10. COUNTERWEIGHT INSTALLATION - 4017RS
31200939 3614RS, 4017RS 33
Page 34
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-11. HOOD ASSEMBLY
34 3614RS, 4017RS 31200939
Page 35
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-11. HOOD ASSEMBLY
31200939 3614RS, 4017RS 35
Page 36
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION
36 3614RS, 4017RS 31200939
Page 37
SECTION 1 - FRAME & ATTACHING PARTS
Sound Suppression Installation
Insulate, Rear Panel Enclosure
Insulate, Side Skirt Enclosure
Insulate, Belly Pan Enclosure
Insulate, Transmission Cover
Insulate, Belly Pan Enclosure
FIGURE 1-12. SOUND SUPPRESSION INSTALLATION
31200939 3614RS, 4017RS 37
Page 38
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS
38 3614RS, 4017RS 31200939
Page 39
SECTION 1 - FRAME & ATTACHING PARTS
Chassis Cover Plate Installation - 3614RS
FIGURE 1-13. CHASSIS COVER PLATE INSTALLATION - 3614RS
31200939 3614RS, 4017RS 39
Page 40
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS
40 3614RS, 4017RS 31200939
Page 41
SECTION 1 - FRAME & ATTACHING PARTS
Chassis Cover Plate Installation - 4017RS
FIGURE 1-14. CHASSIS COVER PLATE INSTALLATION - 4017RS
31200939 3614RS, 4017RS 41
Page 42
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-15. LICENSE PLATE INSTALLATION
42 3614RS, 4017RS 31200939
Page 43
SECTION 1 - FRAME & ATTACHING PARTS
License Plate Installation
FIGURE 1-15. LICENSE PLATE INSTALLATION
31200939 3614RS, 4017RS 43
Page 44
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-16. RETRIEVAL HITCH
44 3614RS, 4017RS 31200939
Page 45
SECTION 1 - FRAME & ATTACHING PARTS
Retrieval Hitch Installation
FIGURE 1-16. RETRIEVAL HITCH
31200939 3614RS, 4017RS 45
Page 46
SECTION 1 - FRAME & ATTACHING PARTS
FIGURE 1-17. HYDRAULIC TANK INSTALLATION
46 3614RS, 4017RS 31200939
Page 47
SECTION 1 - FRAME & ATTACHING PARTS
Hydraulic Tank Installation
Tank, Hydraulic (See HYDRAULIC COMPONENT SECTION for
Breakdown)
FIGURE 1-17. HYDRAULIC TANK INSTALLATION
31200939 3614RS, 4017RS 47
Page 48
Page 49
SECTION 2 - BOOM
SECTION 2 - BOOM
31200939 3614RS, 4017RS 49
Page 50
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
50 3614RS, 4017RS 31200939
Page 51
SECTION 2 - BOOM
Boom Installation - 3614RS (no auxiliary hydraulics)
Assembly, Boom (See BOOM ASSEMBLY - 3614RS (NO
AUXILIARY HYDRAULICS) for Breakdown)
Bolt, M16X140, Grade 10.9
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 51
Page 52
SECTION 2 - BOOM
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
52 3614RS, 4017RS 31200939
Page 53
SECTION 2 - BOOM
Boom Installation - 3614RS (auxiliary hydraulics)
Assembly, Boom (See BOOM ASSEMBLY - 3614RS (AUXILIARY
HYDRAULICS) for Breakdown)
Bolt, M16X140, Grade 10.9
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 53
Page 54
SECTION 2 - BOOM
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
54 3614RS, 4017RS 31200939
Page 55
SECTION 2 - BOOM
Boom Installation - 4017RS (no auxiliary hydraulics)
Assembly, Boom (See BOOM ASSEMBLY - 4017RS (NO
AUXILIARY HYDRAULICS) for Breakdown)
Bolt, M16X140, Grade 10.9
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 55
Page 56
SECTION 2 - BOOM
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
56 3614RS, 4017RS 31200939
Page 57
SECTION 2 - BOOM
Boom Installation - 4017RS (no auxiliary hydraulics)
Assembly, Boom (See BOOM ASSEMBLY - 4017RS (NO
AUXILIARY HYDRAULICS) for Breakdown)
Bolt, M16X140, Grade 10.9
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 57
Page 58
SECTION 2 - BOOM
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS)
58 3614RS, 4017RS 31200939
Page 59
SECTION 2 - BOOM
Boom Assembly - 3614RS (no auxiliary hydraulics)
Bolt, M12X120, Grade 10.9
Section, First Boom (See FIRST BOOM SECTION - 3614RS for
Breakdown)
Section, Second Boom (See SECOND BOOM SECTION 3614RS for Breakdown)
Section, Third Boom (See THIRD BOOM SECTION - 3614RS for
Breakdown)
Cylinder, Tilt (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
Pin, Extend/Retract Cylinder, Rod End
Pin, Extend/Retract Cylinder, Barrel End
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY 3614RS for Breakdown)
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 3614RS (NO AUXILIARY HYDRAULICS) for Breakdown)
Installation, Cover Plate (See COVER PLATE INSTALLATION 3614RS for Breakdown)
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 59
Page 60
SECTION 2 - BOOM
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS)
60 3614RS, 4017RS 31200939
Page 61
SECTION 2 - BOOM
Boom Assembly - 3614RS (auxiliary hydraulics)
Bolt, M12X120, Grade 10.9
Section, First Boom (See FIRST BOOM SECTION - 3614RS for
Breakdown)
Section, Second Boom (See SECOND BOOM SECTION 3614RS for Breakdown)
Section, Third Boom (See THIRD BOOM SECTION - 3614RS for
Breakdown)
Cylinder, Tilt (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
Pin, Extend/Retract, Rod End
Pin, Extend/Retract, Barrel End
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY 3614RS for Breakdown)
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 3614RS (AUXILIARY HYDRAULICS) for Breakdown)
Installation, Cover Plate (See COVER PLATE INSTALLATION 3614RS for Breakdown)
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 61
Page 62
SECTION 2 - BOOM
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS)
62 3614RS, 4017RS 31200939
Page 63
SECTION 2 - BOOM
Boom Assembly - 4017RS (no auxiliary hydraulics)
Bolt, M12X120, Grade 10.9
Section, First Boom (See FIRST BOOM SECTION - 4017RS for
Breakdown)
Section, Second Boom (See SECOND BOOM SECTION 4017RS for Breakdown)
Section, Third Boom (See THIRD BOOM SECTION - 4017RS for
Breakdown)
Section, Fourth Boom (See FOURTH BOOM SECTION - 4017RS
for Breakdown)
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (1) 4017RS for Breakdown)
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (1) 4017RS for Breakdown)
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (2) 4017RS for Breakdown)
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (2) 4017RS for Breakdown)
Pin, Extend/Retract Cylinder, Rod End
Pin, Extend/Retract Cylinder, Barrel End
Assembly, Hose Support (See HOSE SUPPORT ASSEMBLY 4017RS for Breakdown)
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 4017RS for Breakdown)
Installation, Cover Plate (See COVER PLATE INSTALLATION 4017RS for Breakdown)
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 63
Page 64
SECTION 2 - BOOM
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS)
64 3614RS, 4017RS 31200939
Page 65
SECTION 2 - BOOM
Boom Assembly - 4017RS (auxiliary hydraulics)
Bolt, M12X120, Grade 10.9
Section, First Boom (See FIRST BOOM SECTION - 4017RS for
Breakdown)
Section, Second Boom (See SECOND BOOM SECTION 4017RS for Breakdown)
Section, Third Boom (See THIRD BOOM SECTION - 4017RS for
Breakdown)
Section, Fourth Boom (See FOURTH BOOM SECTION - 4017RS
for Breakdown)
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (1) 4017RS for Breakdown)
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (1) 4017RS for Breakdown)
Assembly, Retract Chain (See RETRACT CHAIN ASSEMBLY (2) 4017RS for Breakdown)
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY (2) 4017RS for Breakdown)
Pin, Extend/Retract Cylinder, Rod End
Pin, Extend/Retract Cylinder, Barrel End
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 4017RS (AUXILIARY HYDRAULICS) for Breakdown)
Installation, Boom Hydraulics (See HYDRAULICS INSTALLATION
- 4017RS for Breakdown)
Assembly, Hose Support (see HOSE SUPPORT ASSEMBLY 4017RS for Breakdown)
Installation, Cover Plate (See COVER PLATE INSTALLATION 4017RS for Breakdown)
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS)
31200939 3614RS, 4017RS 65
Page 66
SECTION 2 - BOOM
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS
66 3614RS, 4017RS 31200939
Page 67
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS
Extend Chain Assembly - 3614RS
SECTION 2 - BOOM
31200939 3614RS, 4017RS 67
Page 68
SECTION 2 - BOOM
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS
68 3614RS, 4017RS 31200939
Page 69
SECTION 2 - BOOM
Extend Chain Assembly - 4017RS
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS
31200939 3614RS, 4017RS 69
Page 70
SECTION 2 - BOOM
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS
70 3614RS, 4017RS 31200939
Page 71
SECTION 2 - BOOM
Extend Chain Assembly - 4017RS
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS
31200939 3614RS, 4017RS 71
Page 72
SECTION 2 - BOOM
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS
72 3614RS, 4017RS 31200939
Page 73
SECTION 2 - BOOM
Retract Chain Assembly - 3614RS
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS
31200939 3614RS, 4017RS 73
Page 74
SECTION 2 - BOOM
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS
74 3614RS, 4017RS 31200939
Page 75
SECTION 2 - BOOM
Retract Chain Assembly - 4017RS
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS
31200939 3614RS, 4017RS 75
Page 76
SECTION 2 - BOOM
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS
76 3614RS, 4017RS 31200939
Page 77
SECTION 2 - BOOM
Retract Chain Assembly - 4017RS
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS
31200939 3614RS, 4017RS 77
Page 78
SECTION 2 - BOOM
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS
78 3614RS, 4017RS 31200939
Page 79
SECTION 2 - BOOM
Cover Plate Installation - 3614RS
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS
31200939 3614RS, 4017RS 79
Page 80
SECTION 2 - BOOM
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS
80 3614RS, 4017RS 31200939
Page 81
SECTION 2 - BOOM
Cover Plate Installation - 4017RS
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS
31200939 3614RS, 4017RS 81
Page 82
SECTION 2 - BOOM
FIGURE 2-17. FIRST BOOM SECTION - 3614RS
82 3614RS, 4017RS 31200939
Page 83
FIGURE 2-17. FIRST BOOM SECTION - 3614RS
First Boom Section - 3614RS
Brace, Extend/Retract Cylinder
SECTION 2 - BOOM
31200939 3614RS, 4017RS 83
Page 84
SECTION 2 - BOOM
FIGURE 2-18. FIRST BOOM SECTION - 4017RS
84 3614RS, 4017RS 31200939
Page 85
FIGURE 2-18. FIRST BOOM SECTION - 4017RS
First Boom Section - 4017RS
Bracket, Extend/Retract Cylinder
SECTION 2 - BOOM
31200939 3614RS, 4017RS 85
Page 86
SECTION 2 - BOOM
FIGURE 2-19. SECOND BOOM SECTION - 3614RS
86 3614RS, 4017RS 31200939
Page 87
FIGURE 2-19. SECOND BOOM SECTION - 3614RS
Second Boom Section - 3614RS
Bushing, Sheave, Extend Chain
Pin, Sheave, Extend Chain
Pin, Sheave, Retract Chain
SECTION 2 - BOOM
31200939 3614RS, 4017RS 87
Page 88
SECTION 2 - BOOM
FIGURE 2-20. SECOND BOOM SECTION - 4017RS
88 3614RS, 4017RS 31200939
Page 89
FIGURE 2-20. SECOND BOOM SECTION - 4017RS
Second Boom Section - 4017RS
Bushing, Sheave, Extend Chain
SECTION 2 - BOOM
31200939 3614RS, 4017RS 89
Page 90
SECTION 2 - BOOM
FIGURE 2-21. THIRD BOOM SECTION - 3614RS
90 3614RS, 4017RS 31200939
Page 91
FIGURE 2-21. THIRD BOOM SECTION - 3614RS
Third Boom Section - 3614RS
Assembly, Extend Chain (See EXTEND CHAIN ASSEMBLY 3614RS for Breakdown)
SECTION 2 - BOOM
31200939 3614RS, 4017RS 91
Page 92
SECTION 2 - BOOM
FIGURE 2-22. THIRD BOOM SECTION - 4017RS
92 3614RS, 4017RS 31200939
Page 93
FIGURE 2-22. THIRD BOOM SECTION - 4017RS
Third Boom Section - 4017RS
Bushing, Sheave, Extend Chain
Pin, Sheave, Extend Chain
Pin, Sheave, Retract Chain
SECTION 2 - BOOM
31200939 3614RS, 4017RS 93
Page 94
SECTION 2 - BOOM
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS
94 3614RS, 4017RS 31200939
Page 95
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS
Fourth Boom Section - 4017RS
SECTION 2 - BOOM
31200939 3614RS, 4017RS 95
Page 96
SECTION 2 - BOOM
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS
96 3614RS, 4017RS 31200939
Page 97
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS
Hose Support Assembly - 4017RS
SECTION 2 - BOOM
31200939 3614RS, 4017RS 97
Page 98
SECTION 2 - BOOM
FIGURE 2-25. MANUAL QUICK ATTACH
98 3614RS, 4017RS 31200939
Page 99
FIGURE 2-25. MANUAL QUICK ATTACH
Bolt, M12X120, Grade 10.9
SECTION 2 - BOOM
31200939 3614RS, 4017RS 99
Page 100
SECTION 2 - BOOM
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
100 3614RS, 4017RS 31200939