JLG 4017PS Operator Manual
Operation & Safety
An Oshkosh Corporation Company
Manual
Original Instructions
Keep this manual with machine at all times.
Platforms for
3513PS,
4013PS,
4014PS,
4017PS
31200345
Revised
October 8, 2013
Revision Log
Revision Log
REVISION LOG
December 12, 2007 - A - Original Issue of Manual
March 5, 2008 - B - Revised pages 1-3, 9-1 and 9-2.
November 16, 2009 - C - Revised covers and page 9-2.
March 22, 2010 - D - Revised pages b, c, d, 1-1, 1-5, 2-1 thru 2-11, 3-2, 3-3, 3-4, 4-1,
4-3, 4-4, 5-1, 5-2, 5-3, 6-2, 6-3, 7-1 thru 7-6, 8-1 & 9-1.
October 8, 2013 - E - Revised covers and pages d, 2-4, 2-5, 5-3, 7-4 thru 7-7, 8-1,
9-1, 9-2 & 9-3.
a31200345
Read This First
Read This First
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and
lessees with the precautions and operating procedures essential for the safe and
proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to
make specification changes without prior notification. Contact JLG Industries, Inc.
for updated information.
Operator Qualifications
The operator of the machine must not operate the machine until this manual has
been read, training is accomplished and operation of the machine has been
completed under the supervision of an experienced and qualified operator.
Operation within the U.S.A. requires training per OSHA 1910.178.
Operators of this equipment must possess a valid, applicable driver’s license, be in
good physical and mental condition, have normal reflexes and reaction time, good
vision and depth perception and normal hearing. Operator must not be using
medication which could impair abilities nor be under the influence of alcohol or any
other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions
contained in the following material furnished with the material handler:
• This Operation & Safety Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer,
Industry and Governmental rules, standards and regulations.
Modifications
Any modification to this machine must be approved by JLG.
b 31200345
Read This First
This product must comply with all safety related bulletins. Contact JLG Industries,
Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product.
JLG Industries, Inc. sends safety related bulletins to the owner of record of this
machine. Contact JLG Industries, Inc. to ensure that the current owner records are
updated and accurate.
JLG Industries, Inc. must be notified immediately in all instances where JLG
products have been involved in an accident involving bodily injury or death of
personnel or when damage has occurred to personal property or the JLG product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
or Your Local JLG Office
(Addresses on back cover)
In USA:
Toll Free: 1-877-JLG-SAFE (1-877-554-7233)
Outside USA:
Phone: +1-717-485-6591
E-mail:
ProductSafety@JLG.com
c31200345
Read This First
Other Publications Available
For detailed machine operation procedures and safety information, please refer to
the appropriate machine Operation & Safety Manual.
d 31200345
Table of Contents
TABLE OF CONTENTS
Revision Log
Read This First
Operator Qualifications ...................................................... b
Modifications ...................................................................... b
Other Publications Available .............................................. d
Table of Contents
Section 1 - General Safety Practices
1.1 Hazard Classification System ..............................................1-1
Safety Alert System and Safety Signal Words................1-1
1.2 General Precautions ............................................................ 1-1
1.3 Operation Safety ..................................................................1-2
Electrical Hazards ...........................................................1-2
Tip Over Hazard..............................................................1-3
Load Falling Hazard ........................................................1-4
Lifting Personnel .............................................................1-5
Pinch Points and Crush Hazards ....................................1-6
Fall Hazard......................................................................1-8
Chemical Hazards...........................................................1-9
Section 2 - Pre-Operation and Inspection
2.1 Pre-Operation Check and Inspection...................................2-1
2.2 Safety Decals.......................................................................2-3
Console...........................................................................2-3
Fixed Platform .................................................................2-4
Extendable Platform........................................................2-5
2.3 Walk-Around Inspection .......................................................2-6
2.4 Operational Check ...............................................................2-7
2.5 Platform Gate.......................................................................2-8
2.6 Lanyard Anchorage Points ..................................................2-9
2.7 Platform Extension (If Equipped) .......................................2-10
Table of Contents
Section 3 - Controls and Indicators
3.1 General ................................................................................3-1
3.2 Controls ...............................................................................3-2
Indicator Panel ................................................................3-3
Boom Joystick.................................................................3-4
i31200345
Table of Contents
Section 4 - Operation
4.1 Preparing Machine for Platform Operation.......................... 4-1
4.2 Platform Operation .............................................................. 4-2
Starting the Engine ......................................................... 4-2
Normal Engine Operation ............................................... 4-2
Control Operation ........................................................... 4-3
Shut-Down Procedure .................................................... 4-3
4.3 Loading and Securing for Transport.................................... 4-4
Section 5 - Platform
5.1 Approved Platforms ............................................................. 5-1
5.2 Unapproved Platforms......................................................... 5-1
5.3 Telehandler/Platform Capacity ............................................ 5-2
5.4 Platform Installation ............................................................. 5-3
Section 6 - Emergency Procedures
6.1 Emergency Operation ......................................................... 6-1
Operator Unable to Control Machine.............................. 6-1
Platform or Boom Caught Overhead .............................. 6-1
6.2 Emergency Lowering Of Boom ........................................... 6-2
Cab Auxiliary Power System .......................................... 6-2
Platform Auxiliary Power System ................................... 6-2
6.3 Incident Notification ............................................................. 6-3
Section 7 - Lubrication and Maintenance
7.1 Introduction.......................................................................... 7-1
Clothing and Safety Gear ............................................... 7-1
7.2 General Maintenance Instructions....................................... 7-1
7.3 Service and Maintenance Schedules .................................. 7-2
8 & 1000 Hour Maintenance Schedule........................... 7-2
7.4 Operator Maintenance Instructions ..................................... 7-4
Fuel System.................................................................... 7-4
Tires................................................................................ 7-6
Battery ............................................................................ 7-8
Section 8 - Additional Checks
8.1 General................................................................................ 8-1
8.2 Auxiliary Power System....................................................... 8-1
ii 31200345
Section 9 - Specifications
9.1 Product Specifications .........................................................9-1
Performance ................................................................... 9-1
Dimensions .....................................................................9-2
Supplemental Information ...............................................9-3
Index
Inspection, Maintenance and Repair Log
Table of Contents
iii31200345
Table of Contents
iv 31200345
Section 1 - General Safety Practices
DANGER
OW0010
WARNING
OW0021
CAUTION
OW0031
SECTION 1 - GENERAL SAFETY PRACTICES
1.1 HAZARD CLASSIFICATION SYSTEM
Safety Alert System and Safety Signal Words
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNIN G indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentiality hazardous situation which, if not avoided, may
result in minor or moderate injury.
1.2 GENERAL PRECAUTIONS
• DO NOT use the machine with platform attached for any purpose other than
positioning personnel, their tools and equipment.
• DO NOT place boom or platform against any structure to steady the platform or
to support the structure.
• DO NOT assist a stuck or disabled machine by using boom functions.
WARNING
Before operation, read and understand this manual. Failure to comply with the
safety precautions listed in this manual could result in machine damage, property
damage, personal injury or death.
1-131200345
Section 1 - General Safety Practices
OZ3020
1.3 OPERATION SAFETY
Electrical Hazards
• This machine is not insulated and does not provide protection from contact or
proximity to electrical current.
Voltage Range
(Phase to Phase)
0 to 50 KV 3 m (10 ft)
Over 50 KV to 200 KV 5 m (15 ft)
Over 200 KV to 350 KV 6 m (20 ft)
Over 350 KV to 500 KV 8 m (25 ft)
Over 500 KV to 750 KV 11 m (35 ft)
Over 750 KV to 1000 KV 14 m (45 ft)
Note: This requirement shall apply except where employer, local or
governmental regulations are more stringent.
• Maintain distance from electrical lines, apparatus or any energized (exposed or
insulated) parts according to the Minimum Approach Distance (MAD).
• Maintain a clearance of at least 3 m (10 ft) between any part of the machine and
its occupants, their tools and their equipment from any electrical line or
apparatus carrying up to 50,000 volts. One foot additional clearance is required
for every additional 30,000 volts or less.
• Allow for machine movement and electrical line swaying.
MINIMUM APPROACH
DISTANCE (MAD)
1-2 31200345
Section 1 - General Safety Practices
OZ1340
OW0080
OZ3030
12.5 m/s MAX
OH2291
Tip Over Hazard
• DO NOT exceed rated lift capacity. Distribute loads evenly on platform floor.
• Be sure that the ground conditions are able to support the machine.
• DO NOT raise boom unless frame is level (0 degrees).
• DO NOT operate machine when wind conditions exceed 12.5 m/s (28 mph).
• DO NOT increase the surface area of platform or load. Increase of area exposed
to wind will decrease stability.
• DO NOT increase the platform size with unauthorized deck extensions or
attachments.
• MAINTAIN proper tire pressure at all times. If proper tire pressures are not
maintained, this machine could tip over.
1-331200345
Section 1 - General Safety Practices
OZ1350
Load Falling Hazard
• Never suspend load from platform or supports.
• DO NOT carry materials directly on platform railing unless approved by JLG.
• Always ensure that power tools are properly stowed and never left hanging by
their cord from the platform work area.
1-4 31200345
Section 1 - General Safety Practices
OW0170
OW0190
Lifting Personnel
• USE ONLY a JLG approved personnel work platform.
• USE ONLY on machines configured for the platform attachment.
• DO NOT drive machine from cab when personnel are in platform.
• DO NOT allow personnel to tamper with or operate the machine from the cab
when personnel are in the platform except in an emergency.
• Never level the machine when the platform is occupied.
1-531200345
Section 1 - General Safety Practices
OW0210
OW0220
OW0
230
OW0240
Pinch Points and Crush Hazards
Stay clear of pinch points and rotating parts on the telehandler.
• Stay clear of moving parts while engine is running.
• Keep clear of steering tires and frame or other objects.
• Keep clear from under boom.
• Keep clear of boom holes.
1-6 31200345
Section 1 - General Safety Practices
OW0250
OZ1330
O
Z1320
OZ1310
• Keep arms and hands clear of attachment tilt cylinder.
• During operation, keep all body parts inside platform railing.
• Keep others away while operating.
• Approved head gear must be worn by all operating personnel.
• Check work area for clearances overhead, on sides and bottom of platform when
lifting or lowering platform.
• Be sure that operators of other overhead and floor level machines are aware of
the machine’s presence. Disconnect power to overhead cranes.
1-731200345
Section 1 - General Safety Practices
OZ1290
O
Z1300
Fall Hazard
• During operation, occupants in the platform must wear a full body harness with a
lanyard attached to an authorized lanyard anchorage point.
• Before operating the machine, make sure all gates are closed and fastened in
their proper position.
• Keep both feet firmly positioned on the platform floor at all times. Never use
ladders, boxes, steps, planks or similar items on platform to provide additional
reach.
• Never use the boom assembly to enter or leave the platform.
• Use extreme caution when entering or leaving platform. Be sure that the boom is
fully lowered. Face the machine, maintain three point contact with the machine,
using two hands and one foot or two feet and one hand during entry and exit.
• Avoid accumulation of debris on platform floor. Keep mud, oil, grease and other
slippery substances from footwear and platform deck.
1-8 31200345
Section 1 - General Safety Practices
OW0300
OW0950
Chemical Hazards
Exhaust Fumes
• DO NOT operate machine in an enclosed area without proper ventilation.
• DO NOT operate the machine in hazardous environments unless approved for
that purpose by JLG and site owner. Sparks from the electrical system and the
engine exhaust can cause an explosion.
Flammable Fuel
• DO NOT fill the fuel tank or service the fuel system near an open flame, sparks
or smoking materials. Engine fuel is flammable and can cause a fire and/or
explosion.
Hydraulic Fluid
• DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the
engine is running or when the hydraulic system is under pressure.
• Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under
enough pressure that it can penetrate the skin.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to
search for leaks. Wear gloves to protect hands from spraying fluid.
Welding
• DO NOT use machine as a ground for welding.
• When performing welding or metal cutting operations, precautions must be taken
to protect the chassis from direct exposure to weld and metal cutting spatter.
1-931200345
Section 1 - General Safety Practices
This Page Intentionally Left Blank
1-10 31200345
Section 2 - Pre-Operation and Inspection
OAH1000
PARENT METAL CRACK WELD CRACK
SECTION 2 - PRE-OPERATION AND INSPECTION
2.1 PRE-OPERATION CHECK AND INSPECTION
Note: Complete all required maintenance before operating unit.
WARNING
FALL HAZARD. Use extreme caution when checking items beyond your normal
reach. Use an approved ladder.
Note: Pre-operation check and inspection of the telehandler is to be completed first.
Refer to the Operation & Safety Manual supplied with telehandler.
The platform pre-operation check and inspection, performed at beginning of each
work shift or at each change of operator, should include the following:
1. Cleanliness - Check all surfaces for leakage (oil) or foreign objects. Report any
leakage to the proper maintenance personnel.
2. Structure - Inspect the platform structure for dents, damage, weld or parent
metal cracks or other discrepancies.
3. Safety Decals - Ensure all safety decals are legible and in place. Clean or
replace as required. See page 2-3 for details.
4. Operation and Safety Manuals - Operation & Safety Manual located in manual
holder.
5. Walk-Around Inspection - See page 2-6 for details.
2-131200345
Loading...