JLG 4017 Operator Manual

Download

Operator & Safety

Manual

Keep this manual with machine at all times.

Models

3513, 4013

& 4017

Equipped for

Platform

31200028

Revised

February 27, 2006

Revision Log

October 3, 2005 - A - Original Issue of Manual

February 27, 2006 - B - Added 4017 information.

REVISION LOG

31200028

Read This First

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.

In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler:

• This Operator & Safety Manual

• Telehandler Safety Manual

• All instructional decals and plates

• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

Modifications

Any modification to this machine must be approved by JLG.

31200028

Read This First

This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.

FOR:

• Accident Reporting and Product Safety Publications

• Current Owner Updates

• Questions Regarding Product Applications and Safety

• Standards and Regulations Compliance Information

• Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233 USA

or Your Local JLG Office (Addresses on back cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161 E-mail: ProductSafety@JLG.com

Other Publications Available

Platform for 3513, 4013 & 4017 Operator & Safety Manual............. 31200029

3513 & 4013 Service Manual.............................................................3121852

3513 & 4013 Illustrated Parts Manual ................................................3121853

4017 Service Manual ......................................................................... 3121858

4017 Illustrated Parts Manual............................................................. 3121859

31200028

Read This First

This Page Intentionally Left Blank

31200028

TABLE OF CONTENTS

Revision Log

Read This First

Operator Qualifications ...................................................... b

Modifications ......................................................................b

Other Publications Available .............................................. c

Table of Contents

Section 1 - General Safety Practices

1.1 General Precautions ............................................................1-1

1.2 Hazard Classification system...............................................1-1

Safety Alert System and Safety Signal Words ................1-1

1.3 Operation Safety ..................................................................1-2

Electrical Hazards ...........................................................1-2

Tip Over Hazard..............................................................1-3

Travel Hazard .................................................................1-6

Load Falling Hazard ........................................................1-7

Lifting Personnel .............................................................1-8

Driving Hazards On Slopes...........................................1-10

Pinch Points and Crush Hazards ..................................1-11

Fall Hazard....................................................................1-13

Chemical Hazards.........................................................1-14

Table of Contents

Section 2 - Pre-Operation and Controls

2.1 Pre-Operation Checks & Inspection.....................................2-1

3513 & 4013....................................................................2-2

4017 ................................................................................2-4

2.2 Safety Decals....................................................................... 2-6

3513 & 4013....................................................................2-6

4017 ................................................................................2-9

2.3 Operator Cab .....................................................................2-13

2.4 Controls .............................................................................2-14

Instrument Panel ...........................................................2-16

Display Screen ..............................................................2-18

Anti Theft Device...........................................................2-21

Ignition .......................................................................... 2-22

Park Brake ....................................................................2-23

Parking Procedure ........................................................2-23

Transmission Control ....................................................2-24

Wiper, Lights and Turn Signal Control Lever ................ 2-26

Steering Column Adjuster .............................................2-27

Joystick .........................................................................2-28

i31200028

Table of Contents

Load Moment Indicator (LMI) ....................................... 2-32

Control & Indicator Console.......................................... 2-33

Heater and Air Conditioner (optional) Controls............. 2-34

2.5 Steer Modes ...................................................................... 2-35

2.6 Operator Seat.................................................................... 2-36

Adjustments.................................................................. 2-36

Seat Belt ....................................................................... 2-37

2.7 Mirrors & Windows ............................................................ 2-38

Cab Door Window ........................................................ 2-38

Rear Window ................................................................ 2-38

Mirrors .......................................................................... 2-39

2.8 Hood.................................................................................. 2-40

Section 3 - Operation

3.1 Warm-Up and Operational Checks ..................................... 3-1

3.2 Engine ................................................................................. 3-2

Starting the Engine ......................................................... 3-2

Battery Boosted Starting................................................. 3-3

Normal Engine Operation ............................................... 3-4

Shut-Down Procedure .................................................... 3-4

3.3 Operating With A Load ........................................................ 3-5

Lift Load Safely............................................................... 3-5

Before Picking Up A Load .............................................. 3-5

Transporting The Load ................................................... 3-6

Leveling Procedure......................................................... 3-6

Placing The Load............................................................ 3-7

Disengaging The Load ................................................... 3-7

3.4 Road Operation ................................................................... 3-8

3.5 Loading And Securing For Transport .................................. 3-9

Section 4 - Attachments & Hitch Options

4.1 Approved Attachments ........................................................ 4-1

4.2 Unapproved Attachments.................................................... 4-1

4.3 Telehandler/Attachment/Fork Capacity ............................... 4-2

4.4 Use of the Capacity Chart ................................................... 4-3

Capacity Indicator Locations .......................................... 4-3

Sample Capacity Chart................................................... 4-4

Example.......................................................................... 4-6

4.5 Attachment Installation ........................................................ 4-7

Mechanical Quick-Switch Device ................................... 4-8

Hydraulic Operated Attachment ..................................... 4-9

Platform Attachment ....................................................... 4-9

4.6 Adjusting/Moving Forks..................................................... 4-11

4.7 Attachment Operation ....................................................... 4-11

ii 31200028

Carriage w/Forks...........................................................4-12

Truss Boom...................................................................4-13

Side Shift Carriage ........................................................4-14

Bucket ........................................................................... 4-16

Fork Extension .............................................................. 4-18

Platform.........................................................................4-20

Fork Hook ..................................................................... 4-22

Adjustable Truss Boom .................................................4-23

4.8 Hitch Options .....................................................................4-24

Mechanical Hitch...........................................................4-24

Section 5 - Emergency Procedures

5.1 Towing A Disabled Product..................................................5-1

Moving Short Distances ..................................................5-1

Moving Longer Distances ...............................................5-1

5.2 Emergency Lowering of Boom.............................................5-2

ERS with Standard Attachment ......................................5-2

ERS with Platform ...........................................................5-3

5.3 Cab Emergency Exit ............................................................5-4

Section 6 - Lubrication & Maintenance

6.1 Introduction ..........................................................................6-1

Clothing and Safety Gear................................................6-1

6.2 General Maintenance Instructions .......................................6-2

6.3 Service & Maintenance Schedules ......................................6-3

8 & 1st 50 Hour Maintenance Schedule .........................6-3

50, 250 & 500 Hour Maintenance Schedule ...................6-4

1000 & 1500 Hour Maintenance Schedule .....................6-5

6.4 Lubrication Schedules .........................................................6-6

8 Hour Lubrication Schedule - 3513 & 4013 ...................6-6

50 Hour Lubrication Schedule - 3513 & 4013 .................6-7

8 Hour Lubrication Schedule - 4017 ...............................6-8

50 Hour Lubrication Schedule - 4017 .............................6-9

6.5 Operator Maintenance Instructions.................................... 6-10

Fuel System .................................................................. 6-10

Air Intake System ..........................................................6-12

Engine Oil ..................................................................... 6-14

Battery...........................................................................6-15

Brake System................................................................6-16

Hydraulic Oil..................................................................6-17

Tires .............................................................................. 6-18

Transmission Oil ...........................................................6-19

Engine Cooling System.................................................6-20

Table of Contents

iii31200028

Table of Contents

Section 7 - Additional Checks

7.1 Load Moment Indicator Test................................................ 7-1

7.2 Emergency Recovery System Test ..................................... 7-2

Section 8 - Specifications

8.1 Product Specifications ......................................................... 8-1

Fluid & Lubrication Capacities ........................................ 8-1

Tires................................................................................ 8-2

Performance ................................................................... 8-2

Dimensions..................................................................... 8-4

Noise Emission Level ..................................................... 8-5

Telehandler Vibration ..................................................... 8-5

Index

Inspection, Maintenance & Repair Log

iv 31200028

Section 1 - General Safety Practices

SECTION 1 - GENERAL SAFETY PRACTICES

1.1 GENERAL PRECAUTIONS

WARNING

Before operation, read & understand this manual. Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death.

1.2 HAZARD CLASSIFICATION SYSTEM

Safety Alert System and Safety Signal Words

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentiality hazardous situation which, if not avoided, may result in minor or moderate injury.

OW0010

OW0020

OW0030

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1-1

Section 1 - General Safety Practices

1.3 OPERATION SAFETY

Electrical Hazards

10 FT

(3 M)

OW0040

• This machine is not insulated and does not provide protection from contact or being near electrical current.

• NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.

• Always check for power lines before raising the boom.

1-2

31200028

Section 1 - General Safety Practices

Tip Over Hazard

OW0050

• Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler.

• DO NOT exceed rated lift capacity.

• Be sure that the ground conditions are able to support the machine.

OW0060

• DO NOT drive with boom raised.

• When driving in high speed, use only front wheel steer (if steering modes are selectable).

OW0080

• DO NOT raise boom unless frame is level (0 degrees).

31200028

1-3

Section 1 - General Safety Practices

4 FT

(1,2 M)

OW0100

• DO NOT level machine with boom/attachment above 1,2 m (4 ft).

OW0150

• Carry load as low as possible. Tether suspended loads to restrict movement.

• Understand how to properly use the capacity charts located in cab (see page 4-3).

• Weight of all rigging (slings, etc.) must be included as part of load.

• Start, travel, turn and stop slowly to prevent load from swinging.

• Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines.

• DO NOT attempt to use telehandler frame-leveling to compensate for load swing.

• Keep heavy part of load closest to attachment.

• Never drag the load; lift vertically.

1-4

31200028

Section 1 - General Safety Practices

OH2291

• MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over.

• Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast.

OH20911

• Always wear the seat belt.

• Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.

OH2221

If the telehandler starts to tip over:

• DO NOT JUMP

• BRACE YOURSELF and STAY WITH THE MACHINE

• KEEP YOUR SEAT BELT FASTENED

•HOLD ON FIRMLY

• LEAN AWAY FROM THE POINT OF IMPACT

Trying to escape from a tipping machine could result in death or serious injury.

31200028

1-5

Section 1 - General Safety Practices

Travel Hazard

4-Wheel Steer Pivot Steer

• Steering characteristics differ between 4-Wheel Steer & Pivot Steer telehandlers as shown above. Identify the telehandler you are operating & others on the jobsite.

• Ensure that adequate clearance is provided between both rear tail swing and front fork swing.

• Unlike a conventional 4-wheel steer telehandler the rear wheels of a pivot steer telehandler turn a wider circle than the front wheels.

• Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you DO NOT have a clear view.

• Before moving be sure of a clear path and sound horn.

• When driving, retract boom and keep boom/attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel.

• Always look in the direction of travel.

• Always check boom clearances carefully before driving underneath overhead obstructions. Position attachment/load to clear obstacles.

OW0120

1-6

31200028

Section 1 - General Safety Practices

Load Falling Hazard

OW0130

• Never suspend load from forks or other parts of carriage.

• DO NOT burn or drill holes in fork(s).

• Forks must be centered under load and spaced apart as far as possible.

31200028

1-7

Section 1 - General Safety Practices

Lifting Personnel

OW0170

• When lifting personnel, USE ONLY a JLG manufactured personnel work platform, with proper capacity chart displayed in the cab.

OW0190

• DO NOT drive machine from cab when personnel are in platform.

• DO NOT use the personnel work platform until you study & understand the “capacity chart.” If your telehandler does not have the correct “personnel work platform capacity chart,” ask your supervisor to get one before using the attachment.

1-8

31200028

Section 1 - General Safety Practices

Preparation and Setup

1. Check to ensure the personnel platform is securely attached at the Quick Switch™. Follow installation procedure on page 4-7.

2. Ensure the telehandler is on a firm surface and is level.

3. Engage the park brake. Blocking the wheels is also recommended.

4. Level the platform, both side to side (frame sway) and front to back (attachment tilt).

5. Keep area under the platform free from personnel.

6. DO NOT lift or carry persons in the bucket or on forks.

Never tilt the platform forward, rearward, or sway the machine when the platform is occupied. Serious injury or death could result.

31200028

1-9

Section 1 - General Safety Practices

Driving Hazards On Slopes

OW0200

To maintain sufficient traction and braking capabilities, travel on slopes as follows:

1. When unloaded, the rear of the machine is the “heavy end.” Drive with forks pointed downhill.

2. When loaded, the front of the machine is the “heavy end.” Drive with the forks pointed uphill.

• To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed. DO NOT shift into neutral and coast downhill.

• Avoid excessively steep slopes or unstable surfaces. To avoid tip over DO NOT drive across excessively steep slopes under

• Avoid turning on a slope. Never engage “inching” or shift to “Neutral” when going downhill.

• DO NOT park on a slope.

any

circumstances.

1-10

31200028

Section 1 - General Safety Practices

Pinch Points and Crush Hazards

Stay clear of pinch points and rotating parts on the telehandler.

• Stay clear of moving parts while engine is running.

OW0220

• Keep clear of steering tires and frame or other objects.

OW0210

31200028

OW0230

• Keep clear from under boom.

1-11

Section 1 - General Safety Practices

• Keep clear of boom holes.

• Keep arms and hands clear of attachment tilt cylinder.

OW0240

OW0250

1-12

OW0260

• Keep hands and fingers clear of carriage and forks.

OW0960

• Keep others away while operating.

31200028

Section 1 - General Safety Practices

Fall Hazard

OW0280

• Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine.

• DO NOT get off the machine until the shutdown procedure on page 3-4 has been performed.

OW0290

• DO NOT carry riders. Riders could fall off machine causing death or serious injury.

31200028

1-13

Section 1 - General Safety Practices

Chemical Hazards

Exhaust Fumes

• DO NOT operate machine in an enclosed area without proper ventilation.

• DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

Flammable Fuel

OW0300

• DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials. Engine fuel is flammable and can cause a fire and/or explosion.

Hydraulic Fluid

OW0950

• DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure.

• Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under enough pressure that it can penetrate the skin.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to protect hands from spraying fluid.

1-14

31200028

Section 2 - Pre-Operation and Controls

SECTION 2 - PRE-OPERATION AND CONTROLS

2.1 PRE-OPERATION CHECKS & INSPECTION

Note: Complete all required maintenance before operating unit.

WARNING

FALL HAZARD. Use extreme caution when checking items beyond your normal

reach. Use an approved ladder. Failure to comply could result in death or serious injury.

Walk around inspection must be performed at beginning of each work shift or at each change of operator.

Ensure all Safety decals are legible and in place. Clean or replace as required. See

“Safety Decals”

Before removing filler caps or fill plugs, wipe all dirt and grease away from the ports. If dirt enters these ports, it can severely reduce component life.

If spark arrestors are required, be sure they are in place and in good working order.

When adding fluids, refer to lubrication section of this manual to determine proper type and intervals.

on page 2-6.

31200028

2-1

Section 2 - Pre-Operation and Controls

3513 & 4013

Begin your walk-around inspection at item 1. Continue to your right (counterclockwise when viewed from top) checking each item in sequence.

INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned. Inspect all structural members including attachment for cracks, excessive corrosion and other damage.

1. Boom Sections & Lift, Tilt, Extend/Retract, Compensating (Slave) Cylinders

• Check front, top, side & rear slider pads for adequate grease.

• Pivot pins secure; hydraulic hoses undamaged, not leaking.

2. Left Outrigger leaking. Pressure switch and proximity switch undamaged and clean.

- Pins secure; hydraulic hoses & cylinder undamaged, not

2-2

31200028

Section 2 - Pre-Operation and Controls

3. Front Work Lights - Clean, undamaged and work properly.

4. Front Axle

hydraulic hoses undamaged, not leaking.

5. Wheel/Tire Assembly

6. Cab & Electrical

• General appearance; no visible damage; proper load charts and applicable Operator & Safety manual located in manual holder.

• Window glass undamaged and clean.

• Gauges, switches, joystick, foot controls, park brake & horn operational.

• Check seat belt for damage, replace belt if frayed or cut webbing, damaged buckles or loose mounting hardware.

• Check brake fluid level, refill as required.

7. Hydraulic Reservoir be cool); filler/breather cap secure and working.

8. Wheel/Tire Assembly - No loose or missing lug nuts; proper inflation.

9. Rear Axle - Steer cylinders undamaged, not leaking; pivot pins secure;

hydraulic hoses undamaged, not leaking.

10. Rear Work Lights - Clean, undamaged and work properly.

11. Fuel Tank - Check fluid level, refill as required; filler cap is securely fastened.

12. Wheel/Tire Assembly

13. Engine Compartment

• Engine Crankcase and Radiator, check levels & refill as required.

• Drive belts, check condition & replace as required.

• Air cleaner element condition indicator, check for clogged condition. Replace

element as required.

• Main control valve, see inspection note.

• Battery charged, indicator must be green. Cables tight, no visible damage or

corrosion.

• Engine cover properly secured and latched.

14. Mirrors - Clean, undamaged and work properly.

15. Wheel/Tire Assembly

- Steer cylinders undamaged, not leaking; pivot pins secure;

- No loose or missing lug nuts; proper inflation.

- Recommended fluid level on sight gauge (lubricant must

- No loose or missing lug nuts; proper inflation.

16. Sway Cylinder

17. Right Outrigger

leaking. Pressure switch and proximity switch undamaged and clean.

18. Attachment

- Pins secure; hydraulic hoses undamaged, not leaking.

- Pins secure; hydraulic hoses & cylinder undamaged, not

- Properly installed, see

“Attachment Installation”

31200028

on page 4-7.

2-3

Section 2 - Pre-Operation and Controls

4017

Begin your walk-around inspection at item 1. Continue to your right (counterclockwise when viewed from top) checking each item in sequence.

16 15

OZ0400

1. Boom Sections & Lift, Tilt, Extend/Retract, Compensating (Slave) Cylinders

• Check front, top, side & rear slider pads for adequate grease.

• Pivot pins secure; hydraulic hoses undamaged, not leaking.

• Check extend/retract chains and adjustment blocks for adequate tension.

2. Front Work Lights

3. Left Outrigger - Pins secure; hydraulic hoses & cylinder undamaged, not

leaking. Pressure switch and proximity switch undamaged and clean.

2-4

- Clean, undamaged and work properly.

31200028

Section 2 - Pre-Operation and Controls

4. Front Axle - Steer cylinders undamaged, not leaking; pivot pins secure;

hydraulic hoses undamaged, not leaking.

5. Wheel/Tire Assembly

- No loose or missing lug nuts; proper inflation.

6. Cab & Electrical

• General appearance; no visible damage; proper load charts and applicable

Operator & Safety manual located in manual holder.

• Window glass undamaged and clean.

• Gauges, switches, joystick, foot controls, park brake & horn operational.

• Check seat belt for damage, replace belt if frayed or cut webbing, damaged

buckles or loose mounting hardware.

• Check brake fluid level, refill as required.

7. Hydraulic Reservoir be cool); filler/breather cap secure and working.

8. Wheel/Tire Assembly

9. Rear Axle

hydraulic hoses undamaged, not leaking.

10. Rear Worklights

11. Fuel Tank

12. Wheel/Tire Assembly - No loose or missing lug nuts; proper inflation.

13. Engine Compartment

• Engine Crankcase and Radiator, check levels & refill as required.

• Drive belts, check condition & replace as required.

• Air cleaner element condition indicator, check for clogged condition. Replace

element as required.

• Main control valve, see inspection note.

• Battery charged, light must be green. Cables tight, no visible damage or

corrosion.

• Engine cover properly secured and latched.

14. Mirrors

- Clean, undamaged and work properly.

- Recommended fluid level on sight gauge (lubricant must

- No loose or missing lug nuts; proper inflation.

- Steer cylinders undamaged, not leaking; pivot pins secure;

- Clean, undamaged and work properly.

- Check fluid level, refill as required; filler cap is securely fastened.

15. Wheel/Tire Assembly

16. Sway Cylinder

17. Right Outrigger

leaking. Pressure switch and proximity switch undamaged and clean.

18. Attachment

- Properly installed, see

- No loose or missing lug nuts; proper inflation.

- Pins secure; hydraulic hoses undamaged, not leaking.

- Pins secure; hydraulic hoses & cylinder undamaged, not

“Attachment Installation”

31200028

on page 4-7.

2-5

Section 2 - Pre-Operation and Controls

2.2 SAFETY DECALS

Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.

3513 & 4013

Optional 8009377 (35) 2603207 (20) 8009890 (22) 8009885 (12)

8005616

8006612

8008657

8005617

8005670

8008657

80031988003198

8005616

AERIAL PLATFORM APPLICATION

PLATE S/N

TRUCK S/N

This truck can be combined with the aerial platform:

MODEL

P/N

HOMOLOGATION No.

1706628

8005675

8003198

1706227

8008793

2-6

8009815

8005869

3931579

VIEW A-A

Optional 8009377 (35) 2603207 (20) 8009890 (22) 8009885 (12)

OZ0960

31200028

Section 2 - Pre-Operation and Controls

8005675

8003198

8008195

8005616

8005671

8008657

8005671

8003198

8008657

8009816

8005616

8005617

8003198

Optional 8009377 (35) 2603207 (20) 8009890 (22) 8009885 (12)

31200028

8006038

VIEW B-B

80056178005617

VIEW C-C

OZ1000

2-7

Section 2 - Pre-Operation and Controls

P/N 1170001

P/N 2340029

P/N 4802111

P/N 8008014

OIL

ATF

Dexron

2447967

LOAD

CHARTS

4017

50°

40°

EN 1459 B (1998)

30°

20°

1.000kg

500kg

750kg

10°

400kg

0°

8008746 B

876543210

4017

50°

40°

30°

g k 0

20°

0 0

10°

0 0 .5 1

0°

876543210

2447 967

8005670

8005671

8005608

8008613

(Optional)

8005609

8005673

P/N 1170001

P/N 2340029

P/N 4802111

P/N 8008014

70°

200 0k

60°

g k

0 .

0 . 3

g k 0 0

2.000kg

5 . 3

2.500kg

1.500kg

70°

60°

EN 1459 B (1998)

g k 0 0 .0 4

8008651

8005674

8005671

8005672

8005608

25 26

10 15

7.5 A

7.5

E R

7.5

12V

ESX

A/C

7.5

8008196

8008613

Fusecard

8008196_C

1705979

8005609

1705979

1705980

8005870

8008805

8005870

2-8

VIEW OF

REAR WINDOW

100

Load Moment

Indicator

TEST

VIEW OF LOAD

MOMENT INDICATOR

OZ1022

31200028

4017

Section 2 - Pre-Operation and Controls

8009377

(optional)

8005616

8008657

8005617

8005671

8005670

8008657

80031988003198

8005616

8005617

1706227

1706277

31200028

8009815

8005869

3931579

VIEW A-A

8009377

(optional)

OZ0860

2-9

Section 2 - Pre-Operation and Controls

8005675

8003198

8005616

8008657

8005671

8006038

8008657

8005616

8009377

(optional)

80098168005617

8005617

80031988003198

2-10

8008195 8008195

OZ0870

31200028

Section 2 - Pre-Operation and Controls

OIL

ATF

Dexron

2447967

LOAD

CHARTS

4017

50°

40°

EN 1459 B (1998)

30°

20°

1.000kg

500kg

750kg

10°

400kg

0°

8008746 B

876543210

4017

P/N 1170001

P/N 2340029

P/N 4802111

P/N 8008014

50°

40°

30°

g k 0

20°

0 0

10°

0 0 .5 1

0°

876543210

2447 967

8005670

60°

2.000kg

2.500kg

1.500kg

60°

g k 0 0 .0 4

P/N 1170001

P/N 2340029

P/N 4802111

P/N 8008014

70°

00 0k

g k

0 .

0 . 3

k 0 0 5 . 3

70°

EN 1459 B (1998)

8005870

8005673

8008651

8005870

8005671

8005674

8005608 8005609

8005671

8005672

(Optional)

8005608

25 26

10 15

7.5 A

7.5

E R

7.5

12V

ESX

A/C

7.5

8008196

8008613

Fusecard

8008196C

8008805

8008613

1705980

8005609

1705980

31200028

VIEW OF

REAR WINDOW

VIEW OF PARK BRAKE LEVER

100

Load Moment

Indicator

TEST

VIEW OF LOAD

MOMENT INDICATOR

1706209

OZ0883

2-11

Section 2 - Pre-Operation and Controls

This Page Intentionally Left Blank

2-12

31200028

Section 2 - Pre-Operation and Controls

2.3 OPERATOR CAB

The telehandler is equipped with an enclosed FOPS/ROPS cab.

WARNING

Never operate telehandler unless the overhead guard and cab structure are in good condition. Any modification to this machine must be approved by JLG to assure compliance with FOPS/ROPS certification for this cab/machine configuration. If damaged, the CAB CANNOT BE REPAIRED. It must be REPLACED.

31200028

2-13

Section 2 - Pre-Operation and Controls

2.4 CONTROLS

1. Parking Brake: See page 2-23 for details.

2. Accelerator Pedal: Pressing down the pedal increases engine and hydraulic

speed.

3. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed.

4. Steering Column Adjuster

5. Wipers, Lights, Turn Signal Lever

6. Transmission Control Lever: See page 2-24 for details.

2-14

: See page 2-27 for details.

: See page 2-26 for details.

31200028

Section 2 - Pre-Operation and Controls

7. Round Air Vents: Three individually adjustable round vents.

8. Brake Fluid Reservoir

MAX marks. The sight gauge is on the left side of the reservoir.

9. Air Louvers

10. Instrument Panel

the output of the machine. See page 2-16 for details.

11. Level Indicator of the telehandler.

12. Fuel Gauge

13. Load Moment Indicator

14. Engine Temperature Gauge

coolant temperature of 102°C (221°F). Stop immediately and allow the engine to run at idle in order to cool. (See engine manual.)

15. Control & Indicator Console

16. Hazard Flashers: Press button to activate, press button to deactivate.

17. Ignition

18. Joystick

19. Continuous Hydraulic Powered Attachment Operation Button: Press button for

continuous operation of hydraulic powered attachment. See Section 4 - Attachments & Hitch Options for approved attachments and control instructions.

: Four individually adjustable air louvers.

: Gauge for the diesel fuel tank.

: Key activated. See page 2-22 for details.

: See page 2-28 for details.

: The brake fluid level should be between the MIN and

: Controls and indicates some machine functions and displays

: Enables the operator to determine the left to right level condition

: See page 2-32 for details.

: At high working load do not exceed the critical

: See page 2-33 for details.

20. Auxiliary Hydraulic Circuit/Hydraulic Quick-Switch Button: Press button to select the desired auxiliary hydraulic circuit. See Section 4 - Attachments & Hitch Options for approved attachments and control instructions.

21. 12 V Receptacle

22. Heater and Air Conditioner Controls

23. Emergency Stop Switch

ERS.

31200028

: Supplies power for service laptop, light, etc.

: See page 2-34 for details.

: Push to stop engine operation. Shuts off power to the

2-15

Section 2 - Pre-Operation and Controls

Instrument Panel

OZ0020

1. Steer Mode Selection

LED lit while activated. Blinks during change to another steer mode. See page 2-35 for details.

2. C Key

Returns user interface one level during navigation and deletes user inputs.

3. Up/Down Arrows

Scroll up and down in the user interface.

4. OK Key

Confirms user interface inputs.

5. Overload Protection Override

When the button is activated the LED lights and the buzzer sounds. The automatic overload protection function (see page 2-32) is disabled. Push button or cycle ignition switch to re-enable function.

WARNING

TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the

equipment and/or cause tip over resulting in death or serious injury.

6. Declutch Shutoff

With the LED not lit, the transmission is in neutral and all power is routed to the hydraulic system when the service brake is depressed. Function is deactivated when LED is lit.

2-16

31200028

Section 2 - Pre-Operation and Controls

7. Road Use Operation

LED lit while activated: The outrigger, boom, sway and auxiliary hydraulic systems are disengaged. No functions can be operated with the joystick. The Declutch Shutoff is not lit and Front-Wheel Steer Mode must be active to proceed to Road Use Operation.

Note: Activate this function before traveling on public roads. See “Road Operation” on page 3-8.

8. Warning Indicator

The RED LED illuminates for high priority problems.

• Engine Oil Pressure

• Engine Temperature

• Transmission Temperature

•Air Filter

• Hydraulic Oil Filter

• CAN Bus

• Engine Speed Sensor

• Hydraulic Pump Pressure

• Short Circuit Main Control Valve

• Boom Angle Sensor

• Platform Mode Fault

• Platform CAN Fault

CAUTION

EQUIPMENT DAMAGE. When the red LED illuminates and a warning tone is

heard, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause before continued use.

9. Auxiliary Hydraulic Indicator

Attachment hydraulic system in continuous operating mode when LED is lit. (e.g. street sweeper)

10. Display Screen

Displays Operating Status, Fault Codes and Service Codes. See page 2-18 for details.

11. Anti Theft Device Indicator

LED lit while actived: Enter the anti theft code. Refer to page 2-21 for details.

12. Service Indicator

Indicates a maintenance interval when LED is lit. Service is required.

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2-17

Section 2 - Pre-Operation and Controls

Display Screen

km/h

718

min

The display screen consists of five sections:

1. Speed Indicator (km/h)

2. Symbol Display

3. Engine Speed Indicator (rpm)

4. Operating Hours Indicator (Bh)

5. Boom Angle, Aux Hydraulic and Common Message Display

Symbol Display (Section 2)

a. Parking Brake

Displayed permanently when parking brake is applied (see page 2-23). Parking brake must be applied to start engine. Symbol will flash when parking brake is not applied and attempting to start engine.

b. Glow Indicator

Displayed when ignition key is in position-1; engine preheat. Symbol is shown until start temperature is reached. After the symbol disappears, the engine can be started, do not start before.

c. Diagnostic Startup

Displayed after system start, while startup diagnostic is in progress. Symbol is shown until startup diagnostics has been successfully completed. If the symbol does not disappear, a failure has been detected within the diagnosis. Stop engine immediately.

d. Engine Oil Pressure

Symbol displayed and buzzer sounds when low oil pressure exists. Stop engine immediately.

OZ0030

OH2480

OU0040

OZ1150

OT1010

2-18

31200028

Section 2 - Pre-Operation and Controls

e. Engine Temperature

Symbol displayed and buzzer sounds when engine oil temperature is too high. Stop engine immediately.

f. Transmission Temperature

Symbol displayed and buzzer sounds when transmission temperature is too high. Stop engine immediately.

g. Air Filter

Symbol displayed and buzzer sounds when air filter is clogged. Stop engine immediately.

h. Hydraulic Oil Filter

Symbol displayed when the hydraulic oil filter requires cleaning. Stop engine immediately.

i. CAN Bus

Symbol displayed when there is a component failure. Stop engine immediately.

j. Engine Speed Sensor

Symbol displays when engine speed is too low (faulty engine speed signal). Stop engine immediately.

k. Main Hydraulic Pump Pressure

Symbol displayed when there is low hydraulic oil pressure. Only emergency steering is available. Stop engine immediately.

l. Short Circuit Main Control Valve

Symbol displayed and buzzer sounds when voltage to the main control valve is out of range. Stop engine immediately.

m. Boom Angle Sensor

Symbol displayed and buzzer sounds when the boom angle is lower or higher than the allowed value. Retract and lower boom immediately.

n. Mode Fault

Symbol displayed and buzzer sounds when platform voltage is out of range. Retract and lower boom immediately. If joystick functions do not respond, shut off engine and restart to clear fault.

o. Platform CAN Fault

Symbol displayed and buzzer sounds when the platform joystick has not communicated for three seconds. Retract and lower boom immediately.

OZ0250

OT0990

OZ0260

OT1030

OZ0270

OZ0250

OZ0290

OZ0310

OZ0340

OZ1160

OZ1170

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2-19

Section 2 - Pre-Operation and Controls

Boom Angle, Auxiliary Hydraulic & Message Window (Section 5)

a. Boom Angle Indicator

Displays the boom angle in degrees. (0 degrees indicates horizontal)

b. Auxiliary Hydraulics

When the permanent auxiliary hydraulic function is active, the display shows the percentage value (-100% to +100%) of the auxiliary hydraulic for 30 seconds. Also displays for 30 seconds at each change. See Section 4 - Attachments & Hitch Options for details.

c. Message Window

Code Entry - Anti Theft Device: Driver must enter four-digit code after system start. See page 2-21 for details. Hardware-exchange: After a hardware exchange has occurred, the hardware-display will appear for 30 seconds. Pressing the OK button within those 30 seconds will access the hardware exchange menu. Service: Service messages will be displayed after start-up for 30 seconds when a given service time interval elapses. Pressing the OK button within those 30 seconds will allow the driver to verify if the service has been completed.

User Interface - Level 1

To access the menu hold the OK key down for 2 seconds.

OZ0330

• Language

• Anti Theft Device

• Operating Modes

• Diagnostics

• Fault Memory

• Service Display

• Vehicle Data

Note: Access authorization (a numeric code) is required to view Levels 2 and 3.

2-20

31200028

Section 2 - Pre-Operation and Controls

Anti Theft Device

The anti theft device requires entering a numeric code for operation to prevent unauthorized use.

Button Values

OZ0350

Changing the Anti Theft Code

The anti theft device is set to a numeric code of 0000 when delivered from the factory. To prevent unauthorized access change the code upon first use.

1. Turn on the ignition key and wait for the LEDs to go out.

2. Press the OK button for 2 seconds to access the user interface.

3. Using the arrow buttons, move to and select the Anti Theft Device menu item. Select modify code.

4. Enter the old code. (e.g. 0000) and within 30 seconds enter the new code (e.g.

7777). Confirm with the OK button.

Note: Memorize the new code. Without the access code, the assistance of JLG Customer Service will be required to start the telehandler.

Activating/Deactivating the Anti Theft Device

1. Turn on the ignition key and wait for the LEDs to go out.

2. Press the OK button for 2 seconds to access the user interface.

3. Using the arrow buttons, move to and select Vehicle Data.

4. Select Display

5. Select Configuration.

6. Use the arrow keys to select Anti Theft Device. Activate or deactivate the anti theft device as desired. Confirm selection with the OK button.

7. Exit menu by holding the OK key.

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2-21

Section 2 - Pre-Operation and Controls

Ignition

•Position 0 - Engine off

•Position I - Voltage is available for all electrical functions.

•Position II - Engine preheat at temperature below 0°C. Wait until icon on display screen goes out.

•Position III - Engine start.

•Position P - Accessory position, power is transferred to the platform.

III

OZ1100

2-22

31200028

Section 2 - Pre-Operation and Controls

Park Brake

3513 & 4013 4017

• The Park Brake Lever (1) controls the application and release of the park brake.

• Pull back to activate.

• Push forward to deactivate.

WARNING

MACHINE ROLL-AWAY HAZARD. Always move park brake lever to "ON"

position, lower boom to ground and stop engine before leaving cab. Machine roll-away could cause death or serious injury.

WARNING

CRUSH HAZARD. Turning engine off applies the park brake. Applying park brake

or turning engine off while traveling will cause unit to stop abruptly and could cause load loss, resulting in death or serious injury. Either may be used in an emergency situation.

Parking Procedure

1. Using service brake, stop telehandler in an appropriate parking area.

2. Follow

31200028

“Shut-Down Procedure”

on page 3-4.

2-23

Section 2 - Pre-Operation and Controls

Transmission Control

Direction of Travel Selection

OZ0060

•This lever (1) engages forward or reverse travel. Push lever forward (2) for forward travel; pull lever rearward (3) for reverse travel. Move lever to centered position for ‘Neutral’.

• Forward or reverse travel can be selected while in any gear.

• When traveling in reverse, the back-up alarm will automatically sound.

• Drive in reverse and turn only at slow rates of speed.

• Do not increase engine speed with the transmission in forward or reverse and the service brake depressed in an attempt to get quicker hydraulic performances. This could cause unexpected machine movement.

WARNING

TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop before

shifting transmission control lever. A sudden change in direction of travel could reduce stability and/or cause load to shift or fall. Failure to comply could result in death or serious injury.

2-24

31200028

Section 2 - Pre-Operation and Controls

Gear Selection

OZ0070

• Gear selection is located on the twist grip handle (4) of transmission control lever. Twist hand grip to select gear.

• Select the appropriate gear for the task being performed. Use a lower gear when transporting a load. Use a higher gear only when driving unloaded for longer distances.

• Slow down prior to downshifting. Do not downshift more than one gear at a

time.

Neutral Lock Lever

OZ0080

• To lock the transmission control lever in the neutral position, place the transmission control lever in the neutral position and move the neutral lock lever (5) the “N” position (6).

• To unlock, move the neutral lock lever to the “D” position (7).

31200028

2-25

Section 2 - Pre-Operation and Controls

Wiper, Lights and Turn Signal Control Lever

1. Flash-to-Pass: Pull the lever back completely. The high beam indicator will light.

2. High/Low Beam

The high beam indicator will light when the high beam lights are on.

3. Left Turn Signal

4. Right Turn Signal

5. Horn: Push the button.

: With the lights on, pull the lever to switch to high or low beam.

: Push the lever forward.

: Pull the lever backward.

6. Windshield Washer

7. Windshield Wiper

or “I”-Continuous.

2-26

: Slide the sleeve toward the steering column.

: Rotate the sleeve to the desired setting, “O”-Off, “J”-Interval

31200028

Steering Column Adjuster

Section 2 - Pre-Operation and Controls

•Follow

• Loosen the knob (8).

• Place the steering column in the desired position.

• Retighten the knob.

“Shut-Down Procedure”

on page 3-4.

WARNING

TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop and shutdown

engine before adjusting steering column. A sudden change in direction of travel could reduce stability and/or cause load to shift or fall. Failure to comply could result in death or serious injury.

31200028

2-27

Section 2 - Pre-Operation and Controls

Joystick

Standard Controls

The joystick (1) controls the boom, attachment and outrigger functions.

Boom Functions

• Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom; move joystick left to retract boom.

• The speed of boom functions depends upon the amount of joystick travel in corresponding direction. Increasing engine speed will also increase function speed.

• For two simultaneous boom functions, move the joystick between quadrants. For example; moving the joystick forward and to the left will lower and retract boom simultaneously.

WARNING

TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid,

jerky movement of the load. Such movements could cause the load to shift or fall or could cause the machine to tip over. Failure to comply could result in death or serious injury.

2-28

31200028

Section 2 - Pre-Operation and Controls

Attachment Functions

• Attachment tilt is control by the rocker switch (2). Push the rocker switch up to tilt attachment forward (down); push the rocker switch down to tilt attachment back (up).

• Auxiliary Hydraulics (optional) button (6) controls function of attachments that require hydraulic supply for operation. See Section 4 - Attachments & Hitch Options for approved attachments and control instructions.

Outrigger Functions

• Button (3) controls the left outrigger. Press and hold the button; move the joystick forward to lower the outrigger; move the joystick back to raise the outrigger.

• Button (5) controls the right outrigger. Press and hold the button; move the joystick forward to lower the outrigger; move the joystick back to raise the outrigger.

• Button (4) controls both outriggers simultaneously. Press and hold the button; move the joystick forward to lower the outriggers; move the joystick back to raise

the outriggers.

WARNING

TIP OVER HAZARD. Outriggers increase stability and load capacity only if they

are used properly. Using outriggers on soft surfaces could cause telehandler to tip over and result in death or serious injury. Always ensure surface can support telehandler and load.

31200028

2-29

Section 2 - Pre-Operation and Controls

Optional Controls

The joystick (1) controls the boom, attachment and outrigger functions.

Boom Functions

• Move the joystick back to lift boom; move joystick forward to lower boom.

• Boom extend/retract is controlled by the rocker switch (2). Push the rocker switch up to extend boom; push the rocker switch down to retract boom.

• The speed of boom functions depends upon the amount of joystick travel in corresponding direction. Increasing engine speed will also increase function speed.

• For two simultaneous boom functions, move the joystick between quadrants. For example; moving the joystick forward and to the left will lower boom and tilt attachment back (up) simultaneously.

OZ1900

WARNING

TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid,

jerky movement of the load. Such movements could cause the load to shift or fall or could cause the machine to tip over. Failure to comply could result in death or serious injury.

2-30

31200028

Section 2 - Pre-Operation and Controls

Attachment Functions

• Move the joystick right to tilt attachment forward (down); move joystick left to tilt attachment back (up).

Outrigger Functions

• Button (3) controls the left outrigger. Press and hold the button; move the joystick forward to lower the outrigger; move the joystick back to raise the outrigger.

• Button (5) controls the right outrigger. Press and hold the button; move the joystick forward to lower the outrigger; move the joystick back to raise the outrigger.

• Button (4) controls both outriggers simultaneously. Press and hold the button; move the joystick forward to lower the outriggers; move the joystick back to raise

the outriggers.

WARNING

TIP OVER HAZARD. Outriggers increase stability and load capacity only if they

are used properly. Using outriggers on soft surfaces could cause telehandler to tip over and result in death or serious injury. Always ensure surface can support telehandler and load.

31200028

2-31

Section 2 - Pre-Operation and Controls

Load Moment Indicator (LMI)

The Load Moment Indicator (1) provides a visual indication for forward stability limitations.

• All five LEDs (2) will light (three green, yellow & red) and the warning buzzer sounds as the telehandler reaches its forward stability limitations.

• When the red LED is illuminated the automatic overload protection function is activated. Boom extension, boom lower and outrigger functions are disabled.

• Test the Load Moment Indicator (3) at the beginning of each work shift. See Section 7 - Additional Checks.

2-32

31200028

Section 2 - Pre-Operation and Controls

Control & Indicator Console

Controls and indicates the electrical accessories of the telehandler.

4. High Beam Indicator

5. Battery Charge Indicator

6. Telehandler Turn Signal Indicator

7. Trailer Turn Signal Indicator

8. Rear Work Light Switch

9. Boom Work Light Switch

10. Rear Wiper Switch

on until the key is released.

11. Rotating Beacon Switch beacon on the cab roof. Power is supplied by a 12V receptacle at the left rear part of the cab roof.

12. Frame Sway sway frame left; press right side of switch to sway frame right.

Note: Frame Sway is inoperable with boom angle greater than 20 degrees.

13. Front Work Light Switch (optional)

14. Driving Lights Switch

15. Platform Ready Indicator

: Controls the left to right frame sway. Press left side of switch to

: Illuminates when high beam lights are on.

: Illuminates when battery is at low charge.

(optional)

: Press and hold for 2 seconds or more to turn on. Remains

(optional): Place the magnetic base of the rotating

31200028

2-33

Section 2 - Pre-Operation and Controls

Heater and Air Conditioner (optional) Controls

1. Fan Speed: 3-position rotary switch for heater and air conditioner.

2. Temperature Control

3. Air Conditioner (optional): On/Off switch.

4. Recirculate

performance. In this mode no outside air is drawn into the cab.

5. Round Vent

6. Air Louver

Heater

Turn the temperature control to the desired temperature and set the fan speed. Adjust the air flow through the air louvers and round vents.

Air Conditioner (optional)

Turn on the air conditioner and set the fan speed. Activate the recirculation control to cool the cab more quickly. Adjust the air flow through the air louvers and round vents.

Note: When the windows are misted over, run the air conditioner and heater at the same time.

Defrosting

Direct the flow of air through the louvers and the left front round vent toward the windshield. Close the other two round vents.

(optional): On/Off switch used for optimum air conditioner

: Adjustable rotary switch.

2-34

31200028

Section 2 - Pre-Operation and Controls

2.5 STEER MODES

Stop the telehandler before changing steering modes. An LED will indicate the steering mode selected.

All-Wheel Steer

OZ0180

Front-Wheel Steer

Note: This mode is required for travel on public roads.

Crab Steer

31200028

OZ0190

OZ0200

2-35

Section 2 - Pre-Operation and Controls

2.6 OPERATOR SEAT

Adjustments

Prior to starting the engine adjust seat for position and comfort as follows:

Fore/Aft

Use the handle (1) to move seat fore and aft.

Height

Use the knob (2) to adjust the height of the seat.

Suspension

Use the knob (3) to adjust the suspension to the appropriate weight setting (4).

Backrest

Use knob (5) to adjust backrest angle.

Seat Belt

Always fasten seat belt (6) during operation.

OZ0830

2-36

31200028

Section 2 - Pre-Operation and Controls

Seat Belt

OH20912

Fasten seat belt as follows:

1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled.

2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.

3. With belt buckle positioned as low on the body as possible, pull the retractable end of the belt away from the buckle until it is tight across the lap.

4. To release belt latch, depress red button on the buckle and pull free end from buckle.

31200028

2-37

Section 2 - Pre-Operation and Controls

2.7 MIRRORS & WINDOWS

Keep all windows and mirrors clean and unobstructed.

Cab Door Window

OZ0210

• During operation the window must either be latched open or closed.

• Open the cab door window (1) and secure it in the latch.

• Press the release button (2) inside the cab to unlatch the window.

Rear Window

• Lift lever (3) and push to open the rear window (4).

• Lift lever and pull to close.

2-38

OZ0220

31200028

Section 2 - Pre-Operation and Controls

Mirrors

OZ1680

• Adjust mirrors (5) as required for maximum visibility, before and during operation.

31200028

2-39

Section 2 - Pre-Operation and Controls

2.8 HOOD

• To close the hood, slide the gas cylinder lock (1) to one side.

• Close and secure the hood.

2-40

31200028

Section 3 - Operation

SECTION 3 - OPERATION

3.1 WARM-UP AND OPERATIONAL CHECKS

This section outlines the checks to be performed at the beginning of each work shift or at each change of operator.

During warm-up period, check:

1. Heater, defroster and windshield wiper (if equipped).

2. Check all lighting systems (if equipped) for proper operation.

WARNING

CUT/CRUSH/BURN HAZARD. Keep engine cover closed while engine is running

except when checking transmission oil level and hydraulic filter condition indicator (if equipped). Failure to comply could result in death or serious injury.

When engine warms, check:

1. Transmission fluid level.

2. Service brake and parking brake operation.

3. Forward and reverse travel.

4. Each gear.

5. Steering in both directions with engine at low idle (steering lock to lock will not be reached). Check in each steering mode.

6. Horn and back-up alarm. Must be audible from inside operators cab with engine running.

7. All boom and attachment functions - operate smoothly and correctly.

8. Perform any additional checks described in Section 7.

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3-1

Section 3 - Operation

3.2 ENGINE

Starting the Engine

This machine can be operated in temperatures of -20°C to 40°C (0°F to 104°F). Consult JLG for operation outside this range.

1. If equipped, turn on the battery disconnect switch located in engine compartment.

2. Make sure all controls are in “Neutral” and all electrical components (lights, heater, defroster, etc.) are turned off. Set parking brake and ensure emergency stop button is pulled out.

3. Turn ignition switch to position I. Wait approximately four seconds as the control system performs diagnostics as indicated by “DIAG” and hourglass symbols on the display. Enter anti theft code if anti theft device is activated.

4. Turn ignition switch to the position II. If temperature is below 0°C, wait for preheat symbol on display to disappear.

5. Turn ignition switch to position III to engage starting motor. Release key immediately when engine starts. If engine fails to start within 20 seconds, release key and allow starting motor to cool a few minutes before trying again.

Note: After engine starts, all controls are inoperable for four seconds while diagnostics are run.

6. After engine starts, if engine oil pressure does not rise for more than ten seconds, the engine oil pressure symbol will show on display screen and buzzer will sound. Stop engine and determine cause before restarting engine. Reference engine manual for minimum pressure at operating temperature.

7. Warm up engine at approximately 1/2 throttle.

Note: Engine will not start unless transmission control lever is in “Neutral” and park brake is applied.

WARNING

UNEXPECTED MOVEMENT HAZARD. Always ensure that transmission control

lever is in neutral and the service brake is applied before releasing park brake. Releasing park brake in either forward or reverse could cause the machine to move abruptly, causing an accident resulting in death or serious injury.

CAUTION

ENGINE EXPLOSION. Do not spray ether into air intake for cold weather

starting. Failure to comply could result in death or serious injury.

3-2

31200028

Section 3 - Operation

Battery Boosted Starting

OW0530

If battery-boost starting (jump-start) is necessary, proceed as follows:

• Never allow vehicles to touch.

• Connect the positive (+) jumper cable to positive (+) post of discharged battery.

• Connect the opposite end of positive (+) jumper cable to positive (+) post of booster battery.

• Connect the negative (-) jumper cable to negative (-) post on booster battery.

• Connect opposite end of negative (-) jumper cable to ground point on machine away from discharged battery.

• Follow standard starting procedures.

• Remove cables in reverse order after machine has started.

WARNING

BATTERY EXPLOSION HAZARD. Never jump start or charge a frozen battery

as it could explode. Keep sparks, flames and lighted smoking materials away from the battery. Lead acid batteries generate explosive gases when charging. Wear safety glasses. Failure to comply could result in death or serious injury.

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3-3

Section 3 - Operation

Normal Engine Operation

• Observe gauges and display screen frequently to be sure all engine systems are functioning properly.

• Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. See

“Shut-Down Procedure”

personnel.

• Avoid prolonged idling. If the engine is not being used, turn it off.

. Report condition to your supervisor or maintenance

Shut-Down Procedure

When parking the telehandler, park in a safe location on flat level ground and away from other equipment and/or traffic lanes.

1. Apply the park brake.

2. Shift the transmission to “Neutral.”

3. Lower forks or attachment to the ground.

4. Operate engine at low idle for 3 to 5 minutes. DO NOT over rev engine.

5. Shut off engine and remove ignition key.

6. Depress emergency stop button.

7. Exit telehandler properly.

8. Turn off electrical master switch in engine compartment (if equipped).

9. Block wheels (if necessary).

3-4

31200028

Section 3 - Operation

3.3 OPERATING WITH A LOAD

Lift Load Safely

• You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

WARNING

TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the

equipment and/or cause tip over resulting in death or serious injury.

• Know the rated load capacities (refer to Section 4) of the telehandler to determine the operating range in which you can safely lift, transport and place a load.

Before Picking Up A Load

• Note the conditions of the terrain. Adjust travel speed and reduce amount of load if conditions warrant.

• Avoid lifting double-tiered loads.

• Make sure load is clear of any adjacent obstacles.

• Adjust spacing of forks so they engage the pallet or load at maximum width. See

“Adjusting/Moving Forks”

• Approach load slowly and squarely with fork tips straight and level. NEVER attempt to lift a load with just one fork.

• NEVER operate telehandler without a proper and legible Capacity Chart in the operator’s cab for the telehandler/attachment combination you are using.

on page 4-11.

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3-5

Section 3 - Operation

Transporting The Load

OW0540

After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 4 - Attachments & Hitch Options.

Leveling Procedure

1. Position machine in best location to lift or place load.

2. Apply parking brake and move transmission control lever to NEUTRAL.

3. Move boom/attachment to 1,2 m (4 ft) off ground.

4. Observe level indicator to determine whether machine must be leveled and level machine with switch, see page 2-33 for details.

Important things to remember:

• Never raise the boom/attachment more than 1,2 m (4 ft) above ground unless telehandler is level.

• The combination of side sway and load could cause the telehandler to tip over.

The telehandler is designed to permit swaying the main frame 9° to left or right to compensate for uneven ground conditions.

3-6

31200028

Section 3 - Operation

Placing The Load

Before placing any load be sure that:

• The landing point can safely support the weight of the load.

• The landing point is level; front to back and side to side.

• Use the capacity chart (see page 4-3) to determine safe boom extension range.

• Align forks at the level load is to be placed, then extend boom slowly until load is just above area where it is to be placed.

• Lower the boom until the load rests in position and the forks are free to retract.

Disengaging The Load

Once the load has been placed safely at the landing point, proceed as follows:

1. With the forks free from the weight of the load, the boom can be retracted and/or the telehandler can be backed away from under the load if surface will not change level condition of telehandler.

2. Lower the carriage.

3. The telehandler can now be driven from the landing location to continue work.

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3-7

Section 3 - Operation

3.4 ROAD OPERATION

1. Preparation

a. Empty bucket.

b. Remove any large amounts of dirt from machine

c. Check lights and mirrors and adjust if necessary.

d. Safety equipment to be carried: Warning Triangle, First Aid Kit and Chock.

2. Lower boom. Front edge of attachment should be approximately 30-40 cm (12-16 in) above the ground.

3. Fully tilt attachment back

4. Place protective shield over front bucket edge; remove or reposition carriage forks toward the machine and secure to the carriage.

OZ0380

5. Select front wheel steering by pressing button (1) on the display panel. This mode is required for road travel.

6. Select road use button (2) to disable all joystick controlled functions.

7. Machine is now ready for road operation.

Note: Be sure to follow all local and federal/provincial traffic regulations.

3-8

31200028

Section 3 - Operation

3.5 LOADING AND SECURING FOR TRANSPORT

WITH PLATFORM

ATTACHED

1. Level the telehandler prior to loading.

2. Using a spotter, load the telehandler with boom as low as possible.

3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all controls to “Neutral,” stop engine and remove ignition key.

4. Secure machine to deck by passing chains through the designated tie down points as shown in the figure.

5. Secure platform with strap as shown in the figure.

6. Do not tie down front of boom.

Note: The user assumes all responsibility for choosing the proper method of transportation and tie-down devices, making sure the equipment used is capable of supporting the weight of the vehicle being transported and that all manufacturer’s instructions and warnings, regulations and safety rules of their employer, and all local and federal/provincial laws are followed.

8005617 8005617

OZ1691

WARNING

TELEHANDLER SLIDE HAZARD. Before loading telehandler for transport,

make sure deck, ramps and telehandler wheels are free of mud, snow and ice. Failure to do so could cause telehandler to slide, resulting in an accident causing serious injury or death.

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3-9

Section 3 - Operation

This Page Intentionally Left Blank

3-10

31200028

Section 4 - Attachments & Hitch Options

SECTION 4 - ATTACHMENTS & HITCH OPTIONS

4.1 APPROVED ATTACHMENTS

To determine if an attachment is approved for use on the specific telehandler you are using, perform the following prior to installation.

• The attachment model/option number on the attachment identification plate must match the attachment number on a capacity chart located in the operator cab.

• The model on the capacity chart must match the model telehandler being used.

• The load center of the fork (if equipped) must match the load center as indicated on the capacity chart.

• Hydraulically powered attachments must only be used on machines equipped with auxiliary hydraulics.

If any of the above conditions are not met, do not use the attachment. The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used. Contact JLG or your local distributor for further information.

4.2 UNAPPROVED ATTACHMENTS

Do not use unapproved attachments for the following reasons:

• JLG cannot establish range and capacity limitations for “will fit,” homemade, altered, or other non-approved attachments.

• An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and/or those working nearby.

• JLG cannot assure the ability of a non-approved attachment to perform its intended function safely.

WARNING

Use only approved attachments. Attachments which have not been approved for use with your telehandler could cause machine damage or an accident resulting in death or serious injury.

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4-1

Section 4 - Attachments & Hitch Options

4.3 TELEHANDLER/ATTACHMENT/FORK CAPACITY

OZ0810

Prior to installing the attachment verify it is approved and the telehandler is equipped with the proper capacity chart. See

To determine the maximum capacity of the telehandler and attachment, use the smallest of the following capacities:

• Capacity stamped on the attachment identification plate (1).

• Fork capacities and load centers are stamped on the side of each fork (2) (if equipped). This rating specifies the maximum load capacity that the individual fork can safely carry at the maximum load center (3). Total attachment capacity is multiplied by the number of forks on the attachment (if equipped), up to the maximum capacity of the attachment.

• Maximum capacity as indicated on the proper capacity chart. See

Attachments”

• When the load rating of the telehandler differs from the capacity of the forks or attachment, the lower value becomes the overall load capacity.

Use the proper capacity chart to determine maximum capacity at various machine configurations. Lifting and placing a load may require use of more than one capacity chart based on machine configuration.

on page 4-1.

“Approved Attachments”

on page 4-1.

“Approved

Other than block forks, all forks should be used in matched pairs, block forks used in matched sets.

WARNING

Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler. Failure to install the proper JLG supplied capacity chart could cause an accident resulting in death or serious injury.

4-2

31200028

Section 4 - Attachments & Hitch Options

4.4 USE OF THE CAPACITY CHART

To properly use the capacity chart (see page 4-4), the operator must first determine and/or have the following:

1. A JLG approved attachment. See

“Approved Attachments”

on page 4-1.

2. The proper Capacity Chart.

3. Weight of the load being lifted.

4. Load placement information:

a. HEIGHT where the load is to be placed.

b. DISTANCE from the front tires of the telehandler where the load is to be

placed.

5. On the Capacity Chart, find the line for the height and follow it over to the distance.

6. The number in the load zone where the two cross is the maximum capacity for this lift. If the two cross at a division between zones, the smaller number must be used.

The number in the load zone must be equal to or greater than the weight of the load to be lifted. Determine the limits of the load zone on the Capacity Chart and keep within these limits.

Capacity Indicator Locations

oom Angle

Indicator

Attachment

Identification

Plate

Fork

Weigh t

Stamp

Boom Extension

Indicator

(inside cab)

31200028

OZ1700

4-3

Section 4 - Attachments & Hitch Options

Sample Capacity Chart

This Capacity Chart may be used with this model ONLY.

The model of your

telehandler is indicated on

the boom or chassis.

Model XXXX is used for

demonstration purposes only.

EN 1459 B (1998)

XXXXXXX

20°

10°

0°

Boom Angle

XXXX

70°

2000kg

60°

50°

40°

30°

1.000kg

500kg

750kg

400kg

876543210

1.500kg

2.000kg

2.500kg

3.000kg

3.500kg

These numbers must match the

model/option number stamped

on the attachment ID Plate.

P/N 1234567

P/N 9876543

P/N 1122334

P/N 9988776

4.000kg

Boom Extension

Indicator (arc)

OZ0640

Load zones indicate

the maximum weight

that may be safely lifted.

Note: This is a sample capacity chart only! DO NOT use this chart, use the one

located in your operator cab.

WARNING

TIP OVER HAZARD. All loads shown on rated capacity chart are based on

machine being on firm ground with frame level (see page 3-6); the forks being positioned evenly on carriage; the load being centered on forks; proper size tires being properly inflated; and the telehandler being in good operating condition. Failure to comply could result in death or serious injury.

4-4

31200028

Section 4 - Attachments & Hitch Options

To identify the proper capacity chart, refer to the following icons which may be located on the capacity chart.

• Use when lifting a load with outriggers up.

OW0930

• Use when lifting a load with outriggers down.

OW0940

80"

• Use for any forward movement (1 to 80 in) of the transfer carriage.

OW0910

• Use for no forward movement (0 in) of the transfer carriage. Fully retracted position only.

OW0920

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4-5

Section 4 - Attachments & Hitch Options

Example

A contractor owns a model xxxx telehandler with a fork carriage. He knows this attachment may be used with his model since:

• The attachment model/option number, matches the attachment number on the capacity chart.

• The capacity chart is clearly marked for model xxxx and corresponds with machine configuration being used.

Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted.

Load Weight Distance Height OK to Lift

1 3.000 kg (6,614 lbs) 3 m (9.8 ft) 3 m (9.8 ft) Yes

2 900 kg (1,984 lbs) 7 m (23 ft) 7,5 m (24.6 ft) NO

3 3.750 kg (8,267 lbs) 1,5 m (4.9 ft) 6,75 m (22.1 ft) Yes

4 2.500 kg (5,512 lbs) 4 m (13.1 ft) 10 m (32.8 ft) NO

Example 2

Example 1

EN 1459 B (1998)

XXXXXXX

XXXX

60°

50°

40°

30°

2.000kg

20°

10°

400kg

0°

1.000kg

500kg

750kg

876543210

2.500kg

1.500kg

70°

2000kg

3.000kg

3.500kg

4.000kg

P/N 1234567

P/N 9876543

P/N 1122334

P/N 9988776

Example 4

Example 3

OZ0650

Note: This is a sample capacity chart only! DO NOT use this chart, use the one located in your operator cab.

4-6

31200028

Section 4 - Attachments & Hitch Options

4.5 ATTACHMENT INSTALLATION

1. Attachment

2. Attachment Pin Recess

3. Attachment Pin

4. Lock Pin

5. Retainer Pin

6. Quick-Switch device

(attachment tilt control in cab, see page 2-28 for details)

WARNING

CRUSH HAZARD. Always be certain that carriage or attachment is properly

positioned on boom and is secured by lock pin and retainer pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage causing death or serious injury.

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4-7

Section 4 - Attachments & Hitch Options

Mechanical Quick-Switch Device

This installation procedure is designed for one-person operation.

1. Retract quick-switch device to provide clearance. Check to be sure lock pin and retainer pin is out.

2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess.

3. Engage quick-switch device.

4. Shut off engine. Exit cab and insert lock pin and secure with retainer pin.

5. If attachment is equipped, connect auxiliary hydraulic hoses. See

Operated Attachment”

on page 4-9.

4-8

“Hydraulic

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Section 4 - Attachments & Hitch Options

Hydraulic Operated Attachment

1. Install attachment (see page 4-8).

2. Lower attachment to ground. Set parking brake, shut off engine and turn key back to the "ON" position.

3. Relieve pressure in the hydraulic system by actuating the joystick (1), (2).

4. Connect the quick-disconnect fittings (3).

5. Start the engine.

OZ0620

Platform Attachment

OZ1190

1. Install platform and connect hydraulic lines (see pages 4-8 thru 4-9).

2. With the engine off and parking brake set, remove the connector cover (4) and connect the electric cable from the platform to the electrical box (5).

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4-9

Section 4 - Attachments & Hitch Options

This Page Intentionally Left Blank

4-10

31200028

Section 4 - Attachments & Hitch Options

4.6 ADJUSTING/MOVING FORKS

Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure.

Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar.

To slide forks:

1. Ensure attachment is properly installed. See page 4-7.

2. Elevate attachment to approximately 1,5 m (5 ft) and tilt carriage forward until fork heel is free from attachment.

3. Stand at the side of the carriage. To slide fork toward the center of the carriage, push the fork near the fork eye. To slide fork toward the edge of the carriage, pull the fork near the fork eye. To avoid pinching, do not place fingers or thumb between the fork and carriage structure.

If removing fork bar is necessary:

1. Rest forks on ground.

2. Remove fork bar.

3. Reposition forks.

4. Reinstall the fork bar and fork bar retaining mechanism(s).

“Attachment Installation”

4.7 ATTACHMENT OPERATION

• Capacities and range limits for the telehandler change depending on the attachment in use.

• Separate attachment instructions must be kept in Manual Holder in cab with this Operator & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder.

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4-11

Section 4 - Attachments & Hitch Options

Carriage w/Forks

P/N Description Weight

1170001 Carriage...............................................218 kg (481 lb)

2340029 Forks 45x125 mm..................................72 kg (159 lb)

OZ0770

Use Carriage Attachment Capacity Chart

2340030 Forks 50x100 mm...............................64,1 kg (141 lb)

1170028 Carriage...............................................169 kg (373 lb)

2340040 Forks 50x120 mm..................................82 kg (181 lb)

2340041 Forks 50x100 mm..................................68 kg (150 lb)

To determine maximum capacity, refer to page 4-2.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls carriage tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

“Telehandler/Attachment/Fork Capacity”

Installation Procedure:

• Refer to

“Attachment Installation”

4-12

on page 4-7.

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Section 4 - Attachments & Hitch Options

Truss Boom

P/N Description Weight

0240110 Truss Boom 3,6 m - 650 kg..................205 kg (452 lb)

0240063 Truss Boom 3,4 m - 1000 kg................250 kg (551 lb)

OZ0780

Use Truss Boom Attachment Capacity Chart

To determine maximum capacity, refer to page 4-2.

Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls truss boom tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

“Telehandler/Attachment/Fork Capacity”

Installation Procedure:

• Refer to

“Attachment Installation”

31200028

on page 4-7.

4-13

Section 4 - Attachments & Hitch Options

Side Shift Carriage

P/N Description Weight

1170002 Side Shift Carriage............................410,6 kg (905 lb)

2340029 Forks 45x125 mm - 4 ton....................... 72 kg (159 lb)

OZ0800

Use Side Shift Carriage Attachment Capacity Chart

2340030 Forks 50x100 mm - 4 ton.................... 64,1 kg (141 lb)

To determine maximum capacity, refer to page 4-2.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls carriage tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

“Telehandler/Attachment/Fork Capacity”

4-14

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Section 4 - Attachments & Hitch Options

To Side Shift:

Use the button (3) to select the auxiliary hydraulic circuit. While pressing and holding the joystick button (4), move the joystick to the left (5) to shift forks left or move the joystick to the right (6) to shift forks right.

Installation Procedure:

• Refer to

“Attachment Installation”

on page 4-7.

WARNING

CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to

comply could cause object or load to fall resulting in death or serious injury.

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4-15

Section 4 - Attachments & Hitch Options

Bucket

P/N Description Weight

4805670 Bucket w/Teeth 0.8 m3......................... 370 kg (816 lb)

4802100 Bucket w/Teeth 1.0 m

0930001 Bucket 1.0 m

OZ0730

0930003 Bucket, 4 in 1 - 1 m

0930002 Bucket 2.0 m

0930015 Bucket 0.9 m

0930016 Bucket 1.8 m3................................... 472 kg (1,041 lb)

Use Appropriate Bucket Capacity Chart

To determine maximum capacity, refer to page 4-2.

“Telehandler/Attachment/Fork Capacity”

...................................... 370 kg (816 lb)

......................... 819 kg (1,806 lb)

................................... 650 kg (1,433 lb)

...................................... 323 kg (712 lb)

...................... 520 kg (1,146 lb)

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls bucket tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

Installation Procedure:

• Refer to

4-16

“Attachment Installation”

on page 4-7.

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Section 4 - Attachments & Hitch Options

Equipment Damage Precautions

• Drive into stockpile smoothly with boom fully retracted to load bucket. Loading bucket with boom extended could damage boom or extension chains/cables. Do not corner-load bucket.

• Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only.

• Do not use bucket as a lever to pry material. Excessive prying forces could damage bucket.

• Do not use bucket for "back dragging". This could cause severe damage to quick switch and retraction cables/chains.

Operation:

• Raise or lower boom to appropriate height for loading material from stockpile.

• Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket.

• Tilt bucket up far enough to retain load and back away from pile.

• Travel in accordance with requirements set forth in Section 1 - General Safety Practices.

• Tilt bucket down to dump load.

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4-17

Section 4 - Attachments & Hitch Options

Fork Extension

P/N Description Weight

2340034 Fork Extension 2 m...................... 44,1 kg (97 lb) each

OZ0750

Use Carriage Attachment Capacity Chart

To determine maximum capacity of the carriage, refer to

Fork Capacity”

with fork extensions may be reduced to the capacity indicated on the fork extensions. If the load exceeds the capacity of the fork extension contact JLG to obtain forks and/or fork extensions of the proper load rating and length.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls fork tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

on page 4-2. The maximum capacity of the carriage when equipped

“Telehandler/Attachment/

Installation Procedure:

• Refer to

• Ensure length and cross section of the parent fork arm is equal to or exceeds the parent fork arm blade length stamped into the fork extension.

• Secure the fork extensions to the forks by sliding the fork extension onto the parent fork and install the retaining pin behind the vertical shank of the fork.

4-18

“Attachment Installation”

on page 4-7.

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Section 4 - Attachments & Hitch Options

Equipment Damage Precautions

• Inspect the fork extension at the beginning of each work shift for wear or damage.

• The heavy part of the load must be against the carriage backrest.

• Do not place the center of gravity of the load in front of the tip of the supporting fork.

• Do not pick up a load or pry materials with the tip of a fork extension.

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4-19

Section 4 - Attachments & Hitch Options

Platform

P/N Description Weight

3510871 Platform .............................................560 kg (1235 lb)

OZ1210

Use Platform Capacity Chart

To determine maximum capacity, refer to capacity decal on platform.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls platform tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

Operation from cab:

• Limit machine travel speed to under 10 km/h.

• Function speeds are reduced.

• Boom can only be raised up to 10 degrees.

4-20

31200028

Section 4 - Attachments & Hitch Options

Transfer to Platform Control:

• Apply parking brake.

• Shift the transmission control lever to neutral and lock in place with the lock lever.

• Lower outriggers, lift front tires and ensure machine is level.

• Shut off engine and rotate key to position P.

• Verify the platform ON indicator is lit.

• Remove ignition key.

Installation Procedure:

• Refer to

Operation from Platform:

• This attachment is to be only used on machines specifically designed to accept the platform.

• Refer to the Platform for 3513, 4013 & 4017 Operator & Safety Manual.

“Attachment Installation”

on page 4-7.

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4-21

Section 4 - Attachments & Hitch Options

Fork Hook

P/N Description Weight

2700097 Fork Hook 4 ton.................................... 33,6 kg (74 lb)

OZ0740

Use Fork Hook Attachment Capacity Chart

To determine maximum capacity, refer to page 4-2.

Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls fork hook tilt.

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

“Telehandler/Attachment/Fork Capacity”

Installation Procedure:

• Refer to

• Secure the fork hook to the forks by sliding the fork hook onto the parent forks and install the retaining pin behind the vertical shank of the fork.

“Attachment Installation”

4-22

on page 4-7.

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Section 4 - Attachments & Hitch Options

Adjustable Truss Boom

P/N Description Weight

0240145 Adjustable Truss Boom........................180 kg (397 lb)

OAH0550

Use Adjustable Truss Boom Attachment Capacity Chart

To determine maximum capacity, refer to page 4-2.

Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices.

The joystick (1) controls movement of the boom.

The attachment tilt rocker switch (2) located on the boom joystick controls truss boom tilt.

“Telehandler/Attachment/Fork Capacity”

• Push rocker switch down to tilt up.

• Push rocker switch up to tilt down.

Installation Procedure:

Refer to

“Attachment Installation”

on page 4-7.

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4-23

Section 4 - Attachments & Hitch Options

4.8 HITCH OPTIONS

Mechanical Hitch

P/N Description Weight

8010199 Hitch.........................................................25 kg (55 lb)

8010198 Automatic Hitch......................................58 kg (128 lb)

4805932 Draw Bar Coupling...............................6,6 kg (14.6 lb)

OZ1890

Installation Procedure:

If not previously installed, secure hitch to machine with hardware supplied with installation.

4-24

31200028

Section 5 - Emergency Procedures

SECTION 5 - EMERGENCY PROCEDURES

5.1 TOWING A DISABLED PRODUCT

The following information assumes the telehandler cannot be moved under its own power.

• Before moving the telehandler, read all of the following information to understand options available. Then select the appropriate method.

• The steering system permits manual steering if engine or power assist feature fails; however, steering will be slow and will require much greater force.

• DO NOT attempt to tow a telehandler that is loaded or the boom/attachment is raised above 1,2 m (4 ft).

Moving Short Distances

• If it is only necessary to move telehandler a short distance, less than 30 m (100 ft), it is permissible to use a vehicle of sufficient capacity to tow the unit with no previous preparation. Drive wheels will not roll.

Moving Longer Distances

• If the telehandler must be moved longer distances, it must be loaded onto a trailer of sufficient capacity.

Contact your local Authorized Distributor for specific instructions if neither of these methods are applicable.

31200028

5-1

Section 5 - Emergency Procedures

5.2 EMERGENCY LOWERING OF BOOM

In case of an emergency, engine or hydraulic failure an emergency recovery system (ERS) is available at ground level.

OZ1720

ERS with Standard Attachment

1. Verify the emergency stop switch in the cab is not depressed.

2. Open the engine cover.

3. Locate the ERS control panel (1). Push the enable button (2) and verify the green light (3) illuminates.

4. While depressing the enable button rotate either the lift/lower (4) or the extend/ retract (5) switches. Hold in place until the boom is retracted and/or lowered.

WARNING

TIP OVER HAZARD. To be used for retracting then lowering load only.

Extending/lifting load could damage the equipment and/or cause tip over resulting in death or serious injury.

5-2

31200028

JLG 4017 Operator Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision Log

Read This First

Table of Contents

Section 1 - General Safety Practices

1.1 GENERAL PRECAUTIONS

1.2 HAZARD CLASSIFICATION SYSTEM

Safety Alert System and Safety Signal Words

1.3 OPERATION SAFETY

Electrical Hazards

Tip Over Hazard

Travel Hazard

Load Falling Hazard

Lifting Personnel

Driving Hazards On Slopes

Pinch Points and Crush Hazards

Fall Hazard

Chemical Hazards

Section 2 - Pre-Operation and Controls

2.1 PRE-OPERATION CHECKS & INSPECTION

3513 & 4013

4017

2.2 SAFETY DECALS

3513 & 4013

4017

2.3 OPERATOR CAB

2.4 CONTROLS

Instrument Panel

Display Screen

Anti Theft Device

Ignition

Park Brake

Parking Procedure

Transmission Control

Wiper, Lights and Turn Signal Control Lever

Steering Column Adjuster

Joystick

Load Moment Indicator (LMI)

Control & Indicator Console

Heater and Air Conditioner (optional) Controls

2.5 STEER MODES

2.6 OPERATOR SEAT

Adjustments

Seat Belt

2.7 MIRRORS & WINDOWS

Cab Door Window

Rear Window

Mirrors

2.8 HOOD

Section 3 - Operation

3.1 WARM-UP AND OPERATIONAL CHECKS

3.2 ENGINE

Starting the Engine

Battery Boosted Starting

Normal Engine Operation

Shut-Down Procedure

3.3 OPERATING WITH A LOAD

Lift Load Safely

Before Picking Up A Load

Transporting The Load

Leveling Procedure

Placing The Load

Disengaging The Load

3.4 ROAD OPERATION

3.5 LOADING AND SECURING FOR TRANSPORT

Section 4 - Attachments & Hitch Options

4.1 APPROVED ATTACHMENTS

4.2 UNAPPROVED ATTACHMENTS

4.3 TELEHANDLER/ATTACHMENT/FORK CAPACITY

4.4 USE OF THE CAPACITY CHART

Capacity Indicator Locations

Sample Capacity Chart

Example

4.5 ATTACHMENT INSTALLATION

Mechanical Quick-Switch Device

Hydraulic Operated Attachment

Platform Attachment