GE Industrial Solutions CPS6000 User Manual

4.6 (5)

CPS6000

-48V Indoor/Outdoor Power Shelf

Product Manual

Select Code 167-102-105

Comcode 108992120

Issue 21

January 2008

This document is relevant to the following equipment series:

Controllers: QS840A 1:1 E App version 1.9 and defaults version Std-1.0 QS841A 1:0D App version 1.4.1 and defaults version Std-1.0

Rectifiers: Series

15A QS861A 1:1F

20A QS852A 1:0E

25A QS853A 1:0A

25/30A QS862A 1:1H

40A QS864A 1:0E

50A QS865A 1:1E

Notice:

The information, specifications, and procedures in this manual are subject to change without notice. Lineage Power assumes no responsibility for any errors that may appear in this document.

© 2008 Lineage Power

All International Rights Reserved

Printed in U.S.A.

CPS6000 –48V Indoor/Outdoor Power Shelf

Table of Contents

 

1 Introduction..............................................................................................................

6

Overview...................................................................................................................

6

Customer Service Contacts.......................................................................................

8

2 Product Description.................................................................................................

9

CPS6000 System Overview......................................................................................

9

Block Diagrams ......................................................................................................

10

Shelf Design............................................................................................................

12

Configurations.........................................................................................................

13

Distribution and Power Module Configurations.....................................................

14

Battery Reserve System ..........................................................................................

15

Specifications..........................................................................................................

16

3 Engineering and Ordering ....................................................................................

24

Engineering Information.........................................................................................

24

Ordering Information ..............................................................................................

26

4 Safety.......................................................................................................................

32

Safety Statements....................................................................................................

32

Warning Statements and Safety Symbols...............................................................

35

Precautions..............................................................................................................

36

Special Installation Notes .......................................................................................

37

5 Installation..............................................................................................................

39

CPS6000 Installation ..............................................................................................

39

Installing the CPS6000 Shelf..................................................................................

40

Install the CPS6000 Shelf .......................................................................................

42

Controller ................................................................................................................

43

QS845A Supplementary Shelf Board .....................................................................

45

Thermal Compensation Connections......................................................................

47

Office Alarms..........................................................................................................

51

Controller Connections ...........................................................................................

52

AC Connections......................................................................................................

52

C.O. Ground Conductor Installation.......................................................................

57

Rectifier Installation................................................................................................

58

Ringer Installation...................................................................................................

59

Battery Strings Installation .....................................................................................

63

Load Connections ...................................................................................................

67

Circuit Breaker and Fuse Installation .....................................................................

73

Terminate Load Connections - Direct to Bus Connections ....................................

74

Load Connections - Bulk Output ............................................................................

75

Battery and Load Connections - External DC Distribution Panel ..........................

76

Initial Start-up .........................................................................................................

82

6 AC, Alarm, and Control Cable Reference Information.....................................

85

Overview.................................................................................................................

85

AC Utility Connection ............................................................................................

85

Controller Connections ...........................................................................................

86

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CPS6000 –48V Indoor/Outdoor Power Shelf

Auxiliary Alarms ....................................................................................................

88

Additional Bulk Output Module Connections ........................................................

89

7A QS840A System Controller ................................................................................

90

Overview.................................................................................................................

90

CPS6000 Controller Minimum Configuration........................................................

96

User Interface and Display......................................................................................

96

Minimum Configuration .........................................................................................

96

7B QS841A System Controller ..............................................................................

107

Overview...............................................................................................................

107

Status.....................................................................................................................

116

Control/Operations................................................................................................

119

Configuration ........................................................................................................

121

10/100 Base-T Ethernet Port.................................................................................

128

8 Rectifier.................................................................................................................

135

Overview...............................................................................................................

135

Alarms and Displays.............................................................................................

136

Features and Functions .........................................................................................

138

9 QS872A Distribution Monitoring Module.........................................................

139

Overview...............................................................................................................

139

10 Ringer Chassis and Ringers ..............................................................................

141

Ringer Chassis ......................................................................................................

141

Ringer....................................................................................................................

142

Types of Ringing...................................................................................................

143

11 Peripheral Devices .............................................................................................

146

Voltage/Thermal Probes .......................................................................................

146

Remote Voltage Monitor Module.........................................................................

147

12 ES772A Remote Distribution Module..............................................................

149

Overview...............................................................................................................

149

Module Features....................................................................................................

151

Module Connector Definitions .............................................................................

152

22-position external distribution panel .................................................................

159

13 Troubleshooting .................................................................................................

160

Checking for Defective VT-Probes ......................................................................

162

14 Product Warranty..............................................................................................

163

Appendix A: T1.317 Command Language ...........................................................

165

Initializing the QS840A Controller.......................................................................

165

T1.317 Command Language.................................................................................

166

Appendix B: Battery Functions .............................................................................

190

Float Mode............................................................................................................

190

Slope Thermal Compensation...............................................................................

190

Plant Battery Test..................................................................................................

193

Boost Mode...........................................................................................................

194

Appendix C: Alarms and Relays ...........................................................................

197

Alarm Relays ........................................................................................................

197

Alarms...................................................................................................................

197

Appendix D: EasyView for Windows® for the CPS6000 Controller.................

202

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Overview...............................................................................................................

202

Loading the EasyView Application......................................................................

202

Making the Connection.........................................................................................

202

Configuring a Site.................................................................................................

203

Serial Port Setup ...................................................................................................

203

Connect to Site......................................................................................................

203

Navigating Once Connected .................................................................................

204

Appendix E: Pigtail Alarm Cable..........................................................................

206

Appendix F: Operating Temperature Measurement and Vertical Spacing......

209

Overview...............................................................................................................

209

Revision History......................................................................................................

210

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CPS6000 –48V Indoor/Outdoor Power Shelf

1 Introduction

Overview

CPS6000 -48V Outdoor Power System is a modular power system designed for 19-inch (483mm) and 23-inch (584mm) applications where reliability, space conservation and environmental considerations are critical. This highly dense power system occupies minimum space and its modular architecture enables an exact fit to custom needs.

The shelf architecture is based on the widely accepted and acclaimed CPS4000 systems. AC power is brought in on the left side of the shelf. The first slot on the left side is occupied by the controller. DC Output is aggregated on the right side of the shelf. Rectifiers/Ringers occupy the slots available between the controller and the DC output

Figure 1-1: CPS6000 System with Distribution Module

The CPS6000 currently supports -48V primary loads up to 8.2kW of N+1 redundant power in a single 19-inch shelf, and up to 10.9kW of N+1 redundant power in a 23-inch shelf with a Bulk Output Module and 50A rectifiers.

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CPS6000 –48V Indoor/Outdoor Power Shelf

CPS6000 systems may include up to 4 bulk-output shelves: an Initial shelf with controller, and up to three supplemental shelves. External distribution is used with multi-shelf systems.

Ringer Chassis may be installed in Power Slots. Each Ringer Chassis supports one ringing output in either non-redundant (simplex) or 1 + 1 redundant (duplex) operation. Ringer distribution is direct from the Ringer Chassis.

The system controller card is powered by the system bus voltage and is located on the left side of the shelf. The controller allows setting of system parameters, and various alarm thresholds locally on the four-line LCD graphics display with intuitive navigation. The controller can perform periodic battery tests and has a provision for user-definable alarm inputs as well as alarm relays.

Applications

CPS6000 fits Outside Plant(OSP) applications, digital loop carrier, remote switch, fiber in the loop, cable television cabinets, Intelligent Vehicle Highway System (IVHS), Personal Communications Service (PCS), cellular, and customer premises applications.

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CPS6000 –48V Indoor/Outdoor Power Shelf

Customer Service Contacts

Customer Service, Technical Support, Product Repair and Return, and Warranty Service

For customers in the United States, Canada, Puerto Rico, and the US Virgin Islands, call 1- 800-THE-1PWR (1-800-843-1797). This number is staffed from 7:00 am to 5:00 pm Central Time (zone 6), Monday through Friday, on normal business days. At other times this number is still available, but for emergencies only. Services provided through this contact include initiating the spare parts procurement process, ordering documents, product warranty administration, and providing other product and service information.

For other customers worldwide the 800 number may be accessed after first dialing the AT&T Direct country code for the country where the call is originating, or you may contact your local field support center or your sales representative to discuss your specific needs.

Customer Training

Lineage Power offers customer training on many Power Systems products. For information call 1-972-284-2163. This number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6), Monday through Friday.

Downloads and Software

To download the latest product information, product software and software upgrades, visit our web site at http://www.lineagepower.com/

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CPS6000 –48V Indoor/Outdoor Power Shelf

2 Product Description

CPS6000 System Overview

CPS6000 power systems are comprised of shelves, rectifiers, ringer chassis, ringers, and distribution modules. Several types of distribution modules are available. The Bulk Output Module provides connection to an external distribution without consuming a shelf power slot.

The CPS6000 is available as single-shelf systems and multiple-shelf systems with both 19inch and 23-inch shelves.

Single Shelf Systems

With Distribution Module: all components contained in single shelf.

With Bulk Output Module: uses external distribution, accommodates all other components within the shelf.

Multi-Shelf Systems

With Bulk Output Module: uses external distribution, accommodates all other components within the shelves.

AC power is supplied to the rectifiers which produce regulated -48V dc output voltage. This voltage is used to power all other system components including ringers, the system controller and the LVD boards. Batteries are connected to distribution, internal or external. Some Distribution Modules provide battery circuit breakers. Single-Slot and Double-Slot Distribution Module options include GMT-style fuses and bullet-style circuit breakers.

Ringer Chassis may be installed in Power Slots. Each Ringer Chassis supports one ringing output in either non-redundant (simplex) or 1 + 1 redundant (duplex) operation. Ringer distribution is direct from the Ringer Chassis. Ringers power ringing signaling outputs and are powered by -48Vdc.

The batteries are monitored by the system controller to ensure their peak performance and longevity against thermal issues. They are monitored via the Voltage/Thermal Probes (VTProbes), which are connected from the Distribution Module to the battery.

The Remote Voltage Monitor (RVM) module may be used with the VT-Probes in making voltage measurements for battery string-voltage imbalance detection. Additional VT-Probes may used by connecting them in a daisy-chain fashion.

The system controller monitors all system parameters and performs battery management functions. It communicates with all devices using the RS-485 bus. The RVM and VT-Probe communicate with the controller using the 1-Wire® from Maxim Integrated Products, Inc.

The LVBD contactor is used to connect the battery strings to the main power bus. Under ac fail conditions, the battery current will be flowing through the contactor to the output distribution in supporting the load. To prevent deep discharge of batteries, the CPS6000 can disconnect the batteries from the load by opening the LVBD contactor.

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CPS6000 –48V Indoor/Outdoor Power Shelf

CPS6000 also offers an optional low voltage load disconnect (LVLD) contactor. Non-critical loads and loads sensitive to low voltages can be connected to the system via the LVLD in the Distribution Module. CPS6000 disconnects these loads at a set threshold during a battery discharge. This reduces drain on the batteries and extends reserve time available for critical loads.

With the Bulk Output Module, a supplementary shelf may be paralleled to the primary shelf to create a larger plant. Only the primary shelf would contain the system controller. The supplementary shelf only requires signal connections to the primary shelf, and power connections to an external distribution panel. The controller can monitor for open protectors, current from a battery shunt, and monitor and control a low voltage disconnect contactor via the Remote Distribution Module (RDM).

Block Diagrams

2-1a and 2-1b are basic block diagrams of the CPS6000 System in a single shelf with a Distribution Module. Figure 2-2 shows the Bulk Output Module in place of the Distribution Module.

Figure 2-1a: CPS6000 System with Distribution Module

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CPS6000 –48V Indoor/Outdoor Power Shelf

Figure 2-1b: CPS6000 System with Distribution Module

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CPS6000 –48V Indoor/Outdoor Power Shelf

Figure 2-2: CPS6000 System with Bulk Output Module

Shelf Design

Features

The shelf is available in 19-inch (phase 2) and 23-inch standard widths and has the following features:

Accepts plug-in rectifier, ringer and Distribution Modules.

19-inch shelves provide 4 Power Slots.

23-inch shelves provide 5 Power Slots

Rectifiers, Ringer Chassis, and Distribution Modules may be installed in Power Slots. Permits growth of plant capacity and easy maintenance without service interruption.

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Configurations

The 19-Inch Shelf provides four Power Slots.

The 23-Inch Shelf provides five Power Slots.

Power Slots support Rectifiers, Ringer Chassis, and Distribution Modules. Figure 2-3 shows the show the locations of the CPS6000 components in the19-inch and 23-inch shelves with the Single-Slot Distribution Module.

Figure 2-3: CPS6000 Systems with Single-Slot Distribution Module

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GE Industrial Solutions CPS6000 User Manual

CPS6000 –48V Indoor/Outdoor Power Shelf

Distribution and Power Module Configurations

The 19-inch shelf has four Power Slots, and the 23-inch shelf has five Power Slots for power modules (Rectifiers and up to two Ringer Chassis) and distribution options (See 2- 4). With Bulk Output Distribution only, all slots are available for power modules. The Single-Slot Distribution Module occupies the right-most Power Slot, and the Double-Slot Distribution Module occupies the right-most two Power Slots, leaving the remaining Power Slots available for power modules. Up to two Ringer Chassis can be installed in the right-most remaining Power Slots.

Figure 2-4: Distribution and Power Module Configurations

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CPS6000 –48V Indoor/Outdoor Power Shelf

Battery Reserve System

Introduction

A battery reserve system is a key component for a reliable power system. The CPS6000 provides a primary voltage of -48Vdc that drives load equipment. At the same time, it provides float and recharge capability for the battery reserve system. If an ac power failure occurs, the batteries provide power to the load equipment until the ac can be restored.

Types of Batteries

CPS6000 may be used with valve-regulated lead-acid (VRLA) batteries. Up to four strings of VR-type batteries or equivalent general trade batteries may be connected directly to a CPS6000 shelf.

Certain Nickel-Cadmium (Ni-Cd) and Lithium-Ion batteries may also be used with the CPS6000. Please contact your sales representative for details. CPS6000 is also compatible to Flooded lead-acid batteries.

See Appendix D for detailed descriptions of battery related functions; float and boost charging, thermal compensation, and system battery test functions.

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CPS6000 –48V Indoor/Outdoor Power Shelf

Specifications

Table 2-A: CPS6000 System Specifications

Shelf

 

Single 19-inch or 23-inch shelf

 

 

 

Power Slots per Shelf

 

4 (19-inch shelf), 5 (23-inch shelf)

 

 

 

Power Units

 

 

Max. per

 

Power Slots

Installed Position5

Unit

 

Shelf

 

Each

Installed from the Right

Bulk Output Module

 

1

 

0

Bulk Output Module

Single-Slot Distribution Module

 

1

 

1

Distribution Module

Double-Slot Distribution Module

 

1

 

2

Ringer Chassis

Ringer Chassis

 

2

 

1

Installed from the Left

Rectifiers (19-inch shelf)

 

4

 

1

(23-inch shelf)

 

5

 

1

 

Rectifiers

 

 

 

 

 

Rectifier Input Distribution

 

Dual ac input (19 and 23-inch shelves)

 

 

 

 

 

 

Individual ac input (19 and 23-inch shelves)

 

 

 

Single ac input (19 and 23-inch shelves)

 

 

 

System Architecture

 

Primary output: 1 primary output power bus per shelf

Primary Power Bus Current

 

19-inch shelf: 227A

 

 

 

with Bulk Output Module

 

23-inch shelf: 283A

 

 

 

Output Distribution

Primary Bus

Battery connections: double-hole lugs to terminate battery

 

 

strings.

 

 

 

Bulk Output Module

-48 Vdc bulk power outputs to loads or distribution

 

Single-Slot and Double-Slot

Bullet-style circuit breakers

 

 

 

Distribution Modules

GMT-style fuses

 

 

 

 

 

See Note 2.

 

 

 

Maximum Discharge Current

 

Based on rectifier capacity. See Note 2

 

 

 

Maximum Recharge Current

 

Installed shelf –48V rectifier capacity minus plant –48V load

Operating Ambient Temperature

-40 to 75 °C (-40 to 167 °F), see Note 3

 

 

 

Altitude

 

-200 to 13,000 feet (-61 to 3962 meters). See Note 4

Humidity

 

10% to 95% non-condensing

 

 

 

Audible Noise

 

< 60 dBA

 

 

 

Radiated and Conducted Emissions

FCC Part 15, Class B

 

 

 

 

 

EN55022 (CISPR22), Class B

 

 

 

Harmonics

 

EN61000-3-2 (IEC61000-3-2)

 

 

 

Voltage Fluctuations

 

EN61000-3-3 (IEC61000-3-3)

 

 

 

Electromagnetic Immunity

 

Meets Telcordia GR-1089-CORE

 

 

 

Electrostatic Discharge

 

EN61000-4-2 Level 3

 

 

 

RF Immunity

 

IEC61000-4-3 Level 3, 10 V/m

 

 

 

EFT

 

IEC61000-4-4 Level 3, No Error; Level 4, No Damage

Surge

 

IEC 61000-4-5 Level 3, No Error; Level 4, No Damage

Conducted Immunity

 

IEC 61000-4-6 Level 3, 10V

 

 

 

Voltage Dips, Interruptions, and Variations

IEC 61000-4-11

 

 

 

Earthquake Rating

 

Zone 4, upper floors

 

 

 

Safety Agency Approval

 

Underwriters Laboratories (UL) Listed per Subject Letter 1801:

 

 

Power Distribution Center for Communications Equipment, and

 

 

cUL Certified (CSA 22.2 950): Safety of Information

 

 

Technology Equipment

 

 

 

 

 

VDE licensed to VDE0805/EN60950

 

 

 

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CPS6000 –48V Indoor/Outdoor Power Shelf

 

 

 

Rectifiers are individually UL Recognized (UL1950), cUL

 

 

 

Certified (CSA 22.2 234) or evaluated to EN60950 by an EC

 

 

 

Notified Body, as appropriate.

European Economic Community (EEC)

EMC Directive 89/336/EEC

Directives

 

 

Low Voltage Directive 73/23/EEC as amended by Marking

 

 

 

Directive 93/68/EEC

Note 1:

CPS6000 can be used with four

strings of batteries depending on Distribution Module

Note 2:

When used with Single-Slot and Double-Slot Distribution Modules, maximum output is limited to

 

200A or the size of the LVD contactor installed (if smaller). See Section 3 for limitations on

Note 3:

maximum currents through Distribution Modules.

Operating temperatures and required airflow are different when used with specific rectifiers. See

Note 4:

Tables 2-D through 2-F for rectifier information.

For altitudes above 5000 feet, derate the temperature by 3.6 °F per 1000 feet. For altitudes above

 

1524 meters, derate the temperature by 0.656 degrees Celsius per 100 meters.

Note 5:

Power Unit Install Positions:

 

 

• Install these units in order beginning with the right most Power Slot

 

First:

Distribution Module

 

 

Second:

Ringer Chassis

 

 

• Install these units in order beginning with the left most Power Slot

 

First:

Rectifiers

 

Installation Category

CPS6000 is suitable for connection to ac utility systems where the expected level of lightning surges complies with ANSI C62.41 Category B or IEC 60664-1 Overvoltage Category II.

A service entrance surge protector is required in applications where the installation categories can not be classified as being compliant to either ANSI C62.41 Category B or IEC 60664-1 Overvoltage Category II.

CPS6000 rectifiers have been tested for repeated lightning surges typically found in an Overvoltage Category III installation; however, a service entrance surge protector is recommended in cabinet applications to bring the power feeds in compliance to the installation categories above. The service entrance protection should be coordinated with the protection provided in the power modules.

The power module provides common-mode protection via a 320V MOV in series with a 2500V gas-discharge device and differential-mode protection via a 320V MOV in series with a 3.5A fuse.

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CPS6000 –48V Indoor/Outdoor Power Shelf

Table 2-B: CPS6000 Physical Specifications

 

Height

Width

Depth

Weight

 

in. (mm)

in. (mm)

in. (mm)

lb (kg)

Rectifier

3.41 (86.6)

3.4 (86.3)

11.2

(284.5)

5.75 (2.6)

Ringer Chassis

3.41 (86.6)

3.4 (86.3)

11.2

(284.5)

3.45 (1.6)

Ringer

2.4 (61.0)

1.51 (38.4)

9.9 (252)

1.25 (0.6)

19-Inch Shelf

3.41 (86.6)

17.37 (441.2)

12 (304) –

7.5 (3.41)

 

 

 

front access

 

 

 

 

13.25 (337)-

 

 

 

 

rear access

 

23-Inch Shelf

3.41 (86.6)

20.95 (532.1)

12 (304) –

12.7 (5.77)

 

 

 

front access

 

 

 

 

13.25 (337)-

 

 

 

 

rear access

 

Single-Slot Distribution Module

3.41 (86.6)

5.1 (129.5)

12

(304)

9 (4.1)

Double-Slot Distribution Module

3.41 (86.6)

8.5 (216)

12

(304)

TBM

Bulk Output Module

3.41 (86.6)

1.59 (40.4)

12

(304)

4 (1.8)

 

 

 

 

 

 

23-Inch Frame Mounting

Standard 23 and 26-inch relay racks:

 

 

Requirements

Vertical mounting centers: 1.0 in. (25 mm) and 1.75 in.

 

(44 mm)

 

 

 

 

 

Horizontal mounting centers: 22.32 in. (567 mm)

19-Inch Frame Mounting

Standard 19-inch relay racks:

 

 

 

Requirements

Vertical mounting centers: 1.0 in. (25 mm) and 1.75 in.

 

(44 mm)

 

 

 

 

 

Horizontal mounting centers: 18.31 in. (465 mm)

Table 2-C: CPS6000 Shelf Specifications

 

 

Control Unit

QS840A / QS841A

Nominal Output Voltages

48/52/54.5 Vdc

Operating Voltage Range

42 to 58 Vdc

Maximum Output Current

200A per 19-inch shelf; 250A per 23-inch shelf

(see Note 1)

 

Nominal Input Voltage

100/120/200/208/240 Vac

Input Voltage Ranges

85 to 275 Vac

Max Nominal Input Current per Rectifier (based

13A at 120 Vac

on 25A rectifier for low line ac, and 50A

14.5A at 208 Vac

rectifier for high line ac)

 

Boost Voltage

48 to 58 Vdc

Output Voltage Regulation

±0.5%

Output Noise:

 

Ripple

100 mVrms maximum, 10 Hz to 20 MHz

Wideband Noise

< 250 mV pk-pk over the range dc to 100 MHz

Load Share Accuracy

1.5A (maximum) for QS862A

Maximum Discharge Current

227A per 19-inch shelf; 284A per 23-inch shelf

(see Note)

 

Maximum Recharge Current

Installed rectifier capacity minus plant load

Low-Voltage Disconnect

39 to 50 Vdc

Low-Voltage Reconnect

39 to 55 Vdc

Heat Dissipation

177W (604 BTU) per QS862A at full load and

 

120 Vac operation;

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CPS6000 –48V Indoor/Outdoor Power Shelf

 

132W (450

BTU) per QS861A rectifier at full

 

load and 120 Vac operation;

 

212W (724

BTU) per QS862A at full load and

 

240 Vac operation;

 

130W (445

BTU) per QS861A rectifier at full

 

load and 240 Vac operation;

 

267W (911

BTU) per QS865A rectifier at full

 

load and 240 Vac operation;

Power Factor

> 0.98 for loads > 50% of full load

Note: Maximum current is based on Bulk Output Module and 50A QS865A rectifier. System capacity will decrease with lower rated rectifiers.

Power Slots Available for Rectifiers or Ringer Chassis

 

Distribution Module

 

Shelf

None (Bulk Output Module)

Single-Wide

Double-Wide

19-Inch Shelf

4

3

2

23-Inch Shelf

5

4

3

Rectifiers

Table 2-D: QS861A Rectifier Specifications

Nominal Output Voltage

48/52/54.5 Vdc

Operating Output Voltage Ranges

42 to 58 Vdc

Boost Voltage

48 to 58 Vdc

Output Current

0 to 15A at 54.5V

Nominal Input Voltage

100/120/200/208/240 Vac (Shutdown from 135 to

 

150V)

Input Voltage Ranges

85 to 275 Vac

Input Current

8A at 120 Vac

 

4.4A at 208 Vac

Operating Frequency Range

45 to 66 Hz

Operating Temperature

-40 to +75 °C

Output Voltage Regulation

±0.5%

Output Noise, Ripple

250 millivolts peak to peak maximum, over the

 

range dc to 100 MHz

Load Share Accuracy

1.5A maximum deviation between rectifiers

Heat Dissipation (per rectifier, full load)

132W (450 BTU) at 120 Vac operation

 

130W (445 BTU) at 240 Vac operation

Power Factor

>0.99 (low-line), >0.98 (high line)

Selective High-Voltage Shutdown

Above 58 Vdc

Backup High-Voltage Shutdown

Above 60 Vdc for 1 millisecond

Table 2-E: QS852A Rectifier Specifications

Nominal Output Voltage

48/52/54.5 Vdc

Operating Output Voltage Ranges

42 to 58 Vdc

Boost Voltage

48 to 58 Vdc

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CPS6000 –48V Indoor/Outdoor Power Shelf

Output Current

0 to 20A at 54.5V

Nominal Input Voltage

1200/208/240 Vac

Input Voltage Ranges

150 to 275 Vac

Input Current

6A at 208 Vac

Operating Frequency Range

45 to 66 Hz

Operating Temperature

-40 to +75 °C

Output Voltage Regulation

±0.5%

Output Noise, Ripple

250 millivolts peak to peak maximum, over the

 

range dc to 100 MHz

Load Share Accuracy

1.5A maximum deviation between rectifiers

Heat Dissipation (per rectifier, full load)

133 W (454 BTU) at 240 Vac operation

Power Factor

>0.98 (high line)

Selective High-Voltage Shutdown

Above 58 Vdc

Backup High-Voltage Shutdown

Above 60 Vdc for 1 millisecond

Table 2-F: QS853A Rectifier Specifications

Nominal Output Voltage

48/52/54.5 Vdc

Operating Output Voltage Ranges

42 to 58 Vdc

Boost Voltage

48 to 58 Vdc

Output Current

0 to 25A at 54.5V (100/120 Vac)

Nominal Input Voltage

200/208/240 Vac

Input Voltage Ranges

150 to 275 Vac (Shutdown from 135 to 150V)

Input Current

7.4A at 208 Vac

Operating Frequency Range

45 to 66 Hz

Operating Temperature

-40 to +75 °C

Output Voltage Regulation

±0.5%

Output Noise, Ripple

250 millivolts peak to peak maximum, over the

 

range dc to 100 MHz

Load Share Accuracy

1.5A maximum deviation between rectifiers

Heat Dissipation (per rectifier, full load)

212W (724 BTU) at 200 to 240 Vac operation

Power Factor

>0.98 for loads > 50% full load

Selective High-Voltage Shutdown

Above 58 Vdc

Backup High-Voltage Shutdown

Above 60 Vdc for 1 millisecond

Table 2-G: QS862A Rectifier Specifications

Nominal Output Voltage

48/52/54.5 Vdc

Operating Output Voltage Ranges

42 to 58

Vdc

Boost Voltage

48 to 58

Vdc

Output Current

0 to 25A at 54.5V (100/120 Vac)

 

0 to 30A at 54.5V (200/240 Vac)

Nominal Input Voltage

100/120/200/208/240 Vac

Input Voltage Ranges

85 to 275 Vac (Shutdown from 135 to 150V)

Input Current

13A at 120 Vac

 

8.8A at 208 Vac

Operating Frequency Range

45 to 66

Hz

Operating Temperature

-40 to +75 °C

Output Voltage Regulation

±0.5%

 

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CPS6000 –48V Indoor/Outdoor Power Shelf

Output Noise, Ripple

250 millivolts peak to peak maximum, over the

 

range dc to 100 MHz

Load Share Accuracy

1.5A maximum deviation between rectifiers

Heat Dissipation (per rectifier, full load)

177W (604 BTU) at 100 to 120 Vac operation

 

212W (724 BTU) at 200 to 240 Vac operation

Power Factor

>0.98 for loads > 50% full load

Selective High-Voltage Shutdown

Above 58 Vdc

Backup High-Voltage Shutdown

Above 60 Vdc for 1 millisecond

Table 2-H: QS864A Rectifier Specifications (Preliminary)

Nominal Output Voltage

48/52/54.5 Vdc

Operating Output Voltage Ranges

42 to 58 Vdc

Boost Voltage

48 to 58 Vdc

Output Current

0 to 40A at 54.5V

Nominal Input Voltage

200/208/240 Vac

Input Voltage Ranges

150 to 275 Vac

Input Current

11.8A at 208 Vac

Operating Frequency Range

45 to 66 Hz

Operating Temperature

-40 to +75 °C

Output Voltage Regulation

±0.5%

Output Noise, Ripple

250 millivolts peak to peak maximum, over the

 

range dc to 100 MHz

Load Share Accuracy

1.5A maximum deviation between rectifiers

Heat Dissipation (per rectifier, full load)

240W (819 BTU) at 240 Vac operation

Power Factor

>0.98 for loads > 50% full load

Selective High-Voltage Shutdown

Above 58 Vdc

Backup High-Voltage Shutdown

Above 60 Vdc for 1 millisecond

Table 2-I: QS865A Rectifier Specifications

 

 

Nominal Output Voltage

48/52/54.5 Vdc

Operating Output Voltage Ranges

42 to 58 Vdc

Boost Voltage

48 to 58 Vdc

Output Current

0 to 50A at 54.5V

Nominal Input Voltage

200/208/240 Vac

Input Voltage Ranges

150 to 275 Vac

Input Current

14.5A at 208 Vac

Operating Frequency Range

45 to 66 Hz

Operating Temperature

-40 to +65 °C

Output Voltage Regulation

±0.5%

Output Noise, Ripple

250 millivolts peak to peak maximum, over the

 

range dc to 100 MHz

Load Share Accuracy

1.5A maximum deviation between rectifiers

Heat Dissipation (per rectifier, full load)

267W (911 BTU) at 240 Vac operation

Power Factor

>0.98 for loads > 50% full load

Selective High-Voltage Shutdown

Above 58 Vdc

Backup High-Voltage Shutdown

Above 60 Vdc for 1 millisecond

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CPS6000 –48V Indoor/Outdoor Power Shelf

Table 2-J: QS820A Ringer Specifications

Input Voltage

 

-40 to -57 Vdc

See Output VA Thermal Limiting.

Nominal Input Voltage

-48 Vdc

 

 

Input Current

 

5 A max.

 

 

Output

ac Component

65 to 100 Vac

 

 

Voltage

 

Factory Default: 100Vac

 

 

 

ac tolerance

± 5 Vac

 

 

 

 

Regulation

±5% ac component only

 

 

 

dc Offset

-40 to +57 VdcBattery Backed

 

 

Type of ringing

+40 to +57 Vdc

Ground Backed

 

 

0 Vdc Offset Disabled

 

 

 

Battery Backed

dc Offset tracks dc Input Voltage

 

 

Ground Backed

Factory Default: Enabled

 

 

Ground Backed no-dc

 

 

Battery or Ground Backed is selected by Ringer

 

 

 

 

Chassis jumper J12 or by external connection of

 

 

 

 

Ring Rtn to Battery or to Ground. Factory Default:

 

 

 

 

Battery Backed by Jumper

 

 

 

See figures in the Ringer section.

 

 

dc Offset Tracking

± 3 Vdc

 

 

 

 

Error

 

 

 

 

 

 

Harmonic Distortion

5% THD

 

 

 

 

Crest Factor

1.21 to 1.51

 

 

Output Frequency

15 to 50 Hz

 

 

 

 

 

Factory Default: 20 Hz

 

 

 

Frequency tolerance

± 1 Hz

 

 

 

 

 

 

 

 

Output VA

 

100 VA

 

 

 

 

Thermal Limiting

Output VA may be reduced by reducing Vac when

 

 

 

operating simultaneously above 50°C and less than

 

 

 

-50Vdc input.

 

 

 

 

 

Vac is reduced only sufficiently to prevent damage to

 

 

 

the ringer.

 

 

Load Power Factor

Operating: 0.5 Leading to 0.9 Lagging

 

 

 

No Damage: 0 Leading to 0.7 Lagging

 

 

 

Operating Temperature

-40 to +75 °C

See Output VA Thermal Limiting.

Heat Dissipation

50 W (170 BTU / hr)

 

Under Voltage Shutdown

50% of Output Vac Set Point

 

 

 

While shutdown due to external fault, restart will be

 

 

 

performed at approximately 2 minute intervals.

Table 2-K: QS840A and QS841A Control Unit Specifications

Operating Input Voltage Range

38 to 60 Vdc

Input Power

6.0 watts maximum

Plant Parameter Setting

Through front panel LCD display and menu keys or with

 

IBM compatible PC with RS-232 port. 841 also has 10/100

 

Baset-T network ability

Alarm Contact Ratings

60 Vdc, 0.5A, Form-C

Operating Temperature

-40 to +75 °C

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CPS6000 –48V Indoor/Outdoor Power Shelf

Table 2-L: QS845A Supplementary Board Specifications

Operating Input Voltage Range

Input power through QS840A or QS841A

Plant Parameter Setting

None, communicates with shelf components QS840A/QS841A

Alarm Contact Ratings

None

Operating Temperature

-40 to +75 °C

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CPS6000 –48V Indoor/Outdoor Power Shelf

3 Engineering and Ordering

Engineering Information

Introduction

This section discusses the factors to be considered in determining the number of rectifiers and ringers required in both non-redundant and redundant battery plants.

Rectifier Sizing (Non-Redundant Systems)

In non-redundant systems, the installed rectifier capacity of the battery plant must be sufficient to provide the current required for the load during normal operations as well as the current required to recharge the battery following ac power outages.

For the telecommunications industry, the system load current is known as the average busyhour current. (The average busy-hour current drain is defined as the average busy-hour current drain during busy season with the plant operating at the normal voltage.) Therefore, the minimum installed rectifier capacity (mirc) is the sum of the average busy-hour (abh) current and the required battery recharge current, or

mirc = abh + recharge current

The battery recharge current is determined by two system considerations: the maximum time the system is required to operate in the absence of ac power (reserve time), and the time allocated to recharge the battery after ac power returns. These two times and Figure 3-1 may be used to determine the recharge factor. This factor, when multiplied by the average busyhour current, determines the minimum installed rectifier capacity, or:

mirc = abh x recharge factor

The mirc divided by the individual rectifier capacity determines the number of rectifiers (of equal capacity) required for a non-redundant system.

Rectifier Sizing (Redundant Systems)

In redundant systems, a spare on-line rectifier is included so that the loss of any one rectifier will not cause the available plant capacity to fall below the required minimum installed rectifier capacity. Thus, the loss of a rectifier will not affect the normal system operation nor will it cause the batteries to discharge, and will allow the batteries to recharge in the required time.

In cases where the additional spare rectifier will provide the required battery recharge current, the mirc satisfies the requirements for both non-redundant and redundant systems. In other cases, rectifiers in addition to the redundant rectifier may be required to provide the battery recharge current. Typically, the number of spare rectifiers required for a redundant system is the larger of one spare rectifier or 200% of the rated load.

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CPS6000 –48V Indoor/Outdoor Power Shelf

Figure 3-1: Recharge Factor vs. Recharge Time

Plant Configuration Examples

1.To illustrate the relationships between mirc, abh current drains, the recharge factor, and battery recharge current for non-redundant and redundant systems, consider the following examples. Note that the QS862A rectifier provides 25A at 54.5 Vdc (100-120 Vac) and 30A at 54.5 Vdc (200-240Vac).

A battery plant is required to provide a load current of 50 amperes, have an 8-hour discharge time (reserve time) and recharge to 95% of battery capacity in 24 hours. Determine the number of rectifiers required for non-redundant systems.

From Figure 3-1, the recharge factor is 1.38. mirc = abh x recharge factor mirc = 50 x 1.38 = 69 amperes

For low line ac using QS862A 25A (100-120 Vac) rectifiers, three rectifiers (69/25 = 2.76) are required to provide the minimum installed capacity of 69 amperes for a nonredundant system. If one rectifier fails, the remaining rectifiers will provide the abh capacity.

2.An alternate method to calculate the number of rectifiers necessary is to utilize power. In the above example, the requisite current is 50A. As most battery plant loads are looking into constant-power loads, the 50A would increase as the battery voltage decreases during battery discharge. Assuming the 50A is the current being drawn from the load at the plant float voltage of 54.5V, the total power being drawn by the load is 2725W (54.5V x 50A).

We can utilize the recharge factors from Figure 3-1 and use a modified mirc formula,

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CPS6000 –48V Indoor/Outdoor Power Shelf

therefore:

mirc = power x recharge factor mirc = 2725W x 1.38 = 3761W

In this high line ac example using QS862A 1635W (200-240 Vac) constant power rectifiers, three rectifiers (3761/1635 = 2.3) are needed to support the load and recharge the batteries within the requisite time.

Ringer and Ringer Chassis

Ringer Chassis each support one 100 VA ringing output. Redundant ringing outputs require two Ringers in each Ringer Chassis.

Ordering Information

Ordering Guide

An ordering guide may be downloaded from the Lineage Power web site. This guide will augment the information found here.

Note: Ordering information here is presented only from the viewpoint of miscellaneous item ordering and may not be complete. Complete System ordering should done using the ordering guide only.

Comcodes

The CPS6000 can be ordered by 9-digit numeric character sets called comcodes. The following guides you through the comcode selection process in creating a power system. Please refer to the product description section on the individual components for more details.

Power Shelves

Shelves are available in 23-inch (584 mm) and 19-inch (483 mm) rail widths. Mounting hardware is provided. Refer to Ordering Guide for other shelf types.

Baffle

A 1U tall baffle is available to mount between shelves, below the shelf or above the shelf. See Appendix F for application information.

Distribution Modules

The Platform has standard single slot, dual slot, front bulk and rear bulk output module options. An external 23” distribution panel is also available for systems with the bulk output. Battery breakers are available in lieu of the battery straps. However, maximum current allowed through each battery breaker is 50A instead of the 100A through the battery strap. For load breakers in a single slot distribution module, a max of two 60A load breakers can be used. If only a single breaker is used in the topmost position, a 70A breaker may be used

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CPS6000 –48V Indoor/Outdoor Power Shelf

Office Alarm Cable

WARNING

Disconnect alarm cable before cutting it to length. Cutting the alarm cable while it is plugged into the controller will damage the controller.

A cable assembly is available that mates to the host-interface connector on the controller allowing access to alarms. This cable is terminated on one end with a connector that mates to the Distribution Module host-interface connector, and un-terminated on the other end. Refer to the ordering guide for cable lengths available

Distribution Module Circuit Breakers

The following bullet-style circuit breakers, which have been accepted for use in dc load and battery applications, are available for the current Distribution Module. These breakers only alarm for a trip condition. For a single slot distribution module, a max of two 60A load breakers can be used. If only a single breaker is used in the topmost position, a 70A breaker may be used

Size (Amps)

Comcode

3

407998137

5

407998145

10

407998152

15

407998160

16

407998178

20

407998186

Size (Amps)

Comcode

25

407998194

30

407998202

45

407998210

50

407998228

60

407998236

70

407998244

Some versions of the distribution module accept breakers that alarm for trip or open condition. The comcodes for such breakers are provided below. These breakers can ONLY be used with specific distribution modules

Size (Amps)

Comcode

3

CC408606834

5

CC408606842

10

CC408606850

15

CC408606867

20

CC408606875

25

CC408606883

Size (Amps)

Comcode

30

CC408606891

40

CC408606900

45

CC408606917

50

CC408606925

60

CC408606933

 

 

Caution - Please check the type of breaker the distribution module accepts before using the above comcodes

Pluggable Strap

Size(Amps)

Comcode

 

 

100A Pluggable Strap

CC109106548

 

 

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CPS6000 –48V Indoor/Outdoor Power Shelf

Distribution Module GMT Fuses

The following GMT fuses have been accepted for use in dc load applications, are available for the current Distribution Module.

Size (Amps)

Comcode

0.25

405006222

0.5

406976894

1.33

405673146

2

405181983

3

406976985

5

406159061

Size (Amps)

Comcode

7.5405725433

10

406159236

12

407845197

15

406473959

20

408555453

The following shows the possible fuse loading scenario for the Single-Slot and Double-Slot Distribution Modules. 20A fuse positions can be used only with factory wiring. When using 20A fuses, adjacent fuse positions must be left open.

For the Single-Slot Distribution Module with 10 GMT fuses, Field installation is only rated for 10A fuses. No more than 80A may be carried through the 10 fuse positions, or 40A through each half section. 15A and lower rated fuses may be used in any combination and position, as long as they do not violate the previous 80A/40A rule.

For the Single-Slot Distribution Module with 5 GMT fuses, a maximum load of 32 A is permitted with restrictions on the fuse positions. Specifically:

Position F1 defined as the bottom fuse position and F5 as the top fuse position.

1.Configuration #1 - F1+F2 <= 15A, F3<=15A, and F5+F4<= 10A

2.Configuration #2 - F1<=15A; F2=No Fuse; F3<=15A; F4=No Fuse; F5<=10A 3.

For the Double-Slot Distribution Module, each 8-fuse board can support a maximum of 80A.

 

 

 

 

 

 

 

Double-Slot

 

Single-Slot Distribution Module

 

 

Distribution Module

Position

Max Fuse

 

Position

 

Max Fuse

 

Position

Max Fuse

10

 

 

10

 

15A

 

8

 

15A/20A

9

20A

 

9

 

 

 

7

 

 

8

 

 

8

 

15A

 

6

 

15A/20A

7

20A

 

7

 

 

 

5

 

 

6

 

 

6

 

15A

 

4

 

15A/20A

5

 

 

5

 

 

 

3

 

 

4

20A

 

4

 

15A

 

2

 

15A/20A

3

 

 

3

 

 

 

1

 

 

2

20A

 

2

 

15A

 

 

 

 

1

 

 

1

 

15A

 

 

 

 

(Arrows indicate alternate positions)

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CPS6000 –48V Indoor/Outdoor Power Shelf

Controller

There are two controller options for the CPS6000. The QS840A system controller allows for control and monitoring of system functions and setting of all system parameters. The QS841 provides integrated Ethernet access and other enhanced features. Refer to Section 5 for more controller details and Appendix A for programming information. The QS845A supplemental kit allows up to 3 supplemental shelves to be controlled by the QS840A/QS841A controller on the primary shelf.

Rectifiers

The constant-power rectifiers each occupy a single slot in the CPS6000 shelf. If a full complement of rectifiers is not required, a rectifier slot filler may be to cover empty rectifier slots. The slot filler is not necessary from an earthquake standpoint.

Model

Amperage

Comcode

QS861A Rectifier

15A low and high line ac

108993531

 

 

 

QS852A Rectifier

20A high line ac

CC109106440

 

 

 

QS853A Rectifier

25A high line ac

CC109121290

 

 

 

QS862A Rectifier

25A low line/30A high line ac

108986704

 

 

 

QS864A Rectifier

40A high line ac

108994513

 

 

 

QS865A Rectifier

50A high line ac

108990074

 

 

 

QS850 Slot Filler

N/A

108994273

 

 

 

Ringer Chassis

Ringer Chassis each occupy a single Power Slot in the CPS6000 Shelf.

Ringer Chassis

Comcode

QS820M Ringer Chassis

108991262

Ringer Output Cable

Ringer Cables one per Ringer Output (Ringer Chassis).

Item

Comcode

Ringer Output Cable H569-470 G kit – 15’ cable

847922101

with connector for CPS6000/CPS2000 shelf on

 

one end and unterminated leads on the other

 

end.

 

Ringer Output Cable – 150 ft

CC848804765

Commercial - Molex:

Commercial

Plug 39-01-4031

 

Socket (3 per plug):

 

Terminal Type 5556

 

16 AWG 39-00-0079

 

18 AWG 39-00-0059

 

Tool 11-01-0197

 

Ringers

Up to two Ringers plug into a Ringer Chassis.

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One Ringer per Ringer Chassis is non-redundant (simplex).

Two Ringers per Ringer Chassis is 1 + 1 redundant (duplex).

Ringer

Comcode

QS820A Ringer

108990082

AC Power Cables

An ac power cable must be ordered. A standard ac cable set will not fit in the CPS6000 shelf. Verify that the sum of the input currents for all the rectifiers served by an ac circuit breaker does not exceed 80% of the breaker’s rating.

Table 3-A: Rectifier AC Input Current Table

 

 

 

 

 

 

 

 

 

 

 

Minimum Circuit

 

75°C Minimum

Lineage

Model

 

Nominal

 

Number of

 

 

 

Breaker value

 

Recommended

Power

Number of

 

Input

 

Rectifiers

 

Nominal AC

recommended

 

Wire Gauge

Rectifier (A)

Rectifier

 

Voltage

 

per AC feed

 

Current (A)

(A)*

 

(AWG)*

 

 

120

 

1

 

7.8

 

15

14

 

 

 

120

 

2

 

15.6

 

20

12

 

 

 

120

 

3

 

23.4

 

30

10

 

 

 

120

 

4

 

31.2

 

40

8

 

15A

QS861A

120

 

5

 

39.1

 

50

8

 

208

 

1

 

4.4

 

15

14

 

 

 

 

 

 

 

 

 

208

 

2

 

8.8

 

15

14

 

 

 

208

 

3

 

13.2

 

20

12

 

 

 

208

 

4

 

17.6

 

25

10

 

 

 

208

 

5

 

22.0

 

30

10

 

 

 

208

 

1

 

6

 

15

14

 

20A

QS852A

208

 

2

 

12

 

15

14

 

208

 

3

 

18

 

25

10

 

 

 

208

 

4

 

24

 

30

10

 

 

 

208

 

5

 

30

 

40

8

 

 

 

208

 

1

 

7.4

 

15

14

 

25A

QS853A

208

 

2

 

14.8

 

20

12

 

208

 

3

 

22.2

 

30

10

 

 

 

208

 

4

 

29.6

 

40

8

 

 

 

208

 

5

 

37.0

 

50

8

 

 

 

120

 

1

 

13.0

 

20

12

 

 

 

120

 

2

 

26.0

 

35

8

 

25/30A

QS862A

120

 

3

 

39.1

 

50

8

 

 

208

 

 

1

 

 

8.8

 

15

 

14

 

 

 

 

208

 

 

2

 

 

17.6

 

25

 

10

 

 

 

 

208

 

 

3

 

 

26.4

 

35

 

8

 

 

 

 

208

 

 

4

 

 

35.3

 

45

 

8

 

40A

QS864A

208

 

1

 

11.8

 

15

14

 

208

 

2

 

23.5

 

30

10

 

 

 

208

 

3

 

35.3

 

45

8

 

50A

QS865A

 

208

 

 

1

 

 

14.5

 

20

 

12

 

 

208

 

 

2

 

 

29.1

 

40

 

8

 

 

 

 

 

 

 

 

 

 

 

*Conduit and further temperature deratings may be required in some installations .Cross-check table with local code and regulation requirements

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