GE Industrial Solutions Pulsar Plus Controller User Manual

Pulsar Plus Controller Family

Product Manual

Product Manual

CC848815341

Issue 7

December 2011

Notice:

The information, specifications, and procedures in this manual are subject to change without notice. Lineage Power assumes no responsibility for any errors that may appear in this document.

© 2011 Lineage Power

All International Rights Reserved

Printed in U.S.A.

Pulsar Plus Controller Family

Table of Contents
Table of Contents..................................................................................................................	3
Table of Figures ....................................................................................................................	5
Table of Tables......................................................................................................................	6
Introduction .........................................................................................................................	9
Pulsar Plus Family Controllers ....................................................................................................	9
Key Features ...............................................................................................................................	9
Applications ..............................................................................................................................	11
Product Description ............................................................................................................	13
Overview...................................................................................................................................	13
Configurations ..........................................................................................................................	14
Getting Started – Installation, Start-Up, and Basic Configuration ..........................................	17
Preparation...............................................................................................................................	17
Install and Configure Slot/Door-Mount Controllers.................................................................	18
Install and Configure Pulsar Plus NE843G Controller ...............................................................	23
Connect To the Controller ........................................................................................................	29
Initial Startup of the Controller ................................................................................................	43
Basic Controller Configuration..................................................................................................	44
Web Interface...........................................................................................................................	47
Controller Operation...........................................................................................................	53
Overview...................................................................................................................................	53
Front Panel Controls and Status Display - Pulsar .....................................................................	54
Front Panel Controls and Status Display - Phoenix ..................................................................	57
Audible Alarm ...........................................................................................................................	60
Voltage Test Jacks.....................................................................................................................	61
Local and Remote Access Ports ................................................................................................	62
Front Panel Menu Structure .....................................................................................................	63
Status ........................................................................................................................................	70
Control/Operations ..................................................................................................................	74
History ......................................................................................................................................	76
Configuration............................................................................................................................	77
10/100 Base-T Port...................................................................................................................	89
Optional Devices and Modules ............................................................................................	93
One-Wire Peripheral Devices ...................................................................................................	93
NE872A Distribution Monitor and Control Module ...............................................................	100
QS871A Distribution Monitor and Control Module ...............................................................	105
ES772A Remote Distribution Module.....................................................................................	109
Troubleshooting ...............................................................................................................	119
Specifications....................................................................................................................	123
Safety ...............................................................................................................................	127
Safety Statements...................................................................................................................	127
Warning Statements and Safety Symbols ..............................................................................	128
Precautions.............................................................................................................................	129
Contacts and Warranty .....................................................................................................	131
Customer Service Contacts.....................................................................................................	131
Product Warranty ...................................................................................................................	131
Appendix A: Software Upgrades through Craft Port ...........................................................	133
Appendix B: T1.317 Command Language ...........................................................................	139

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Initializing Controllers .............................................................................................................	139
T1.317 Command Language....................................................................................................	140
Appendix C: Battery Functions...........................................................................................	163
Float Mode ..............................................................................................................................	163
Slope Thermal Compensation .................................................................................................	163
Plant Battery Test....................................................................................................................	166
Boost Mode.............................................................................................................................	167
Appendix D: Default Configurations...................................................................................	171
Appendix E: Alarms and Relays..........................................................................................	185
Alarm Relays............................................................................................................................	185
Alarms .....................................................................................................................................	185
Appendix F: SNMP ............................................................................................................	191
Issue History .....................................................................................................................	195

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Table of Figures
Figure 1: Infinity NE and P2 Power Systems ...............................................................................................	11
Figure 2: Compact Power Systems..............................................................................................................	12
Figure 3: General Power System Block Diagram.........................................................................................	13
Figure 4: Generic Block Diagram of Pulsar Plus NE843A Controller ...........................................................	14
Figure 5: Front Panel Display ......................................................................................................................	53
Figure 6: front Panel - Pulsar.......................................................................................................................	54
Figure 7: Front Panel - Phoenix III...............................................................................................................	57
Figure 8: Status Menu.................................................................................................................................	66
Figure 9: Control / Operations and History Menus.....................................................................................	67
Figure 10: Configuration Menu (part 1)......................................................................................................	68
Figure 11: Configuration Menu (part 2)......................................................................................................	69
Figure 12: QS873A Voltage/Thermal Probe (VT-Probe) .............................................................................	93
Figure 13: VT-Probe Connections To Infinity NE.........................................................................................	94
Figure 14: ES771A Remote Voltage Monitor Module.................................................................................	96
Figure 15: Four-String System Monitored For Imbalance With One VT Probe Per String..........................	98
Figure 16: Same System Monitored For Imbalance With VT Probe On Every Battery ...............................	99
Figure 17: NE872A Remote Distribution Module .....................................................................................	101
Figure 18: NE872A ID Jumper Settings .....................................................................................................	103
Figure 19: NE872A ID Jumper Settings .....................................................................................................	103
Figure 20: QS871A Remote Distribution Module .....................................................................................	105
Figure 21: ES772A Remote Distribution Module ......................................................................................	109
Figure 22: Typical Alarm Connections.......................................................................................................	112
Figure 23: Alarm Connections with Reverse Polarity Protection..............................................................	113
Figure 24: Reverse Polarity Protected Alarm Connections with an External Battery Disconnect Switch114
Figure 25: Alarm Connections for DIN Style Load Protectors...................................................................	115
Figure 26: ES772A Mounting Hole Locations............................................................................................	116
Figure 27: J5694722 External Distribution................................................................................................	116

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Table of Tables
Table 1 Pulsar Plus Controller Family Product Options	.............................................................................. 16
Table 2 Controller Standard Defaults Door Mounted ................................................................................	21
Table 3 Table 2 Controller Standard Defaults NE843G ..............................................................................	27
Table 4 Auxiliary Input Connector..............................................................................................................	32
Table 5 Output Alarm Connector ...............................................................................................................	34
Table 6 Local RS-232 Serial Port Signals .....................................................................................................	37
Table 7 Power And Sense Connector .........................................................................................................	38
Table 8 Status LEDs - Pulsar........................................................................................................................	56
Table 9 Status LEDs - Dedicated - Phoenix .................................................................................................	58
Table 10 Status LEDs - Custom Assignable - Phoenix .................................................................................	58
Table 11 Rectifier Status.............................................................................................................................	70
Table 12 Converter Status ..........................................................................................................................	70
Table 13 Batteries Status............................................................................................................................	71
Table 14 Shunt Currents Status ..................................................................................................................	71
Table 15 Disconnect States Status..............................................................................................................	71
Table 16 Alarm Thresholds Status ..............................................................................................................	72
Table 17 Enabled/Disabled Info Status ......................................................................................................	72
Table 18 Network Settings Status ..............................................................................................................	73
Table 19 System Info Status .......................................................................................................................	74
Table 20 Control/Operations......................................................................................................................	74
Table 21 History..........................................................................................................................................	76
Table 22 Float Settings Configuration ........................................................................................................	77
Table 23 Shunt Monitors Configuration.....................................................................................................	78
Table 24 Shunt Type Configuration ............................................................................................................	79
Table 25 Rectifiers Configuration ...............................................................................................................	81
Table 26 Batteries Configuration................................................................................................................	82
Table 27 Contactors Configuration.............................................................................................................	84
Table 28 Disconnects Configuration...........................................................................................................	84
Table 29 Converters Configuration ............................................................................................................	85
Table 30 Boost Configuration.....................................................................................................................	86
Table 31 System Settings Configuration.....................................................................................................	88
Table 32 Communication Ports Configuration ...........................................................................................	88
Table 33 NE872 J1 Signal Description.......................................................................................................	103
Table 34 NE872 J2 Signal Description.......................................................................................................	104
Table 35 NE872 TB1 Signal Description....................................................................................................	104
Table 36 NE872 J100 and J101 Signal Description ...................................................................................	105
Table 37 QS871 J1 Signal Description.......................................................................................................	107
Table 38 QS871 J2 Signal Description.......................................................................................................	108
Table 39 QS871 J3 Signal Description.......................................................................................................	108
Table 40 QS871 J100 and J101 Signal Description ...................................................................................	108
Table 41 ES772 Connector J1 Pinout Definitions .....................................................................................	112
Table 42 ES772 Connector J3 Pin Definitions ...........................................................................................	112
Table 43 Auxiliary Port Connector Signals................................................................................................	115
Table 44 Infinity NE System Troubleshooting ..........................................................................................	119
Table 45 Specifications .............................................................................................................................	123
Table 46 T1.317 Power System Related Commands................................................................................	140
Table 47 T1.317 User Login Related commands ......................................................................................	142

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Table 48 T1.317 DC Plant Related Commands..........................................................................................	142
Table 49 T1.317 Alarms With Two Thresholds Related Command ..........................................................	142
Table 50 T1.317 Alarms With One Threshold Related Command ............................................................	143
Table 51 T1.317 Alarms With No Threshold Related Command ..............................................................	144
Table 52 T1.317 Rectifier Management Related Commands ...................................................................	145
Table 53 T1.317 Rectifiers Related Commands ........................................................................................	145
Table 54 T1.317 Converter Plant Related Commands..............................................................................	146
Table 55 T1.317 DC Converter Related Commands..................................................................................	147
Table 56 T1.317 Battery Reserve Management Related Commands .......................................................	147
Table 57 T1.317 Battery Type Definition Related Commands..................................................................	148
Table 58 T1.317 Boost Management Related Commands .......................................................................	148
Table 59 T1.317 Disconnect Contactor Control Related Commands........................................................	148
Table 60 T1.317 Distribution Current Monitor Related Commands.........................................................	149
Table 61 T1.317 Distribution Contactor Interface Related Commands....................................................	149
Table 62 T1.317 Slope Thermal Compensation Related Commands........................................................	149
Table 63 T1.317 Input Management Related Commands ........................................................................	150
Table 64 T1.317 Call-Out Manager Related Commands...........................................................................	150
Table 65 T1.317 Call-Out Phone Number Related Commands.................................................................	151
Table 66 T1.317 Call-Out Email Address Related Commands...................................................................	151
Table 67 T1.317 SNMP Destination Related Commands..........................................................................	151
Table 68 T1.317 Periodic Call-Out Related Commands ............................................................................	151
Table 69 T1.317 Modem Related Commands...........................................................................................	151
Table 70 T1.317 Local RS-232 Port Related Commands ...........................................................................	152
Table 71 T1.317 Alarm Test Related Commands......................................................................................	152
Table 72 T1.317 Alarm Cut-off Related Commands .................................................................................	153
Table 73 T1.317 User Defined Events Related Commands.......................................................................	153
Table 74 T1.317 Derived Channels Related Commands ...........................................................................	153
Table 75 T1.317 Trend Related Commands..............................................................................................	154
Table 76 T1.317 TL1 Manager Related commands...................................................................................	154
Table 77 T1.317 TL1 Object Related Commands ......................................................................................	154
Table 78 T1.317 Call-Back Security Related Commands...........................................................................	154
Table 79 T1.317 Mid-String Voltage Related Commands .........................................................................	154
Table 80 T1.317 Network Settings Related Commands............................................................................	155
Table 81 T1.317 Auxiliary Network Settings Related Commands.............................................................	155
Table C-1 Supported Battery Types ..........................................................................................................	169
Table D-1 Standard Configuration Item Defaults......................................................................................	172
Table D-2 24V Battery Related Items Defaults .........................................................................................	183
Table D-3 48V Battery Related Items Defaults .........................................................................................	184

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Introduction

Pulsar Plus Family Controllers

Overview

The Pulsar Plus family of controllers is comprised of the Pulsar Plus, Pulsar Edge, and Phoenix controllers. This manual covers the Pulsar Plus and Phoenix controllers.

These controllers were developed for both indoor and outdoor cabinet power applications.

Modular hardware and software design of the controllers allow for easy customization for specific applications.

Controllers provide control and alarm monitoring functions over several communication interfaces including a standard RS-485 digital serial interface that interconnects system rectifiers, converters, and other peripherals. Compatible rectifiers include NE, CP, NP, EP, IP, and 59X series.

Local and remote access is provided.

Features are factory configured to industry standard defaults to minimize the setup process in the field. Customer specified factory default configuration is also available.

Key Features

•Modular design allows different packaging alternatives: a single power slot positions of the rectifier shelf, mounting to a cabinet or distribution door, and 1U rack-mount option

•Easily field replaceable

•Standard or customer specific factory defaults supported

•Support of more than one factory default

•Supports dual voltage plants, with rectifiers and converters

•Auto-sensing dual voltage (both voltages and both currents displayed on front panel)

•Power Unit control and management

•Centralized settings for converter and rectifier output set-point voltages.

•Up to 60 NE power modules (Rectifiers and converters)

•Up to 32 CP rectifiers

•Extensive Battery Management features

•Management of four independent Low Voltage Disconnects (LVDs)

Up to eight contactors can be assigned to contactor interface IDs

Load disconnects operated by low voltage, low voltage and/or time delay, remote command, or external control signal

Battery disconnect operated by voltage threshold, voltage threshold and/or time, remote command, high battery temperature, or Emergency Power Off (EPO) signal

•Battery recharge current limit feature

•Low and high temperature voltage compensation

Independent adjustable slopes

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Step function

•Manual and automatic Boost charging

•Manual, remote test, and periodic discharge test capability

Reserve time calculations with configurable threshold

Manual time threshold for pass/fail criteria

•1-Wire monitoring

Up to six ES771 Mid-string voltage monitors (configurable mid-string imbalance alarm)

Up to sixteen battery thermal probes (configurable temperature alarm)

•Alarm management of 24V and 48V DC distribution

•User defined thresholds

•Front accessible 64x128 LCD with control pad and intuitive menu navigation system

•Available front panel PIN (password) access feature

•Alarm severity sensitive display back-light (LEDs on Phoenix controllers)

•Voltage Test Jacks for both DC busses

•Three separate configurable assignable LED indicators (18 on Phoenix controllers)

•Built-in audible alarm and test feature

•10 configurable alarm outputs with manual alarm test features

•10 configurable binary inputs

•Integrated 10/100Base-T Ethernet for local port or for Network remote monitoring

•SNMP, TCP/IP, SMTP, HTTP, Telnet, FTP, and utilizes Dynamic Host Configuration Protocol (DHCP)

•Compatible with standard browsers (MS Internet Explorer)

•Event history log

•Rectifier Group Standby/ Hold-off mapping (generator/AC load minimization)

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Applications

The Pulsar Plus controller family has applications in Infinity NE, Infinity P2, the Compact Power (CP) Line, EPS, and previous generation power systems. Following are product depictions utilizing the various configurations of the controller. These applications utilize the NE843A slot controller and the NE843C, NE843E, and NE843P door/panel mounted controllers. Consult appropriate system manuals, technical field support or your local sales representative for more details on these or other power systems.

Infinity NE and P2 Systems

Infinity NE-M Selectable Power System	Infinity NE-S Power System
(Pulsar Plus NE843E)	(Pulsar Plus NE843E)

Infinity NE-D Distributed Power System	Infinity P2 Power System
(Pulsar Plus NE843E)	(Phoenix NE843P)

Figure 1: Infinity NE and P2 Power Systems

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The Pulsar Plus NE843A slot controller is inserted into the left-most position of the rectifier shelf. This position in the shelf allows access to all I/O. The panel/door-mounted Pulsar Plus NE843C/NE843E/NE843P controllers are typically installed at the factory, but can also be ordered separately for spares or integrated into custom systems.

The following pictures depict the Pulsar Plus controller in the EPS and Compact Power systems. These include two slot controllers, EP843D and the CP843A, and the 1U rack-mount controller applicable in 19” and 23” frames. The Pulsar Plus controllers provide a front panel DB9 or RJ45 Craft port for local terminal access using RS-232. A front panel position is reserved for a second RJ45 Ethernet connection in the near future.

Compact Power Systems

EPS2400 Power System

(Pulsar Plus EP843D)

Compact Power Shelf

(Pulsar Plus NE843G)

Compact Power Shelf

(Pulsar Plus CP843A)

Figure 2: Compact Power Systems

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Product Description

Overview

Introduction

Lineage Power System rectifiers accept alternating current (ac) power and rectify it to produce direct current (dc) power for powering external equipment (loads). Converters accept the dc output from rectifiers or other sources and convert it to various regulated output dc levels also needed for powering external equipment (loads). Batteries, generators, and UPS are used to provide backup power when ac is lost. When batteries are used, they are connected in parallel for additional capacity along with the rectifier outputs through appropriate breakers and contactor disconnects. DC power is distributed through distribution panels with various protectors and contactors. These rectifiers, converters, backup systems, and distribution are all managed by the controller. The following figure depicts a generic representation of the system controller and its relationship in a power system. The components depicted and their associated features as they relate to the system controller will be discussed in this manual.

Figure 3: General Power System Block Diagram

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Configurations

The main “843” microprocessor board comprises the Pulsar Plus family controllers. These controllers are designed to fit a variety of systems and applications. Input and output wiring is connectorized to allow swift disconnect and attachment to and from the unit. There are several different configuration options for the controllers. The “843” board is designed to fit in NE and CP power slots can be quickly installed or removed entirely from a power position with the use of an integrated latch. Controllers can also be ordered as a direct door or panel mount controller. Within these different physical configurations there are available integrated options that include items such as a modem or a second Ethernet port. For slot controllers, these options must be ordered and pre-installed at the factory. Options for door/panel mount controllers can be added in the field.

The following figure is a block diagram of the basic components of the Pulsar Plus NE843A slot controller. Controller options that mount directly to a door or panel do not require the small internal connection board used to interface with the backplane. As an example, the NE843_CONA shown below is the interconnect board used in the Pulsar Plus NE843A slot controller for interfacing to the NE shelf’s backplane.

Figure 4: Generic Block Diagram of Pulsar Plus NE843A Controller

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A listing of the controller options is defined in this section. A brief description is provided for each configuration. These are the basic configurations that are available from the factory. Always consult the controller ordering guide (PULSAR-AD) and respective sales contacts to ensure the most complete and up to date listing. The naming convention used for the Pulsar Plus product family and its options are factory orderable is:

ZZ 843 A D - XXX - YYY

Where;

ZZThis identifies the product family of Pulsar Plus 843 controller. (Valid IDs are NE, CP, and EP )

AThis identifies the controller form factor option

(A=Shelf/Slot packaging, C=NE Millennium Door-Mount, D= DTAG Front Access, E=Standard Door-Mount, G=1U 19”/23” Frame, P=Phoenix Front Panel Door Mount )

DThis identifies a controller of the same form factor but manufactured with a different component configuration or board options

(Blank = Standard )

XXXThese characters identify which Craft port option is installed

(RJC=Cisco RJ45 serial craft port with no board options, RJ5= Standard TIA RJ45 with no board options installed, Blank= DB9 serial craft port no board options installed)

YYYThis identifies a customer or application specific software configuration version of the controller

(Blank = Standard).

These codes are specifically assigned to a customer or an application that defaults can clearly be predefined to minimize field configuration. Consult appropriate sales personnel for additional information.

The following table identifies the configurations presently available or near availability for the controller product family. The slot controllers provide input/output connections at the side of the chassis. An RJ11 port for an optional modem connection is also provided. If the modem function is not included in the configuration, this port will be covered. The NE843A also provides access to an RJ45 receptacle for a additional Ethernet connection in the future as well as a standard DB-9 interface for a serial connection. Depending on the controller configuration and product availability, these ports may or may not be covered and made unavailable. The information included in the “Description” column provides a brief description about the availability of these ports for each particular configuration.

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Table 1 Pulsar Plus Controller Family Product Options

Configuration	Comcode 1		Description
NE843A	CC109128402	NE Slot controller with no options
		•	Front panel has:
		•	─ RS-232 available (not covered); RJ45 not present (covered)
			RJ11 for phone on side not present (covered)
NE843A_M3	CC109140522	NE Slot controller with BSM3 internal modem
		•	Front panel has:
			• RS-232 available (not covered); RJ45 not present (covered)
		•	RJ11 for phone on side available (not covered)
		•	BSM3 internally powered from NE843A
CP843A	CC109129895	CP Slot controller with no options
		•	Front panel has no I/O.
		•	RS-232 craft port made available on the side, No second RJ45 (dual
			Ethernet)
		•	RJ11 for phone on side not present (covered)
NE843E	CC109142056	Door/panel mount controller with no options
		•	Front panel has:
			• RS-232 available through DB9 (not covered); Second RJ45 not
			present (covered)
		• RJ11 for phone on side not present (covered)
NE843P		Phoenix III Front Panel door/panel mount controller with no options
		•	Front panel has:
			• RS-232 available through DB9 (covered); Second RJ45 not present
			(covered)
EP843D	CC109133427	DTAG (PSU4815) system controller - Front Access, 300mm
		•	Front panel has:
			• RS-232 available through DB9 (not covered); Second RJ45 not
			present (covered)
		• Front Access to all I/O
NE843G	CC109139358	19" 1U Rack-mount controller - DB-9
		•	Front panel has:
			• RS-232 available through DB-9 (not covered);
			Second RJ45 not present (covered)
		• Rear Access to all I/O
NE843G_RJC	CC109142064	19" 1U Rack-mount controller - RJ45
		•	Front panel has:
			• RS-232 available through RJ45 connector (not covered); Second
			RJ45 not present (covered)
		• Rear Access to all I/O

1 Some options may still be under development. Please consult sales and technical field support for further inquiry.

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Getting Started – Installation, Start-Up, and Basic

Configuration

Review and follow the entire Safety Section before beginning the installation process. Observe all warnings and labels on the equipment.

Install, service, and operate this equipment only by professional, skilled and qualified personnel who have the necessary knowledge and practical experience with

Warning electrical equipment and who understand the hazards that can arise when working on this type of equipment.

Hazardous energy and voltages may be present in the system, system components, and on the interface cables that may shock or cause serious injury or death if safety precautions are ignored.

All tools and test equipment must be insulated in an approved manner.

Caution

Proper ESD protection is required in order to prevent ESD damage to the equipment.

Preparation

This section outlines the sequence for installing and quickly configuring the slot-controllers into a power system like the Infinity NE-S as well as connecting up the NE843G rack-mount controller to a Compact Power system. Infinity NE-M, NE-D, Infinity P2 and other similar systems shipped from the factory utilize the NE843C, NE843E, and NE843P door/panel-mounted controllers which are typically installed at the factory. Installation of these units will not be discussed in detail. Information will be provided on the input and output of the controllers to help aid in customization or replacement in the field.

Installation Tools

You will need the following tools to install and test the Infinity NE System:

•Wire cutters and strippers

•Heat shrink gun

•5/16-inch (8 mm) hex driver

•1/4-inch hex driver

•Digital meter with an accuracy of ±0.02%

•Screw drivers (flat-blade and Phillips)

•ESD wrist strap

•Assortment of socket wrenches and drivers

•Test cable

•Protective canvas

•Insulating rubber mat

•Windows-based personal computer laptop (PC) and cable to connect the PC communications port to the local port of the controller OR a CAT5 LAN cable.

Wiring Guidelines

•All electrical connections must be made using the proper crimping tools and dies and must be torqued to standard or specified values.

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Packaging

•All packages must be opened with a box cutter with the blade minimally exposed so that only the sealing tape is cut.

•Save all packaging material until the system has been powered up and all parts are operating within specifications. The shipping package may be used to return defective parts.

Install and Configure Slot/Door-Mount Controllers

The controller is available factory installed into a door/panel of a power system, supplied as a removable slot controller, or provided as 1U frame mount controller. All these controllers utilize the same main microprocessor board. All functions, inputs, and outputs described are applicable to all controller configurations. The differences in the controllers are due the nuances of the front panel and physical packaging. The NE843A, CP843A, and EP843D Slot controllers are very similar as are the NE843C, NE843E, and Ne843P. The NE843A, NE843C, and NE843P will be described. Information for the NE843G will also be provided since its package is the most different.

Before power is applied, some basic configuration may be required that is applicable to all configurations.

Install and Configure Slot/Door-Mount Controllers

Step			Action
1		Connect for ESD Prevention
	NE843C/NE843E/NE843P			NE843A/CP843A/EP843D
	Attach an ESD wrist strap or equivalent to			Attach an ESD wrist strap or equivalent to the
	the ESD grounding connector on right hand			ESD grounding connector inside the distribution
	side of the inside of the	frame in	the	panel in front of the battery landings or another
	medium system. Visible	after door	is	convenient location.
	opened.

	2	Configuring Individual Alarm Output Contact Type– “Close” on or “Open” on alarm
		The factory default configuration for all alarm outputs is “Open” on alarm. If this acceptable go
		to Step 4 otherwise continue.
		Locate configuration jumpers for alarm	Locate configuration jumpers for alarm relays on
		relays on door-mounted controller. Each of	slot-mounted controller. Lift the sliding cover on
		the 10 output alarm jumpers is visible.	the top to access each of the 10 output alarm
			jumpers.

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	Install and Configure Slot/Door-Mount Controllers
Step	Action

Alarm Relay Jumpers

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Install and Configure Slot/Door-Mount Controllers

Step

Action

3

Configure alarm relays to “Open” or “Close” on alarm as required:

Jumpers 1-10 select the contact type provided at alarm connector J4 for each of the ten alarms.

Carefully move and verify each of respective configuration jumpers to achieve the desired

contact type: “Open On Alarm” or “Closed On Alarm” position. Use of an insulated tool is

suggested. Return the sliding cover on the slot-controller when configuration is complete. Note:

the same control board is utilized in all controller applications. However, the appearance of the

jumpers may seem different because of its orientation in the different packages. Use the

following along with labeling on the controller to assist in setting the jumpers.

Slot Controllers - NE843A/CP843A/ED843D

Door Mount Controllers - NE843C/NE843E/NE843P

Microprocessor Board - Integrated into all controllers

Each jumper corresponds to one alarm relay and each relay output can be configured independently. The following table contains the alarms along with the factory default alarm assignments to user relays R1-R7. Utilize the web or EasyView interface to reassign any of the alarm outputs to specific alarm events or to change the severity of the alarms.

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Install and Configure Slot/Door-Mount Controllers

Step				Action
		Jumper	Signal	Table 2 Controller Standard Defaults Door Mounted
		Number	Name
				Pulsar Plus Display	Phoenix Display
		1	PCR	Power Critical Alarm severity indicator
		2	PMJ	Power Major Alarm severity indicator
		3	PMN	Power Minor Alarm severity indicator
		4	R1	Battery on Discharge alarm	AC/Multiple AC Fail
				(BD)	(ACF, MACF)
				Very Low Voltage alarm	Battery on Discharge, Battery Test
		5	R2		Active
				(VLV)
					(BD, BTA)
				Fuse Alarm	Distribution Fuse/CB Alarm, Open
		6	R3		String
				(FAJ1/2/FAN1/2)
					(FAJ1/2, FAN1/2, CDFA, AMJ, OSA)
		7	R4	AC Fail alarm	High Voltage
				(ACF)	(HVA, HFV)
				Rectifier/Converter Fail	Rectifier Fail, Incompatible
		8	R5	alarm	Rectifier
				(RFA/ CFA)	(RFA, RFN, ICR)
				Multiple Fail alarm
		9	R6	Rectifier/Converter/AC	Multiple Rectifier Fail
				(MACF/MRFA/	(MRFA/MFA)
				MCFA/MMAN)
					Converter Fail/Multiple Converter
					Fail, Converter Redundancy Loss,
				High Voltage alarm -	Converter Low Voltage, Converter
		10	R7	Rectifier and Converter	High Voltage, Converter ID
				(HVA/HFV/CHVA/CHFV	Conflict
					(CFA, MCFA, CFN, CRL, CVLA,
					CHVA, CHFV, CDID)

If your system using the optional ES771 Mid-String Voltage Modules continue with Step 4. Otherwise go to step 5.

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	Install and Configure Slot/Door-Mount Controllers
Step	Action
4	Configure the 1-Wire serial bus reference:

The ES771 modules must be referenced to the most negative potential of the DC bus. This reference is achieved by the proper setting of Jumper 11 (board reference J35) that is located next to the alarm relay configuration jumpers. The jumper is set in the factory for Positive Grounded systems (-48V) unless the controller is shipped with an assembled system that has a pre-determined primary output bus. An insulated tool must be used to set the jumpers.

For systems with Positive Grounded batteries (-48V/-24V), move 1-Wire Reference jumper 11 (J35) to the Positive Grounded position. For systems with Negative Grounded batteries (+24V), move jumper 11 (J35) to the Negative Grounded position as shown: Again, the appearance of the jumpers may seem different when the controller is a slot-controller or a door-mount controller because of the orientation of the circuit board.

Slot Controllers - NE843A/CP843A/ED843D

Door Mount Controllers - NE843C/NE843E/NE843P

Make sure the jumper cover is returned in slot-mount controllers.

	Securing the Slot-Mounted Controller
	For NE843C/NE843E based systems go to next section on connecting the controller. The
	following is for the NE843A/CP843A/EP843D slot-controllers.
	Place the NE843A/CP843A slot-mounted
5	controllers into a left-most power. The
	EP843D goes into the right-most power
	slot.
	Open the latch on right-hand side of the
	front panel by pushing down on the edge
	of the “blue” latch tab.

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Install and Configure Slot/Door-Mount Controllers

Step					Action
6
	Push the controller firmly into the shelf
	until seated. Attach or reattach all cable
	connections	to	the	appropriate
	connections located on the side of the
	controller.
7	Close the latch. The controller is now installed.

Install and Configure Pulsar Plus NE843G Controller

Although the NE843G frame-mount controller is very similar to the NE843A, CP843A, and EP843D Slot controllers and the NE843C and NE843E door/panel-mount controllers a separate section is provided since its packaging is the most different. However, the basic steps are very similar.

The controller is available factory installed into a door/panel of a power system, supplied as a removable slot controller, or provided as 1U frame mount controller. All these controllers utilize the same main microprocessor board. All functions, inputs, and outputs described are applicable to all controller configurations. The differences in the controllers are due the nuances of the physical packaging. Before power is applied, some basic configuration may be required that is applicable to all configurations.

	Install and Configure Pulsar Plus NE843G Controller
Step	Action
1	Connect for ESD Prevention
	The NE843G is typically mounted into a customer premise frame. If the output alarm contacts
	need to be changed from “Open On Alarm” to “Close On Alarm” or the 1-Wire bus needs to be
	referenced for a +24V power system then the cover will need to be removed to change jumper
	settings. Jumper configuration can be performed with the unit installed in the frame or not.
	Depending on the available space in a frame it may be easier to change the jumper settings
	when the unit is not mounted into the frame. Use appropriate ESD techniques when removing
	the cover and changing the jumpers.
	Remove the three M3 Phillips head screws and #4-40 hex nuts with lock washers shown in the
	following figure. Do not remove other screws. Gently pull up on the rear side of the cover as you
	slide the cover towards the back to remove the cover. (Note: reverse these steps to put the
	cover back on the unit).

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	Install and Configure Pulsar Plus NE843G Controller
Step	Action
	M3 Screws

2	Frame Mounting
	The NE843G is designed to flush-fit into standard 19” frame rails. Extension brackets are
	available to mount the unit into standard 23” frame rails. Use the #12 paint piercing ground
	washers (12NWGRO/T2) along with the six 12-24 self-tapping screws (CC408577571) to mount
	the NE843G to the frame. Use at least two screws per side. The controller is typically mounted
	over the top of a J85480S1 L1 or L4 rectifier shelf but can also be mounted below.

Note: Return to this section if changing the jumper settings with the unit not installed in the frame.

3Configure Individual Alarm Output Contact Type– “Close” on or “Open” on alarm

The factory default configuration for all alarm outputs is “Open” on alarm. If this acceptable go to Step 8. Otherwise continue.

4If the controller is slot mounted remove it to gain access to the jumpers. Otherwise continue.

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Pulsar Plus Controller Family

	Install and Configure Pulsar Plus NE843G Controller
Step	Action

5If an NE-872 Contactor Control Module is mounted on back of Door Mounted Controller remove it to gain access to the jumpers. After removing the mounting screws carefully position the NE872 so that it is not in contact with electrically live components and is supported by the cables connected to it. Otherwise continue.

NE-872 Contactor Control Module

6 Locate configuration jumpers for alarm relays as shown below.

Alarm Jumpers - Slot Controllers - Top of Controller

Alarm Jumpers - Door Mounted Controllers

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Install and Configure Pulsar Plus NE843G Controller

Step

Action

7

Configure alarm relays to “Open” or “Close” on alarm as required:

Jumpers 1-10 select the contact type to provide at alarm connector J4 of each respective Form-

C output for each alarm. Carefully move each of respective configuration jumpers to the desired

contact type: “Open On Alarm” or “Closed On Alarm” position as required per site instructions.

Use of an insulated tool is suggested. Return the cover on the controller if finished configuring

alarm relays and 1-Wire reference adjustment is not required. Note: the same control board is

utilized in all controller applications. However, the appearance of the jumpers may seem

different because of its orientation in the different packages. Use the following along with

labeling on the controller to assist in setting the jumpers.

Each jumper corresponds to one output alarm relay contact that can be independently configured. The alarm table shown in Step 3 previously is also applicable for this controller but repeated below for convenience. Utilize the web or EasyView interface to change any of the alarm user relay alarm assignments.

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Install and Configure Pulsar Plus NE843G Controller

Step				Action
		Jumper	Signal	Table 3 Table 2 Controller Standard Defaults NE843G
		Number	Name
		1	PCR	Power Critical Alarm severity indicator
		2	PMJ	Power Major Alarm severity indicator
		3	PMN	Power Minor Alarm severity indicator
		4	R1	Battery on Discharge alarm
				(BD)
		5	R2	AC and Multiple AC Fail alarm (ACF/MACF)
		6	R3	Rectifier/Converter Fail alarm
				(RFA/MRFA/CFA/MCFA)
		7	R4	Very Low Voltage alarm
				(VLV)
		8	R5	Fuse Alarm - 48V
				(External FAJ2/FAN2)
		9	R6	High Voltage alarm
				(HV)
		10	R7	Fuse Alarm - 24V
				(External FAJ1/FAN1)
8		If your system using optional ES771 Mid-String Voltage Modules continue. Otherwise go to
	step 10.

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Pulsar Plus Controller Family

	Install and Configure Pulsar Plus NE843G Controller
Step	Action
9	Configure The 1-Wire Serial Bus Reference:

The ES771 modules must be referenced to the most negative potential of the DC bus. This reference is achieved by the proper setting of Jumper 11 (board reference J35) that is located next to the alarm relay configuration jumpers. The jumper is set in the factory for Positive Grounded systems (-48V) unless the controller is shipped with an assembled system that has a pre-determined primary output bus. An insulated tool must be used to set the jumpers.

For systems with Positive Grounded batteries (-48V/-24V), move 1-Wire Reference jumper 11 (J35) to the Positive Grounded position. For systems with Negative Grounded batteries (+24V), move jumper 11 (J35) to the Negative Grounded position as shown: Again, the appearance of the jumpers may seem different when the controller is a frame-mount controller because of the orientation of the circuit board.

Return the cover to the unit.

10	Securing The NE-872 Contactor Control Module
	If the NE-872 Contactor Control Module unit was removed from the back of the door mounted
	controller replace it and tighten its mounting screws. Otherwise continue to step 7.
11	Securing The Slot Mounted Controller
	If the sloe mounted controller was removed replace it. Otherwise continue to step 8.
12	Securing The Frame-Mounted Controller

If the unit was not mounted into the frame see Step 2. Otherwise this portion is complete.

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Connect To the Controller

Connections to the controller are made through appropriate cable assemblies either directly to the main board or automatically for direct backplane interconnects. The controller is designed with individual connectors for outputs, inputs, communication, and other specific system related items. Primary system interconnects are oriented at the top and right side edges of the NE843C/NE843E/NE843P door-mounted units, on the left side of the unit’s NE843A/CP843A slot-mounted controllers, at the rear of the NE843G, and at the front of the EP843D. The following information is valid for all configurations since the same main microprocessor board is utilized in the different controller packages. Slight differences due to packaging will be noted.

NE843C/NE843E/NE843P

NE843A/CP843A

NE843G

Many systems are shipped with the controller pre-wired in the factory. The following steps provides a brief description of how and what to connect to the controller if these connections are to be made in the field. Use only those that apply to the system configuration.

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				Connect to the Controller
Step				Action
1				Plant Interface Connector
	J1 is a 6-pin connector provided for interfacing inputs required for basic plant operation in specific
	system configurations. These inputs include a single plant shunt, (2) distribution alarms, and open
	battery string alarm. J1 connections are typically made in the factory with a specific wire harness
	for a given system. Following is a brief description of the inputs.
		Pin	Signal	Description
			Name
		1	Shunt+	Shunt + is the more positive lead from a system battery or load shunt.
				For battery shunts, this is the most positive lead of shunt during a
				discharge. The shunt may reside in the grounded or non-grounded side
				of the DC bus (±24V/-48V) as long as the Shunt Reference lead is
				connected correctly. This lead must comply with Class II wiring
				standards.
		2	Shunt	This signal is used to reference the shunt analog measurement circuits to
			Reference	either the battery or ground side of a system. The reference must be
				attached to the same potential or side that the monitored shunt resides.
				This lead must comply with Class II wiring standards.
		3	Shunt-	Shunt - is the more negative lead from a system battery or load shunt.
				For battery shunts, this is the most negative lead of shunt during a
				discharge. The shunt may reside in the grounded or non-grounded side
				of the DC bus (±24V/-48V). This lead must comply with class II wiring.
		4	Fuse Alarm	FAJ1 is the input monitor for distribution that accepts a contact to
			Major - 24V	Battery for ±24V DC systems as an alarm. Factory default for FAJ1 is to
				alarm on application of DC bus voltage. Can be reconfigured as needed
				through the web interface.
		5	Open String	OS1 is the input monitor that accepts a contact to Battery for ±24V/-48V
				DC systems to identify an open battery string. Factory default for OS1 is
				to alarm on application of DC bus voltage. Can be reconfigured as
				needed through the web interface.
		6	Fuse Alarm	FAJ2 is the input monitor for that accepts a contact to Battery for -48V
			Major -48V	DC systems as an alarm. Factory default for FAJ2 is to alarm on
				application of DC bus voltage. Can be reconfigured as needed through
				the web interface.

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