Gaggenau RB 472, RB 492 User Manual

5 (1)

Gaggenau

INSTALLATION INSTRUCTIONS

INSTRUCTIONS D’INSTALLATION

INSTRUCCIONES DE INSTALACIÓN

RB 492

RB 472

2

INSTALLATION INSTRUCTIONS ...........

4

INSTRUCTIONS D’INSTALLATION.........

36

INSTRUCCIONES DE INSTALACIÓN .....

70

3

Content

 

 

Important Safety Instructions .............................

6

Installation options ..............................................

7

Individual appliance ..................................................

7

Side-by-Side

................................................................

7

Individual appliances with partition ........................

7

Individual appliance at the end of the kitchen .....

7

Installing the appliance .......................................

8

Installation location ....................................................

8

Atmosphere grades ..................................................

8

Stable installation ......................................................

8

Installation niche ........................................................

8

Neighbouring kitchen furniture ................................

8

Floor .............................................................................

 

8

Aligning the appliance ..............................................

9

Electrical connection ...........................................

9

Water connection .................................................

9

Dimensions of the installation niche .................

10

Required accessories and tools .........................

11

Supplied accessories ...............................................

11

Optional accessories ................................................

11

Other ............................................................................

 

11

Tools ............................................................................

 

11

Installation instructions ......................................

12

1. Check the installation niche .............

12

2.

Removing the packaging ..................

12

3. Transport of the appliance ................

13

4.

Installation preparation ......................

13

5.

Special installation ..............................

13

1.

Attaching the anti-tip brackets ..........

14

2.

Attaching an alternative

 

 

anti-tip device .......................................

15

3.

Attaching the edge protectors ..........

15

4.Attaching the fastening sheets

(lateral) ..................................................

15

1. Pushing the appliance

 

into the installation niche ...................

16

2.Aligning the appliance

in the niche ...........................................

17

3.Attaching the appliance

to the niche ceiling .............................

18

4.Fastening the appliance to the side

 

wall of the installation niche ..............

19

1.

Attaching the toe kick panel .............

20

2.

Aligning the base panel .....................

20

3.Switching the appliance on

 

for the first time ...................................

21

4.

Preparing the furniture doors ............

21

5.

Loading the appliance door ..............

21

6.

Removing positioning aids ................

22

7.Fastening the adjusting rib to the furniture door

(refrigerator compartment) ................

22

8. Fastening the fixing rib

 

to the furniture door

 

(refrigerator compartment) ................

23

9.Fastening the adjusting rib to the furniture door

(freezer compartment) .......................

24

10.Fastening the fixing rib to the furniture door

 

(freezer compartment) .......................

24

11.

Mounting the furniture door

 

 

(freezer compartment) .......................

25

12.

Mounting the furniture door

 

 

(refrigerator compartment) ................

26

13.

Screw on the lower fixing angle .......

27

4

1.

Attaching the covers ..........................

28

2.

Tensioning the hinge springs

 

 

(refrigerator compartment) ...............

29

3.

Mounting of air separator...................

29

Special installation steps ....................................

30

Changing over the door hinges ...............

30

Side-by-Side installation ............................

32

Preparing to connect the water ...............

34

Connecting the water to the appliance ....

35

Adjusting the door opening angle ...........

35

5

Important Safety Instructions

These mounting instructions are designed to help you install your new appliance.

The manufacturer cannot be held liable for mounting which has been improperly carried out. We recommend that you allow a qualified specialist to set up and switch the appliance on for the first time.

Following all information and keeping to the instructions are preconditions for mounting and switching the appliance on safely for the first time.

Keep the mounting instructions safe for use later on.

Before setting up and switching the appliance on for the first time, read the mounting instructions fully and thoroughly.

ã WARNING

These appliances are top-heavy and must be secured to prevent the possibility of tipping forward.

Anti-tip protection is required.

Keep doors closed until the appliance is completely installed and secured per installation instructions.

Due to the weight and size of this appliance, and to reduce the risk of personal injury or damage to the product – TWO PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.

This appliance must be properly grounded. See the section on “Connecting the power”.

Use this appliance only for its intended purpose.

Immediately repair or replace electric service cords that become frayed or damaged.

Unplug the appliance or switch off the fuse before cleaning or making repairs.

Repairs should be made by a qualified service technician.

ã CAUTION

Installation of this appliance requires basic mechanical, carpentry and plumbing skills.

Proper installation is the responsibility of the installer.

Product failure due to improper installation is not covered under the Appliance Warranty.

See the Owner's Manual for warranty information.

Important

Save these instructions for local inspector's use. Observe all governing codes and ordinances.

Note to Installer – Be sure to leave these instructions with the Consumer.

Note to Consumer – Keep these instructions with your Owner's Manual for future reference.

General

These installation instructions are intended for use by qualified installers. All connections for water, electrical power and grounding must comply with local codes and ordinances and be made by licensed personnel when required. In the absence of a local code:

In the U.S.A., in accordance with the National Electric Code, ANSI/NFPA70 – latest edition/State and Municipal codes and/or local codes.

In Canada, in accordance with the Canadian Electric Code C22.1 – latest edition/Provincial and Municipal codes and/or local codes.

Definitions

ãWARNING

This indicates that death or serious injuries may occur as a result of not observing this warning.

ãCAUTION

This indicates that minor or moderate injuries or damage may occur as a result of not observing this warning.

Note:

This is used to draw the user's attention to something in particular.

6

Installation options

Various installation possibilities are available. These are only limited by the kitchen design.

Individual appliances with partition

Individual appliance

Side-by-Side

If two appliances are set up next to each other, a sealing kit for Side-by-Side combination should be used in order to guarantee a stable connection.

For further information see section “Tools and Accessories which are needed”.

When dimensioning the partition for model 4, note the thickness of the door panels to prevent damage if the doors are opened at the same time.

Use the Heater Kit for Side-by-Side Installation if the gap between the appliances is less than 6" (160 mm).

See the section on “Required accessories and tools/Optional accessories”.

Minimum thickness of the partition 5/8" (16 mm).

Individual appliance at the end of the kitchen

If one side of the appliance is visible, a side panel must be used.

The side panel must be connected firmly to the wall, the floor and overhead cabinet/fixtures before the appliance is placed in the installation niche.

The dimensions of the side panel are taken from the opposite installation niche wall. During installation ensure that the installation niche is square and the proper size.

7

Installing the appliance

Installation location

ãCAUTION

The appliance is very heavy.

Appliance width

Weight (empty)

 

 

Fridge-Freezer combination

440 lbs (198 kg)

30" (75.6 cm)

 

 

 

Fridge-Freezer combination

558 lbs (251 kg)

36" (90.3 cm)

 

 

 

The appliance should be installed in a dry, well ventilated space.

The location should not be exposed to the direct sunlight and should not lie next to a source of heat such as a cooker or a radiator etc. If installation next to a source of heat cannot be avoided, either a suitable insulating plate should be used or you should keep to the following minimum distances:

1/4" (3 cm) to electric or gas cookers.

1113/16" (30 cm) to an oil-fired or solid-fuel cooker.

The floor of the installation location must not give way; if required, reinforce floor. To ensure that the ice maker functions correctly, the appliance must be upright.

Climatic classes

The climate class can be found on the rating plate. The climate class indicates within which ambient temperatures the appliance can be operated.

Climatic class

Permitted ambient temperature

 

 

 

SN

50

°F to 90 °F (+10 °C to 32 °C)

N

61

°F to 90 °F (+16 °C to 32 °C)

ST

61

°F to 100 °F (+16 °C to 38 °C)

T

61

°F to 110 °F (+16 °C to 43 °C)

 

 

 

Stable installation

The appliance is very heavy and has a tendency to tilt forwards when the appliance door is opened.

The appliance must not be switched on until there is no possibility of the appliance tilting over.

The safest method of installing the appliance in a stable position is to use the supplied anti-tip brackets.

If the installation niche is adequately stable and the appliance can be attached securely to the upper and side walls of the niche, it may be possible to dispense with the anti-tip brackets. A prerequisite for this is always a firm connection between the niche and back wall!

In the case of doubt, the help of architect or specialist builder should be enlisted.

Installation niche

It is important to keep to the stated dimensions of the installation niche with a view to trouble-free fitting, and the subsequent appearance of the kitchen furniture frontage.

Special care should be taken that the niche has right angles. The side walls should not exhibit areas that stick out, projections or unevenness.

You should determine the right angles of the installation niche with appropriate means, e.g. by measuring diagonally and by using a spirit level.

The side walls and the upper end of the installation niche must be at least 5/8" (16 mm) thick.

Neighbouring kitchen furniture

The new appliance is screwed down tightly using parts of the cabinet and the upper cabinet.

Care should therefore be taken, that all upper cabinets to which something has been fastened are securely connected to the subsurface or wall by appropriate means.

The minimum thickness of the base should be a minimum of 3/4" (19 mm).

Floor

The subsurface must be level and even in order to ensure that the appliance is securely installed and works correctly.

The subsurface must be made from a hard, non-flexible material.

The floor of the installation space must have the same height as the rest of the space.

On account of the weight of a fully-laden appliance, it is necessary to have a bearing subsurface. In the case of doubt, the help of architect or specialist builder should be enlisted.

8

Aligning the appliance

To ensure that the appliance functions correctly, it must be set level with a spirit level.

If the appliance is not level, water may flow out of the ice maker, ice cubes may be irregular or the doors may not close properly.

Electrical connection

ãWARNING

Avoid the risk of an electric shock!

Insert into a grounded 3-phase socket.

Never remove grounding phase. Do not use any adapters. Do not use any extension cables.

Non-compliance with these instructions may result in death, fire or an electric shock. Improper connection of the protective conductor may result in an electric shock. If you are in doubt whether the appliance has been grounded properly, have the appliance tested by a qualified electrician or service technician.

The socket must be near the appliance and also freely accessible following installation of the appliance.

The appliance complies with protection class I. Connect the appliance to 115 V/60 Hz alternating current via a correctly installed socket with protective conductor. The socket must be fused with a 10 to 16 A fuse.

The appliance comes with a UL registered 3-wire power cord. The appliance requires a 3-pole socket. Please observe the following table with regard to this:

Appliance

Maximum simultaneous

 

load

 

 

Fridge-Freezer combination

6.0 amps

30" (75.6 cm)

 

 

 

Fridge-Freezer combination

6.0 amps

36" (90.3 cm)

 

Check on the rating plate whether the indicated voltage and current type correspond with the values of your power supply. The location of the rating plate can be found in the chapter entitled Customer service.

ãWARNING

Never connect the appliance to electronic energy saver plugs. Our appliances can be used with mains and sine-controlled inverters. Mainscontrolled inverters are used for photovoltaic systems which are connected directly to the national grid. Sine-controlled inverters must be used for isolated applications (e.g. on ships or in mountain lodges) which are not connected directly to the national grid.

Water connection

ãCAUTION

Connect the appliance to a drinking water line.

The water may be connected only by a competent fitter according to the local regulations of the appropriate water supply company.

A cold water connection is necessary for operating the automatic ice maker. The water pressure must be between 25 and 120 p.s.i. (1,72 and 8,25 bar).

The installation must correspond to the local plumbing regulations.

A separate shut-off valve should be installed in the coldwater inflow. The shut-off valve should not be located behind the appliance. It is recommended that you mount the shut-off valve directly next to the appliance or at another place which is easily accessible. When installing the water connection, pay attention to the permissible installation area for the water mains.

For connection to the drinking water mains use only water pipes which are suitable for drinking water. Observe national regulations and the connection conditions of the local water supply companies.

When installing the water connection, observe the permitted installation areas for the pipe. For the permitted installation areas and dimensions see “Dimensions of the installation niche”.

The maximum outside diameter of the water mains (without connecting pieces) is 3/8" (9.5 mm).

9

Dimensions of the installation niche

Appliance

X

Y

29¾"

30"

15"

(756 mm)

(762 mm)

(381 mm)

35¾"

36"

18"

(908 mm)

(914 mm)

(457 mm)

Important:

The lateral niche walls must be completely even and free from bumps. If the niche is formed as a separate part, the side walls must be completely even up to a depth of at least 4” (100 mm) and free from bumps.

Legend:

AArea for installation of the water connection

It is recommended the water-box be placed adjacent to the installation niche, so that it can be accessed for service without uninstalling the appliance. If this is not possible, place the recessed water box within the shaded area.

BArea for installation of the power connection

COpening depth of niche, depending on kitchen design C = 24" (610 mm) minimum

10

Required accessories and tools

Supplied accessories

Tools

Installation instructions

Operating instructions

Installation kit

Optional accessories

Installation accessories for Side-by-Side installation

For permanent connection of two individual appliances, e.g. Freezer next to Refrigerator.

Lateral additional heating

If the gap between the appliances is less than 6" (160 mm).

Connecting element for furniture doors

For connection of two door panels (see explanation in Section “4. Preparing the furniture doors”). Can be used for standard height door panels without further preliminary work.

Miscellaneous

Stepladder

Dolly, hand truck

Hammer drill for drilling holes in wall or floor

Bits according suitable for material and in different sizes

Wooden beam (cross section min. 3" x 4") as an alternative tip protection, length according to the width of the installation niche

Wooden screws in different sizes

Thin plywood sheet, particle board or cardboard to protect the floor from damage

Suitable material for covering and protecting furniture (e.g. protective sheets)

Adhesive tape

Note:

Before using, check whether the removed adhesive tape leaves adhesive residue on the work surfaces! Otherwise do not use on high-quality work surfaces.

Cordless screwdriver

T20 Torx-bit magnetic holder

T20 Torx screwdriver

5/16" (8 mm) socket wrench

Various size drills

Open end wrench 1/2" (SW 13 mm)

Multigrip pliers

Adjustable wrench

Cutter with adjustable blade

Metal tape measure, folding ruler

Square

2' (60 cm) and 4' (1 ,2 m) spirit levels

Level, min. 4' (1 ,2 m) long

11

Installation instructions

The following installation instructions describe the installation steps for various appliance types.

Therefore the diagrams may be a general representation of your appliance.

Particular reference is made to special installation steps for individual appliance types..

1.Check the installation niche

ãCAUTION

Use the following check list for a safe and trouble free installation.

1.Check the floor.

See section on “Installing the appliance/Floor”.

2.Check the dimensions of the installation niche, see “Dimensions of the installation niche”.

3.Check that the installation niche is square.

4.Check location of the socket.

See section on “Electrical connection” and in the section on “Dimensions of the installation niche”.

5.Check location of the water connection (only for appliances with ice maker).

See section on “Water connection” and in the section on “Dimensions of the installation niche”.

6.Check attachment of the adjacent cabinet/fixtures. All cabinet parts in the vicinity of the appliance must be connected securely to the wall.

7.Check that adjacent cabinet/fixtures have adequate clearance (door opening angle).

2.Removing the packaging

ãWARNING

Risk of personal injury and damage to the appliance!

The appliance could tilt over when unpacking.

The appliance could tilt over when the appliance door is opened.

The appliance is very heavy.

Data relating to the weight when empty is found in the following table:

Appliance width

Weight (empty)

 

 

Fridge-Freezer combination

440 lbs (198 kg)

30" (75.6 cm)

 

 

 

Fridge-Freezer combination

558 lbs (251 kg)

36" (90.3 cm)

 

 

 

Note:

Check appliance for damage in transit.

Do not install the appliance if it is visibly damaged. If in doubt, contact your dealer.

To avoid floor damage:

1.Remove the packaging carton and be careful not to damage the surface of appliance.

2.Place packaging cardboard or plywood under the appliance.

3.Remove accessories from the outside of the appliance.

Save adhesive tape which was used to attach the supplied accessories to the appliance.

It can be used subsequently for attaching an edge protection to the installation niche walls (see section on “A / 3. Attaching the edge protectors”).

4.Remove transportation protection devices (a) and lift appliance off the pallet – appliance is very heavy!

5.Carefully open the appliance – risk of tipping over – and remove accessories and installation materials from inside the appliance. Close the door again.

Note:

Do not remove transportation safety devices which protect the shelves and storage compartments inside the appliance until the installation is complete, otherwise the parts may be damaged.

12

3.Transport of the appliance

ãWARNING

Be careful, otherwise people who are helping may be injured or the appliance may be damaged.

The appliance is very heavy.

The appliance is 83 1/8" (2126 mm) tall. If the appliance cannot be transported in an upright position,

the appliance can be transported horizontally.

Note:

Do not raise up the appliance via the side panels. Risk of damage to the appliance!

When raising up the appliance, observe the required minimum height at the installation location according to the following table:

Raise up via

Do not raise up from

appliance rear

appliance side

 

 

4.Installation preparation

Unpack installation materials and accessories.

To simplify installation, the packages are identified with labels A, B, C and D corresponding with the manual sections.

Minimum height

Do not raise up the

appliance via the side

86"/2185 mm

panels!

 

 

 

Note:

Always use the appliance dolly from the rear side of the appliance. Never push it in from the front under the appliance. Risk of damage to the appliance.

!

1.Transport the appliance to a suitable installation location with suitable means of transportation (trolley, lifting truck or hand).

2.Secure the appliance during transportation to prevent it from tipping.

5.Special installation

The following symbol indicates that additional steps need to be taken before proceeding to the next chapter.

Special installation steps are described after section D.

Change over door hinge, see “Changing over the door hinges”.

Side-by-Side installation, see “Side- by-Side installation”.

Connecting the water, see “Preparing to connect the water” and „Connecting the water to the appliance”.

Door limitation pin, see “Adjusting the door opening angle”.

13

1.Attaching the anti-tip brackets

ãWARNING

Risk of injury and damage!

Assure that there are no electrical wires or plumbing in the area which the screws could penetrate.

ãWARNING

Risk of injury! Always wear safety glasses and other necessary protective devices or apparel when installing or working with dowels.

Important note:

If a Side-by-Side set up of two appliances is envisaged, the anti-tip brackets are needed as installation aid. Connect the appliances before the anti-tip brackets are fixed to the wall, see “Side-by-Side installation”.

Notes:

Each appliance requires 2 anti-tip brackets.

The set supplied, contains fastening screws for various subsurfaces. Select the fastening screws corresponding to the local conditions.

If the anti-tip brackets, and therefore the appliance, cannot be securely attached with the supplied fastening screws, another suitable method must be used to attach the appliance securely.

The anti-tip-brackets (a) must overlap a minimum of 21/8" (54 mm) over the appliance to secure the appliance.

If this minimum length cannot be observed for structural conditions it is possible to do this by fastening

a spacer (b) behind the anti-tip angle, e.g. a sufficiently dimensioned wood board.

The length of the plank should correspond to the width of the installation niche!

1.Specify the attachment points of the anti-tip-brackets according to the section on “Dimensions of the installation niche”.

2.Attach the anti-tip-brackets completely. Be sure screws hold tight.

Important notes for fastening with dowels and screws:

Not recommended for use in light-weight masonry material such as cinder block.

Not recommended for use in new concrete which has not had time to cure.

Do not use spiral-flute counterbores (countersinking tool) to drill the holes.

14

2.Attaching an alternative anti-tip device

Important note:

If the anti-tip brackets cannot be attached securely,

an alternative anti-tip-device can be attached. However, ensure that there is no play between the appliance and the anti-tip-device. If possible, always screw the wooden beam to existing studs on the rear panel of the installation niche.

1.Saw the wooden beam (cross section min. 3" x 4") to the required length. Length is equal to the width of the installation niche!

Note:

If the installation niche is deeper than the appliance, select a beam which has a larger cross section or attach 2 beams.

The beam must cover the appliance by at least 2" (50.8 mm).

3.Attaching the edge protectors

To protect the edges of the installation niche, it is recommended to attach edge protection made of a suitable material.

Attach the edge protection with the adhesive tape which was used to attach the accessories to the appliance.

2.Mark the installation height (lower edge of the beam) on the rear panel of the installation niche.

3.Select screws according to the thickness of the wooden beam: length = min. 2.5 x beam thickness, diameter #12 or #14.

Note:

Choose the number of screws according to the installation niche width, thereby ensuring that the beam can be attached securely.

4.Depending to the subsurface:

Locate wall studs in the rear of the installation niche and accordingly transfer their location to the wooden beam

or

fasten suitable dowel into the rear wall.

5.Predrill the wooden beam.

6.Attach the wooden beam to the rear panel of the installation niche.

4.Attaching the fastening sheets (lateral)

Attach the fastening sheets (lateral) to the appliance.

The following are special installation steps. Instructions are provided after section D.

Change over door hinge, see “Changing over the door hinges”.

Side-by-Side installation, see “Side- by-Side installation”.

Connecting the water, see “Preparing to connect the water”.

15

1.Pushing the appliance into the installation niche

ãCAUTION

Caution when pushing the appliance into the installation niche. Do not damage the water line or power cord.

Note:

When the floor or the appliance is not leveled in comparison to the installation niche adjust height adjustable wheels before you move the appliance into the installation niche.

1.Remove the base panel.

2.Raise the height-adjustable wheels at the back by approx. 3/8" (10 mm).

3.Put the electric plug into the socket.

4.Push the water line into the guard tube (a) at the rear of the appliance.

ãWARNING

The appliance may tilt when the water connection line is inserted into the protective pipe (a)!

5.Prevent the power cord from becoming caught. Tie a piece of string to the middle of the power cord and feed forwards over the top of the appliance. When pushing in the appliance, pull the cable upwards. Take care not to pinch the power cord. or

Using adhesive tape, tape the power cord to the floor centrally behind the appliance approx.

15" (380 mm) away from the rear panel of the installation niche.

6.Carefully push the appliance into the installation niche.

7.Remove edge protection (if attached).

16

2.Aligning the appliance in the niche

Note:

To ensure that the appliance functions correctly, it must be set perfectly levelled.

Depth alignment

The positioning aid on the door have been designed for the following total thickness of door panels:

3/4" (19 mm)

11/2" (38 mm)

Always take account of the possible differing thickness of the panel fronts which are to be fitted subsequently.

1.Align the appliance with the cabinet fronts using the positioning aid.

Place level over the positioning aid on the door.

The mark (a) attached at the appliance base is used as a standard gage for height adjustment. When adjusting the height, align this mark at a height of 11/2" (32 mm) above the floor.

It is very important to comply with this dimension for the subsequent alignment of the furniture fronts.

The height adjustment gauge (b) is used to set this height correctly. The upper edge of the gauge must be in alignment with the mark on the appliance.

2.Unscrew the feet at the front of the appliance until the mark (a) on the appliance is in alignment with the upper edge of the height adjustment gauge (b).

3.Align the appliance vertically using the feet at the back. Use a level!

Height alignment

Notes:

Do not twist or jam the appliance inside the installation niche! When adjusting the heightadjustable feet, proceed gradually: Always alternate between left and right, etc.

For easier adjustment of the rear feet take the weight off by slightly tilting the appliance forward.

When using a wooden beam as an alternative antitip mechanism, turn the appliance as far as it will go against the wooden beam. Do not bend against the wooden beam.

The height-adjustable feet at the front and rear can all be adjusted from the front.

Front:

with open-ended wrench 1/2"

 

(Width across flats 13 mm)

Rear:

with 5/ " (8 mm) hex nut driver via flexible

 

shaft.

16

 

 

17

3.Attaching the appliance to the niche ceiling

Note:

It is essential to attach the appliance to the top of the installation niche.

1.Screw the attachment plate lugs (top) to the overhead furniture.

2.If there is a fairly large gap above the appliance, fit a wooden beam above the appliance, ensuring that the wooden beam fits the gap exactly.

3.If there is enough room on the top of the appliance, fix the attachment plate side lugs (top) to the side of the niche.

4.Shorten the fitting strip (a) to the required height to fill the gap.

5.Press fitting strip (a) into the cover strip (b).

6.Attach the cover strip (b) to the attachment plate (top).

18

4.Fastening the appliance to the side wall of the installation niche

1.Screw on the bars of the fastening sheets (lateral) with the cabinet parts located next to them.

The following is a special installation step. Instructions are provided after section D.

Connecting the water, see “Connecting the water to the appliance”.

19

1.Attaching the toe kick panel

Note:

Risk of damage to the appliance. Do not cover ventilation openings in the base panel.

Nominal dimensions to be observed:

1.Where necessary, cut the base strip to the required length.

2.Place base panel on the appliance (do not screw on).

3.Take the protective film off from the adhesive pads on the Velcro strip.

4.Put the base strip onto the base panel and push firmly.

5.Base strip can be screwed to the base panel from behind. There are holes in the base panel for this purpose.

2.Aligning the base panel

1.Place base panel on the appliance (do not screw on).

2.Measure the difference in depth A between the base panel and the base strip of the adjacent lower cabinets.

3.Remove the base panel again.

4.Adjust the brackets (a) to the dimensions A and tighten.

5.Fasten the base panel.

20

3.Switching the appliance on for the first time

To guarantee the accuracy of the following working steps and thus the appearance of the overall kitchen front later on, the appliance should now be operated.

1.Open the appliance door.

2.Press the POWER button.

Only for appliances with a water connection:

In order to avoid the risk of damage caused by leaking water from damage possibly caused to the water pipe feeding the appliance, keep the shut-off valve closed.

4.Preparing the furniture doors

Important note:

When working on the furniture doors, care should be taken to the following:

Always carry out screwing jobs on the most stable part of the furniture door. Never screw into fillings or similar areas.

Always selects screws with a length smaller than the thickness of the cabinet front.

Protect the surfaces of the furniture doors during installation against damage.

The overall weight of the furniture door including the handle should not exceed the following values:

Appliance width

Overall weight of

 

the furniture door

 

 

30" (76 cm)

 

– Refrigerator door

44 Ibs/20 kg

– Freezer drawer

25 lbs/11.5 kg

 

 

36" (91 cm)

 

– Refrigerator door

57 lbs/26 kg

– Freezer drawer

28.5 lbs / 13 kg

 

 

Instead of one large door, two furniture doors can be mounted next to each other in the case of appliances with a width of 30" (76 cm) and 36" (91 cm). These furniture doors are then connected using a metal strip on the rear.

This metal strip is available from your dealer as an installation accessory (Connection element for furniture doors). For further information see section “Tools and Accessories which are needed”.

When attaching the metal strip to the furniture doors, observe the maximum possible length of the screws and the position of the drill holes. Always screw into the best load-bearing material of the furniture door.

Note:

Never screw into fillers, decorative strips or similar.

If only one furniture door is to be attached to the door of a 30" or 36" wide appliance, attach the supplied sandwich plate to the adjusting rail and lock into position.

5.Loading the appliance door

When attaching the furniture doors it is recommended to load the storage sections in the door with weights in order to ensure that the when adjusting crack dimensions turn out to be as precise as possible.

Loading recommendations:

Appliance width

Loading of the

 

appliance door

 

 

30" (76 cm)

 

– Refrigerator door

40 lbs/18 kg

– Freezer drawer

22 lbs/10 kg

 

 

36" (91 cm)

 

– Refrigerator door

55 Ibs/25 kg

– Freezer drawer

22 lbs/10 kg

 

 

 

 

 

 

21

6.Removing positioning aids

Unscrew the positioning aids from the appliance door.

Note:

The positioning aids will still be needed in the course of mounting.

7.Fastening the adjusting rib to the furniture door

(refrigerator compartment)

1.Measure distance A between the adjusting rail and the furniture parts above.

2.Loosen the two nuts (a) and remove the adjusting rib (b).

3.Mark this value A on the rear side of the furniture door.

4.Determine the middle of the door and label it.

5.Rest the adjusting rib on the furniture door and align to the markings. Mark the drill holes.

6.Pre-drill the holes.

7.Tightly screw the adjusting rib.

Note:

Attach the adjusting rib with at least 10 screws on the furniture door. One screw should be screwed in under the threaded rod in each case.

The adjusting rib has a various holes for different furniture door design variations. Always carry out screwing jobs on the most stable part of the furniture door.

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8.Fastening the fixing rib to the furniture door

(refrigerator compartment)

Note:

The fixing ribs are pre-assembled for stainless steel doors. In this case continue with the next installation step (“C / 9. Fastening the adjusting rib to the furniture door (freezer compartment)”).

1.Hang the furniture door on the threaded rod (a).

2.Adjust the furniture door using the threaded rod (Torx screwdriver). Re-examine the dimensions of the crack continuously. To do this, use the assembly gauge (b).

3.Transfer the position of the fastening screws on the outer edge of the appliance door to the furniture door and mark.

4.Remove furniture door.

5.On both lengths of the furniture door, draw a parallel with the help of the positioning aid.

6.Lengthen the markings to the parallels using an angle of contact.

7.Apply the fixing ribs (b) and mark out the holes.

8.Pre-drill the holes.

9.Screw on the fixing ribs (b).

10. Hang the furniture door on the threaded rods.

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9.Fastening the adjusting rib to the furniture door

(freezer compartment)

1.Measure distance A between the adjusting ribs and the bottom edge of the refrigerator compartment door.

2.Loosen the two nuts (a) and remove the adjusting rib (b).

3.Mark this value A on the rear side of the furniture door.

4.Determine the middle of the door and label it.

5.Rest the adjusting rib on the furniture door and align to the markings. Mark the drill holes.

6.Pre-drill the holes.

7.Tightly screw the adjusting rib.

Notes:

Attach the adjusting rib with at least 10 screws on the furniture door. One screw should be screwed in under the threaded rod in each case.

The adjusting rib has a various holes for different furniture door design variations. Always carry out screwing jobs on the most stable part of the furniture door.

10.Fastening the fixing rib to the furniture door

(freezer compartment)

Note:

The fixing ribs are pre-assembled for stainless steel doors. In this case continue with the next installation step (“C / 11. Mounting the furniture door

(freezer compartment)”).

1.Hang the furniture door on the threaded rod (a).

2.Adjust the furniture door using the threaded rod (Torx screwdriver).

Re-examine the dimensions of the crack continuously. To do this, use the assembly gauge (b).

3.Transfer the position of the fastening screws on the outer edge of the appliance door to the furniture door and mark.

4.Remove furniture door.

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5.On both lengths of the furniture door, draw a parallel with the help of the positioning aid.

6.Lengthen the markings to the parallels using an angle of contact.

7.Apply the fixing ribs (b) and mark out the holes.

8.Pre-drill the holes.

9.Screw on the fixing ribs (b).

2.Insert the removed fixing brackets (a) into the fixing ribs (b) on the furniture door.

3.Open the drawer.

4.Hang furniture door with the adjusting rail onto the threaded rods.

5.Lower furniture door and push the fixing brackets down over the fastening screws on the appliance door.

11.Mounting the furniture door (freezer compartment)

Note:

Now attach the door handles which should have been screwed from behind!

1.Remove fixing bracket (a) from the appliance door. To do this, loosen the fastening screws (b) only.

6.Adjust the furniture door using the threaded rod (Torx screwdriver).

Re-examine the dimensions of the crack continuously.

7.Close the drawer and re-examine to make sure that the depth of the cabinet frontage corresponds with the adjacent lying fronts. Correct if necessary.

25

8.Open the drawer and tighten the fixing anglescrews in order to fix the depth adjustment.

9.Close the drawer and check the lateral adjustment. Correct the adjustment by lightly banging on the edge of the open door by hand.

10.Screw nuts onto the threaded rods of the adjusting rail and tighten! This way, the lateral adjustment of the door is fixed.

2.Insert the removed fixing brackets (a) into the fixing ribs (b) on the furniture door.

3.Open the appliance door.

4.Hang furniture door with the adjusting rail onto the threaded rods.

5.Lower furniture door and push the fixing brackets down over the fastening screws on the appliance door.

12.Mounting the furniture door (refrigerator compartment)

Note:

Now attach the door handles which should have been screwed from behind!

1.Remove fixing bracket (a) from the appliance door. To do this, loosen the fastening screws (b) only.

6. Adjust the furniture door using the threaded rod (Torx screwdriver).

Re-examine the dimensions of the crack continuously.

7. Close the door and re-examine to make sure that the depth of the cabinet frontage corresponds with the adjacent lying fronts. Correct if necessary.

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8.Tighten the fixing anglescrews in order to fix the depth adjustment.

9.Close the door and check the lateral adjustment. Correct the adjustment by lightly banging on the edge of the open door by hand.

10.Screw nuts onto the threaded rods of the adjusting rail and tighten! This way, the lateral adjustment of the door is fixed.

13. Screw on the lower fixing angle

The lateral adjustment of the door is fixed through the lower fastening angles.

The number of the lower fastening angles depends on the width and the design of the furniture door.

Screw on lower bracket. Pre-drill holes into the furniture door!

1.Loosen screw.

2.Push bracket over the screw.

3.Check the lateral position of the door.

4.Screw in the wood screws.

5.Tighten the screws.

6.Insert the coverings via the fixing angle.

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1.Attaching the covers

1.Attach the cover ribs to the door (a) and the freezer compartment drawer (b).

2.Attach the light switch cover.

The light switch cover can be screwed to the door.

3.Attach the covering bar above the adjusting ribs of the freezer compartment drawer.

Individual appliances only:

4.Screw on the brackets (a) for holding the cover strip.

5.Attach the cover ribs (c) to the fastening plates (b) and the brackets (a).

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2.Tensioning the hinge springs (refrigerator compartment)

Turn the setting screw with a cross head screwdriver. I = Spring tensioned

0 = Spring released

3.Mounting of air separator

Fasten the air separator to the furniture door in order to separate the supply and waste air.

The following is a special installation step. Instructions are provided after section D.

Door opening angle see “Adjusting the door opening angle”.

Installation of the appliance is now complete.

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Gaggenau RB 472, RB 492 User Manual

Special installation steps

Changing over the door hinges

ãWARNING

Risk of injury!

Before working on the hinge, release the spring.

Note:

Switching the door hinge is made easier if the appliance is stored here on the back (put the pallet underneath).

1.Release the spring pressure on the hinge. Loosen the screw from I to 0.

2.Remove the hinge box covers.

3.Unscrew the door. (1.) and remove (2.).

4.Remove the hinges.

5.Swap the fixing parts on the door to the other side.

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