fanuc 0i-TC Operators Manual

0 (0)

No part of this manual may be reproduced in any form.

All specifications and designs are subject to change without notice.

The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan.

Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government.

Should you wish to export or re-export these products, please contact FANUC for advice.

In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.

Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.

This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by ® or ™ in the main body.

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.

Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s–2

2. GENERAL WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–3

3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING . . . . . . . . . . . . . s–5

4. WARNINGS AND CAUTIONS RELATED TO HANDLING . . . . . . . . . . . . . . . . . . . s–7

5. WARNINGS RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . s–9

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SAFETY PRECAUTIONS B–64114EN/01

1 DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

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2 GENERAL WARNINGS AND CAUTIONS

WARNING

1.Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

2.Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

3.Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4.When using a tool compensation function, thoroughly check the direction and amount of compensation.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

5.The parameters for the CNC and PMC are factory–set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.

Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

6.Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit.

Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.

7.The operator’s manual and programming manual supplied with a CNC unit provide an overall description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.

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SAFETY PRECAUTIONS

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WARNING

8.Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions.

NOTE

Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.

To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.

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3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING

This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with their contents.

WARNING

1. Coordinate system setting

If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command.

Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.

2. Positioning by nonlinear interpolation

When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming.

Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3. Function involving a rotation axis

When programming polar coordinate interpolation or normal–direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely.

Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.

4. Inch/metric conversion

Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.

5. Constant surface speed control

When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.

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SAFETY PRECAUTIONS

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WARNING

6. Stroke check

After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

7. Absolute/incremental mode

If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.

8. Plane selection

If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.

9. Torque limit skip

Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.

10. Compensation function

If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.

Before issuing any of the above commands, therefore, always cancel compensation function mode.

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4 WARNINGS AND CAUTIONS RELATED TO HANDLING

This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents.

WARNING

1. Manual operation

When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.

2. Manual reference position return

After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3. Manual handle feed

In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.

4. Disabled override

If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

5. Origin/preset operation

Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.

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SAFETY PRECAUTIONS

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WARNING

6. Workpiece coordinate system shift

Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.

If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

7. Software operator’s panel and menu switches

Using the software operator’s panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator’s panel, such as mode change, override value change, and jog feed commands.

Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

8. Manual intervention

If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.

9. Feed hold, override, and single block

The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.

10. Dry run

Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.

11. Tool nose radius compensation in MDI mode

Pay careful attention to a tool path specified by a command in MDI mode, because tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.

12. Program editing

If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.

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5 WARNINGS RELATED TO DAILY MAINTENANCE

WARNING

1. Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover).

Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost.

Refer to the maintenance section of the this manual for details of the battery replacement procedure.

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SAFETY PRECAUTIONS

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WARNING

2. Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover).

Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The absolute pulse coder uses batteries to preserve its absolute position.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.

Refer to the FANUC Servo Motor αi series Maintenance Manual for details of the battery replacement procedure.

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SAFETY PRECAUTIONS

 

 

WARNING

3. Fuse replacement

For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure.

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.

For this reason, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked and fitted with an insulating cover).

Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.

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Table of Contents

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s1

I. GENERAL

 

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

1.1

GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL . . . . . . . . . . . . . . . . . . . . . . . . .

6

1.2

CAUTIONS ON READING THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

1.3

CAUTIONS ON VARIOUS KINDS OF DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

II. PROGRAMMING

 

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

1.1

TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION . . . . . . . . . . .

12

1.2

FEED–FEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

1.3

PART DRAWING AND TOOL MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

 

1.3.1 ReferencePosition (Machine–Specific Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

1.3.2Coordinate System on Part Drawing and Coordinate System Specified by

CNC – Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

1.3.3How to Indicate Command Dimensions for Moving the Tool – Absolute,

 

IncrementalCommands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

1.4

CUTTING SPEED – SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

1.5

SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION . . . . . . . . . .

22

1.6

COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION . . . . . . . . . . . .

22

1.7

PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

1.8

COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

1.9

TOOL MOVEMENT RANGE – STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

2. CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

2.1

CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

2.2

NAMES OF AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

2.3

INCREMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

2.4

MAXIMUM STROKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

3. PREPARATORY FUNCTION (G FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

4. INTERPOLATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

4.1

POSITIONING (G00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38

4.2

LINEAR INTERPOLATION (G01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

4.3

CIRCULAR INTERPOLATION (G02, G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

4.4

HELICAL INTERPOLATION (G02, G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45

4.5

POLAR COORDINATE INTERPOLATION (G12.1, G13.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46

4.6

CYLINDRICAL INTERPOLATION (G07.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

4.7

CONSTANT LEAD THREADING (G32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54

4.8

VARIABLE–LEAD THREAD CUTTING (G34) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

4.9

CONTINUOUS THREAD CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59

4.10

MULTIPLE–THREAD CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

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4.11

SKIP FUNCTION (G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62

4.12

MULTISTAGE SKIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

4.13

TORQUE LIMIT SKIP (G31 P99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

5. FEED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

5.1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

5.2

RAPID TRAVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

5.3

CUTTING FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

5.4

DWELL (G04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

6. REFERENCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

6.1

REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

74

7. COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

7.1

MACHINE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

78

7.2

WORKPIECE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

79

 

7.2.1

Setting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

79

 

7.2.2

Selecting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

 

7.2.3

Changing Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82

 

7.2.4

Workpiece Coordinate System Preset (G92.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84

 

7.2.5

Workpiece Coordinate System Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86

7.3

LOCAL COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

87

7.4

PLANE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

89

8. COORDINATE VALUE AND DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

8.1

ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) . . . . . . . . . . . . . . . . . . . . . . .

91

8.2

INCH/METRIC CONVERSION (G20, G21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

8.3

DECIMAL POINT PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

8.4

DIAMETER AND RADIUS PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

94

9. SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

9.1

SPECIFYING THE SPINDLE SPEED WITH A CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

96

9.2

SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) . . . . . . . . .

96

9.3

CONSTANT SURFACE SPEED CONTROL (G96, G97) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

97

9.4

SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) . . . . . . . . . . . . . . . . .

101

9.5

SPINDLE POSITIONING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

 

9.5.1

Spindle Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

 

9.5.2

Spindle Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

 

9.5.3

Canceling Spindle Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

10.TOOL FUNCTION (T FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10.1

TOOL SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

10.2

TOOL LIFE MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

10.2.1

Program of Tool Life Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

10.2.2

Counting a Tool Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

 

10.2.3 Specifying a Tool Group in a Machining Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

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11.AUXILIARY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

11.1 AUXILIARY FUNCTION (M FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 11.3 THE SECOND AUXILIARY FUNCTIONS (B CODES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

12.PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

12.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS . . . . . . . . . . . . . . . . . . . . . 120 12.2 PROGRAM SECTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 12.3 SUBPROGRAM (M98, M99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

13.FUNCTIONS TO SIMPLIFY PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

13.1

CANNED CYCLE (G90, G92, G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133

 

13.1.1 Outer Diameter / Internal Diameter Cutting Cycle (G90) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133

 

13.1.2 Thread Cutting Cycle (G92) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

135

 

13.1.3 End Face Turning Cycle (G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

138

 

13.1.4 How to Use Canned Cycles (G90, G92, G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

141

13.2

MULTIPLE REPETITIVE CYCLE (G70 – G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143

 

13.2.1 Stock Removal in Turning (G71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143

 

13.2.2 Stock Removal in Facing (G72) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

147

 

13.2.3

Pattern Repeating (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

 

13.2.4

Finishing Cycle (G70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149

 

13.2.5 End Face Peck Drilling Cycle (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152

 

13.2.6 Outer Diameter / Internal Diameter Drilling Cycle (G75) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

 

13.2.7 Multiple Thread Cutting Cycle (G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154

 

13.2.8 Notes on Multiple Repetitive Cycle (G70 – G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

158

13.3

CANNED CYCLE FOR DRILLING (G80 – G89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

159

 

13.3.1 Front Drilling Cycle (G83) / Side Drilling Cycle (G87) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

163

 

13.3.2 Front Tapping Cycle (G84) / Side Tapping Cycle (G88) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

166

 

13.3.3 Front Boring Cycle (G85) / Side Boring Cycle (G89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

168

 

13.3.4 Canned Cycle for Drilling Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

169

 

13.3.5 Precautions to be Taken by Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

170

13.4

CANNED GRINDING CYCLE (FOR GRINDING MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . .

171

 

13.4.1

Traverse Grinding Cycle (G71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171

 

13.4.2 Traverse Direct Fixed–dimension Grinding Cycle (G72) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

172

 

13.4.3 Oscillation Grinding Cycle (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

173

 

13.4.4 Oscillation Direct Fixed–Dimension Grinding Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

174

13.5

CHAMFERING AND CORNER R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

175

13.6

MIRROR IMAGE FOR DOUBLE TURRET (G68, G69) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178

13.7

DIRECT DRAWING DIMENSIONS PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179

13.8

RIGID TAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

184

 

13.8.1 Front Face Rigid Tapping Cycle (G84) / Side Face Rigid Tapping Cycle (G88) . . . . . . . . . . . . . . . . . .

185

 

13.8.2

Rigid Tapping Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

187

14.COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

14.1 TOOL OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189

14.1.1

Tool Geometry Offset and Tool Wear Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189

14.1.2

T Code for Tool Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

14.1.3

Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

14.1.4

Offset Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

14.1.5

Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

191

14.1.6

G53, G28, and G30 Commands When Tool Position Offset is Applied . . . . . . . . . . . . . . . . . . . . . . . .

194

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14.2 OVERVIEW OF TOOL NOSE RADIUS COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 197

14.2.1

Imaginary Tool Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 197

14.2.2

Direction of Imaginary Tool Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 199

14.2.3

Offset Number and Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 200

14.2.4

Work Position and Move Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 202

14.2.5

Notes on Tool Nose Radius Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 207

14.3 DETAILS OF TOOL NOSE RADIUS COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 210

14.3.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 210

14.3.2

Tool Movement in Start–up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 212

14.3.3

Tool Movement in Offset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 214

14.3.4

Tool Movement in Offset Mode Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 227

14.3.5

InterferenceCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 230

14.3.6

Overcutting by Tool Nose Radius Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 235

14.3.7

Correction in Chamfering and Corner Arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 236

14.3.8

Input Command from MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 238

14.3.9

General Precautions for Offset Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 239

14.3.10

G53, G28, and G30 Commands in Tool–tip Radius Compensation Mode . . . . . . . . . . . . . . . .

. . . . . . 240

14.4TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES,

AND ENTERING VALUES FROM THE PROGRAM (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

249

14.4.1

Tool Compensation and Number of Tool Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

249

14.4.2

Changing of Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

250

14.5 AUTOMATIC TOOL OFFSET (G36, G37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

251

15.CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

254

15.1

VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

255

15.2

SYSTEM VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

259

15.3

ARITHMETIC AND LOGIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

266

15.4

MACRO STATEMENTS AND NC STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

271

15.5

BRANCH AND REPETITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

272

 

15.5.1

Unconditional Branch (GOTO Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

272

 

15.5.2

Conditional Branch (IF Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

273

 

15.5.3

Repetition (WHILE Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

274

15.6

MACRO CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

277

 

15.6.1

Simple Call (G65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

278

 

15.6.2

Modal Call (G66) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

282

 

15.6.3

Macro Call Using G Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

284

 

15.6.4

Macro Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

285

 

15.6.5

Subprogram Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

286

 

15.6.6

Subprogram Calls Using a T Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

287

 

15.6.7

Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

288

15.7

PROCESSING MACRO STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

290

15.8

REGISTERING CUSTOM MACRO PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

292

15.9

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

293

15.10 EXTERNAL OUTPUT COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

294

15.11 INTERRUPTION TYPE CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

298

 

15.11.1

Specification Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

299

 

15.11.2

Details of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

300

16.PROGRAMMABLE PARAMETER ENTRY (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 17.MEMORY OPERATION BY Series 10/11 TAPE FORMAT . . . . . . . . . . . . . . . . . . . 310

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17.1 ADDRESSES AND SPECIFIABLE VALUE RANGE FOR Series 10/11 TAPE FORMAT . . . . . . 311 17.2 EQUAL–LEAD THREADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 17.3 SUBPROGRAM CALLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 17.4 CANNED CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 17.5 MULTIPLE REPETITIVE CANNED TURNING CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 17.6 CANNED DRILLING CYCLE FORMATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

18.FUNCTIONS FOR HIGH SPEED CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

321

18.1 ADVANCE PREVIEW CONTROL (G08) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

322

19.AXIS CONTROL FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

327

19.1 POLYGONAL TURNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 19.2 ROTARY AXIS ROLL–OVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 19.3 SIMPLE SYNCHRONIZATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 19.4 TANDEM CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 19.5 ANGULAR AXIS CONTROL / ARBITRARY ANGULAR AXIS CONTROL . . . . . . . . . . . . . . . 337

20.PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

20.1 DISPLAYING THE PATTERN MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 20.2 PATTERN DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

20.3CHARACTERS AND CODES TO BE USED FOR THE PATTERN

DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

III. OPERATION

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

353

1.1 MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 1.2 TOOL MOVEMENT BY PROGRAMMING – AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . 356 1.3 AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 1.4 TESTING A PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

 

1.4.1

Check by Running the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

359

 

1.4.2

How to View the Position Display Change without Running the Machine . . . . . . . . . . . . . . . . . . . . . .

360

1.5

EDITING A PART PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

361

1.6

DISPLAYING AND SETTING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

362

1.7

DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

365

 

1.7.1

Program Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

365

 

1.7.2

Current Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

366

 

1.7.3

Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

366

 

1.7.4

Parts Count Display, Run Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

367

 

1.7.5

Graphic Display (See Section III–12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

367

1.8

DATA OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

368

2. OPERATIONAL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

369

2.1 SETTING AND DISPLAY UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

370

2.1.1

7.2Monochrome/8.4Color LCD/MDI Unit (Horizontal Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

371

2.1.2

7.2Monochrome/8.4Color LCD/MDI Unit (Vertical Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

372

2.1.3

Key Location of MDI (Horizontal Type LCD/MDI Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

373

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2.1.4

Key Location of MDI (Vertical Type LCD/MDI Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 374

2.2

EXPLANATION OF THE KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 375

2.3

FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 377

 

2.3.1

GeneralScreen Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 377

 

2.3.2

Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 378

 

2.3.3

Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 379

 

2.3.4

Key Input and Input Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 395

 

2.3.5

Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 396

2.4

EXTERNAL I/O DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 397

 

2.4.1

FANUC Handy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 399

2.5

POWER ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 400

 

2.5.1

Turning on the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 400

 

2.5.2

Screen Displayed at Power–on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 401

 

2.5.3

Power Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 402

3. MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . 403

3.1 MANUAL REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 3.2 JOG FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 3.3 INCREMENTAL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408 3.4 MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409 3.5 MANUAL ABSOLUTE ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412

4. AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417

4.1

MEMORY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

418

4.2

MDI OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

421

4.3

DNC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

424

4.4

PROGRAM RESTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

426

4.5

SCHEDULING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

434

4.6

SUBPROGRAM CALL FUNCTION (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

439

4.7

MANUAL HANDLE INTERRUPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

441

4.8

MIRROR IMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

444

4.9

MANUAL INTERVENTION AND RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

446

4.10

DNC OPERATION WITH MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

448

 

4.10.1

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

448

 

4.10.2

Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

449

 

 

4.10.2.1

DNC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

449

 

 

4.10.2.2

Subprogram Call (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

450

 

4.10.3

Limitation and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

451

 

4.10.4

Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

451

 

4.10.5 Procedure for Fixing the Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

451

5. TEST OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453

5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 5.2 FEEDRATE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456 5.3 RAPID TRAVERSE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457 5.4 DRY RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458 5.5 SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

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6. SAFETY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462

6.1 EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463 6.2 OVERTRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464 6.3 STORED STROKE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465 6.4 CHUCK AND TAILSTOCK BARRIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469 6.5 STROKE LIMIT CHECK PRIOR TO PERFORMING MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . 476

7. ALARM AND SELF–DIAGNOSIS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479

7.1 ALARM DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 7.2 ALARM HISTORY DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482 7.3 CHECKING BY SELF–DIAGNOSTIC SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483

8. DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486

8.1

FILES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

487

8.2

FILE SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

489

8.3

FILE DELETION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

491

8.4

PROGRAM INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

492

 

8.4.1

Inputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

492

 

8.4.2

Outputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

495

8.5

OFFSET DATA INPUT AND OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

497

 

8.5.1

Inputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

497

 

8.5.2

Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

498

8.6

INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR

 

 

COMPENSATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

499

 

8.6.1

InputtingParameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

499

 

8.6.2

OutputtingParameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

500

 

8.6.3

Inputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

501

 

8.6.4

Outputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

502

8.7

INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES . . . . . . . . . . . . . . . . .

503

 

8.7.1

Inputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

503

 

8.7.2

Outputting Custom Macro Common Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

504

8.8

DISPLAYING DIRECTORY OF FLOPPY DISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

505

 

8.8.1

Displaying the Directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

506

 

8.8.2

Reading Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

509

 

8.8.3

Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

510

 

8.8.4

Deleting Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

511

8.9

OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP . . . . . . . . . . . . . . . . . . . . . . . . .

513

8.10 DATA INPUT/OUTPUT ON THE ALL IO SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

514

 

8.10.1

SettingInput/Output–Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

515

 

8.10.2

Inputting and Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

516

 

8.10.3

Inputting and Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

520

 

8.10.4

Inputting and Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

522

 

8.10.5

Outputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

524

 

8.10.6

Inputting and Outputting Floppy Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

525

8.11 DATA INPUT/OUTPUT USING A MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

530

9. EDITING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542

9.1 INSERTING, ALTERING AND DELETING A WORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543

9.1.1

Word Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

544

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9.1.2

Heading a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 546

 

9.1.3

Inserting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 547

 

9.1.4

Altering a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 548

 

9.1.5

Deleting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 549

9.2

DELETING BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 550

 

9.2.1

Deleting a Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 550

 

9.2.2

Deleting Multiple Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 551

9.3

PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 552

9.4

SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 553

9.5

DELETING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 555

 

9.5.1

Deleting One Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 555

 

9.5.2

Deleting All Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 555

 

9.5.3

Deleting More Than One Program by Specifying a Range . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 556

9.6

EXTENDED PART PROGRAM EDITING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 557

 

9.6.1

Copying an Entire Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 558

 

9.6.2

Copying Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 559

 

9.6.3

Moving Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 560

 

9.6.4

Merging a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 561

 

9.6.5

Supplementary Explanation for Copying, Moving and Merging . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 562

 

9.6.6

Replacement of Words and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 564

9.7

EDITING OF CUSTOM MACROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 566

9.8

BACKGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 567

9.9

PASSWORD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 568

10.CREATING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570

10.1 CREATING PROGRAMS USING THE MDI PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571 10.2 AUTOMATIC INSERTION OF SEQUENCE NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572 10.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . 574 10.4 CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION . . . . . . . . . . . . . . . . . . . . 577

11.SETTING AND DISPLAYING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

581

11.1 SCREENS DISPLAYED BY FUNCTION KEY POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

590

11.1.1 Position Display in the Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

590

11.1.2 Position Display in the Relative Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

591

11.1.3

Overall Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

593

11.1.4 Presetting the Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

594

11.1.5

Actual Feedrate Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

595

11.1.6 Display of Run Time and Parts Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

597

11.1.7

Operating Monitor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

598

11.2SCREENS DISPLAYED BY FUNCTION KEY

PROG

(IN MEMORY MODE OR MDI MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600

11.2.1

Program Contents Display . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

600

11.2.2 Current Block Display Screen . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

601

11.2.3 Next Block Display Screen . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

602

11.2.4

Program Check Screen . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

603

11.2.5 Program Screen for MDI Operation . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

604

11.3 SCREENS DISPLAYED BY FUNCTION KEY

(IN THE EDIT MODE) . . . . . . . . . . . . . . .

605

 

PROG

 

 

11.3.1 Displaying Memory Used and a List of Programs . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

605

11.3.2 Displaying a Program List for a Specified Group . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

608

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11.4 SCREENS DISPLAYED BY FUNCTION KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

611

 

OFS/SET

 

11.4.1

Setting and Displaying the Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

612

11.4.2

Direct Input of Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

615

11.4.3

Direct Input of Tool Offset Measured B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

617

11.4.4

Counter Input of Offset value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

619

11.4.5

Setting the Workpiece Coordinate System Shifting Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

620

11.4.6

Y Axis Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

622

11.4.7

Displaying and Entering Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

625

11.4.8

Sequence Number Comparison and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

627

11.4.9

Displaying and Setting Run Time, Parts Count, and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

629

11.4.10

Displaying and Setting the Workpiece Origin Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

631

11.4.11

Direct Input of Measured Workpiece Origin Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

632

11.4.12

Displaying and Setting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

634

11.4.13

Displaying Pattern Data and Pattern Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

635

11.4.14

Displaying and Setting the Software Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

637

11.4.15

Displaying and Setting Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

639

11.5 SCREENS DISPLAYED BY FUNCTION KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

642

 

SYSTEM

 

11.5.1

Displaying and Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

643

11.5.2

Displaying and Setting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

645

11.6DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,

AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION . . . . . 648

 

11.6.1 Displaying the Program Number and Sequence Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

648

 

11.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation . . . . . . . . . . . . . . . . . .

649

11.7

SCREENS DISPLAYED BY FUNCTION KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

651

 

MESSAGE

 

 

11.7.1 External Operator Message History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

651

11.8

CLEARING THE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

653

 

11.8.1 Erase CRT Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

653

 

11.8.2 Automatic Erase Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

654

12.GRAPHICS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655

12.1

GRAPHICS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

656

12.2

DYNAMIC GRAPHIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

661

13.HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662 14.SCREEN HARDCOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667

IV. MANUAL GUIDE 0i

1. MANUAL GUIDE 0i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

673

1.1

OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

674

1.2

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

675

1.3

PROGRAM CREATING OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

676

 

1.3.1

Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

676

 

1.3.2

Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

677

 

1.3.3

Creating a New Part Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

678

 

1.3.4

ProcessAssistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

680

 

1.3.5

G–codeAssistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

682

 

1.3.6

M–codeAssistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

685

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1.4

CANNED CYCLE MACHINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 687

 

1.4.1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 688

 

1.4.2

Data for Each Canned Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 690

 

 

1.4.2.1 Machining type block of Lathe drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 690

 

 

1.4.2.2 Machining type block of Stock removal in turning . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 691

 

 

1.4.2.3 Machining type block of Finishing in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 691

 

 

1.4.2.4 Figure block of Stock removal in turning and Finishing . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 692

 

 

1.4.2.5 Machining type block of Groove roughing in turning . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 693

 

 

1.4.2.6 Machining type block of Groove finishing in turning . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 693

 

 

1.4.2.7 Figure block of Grooving in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 694

 

 

1.4.2.8 Machining type block of Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 695

 

 

1.4.2.9 Figure block of Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 696

1.5

CONTOUR PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 697

 

1.5.1

Operations of Contour Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 698

 

 

1.5.1.1 Calling Contour Programming Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 698

 

 

1.5.1.2 Selecting of Method to Edit of Contour Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 699

 

 

1.5.1.3 Entering of Contour Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 700

 

 

1.5.1.4

Checking Contour Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 704

 

 

1.5.1.5 Convert to NC Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 705

 

1.5.2

Detail of Contour Figure Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 707

 

 

1.5.2.1

Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 707

 

 

1.5.2.2

Corner R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 707

 

 

1.5.2.3

Chamfering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 708

 

 

1.5.2.4 Select Crossing Point of Figure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 708

 

1.5.3

Detail of Contour Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 709

 

 

1.5.3.1

Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 709

 

 

1.5.3.2

Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 712

 

 

1.5.3.3 Line tangential to two arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 716

 

 

1.5.3.4 Arc that Contacts to both Crossing Lines and Arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 717

 

 

1.5.3.5 Arc that Contacts to Uncrossing Line and Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 718

 

 

1.5.3.6 Arc that Contacts to Uncrossing 2 Arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 719

 

1.5.4

Details of Auxiliary Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 720

 

 

1.5.4.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 720

 

 

1.5.4.2

Start Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 721

 

 

1.5.4.3

Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 726

 

 

1.5.4.4

Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 728

 

1.5.5

Others

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 730

 

 

1.5.5.1 Calculation of Inputting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 730

 

 

1.5.5.2 Notes should be paid Attention in Contour Programming . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 731

 

 

1.5.5.3 Notes should be paid Attention in Macro Executor . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . 731

1.6 PARAMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732 1.7 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 739

V. MAINTENANCE

1. METHOD OF REPLACING BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 743

1.1 BATTERY FOR MEMORY BACKUP (3VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

744

c–10

B–64114EN/01

Table of Contents

 

 

1.2 BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6VDC) . . . . . . . . . . . . . . . . . . . . . . 748 1.3 BATTERY FOR ABSOLUTE PULSE CODER BUILT INTO THE MOTOR (6VDC) . . . . . . . . . . 749

APPENDIX

A. TAPE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753 B. LIST OF FUNCTIONS AND TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756 C. RANGE OF COMMAND VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761 D. NOMOGRAPHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 764

D.1 INCORRECT THREADED LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 765 D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . 767 D.3 TOOL PATH AT CORNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 769 D.4 RADIUS DIRECTION ERROR AT CIRCLE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 772

E. STATUS WHEN TURNING POWER ON,

 

WHEN CLEAR AND WHEN RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

773

F. CHARACTER–TO–CODES CORRESPONDENCE TABLE . . . . . . . . . . . . . . . . . .

775

G. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

776

c–11

I. GENERAL

B–64114EN/01

GENERAL

1. GENERAL

 

 

 

1 GENERAL

This manual consists of the following parts:

About this manual

I. GENERAL

 

 

 

 

 

Describes chapter organization, applicable models, related manuals,

 

and notes for reading this manual.

 

 

 

 

II. PROGRAMMING

 

 

 

 

 

Describes each function: Format used to program functions in the NC

 

language, characteristics, and restrictions.

 

III. OPERATION

 

 

 

 

 

Describes the manual operation and automatic operation of a machine,

 

procedures for inputting and outputting data, and procedures for

 

editing a program.

 

 

 

 

 

IV. MANUAL GUIDE 0i

 

 

 

 

 

Describes MANUAL GUIDE 0i.

 

 

 

 

 

V. MAINTENANCE

 

 

 

 

 

Describes procedures for replacing batteries.

 

APPENDIX

 

 

 

 

 

Lists tape codes, valid data ranges, and error codes.

 

Some functions described in this manual may not be applied to some

 

products. For detail, refer to the DESCRIPTIONS manual (B–64112EN).

 

This manual does not describe parameters in detail. For details on

 

parameters mentioned in this manual, refer to the manual for parameters

 

(B–64120EN).

 

 

 

 

 

This manual describes all optional functions. Look up the options

 

incorporated into your system in the manual written by the machine tool

 

builder.

 

 

 

 

 

The models covered by this manual, and their abbreviations are:

 

 

 

 

 

 

 

 

Product name

 

 

Abbreviations

 

 

 

 

 

 

 

 

 

FANUC Series 0i–TC

 

0i–TC

 

Series 0i

 

 

 

 

 

 

 

 

3

fanuc 0i-TC Operators Manual

1. GENERAL

GENERAL

B–64114EN/01

 

 

 

Special symbols

This manual uses the following symbols:

 

D IP_

Indicates a combination of axes such as X__ Y__ Z (used in

 

PROGRAMMING.).

 

D ;

Related manuals of Series 0i–C/0i Mate–C

Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.

The following table lists the manuals related to Series 0i–C and 0i Mate–C. This manual is indicated by an asterisk(*).

Manual name

Specification

 

number

 

 

 

 

 

 

DESCRIPTIONS

B–64112EN

 

 

 

 

CONNECTION MANUAL (HARDWARE)

B–64113EN

 

 

 

 

CONNECTION MANUAL (FUNCTION)

B–64113EN–1

 

 

 

 

Series 0i–TC OPERATOR’S MANUAL

B–64114EN

*

 

 

 

Series 0i–MC OPERATOR’S MANUAL

B–64124EN

 

 

 

 

Series 0i Mate–TC OPERATOR’S MANUAL

B–64134EN

 

 

 

 

Series 0i Mate–MC OPERATOR’S MANUAL

B–64144EN

 

 

 

 

MAINTENANCE MANUAL

B–64115EN

 

 

 

 

PARAMETER MANUAL

B–64120EN

 

 

 

 

PROGRAMMING MANUAL

 

 

 

 

 

Macro Compiler/Macro Executor

B–61803E–1

 

PROGRAMMING MANUAL

 

 

 

 

 

FANUC MACRO COMPILER (For Personal Computer)

B–66102E

 

PROGRAMMING MANUAL

 

 

 

 

 

PMC

 

 

 

 

 

PMC Ladder Language PROGRAMMING MANUAL

B–61863E

 

 

 

 

PMC C Language PROGRAMMING MANUAL

B–61863E–1

 

 

 

 

Network

 

 

 

 

 

Profibus–DP Board OPERATOR’S MANUAL

B–62924EN

 

 

 

 

Ethernet Board/DATA SERVER Board

B–63354EN

 

OPERATOR’S MANUAL

 

 

 

 

 

FAST Ethernet Board/FAST DATA SERVER

B–63644EN

 

OPERATOR’S MANUAL

 

 

 

 

 

DeviceNet Board OPERATOR’S MANUAL

B–63404EN

 

 

 

 

OPEN CNC

 

 

 

 

 

FANUC OPEN CNC OPERATOR’S MANUAL

B–62994EN

 

(Basic Operation Package (For Windows 95/NT))

 

 

 

 

 

FANUC OPEN CNC OPERATOR’S MANUAL

B–63214EN

 

(Operation Management Package)

 

 

 

 

 

4

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