bosch CC 220 User Manual

Typ1 osa / CC 220

Machine Parameters

Version 106

Typ1 osa / CC 220

Machine Parameters

1070 073 309-106 (96.06) GB

Z4 GA and D4 NA (Type1 osa)

Z25 FO and D25 NJ (CC 220)

Reg. Nr. 16149-03

E 1996

by Robert Bosch GmbH,

All rights reserved, including applications for protective rights. Reproduction or handing over to third parties are subject to our written permission.

Discretionary charge 20.– DM

Contents

Type1 osa / CC 220

Machine parameters

Table of contents

Page

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Foreword − 1

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety − 1 Software version

User information

1.	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1
2.	Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1
3.	Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1
4.	Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3
4.1	Running the machine parameters program . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3
4.2	Editing (modifying) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
4.2.1	Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
4.2.2	Cursor functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
4.2.3	Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
4.2.4	Delete / Undelete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
4.2.5	Additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
4.3	Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
4.4	Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
4.5	Load (CC 220 / Type1 osa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
4.6	Output (CC 220 / Type1 osa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
4.7	Manage EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21
4.8	Controlling the machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
5.	Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
5.1	Machine parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
	P 100 Axis parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	P 500 Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
	P 1000 Axis dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	43
	P 1500 Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
	P 2000 Auxiliary functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	59
	P 2500 Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
	P 3000 Power up state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
	P 3500 Colour settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
	P 3600 Grey scale settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
	P 4000 CPL parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	72
	P 4500 Zero shifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
	P 5000 Suppression table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
	P 5500 Device selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
	P 6000 PLC parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	86

Contents − 1

Contents

Type1 osa / CC 220

Machine parameters

		Page
	P 6100 Electronic limit switches normal . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 95
	P 6200 Electronic limit switches fast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 97
	P 6300 Laser applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 98
	P 6400 Tangential tool control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 99
	P 6500 Centre parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 101
	P 6600 Compensation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 110
	P 6800 Contour dependent feedrate override (Look ahead) . . . . . . . .	. 112
	P 7000 Spindle parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 116
	P 7100 Parameters for 2nd spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 127
	P 7200 Exact tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 128
	P 7500 Turning machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 129
	P 7600 C axis parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 134
	P 8500 DNC interface with simple protocol . . . . . . . . . . . . . . . . . . . . . . . . .	. 139
	P 8600 DNC interface with LSV2 protocol . . . . . . . . . . . . . . . . . . . . . . . . . .	. 141
	P 8700 FMS communications interface with BAB . . . . . . . . . . . . . . . . . . . .	. 143
	P 9000 Address selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 144
	P 9500 Axis processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 148
	P 9900 System parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 155
6.	Index of all parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	165

−

Contents − 2

Foreword

Type1 osa / CC 220

Machine parameters

Foreword

Software version

This manual describes software version •Z25 GO" for control unit CC 220 M and •D25 NJ" for control unit CC 220T as well as software version •Z4 GA" for control unit Type1 osa M and •D4 NA" for control unit Type1 osa T.

IMPORTANT

The group operating mode DIAGNOSIS contains instructions for the current control unit software version which may be accessed via the softkey DIAGNOSTIC CONTROL or SOFTWARE VERSION.

Proper use

As the title suggests, this manual contains information required for normal operation of the control unit. For reasons of clarity, however, not every detail of every possible combination of parameters can be included. Similarly, as the control unit is usually only part of a larger installation or system, not every conceivable aspect of integration or operation is covered.

Your Bosch service branch or customer advisory service will be pleased to help you if you require more detailed information or if problems with the control unit should arise which are not sufficiently dealt with in this manual. The addresses may be found on the back cover of this manual.

This manual is intended for technically qualified personnel. The machine parameter program (MPP) enables significant alterations to be made to the interaction between the CNC, machine and drives, including the performance of the CNC itself!

CAUTION !

!Only suitably trained specialist personnel may start and operate the MPP and make changes to machine parameters. Such personnel should be capable

of recognising the dangers involved in changing parameters and which can generally arise from mechanical, electrical or electronic equipment.

Operation of the MPP by inadequately trained or untrained personnel can result in serious damage to the machine and drives, loss of software or even injury to per sons. Bosch accepts no liability for damage resulting from incorrectly pro grammed, calculated or optimised machine parameters, or from unobserved data limits.

Please note that we offer a comprehensive training program. An overview of courses may be found on the inside front cover of this manual. Our training centre will be pleased to provide you with further information. The address may be found on the back cover of this manual.

Foreword −1

Foreword

Type1 osa / CC 220

Machine parameters

Foreword −2

Safety instructions

Type1 osa / CC 220

Machine parameters

Safety instructions

The Type1 osa and CC220 series control units were developed, manufactured and tested in accordance with the basic safety stipulations of the EC Machine Guideline.

You should nevertheless be wary of residual risks!

You should therefore read this manual before configuring or commissioning this type1 osa or the CC 220, or working with the machine parameters for the first time.

Pictographs and symbol explanations

The following warnings and instructions can be attached to hardware modules to draw attention to certain points:

’Danger of electrocution!

’ Electrostatically sensitive devices!

’ Remove plug before opening!

’Bolts only for PE conductor connection!

’Only for cable screen connection!

Safety − 1

Safety instructions

Type1 osa / CC 220

Machine parameters

Hierarchical warning instructions are used in this manual. The warning instructions are printed in bold, being designated and clearly indicated by a warning symbol at the side of the page.

The warning instructions are classed hierarchically in the following order:

1.WARNING

2.CAUTION

3.NOTE

WARNING!

!The term WARNING is used to warn of immediate danger. This could lead to a fatality or serious injury (personal injuries).

CAUTION

!The term CAUTION is used to warn of a potentially dangerous situation.

This could lead to a fatality or serious or light personal injuries or damage to equipment or to the environment.

NOTE

The term NOTE is used to refer to a recommended course of action. Damage to equipment, e.g. to the machine or the workpiece, or loss of data, may result if instructions are not observed.

The symbol IMPORTANT is used in addition to the hierarchy of warning instructions described above:

IMPORTANT

This designates a passage from the text which contains explanatory information or tips.

Safety − 2

Safety instructions

Type1 osa / CC 220

Machine parameters

Proper use

The Type1 osa or CC 220 is used for

‘controlling feed drives, spindles and auxiliary axes in a machine tool in order to guide a machining tool along a programmed path to machine a work piece (CNC).

In addition, a PLC with corresponding I/O components is required to control completely the machining process while in communication with the actual CNC as well as monitoring safety related aspects of the process.

‘programming the contour and machining technology (feedrate, spindle speed, tool change) of a workpiece.

Any other use is against regulations!

CAUTION!

!− Improper use may have consequences such as personal injury to the user or a third party, material damages to the equipment and to the workpiece being

machined, or damage to the environment.

You should therefore use our products only as here instructed!

−Movements of tools and axes may lead to serious or fatal injuries!

Every operator, production line builder or machine manufacturer is obliged to connect input signals of the Type1 osa or the CC 220 which can trigger a machining start (e.g. NC START) as well as the contact READY(2) in compliance with the applicable safety requirements.

In addition to this, the emergency stop circuit must be designed in accordance

with the applicable safety requirements and guidelines. Equipment such as ‘protective covers

‘protective screens

‘light cabinets etc.

can reduce the risk of accident considerably.

Safety − 3

Safety instructions

Type1 osa / CC 220

Machine parameters

Qualified personnel

This manual is intended for specially trained technicians and engineers who possess expert knowledge of CNC technology. Thorough knowledge of the hardware and software components involved in the system under control is essential.

Qualified personnel are

−project planning personnel who are familiar with the safety guidelines for electrical and automation technology

−commissioning personnel who are authorized to earth, mark, and put into operation electric circuits and devices/systems in accordance with recognized safety standards.

CAUTION!

!Only suitably qualified personnel may make changes to machine parameters! Such personnel should be capable of recognizing the dangers involved in

changing parameters and which can generally arise from mechanical, electrical or electronic equipment.

Changes made to machine parameters by inadequately or untrained personnel can result in serious damage to machines and drives, loss of software or even injury to persons!

Bosch accepts no liability for damages resulting from incorrectly programmed, calculated or optimised configuration parameters, or from unobserved data limits!

Please note our comprehensive training programme. An overview of courses may be found on the inside front cover of this manual. Our training centre will be pleased to provide you with further information (tel: 06062 / 78258).

Retrofittings and changes by the operator

Our units have been designed and constructed to offer the utmost safety.

WARNING!

!− Retrofitting the devices or making changes to them may compromise their safety!

This could lead to a fatality, serious or slight injury (personal injuries), or damage to equipment or to the environment.

You should therefore contact us first before carrying out any retrofittings or changes to the equipment which involve parts made by manufacturers other than Bosch. We are in a position to advice you as to whether such parts are compatible with our products.

Safety − 4

Safety instructions

Type1 osa / CC 220

Machine parameters

Maintenance, repairs

WARNING!

!− Danger of electrocution!

Unless otherwise stated, maintenance work must always be carried out when the unit is switched off! The unit should be protected against unauthorised or accidental restart.

If it is necessary to carry out measuring or testing operations on an active unit, the existing safety and accident prevention regulations must be observed. A suitable electric tool must be used in any case!

−Risk of fatal injury due to inadequate EMERGENCY OFF devices! Emergency stop devices must remain operative and accessible in all unit modes. Ensure when unlocking the EMERGENCY OFF device that the unit is not restarted without being regulated!

−Movements of tools and axes may lead to serious or fatal injuries!

Feed and spindle motors have very powerful mechanical forces at their disposal and can accelerate very quickly due to the high dynamic.

You should therefore never be standing in the danger area of the machine while it is running!

Do not ever − not even briefly − deactivate the safety relevant functions of the unit!

Report any faults in the unit to your servicing and repairs department immediately!

−Danger of explosion from batteries!

Batteries should not be forcibly opened, re charged, soldered or thrown into fire!

Replace used batteries with new ones!

CAUTION!

!− Repairs or maintenance of control unit components may only be carried out by the Bosch Service Department or by maintenance centres authorised by

Bosch.

−Only replacement parts and spares authorised by Bosch may be used!

−Used or rechargeable batteries must be treated as special waste!

Safety − 5

Safety instructions

Type1 osa / CC 220

Machine parameters

Safety conscious work

WARNING!

!− Movements of tools and axes may lead to serious or fatal injuries!

Feed and spindle motors have very powerful mechanical forces at their disposal and can accelerate very quickly due to the high dynamic.

You should therefore never be standing in the danger area of the machine while it is running!

Do not ever − not even briefly − deactivate the safety relevant functions of the unit!

Report any faults in the unit to your servicing and repairs department immediately!

−The wrong choice of clothing may have fatal consequences!

Where machines with moving parts are involved, careless handling may lead to clothes or long hair being caught, pulling the user into the machine!

You shoud therefore: ‘ wear a hair net

‘wear a protective suit

‘remove protective gloves before coming close to moving parts

‘remove jewellery and bracelets

−Remember that chippings may be cast out during operation of the machine unit! They can cause eye injuries and burns.

You should therefore: ‘ wear protective goggles

‘wear a protective suit

−There is also a danger of injury from sharp edges on workpieces and tools during transport!

You should therefore: ‘ wear protective gloves

Safety − 6

General

Type1 osa / CC 220

Machine parameters

1. General

The machine parameters program (MPP) is used to adapt the CNC control to the machine tool. The modifiable data is divided into three groups:

‘Application data

Data for activating the range of options ordered from the machine tool manufacturer (MTM), e.g. 5th axis, 128 kB program memory, thread milling.

‘Machine data

Data for adapting the CNC functions to the specific peculiarities of the machine (e.g. axis speeds).

‘System data

Data for adapting the CNC operating system to special requirements (e.g. interpolation time).

CAUTION!

The drives must always be correctly adjusted before optimising/setting the machine parameters.

The MTM may only modify the actual machine data independently.

!Changes to the system data and/or application data should only be made on the instructions of the Bosch Service department.

2.Applications

The machine parameters program (diagnostic program 4) is permanently present in the operating system of the CNC (EPROM) and facilitates the display, changing, loading and outputting of all machine parameter data. This supports the following applications:

‘Activating the range of options ordered by the client (from the machine tool manufacturer).

‘Documenting or archiving the machine parameters for a particular system (MTM).

‘ Backing up the machine parameters via external	data carriers and/
or EEPROM, so that they can be re loaded if any	of the data is lost
(end client).

3. Function

The machine parameters program is permanently present in the operating system (EPROM) and includes the following functions:

‘Displaying the machine parameter data

‘Changing the machine parameter data

‘Loading the machine parameter data from a storage medium

‘Outputting the machine parameter data to a storage medium

‘Saving data to EEPROM by means of diagnostic program D9 •EEPROM MANAGEMENT".

− 1 −

General

Type1 osa / CC 220

Machine parameters

− 2 −

SERVICE

FUNCTION

Operation

Type1 osa / CC 220

Machine parameters

4. Operation

4.1 Running the machine parameters program

The machine parameters program (MPP) may only be accessed in DIAGNOSTIC operating mode.

This operating mode is selected by pressing

The following display appears on screen:

NO	BF0	NC0							DIAGNOSTIC
PROGRAM	ACT	WAITING							24. 3	15:25
ERROR		CONDITION ON						STATUS
				G	1	G	71	NO REF. POINTS
		G	90	G	66	G	140	DRIVES ON
		G	94	G	40	G	7	FEED STOP
		G	17	G	8	G	27
		G	15	G	29	G	79
		G	80	G	130	G	53
		G	153	G	253	G	67
		G	39	G	62	G	97
		G	65	G	68	G	99
		G	146	G	115	G	167
		G	994
LAST PROGRAMMED
F 100.0	S	0		T 1016		M	30	B	0
DIAGNOSTIC	DIAGNOSTIC			RESET			SERVICE
CONTROL	MACHINE			FUNCTION			FUNCTION

By actuating the softkey and − if requested to do so by the system − inputting a code number, an overview of all currently resident diagnostic programs (D) may be obtained.

NO		BF0		NC0		DIAGNOSTIC
PROGRAM		ACT		WAITING		24. 3		15:25
NUMBER				NAME OF PROGRAM		LENGTH		ACCESS
D	1	LOGBOOK MONITOR						E
D	2	RELOAD OPERATING PROGRAM						E
D	3	CLEAR ALL MEMORY						E
D	4	MACHINE PARAMETER PROGRAM						E
D	5	INTERNAL REF. POINT OFFSET						E
D	6	SERIAL IF DATA						E
D	7	COMMUNICATION STORAGE DISPLAY						E
D	9	MANAGE EEPROM						E
D	21	LOGIC ANALYSER						E
D	22	AXIS OSCIL.						E
D	23	CONTOUR DISPLAY						E
D	24	AXIS OPTIMISATION						E
MEMORY USED BY DIAGNOSTIC					4156	OTHERS:		72042
MEMORY AVAILABLE			:		185946
SERVICE FUNCTION
			LOAD		OUTPUT	START	DELETE
				− 3	−

Operation

Type1 osa / CC 220

Machine parameters

By pressing the softkey

START

and inputting program number 4, the machine parameter program may be started.

NO		BF0		NC0			DIAGNOSTIC
PROGRAM		ACT		WAITING			24. 3	15:25
NUMBER				NAME OF PROGRAM		LENGTH		ACCESS
L	870	USER<−HEAP<−BLOCK....................					4140
L	1	NC LINK TABLE					152	RWED
L	2	NC LINK TABLE					152	RWED
L	3	NC LINK TABLE					152	RWED
L	4	NC LINK TABLE					152	RWED
L	5	NC LINK TABLE					152	RWED
L	444	MACHINE PARAMETERS			24.03		23319	RWED
MEMORY USED BY SYSTEM				28219		OTHERS:		34690
MEMORY AVAILABLE			:	330307
MACHINE PARAMETERS PROGRAM
EDIT			LOAD	TRANSFER		OUTPUT	MANAGE

IMPORTANT

The files •NC LINK TABLE" and •USER<−HEAP<−BLOCK" have no connection with the MPP. L444 only appears if the MP has already been edited or output at least once.

If on selecting DIAGNOSTIC operating mode, the softkey line

	DIAGNOSTIC	DIAGNOSTIC	RESET	SERVICE	MPP
	CONTROL	MACHINE	FUNCTION	FUNCTION

is displayed, including the •MPP" softkey, pressing the softkey

MPP

is all that is needed to reach the •Machine parameters program"

operating level.

− 4 −

Operation

Type1 osa / CC 220

Machine parameters

4.2 Editing (modifying)

IMPORTANT

Only data which is NOT enclosed in square brackets may be edited!

If the parameters are to be edited for the first time, the following display will normally appear (link tables are only present if programs were linked together beforehand):

NO		BF0		NC0		DIAGNOSTIC
PROGRAM		ACT		WAITING		24. 3	15:25
NUMBER				NAME OF PROGRAM	LENGTH		ACCESS
L	870	USER<−HEAP<−BLOCK....................				4140
L	1	NC LINK TABLE				152	RWED
L	2	NC LINK TABLE				152	RWED
L	3	NC LINK TABLE				152	RWED
L	4	NC LINK TABLE				152	RWED
L	5	NC LINK TABLE				152	RWED
MEMORY USED BY SYSTEM				4900	OTHERS:		34690
MEMORY AVAILABLE			:	330307
MACHINE PARAMETERS PROGRAM
EDIT			LOAD	TRANSFER	OUTPUT	MANAGE
				EDIT

By pressing the softkey		the following operating level is reached

NO		BF0		NC0		DIAGNOSTIC
PROGRAM		ACT		WAITING		24. 3	15:25
	NUMBER			NAME OF PROGRAM		LENGTH	ACCESS
L	870	USER<−HEAP<−BLOCK....................				4140
L	1	NC LINK TABLE				152	RWED
L	2	NC LINK TABLE				152	RWED
L	3	NC LINK TABLE				152	RWED
L	4	NC LINK TABLE				152	RWED
L	5	NC LINK TABLE				152	RWED
MEMORY USED BY SYSTEM					4900	OTHERS:	58009
MEMORY AVAILABLE			:		330307
MACHINE PARAMETERS PROGRAM
		WITH TEXT			WITHOUT TEXT

By using the soft keys, the L444 machine parameters file can be generated with or without text. This soft key bar only appears if L444 does not yet exist or has been deleted.

− 5 −

Operation

Type1 osa / CC 220

Machine parameters

After pressing one of the two soft keys, a message appears on screen indicating that the file is being generated. The control generates L444 from the default or application values stored in system memory.

NO		BF0		NC0		DIAGNOSTIC
PROGRAM		ACT		WAITING		24. 3	15:25
NUMBER				NAME OF PROGRAM	LENGTH		ACCESS
L	870	USER<−HEAP<−BLOCK....................				4140
L	1	NC LINK TABLE				152	RWED
L	2	NC LINK TABLE				152	RWED
L	3	NC LINK TABLE				152	RWED
L	4	NC LINK TABLE				152	RWED
L	5	NC LINK TABLE				152	RWED
MEMORY USED BY SYSTEM				4900	OTHERS:		58009
MEMORY AVAILABLE			:	330307
PLEASE WAIT: FILE BEING GENERATED, SET 3500
EDIT		LOAD		TRANSFER	OUTPUT	MANAGE

Once file L444 has been generated, the following display appears:

NO	BF0	NC0	DIAGNOSTIC
PROGRAM	ACT	WAITING	24. 3 15:25

OPTIONS

B O S C H CC220 BASIC FUNCTIONS MEMORY 224 (+32) K−BYTE

CLIENT EPROM 2048 K−BYTE

THREAD CUTTING INCL. G95 THREAD MILLING

FEED FORWARD CONTROL ACCELERATION PROGRAMMING LOOP FACTOR PROGRAMMING

CORNER DECELERATION/ACCELERATION 16 STANDARD LIMIT SWITCHES IF

4 FAST LIMIT SWITCHES IF

SOFTWARE LIMIT SWITCHES SUPPRESSED 3 ADDITIONAL AUXILIARY FUNCTIONS PROGRAMMABLE SPINDLE ORIENTATION EXTERNAL PROGRAM SELECTION

LEAD SCREW ERROR COMPENSATION CPL WITH GRAPHIC COMMANDS

DNC INTERFACE WITH SIMPLE PROTOCOL

EDIT

L

444

	YES		NO	A D G J M
			$ LF	P S V Y

	B E H K N	C F I L O	FUNCTIONS
	Q T W Y	R U X

All active options are listed before an overview of the machine parameter sets is displayed.

− 6 −

Operation

Type1 osa / CC 220

Machine parameters

Example of a machine parameters file (L444) with text

NO		BF0	NC0		DIAGNOSTIC
PROGRAM		ACT	WAITING		24. 3	15:25
MACHINE PARAMETER SETS
P	100	A X I S P A R A M E T E R S
P	500	S P E E D S
P	1000	A X I S D Y N A M I C S
P	1500	P O S I T I O N S
P	2000	A U X I L I A R Y F U N C T I O N S
P	2500	P O T E N T I O M E T E R S
P	3000	P O W E R − U P S T A T E
P	3500	C O L O U R S E T T I N G S
P	4000	C P L − P A R A M E T E R S
P	4500	Z E R O S H I F T S
P	5000	S U P P R E S S I O N T A B L E
P	5500	D E V I C E S E L E C T I O N
P	6000	P L C P A R A M E T E R S
P	6100	E L E C T R: L I M I T S W I T C H N O R M A L
P	6200	E L E C T R: L I M I T S W I T C H F A S T
P	6500	T O O L C O M P E N S A T I O N S
EDIT		L		444
YES	NO	A D G J M		B E H K N	C F I L O
				Q T W Y	FUNCTIONS
	$ LF	P S V Y			R U X

4.2.1 Input

If there is already a keyboard available (e.g. with Type1 osa keyboard), then characters are selected via the keyboard (SK:Keyboard available is in reverse video; see chapter 4.2.5), and the highest level of the editor appears as follows:

EDIT	L	444
DELETE	SEARCH	POSITION		FUNCTIONS
		CURSOR

The softkey bar

EDIT				L	444
	YES		NO	A D G J M	B E H K N	C F I L O	FUNCTIONS
			$ LF	P S V Y	Q T W Z	R U X

identifies the highest editor level if no keyboard is available or the softkey Keyboard available is not in reverse video (see chapter 4.2.5).

At this level, it is possible to input any of the alphabetic characters displayed.

It is possible to insert the softkey character displayed in reverse video into the MP file by pressing the RETURN key.

By pressing a soft key repeatedly, the characters which can be selected from this menu are displayed in reverse video one after the other.

The cursor indicates the point at which any characters entered are inserted into the file.

− 7 −

Operation

Type1 osa / CC 220

Machine parameters

4.2.2 Cursor functions

The cursor can be moved anywhere on the screen using the cursor keys. In addition, the cursor can be placed in certain positions, which must be specified.

Position cursor

Starting at operating level

EDIT				L	444
	YES		NO	A D G J M	B E H K N	C F I L O	FUNCTIONS
			$ LF	P S V Y	Q T W Z	R U X

by selecting

	FUNCTIONS		POSITION
		and then selecting	CURSOR
	reached.

the operating level is

EDIT			L	444
RETURN			BLOCK		WORD	8 LINES	* DOWN
							UP
By selecting			BLOCK	the cursor always jumps to the start of a new line.
By selecting			WORD	the cursor jumps to the first character of the next
word.
By selecting			8 LINES	the cursor always jumps down 8 lines.

By selecting the •down/up" softkey, the cursor functions become effective towards the end/start of the file.

Press				RETURN			to return to operating level
EDIT							L	444
	YES			NO		A D G J M		B E H K N		C F I L O	FUNCTIONS
				$ LF		P S V Y		Q T W Z		R U X

Scroll

The screen display can be scrolled up and down line by line using the cursor keys.

− 8 −

Operation

Type1 osa / CC 220

Machine parameters

4.2.3 Search

It is possible to carry out searches for specific individual terms in the editor.

EDIT

L

444

YES

NO

A D G J M

B E H K N

C F I L O

FUNCTIONS

$ LF

P S V Y

Q T W Z

R U X

The softkey

FUNCTIONS

should be pressed at the highest operating level of

the editor.

This initiates the transition to the next operating level.

EDIT		L	444
DELETE		SEARCH		POSITION		FUNCTIONS
				CURSOR
By selecting		SEARCH	the following display is reached:
EDIT		L	444
RETURN		DEFINE		SEARCH FOR	END	*DOWN
		STRING		STRING		UP

Direction of search

The direction of search must be determined before specifying the string to be searched for.

This can be done by pressing

* DOWN

UP .

The asterisk indicates the active direction.

The softkey END is displayed if search direction DOWN is selected, and allows a jump directly to the end of MP file L444.

The softkey START appears if search direction UP is active, and allows a jump directly to the beginning of MP file L444.

The softkey RETURN allows a jump back into the highest level of the editor.

Searching for character strings

	DEFINE
By pressing	STRING

the following softkey bar appears:

EDIT						L	444	SEARCH FOR : P3500
	YES		NO		A D G J M		B E H K N	C F I L O		READY
			$ LF		P	S V Y	Q T W Z	R U X

The character string to be searched for may now be entered. Every single letter must be confirmed by pressing <ENTER>. Numbers are entered directly via the appropriate keys and cannot/need not be confirmed by pressing <ENTER>.

The	READY
	function initiates the search procedure. The cursor jumps to

the searched for location.

− 9 −

SEARCH

STRING

		Operation		Type1 osa / CC 220
				Machine parameters
NO		BF0	NC0	DIAGNOSTIC
PROGRAM		ACT	WAITING	24. 3 15:25
−	62
P3009 FEED COMPENSATION ON/OFF (G64/G65)
−	65
P3010 OUTSIDE CORNERS AS A RADIUS OR INTERSECTION (G68(69)
−	68
P3011 TOOL TABLE COMPENSATION ON/OFF (G145/G46)
−	146
P3012 FEED FORWARD CONTROL (G114/G115)
−	115
P3013 EXTERNAL ZERO SHIFT ON/OFF (G160/G167)
−	167
P3500 C O L O U R S E T T I N G S
P3501 COLOUR "AREA" (FOREGROUND AND BACKGROUND)
FOREGROUND		BLACK	BACKGROUND LIGHT BLUE
P3502 COLOUR "SOFTKEY"
FOUND
EDIT		L	444
RETURN		DEFINE	SEARCH	*DOWN
		STRING	END	UP
			STRING

By pressing the search for the specified search word is continued in the remaining program text, starting at the current location. The message •STRING NOT FOUND" appears if the sought for character string is not found in the active search direction.

The softkey RETURN can be pressed to jump back to the highest operating level.

	EDIT				L	444
	YES			NO	A D G J M	B E H K N	C F I L O	FUNCTIONS
				$ LF	P S V Y	Q T W Z	R U X

− 10 −

DELETE

WORD

Operation

Type1 osa / CC 220

Machine parameters

4.2.4 Delete / Undelete

Starting at operating level

EDIT			L		444
DELETE		SEARCH			POSITION				FUNCTIONS
					CURSOR
by pressing the softkey			DELETE				the following operating level is reached:
EDIT			L		444
RETURN		DELETE				DELETE		DELETE	*DELETE
		BLOCK				WORD		CHARACTER	UNDELETE
			DELETE
Pressing the softkey			BLOCK			deletes the line in the machine parameters

file at the beginning of which the cursor is positioned. If the cursor is positioned in the middle of a line, the remainder of the line (after the cursor) is deleted.

Pressing the softkey positioned.

DELETE
CHARACTER	deletes the character on which the cursor is

Placing the cursor on the first letter of a word and pressing		de

letes the word. The cursor must be positioned on a word.

After deleting a line or character, the procedure can be reversed and the text can be restored to its original condition (undeleting).

				DELETE
This is achieved by pressing		the		*UNDELETE			softkey. The softkey bar
changes to
EDIT	L	444
RETURN	UNDELETE		UNDELETE			UNDELETE		DELETE
	BLOCK			WORD		CHARACTER		*UNDELETE

The last item to be deleted (line, word, character) is always stored in an intermediate buffer.

	UNDELETE		UNDELETE		UNDELETE
By pressing	BLOCK	or	CHARACTER	or	WORD

the contents of this buffer memory (i.e. the last item to be deleted) is inserted back into the MP file. The cursor indicates the position at which the text will be reinserted.

− 11 −

Operation

Type1 osa / CC 220

Machine parameters

4.2.5 Additional functions

Starting at highest editor operating level

EDIT					L		444
	YES			NO	A D G J M		B E H K N		C F I L O	FUNCTIONS
				$ LF	P S V Y		Q T W Z		R U X
and pressing the softkey						FUNCTIONS		twice, the following level is reached
EDIT					L		444
			RETURN						ABORT	FUNCTIONS

IMPORTANT

If the MP file (L444) is not being edited, an additional softkey is displayed entitled

INSERT FILE. This has no significance for the MP file.

Press

RETURN

to return to the original operating level.

Press

ABORT

to leave the editor. The system ignores all data edited up to

this moment and jumps to the level:

MACHINE PARAMETERS PROGRAM

EDIT

LOAD

TRANSFER

OUTPUT

MANAGE

Select

FUNCTIONS

again to switch to operating level:

DELETE

*M30

SECTION

CALCULATE

FUNCTIONS

TO EOL

INSERT

DELETE

The softkey

TO EOL

deletes all characters from the current cursor

position until the end of the line.

(The deleted sequence may be restored via •UNDELETE BLOCK").

*M30

Ensure that the softkey

INSERT

is in reverse video. This is the only way to

guarantee that an M30 is automatically positioned at the end of the MP file after editing. Without the M30 the MP file cannot be transferred to the operating system.

The	CALCULATE
	function allows the calculation of a numerical value to be

entered, by using arithmetical operations.

The •dot before dash" rule applies. Intermediate results are not stored. The result appears at the current cursor position if •ENTER" is pressed.

− 12 −

KEYBOARD

AVAILABLE

SECTION

The function makes it possible to select, copy, insert and shift complete areas of the text to be edited.

Operation

Type1 osa / CC 220

Machine parameters

Press	FUNCTIONS		to reach the next softkey level.
		CHANGE			KEYBOARD	RETURN
		WORD			AVAILABLE

If the function is in reverse video, then text and numbers are entered using the keyboard (e.g. Type1 osa keyboard). Text and numbers can also be entered using the five softkeys if this softkey is not displayed in reverse video.

− 13 −

Operation

Type1 osa / CC 220

Machine parameters

4.3 Transfer

By jumping back through the levels from the editor the following operating level may be reached

MACHINE PARAMETERS PROGRAM

EDIT	LOAD	TRANSFER	OUTPUT	MANAGE

The edited machine parameters are only transferred to the operating system in the

form of an internal data record by pressing the	TRANSFER	softkey. The

operating system is then restarted. Once the machine parameters have been transfered, file L444 can be deleted and the appropriate memory area made reavailable via •CONTROL REST". L444 is only required in order to edit or output the machine parameters.

The machine parameters are not automatically transferred into the EEPROMs on the memory card. This can only be done by using diagnostic program 9 •EEPROM MANAGEMENT" (see 4.7).

NOTE

The CNC power supply must not be interrupted during transfer of machine parameters!

Error detection

If an error is detected during the transfer process, the faulty line in the MP file is displayed on screen under the message •INCORRECT MACHINE PARAMETER", and the error displayed in reverse video. In addition, an error message appears in the command line.

The transfer is aborted.

Possible error messages

−Machine parameters are missing:

File L 444, which is to be transferred or deleted, does not exist.

−Invalid application data:

May have been edited by mistake.

Remedy: delete L 444 and read in again/regenerate.

−Memory full:

Not enough memory for L 444.

Remedy: control reset or delete other files + control reset.

−Too many or invalid characters:

A parameter contains more than ten characters or an invalid character.

−Invalid block number:

The previous parameter block may be missing in L 444.

−Invalid value:

A parameter value does not fall within the valid range of values.

−Invalid relationship with block XXX:

Inpermissible parameter combinations.

−Interruption of transfer:

During the transfer, the file is •read through" a total of three times. During the

first two passes, the process can be interrupted by changing operating mode or moving back to another level.

If no error is detected, the operating system is restarted.

− 14 −

FILE

NUMBER

Operation

Type1 osa / CC 220

Machine parameters

4.4 Delete

By pressing the	MANAGE	and	DELETE	softkeys, the entire

edited machine parameters file (L444) is deleted without any further request for confirmation. The •DELETE" function has no effect on machine parameters data stored in system memory.

4.5 Load (CC 220 / Type1 osa)

Loading with CC 220:

By pressing the softkey			LOAD		the following operating level is reached:
LOAD
*SELECT	*STATUS			FILE		SEARCH FOR	START
DEVICES				NUMBER		DFS FILE

	*SELECT
The softkey	DEVICES

accesses the operating level

LOAD, *SELECT DEVICES, V24.2

*INTER	*DCR	*DCR	*CCDISK	*XTRANS
FACE	4800 BAUD	9600 BAUD	9600 BAUD	9600 BAUD

The transfer rate most appropriate to the device must be selected. The active baud rate is displayed in reverse video.

*INTER

By pressing FACE selected:

the interface from which data should be loaded is

	LOAD, *SELECT DEVICES, *INTERFACE
	V24. 1	V24. 2	*DNC CHANNEL
	20 MA		(Optional)
	Pressing return twice restores the original operating level:
	LOAD
	*SELECT	*STATUS	FILE	SEARCH FOR	START
	DEVICES		NUMBER	DFS FILE

Handshake with V24.1 / 20mA and V24.2

To transfer data with a software handshake, the

	*STATUS		*SOFTWARE
		and then the	CONTROL	should be actuated.

The file is selected by pressing the softkey and entering the number 444 (MP file) or by using the cursor to select.

By pressing the	START
	softkey, the transfer of the externally stored

machine parameters file into the CNC is initiated.

− 15 −

FILE

NUMBER

Operation

Type1 osa / CC 220

Machine parameters

IMPORTANT

If *DEVICE CONTROL is used to read out, *DEVICE CONTROL must also be used to read in.

At baud rates < 600 only software handshake is permissible.

The file is selected by pressing the softkey and entering the number L 444 (MP file) or by using the cursor to select.

By pressing the	START
	softkey, the transfer of the externally stored

machine parameters file into the CNC is initiated.

Loading with the Type1 osa:

By pressing the	LOAD	softkey the following operating level is reached
LOAD
*SELECT		FILE	SEARCH FOR	START
DEVICES		NUMBER	DFS FILE

	*SELECT
The softkey	DEVICES

accesses the operating level

LOAD, *SELECT DEVICES,

PC CHANNEL

*INTER FACE

The transfer rate most appropriate to the device must be selected, if V24.1/ 20mA is selected (see also CC220).

	*INTER
Press	FACE	to select the interface from which data should be loaded:

The PC channel enables the program (file) to be loaded from the internal hard disk of the Type1 osa PC. Loading is possible from a device with a serial interface via the V24.1 /20mA interface:

LOAD, *SELECT DEVICES, *INTERFACE

V24. 1	PC CHANNEL
20 MA

Pressing return twice restores the original operating level:

LOAD	PC CHANNEL
*SELECT		FILE	SEARCH FOR	START
DEVICES		NUMBER	DFS FILE

Handshake with V24.1 / 20mA

To transfer data with a software handshake, the

	*STATUS		*SOFTWARE
		and	CONTROL	softkeys should be actuated.

− 16 −

FILE

NUMBER

Operation

Type1 osa / CC 220

Machine parameters

The file is selected by pressing the softkey and entering the number L 444 (MP file) or by using the cursor to select.

By pressing the	START
	softkey, the transfer of the externally stored

machine parameters file into the CNC is initiated.

If data are to be transfered from the Type1 osa display to the Type1 osa module, this Load procedure can be controlled via the •Data transfer from PC −> NC" selection window.

NO		BF0	NC0			DIAGNOSTIC
PROGRAM		ACT	WAITING			24. 3	15:25
NUMBER			NAME OF PROGRAM			LENGTH	ACCESS
L	5	NC LINK TABLE				152	RWED
L	444	MACHINE PARAMETER			24.03	23319	RWED
			Data transfer from PC −> NC
	File		MP010296.txt
	Path		c:\osa1_ap2
	DFS Identifier		(DFS,L	444,MACHINE PARAMETER 102,RWED)
	File:		Path selection:
	english.txt			[..]		START
	MP010296.txt			[−a−]
MEM	log2_96.txt			[−c−]
MEM	Prog1.txt					ABORT
	Prog2.txt
MAC	Prog3.txt
	Prog3.txt
E	Prog3.txt

For a description of the operating sequence, see page 20.

Once all MP data has been transferred or integrated, the machine parameters should be stored in the EEPROM in non volatile form (see 4.3 TRANSFER, or 4.7 MANAGE EEPROM)*

− 17 −