Bosch Power Tools CLPK233-181L, CLPK232-180, CLPK232-181, CLPK237-181, CLPK234-181L User Manual

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IMPORTANT:

IMPORTANT :

IMPORTANTE:

Read Before Using

Lire avant usage

Leer antes de usar

 

 

 

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

HDS181

DDS181

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Call Toll Free for

Pour obtenir des informations

Llame gratis para

 

Consumer Information

et les adresses de nos centres

obtener información

 

 

& Service Locations

de service après-vente,

para el consumidor y

 

 

 

 

 

appelez ce numéro gratuit

ubicaciones de servicio

 

 

 

 

 

 

 

 

 

1-877-BOSCH99 (1-877-267-2499) www.boschtools.com

 

 

 

 

 

 

 

 

 

 

For English Version

Version française

Versión en español

 

 

See page 2

Voir page 18

Ver la página 34

 

 

 

 

 

 

 

 

 

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General Power Tool Safety Warnings

 

Read all safety warnings and all instructions. Failure to follow the warnings

! WARNING

 

and instructions may result in electric shock, fire and/or serious injury.

 

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

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Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Rules for Cordless Drill/Drivers

Use auxiliary handle(s) if supplied with the tool. Loss of control can cause personal injury.

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Always hold the tool with both hands. If the bit jams two hands will give you

maximum control over torque reaction or kickback.

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.

Secure the material being drilled. Never hold it in your hand or across legs.

Unstable support can cause the drill bit to bind causing loss of control and injury.

Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the bit become bound or jammed in the work, the reaction torque of the tool could crush your hand or leg.

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If the bit becomes bound in the workpiece, release the trigger immediately, reverse the direction of rotation and slowly squeeze the trigger to back out the bit. Be ready for a strong reaction torque. The drill body will tend to twist in the opposite direction as the drill bit is rotating.

Do not grasp the tool or place your hands too close to the spinning chuck or drill bit. Your hand may be lacerated.

When installing a bit, insert the shank of the bit well within the chuck. If the bit is not inserted deep enough, the grip of the chuck over the bit is reduced and the loss of control is increased. After bit insertion, pull on bit to ensure it is locked.

Do not use dull or damaged bits and accessories. Dull or damaged bits have a greater tendency to bind in the workpiece.

When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory. Accessories may be hot after prolonged use.

Check to see that keys and adjusting wrenches are removed from the drill before switching the tool "ON". Keys or wrenches can fly away at high velocity striking you or a bystander.

Do not run the drill while carrying it at your side. A spinning drill bit could become entangled with clothing and injury may result.

Safety Rules for Cordless Hammer Drills

Wear ear protectors when impact drilling.

Exposure to noise can cause hearing loss.

Use auxiliary handle(s) if supplied with the tool. Loss of control can cause personal injury.

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.

Use thick cushioned gloves and limit the exposure time by taking frequent rest periods. Vibration caused by hammer-drill action may be harmful to your hands and arms.

Secure the material being drilled. Never hold it in your hand or across legs.

Unstable support can cause the drill bit to bind causing loss of control and injury.

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the bit become bound or jammed in the work, the reaction torque of the tool could crush your hand or leg.

If the bit becomes bound in the workpiece, release the trigger immediately, reverse the direction of rotation and slowly squeeze the trigger to back out the bit. Be ready for a strong reaction torque. The drill body will tend to twist in the opposite direction as the drill bit is rotating.

Do not grasp the tool or place your hands too close to the spinning chuck or drill bit.

Your hand may be lacerated.

When installing a drill bit, insert the shank of the bit well within the jaws of the chuck.

If the bit is not inserted deep enough, the grip of the jaws over the bit is reduced and the loss of control is increased.

Do not use dull or damaged bits and accessories. Dull or damaged bits have a greater tendency to bind in the workpiece.

-4-

! WARNING

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When removing the bit from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory.

Accessories may be hot after prolonged use.

Check to see that keys and adjusting wrenches are removed from the drill before

switching the tool "ON". Keys or wrenches can fly away at high velocity striking you or a bystander.

Do not run the tool while carrying it at your side. A spinning drill bit could become entangled with clothing and injury may result.

Additional Safety Warnings

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

Do not use AC only rated tools with a DC power supply. While the tool may appear to work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.

Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Ensure the switch is in the off position before inserting battery pack. Inserting the

battery pack into power tools that have the switch on invites accidents.

Some dust created by power sanding, sawing, grinding, drilling, and other construction

activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints,

Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemicallytreated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Battery/Charger

Before using battery charger, ! WARNING read all instructions and

cautionary markings on (1) battery charger,

(2) battery pack, and (3) product using battery.

Use only the charger which accompanied your product or direct replacement as listed in the catalog or this manual. Do not substitute any other charger. Use only Bosch approved chargers with your product. See Functional Description and Specifications.

Do not disassemble charger or operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Replace damaged cord or plugs immediately. Incorrect reassembly or damage may result in electric shock or fire.

Do not recharge battery in damp or wet environment. Do not expose charger to rain or snow. If battery case is cracked or otherwise damaged, do not insert into charger. Battery short or fire may result.

Charge only Bosch approved rechargeable batteries. See Functional Description and Specifications. Other types of batteries may burst causing personal injury and damage.

Charge battery pack in temperatures above +32 degrees F (0 degrees C) and below +113 degrees F (45 degrees C). Store tool and battery pack in locations where temperatures will not exceed 120 degrees F (49 degrees C). This is important to prevent serious damage to the battery cells.

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Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes. The battery liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact with skin, wash quickly with soap and water. If the liquid contacts your eyes, flush them with water for a minimum of 10 minutes and seek medical attention.

Place charger on flat non-flammable surfaces and away from flammable materials when re-charging battery pack.

The charger and battery pack heat during charging. Carpeting and other heat insulating surfaces block proper air circulation which may cause overheating of the charger and battery pack. If smoke or melting of the case are observed unplug the charger immediately and do not use the battery pack or charger.

Use of an attachment not recommended or sold by Bosch will result in a risk of fire, electric shock or injury to persons.

BATTERy CARE

When batteries are not in ! WARNING tool or charger, keep them

away from metal objects. For example, to protect terminals from shorting DO NOT place batteries in a tool box or pocket with nails, screws, keys, etc. Fire or injury may result.

DO NOT PUT BATTERIES INTO FIRE OR ExPOSE TO HIGH HEAT. They may explode.

BATTERy DISPOSAL

! WARNING Do not attempt to disassemble the battery or

remove any component projecting from the battery terminals. Fire or injury may result. Prior to disposal, protect exposed terminals with heavy insulating tape to prevent shorting.

LITHIUM-ION BATTERIES

If equipped with a lithium-ion battery, the battery must be collected, recycled or disposed of in an environmentally sound manner.

“The EPA certified RBRC Battery Recycling Seal on the lithium-ion (Li-ion) battery indicates Robert Bosch Tool

Corporation is voluntarily participating in an industry program to collect and recycle these batteries

at the end of their useful life, when taken out of service in the United States or Canada. The RBRC program provides a convenient alterative to placing used Li-ion batteries into

the trash or the municipal waste stream, which may be illegal in your area.

Please call 1-800-8-BATTERY for information on Li-ion battery recycling and disposal bans/restrictions in your area, or return your batteries to a Skil/Bosch/Dremel Service Center for recycling. Robert Bosch Tool Corporation’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”

FCC Caution:

The manufacturer is not responsible for radio interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1)This device may not cause harmful interference, and

2)This device must accept any interference received, including interference that may cause undesired operation.

NOTE! This equipment has been tested and found to comply with the limits for a Class B digital devices, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna.

Increase the separation between the equipment and receiver.

Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

Consult the dealer or an experienced radio/TV technician for help.

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol

 

Name

 

Designation/Explanation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

Volts

 

Voltage (potential)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

Amperes

 

Current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hz

 

Hertz

 

Frequency (cycles per second)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

Watt

 

Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kg

 

Kilograms

 

Weight

 

 

 

 

 

 

 

 

 

 

 

 

 

min

 

Minutes

 

Time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

s

 

Seconds

 

Time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

Size of drill bits, grinding wheels, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

n0

 

No load speed

 

Rotational speed, at no load

 

 

 

 

n

 

Rated speed

 

Maximum attainable speed

 

 

 

 

 

 

 

 

 

 

 

 

.../min

 

Revolutions or reciprocation

 

Revolutions, strokes, surface speed,

 

 

 

 

 

 

 

 

 

per minute

 

orbits etc. per minute

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

Off position

 

Zero speed, zero torque...

 

 

 

 

 

 

 

 

 

 

 

 

1, 2, 3, ...

 

Selector settings

 

Speed, torque or position settings.

I, II, III,

 

 

 

Higher number means greater speed

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

Infinitely variable selector with off

 

Speed is increasing from 0 setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arrow

 

Action in the direction of arrow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternating current

 

Type or a characteristic of current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Direct current

 

Type or a characteristic of current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternating or direct current

 

Type or a characteristic of current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Class II construction

 

Designates Double Insulated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Construction tools.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earthing terminal

 

Grounding terminal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning symbol

 

Alerts user to warning messages

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Li-ion RBRC seal

 

Designates Li-ion battery recycling

 

 

 

 

 

 

 

 

 

 

 

program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ni-Cad RBRC seal

 

Designates Ni-Cad battery recycling

 

 

 

 

 

 

 

 

 

 

 

program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Read manual symbol

 

Alerts user to read manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wear eye protection symbol

 

Alerts user to wear eye protection

 

 

 

 

 

 

 

 

 

 

 

 

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Symbols (continued)

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is recognized by Underwriters Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed by the Canadian Standards

Association, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Intertek Testing

Services, to United States and Canadian Standards.

This symbol designates that this tool complies to NOM Mexican Standards.

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! WARNING

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Functional Description and Specifications

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures

reduce the risk of starting the tool accidentally.

Cordless Drill Drivers and

Cordless Hammer Drills

MODE SELECTOR RING

 

GEAR SHIFTER

 

(Model HDS181 only)

 

 

 

 

ADJUSTABLE

 

 

 

VENTILATION

CLUTCH

 

 

 

 

 

 

 

OPENINGS

KEYLESS

 

 

 

 

CHUCK

 

 

 

 

 

 

 

FORWARD/REVERSING

 

 

 

LEVER & TRIGGER LOCK

FIG. 1

 

 

RUBBERIZED

 

 

 

GRIP

 

 

 

 

VARIABLE SPEED

 

 

 

TRIGGER SWITCH

 

 

 

BUILT IN

 

 

 

 

WORK LIGHT

 

 

 

BELT CLIP

 

 

 

 

BATTERY PACK

 

 

 

 

RELEASE BUTTON

 

 

BATTERY PACK

Model number

DDS181

 

HDS181

 

Voltage rating

18 V

 

18 V

 

No load speed 1

n0 0-500/min

n0 0-500/min

No load speed 2

n0 0-1700/min

n0 0-1700/min

Impact rate

NA

 

0-27000 BPM

Maximum Capacities

 

 

 

 

Chuck size

1/2"

 

1/2"

 

Screw sizes

#16 x 3"

 

#16 x 3"

 

Mild metal

1/2"

 

1/2"

 

Hard wood

1-1/2"

 

1-1/2"

 

Soft wood

2"

 

2"

 

Masnory

NA

 

5/8"

 

Battery pack

BAT609, BAT618, BAT610G

BAT609, BAT618, BAT610G

 

& BAT619G

& BAT619G

Charger

BC630 & BC660

BC630 & BC660

Voltage rating

120 V

60 Hz

120 V

60 Hz

NOTE: For tool specifications refer to the nameplate on your tool.

-9-

! WARNING
! WARNING

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Assembly

Disconnect battery pack from tool before making any assembly, adjustments or changing

accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

INSERTING BITS

Move reverse switch lever to the center “OFF” position. Remove battery pack and rotate the clutch ring to the drill bit symbol “ ”. Rotate the chuck sleeve counterclockwise viewing from chuck end, and open chuck to approximate drill bit diameter. Insert a clean bit up to the drill bit flutes for small bits, or as far as it will go for large bits. Close chuck by rotating the chuck sleeve clockwise and securely tighten by hand (Fig. 2).

Do not use the power of ! WARNING the drill while grasping

chuck to loosen or tighten bit. Friction burn or hand injury is possible if attempting to grasp the spinning chuck.

FIG. 2

CHUCK SLEEVE

DRILL BIT

BIT HOLDER

SCREWDRIVER BIT

Operating Instructions

VARIABLE SPEED CONTROLLED

TRIGGER SWITCH

Your tool is equipped with a variable speed trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The speed can be adjusted from the minimum to maximum nameplate RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).

FORWARD/REVERSING

LEVER & TRIGGER LOCK

After tool use, lock trigger in “OFF” position to help prevent

accidental starts and accidental discharge.

Your tool is equipped with a forward/ reversing lever and trigger lock located above the trigger (Fig. 3). This lever was designed for changing rotation of the bit, and for locking the trigger in an “OFF” position.

For forward rotation, (with chuck pointed away from you) move the lever to the far left (Fig. 3).

For reverse rotation move the lever to the far right (Fig. 4). To activate trigger lock move lever to the center off position.

Do not change direction of ! CAUTION rotation until the tool

comes to a complete stop. Shifting during rotation of the chuck can cause damage to the tool.

FIG. 3

FIG. 4

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Bosch Power Tools CLPK233-181L, CLPK232-180, CLPK232-181, CLPK237-181, CLPK234-181L User Manual

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GEAR SHIFTING

Your tool is equipped with two separate gear ranges, low gear and high gear. Low gear provides high-torque and slower drilling speeds for heavy duty work or for driving screws. High gear provides faster speeds for drilling lighter work. To change speeds slide switch, to the high or low position (Fig. 5).

ATTENTION: If your tool appears to be running, but the chuck will not turn, check to make sure the gear shifting switch is pushed fully into desired setting.

FIG. 5

GEAR

SHIFTER

ADJUSTABLE CLUTCH

 

The optional belt clip accessory will allow you

Your tool features 26 clutch settings. Output

to conveniently attach your tool to your belt.

torque will increase as the clutch ring, is

This feature will allow you to have both

rotated from 1 to 25. The drill “

” position

hands free when climbing a ladder or moving

will lock up the clutch to permit drilling and

to another work area.

driving heavyduty work, and also enables bits

The belt clip can be attached to either side of

to be changed quickly and easily in the

the tool by securing it with a mounting screw.

keyless chuck (Fig. 6).

 

 

Always make sure you securely tighten the

 

 

 

 

ADJUSTABLE

FIG. 6

mounting screw before use (Fig. 1).

 

To use clip, turn tool upside down and attach

 

CLUTCH

 

 

 

 

to your belt.

 

 

 

DRILL/HAMMER DRILL SELECTOR RING

 

 

 

(Model HDS181 only)

 

 

 

The selector ring allows the tool to be set for

 

 

 

various drilling/hammer drilling applications.

 

 

 

Rotate the selector dial right or left

 

 

 

depending on the below applications (Fig. 7).

 

 

 

Drill only action: For drilling in woods, metals,

 

 

 

plastics or other non concrete materials.

 

 

 

Drill with hammer action: For drilling in

 

 

 

concrete, asphalt, tile or other similar hard

 

 

 

materials. The hammer drill position overrides

 

BRAKE

 

the clutch for hammer drilling.

When the trigger switch is released it

FIG. 7

activates the brake to stop the chuck quickly.

MODE

This is especially useful in the repetitive

SELECTOR

driving and removal of screws.

 

RING

BUILT IN WORK LIGHT

 

 

Your tool is also equipped with a light that turns

 

on automatically when the switch is activated,

 

for better visibility when drilling/driving

(Fig. 1).

 

 

BELT CLIP

 

 

! WARNING

When the tool is attached to

 

the belt, position yourself to

 

avoid entanglement with surrounding objects.

 

Unexpected entanglement could cause the

 

tool to fall resulting in injury to the operator or

 

bystanders.

 

 

 

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INSERTING AND RELEASING BATTERy PACK

Set Forward/Reversing lever to the center (off position). Slide charged battery pack into the housing until the battery pack locks into position (Fig. 8).

Your tool is equipped with a secondary locking latch to prevent the battery pack from completely falling out of the handle, should it become loose due to vibration.

To remove the battery pack, press the battery pack release button and slide the battery pack forward (Fig. 9).

Press the battery pack release button again and slide the battery pack completely out of tool housing (Fig. 9).

FIG. 8

FIG. 9

BATTERY PACK

BATTERY PACK

RELEASE BUTTON

 

1

2

IMPORTANT CHARGING NOTES

1.The charger was designed to fast charge the battery only when the battery temperature is between 32˚F (0˚C) and 113˚F (45˚C). If the battery pack is too hot or too cold, the charger will not fast charge the battery. (This may happen if the battery pack is hot from heavy use). When the battery temperature returns to between 32˚F (0˚C) and 113˚F (45˚C), the charger will automatically begin charging.

2.A substantial drop in operating time per charge may mean that the battery pack is nearing the end of its life and should be replaced.

3.Remember to unplug charger during storage period.

4.If battery does not charge properly:

a.Check for voltage at outlet by plugging in some other electrical device.

b.Check to see if outlet is connected to a light switch which turns power “off” when lights are turned off.

c.Check battery pack terminals for dirt. Clean with cotton swab and alcohol if necessary.

d.If you still do not get proper charging, take or send tool, battery pack and charger to your local Bosch Service Center. See “Tools, Electric” in the Yellow Pages for names and addresses.

Note: Use of chargers or battery packs not sold by Bosch will void the warranty.

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CHARGER INDICATORS, SyMBOLS AND MEANING (Model BC630)

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the green indicator light is “ON”,

the charger is plugged in but the battery pack is not inserted, or

the battery pack is fully charged.

If the green indicator light is

“BLINKING”, the battery pack is being fast-charged. Fast-charging will automatically stop when the battery pack is

fully charged.

If the red indicator light is “ON”, the battery pack is too hot or cold for fast-charging. The charger will

automatically switch to fast-charging once a suitable temperature is reached.

If the red indicator light is

“BLINKING”, the battery pack cannot accept a charge or the contacts of the charger or battery pack are

contaminated. Clean the contacts of the charger or battery pack only as directed in these operating instructions or those supplied with your tool or battery pack.

CHARGING BATTERy PACK (Model BC630)

Plug charger cord into your standard power outlet.

With no battery pack inserted, the charger’s green indicator light will go ON. This indicates the charger is receiving power and the charger is ready for operation.

When you insert the battery pack into the charger. The charger’s green indicator light will begin to “BLINK”. This indicates that the battery is receiving a fast charge (Fig. 10).

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete. The battery pack is fully charged and can be removed from the charger.

The battery pack may be used even though the light may still be blinking. The light may require more time to stop blinking depending on temperature.

The purpose of the green light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

When you begin the charging process of the battery pack, a steady red light could also mean the battery pack is too hot or too cold.

Fast charging is only possible when the temperature range of the battery pack is between 32˚F (0˚C) and 113˚F (45˚C). When needed, the internal fan of the charger will turn on to aid the charging process and speed.

As soon as the battery pack reaches the correct temperature range, the battery charger will automatically switch to fast charging.

If the red indicator light is “BLINKING”, the battery pack cannot accept a charge.

Check to make sure the battery pack is inserted into the charger properly.

Clean the contacts of the charger or battery pack (e. g. by inserting and removing the battery several times) or replace the battery pack, as required.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool.

FIG. 10

BATTERY

PACK

CHARGER

RED LIGHT

 

 

 

GREEN LIGHT

 

 

 

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CHARGER INDICATORS, SyMBOLS AND MEANING (Model BC660)

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the green indicator light is

“ON”, the charger is plugged in but the battery pack is not inserted, or the battery pack is fully charged, or

the battery pack is too hot or cold for fastcharging. The charger will automatically switch

to fast-charging once a suitable temperature is reached.

If the green indicator light is “BLINKING”, the battery pack is being fast-charged. Fastcharging will automatically stop when the

battery pack is fully charged.

CHARGING BATTERy PACK (Model BC660)

Plug charger cord into your standard power outlet.

With no battery pack inserted, the charger’s green indicator light will go ON. This indicates the charger is receiving power and the charger is ready for operation.

When you insert the battery pack into the charger, the charger’s green indicator light will begin to “BLINK”. This indicates that the battery is receiving a fast charge (Fig. 11).

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete. The battery pack is fully charged and can be removed from the charger.

When you begin the charging process of the battery pack, a steady green light could also mean the battery pack is too hot or too cold.

Fast charging is only possible when the temperature range of the battery pack is between 32˚F (0˚C) and 113˚F (45˚C). When needed, the internal fan of the charger will turn on to aid the charging process and speed.

As soon as the battery pack reaches the correct temperature range, the battery charger will automatically switch to fast charging.

The battery pack may be used even though the light may still be blinking. The light may require more time to stop blinking depending on temperature.

The purpose of the green light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

If the green indicator light is “ON”, the battery pack cannot accept a charge.

Check to make sure the battery pack is inserted into the charger properly.

Clean the contacts of the charger or battery pack (e. g. by inserting and removing the battery several times) or replace the battery pack, as required.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool.

FIG. 11

BATTERY

PACK

CHARGER

GREEN LIGHT

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Operating Tips

You will extend the life of your bits and do neater work if you always put the bit in contact with the work before pulling the trigger. During the operation, hold the tool firmly and exert light, steady pressure. Too much pressure at low speed will stall the tool. Too little pressure will keep the bit from cutting and cause excess friction by sliding over the surface. This can be damaging to both tool and bit.

DRILLING WITH VARIABLE SPEED

The trigger controlled variable speed feature will eliminate the need for center punches in hard materials. The variable speed trigger

allows you to slowly increase RPM. By using a slow starting speed, you are able to keep the bit from “wandering”. You can increase the speed as the bit “bites” into the work by squeezing the trigger.

DRIVING WITH VARIABLE SPEED

Variable speed drills will double as a power screwdriver by using a screwdriver bit in the drill mode. The technique is to start slowly, increasing the speed as the screw runs down. Set the screw snugly by slowing to a stop. Prior to driving screws, pilot and clearance holes should be drilled.

FASTENING WITH SCREWS

This procedure shown in (Fig. 12) will enable you to fasten materials together with your Cordless Drill/Screwdriver without stripping, splitting or separating the material.

First, clamp the pieces together and drill the first hole 2/3 the diameter of the screw. If the material is soft, drill only 2/3 the proper length. If it is hard, drill the entire length.

Second, unclamp the pieces and drill the second hole the same diameter as the screw shank in the first or top piece of wood.

Third, if flat head screw is used, countersink the hole to make the screw flush with the surface. Then, simply apply even pressure when driving the screw. The screw shank clearance hole in the first piece allows the screw head to pull the pieces tightly together.

The adjustable screw drill accessory will do all of these operations quickly and easily.

Screw drills are available for screw sizes No. 6, 8, 10 and 12.

FASTENING

2.  Drill same

WITH SCREWS

diameter as

screw shank.

1.  Drill 2/3 diameter and

3.  Countersink

same diameter

2/3 of screw length for

as screw head.

soft materials, full

 

length for hard

 

materials.

 

 

Adjustable

Screw

Screw

Drill

Apply a slight

 

even pressure

 

when driving

 

screws.

 

FIG. 12

DRILL BITS

Always inspect drill bits for excessive wear. Use only bits that are sharp and in good condition.

TWIST BITS: Available with straight and reduced shanks for wood and light duty metal drilling. High speed bits cut faster and last longer on hard materials.

CARBIDE TIPPED BITS: Used for drilling stone, concrete, plaster, cement and other

unusually hard nonmetals. Use continuous heavy feed pressure when employing carbide tip bits.

DRILLING WOOD

Be certain workpiece is clamped or anchored firmly. Always apply pressure in a straight line with the drill bit. Maintain enough pressure to keep the drill “biting”.

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When drilling holes in wood, twist bits can be used. Twist bits may overheat unless pulled out frequently to clear chips from flutes.

Use a “back-up” block of wood for work that is likely to splinter, such as thin materials.

You will drill a cleaner hole if you ease up on the pressure just before the bit breaks through the wood. Then complete the hole from the back side.

DRILLING METAL

There are two rules for drilling hard materials. First, the harder the material, the greater the pressure you need to apply to the tool. Second, the harder the material, the slower the speed.

Here are a couple of tips for drilling in metal. Lubricate the tip of the bit occasionally with cutting oil except when drilling soft metals such as aluminum, copper or cast iron. If the hole to be drilled is fairly large, drill a smaller hole first, then enlarge to the required size, it’s often faster in the long run. Maintain enough pressure to assure that the bit does not just spin in the hole. This will dull the bit and greatly shorten its life.

DRILLING MASONRy

Soft materials such as brick are relatively easy to drill. Concrete however, will require much more pressure to keep the bit from spinning. Be sure to use carbide tip bits for all masonry work.

Before using an accessory, ! WARNING be certain that its maximum

safe operating speed is not exceeded by the nameplate speed of the tool. Do not exceed the recommended wheel diameter.

SANDING AND POLISHING

Fine sanding and polishing require “touch”. Select the most efficient speed.

When using polishing bonnets, always be sure the excess string that secures the bonnet is tucked well within the bonnet during operation.

WIRE BRUSHES

Work with brushes requires high speeds.

BRUSHING PRESSURE

1.Remember, the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work.

2.If heavier pressures are used, the wires will be overstressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue.

3.Apply the brush to the work in such a way that as much of the brush face as possible is in full contact with the work. Applying the side or edge of the brush to the work will

result in wire breakage and shortened brush life.

CORRECT: Wire tips doing the work.

INCORRECT: Excessive pressure can cause wire breakage.

RUNNING NUTS AND BOLTS

Variable speed control must be used with caution for driving nuts and bolts with socket set attachments. The technique is to start slowly, increasing speed as the nut or bolt runs down. Set the nut or bolt snugly by slowing the drill to a stop. If this procedure is not followed, the tool will have a tendency to torque or twist in your hands when the nut or bolt seats.

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