ABB ACS380 Firmware Manual

4.7 (3)

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ABB MACHINERY DRIVES

ACS380 machinery control program

Firmware manual

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up guide

You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.

The code below opens an online listing of the manuals applicable to the product:

Firmware manual

ACS380 machinery control program

Table of contents

3. Start-up, ID run and use

2018 ABB Oy. All Rights Reserved.	3AXD50000029275 Rev E
	EN
	EFFECTIVE: 2018-05-05

Table of contents 5

Table of contents

1. Introduction to the manual

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2. Control panel

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Home view and Message view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Options menu and Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Options menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3. Start-up, ID run and use

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Do the identification (ID) run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Background information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ID run steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Start and stop the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Change the rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Set the speed or frequency reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Set the drive parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Open Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Change the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4. Control macros

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Default control connections for the ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . 33 ABB limited macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Default control connections for the ABB limited macro . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Fieldbus control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Default control connections for the Fieldbus macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Default control connections for the Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6 Table of contents

Motor potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Default control connections for the Motor potentiometer macro . . . . . . . . . . . . . . . . . . . 42 PID control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Default control connections for PID control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Modbus macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Default control connections for the Modbus macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Parameter default values for different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5. Program features
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	51
Local and external control locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	52
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	52
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	53
Operating modes and motor control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
Overview diagram of control hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Torque control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	57
Autophasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	57
Drive configuration and programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	60
Programming via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	60
Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	61
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Programmable I/O extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Power loss ride-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Reference ramping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	67
Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
Critical speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
Rush control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
Encoder echo support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
Jogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
Speed control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73
Torque control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73
Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	74
User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	75
U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	76
Flux braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	76
DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	79

Table of contents	7
Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 79
Speed compensated stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Application control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Control macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	84
DC voltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
Overvoltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
Undervoltage control (power loss ride-through) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
Voltage control and trip limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Limit to limit control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Limit to limit control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	96
Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Fixed/Standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	104
Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	104
Energy saving calculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	104
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	104
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	107
Parameter checksum calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	107
Motor potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	108
User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	109
6. Parameters
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	111
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	118
04 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	119
05 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	120
06 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	123
07 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	128
09 Crane application signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	130
10 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	131
11 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	135
12 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	141

8 Table of contents
13	Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	146
15	I/O extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	149
19	Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	153
20	Start/stop/direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	155
21	Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	169
22	Speed reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	177
23	Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	190
24	Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	194
25	Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	195
26	Torque reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	199
28	Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	203
30	Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	215
31	Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	223
32	Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	232
34	Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	239
35	Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	245
36	Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	252
37	User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	255
40	Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	259
41	Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	273
43	Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	276
44	Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	278
45	Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	284
46	Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	289
47	Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	292
49	Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	293
50	Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	295
51	FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	299
52	FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	300
53	FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	301
58	Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	301
71	External PID1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	320
76	Application features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	322
90	Feedback selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	327
91	Encoder adapter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	328
92	Encoder 1 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	329
95	HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	329
96	System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	330
97	Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	340
98	User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	345
99	Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	347
Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . .		354
7. Additional parameter data
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		355
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		355
Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		356
Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		357
Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		360

Table of contents	9
8. Fault tracing
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	389
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	389
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	390
QR Code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	391
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	392
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	402
9. Fieldbus control through the embedded fieldbus interface (EFB)
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	416
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	416
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	417
CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	441
10. Fieldbus control through a fieldbus adapter
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	481
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	481
Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	483
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	484
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	485
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	486
Contents of the fieldbus Control word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . .	487
Contents of the fieldbus Status word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . .	488
The state diagram (valid for ABB drives profile only) . . . . . . . . . . . . . . . . . . . . . . . . . . .	489
Automatic drive configuration for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	491
Automatically changed parameters (all adapters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	492
Specific fieldbus adapter parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	492
Setting up the drive for fieldbus control manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	494
11. Control chain diagrams
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	495
Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	496
Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	497
Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	498
Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	499
Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	500
Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	501
Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	502
Torque reference source selection and modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	503
Reference selection for torque controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	504
Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	505
Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	506
Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	507

10 Table of contents
External PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	508
External PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	509
Direction lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	510
12. Appendix A - ACS380 in crane applications
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	511
Overview of the crane control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	512
Quick start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	513
Control through the I/O interface using a joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	514
Control through the I/O interface using the step reference logic/pendant control . . . . .	518
Control through the fieldbus interface using the fieldbus control word . . . . . . . . . . . . . .	522
Configuring speed feedback using a HTL/TTL pulse encoder . . . . . . . . . . . . . . . . . . . .	525
Configuring slowdown with two limits and stop limit logic . . . . . . . . . . . . . . . . . . . . . . .	527
Configuring Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	531
Crane mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	533
Crane brake control timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	533
Brake system checks – overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	534
Brake system checks – Torque proving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	536
Brake system checks – Brake slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	537
Brake safe closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	538
Extended run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	539
Speed matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	540
Crane warning masking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	542
Dead-band function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	542
Start/stop interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	543
Joystick zero position interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	543
Joystick reference interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	544
Crane stop limit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	546
Crane slowdown function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	548
Slowdown with two limit inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	548
Fast stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	550
Power on acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	551
Speed reference handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	554
Unipolar joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	554
Parabolic speed reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	554
Step reference speed selection/Pendant control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	556
Crane motor potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	557
Conical motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	563
Further information

Introduction to the manual 11

Introduction to the manual

•Applicability

•Safety instructions

•Target audience

•Purpose of the manual

•Contents of the manual

•Terms and abbreviations

•Related manuals

Applicability

The manual applies to the ACS380 machinery control program 2.05 or later.

To check the version of the control program, see parameter 07.05 Firmware version.

Safety instructions

Follow all safety instructions.

•Read the complete safety instructions in the Hardware manual of the drive before you install, commission, or use the drive.

•Read the firmware function-specific warnings before changing parameter values. Chapter Parameters lists the relevant parameters and related warnings.

12 Introduction to the manual

Target audience

The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown.

Purpose of the manual

This manual provided information for designing, commissioning, or operating the drive system.

Contents of the manual

•Introduction to the manual (this chapter) describes the applicability, purpose and content of the manual, and terms and conditions.

•Control panel (page 17) introduces the internal control panel.

•Start-up, ID run and use (page 23) contains instructions on how to start up the drive and perform the ID run, and descriptions of the main use cases.

•Control macros (page 31) contains a short description of each macro together with a connection diagram. Macros are pre-defined applications and saves the user time when configuring the drive.

•Program features (page 51) describes the program features and parameters.

•Parameters (page 111) describes the parameters used to program the drive.

•Additional parameter data (page 355) contains further information on the parameters.

•Fault tracing (page 389) lists the warning and fault messages with possible causes and remedies.

•Fieldbus control through the embedded fieldbus interface (EFB) (page 415) describes the communication to and from a fieldbus network using the embedded fieldbus interface of the drive.

•Fieldbus control through a fieldbus adapter (page 481) describes the communication to and from a fieldbus network using an optional fieldbus module.

•Control chain diagrams (page 495) presents the reference chains of the drive.

•Appendix A - ACS380 in crane applications (page 511) describes the functions that are specific to the crane application. If required, these functions can be used for other applications.

	Introduction to the manual 13
Terms and abbreviations

Term/abbreviation	Explanation

ACS-AP-x	Assistant control panel, advanced operator keypad for
	communication with the drive.
	The ACS380 support types ACS-AP-1, ACS-AP-S and ACS-AP-
	W (with a Bluetooth interface).

ACS-BP-S	Basic control panel, basic operator keypad for communication
	with the drive.

AI	Analog input; interface for analog input signals

AO	Analog output; interface for analog output signals

AsynM	Asynchronous motor

BAPO-01	Optional side-mounted auxiliary power extension module

BCAN-11	CANopen interface

BCBL-01	Optional USB to RJ45 cable

BMIO-01	I/O and Modbus module

Brake chopper	Conducts the surplus energy from the intermediate circuit of the
	drive to the brake resistor when necessary. The chopper
	operates when the DC link voltage exceeds a certain maximum
	limit. The voltage rise is typically caused by deceleration
	(braking) of a high inertia motor.

Brake resistor	Dissipates the drive surplus braking energy conducted by the
	brake chopper to heat. Essential part of the brake circuit. See
	chapter Resistor breaking in the hardware manual of the drive.

BREL-01	Optional side-mounted relay output extension module

BTAC-02	Optional side-mounted pulse encoder interface module

Capacitor bank	See DC link capacitors.

CCA-01	Optional cold configuration adapter

Control board	Circuit board in which the control program runs

DC link	DC circuit between rectifier and inverter

DC link capacitors	Energy storage which stabilizes the intermediate circuit DC
	voltage

DI	Digital input; interface for digital input signals

DO	Digital output; interface for digital output signals

Drive	Frequency converter for controlling AC motors

EFB	Embedded fieldbus

FBA	Fieldbus adapter

FCAN-01 / -01-M	Optional CANopen adapter module

FCNA-01	Optional ControlNet adapter module

FDNA-01	Optional DeviceNet adapter module

FECA-01/-01-M	Optional EtherCAT adapter module

14 Introduction to the manual

FENA -21/-21-M	Optional Ethernet adapter module for EtherNet/IP, Modbus TCP
	and PROFINET IO protocols

FEPL-02	Ethernet POWERLINK adapter module

FPBA-01/-01-M	Optional PROFIBUS DP adapter module

Frame (size)	Refers to the drive physical size, for example R0 and R1. The
	type designation label attached to the drive shows the frame of
	the drive, see the hardware manual of the drive.

ID run	Motor identification run. During the identification run, the drive
	will identify the characteristics of the motor for optimum motor
	control.

Hexadecimal	Describes binary numbers using a numbering system that has 16
	sequential numbers as base units. The hexadecimal numbers
	are 0-9 and the letters A-F.

IGBT	Insulated gate bipolar transistor

Intermediate circuit	See DC link.

Inverter	Converts direct current and voltage to alternating current and
	voltage.

I/O	Input/Output

LSW	Least significant word

Macro	Pre-defined default values of parameters in a drive control
	program. Each macro is intended for a specific application. See
	chapter Control macros.

NETA-21	Optional remote monitoring tool

Network control	With fieldbus protocols based on the Common Industrial Protocol
	(CIP™), such as DeviceNet and Ethernet/IP, denotes the control
	of the drive using the Net Ctrl and Net Ref objects of the ODVA
	AC/DC Drive Profile. For more information, see www.odva.org,
	and the following manuals:
	• FDNA-01 DeviceNet adapter module user’s manual
	(3AFE68573360 [English]), and
	• FENA-01/-11/-21 Ethernet adapter module user’s manual
	(3AUA0000093568 [English])

Parameter	User-adjustable operation instruction to the drive, or signal
	measured or calculated by the drive

PDO	Process data object

PID controller	Proportional–integral–derivative controller

PLC	Programmable logic controller

PMSM	Permanent magnet synchronous motor

PM	Permanent magnet

PROFIBUS,	Registered trademarks of PI - PROFIBUS & PROFINET
PROFIBUS DP,	International
PROFINET IO

R0, R1,...	Frame (size)

	Introduction to the manual 15

RCD	Residual current device

Rectifier	Converts alternating current and voltage to direct current and
	voltage.

RFI	Radio frequency interference

RO	Relay output; interface for a digital output signal. Implemented
	with a relay.

SDO	Service data object

SIL	Safety integrity level. See chapter Safe torque off function in the
	drive hardware manual.

STO	Safe torque off. See chapter Safe torque off function in the drive
	hardware manual.

Related manuals

The related manuals are listed behind the front cover under List of related manuals.

Cybersecurity disclaimer

This product is designed to be connected to and to communicate information and data via a network interface. It is Customer's sole responsibility to provide and continuously ensure a secure connection between the product and Customer network or any other network (as the case may be). Customer shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Control panel

•Control panel

•Home view and Message view

•Options menu

•Main menu

•Submenus

Control panel

By default, ACS 380 has an integrated panel. If required, you can use external control panels such as assistant control panel or a basic panel. For more information, refer

ACX-AP-x assistant control panel’s user’s manual (3AUA0000085685 [English]) or ACS-BP-S basic control panel’s user’s manual (3AXD50000032527 [English])

1.Display - shows the Home view as default.

2.Main menu.

3.OK button - open the Main menu, select and save settings.

4.Start button - start the drive.

5.Menu navigation buttons - move in the menus and set values.

6.Stop button - stop the drive.

7.Back button - open the Options menu, and move back in the menu.

8.Options menu.

9.Status light - green and red colors indicate the state and potential problems.

18 Control panel

Home view and Message view

The Home view is the main view. Open the Main menu and Options menu from the Home view.

Home view

1.Control selection - local or remote

2.Local start/stop control - enabled

3.Rotation direction - forward or reverse

4.Local reference setting - enabled

5.Speed - target

6.Speed - current

7.Main menu - menu list

8.Options menu - quick access menu

The Message view shows fault and warning messages. If there is an active fault or warning, the panel shows the Message view directly.

You can open the Message view from the Options menu or Diagnostics submenu.

Message view: Fault

Fault messages require your immediate attention.

Check the code in the Fault messages table on page 402 to troubleshoot the problem.

Message view: Warning

Warning messages show possible problems.

Check the code in the Warning messages table on page 392 to troubleshoot the problem.

Control panel 19

Options menu and Main menu

Options menu

1.To open: press the Back button in the Home view.

Main menu

2.To open: press the OK button in the Home view.

 Options menu

The Options menu is a quick access menu.

1.Control location - set to local or remote control

2.Rotation direction - set to forward or reverse

3.Active faults - view possible faults

4.Reference speed - set the reference speed

5.Active warnings - view possible warnings

 Main menu

The Main menu is a scroll menu. The menu icons represent specific groups. The groups have submenus.

Note: You can define which Main menu items are visible (see parameter 49.30).

1.Motor data - motor parameters

2.Motor control - motor settings

3.Control macros

4.Diagnostics - faults, warnings, fault log and connection status

5.Energy efficiency - energy savings

6.Parameters - parameters

20 Control panel

Submenus

The Main menu items have submenus. Some submenus also have menus and/or option lists. The content of the submenus depend on the drive type.

Motor Data

1.Motor type - AsynM, PMSM, SynRM

2.Control mode - Scalar, Vector

3.Nominal power

4.Nominal current

5.Nominal voltage

6.Nominal frequency

7.Nominal speed

8.Nominal torque

9.Phase order - U V W, U W V 10.Nominal Cosphi

11.Unit selection - SI or US units

Motor Data: Motor type

1.AsynM

2.PMSM

3.SynRM

Motor Data: Control mode

1.Scalar

2.Vector

Motor Data: Phase order

1.U V W

2.U W V

Motor Data: Unit selection

1.SI units

2.US units

Control panel 21

Motor Control

1.Start mode - Const time, Automatic

2.Stop mode - Coast, Ramp, DC hold

3.Acceleration time

4.Deceleration time

5.Maximum allowed speed

6.Maximum allowed current

7.Minimum allowed speed

Motor Control: Start modes

1.Const time

2.Automatic

Motor Control: Stop modes

1.Coast

2.Ramp

3.DC hold

Control macros	The control macros available depends on the option module
	installed.
	1. ABB standard (2-wire)
	2.	ABB limited (2-wire)
	3.	Alternate
	4. Motor potentiometer
	5. PID
	6. Modbus RTU
	7. PROFIBUS
	8. PROFINET IO
	9.	EthernetIP

10.Modbus TCP 11.EtherCAT 12.CANopen

22 Control panel

Diagnostics

1.Active Fault - shows the fault code

2.Fault History - list of latest fault codes (newest first)

3.Active Warnings - shows the warning code

4.Connection Status - Fieldbus and I/O signals

Energy Efficiency

1.Saved energy in kWh

2.Saved money

3.Saved energy in MW

4.Saved money x 1000

5.Cost per kWh h

Parameters

1.Complete parameter list - groups menu with complete parameters and parameter levels

2.Modified parameter list

3.Parameter restore - reset to factory default parameters

Start-up, ID run and use 23

Start-up, ID run and use

•Start up the drive

•Do the identification (ID) run

•Start and stop the drive

•Change the rotation direction

•Set the speed or frequency reference

•Set the drive parameters

•Open Diagnostics

•Change the units

Note: In this chapter the drive uses an integrated panel to perform the start-up, ID run, and other actions. You can also perform these functions using an external control panel or a drive composer PC tool.

Start up the drive

1.Select the unit (international or US) and press OK.

The drive recognizes the connected adapter and sets the correct settings. This may take a few seconds depending on the adapter.

2.In the Motor data view, set the motor type: AsynM: Asynchronous motor

PMSM: Permanent magnet motor, or SynRM: Synchronous reluctance motor

3.Set the motor control mode:

Vector: Speed reference. This is suitable for most cases. The drive does an automatic stand-still ID run.

24 Start-up, ID run and use

Scalar: Frequency reference.

Use this mode when:

-The number of motors can change.

-The nominal motor current is less than 20% of the nominal drive current. Scalar mode is not recommended for permanent magnet motors.

4.Set the nominal motor values:

• Nominal power

• Nominal current

• Nominal voltage

• Nominal frequency

• Nominal speed

• Nominal torque (optional)

• Nominal cosphi

5.Examine the direction of the motor.

If it is necessary, set the motor direction with the Phase order setting or with the phase order of the motor cable.

6.In the Motor control view, set the start and stop mode.

7.Set the acceleration time and the deceleration time.

Note: The speed acceleration and deceleration ramp times are based on the value in parameter 46.01 Speed scaling/46.02 Frequency scaling.

8.Set the maximum and minimum speed or frequency. For more information, see parameters 30.11 Minimum speed /30.13 Minimum frequency and 30.12 Maximum speed/30.14 Maximum frequency on page 218.

9.In the Control macros view, select the applicable macro.

For units with a fieldbus adapter connected: you can see the fieldbus in the Control macros view. There are certain parameters that you need to change, eg. the station ID. See chapter Fieldbus control through a fieldbus adapter.

10.Tune the drive parameters to the application. You can use the Assistant control panel (ACS-AP-x), or the Drive Composer PC tool with the drive.

Start-up, ID run and use 25

Do the identification (ID) run

 Background information

The drive automatically estimates motor characteristics using Standstill ID run when the drive is started for the first time, and after any motor parameter (group 99 Motor data) is changed. This is valid when:

•parameter 99.13 ID run requested selection is Standstill and

•parameter 99.04 Motor control mode selection isVector.

In most applications there is no need to perform a separate ID run. Select the ID run for demanding motor control connections. For example:

•permanent magnet motor (PMSM) is used

•drive operates near zero speed references, or

•operation at torque range above the motor nominal torque, over a wide speed range is needed.

Note: If you change the motor parameters after the ID run, you need to repeat the run.

Note: If you have already parameterized your application using scalar motor control mode and you need to change to vector:

•in the Motor data submenu, set Motor control to Vector, or set parameter 99.04 Motor control mode selection to Vector.

•for I/O controlled drive, check parameters in groups 22 Speed reference selection, 23 Speed reference ramp, 12 Standard AI, 30 Limits and 46 Monitoring/scaling settings.

•for torque controlled drive, check also parameters in group 26 Torque reference chain.

 ID run steps

Warning! Make sure it is safe to run the procedure.

1.Open the Main menu.

2.Select the Parameters submenu.

3.Select All parameters.

4.Select 99 Motor data and press OK.

5.Select 99.13 ID run requested, select the wanted ID mode and press OK.

An AFF6 Identification run warning message is shown before you press Start. The panel LED starts to blink green to indicate an active warning.

6.Press Start to start the ID run.

26 Start-up, ID run and use

Do not to press any control panel keys during the ID run. If you need to stop the ID run, press Stop.

After the ID run is completed, the status light stops blinking. If the ID run fails, the panel shows the fault FF61 ID run.

Start-up, ID run and use 27

Start and stop the drive

1. Press the Start button to start the drive.

2. Press the Stop button to stop the drive.

Change the rotation direction

1.In the Options menu, move to the rotation direction item with the arrow buttons.

2.Press the OK button to change the rotation direction.

Set the speed or frequency reference

1.In the Options menu, move to the speed or frequency reference item and press OK.

2.Press the arrow buttons to edit the value.

3.Press the OK button to confirm the new value.

28 Start-up, ID run and use

Set the drive parameters

1.Select the Main menu from the Home view.

2.Scroll to Parameters, and press the OK button to open the submenu.

3.Select the complete parameters list with the arrow button and press the OK button, or

4.Select the modified parameters list with the arrow button and press the OK button.

5.Select the parameter and press the OK button.

The parameters are shown in respective groups. The first two digits of the parameter number represent the parameter group. For example, parameters starting with 30 are in the Limits group.

See chapter Parameters for more information.

Open Diagnostics

1.Select the Main menu from the Home view.

2.Scroll to Diagnostics and press the OK button to open the submenu.

3.Select the warning or fault with the arrow button and press the OK button.

See chapter Fault tracing for more information.

Start-up, ID run and use 29

Change the units

1.Select the Main menu from the Home view.

2.Scroll to Motor data and press the OK button to open the submenu.

3.Scroll to the unit selection item and press the OK button.

4.Select the unit with the arrow button, then press the OK button.

You can see the selected unit on the Home view.

30 Start-up, ID run and use

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