ABB ACH580 Firmware Manual

5 (1)

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ABB DRIVES FOR HVAC

ACH580 HVAC control program

Firmware manual

Related documents are listed on page 17.

ACH580

HVAC control program

Firmware manual

Table of contents

1.Introduction to the manual

2.Start-up, control with I/O and ID run

3.Control panel

4.Settings, I/O and diagnostics on the control panel

5.Default I/O configuration

6.Program features

7.Fault tracing

8.Modbus RTU control through the embedded fieldbus interface (EFB)

9.BACnet MS/TP control through the embedded fieldbus interface (EFB)

10.N2 control through the embedded fieldbus interface (EFB)

11.Fieldbusadapter control through a fieldbus

12.Control chain diagrams

13.Parameters

14.Additional parameter data

3AXD50000027537 Rev E	2019 ABB Oy. All Rights Reserved.
EN
EFFECTIVE: 2019-01-11

Table of contents 5

Part 1

1. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Categorization by frame (size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2. Start-up, control with I/O and ID run

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 How to start up the drive using the First start assistant on the Hand-Off-Auto control panel

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 How to perform the ID run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3. Control panel

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Removing and reinstalling the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Layout of the standard Hand-Off-Auto panel control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Layout of the control panel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Home view displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Key shortcuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4. Settings, I/O and diagnostics on the control panel

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Primary settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 HVAC quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Start, stop, reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

6 Table of contents

Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Clock, region, display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Reset to defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

I/O menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 System info menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Energy efficiency menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Backups menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

5. Default I/O configuration
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
HVAC default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
Default control connections for the HVAC default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	86
PID control, single motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	87
Default control connections for the PID control, single motor . . . . . . . . . . . . . . . . . . . . .	88
6. Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Operating modes of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Drive configuration and programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Configuring via default configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Configuring via menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Configuring via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Programmable frequency input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	99
Programmable I/O extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	99
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100
Control of a supply unit (LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100
Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
Activating the Override mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
Reference for override speed/frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Override mode features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Application example 1: Override for single override frequency control . . . . . . . . . . . . .	106
Application example 2: Override for PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	110
Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
Application examples of interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
Run permissives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	117

Table of contents 7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 117
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 117
Wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 117
Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 118
Application example 1: Damper end switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 119
Application example 2: Valve opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 119
Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 120
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 120
Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 122
Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 123
Limits overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 123
Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 123
Application control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 124
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 124
External events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 124
Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 124
Critical speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 125
Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 126
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 128
Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 128
Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 128
Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 128
Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 128
Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 128
U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 129
Flux braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 130
Start methods – DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 131
Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 133
Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 134
Motor overload protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 140
Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 141
Speed control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 142
Floating point control (Motor potentiometer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 142
DC voltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 144
Overvoltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 144
Undervoltage control (power loss ride-through) . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 144
Voltage control and trip limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 145
Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 147
Supervisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 149
Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 149
Application example 1: Dirty filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 149
Application example 2: High current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 149
User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 150
Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 152
Multipump/fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 155
Single pump and fan control (PFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 155
Application example 1: Supply fan, Basic speed follower . . . . . . . . . . . . . . . . . . . . .	. . . 164
Application example 2: Supply fan, basic speed follower with interlock and status	. . . . 166
Application example 3: Supply fan, speed follower complete integration . . . . . . . . .	. . . 168
Application example 4: Supply fan, PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 170
Application example 5: Cooling tower fan, speed follower . . . . . . . . . . . . . . . . . . . .	. . . 172

8 Table of contents

Application example 6: Cooling tower, PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Application example 7: Chilled water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Application example 8: Condenser water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Energy saving calculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Managing settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Fixed/Standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Parameter checksum calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

7. Fault tracing

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 QR code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Warnings and faults from the LSU supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

8. Modbus RTU control through the embedded fieldbus interface (EFB)

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Connecting the drive to the fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Table of contents 9
Data input/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	232
Register addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	232
About the control profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	234
Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	235
Control Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	235
Control Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	236
Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	239
Status Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	239
Status Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	240
State transition diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	242
State transition diagram for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	242
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	245
References for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . .	245
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	246
Actual values for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . .	246
Modbus holding register addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	247
Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . . . .	247
Modbus function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	248
Exception codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	249
Coils (0xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	250
Discrete inputs (1xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	252
Error code registers (holding registers 400090…400100) . . . . . . . . . . . . . . . . . . . . . . . . . . .	254

9. BACnet MS/TP control through the embedded fieldbus interface (EFB)

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 BACnet overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Connecting devices to a BACnet MS/TP EIA-485 network . . . . . . . . . . . . . . . . . . . . . . . 256 Connecting the drive to the building automation controller . . . . . . . . . . . . . . . . . . . . . . . 256 Starting up BACnet communication through the Primary settings menu . . . . . . . . . . . . . . . . 257 Starting up fieldbus communication with parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 Activating drive control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 Drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 Miscellaneous drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 Communication fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Drive feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Parameter setting example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 Frequency control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 BACnet protocol implementation conformance statement . . . . . . . . . . . . . . . . . . . . . . . . . . 270 Product description: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 BACnet standardized device profile (Annex L): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 List all BACnet interoperability building blocks supported (Annex K): . . . . . . . . . . . . . . . 270 Segmentation capability: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Standard object types supported: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Data link layer options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Device address binding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Networking options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Network security options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 Character sets supported: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

10 Table of contents

Object/Property support matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Device object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Binary input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 Binary output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Binary value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Analog input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 Analog output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 Analog value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 Multistate value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 Loop object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 Mailbox function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

10. N2 control through the embedded fieldbus interface (EFB)

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 N2 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Supported features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Metasys integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Drive device type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Connecting devices to a N2 EIA-485 network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Connecting the drive to the building automation controller . . . . . . . . . . . . . . . . . . . . . . 291 N2 analog input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 N2 binary input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 N2 analog output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 N2 binary output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 DDL file for NCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

11. Fieldbus control through a fieldbus adapter

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 Contents of the fieldbus Control word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . 307 Contents of the fieldbus Status word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . . 308 The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Parameter setting example: FPBA (PROFIBUS DP) with ABB Drives profile . . . . . . . . 311 Parameter setting example: FPBA (PROFIBUS DP) with PROFIdrive profile . . . . . . . . 313 Automatic drive configuration for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

12. Control chain diagrams

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

Table of contents 11

Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 Speed feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 PID flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 PID setpoint compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332 External PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 External PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 Direction lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

Part 2 Parameters
13. Parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		339
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		340
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		341
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		343
01	Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	343
03	Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	347
04	Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	348
05	Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	349
06	Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	352
07	System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	361
10	Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	363
11	Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	374
12	Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	375
13	Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	380
15	I/O extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	386
19	Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	395
20	Start/stop/direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	396
21	Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	405
22	Speed reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	413
23	Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	423
24	Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	425
25	Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	426
28	Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	431
30	Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	441
31	Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	452
32	Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	462
34	Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	469
35	Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	477
36	Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	488
37	User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	491
40	Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	494
41	Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	511
43	Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	513

12 Table of contents
45	Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	515
46	Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	520
47	Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	523
49	Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	524
50	Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	525
51	FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	529
52	FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	530
53	FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	531
58	Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	531
60	DDCS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	540
61	D2D and DDCS transmit data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	540
62	D2D and DDCS receive data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	541
70	Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	541
71	External PID1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	546
72	External PID2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	547
73	External PID3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	549
74	External PID4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	551
76	PFC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	554
77	PFC maintenance and monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	561
80	Flow calculation and protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	562
94	LSU control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	563
95	HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	564
96	System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	567
97	Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	577
98	User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	581
99	Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	583
Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . .		589

14. Additional parameter data

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591 Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592 Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593 Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631

ACH580

HVAC control program

Firmware manual Part 1

Table of contents

1.Introduction to the manual

2.Start-up, control with I/O and ID run

3.Control panel

4.Settings, I/O and diagnostics on the control panel

5.Default I/O configuration

6.Program features

7.Fault tracing

8.Modbus RTU control through the embedded fieldbus interface (EFB)

9.BACnet MS/TP control through the embedded fieldbus interface (EFB)

10.N2 control through the embedded fieldbus interface (EFB)

11.Fieldbusadapter control through a fieldbus

12.Control chain diagrams

Corresponds to

EFFECTIVE: 2019-01-11

Introduction to the manual 15

1 1

Introduction to the manual

Contents of this chapter

The chapter describes applicability, target audience and purpose of this manual. It also describes the contents of this manual and refers to a list of related manuals for more information.

Applicability

The manual applies to the ACH580 HVAC control program (version 2.08).

To check the firmware version of the control program in use, see system information (select Menu > System info > Drive) or parameter 07.05 Firmware version on the control panel.

For ACH580-31, to check the ISU firmware version in use, select Menu > Exit > Options > Select drive > QCON-21 and then select Menu > System info > Drive, or see parameters 07.106 LSU loading package name and 07.107 LSU loading package version on the control panel.

Safety instructions

Follow all safety instructions.

•Read the complete safety instructions in the Hardware manual of the drive before you install, commission, or use the drive.

•Read the firmware function-specific warnings and notes before changing parameter values. These warnings and notes are included in the parameter descriptions presented in chapter Parameters on page 195.

16 Introduction to the manual

1 Target audience

The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown. Special US instructions for installations in the United States are given.

Purpose of the manual

This manual provides information needed for designing, commissioning, or operating the drive system.

Contents of this manual

The manual consists of the following chapters:

•Introduction to the manual (this chapter) describes applicability, target audience, purpose and contents of this manual. At the end, it lists terms and abbreviations.

•Start-up, control with I/O and ID run (page 25) describes how to start up the drive as well as how to start, change the direction of the motor rotation and adjust the motor speed through the I/O interface.

•Control panel (page 45) contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys and key shortcuts.

•Settings, I/O and diagnostics on the control panel (page 53) describes the simplified settings and diagnostic functions provided on the assistant control panel.

•Default I/O configuration (page 83) contains the connection diagram of the HVAC default configuration together with a connection diagram. The predefined default configuration will save the user time when configuring the drive.

•Program features (page 89) describes program features with lists of related user settings, actual signals, and fault and warning messages.

•Modbus RTU control through the embedded fieldbus interface (EFB) (page 225) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the Modbus RTU protocol.

•BACnet MS/TP control through the embedded fieldbus interface (EFB) (page 255) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the BACnet MS/TP protocol.

•N2 control through the embedded fieldbus interface (EFB) (page 287) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the BACnet MS/TP protocol.

•Fieldbus control through a fieldbus adapter (page 301) describes the communication to and from a fieldbus network using an optional fieldbus adapter module.

Introduction to the manual 17

•Fault tracing (page 195) lists the warning and fault messages with possible causes and remedies.

•Control chain diagrams (page 319) describes the parameter structure within the drive.

•Parameters (page 195) describes the parameters used to program the drive.

•Additional parameter data (page 591) contains further information on the parameters.

•Further information (inside of the back cover, page 631) describes how to make product and service inquiries, get information on product training, provide feedback on ABB Drives manuals and find documents on the Internet.

Categorization by frame (size)

The ACH580 is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).

The frame is marked on the type designation label attached to the drive, see chapter

Operation principle and hardware description, section Type designation label in the Hardware manual of the drive.

	20 Introduction to the manual
1	Terms and abbreviations
	Term/abbreviation	Explanation
	ACX-AP-x	Assistant control panel, advanced operator keypad for communication
		with the drive.
		The ACH580 supports the Hand-Off-Auto panels ACH-AP-H and ACH-
		AP-W (with a Bluetooth interface).
	AI	Analog input; interface for analog input signals
	AO	Analog output; interface for analog output signals
	BACnet™	BACnet™ is a registered trademark of American Society of Heating,
		Refrigerating and Air-Conditioning Engineers (ASHRAE).
	BAS	Building automation system
	BMS	Building management system
	Brake chopper	Conducts the surplus energy from the intermediate circuit of the drive to
		the brake resistor when necessary. The chopper operates when the DC
		link voltage exceeds a certain maximum limit. The voltage rise is
		typically caused by deceleration (braking) of a high inertia motor.
	Brake resistor	Dissipates the drive surplus braking energy conducted by the brake
		chopper to heat. Essential part of the brake circuit. See chapter Brake
		chopper in the Hardware manual of the drive.
	Control board	Circuit board in which the control program runs.
	CCA-01	Cold configuration adapter
	CDPI-01	Communication adapter module
	CHDI-01	Optional 115/230 V digital input extension module
	CMOD-01	Optional multifunction extension module (external 24 V AC/DC and
		digital I/O extension)
	CMOD-02	Optional multifunction extension module (external 24 V AC/DC and
		isolated PTC interface)
	CPTC-02	Optional multifunction extension module (external 24 V and ATEX
		certified PTC interface)
	DC link	DC circuit between rectifier and inverter
	DC link capacitors	Energy storage which stabilizes the intermediate circuit DC voltage
	DDCS	Distributed drives communication system; a protocol used in
		communication between ABB drive equipment, used for ACH580-31
		drives.
	DI	Digital input; interface for digital input signals
	DO	Digital output; interface for digital output signals
	DPMP-01	Mounting platform for ACX-AP control panel (flange mounting)
	DPMP-02/03	Mounting platform for ACX-AP control panel (surface mounting)
	Drive	Frequency converter for controlling AC motors
	EFB	Embedded fieldbus
	FBA	Fieldbus adapter
	FBIP-21	Optional BACnet/IP adapter module

	Introduction to the manual	21
Term/abbreviation	Explanation	1
FCAN-01	Optional CANopen adapter module
FCNA-01	ControlNet adapter module
FDNA-01	Optional DeviceNet adapter module
FECA-01	Optional EtherCAT adapter module
FEIP-21	Optional Ethernet/IP adapter module
FENA-01/-11/-21	Optional Ethernet adapter module for EtherNet/IP, Modbus TCP and
	PROFINET IO protocols
FEPL-02	Optional Ethernet POWERLINK adapter module
FLON-01	LONWORKS® adapter module
FMBA-01	Optional Modbus RTU adapter module
FMBT-21	Optional Modbus/TCP adapter module
FPBA-01	Optional PROFIBUS DP adapter module
FPNO-21	Optional PROFINET adapter module
Frame (size)	Refers to drive physical size, for example, R0 and R1. The type
	designation label attached to the drive shows the frame of the drive, see
	chapter Operation principle and hardware description, section Type
	designation label in the Hardware manual of the drive.
FSCA-01	Optional RSA-485 adapter module
FW Part 1	ACH580 standard control program firmware manual, Part 1
	(3AXD50000209811 [English]). This printed manual includes all
	chapters except Parameters and Additional parameter data. The
	abbreviation is used in FW Part 2 to refer to items in FW Part 1.
FW Part 2	ACH580 standard control program firmware manual, Part 2 Parameters
	(3AXD50000209828 [English]). This printed manual includes chapters
	Parameters and Additional parameter data. The abbreviation is used in
	FW Part 1 to refer to items in FW Part 2.
ID run	Motor identification run. During the identification run, the drive will
	identify the characteristics of the motor for optimum motor control.
IGBT	Insulated gate bipolar transistor
Intermediate circuit	See DC link.
Inverter	Converts direct current and voltage to alternating current and voltage.
I/O	Input/Output
LONWORKS®	LONWORKS® (local operating network) is a networking platform
	specifically created to address the needs of control applications.
LSW	Least significant word
NETA-21	Remote monitoring tool

22 Introduction to the manual

Term/abbreviation	Explanation
Network control	With fieldbus protocols based on the Common Industrial Protocol
	(CIPTM), such as DeviceNet and Ethernet/IP, denotes the control of the
	drive using the Net Ctrl and Net Ref objects of the ODVAAC/DC Drive
	Profile. For more information, see www.odva.org, and the following
	manuals:
	• FDNA-01 DeviceNet adapter module user’s manual (3AFE68573360
	[English]), and
	• FENA-01/-11/-21 Ethernet adapter module user’s manual
	(3AUA0000093568 [English])
	• FEIP-21 Ethernet/IP adapter module user’s manual
	(3AXD50000158621 [English]).

Parameter	User-adjustable operation instruction to the drive, or signal measured or
	calculated by the drive

PFC	Single pump and fan control

PID controller	Proportional–integral–derivative controller. Drive speed control is based
	on PID algorithm.

PLC	Programmable logic controller

PROFIBUS,	Registered trademarks of PI - PROFIBUS & PROFINET International
PROFIBUS DP,
PROFINET IO

PTC	Positive temperature coefficient, thermistor whose resistance is
	dependent on temperature.

R1, R2 ...	Frame (size)

RO	Relay output; interface for a digital output signal. Implemented with a
	relay.

Rectifier	Converts alternating current and voltage to direct current and voltage.

SPFC	Soft pump and fan control

STO	Safe torque off. See chapter The Safe torque off function in the
	Hardware manual of the drive.

Cybersecurity disclaimer

This product is designed to be connected to and to communicate information and data via a network interface. It is Customer's sole responsibility to provide and continuously ensure a secure connection between the product and Customer network or any other network (as the case may be). Customer shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Introduction to the manual 23

See also section Parameter checksum calculation on page 191.

24 Introduction to the manual

Start-up, control with I/O and ID run 25

2 2

Start-up, control with I/O and ID run

Contents of this chapter

The chapter describes how to:

•perform the start-up

•start, stop, change the direction of the motor rotation and adjust the speed of the motor through the I/O interface

•perform an Identification run (ID run) for the drive.

26 Start-up, control with I/O and ID run

How to start up the drive

Note: Automatic selection of supply voltage is not supported in ACH580-31. You must select the supply voltage manually using parameter 95.01 Supply voltage.

2Follow the instructions below.

How to start up the drive using the First start assistant on the Hand- Off-Auto control panel

Safety

Do not start-up the drive unless you are a qualified electrician.

Read and obey the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment

Check the installation. See chapter Installation checklist in the Hardware manual of the drive.

Make sure there is no active start on (DI1 in factory settings, that is, HVAC default). The drive will start up automatically at power-up if the external run command is on

and the drive is in the external control mode.

Check that the starting of the motor does not cause any danger.

De-couple the driven machine if

•there is a risk of damage in case of an incorrect direction of rotation, or

•a Normal ID run is required during the drive start-up, when the load torque is higher than 20% or the machinery is not able to withstand the nominal torque transient during the ID run.

Hints on using the assistant control panel

The two commands at the bottom of the display (Options and Menu in the figure on the right), show the functions of the two softkeys and located below the display. The commands assigned to the softkeys vary depending on the context.

Use keys , , and to move the cursor and/or change values depending on the active view.

Key shows a context-sensitive help page.

For more information, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

1 – First start assistant guided settings: Language, motor nominal values, and date and time

Have the motor name plate data at hand.

Power up the drive.

Start-up, control with I/O and ID run 27

The First start assistant guides you through the first start-up.

The assistant begins automatically. Wait until the control panel enters the view shown on the right.

Select the language you want to use by highlighting it (if not already highlighted) and pressing (OK).

ACH580-31 and ACH580-34 drives: Select the supply voltage with parameter 95.01 Supply voltage:

•In the First start assistant menu, select Exit and press (Next).

•In the Home view, press (Menu) to enter the Main menu.

•In the Main menu, go to Parameters >

Complete list > 95 HW configuration by

selecting the correct row and pressing (Select) repeatedly.

•Select parameter 95.01 Supply voltage and press (Edit).

•Select supply voltage 380…415 V or

440…480 V and press (Save).

•Go back to the Main menu by pressing (Back) repeatedly.

•In the Main menu, select First start assistant

and press (Select) to enter the First start assistant menu.

•Continue with the following steps for commissioning the ACH580.

Select Commission the drive and press (Next).

28 Start-up, control with I/O and ID run

Select the localization you want to use and press (Next).

Change the units shown on the panel if needed.

•Go to the edit view of a selected row by pressing .

•Scroll the view with and .

Go to the next view by pressing (Next).

To select a value in an edit view:

• Use and to select the value.

Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

Set the date and time as well as date and time display formats.

•Go to the edit view of a selected row by pressing .

•Scroll the view with and .

Go to the next view by pressing (Next).

Start-up, control with I/O and ID run 29

Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate.

Example of a nameplate of an induction (asynchronous) motor:
			ABB Motors					2
3	motor		M2AA 200 MLA 4
			IEC 200 M/L 55
				No
					Ins.cl.	F	IP 55
V		Hz	kW	r/min	A	cos	IA/IN	tE/s
690	Y	50	30	1475	32.5	0.83
400	D	50	30	1475	56	0.83
660	Y	50	30	1470	34	0.83
380	D	50	30	1470	59	0.83
415	D	50	30	1475	54	0.83
440	D	60	35	1770	59	0.83
Cat. no		3GAA 202 001 - ADA
	6312/C3			6210/C3			180
						IEC 34-1

Check that the motor data is correct. Values are predefined on the basis of the drive size but you should verify that they correspond to the motor.

Start with the motor type.

•Go to the edit view of a selected row by pressing .

•Scroll the view with and .

Motor nominal cos Φ and nominal torque are optional.

Press (Next) to continue.

To change a value in an edit view:

•Use and to move the cursor left and right.

•Use and to change the value.

Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

This step is optional, and requires rotating the motor. Do not do this if it could cause any risk, or if the mechanical set-up does not allow it.

To do the direction test, select Spin the motor and press (Next).

30 Start-up, control with I/O and ID run

Press the Hand key	Hand on the panel to start the
drive.

Check the direction of the motor.

If it is forward, select Yes, motor is spinning forward and press (Next) to continue.

If the direction is not forward, select No, fix direction and press (Next) to continue.

The first start is now complete and the drive is ready for use.

Press (Done) to enter the Home view.

The Home view 1 monitoring the values of the selected signals is shown on the panel.

There are eight different Home view displays. Home view 1 is the default Home view. You can browse them with keys and . See section

Home view displays on page 49.

+ 602 hidden pages

Drive manuals and guides	Code (English)
ACH580 HVAC control program firmware manual	3AXD50000027537
ACH580 HVAC control program firmware manual, Part 1	3AXD50000209811
ACH580 HVAC control program firmware manual, Part 2	3AXD50000209828
Parameters
ACH580-01 (0.75 to 250 kW, 1 to 350 hp) hardware	3AXD50000044839
manual
ACH580-31 hardware manual	3AXD50000037066
ACH580-01 quick installation and start-up guide for	3AXD50000044861
frames R1 to R5
ACH580-01 quick installation and start-up guide for	3AXD50000036602
frames R6 to R9
ACH580 Installation, Operation, and Maintenance	3AXD50000049127
Manual (I, O & M) (US only)
Quick start-up guide for ACH580 HVAC control	3AXD50000047658
program
ACH580-31 quick installation guide	3AXD50000048001
Adaptive programming application guide	3AXD50000028574
ACX-AP-x assistant control panels user’s manual	3AUA0000085685
Option manuals and guides
BACnet Protocol Implementation Conformance	3AXD10000387059
Statement (PICS)
CDPI-01 communication adapter module user's	3AXD50000009929
manual
FBIP-21 BACnet/IP adapter module user's manual	3AXD50000028468
FCAN-01 CANopen adapter module user's manual	3AFE68615500
FCNA-01 ControlNet adapter module user's manual	3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual	3AFE68573360
FECA-01 EtherCAT adapter module user's manual	3AUA0000068940

FLON-01 LONWORKS® adapter module user’s manual	3AUA0000041017
FMBA-01 Modbus adapter module user’s manual	3AFE68586704
FMBT-21 Modbus/TCP adapter module user’s manual	3AXD50000158607
FPBA-01 PROFIBUS DP adapter module user's	3AFE68573271
manual
FPNO-21 PROFINET adapter module user’s manual	3AXD50000158614
FSCA-01 RS-485 adapter module user's manual	3AUA0000109533
Flange mounting kit installation supplement	3AXD50000019100
Flange mounting kit quick installation guide for	3AXD50000119172
ACX580-01 frames R1 to R3
Flange mounting kit quick installation guide for	3AXD50000287093
ACS580-01, ACH580-01 and ACQ580-01 frames R4 to
R5
Flange mounting kit quick installation guide for	3AXD50000019099
ACS880-01 and ACX580-01 frames R6 to R9
Flange mounting kit quick installation guide for	3AXD50000181506
ACS880-11, ACS880-31, ACH580-31 and ACQ580-
31 frame R3
Flange mounting kit quick installation guide for	3AXD50000133611
ACS880-11, ACS880-31, ACH580-31 and ACQ580-
31 frames R6 and R8
ACS580, ACH580 and ACQ580 drive module frames	3AXD50000210305
R3, R5 to R9 for cabinet installation (options +P940
and +P944 supplement
Main switch and EMC C1 filter options (+F278, +F316,	3AXD50000155132
+E223) installation supplement for ACS580-01,
ACH580-01 and ACH580-01 frames R1 to R5
Common mode filter kit for frames R7 and R8 (option	3XD50000015179
+E208) installation guide
UK gland plate (+H358) installation guide for ACS880-	3AXD50000110711
11, ACS880-31, ACH580-31and ACQ580-31
UL Type 12 hood quick installation guide for ACS580-	3AXD50000196067
01, ACH580-01 and ACQ580-01 frames R1 to R9
Tool and maintenance manuals and guides
Drive composer PC tool user's manual	3AUA0000094606
Converter module capacitor reforming instructions	3BFE64059629
NETA-21 remote monitoring tool user's manual	3AUA0000096939
NETA-21 remote monitoring tool installation and start-	3AUA0000096881
up guide

FEIP-21 Ethernet/IP adapter module user’s manual	3AXD50000158621
FENA-01/-11/-21 Ethernet adapter module user's	3AUA0000093568
manual