sony KLV-22BX300, KLV-26BX300, KLV-32BX300, KLV-40BX400 Service Manual

REVISION HISTORY		AZ1-A CHASSIS
MODEL	PART NO.: 9-888-122-

KLV-22BX300

KLV-26BX300

KLV-32BX300

KLV-40BX400

NO.	SUFFIX	DATE	SUPP / CORR	DESCRIPTION
1	-01	2009/12	_ _	1st Issue

SERVICE MANUAL

AZ1-A CHASSIS

MODEL

COMMANDER

DEST.

MODEL

COMMANDER DEST.

KLV-22BX300

RM-GA019

ARM, Iran, India,

KLV-32BX300

RM-GA019

ARM, Iran, India,

Indonesia, Malaysia,

Indonesia, Malaysia,

New Zealand,

Nigeria, Saudi Arabia,

Nigeria, Saudi Arabia,

Singapore, SOGUL,

Ukraine, Singapore,

Ukraine, South Africa,

SOGUL, South Africa,

Thailand, Tunisia,

Thailand, Tunisia,

KLV-40BX400

Phillipines

KLV-26BX300

Phillipines

RM-GA019

ARM, Iran, Indonesia,

RM-GA019

ARM, Iran, India,

Malaysia, Nigeria,

Indonesia, Malaysia,

Saudi Arabia,

New Zealand,

Singapore, Ukraine,

Nigeria, Saudi Arabia,

Vietnam, Phillipines

Singapore, SOGUL,

Tunisia, South Africa

South Africa, Ukraine,

India,Thailand

Thailand, Tunisia,

Phillipines

KLV-22BX300

KLV-26BX300

RM-GA019

KLV-32BX300

KLV-40BX400

LCD COLOR TV

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

TABLE OF CONTENTS

Section Title			Page		Section Title			Page
1.	SAFETY NOTES				5.	DIAGRAMS
	1-1. Caution Handling of LCD Panel .....................................		3			5-1. Block Diagram ...............................................................		11
	1-2. Safety Check Out .............................................................		3			5-1-1. KLV-22, 26, 32 BX300 .....................................		11
	1-3. Leakage Test ....................................................................		3			5-1-2. KLV-40BX400 ..................................... ............		12
	1-4. WARNING ! ....................................................................		3			5-2. Wire Dressing and Connector Diagram .......................		13
	1-5. Lead Free Information .....................................................		4			5-2-1. KLV-22BX300 ...................................................		13
	1-6. Attachment & Detachment of MDF61 Connector .........		4			5-2-2. KLV-26BX300 ...................................................		14
	1-7. Attachment, Detachment & Confirmation of Lock					5-2-3. KLV-32BX300 ...................................................		15
	Condition of JST IBH Connector....................................		4			5-2-4. KLV-40BX400 ...................................................		16
						5-3. Circuit Board Location ..................................................		17
						5-3-1. KLV-22BX300 ...................................................		17
2.	SELF DIAGNOSTIC FUNCTION					5-3-2. KLV-26BX300 ...................................................		17
	2-1. Overview of Control Buttons ..........................................		5			5-3-3. KLV-32BX300 ...................................................		17
	2-2. LED Display Specification..............................................		5			5-3-4. KLV-40BX400 ...................................................		17
	2-3. LED Display Control .......................................................		5
	2-4. LED Pattern .....................................................................		5
	2-5. Standby LED Error Display and Board				6.	DISASSEMBLY, EXPLODED VIEWS AND
	Replacement Order ..........................................................		6			OTHER PARTS
	2-6. Triage Chart .....................................................................		7			6-1. Disassembly & Exploded Views ...................................		18
						6-1-1. KLV-22BX300 ....................................................		18
						6-1-2. KLV-26BX300 ....................................................		19
3.	TROUBLE SHOOTING					6-1-3. KLV-32BX300 ....................................................		20
	3-1. Flowchart .........................................................................		8			6-1-4. KLV-40BX400 ....................................................		21
	3-1-1. No Power .......................................................................		8			6-2. Other Parts .....................................................................		22
	3-1-2. Video Problem ...............................................................		9			6-2-1. KLV-22BX300 ....................................................		22
	3-1-3. Audio Problem ..............................................................		9			6-2-2. KLV-26BX300 ....................................................		22
						6-2-3. KLV-32BX300 ....................................................		23
						6-2-4. KLV-40BX400 ....................................................		24
4.	SERVICE ADJUSTMENTS
	4-1. Accessing Self Diagnostic Menu ..................................		10
	4-2. Accessing Service Mode ...............................................		10			OPERATING INSTRUCTIONS
	4-3. GAISOU Adjustment ....................................................		10

– 2 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 1

SAFETY NOTES

1-1. Caution Handling of LCD Panel

When installing the LCD Panel, make sure you are grounded with a wrist band.

When installing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.

1)Do not press the panel or frame edge to avoid the risk of electric shock.

2)Do not scratch or press on the panel with any sharp objects.

3)Do not leave the module in high temperature or in areas of high humidity for an extended period of time.

4)Do not expose the LCD panel to direct sunlight.

5)Avoid contact with water. It may cause short circuit within the module.

6)Disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)

7)Always clean the LCD panel with a soft cloth material.

8)Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short circuit.

9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

1-2. Safety Check-Out

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:-

1)Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2)Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators.

4)Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5)Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6)Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7)Check the antenna terminals, metal trim, "metallized" knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next.

8)Live chassis can cause electric shock as its connected to the AC power line. Therefore, use isolation transformer and gloves when changing parts or removing plug. Please remember high voltage is there during servicing.

9)To follow safety after servicing, please make sure the removed screws, parts and wires are as original condition.

1-3. Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes). Leakage current can be measured by any one of the three methods:-

1.A commercial leakage tester such as the SIMPSON 229 or RCA WT-540A. Follow the manufacturers instructions to use those instructions.

2.A battery-operated AC milliampmeter. The DATA PRECISION 245 digital multimeter is suitable for this job.

3.Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 VAC range are suitable. (see Figure 1.)

To Exposed Metal

Parts on Set

AC

0.15 F 1.5 kΩ Voltmeter

(0.75 V)

Earth Ground

Figure 1. AC voltmeter to check AC leakage

1-4. WARNING !

SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE EXPLODED VIEWS ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.

– 3 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

1-5. Lead Free Information

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 2: LF logo

Figure 3: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers:-

Part number	Diameter	Remarks
7-640-005-19	0.3mm	0.25Kg
7-640-005-20	0.4mm	0.50Kg
7-640-005-21	0.5mm	0.50Kg
7-640-005-22	0.6mm	0.25Kg
7-640-005-23	0.8mm	1.00Kg
7-640-005-24	1.0mm	1.00Kg
7-640-005-25	1.2mm	1.00Kg
7-640-005-26	1.6mm	1.00Kg

Due to high melting point of Lead Free Solder, the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

1-6. Attachment & Detachment of MDF61 Connector (If applicable for these models)

a) Insertion

(1) Hold the center of a	(2) Press the center of the	(3) Slide the slider to lock the
connector.	connector to insert it.	connector.

Lock

b) Detachment

(1) Slide the slider to release	(2) Press the center lock tab
the slider lock.	to release the lock and pull
	the connector up.

Unlock

1-7. Attachment, Detachment & Confirmation of Lock Condition of JST IBH Connector

(If applicable for these models)

Attention: This is a SAFETY CRITICAL PROCESS.

a) Attachment

(1) Press the center of the connector to insert it.

(2)Press position

(NG for red marking portion)

(3) Prohibited matter (Refer Figure A~C explanation)

Figure A	Figure B
	Figure A: Do not press lock
	portion.
	Figure B: Do not press the
	front side of the
	connector.
	Figure C: Do not press the side
Figure C	of the connector.

– 4 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 2

SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons		2-4. LED Pattern
		When safety shutdown occurs, Standby LED display reports the
		cause by using the lightning patterns as indicated below.
	Power
PROG
	Program
		3.0 sec	3.0 sec	3.0 sec
		0.5 sec
	Volume	0.5 sec

			Input Select/	Example:
			Enter

The figure above shows LED display when

Menu SHUTDOWN is caused by Balancer Error. It repeats flashing for a specified number of times in 0.5sec/ cycle and has a 3 seconds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

Remote

Picture

Off/Standby

Power

Sensor

Timer

Indicator

Indicator

2-2. LED Display Specification

LED Type	Description	Remark
POWER	Green: LED	Green lights at power ON.
STANDBY	Red: One LED	Red lights during standby.
Timer/	Orange/Green :	Green Lights during Picture
	Two LEDs	Off and Orange Lights during
Pic off
		Timer activation.
2-3. LED Display Control
Status			LED Display		Remark
		Power	Stand By	Pic Off/Connecting/Timer
Power On		Green	Off	Off
Standby		Off	Red	Off
Self Diagnosis		Off	Red	Off	Refer to Blinking
					pattern selfdiagnosis
					mode
Error of panel ID		Green	Off	Orange	0.5sec On / 0.5sec Off
Others (Example)
[REC][Sleep Timer][Power ON]		Red	Off	Orange
[Picture Off][On Timer][REC][Power On] Red			Off	Green

– 5 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

2-5. Standby LED Error Display and Board Replacement Order

Perform below countermeasure according Standby LED blinking times

Blinking times	Error		Countermeasure
			(Replace either/all according to sequence)
2	Main Power Error	1. GD1 (22”), POWER UNIT(G1LS) (26"), G2LE (32”),
			G2HE (40”)
		2.	BAA board
3	DC_ALERT1/	1. BAA board
	Audio Error/	2. GD1 (22”), POWER UNIT(G1LS) (26"),G2LE (32”),
	Motionflow Error		G2HE (40”)
		3. TCON
		4.	Speaker
4	Balancer Error	1. Inverter board
		2.	Panel
		3.	GD1 (22”) , POWER UNIT(G1LS) (26"), G2LE (32”),
			G2HE (40”)
		4.	BAA board
5	T-CON Error/	1. T-CON
	Panel ID NVM Error	2. BAA
		3.	LVDS Cable
		4.	GD1 (22”) , POWER UNIT(G1LS) (26"),G2LE (32”),
			G2HE (40”)
6	Backlight Error	1. Inverter board
		2.	GD1 (22”) , POWER UNIT(G1LS) (26"),G2LE (32”),
			G2HE (40”)
		3.	BAA
7	Temp Error	1. BAA
		2.	GD1 (22”) , POWER UNIT(G1LS) (26"), G2LE (32”),
			G2HE (40”)

Note1: Each of the above blinking repeats 3 seconds.

Note2: Countermeasure is list out by priority.

– 6 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

	NoAudio
	NoHDMI
	OK 1-3
missing	Tuner	Video
distoredor	NoTuner	VideoOK
Video	NoVideo	BLOK
	NoVideo	NoBL
	NoVideo	BLOK
		NoPower
		7Blinks
Symptom(deadset)		6Blinks
		4Blinks 5Blinks
		3Blinks
		2Blinks
6.TriageChart	Reference
2-

Bad	BAAboard BAAboard BAAboard
NoOSD	BAAboard BAAboard
OSDOK	BAAboard BAAboard
	Inverter TemperatureNoPower
	BAAboard BalancerTCON,PanelID	Doubtfulpart fewpossibility
	NoPower
BAAboard	GD1(22") G1LS(26") G2LE(32") G2HE(40") GD2(46") T-conboard Speakerunit RFmodule Panelmodule FFCcable Jointconnector Problem

– 7 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 3

TROUBLESHOOTING

3.1 FLOWCHART

3-1-1. NO POWER

– 8 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

3-1-2. VIDEO PROBLEM

Video

Problem

All inputs

No

HDMI

No

RF/Analog

No

Digital

No

BAA

Input

have

Problem?

Input

Board

Problem?

problem?

Problem?

Yes

Yes

Yes

Yes

BAA

BAA

BAA

Board

Board

Board

Backlight

Yes

BAA

Turn on?

Board

No

Check LVDS harness

connection

between BAA board or

Panel or Power board

3-1-3. AUDIO PROBLEM
				RF/ Analog			Digital
Only	No	HDMI	No			No		No	BAA
Speaker		Problem?			Input		Input		Board
					Problem?		Problem?
out?
Yes
		BAA			BAA		BAA
		Board			Board		Board

UI of

Audio Setting Yes correct? Volume,

TV Speaker

Check

No Speaker

BAA board

Set correctly or reset by menu

– 9 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 4

SERVICE ADJUSTMENT

4-1. Accessing Self Diagnostic Menu

1.While TV on standby mode, press the following sequence on the Remote commander. (RM-GA019)

< Display--> <5>--> <Vol Down>--> <Power>

	Self Check												1 indicates an error was detected
	002				Main Power					001
													0 indicates no error was detected
	003				Dc_Alert						000
	003				Aud_Prot						000
	003				MotionFlow						000
	004				Balancer_Error						000
	005				T-CON Error
	005				Panel ID NVM Error						000
	006				Backlight Error						000
	007				Temp_Error						000
	00009		00027				00009					Diagnostic Menu Sample
								Total Panel Hours
								(max 65535)
Total Hours
of Operation						Boot Count
(max 65535)						(max 65535)

2. To Reset Error Count & Error History Press < 8 > --> < 0 > key

3. To Reset Panel Operation Time Press < 7 > --> < 0 > key

4. To exit, turn the power off using Remote.

4-2. Accessing Service Mode

1.While TV on standby mode, press the following sequence on the Remote commander.

< Display--> <5>--> <Vol Up>--> <Power>

4-3. GAISOU Adjustment

(NOT APPLICABLE FOR THIS MODEL)

1)When new board is replaced, please confirm the color ornamental of the TV set.

2)While TV on standby mode, press the following sequence on the Remote commander.

<Display> p <5> p <Vol Up> p <Power>

Tuning System		<[Auto]>
Chassis	Service
No_Signal_Mute	Model	<[Off]>
Serial Number Edit
000
Self Diagnosis History >>
002	Gaisou		00
LVDS Spectrum (%)		<[10]>
Low of HPD		<[5]>
VCR1		<[off]>
GAISOU Menu		Sample
GAISOU		<[0]>

Service Mode Menu Sample

3) Use the r or R button to select the GAISOU.

Service Mode
Status Information >>
Test Reset	<[Off]>
Tuning System	<[Auto]>
No_Signal_Mute	<[Off]>
Serial Number Edit
Self Diagnosis History >>
LVDS Spectrum (%)	<[10]>
Low of HPD	<[5]>
VCR1	<[off]>
GAISOU	<[0]>

Service Mode Menu Sample

4)Use the T or t button to change the GAISOU data.

5)The color variation table of each TV set as below:-

Tuning System	<[Auto]>
No_Signal_Mute	<[Off]>
Serial Number Edit
Self Diagnosis History >>
LVDS Spectrum (%)	<[10]>
Low of HPD	<[5]>
VCR1	<[off]>
GAISOU	<[0]>

Service Mode Menu Sample

2.Use the r or R button to select the item you want to refer

and press for details. Example Status information

Case	Color	Model	Panel ID		Area
Table	Type	Name	Resolution	Inch Size	ID
00	Default	5-2	WXGA/FHD	40, 32,26, 22	ALL
01	Glossy Gun Metallic (back print)	3a-2	FHD	32,40,46	GA
02	Glossy Silver (back print)	3a-2	WXGA	22,26,32	GA
03	Red	3a-2	FHD	32	GA
04	Blue	3a-2	FHD	32	GA
05	Matt Gun Metallic	3a-2	FHD	32,40,46	CH
06	Flat Gun Metallic Hairline	3a-1, 3a-0.5	HFR/ FHD	32,40,46,55	ALL
07	Silver	5-0	FHD	32,40	ALL
08	Black	5-0	WXGA	26,32	ALL

6)For example if color is Red than should select 03 in the service mode of the TV set.

Service Mode
Status Information >>				Main Micro
Test Reset	<[Off]>			SW Version	TM0.341.012
Tuning System	<[Auto]>			NVM Version	TD0.341
No_Signal_Mute	<[Off]>			Boot Version	TB0.341
Serial Number Edit				Panel Version	MT0000.000.0030.LT
Self Diagnosis History >>				Flash PQ Version
LVDS Spectrum (%)	<[10]>			AQ Version	AQ0.003
Low of HPD	<[5]>

– 10 –

BLOCKDIAGRAM	1.KLV-22,26,32BX300
5-1.	5-1-

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 5

DIAGRAMS

	NAND	FLASH 64MByte
		TuI2C
Tuner	SAW	(38Mz)

CVBSOut	CVBSIn
SW		SW
	CVBS1/Mon	Video1/MonL/R	CVBS2
Video1	MONOut	Video1/Mon L/R	Video2

PDD0~7

PANEL 8bit	(WXGA)	CCFL	ConventionalINVERTER
SingleChannel8bit		Memory	DDR2 32Mbx16bits
		16Bit
ChLVDS			I/F
Dual		Memory

TPA3110D2

PWM
LPF	PWM	LPF

outx2ch Audio

NJM2779 AMP outLine

STBY UART0	ECS
	Hotel UART
	JTAG
LED	LED
SIRCS	SIRCS

CVBS

2chxOut

MT5388

BGA

ControI/O

I2CM

PANEL12C

Main NVM 16KByte

IFIn

Temp Sensor

CVBS

Audio

YUV

RGB

TMDS

RGB Ambient sensor

In x 4ch

In x 7ch

In x 2ch

In x 1ch

In x 3ch

In

L/R

Comp1/Video3L/R

Video2L/R

Yuv1/CVBS3

PC

EDID

PC/HDMI3L/R

TMDS0

DDC0

HDMI1 EDID

TMDS2

DDC2

HDMI2 EDID

D+/D-

RGB

HV

Video2 L/R

Component1 /Video3

Comp1/Video3

L/R

PC

DCC

PC/HDMI2 L/R

HDMI1

HDMI2

USB1

– 11 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-1-2. KLV-40BX400

PANEL 8bit

(FHD)

CCFL

ConventionalINVERTER

TPA3110D2

				OddChannel8bit	EveChannel8bit	Memory	Memory DDR2 32Mx16bits
NAND	FLASH	64MByte		PDD0~7		16Bit	16Bit
				ChLVDS		I/F
					Dual	Memory
Tuner	TuI2C		CVBS	2chxOut		MT5388	BGA
	SAW	(38Mz)
			IFIn

PWM		LPF	NJM2779 AMP
LPF	PWM		out
			Line
outx2ch
Audio
		ControI/O	M I2C

Out

CVBS

Audio

YUV

RGB

TMDS

In x 4ch

In x 7ch

In x 2ch

In x 1ch

In x 3ch

CVBS

SWCVBSIn

SW

In

L/R

Video1/MonL/R

CVBS2

Video2L/R

Yuv1/CVBS3

Comp1/Video3L/R

RGB

HV

PC/HDMI3L/R

TMDS0

DDC0

TMDS2

DDC2

CVBS1/Mon

PC

EDID

HDMI1 EDID

HDMI2 EDID

Video1 MONOut

Video1/Mon L/R

Video2

Video2 L/R

Component1 /Video3

Comp1/Video3 L/R

PC

DCC

PC/HDMI2 L/R

HDMI1

HDMI2

STBY UART0	ECS
	Hotel UART
	JTAG
LED	LED
SIRCS	SIRCS

PANEL 12C	Temp Sensor
	RGB Ambient sensor

D+/D-

USB1

– 12 –

5-2. WIRE DRESSING AND CONNECTOR DIAGRAM

5-2-1. KLV-22BX300

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

CAUTION :

1.Do not overpull the wires during dressing --> avoid disconnection of wires.

2.Make sure wires are kept away from sharp edges, heatsinks & other high-temperature parts.

Tape (60mm)

A. WIRE DRESSING

	Insert	TAPE	Chassis EF
	Connector
			TAPE
Insert		TAPE	MAIN HARNESS
Connector	Pink		Insert
			Connector
	Blue		Insert Connector
Insert	Clamp Edge
ConnectorTAPE
	Pink	FLAT FLEXIBLE CABLE
	Blue	(FFC)
Insert	Clamp Edge	TAPE
Connector			Insert
TAPE			Connector
		Insert	TAPE
	Insert	Connector	Insert
	Connector		Connector

B. CONNECTOR DIAGRAM

GD1	CN6150
	(15)

(STATIC CONVERTER(TV)-GD1-2A) (POWER SUPPLY)

Pink

CN6702

CNxxxx

(4)

(2)

INVERTER

CN6701

CNxxxx

(4)

CN6703

(2)

Blue

Pink

CN6704

CN1/

(2)

CN100

(3)

(2)

Blue

CN6000

(2)

H2LS/ SWunit

AC Power

AV_Input/ Power On /Off

		TCON
		(30)
CN6200		BAA	CN4000
	(10)	Tuner /I/O/ Audio/ HDMI/Micon/
			(4)
		Power source/DDR/ Main1/ Main2/
		LVDS/Panel

CN9701

(30)

CN5600

(30)

LED, Optical Sensor, SIRCS

CN100/CN001

(10/12) H2LR

Speaker R

Speaker L

– 13 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-2-2. KLV-26BX300

A. WIRE DRESSING

		Do not float the tape			Chassis EF
		Tape
	Insert
	Connector
		FFC Cable			Tape
					Main Harness
		Do not float the tape			Insert
Insert	Tape		Tape		Connector
Connector					Tape
Insert
Connector		Tape
Tape	Tape
		Insert			Insert
		Connector			Connector
	Insert				Insert	Tape
	Connector				Connector

B. CONNECTOR DIAGRAM

TCON (30)

	INVERTER
CN1/
CN100
(3)
H2LS/ SW1		CNxxxx (14)

AV_Input/ Power On /Off

POWER UNIT (G1LS)

CN6202	(14)	(POWER SUPPLY)

CN6000

(2)

AC Power

CN6201

(15)

CN6200		BAA	CN4000
	(10)		(4)
		Tuner /I/O/ Audio/ HDMI/Micon/Power
		source/DDR/ Main1/ Main2/ LVDS/Panel

CN9701

(30)

CN5600

(30)

LED, Optical Sensor, SIRCS

CN100/CN001

(10/12) H2LR/ HLR3

Speaker R

Speaker L

– 14 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-2-3. KLV-32BX300

A. WIRE DRESSING

		Insert
		Connector		Chassis EF
CONNECTOR	Do not float the tape
ASSY 14P		Tape
	Tape
Tape		Tape
	MAIN HARNESS			Tape
	Do not float the tape		Tape	Insert
		Tape		Connector
Insert	Tape	FFC Cable

		Connector
			Tape		Tape	Tape
			Tape					Tape
					Insert	Insert
					Connector	Connector
B. CONNECTOR DIAGRAM
					TCON	TCON
					(4)	(30)
			CN6403
			(6)
		CN6402	(14)	CN6401	(15)
INVERTER	CNxxxx (14)	G2LE				CN6200		BAA	CN4000
							(10)		(4)
		(POWER SUPPLY)						Tuner /I/O/ Audio/ HDMI/Micon/
								Power source/DDR/ Main1/
								Main2/ LVDS/Panel
CN1/						CN9700/9701
CN100							(51/30)
(3)
			CN6101	(3)
									CN5600
H2LS/ SW1									(30)
			AC Power
								LED, Optical Sensor, SIRCS
AV_Input/ Power On /Off								CN100/CN001	H2LR
								(10/12)
	Speaker R								Speaker L

– 15 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-2-4. KLV-40BX300

A. WIRE DRESSING

Chassis EF

					Tape
				Tape
						Tape	Main Harness
	Insert
	Connector			Insert
				Connector		Tape			Insert
	Insert				Tape	FFC Cable			Connector
									Insert
	Connector
									Connector
						Tape
		Insert
		Connector					Insert		Tape
							Connector
B. CONNECTOR DIAGRAM
				TCON	TCON
				(4)	(51)
		CN6403
		(6)
	CN6402	(14)	CN6401	(15)
	G2HE								BAA	CN4000
										(4)
	(POWER SUPPLY)								Tuner /I/O/ Audio/ HDMI/Micon/
INVERTER	CNxxxx (14)						CN6200	(10)	Power source/DDR/ Main1/ Main2/
									LVDS/Panel
CN1/							CN9700	(51)
CN100
(3)		CN6101
			(3)
										CN5600
H2LS/ SW1										(30)
		AC Power
									LED, Optical Sensor, SIRCS
AV_Input/ Power On /Off									CN100/CN001	H2LR
									(10/12)
Speaker R/ Speaker box R									Speaker L/ Speaker box L

– 16 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

5-3. CIRCUIT BOARD LOCATION
5-3-1 KLV-22BX300	5-3-2 KLV-26BX300

H2LS Board	GD1 Board/	H2LS Board
			POWER UNIT (G1LS) Board
	(STATIC CONVERTER(TV)
	-GD1-2A)
	BAA Board		BAA Board
	H2LR Board		H2LR Board

5-3-3 KLV-32BX400

5-3-4 KLV-40BX400

H2LS Board	G2LE Board	H2LS Board	G2HE Board

BAA Board	BAA Board
H2LR Board	H2LR Board

– 17 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

SECTION 6

DISASSEMBLY, EXPLODED VIEW AND OTHER PARTS

Caution:

•! and shaded parts are critical for safety. Replace only with part number specified.

•parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced.

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.

Note:

•(*) parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.

•Illustrations provided in this section might have slight difference from the actual sets.

•The reference number besides the part description in the illustration indicates the disassembly sequence.

•Lines that indicate parts are shown in blue in the illustration.

•Only part number and description for service parts are shown in the parts list.

•Unplug connectors before disassembly.

•Refer Electrical Parts List section for connector part number.

6-1. DISASSEMBLY & EXPLODED VIEW

6-1-1. KLV-22BX300

			C. Boards, Panel and Bezel
Screw:
REF. NO.	PART NO.	DESCRIPTION	Bezelg (22)Assy
139qaqdqgqj 28.1 28.2 28.3	2-580-640-01	SCREW, +BVTP 4X16 TYPE 2 IT-3
wawswg	2-580-629-01	SCREW, +BVST 3X8
wjwk	2-580-590-01	SCREW, +PSW M3X5
4	7-685-648-79	+BVTP 3X12 TYPE 2 IT-3

Connectorsed

))

)

A.Stand and Rear Cover Assy

Rear6 Cover

(22) Assy

4 3screws

2 4screws

Cover,7 ECS

Base2 (S3B)Assy

3 1screws

H2LSef Board

28.1 1 screw

B. Boards, Speakers and Frame

28.2 1 screw

Connectorsea 28.3 1 screw

H2LRes Board

		Connectorswf					LCDe; Panel
		4 wgscrews		2 wkscrews
	4 qjscrews
						Bracket,wl	Main
Loudspeakerqk						wj
	(4 x 10cm)					2 screws
Bracketqh	Speaker (R)
Plate,8 Vesa	2 qgscrews	GD1wh	Board
					Cover,q; Under	Connectorsw;
			2	9screws	4 qdscrews

2 wascrews

Loudspeakerqf

(4 x 10cm)

2 screws

BAAwd Complete

Bracketqs	Speaker (L)	Bracketql	Side

2 qascrews

2.1 Neck (S5)

2.2 Cover, Neck (S3B)

• The reference number beside the part description in the illustration indicates the disassembly sequence.

Parts List:

	REF. NO.	PART NO.		DESCRIPTION	REMARK
2		X-2514-989-1		BASE (S3B) ASSY
2.1		4-158-356-01		NECK (S5)
2.2		4-158-399-01		COVER, NECK (S3B)
6		X-2515-517-1		REAR COVER(22) ASSY
7		4-115-101-41		COVER, ECS
8		4-127-133-01		PLATE, VESA
0		4-157-865-01		COVER,UNDER(22)
	qsqh	4-157-866-01		BRACKET, SPEAKER (22L/R)
	qfqk	1-858-339-11		LOUDSPEAKER (4X10CM)
	qk	4-156-944-51		BRACKET, SIDE JACK
(BXA-WX)1782wd-(SERVICE)846-A			(
STATIC33CONVERTER(TV)wh 1-474-204-GD1-2A
	12 e;(T216XW01V3)! -811-070-			LCD PANEL (A216V3)
	es	A-1744-833-A		H2LR MOUNT
	ef	A-1744-834-A		H2LS MOUNT (AZ1A)
	eg	X-2514-589-1		BEZEL (22) ASSY

– 18 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-1-2. KLV-26BX300

Screw:			Parts List:
REF. NO.	PART NO.	DESCRIPTION	REF. NO. PART NO.	DESCRIPTION	REMARK

3q;qf	2-580-640-01	SCREW, +BVTP 4X16 TYPE 2 IT-3
qlwdwfwh	2-580-592-01	SCREW, +PSW M3X8

42-580-595-01 SCREW, +PSW M3X12

15qsqh	7-685-648-79	+BVTP 3X12 TYPE 2 IT-3
9wk	4-159-298-01	SCREW, +PSW M4X10

B. Boards, Speakers and Frame

				2	X-2546-140-1	BASE (M3B) ASSY
				2.1	4-171-685-01	NECK (M3B)
				2.2	4-171-689-01	COVER, NECK (M3B)
				6	X-2515-518-1	REAR COVER(26) ASSY
				7	4-115-101-41	COVER, ECS
				0	4-157-975-01	COVER, UNDER (26)
C. Boards, Panel and Bezel				qz	X-2547-448-1	SP BRACKET (26L) ASSY
				qdqj	1-858-341-11	LOUDSPEAKER (4X10CM)
				qg	X-2547-449-1	SP BRACKET (26R) ASSY
))	INDIA BX30026	EXCEPT(	STATIC CONVERTER1-474-199(TV)w;-12
Bezelh	Assy			wa	4-156-944-51	BRACKET, SIDE JACK
		ERVICE)26
			A	BAAwgCOMPLA-1750BXWX-430-32_26

			ea	! 1-811-071-11	LCD PANEL (A26V0)
			ed	A-1744-833-A	H2LR MOUNT
	H2LSeg	Board	eg	A-1744-834-A	H2LS MOUNT (AZ1A)
			eh	X-2514-590-1	BEZEL (26) ASSY
	ef		Support,e;
	Connectors		Panel

LCDea Panel

Powerw; Unit

	4 qlscrews
	Connectorsqk
4 qhscrews	Frame,wl Bottom (SS)

	Loudspeakerqj		2 wkscrews
A. Stand and Rear Cover Assy	(4 x 10cm)	Cover,q;	Under
15.1	Bracket SP (26R)	(26)

Rear6 Cover (26) Assy		SPqgBracket	1 9screw		Jointwj Frame Assy
		(26R) Assy			ws
				2 whscrews	Connectors
	Bracket,8	1 qfscrew	4 qsscrews
	Vesa (SS)				wa
					Bracket, Side Jack

103screws	Loudspeakerqd	2 wdscrews
	(4 x 10cm)

	10.1	1 screw	2 wfscrews
			BAAwg Board
		SPqaBracket
	2 4screws		Bracket SP (26L)
		(26L) Assy 15.1

Connectorses

H2LRed Board

2 5screws

Base2 (M3B) Assy

Cover,7

ECS

2.2 Cover, Neck (M3B)

4	1screws	2.1	Neck (M3B)

• The reference number beside the part description in the illustration indicates the disassembly sequence.

– 19 –

KLV-22, 26, 32 BX300, 40 BX400
	RM-GA019
6-1-3. KLV-32BX300
Screw:			Parts List:
REF. NO.	PART NO.	DESCRIPTION	REF. NO.	PART NO.	DESCRIPTION	REMARK
3qaqg	2-580-640-01 SCREW, +BVTP 4X16 TYPE 2 IT-3		1	X-2546-140-1	BASE (M3B) ASSY
			2.1	4-171-685-01	NECK (M3B)
wawgwhwl	2-580-592-01	SCREW, +PSW M3X8
			2.2	4-171-689-01	COVER, NECK (M3B)
4	2-580-595-01	SCREW, +PSW M3X12
			6	X-2515-519-1	REAR COVER (32) ASSY
15qdqj	7-685-648-79 +BVTP 3X12 TYPE 2 IT-3
			7	4-115-101-41	COVER,ECS
9e;	4-159-298-01	SCREW +PSW M4X10
			8	4-167-326-01	BRACKET, VESA (S)
			0	4-157-976-01	COVER, UNDER (32)
			0	4-169-309-01	COVER, UNDER (32)
			qs	X-2547-450-1	SP BRACKET (32L) ASSY
			qfqk	1-858-364-11	LOUDSPEAKER (12.5.4.5CM)
			qh	X-2547-451-1	SP BRACKET (32R) ASSY
		C. Boards, Panel and Bezel ,IRAN(SHAHAB),INDIA32BX300(	G2LE (UPM) UNITA(-EXCEPT1784-668wa-A	4-156-944-51	BRACKET, SIDE JACK
			ws

Bezelk Assy

H2LSej Board
Connectorseh	Support,es
	Panel

B. Boards, Speakers and Frame

			G2LEwa	Board
			4 w;screws			Connectorsef
		Connectorsql
						LCDed Panel	H2LReg Board
		Loudspeakerqk
	2 qjscrews	(12.5.4.5cm) Frameea Bottom (S)
		Cover,q;	2 e;screws
A. Stand and Rear Cover Assy	16.1 Bracket SP (32R)	Under (32)			Jointwl Frame
	SPqhBracket
Rear6 Cover Assy					Assy
	(32R) Assy			wj
				2 screws	Slide,wk
	1 qgscrew		1	9screw	Clamp	Connectorswd
	Bracket,8
			2 qdscrews
	Vesa (S)

103screws	qf	Bracket,ws	Side Jack
	Loudspeaker
	(12.5.4.5cm)	2 wgscrews

		1 qascrew	2 wfscrews
	2 4screws		BAAwh Board
		SPqsBracket
			12.1 Bracket SP (32L)
	2.2 Cover,	(32L) Assy
	Neck (M3B)
	Base2 Assy

-A wh84682	A-17 BAA COMPL BX_WX_32_26(SERVICE)32BX300 EXCEPT(
15 edLTY320AP04! 1-811-058-		LCD PANEL (S532TSC)
ed ! 1-811-058-21		LCD PANEL (S532TSC)
eg	A-1744-833-A	H2LR MOUNT
ej	A-1744-834-A	H2LS MOUNT (AZ1A)
ek	X-2514-591-1	BEZEL (32) ASSY

		3 5screws
1	2.1	Neck (M3B)	Cover,7	ECS
5 screws

• The reference number beside the part description in the illustration indicates the disassembly sequence.

– 20 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-1-4. KLV-40BX

Screw:

Parts List:

REF. NO.		PART NO.	DESCRIPTION
3qaqgwl		2-580-640-01 SCREW, +BVTP 4X16 TYPE 2 IT-3
15qdqj		7-685-648-79	+BVTP 3X12 TYPE 2 IT-3
49e;		4-159-298-01	SCREW +PSW M4X10
w;wfwgwj		2-580-592-01	SCREW, +PSW M3X8

C. Boards, Panel and Bezel

REF. NO.	PART NO.	DESCRIPTION	REMARK
2 2	X-2546-141-	BASE (ML3B) ASSY

6X-2515-520-1 REAR COVER(40) ASSY

7	4-115-101-41 COVER, ECS

84-167-326-01 BRACKET, VESA (S)

04-157-977-01 COVER, UNDER (37)

04-169-308-01 COVER, UNDER (37)

qs	X-2547-452-1	SP BRACKET (40L) ASSY
qfqk	1-858-364-11	LOUDSPEAKER (12.5X4.5CM)
qh	X-2547-453-1	SP BRACKET (40R) ASSY

IRAN) UKRAINE,INDIA,		40BX400 ( ((EXCEPT	G2HE (UPM) UNITA-1784wa -672-A
Bezelk (40) Assy			BX30040 (INDIA))EXCEPT/	ws	4-156-944-51		BRACKET, SIDE JACK
				A-1784wh-340-A		BAA COMPL (BX_FHD) (SERVICE)
				5 edLTY400HM01! -811-060-1			LCD PANEL (S40TSP)
				eg	A-1744-833-A		H2LR MOUNT
				eh	A-1744-834-A		H2LS MOUNT (AZ1A)
H2LSej Board				ej	X-2514-592-1		BEZEL (40) ASSY
Connectorseh	Support,es	Panel

B. Boards, Speakers and Frame

		G2HEwa Board
		5 w;screws			Connectoef	rs
		Connectorsql
	2 qjscrews				LCDed Panel	H2LReg Board
	Loudspeakerqk	Frameea	Bottom (ML)
	(12.5x4.5cm)
A. Stand and Rear Cover Assy	16.1 Bracket	Cover,q;		2 e;screws
	SP (40R)	Under (37)
Rear6 Cover (40) Assy	SPqhBracket			2 wlscrews
				2 wjscrews	Bracketwk Joint
	(40L) Assy
	Bracket,8
	Vesa (S)	9			Connectorswd
		1 screw		2 qdscrews
8 3screws		qg
		1 screw

Loudspeakerqf	Bracketws	Side Jack
(12.5x4.5cm)
	Screws,wg
1 qascrew	+ PSW M3X8

				2 wfscrews
			SPqsBracket	BAAwh Board
	4	4screws
			(40L) Assy	12.1 Bracket SP (40L)

	2 5screws
Base2 Assy	Cover,7 ECS
	2.2 Cover,
	Neck (ML3B)
4 1screws	2.1 Neck (ML3B)

• The reference number beside the part description in the illustration indicates the disassembly sequence.

– 21 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

6-2. OTHER PARTS

REF NO. PART NO.

DESCRIPTION

REMARK

REF NO. PART NO.

DESCRIPTION

REMARK

	6-2-1. KLV-22BX300		* 1-837-559-11	FLAT FLEXIBLE CABLE (FFC)
				CN9701(BAA)-TCON(1)
		ACCESSORIES AND PACKING	1-837-735-11 FLAT FLEXIBLE CABLE (FFC)
				CN9701(BAA)-TCON(1)
		***************************
	1-569-088-33	ADAPTOR,CONVERSION	***********************************************************************
		2P(22BX300(ARM,INDONESIA,IRAN,MALAYSIA,
		NIGERIA,PHILLIPINES,		MISCELLANEOUS
		SAUDI ARABIA,SINGAPORE,SOGUL))
				*****************
	* 4-170-949-01	CARTON, INDIVIDUAL (CON 22)
	* 4-170-948-01	CUSHION, LOWER (CON 22)	X-2342-530-2 BAG ASSY, FALL LOCK BELT
	* 4-170-947-01	CUSHION, UPPER (CON 22)
			2-580-604-01	SCREW, +PSW M4X20
	1-822-631-11	PLUG CONVERSION ADAPTOR(22BX300(INDIA))
			2-580-663-02	SCREW, WOOD 3.8X20
	1-821-926-11	PLUG CONVERSION ADAPTOR	2-580-608-01	SCREW, +PSW M5X16
		(22BX300(TUNISIA, SOUTH AFRICA))	***********************************************************************
	4-168-830-11	MANUAL, INSTRUCTION (GB)
		(22BX300(ARM,INDIA,INDONESIA,IRAN,		REMOTE COMMANDER
		MALAYSIA,NEW ZEALAND,NIGERIA,
				**********************
		PHILLIPINES,SAUDIARABIA,SINGAPORE,SOGUL,
			1-487-705-11	REMOTE COMMANDER (RM-GA019)
		SOUTH AFRICA,TUNISIA)
	4-168-830-21	MANUAL, INSTRUCTION (CS)	***********************************************************************
		(22BX300(ARM,INDONESIA,IRAN,MALAYSIA,
			6-2-2. KLV-26BX300
		NIGERIA,PHILLIPINES,SAUDI ARABIA,
		SINGAPORE,SOGUL))
	4-168-830-31	MANUAL, INSTRUCTION (ARABIC)		ACCESSORIES AND PACKING
		(22BX300(ARM,INDONESIA,IRAN,MALAYSIA,		***************************
		NIGERIA,PHILLIPINES,SAUDI ARABIA,
		SINGAPORE,SOGUL,SOUTH AFRICA,TUNISIA))	1-56-9-0-33	ADAPTOR, CONVERSION 2P
	4-168-830-41	MANUAL, INSTRUCTION (PERSIAN)		(26BX300(ARM,INDONESIA,IRAN,MALAYSIA,
		(22BX300(ARM,INDONESIA,IRAN,MALAYSIA,		NIGERIA,PHILLIPINES,SAUDI ARABIA,
		NIGERIA,PHILLIPINES,SAUDI ARABIA,		SINGAPORE,SOGUL))
		SINGAPORE,SOGUL))	* 4-170-956-01	CARTON, INDIVIDUAL (CON 26)
			* 4-170-954-01	CUSHION, LOWER (CYM26)
	4-168-830-51	MANUAL, INSTRUCTION (RU)	* 4-170-953-01	CUSHION, UPPER (CYM26)
		(22BX300(ARM,INDIA,IRAN,MALAYSIA,	4-168-830-11	MANUAL, INSTRUCTION (GB)
		NIGERIA,PHILLIPINES,SAUDI ARABIA,		(26BX300(ARM,INDIA,INDONESIA,IRAN,
		SINGAPORE,SOGUL,UKRAINE))		MALAYSIA,NEW ZEALAND,NIGERIA,
	4-168-830-61	MANUAL, INSTRUCTION (FR)		PHILLIPINES,SAUDIARABIA,SINGAPORE,SOGUL,
		(22BX300(ARM,INDONESIA,IRAN,MALAYSIA,		SOUTH AFRICA,TUNISIA)
		NIGERIA,PHILLIPINES,SAUDI ARABIA,
		SINGAPORE,SOGUL,SOUTH AFRICA,TUNISIA))	4-168-830-21	MANUAL, INSTRUCTION (CS)
	4-168-830-71	MANUAL, INSTRUCTION (UA)		(26BX300(ARM,INDONESIA,IRAN,MALAYSIA,
		(22BX300(UKRAINE))		NIGERIA,PHILLIPINES,SAUDI ARABIA,
	4-168-830-91	MANUAL, INSTRUCTION (TH)		SINGAPORE,SOGUL))
		(22BX300(THAILAND))	4-168-830-31	MANUAL, INSTRUCTION (ARABIC)
	1-837-454-11	POWER-SUPPLY CORD		(26BX300(ARM,INDONESIA,IRAN,MALAYSIA,
		(EXCEPT 22BX300(NEW ZEALAND, THAILAND)		NIGERIA,PHILLIPINES,SAUDI ARABIA,
				SINGAPORE,SOGUL,SOUTH AFRICA,TUNISIA))
	1-837-459-11	POWERSUPPLYCORD(WITHCONNECTOR)	4-168-830-41	MANUAL, INSTRUCTION (PERSIAN)
		(22BX300(New Zealand))		(26BX300(ARM,INDONESIA,IRAN,MALAYSIA,
	1-837-460-11	POWERSUPPLYCORD(WITHCONNECTOR)		NIGERIA,PHILLIPINES,SAUDI ARABIA,
		(22BX300(THAILAND))		SINGAPORE,SOGUL))
			4-168-830-51	MANUAL, INSTRUCTION (RU)
				(26BX300(ARM,INDIA,IRAN,MALAYSIA,
	************************************************************************			NIGERIA,PHILLIPINES,SAUDI ARABIA,
				SINGAPORE,SOGUL,UKRAINE))
		CONNECTORS	4-168-830-61	MANUAL, INSTRUCTION (FR)
		**************		(26BX300(ARM,INDONESIA,IRAN,MALAYSIA,
				NIGERIA,PHILLIPINES,SAUDI ARABIA,
	* 1-910-059-57	MAIN HARNESS		SINGAPORE,SOGUL,SOUTH AFRICA,TUNISIA))
		(22BX300(INDIA),22BX300(SOGUL,IRAN,
		NIGERIA,SAUDI ARABIA,MALAYSIA,	4-168-830-71	MANUAL, INSTRUCTION (UA)
		SINGAPORE,ARM,INDONESIA,PHILLIPINES),		(26BX300(UKRAINE))
		(THAILAND))	4-168-830-91	MANUAL, INSTRUCTION (TH)
		CN6200(BAA)-CN6150(GD1)-		(26BX300(THAILAND))
		CN5600(BAA)-CN100(H2LR)-	1-822-631-11	PLUG CONVERSION ADAPTOR(26BX300(India))
		CN1(H2LS)CN4000(BAA)-SP(1)	1-821-926-11	PLUG CONVERSION ADAPTOR
	* 1-910-800-01	MAIN HARNESS(22BX300(NEWZEALAND),		(26BX300(SOUTH AFRICA,TUNISIA)
		22BX300(RUSSIA),22BX300(SOUTH AFRICA))	1-837-454-11	POWER-SUPPLY CORD
		CN6200(BAA)-CN6150(GD1)-CN5600(BAA)-		(EXCEPT 26BX300 (New Zealand,Thailand))
		CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1)

– 22 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

REF NO.	PART NO.	DESCRIPTION	REMARK	REF NO.	PART NO.	DESCRIPTION	REMARK
	1-837-459-11	POWERSUPPLYCORD(WITHCONNECTOR)			4-168-830-31	MANUAL, INSTRUCTION(AR)
		(26BX300(New Zealand))				(32BX300((ARM,INDONESIA,IRAN(SOEM),MALAYSIA,
	1-837-460-11	POWERSUPPLYCORD(WITHCONNECTOR)				NIGERIA,PHILLIPINES,SAUDI ARABIA,
		(26BX300(Thailand))				SINGAPORE,SOGUL,SOUTH AFRICA,TUNISA)
					4-168-830-41	MANUAL, INSTRUCTION(PR)
************************************************************************						(32BX300((ARM,INDONESIA,IRAN(SOEM),MALAYSIA,
						NIGERIA,PHILLIPINES,SAUDI ARABIA,
		CONNECTORS				SINGAPORE,SOGUL))
		**************			4-168-830-51	MANUAL, INSTRUCTION(RU)
						(32BX300((ARM,INDONESIA,IRAN(SOEM),MALAYSIA,
*	1-837-560-11	FLAT FLEXIBLE CABLE (FFC)				NIGERIA,PHILLIPINES,SAUDI ARABIA,
		(CN9701(BAA)-TCON(1))				SINGAPORE,SOGUL),(UKRAINE))
*	1-837-736-11	FLAT FLEXIBLE CABLE (FFC)
		(CN9701(BAA)-TCON(1))			4-168-830-61	MANUAL, INSTRUCTION(FR)
* 1-910-059-59		CONNECTOR ASSY 14P CN6202(G1LS)-INV(1)				(32BX300((ARM,INDONESIA,IRAN(SOEM),
* 1-910-059-58		MAIN HARNESS				MALAYSIA,NIGERIA,PHILLIPINES,
		CN6200(BAA)-CN6201(G1LS)-CN5600(BAA)-				SAUDI ARABIA,SINGAPORE,SOGUL),
		CN100(H2LR)-CN1(H2LS) CN4000(BAA)-SP(1)				(SOUTH AFRICA,TUNISIA))
		(26BX300(INDIA),26BX300(SOUTH AFRICA,			4-168-830-71	MANUAL, INSTRUCTION(UA)
		TUNISIA),26BX300(THAILAND))				(32BX300(UKRAINE))
*	1-910-800-02	MAIN HARNESS(CN6200(BAA)-CN6201(G1LS)-			4-168-830-91	MANUAL, INSTRUCTION(TH)
		CN5600(BAA)-CN100(H2LR)-CN1(H2LS)				(32BX300(THAILAND))
		CN4000(BAA)-SP(1))			4-168-830-81	MANUAL, INSTRUCTION(VN)
		(26BX300(NEW ZEALAND),26BX300(UKRAINE),				(32BX300(PHILLIPINES,VIETNAM))
		26BX300(SOGUL,IRAN,NIGERIA,			1-822-631-11	PLUG CONVERSION ADAPTOR(32BX300(INDIA))
		SAUDI ARABIA,MALAYSIA,SINGAPORE,
		ARM,INDONESIA,PHILLIPINES))			1-821-926-11	PLUG CONVERSION ADAPTOR
						(32BX300(SOUTH AFRICA,TUNISIA))
***********************************************************************					1-837-454-11	POWER SUPPLY CORD
						(EXCEPT 32BX300(THAILAND)
		MISCELLANEOUS			1-837-460-11	POWER SUPPLY CORD (WITH CONNECTOR)
		*****************				(32BX300(THAILAND))
	X-2342-530-2	BAG ASSY, FALL LOCK BELT		***********************************************************************
	2-580-604-01	SCREW, +PSW M4X20
	2-580-663-02	SCREW, WOOD 3.8X20				CONNECTORS
	2-580-608-01	SCREW, +PSW M5X16				**************
				* 1-910-059-62		CONNECTOR ASSY 14PCN6402(G2LE)-INV(1)
***********************************************************************				*	1-910-059-61	MAIN HARNESS
						CN6200(BAA)-CN6401(G2LE)-CN5600(BAA)-
		REMOTE COMMANDER				CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1)
		**********************		*	1-837-561-11	FLAT FLEXIBLE CABLE (FFC)
						CN9701(BAA)-TCON(1)
	1-487-705-11	REMOTE COMMANDER (RM-GA019)
				***********************************************************************
************************************************************************
6-2-3. KLV-32BX300						MISCELLANEOUS
						*****************
		ACCESSORIES AND PACKING			X-2342-530-2 BAG ASSY, FALL LOCK BELT
		***************************
					2-580-608-01	SCREW, +PSW M5X16
	1-569-008-33	ADAPTOR, CONVERSION 2P			2-580-604-01	SCREW, +PSW M4X20
					2-580-663-02	SCREW, WOOD 3.8X20
		(32BX300(ARM,INDONESIA,IRAN(SOEM),MALAYSIA,
		NIGERIA,PHILLIPINES,SAUDI ARABIA,		************************************************************************
		SINGAPORE,SOGUL),
		(PHILLIPINES,VIETNAM))				HEAT SINK
*	4-170-960-01	CARTON, INDIVIDUAL (CON 32)
						***********
		(EXCPT 32BX300(IRAN(SHAHAB)))
*	4-176-339-01	CARTON, INDIVIDUAL (CON 32) (32BX300(IRAN(SHAHAB))			6-503-050-01	DI SBT80-06
* 4-170-958-01		CUSHION, LOWER (CYM32)
					8-719-510-53	DIODE D4SB60L
*	4-170-957-01	CUSHION, UPPER (CYM32)
					6-552-205-11	TR TK15A50D
	4-168-830-11	MANUAL, INSTRUCTION(GB)			6-552-461-11	TR TK5A50D(S4SONY,Q)
		32BX300((ARM,INDIA,INDONESIA,		***********************************************************************
		IRAN(SOEM),MALAYSIA,NIGERIA,PHILLIPINES,
		SAUDI ARABIA,SINGAPORE,SOGUL,				REMOTE COMMANDER
		SOUTH AFRICA,TUNISA),
						**********************
		(PHILLIPINES,VIETNAM))
	4-168-830-21	MANUAL, INSTRUCTION(CS)			1-487-705-11	REMOTE COMMANDER (RM-GA019)
		(32BX300((ARM,INDONESIA,IRAN(SOEM),MALAYSIA,
		NIGERIA,PHILLIPINES,SAUDI ARABIA,		***********************************************************************
		SINGAPORE,SOGUL))

– 23 –

KLV-22, 26, 32 BX300, 40 BX400

RM-GA019

REF NO. PART NO.

DESCRIPTION

REMARK

6-2-4. KLV-40BX400

ACCESSORIES AND PACKING

***************************

1-569-033 ADAPTOR, CONVERSION 2P (40BX400(ARM,INDONESIA,IRAN,MALAYSIA, SAUDI ARABIA,SOGUL,VIETNAM,PHILLIPINES)

*4-170-964-01 CARTON, INDIVIDUAL (CON 40)

*4-170-962-01 CUSHION, LOWER (CYM40)

*4-170-961-01 CUSHION, UPPER (CYM40) 4-168-830-11 MANUAL, INSTRUCTION(GB)

(40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,SAUDI ARABIA, SINGAPORE,SOGUL,TUNISIA,VIETNAM))

4-168-830-21 MANUAL, INSTRUCTION(CS) (40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,SAUDI ARABIA, SINGAPORE,SOGUL,VIETNAM))

4-168-830-31 MANUAL, INSTRUCTION(AR) (40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,SAUDI ARABIA, SINGAPORE,SOGUL,TUNISIA,VIETNAM))

4-168-830-41 MANUAL, INSTRUCTION(PR) (40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,SAUDI ARABIA, SINGAPORE,SOGUL,VIETNAM))

4-168-830-51 MANUAL, INSTRUCTION(RU) (40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,UKRAINE,SAUDI ARABIA, SINGAPORE,SOGUL,VIETNAM),

4-168-830-61 MANUAL, INSTRUCTION(FR)( 40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,UKRAINE,SAUDI ARABIA, SINGAPORE,SOGUL,TUNISIA,VIETNAM))

4-168-830-81 MANUAL, INSTRUCTION(VN) (40BX400(ARM,INDONESIA,IRAN,MALAYSIA, NIGERIA,PHILLIPINES,SAUDI ARABIA, SINGAPORE,SOGUL,VIETNAM),

4-168-830-71 MANUAL, INSTRUCTION(UA) (40BX400(UKRAINE))

4-168-830-91 MANUAL, INSTRUCTION(TH) (40BX400(THAILAND))

1-821-926-11 PLUG CONVERSION ADAPTOR (40BX400(TUNISIA))

1-822-631-11 PLUG CONVERSION ADAPTOR(40BX400 (India))

1-837-454-11 POWER-SUPPLY CORD (40BX400(India),40BX400(SOGUL,IRAN,NIGERIA, SAUDIAARABIA,MALAYSIA,SINGAPORE,ARM, INDONESIA,VIETNAM,PHILLIPINES), 40BX400(UKRAINE),40BX400(TUNISIA))

1-837-460-11 POWER SUPPLY CORD(WITHCONNECTOR) (40BX400 (THAILAND)

***********************************************************************

REF NO. PART NO.

DESCRIPTION

REMARK

CONNECTORS

**************

*1-910-059-67 CONNECTOR ASSY 14P

*1-837-731-11 FFC WITH CONNECTOR (CN9700(BAA)-TCON(1))

*1-910-059-66 MAIN HARNESS

(CN6200(BAA)-CN6401(G2HE)-CN5600(BAA)-

CN100(H2LR)-CN1(H2LS), CN4000(BAA)-SP(1)) 40BX400 (SOGUL,IRAN,NIGERIA,SAUDI ARABIA,MALAYSIA,SINGAPORE,ARM, INDOENSIA,VIETNAM,PHILLIPINES,THAILAND)

* 1-910-800-08 MAIN HARNESS (CN6200(BAA)-CN6401(G2HE)-CN5600(BAA)- CN100(H2LR)-CN1(H2LS) CN4000(BAA)-SP(1)) 40BX400(UKRAINE,TUNISIA)

************************************************************************

MISCELLANEOUS

*****************

X-2348-140-3 BAG ASSY, FALL LOCK BELT 2-580-604-01 SCREW, +PSW M4X20 2-580-663-02 SCREW, WOOD 3.8X20 2-580-608-01 SCREW, +PSW M5X16

***********************************************************************

	HEAT SINK
	***********
6-503-066-01	DI SF5K60M
6-503-052-01	DI SG30SC4M
6-503-053-01	DI STTH5L06FP
8-719-510-53	DIODE D4SB60L
6-552-205-11	TR TK15A50D
6-552-204-11	TR TK8A50D(40BX400)

***********************************************************************

REMOTE COMMANDER

**********************

1-487-705-11 REMOTE COMMANDER (RM-GA019)

– 24 –

MODEL	COMMANDER	DEST	MODEL	COMMANDER	DEST
KLV-22BX300/1 RM-GA019		SOGUL, NIGERIA,	KLV-26BX300/1 RM-GA019		SOGUL, NIGERIA,
		SAUDI ARABIA			SAUDI ARABIA
KLV-22BX300/3 RM-GA019		SOGUL,NIGERIA,	KLV-26BX300/3 RM-GA019		SOGUL,NIGERIA,
		SAUDI ARABIA			SAUDI ARABIA

SUBJECT : NEW MODEL ADDITION

This supplement shows variant information for the new model (s).

Other information remain the same as original issue.

KLV-22 BX300/1, BX300/3

KLV-26 BX300/1, BX300/3

Section 4 : Service Adjustments

4-4 : Hotel Mode Adjustment

4-4-1 : Preset "Test" Button on Remote Commander

1.Press the following buttons in sequence on the Remote and keep pressed for 5 seconds.

Press <Info>Channel 5  Volume (+)

i+

5

Vol

+

2.While the TV turns ON, the indication ‘Hotel Mode Setting in process” appears on the top of the screen.

*It will appear only few seconds.

Hotel Mode Settings in process

Figure 3 : Hotel Model Setting Message screen

3.Press “MENU” button on remote control.

4.The following menu appears on screen.

5. Press / on the Remote and select Hotel Mode.

Figure 1 : To Reset Test Button

2. Once completed, the below button operates as a TEST button.

Figure 2: TEST button

4-4-2 : Entering Hotel Menu Mode

1.While TV set in on standby, press the following sequence on the remote.

Figure 4 : Hotel Model Screen

6. Press “MENU” button on remote control.

7. Press / and press on remote control

8. The following menu appears on screen.

Figure 5: Sample of screen

9. Press / or

/

on the

Remote for adjustments.

10. REMINDER: PLEASE REFER TO EACH SETTING BEFORE CHANGING HOTEL MODE TO :”ON”. ONCE TURNED “ON” THE HOTEL MODE WILL START.

Details of each setting is on next pages.

4-4-2 : Entering Hotel Menu Mode

(continue)

11. Press / or / and on the Remote for adjustments.

12. After done go to Functions settings Hotel Mode and select to" ON”.

13.The TV set resets and restarts.

14. Now press “MENU" on the remote commander.

15. The following menu appears confirms the hotel mode in ON.

Figure: 6

4-4-3 : Hotel Mode Settings Menu Tree

Figure: 7: Sample of screen

		Menu Items
	Function Settings	Refer to
		4-4-4
		Menu Items
	Signal Source	Refer to
		4-4-5
	Settings

Menu Items

TV Settings Refer to

4-4-6

4-4-4 : Menu items in Function Settings

Display	Options	Description
string
Hotel	On	This will turn the Hotel
Mode		mode on.
		Tip: This should be the
		last setting you do – once
	Off	turned to “ON” the Hotel
		mode will start.
TV/Remote	Both	Select whether you want
Controls	Controls	to the TV to be controlled
		by the remote control
	Remote
		(RC) or by both controls
	Only	meaning the buttons on
		the TV and the RC.
	No Controls
Display Key	Use	Select whether you want
		to control the display
	Not Use	info by the display key
		button on the RC.
		(Display Key = Info Key)
AC Power	Unspecify	Select whether the TV will
On Setting		follow last power
	Always On	memory or always turn
		ON after AC Plug Off
Wide	Use	Select whether the screen
Mode Key		format key can be used or
	Not Use
		not.
Standby	On	Select whether you want
LED		the standby LED to be on
	Off	or off during standby
		mode
Initialize	Start	All settings in Hotel Mode
Hotel		Go back to the default
	Cancel
Settings		value
Export		Select this to export
Hotel		“Hotel Mode” settings
Settings		done in the “Hotel Menu
		Mode” for cloning
		function

=Default Settings

Figure: 8

4-4-5 : Menu items in Signal Source Settings

Display string	Options		Description
Signal Source	TV	Use / Not	Define which
Settings		Use	input source
			should be
	HDMI 1/2/3	Use with
			available during
		Labels
			Hotel Mode.
		/Use
		Without	Note: The
		Labels
			number of
		/Not Use
			terminals vary
	Video 1/2	Use with
			by models.
		Labels
		/Use
		Without
		Labels
		/Not Use
	Component	Use with
		Labels
		/Use
		Without
		Labels
		/Not Use
	PC	Use with
		Labels
		/Use
		Without
		Labels
		/Not Use
Initial Input	Not Use		Define which
			should be the
	TV
			initial input
			source when
	HDMI 1/2/3
			the TV is turned
			on by a hotel
	Video 1/2
			guest.
	Component		Note: The
			number of
	PC
			terminals vary
			by models.
Initial	Not Use		Define which
Analogue			should be the
Programme	0 199		initial analogue
			programme
			when analogue
			is selected.

=Default Settings

Figure: 9