Sony DFS-800 Service manual

PRODUCTION SWITCHER

DFS-800

4 DIGITAL VIDEO INPUT BOARD

BKDF-810

2 ANALOG VIDEO INPUT BOARD

BKDF-811

16 INPUT DME BOARD

BKDF-840

4 DIGITAL VIDEO OUTPUT BOARD

BKDF-860

2 ANALOG VIDEO OUTPUT BOARD

BKDF-861

SERVICE MANUAL 1st Edition

! WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

Attention-when the product is installed in Rack:

1.Prevention against overloading of branch circuit

When this product is installed in a rack and is supplied power from an outlet on the rack, please make sure that the rack does not overload the supply circuit.

2.Providing protective earth

When this product is installed in a rack and is supplied power from an outlet on the rack, please confirm that the outlet is provided with a suitable protective earth connection.

3.Internal air ambient temperature of the rack

When this product is installed in a rack, please make sure that the internal air ambient temperature of the rack is within the specified limit of this product.

For safety, do not connect the connector for peripheral device wiring that might have excessive voltage to the following port.

:TO CP connector

:TO MU connector

Follow the instructions for the above port.

4.Prevention against achieving hazardous condition due to uneven mechanical loading

When this product is installed in a rack, please make sure that the rack does not achieve hazardous condition due to uneven mechanical loading.

5.Install the equipment while taking the operating temperature of the equipment into consideration

For the operating temperature of the equipment, refer to the specifications of the Operation Manual.

6.When performing the installation, keep the following space away from walls in order to obtain proper exhaust and radiation of heat.

Front, Left : 10 cm (4 inches) or more

DFS-800

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacturer.

Dispose of used batteries according to the manufacturer’s instructions.

Vorsicht!

Explosionsgefahr bei unsachgemäßem Austausch der Batterie.

Ersatz nur durch denselben oder einen vom Hersteller empfohlenen ähnlichen Typ. Entsorgung gebrauchter Batterien nach Angaben des Herstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacement incorrect de la batterie.

Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur.

Mettre au rebut les batteries usagées conformément aux instructions du fabricant.

DFS-800

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering.

Udskiftning må kun ske med batteri af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare. Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten. Brukt batteri returneres apparatleverandøren.

VARNING

Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en likvärdig typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt gällande föreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.

Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.

1 (P)

Index

Before turning off the power .........................................................................................................................	1
1. Specification and Apperance .....................................................................................................................	2
1-1. Specification ......................................................................................................................................	2
1-1-1. DFS-800 Processor.....................................................................................................................	2
1-1-2. DFS-800 Control Panel ..............................................................................................................	3
1-1-3. BKDF-810..................................................................................................................................	4
1-1-4. BKDF-811 ..................................................................................................................................	4
1-1-5. BKDF-860..................................................................................................................................	4
1-1-6. BKDF-861..................................................................................................................................	5
1-2. Appearance.........................................................................................................................................	6
1-2-1. DFS-800 Processor.....................................................................................................................	6
1-2-2. DFS-800 Control Panel ..............................................................................................................	7
2. Name and Function of Each Block............................................................................................................	8
2-1. DFS-800 Processor ............................................................................................................................	8
2-2. DFS-800 Control Panel......................................................................................................................	9
2-2-1. Control Panel..............................................................................................................................	9
2-2-2. Rear Panel ................................................................................................................................	10
2-3. Peripheral Interface..........................................................................................................................	11
2-4. DFS-800 Board Configuration.........................................................................................................	14
3. Connection...............................................................................................................................................	15
3-1. Basic Configuration .........................................................................................................................	15
3-2. Option Configuration .......................................................................................................................	16
4. Function Block Diagram of Each Board .................................................................................................	17
4-1. Function Block Diagram of CPU Board ..........................................................................................	17
4-2. Function Block Diagram of MAIN Board .......................................................................................	18
4-3. Function Block Diagram of GENLOCK Board...............................................................................	19
4-4. Function Block Diagram of BKDF-810 Board................................................................................	20
4-5. Function Block Diagram of BKDF-811 Board ................................................................................	21
4-6. Function Block Diagram of BKDF-840 Board................................................................................	22
4-7. Function Block Diagram of BKDF-860 Board................................................................................	23
4-8. Function Block Diagram of BKDF-861 Board................................................................................	24
5. Adjustment Procedure of Each Board......................................................................................................	25
5-1. Adjustment of CPU Board ...............................................................................................................	25
5-2. Adjustment of MAIN Board ............................................................................................................	27
5-3. Adjustment of GENLOCK Board ....................................................................................................	28
5-4. Adjustment of BKDF-810 Board .....................................................................................................	29
5-5. Adjustment of BKDF-811 Board .....................................................................................................	30
5-6. Adjustment of BKDF-840 Board .....................................................................................................	31

5-7. Adjustment of BKDF-860 Board .....................................................................................................	32
5-8. Adjustment of BKDF-861 Board .....................................................................................................	32
6. Method of Board Replacement/Addition.................................................................................................	33
6-1. Removal/Installation of Shield Plate................................................................................................	33
6-1-1. Removal of Shield Plate ...........................................................................................................	33
6-1-2. Installation of Shield Plate........................................................................................................	34
6-1-3. Caution on Insertion of Shield Plate.........................................................................................	35
6-2. Replacement of CPU Board .............................................................................................................	36
6-2-1. Removal of CPU Board............................................................................................................	36
6-2-2. Installation of CPU Board ........................................................................................................	37
6-2-3. Setting.......................................................................................................................................	37
6-3. Replacement of MAIN Board ..........................................................................................................	38
6-3-1. Removal of MAIN Board.........................................................................................................	38
6-3-2. Installation of MAIN Board .....................................................................................................	39
6-4. Replacement of GENLOCK Board..................................................................................................	40
6-4-1. Removal of GENLOCK Board.................................................................................................	40
6-4-2. Installation of GENLOCK Board.............................................................................................	41
6-5. Replacement/Addition of BKDF-810 Board....................................................................................	42
6-5-1. To Begin with ...........................................................................................................................	42
6-5-2. Removal of BKDF-810 Board..................................................................................................	43
6-5-3. Installation of BKDF-810 Board ..............................................................................................	44
6-5-4. Setting and Confirmation of Operation ....................................................................................	45
6-6. Replacement/Addition of BKDF-811 ..............................................................................................	46
6-6-1. To Begin with ...........................................................................................................................	46
6-6-2. Removal of BKDF-811 Board..................................................................................................	47
6-6-3. Installation of BKDF-811 Board ..............................................................................................	48
6-6-4. Setting and Confirmation of Operation ....................................................................................	49
6-7. Replacement/Addition of BKDF-840 ..............................................................................................	50
6-7-1. Removal of BKDF-840 Board..................................................................................................	50
6-7-2. Installation of BKDF-840 Board ..............................................................................................	51
6-7-3. Setting and Confirmation of Operation ....................................................................................	52
6-7-4. Positioning Drawing for affixing the rubber ............................................................................	52
6-8. Replacement/Addition of BKDF-860 Board....................................................................................	53
6-8-1. To Begin with ...........................................................................................................................	53
6-8-2. Removal of BKDF-860 Board..................................................................................................	54
6-8-3. Installation of BKDF-860 Board ..............................................................................................	55
6-8-4. Confirmation of Operation .......................................................................................................	55
6-9. Replacement/Addition of BKDF-861 Board....................................................................................	56
6-9-1. To Begin with ...........................................................................................................................	56
6-9-2. Removal of BKDF-861 Board..................................................................................................	57
6-9-3. Installation of BKDF-861 Board ..............................................................................................	58
6-9-4. Confirmation of Operation .......................................................................................................	59

7. Update of Firmware/Software .................................................................................................................	60
7-1. Procedure of Version Confirmation .................................................................................................	60
7-1-1. Confirmation of GUI Version...................................................................................................	60
7-1-2. Confirmation of CPU1 Version ................................................................................................	60
7-2. Update Procedure.............................................................................................................................	61
7-3. Update of GUI Software ..................................................................................................................	62
7-4. Update of Board Firmware ..............................................................................................................	62
8. FAQ Troubleshooting ...........................................................................................................................	63
8-1. Trouble at Startup.............................................................................................................................	63
8-2. Trouble related to Input and Output.................................................................................................	64
8-3. Trouble after Board Addition/Replacement .....................................................................................	65
8-4. Trouble related to Updating .............................................................................................................	65
8-5. Trouble related to Function..............................................................................................................	66
9. Error Code Table .....................................................................................................................................	67
10. Replacement Parts for Mainteance ........................................................................................................	68
10-1. List of Replacement Parts for Maintenance ...................................................................................	68
10-2. Replacement of DFS-800 Processor Parts .....................................................................................	69
10-2-1. Removal of Front Panel..........................................................................................................	69
10-2-2. Removal of Top Cover ...........................................................................................................	69
10-2-3. Replacement of Power Unit ...................................................................................................	70
10-2-4. Replacement of Fan................................................................................................................	74
10-3. Replacement of DFS-800 Control Panel Parts...............................................................................	77
10-3-1. Removal of Control Panel ......................................................................................................	77
10-3-2. Replacement of Power Supply ...............................................................................................	78
10-3-3. Replacement of Flash Memory ..............................................................................................	80
10-3-4. Replacement of Button Cell ...................................................................................................	81

Before turning off the power

Before turning off the DFS-800 Processor, shut down in the manner below.

1)Confirm that the USB is not accessed.

2)Press the F1 knob and F4 knob simultaneously. Then, the display on the panel changes as shown below.

Shutdown?

F2: OK F3: CANCEL

3)Press the F2 knob. ( To cancel the shutdow, press the F3 knob.)

4)When the F2 knpb is pressed, the shutdown begins. When the DFS-800 Processor is normally shut down, the display on the panel changes as shown below.

Shutdown…OK!

5)Turn off the power of Control Panel and then the power of Processor.

Before turning off the power, be sure to shut down. If the power is turned off before shut-down, the present panel setting cannot be saved. Therefore, the system is not

Caution normally terminated and the re-startup may fail.

When the system is normally shut down, the previous panel setting can be restored at the startup.

1

1. Specification and Apperance

1-1. Specification

1-1-1. DFS-800 Processor

Television System	525/60, 625/50
Signal Process Method	Digital Component 4:2:2 4 ( key ) 10 bits
Quantization	Y: 10 bits, C: 10 bits, Key: 10 bits
Video Input	SD SDI 270Mpbs, 75Ω, 8 inputs ( Expandable up to 16 inputs ), BNC
Sync Signal Input	BB: 0.429 Vp-p ( NTSC ) or 0.45 Vp-p ( PAL ),
	75Ω or loop-through, 1 input, BNC
Video Output	SD SDI 270Mpbs, 75Ω, 8 outputs ( Program 2 outputs, Preview,
	Clean 1 output each , Auxiliary 4 outputs ) ( Expandable up to 16 outputs ),
	BNC
Sync Signal Output	BB: 0.429 Vp-p ( NTSC ) or 0.45 Vp-p ( PAL ), 75Ω, 2 utputs, BNC
I/O Delay	1H (minimum delay) – 4 frames
Interface
TO OU	Ethernet, 10/100BASE-TX, RJ-45; 1 port
( To control panel ):
RS-422:	D-sub 9-pin ( female ), 2 ports
EDITOR	D-sub 9-pin ( female ), 1 port
REMOTE:	D-sub 37-pin ( female ), 1 port ( 8-pin input/24-pin output )
Operating Temperture	5°C - 40°C
Operating Humidity	30% - 90% ( No dropwise )
Power Source	100VAC-240VAC, 50/60Hz
Current Consumption	1.9A - 0.9A
Maximun In-rush	(1) Power ON, current probe method: 60A ( 240V )
Current	(2) Hot switching inrush current, measured in accordance with European
	standard EN55103-1: 20A ( 230V )
Weight	About 15kg
Dimensions	430 ( W ) x 425( D ) x 88 ( H ) mm, EIA 2RU
Consumed Parts	Cooling Fan: x1 at front side	Replacement: every 4 years
	x2 at rear side	Replacement: every 4 years

2

1-1-2. DFS-800 Control Panel

USB	USB1.1, A type ( female ), 1 port
( Control Panel )	For USB memory stick ( Up to 2GB ).
Interface
TO PANEL	D-sub 9-pin ( female ), 1 port
TO MU (To switcher)	Ethernet 10/100BASE-TX, RJ-45, 1 port
VGA	VGA OUT, D-sub 15-pin ( female )
USB:	USB1.1, A type ( female ), 1 port
Operating Temperature	5°C - 40°C
Operating Humidity	30% - 90% ( No dropwise )
Power Source	100VAC-240VAC, 50/60Hz
Current Consumption	0.5A - 0.2A
Maximum In-rush	(1) Power ON, current probe method: 40A ( 240V )
Current	(2) Hot switching inrush current, measured in accordance with European
	standard EN55103-1: 10A ( 230V )
Weight	About 5kg
Dimenstions	430 ( W ) x 221 ( D ) x 117 ( H ) mm

3

1-1-3. BKDF-810

Television System	525/60, 625/50
Video Input	SD SDI 270Mpbs, 75Ω, 4 inputs, BNC
I/O Delay	1 Frame ( When FS is used )

1-1-4. BKDF-811

Television System	525/60, 625/50
Video Input	Analog Composite 2 inputs or
	Analog Composite and Analog Component 1 input each

Analog Composite: 1.0V ( p-p ) 75Ω BNC

Analog Component

Y:1.0V ( p-p ) 75Ω BNC

B-Y, R-Y: 0.486V ( p-p ) ( SMPTE Level, 7.5% Setup )

0.525V ( p-p ) ( SMPTE Level, 0% Setup )

0.700V ( p-p ) ( Betacam Level, 7.5% Setup )

0.757V ( p-p ) ( Betacam Level, 0% Setup )

Phase Control	±8 Pixcels
I/O Delay	1 Frame ( The FS is always turned on. )

1-1-5. BKDF-860

Television System	525/60, 625/50
Video Input	SD SDI 270Mpbs, 75Ω, 4 outputs, BNC

4

1-1-6. BKDF-861

Television System	525/60, 625/50
Video Output	Analog Composite 2 outputs or
	Analog Composite and Analog Component 1 output each
	Analog Composite: 1.0V ( p-p ) 75Ω BNC

Analog Component Y,B-Y,R-Y

Y:1.0V ( p-p ) 75Ω BNC

B-Y, R-Y: 0.486V ( p-p ) ( SMPTE Level, 7.5% Setup )

0.525V ( p-p ) ( SMPTE Level, 0% Setup )

0.700V ( p-p ) ( Betacam Level, 7.5% Setup )

0.757V ( p-p ) ( Betacam Level, 0% Setup )

Analog Component GBR

G, B, R: 1.0V ( p-p ) 75Ω BNC

Characterristics

At Analog Composite Output:

Frequency	100kHz - 4.2MHz: ±0.5dB,
Chatacteristics	4.2MHz - 5MHz: within -1dB,
	Over 5MHz: Descending characteristics
S/N Ratio	60dB ( Excluding quantizing noise )
DG/DP	1%/1°
K Factor	1%
HV Tilt	1%
Residual Jitter	±15ns

At Analog Component Y,B-Y,R-Y output:

Frequency	100kHz - 4.2MHz: ±0.5dB,
Characteristics	4.2MHz - 5MHz: within -1dB,
	Over 5MHz: Descending characteristics
S/N Ratio	60dB ( Excluding quantizing noise )
Linearity	2%
K Factor	1%
Phase difference	10ns
between Y/B-Y/R-Y

At nalog Component GBR output:

Frequency	100kHz - 5MHz: ±0.5dB,
Chatacteristics	Over 5MHz: Descending characteristics
S/N Ratio	60dB ( Excluding quantizing noise )
K Factor	1%

5

1-2. Appearance

1-2-1. DFS-800 Processor

( In mm. )

			UO OT	TUO BB	NI KCOLNEG
		4	4	2	1
NI zH06/05 V042-001 CA
		3	3
		2	2
ROTIDE	2	1
	224-SR	ETOMER	1
		1

45

8	7	6	5	4	3	2	1	NI OEDIV
4XUA	3XUA	2XUA	1XUA	NAELC	VERP	2MGP	1MGP	TUO OEDIV

40

425

t2.3

	6
88	76
	6

2x2-6.4x12

345

7
24.5			40
26.5	16	56	16

DFS-800

PRODUCTION SWITCHER

ON

OFF

430

465

482

6

1-2-2. DFS-800 Control Panel

( In mm. )

7

2. Name and Function of Each Block

2-1. DFS-800 Processor

Front Panel

ON

OFF

DFS-800

PRODUCTION SWITCHER

Rear Panel

VIDEO OUT	PGM1	PGM2	PREV	CL EAN	AUX1	AUX2	AUX3	AUX4
VIDEO IN	1	2	3	4	5	6	7	8

		1	1	RS -422
			REMOTE		EDITOR
			1	2
		2	2
		3	3
				AC 10 0-240 V 50/60Hz IN
1	2	4	4
GENLOCK IN	BB OUT	TO OU

	No.			Name		Function
1			POWER LAMP			When turning on the power, the POWER lamp lights green.
2			POWER SWITCH			Power switch of DFS-800
				VIDEO OUT		SD SDI Digital Video output
	3					2 programs, 1 preview, 1 clean and 4 auxiliaries are provided for
						standard output. 8 auxiliary outputs can be added.
				VIDEO INPUT		SD SDI Digital Video output
	4					8 inputs are provided for standard input. 8 inputs can be added as
						an option.
						Connector for inputting the external sync signal ( black burst )
						When a signal is fed to one connector, the other connector becomes
	5			GENLOCK IN		automatically the loop through connector.
						When desiring no loop through, terminate the other connector with
						75Ω.
6			REF OUT			Connector for sync signal output 2 outputs
	7		TO CP			Connector for connecting the Control Panel ( RJ-45,
						10Base-T/100Base-TX ).
	8		REMOTE			Connector for inputting GPI, connector for outputting GPI/Tally
						D-sub 37-pin ( female )
	9		RS-422 -1		Connector for RS-422 control		D-sub 9-pin ( female )
10			RS-422 -2		Connector for RS-422 control		D-sub 9-pin ( female )
11				RS-422 - EDITOR		Connector for editor control	D-sub 9-pin ( female )
	12		AC IN		For power input Feed AC100V - 240V.

8

2-2. DFS-800 Control Panel

2-2-1. Control Panel

The configuration of each part of control panel is as follows.

MENU

EVENT

7

8

9

-

DEFAULT

FINE

X

USBMEMORY

SEQ

STORE

4

5

6

AUTO CK

WIPE POS

Y

LOOP

DIR

RECALL

EDITOR

1

2

3

DME POS

DME ROT

Z

JOYSTICK

NEW

DELETE

INSERT

DFS-800

GPI

0

.

CANCEL

ENTER

PRODUCTION SWITCHER

F1

F2

F3

F4

1

2

3

4

HIGH

1

2

3

4

1 OVER 2

KEY ON

EXT

SELF

CK

MASK

EDGESHADOW

SEQ LINK

FADER LIMIT

NOR/REV

REVERSE

PREV TRANS

1

2

3

4

PRIORITY

KEYER

PRODUCTIONSWITCHER

FADER

DIRECTION

1

2

3

4

LOW

1

2

KEYLAYER

DSK

BUS SELECT

DME

KEY STATUS

KEY1

KEY2

KEY3

KEY4

DSK1

DSK2

COMBA

COMBB

BASIC

BORDER

SUB EFF

WARP

LIGHT

SHIFT

BKGD

KEY

KEY

DSK

MATTE

INPUT

AUX

SYSTEM

STATUS

STILL

SEQ

EVENT

1

2

1

SETUP

KEY

KEY

DSK

3

4

2

BLACK

1

2

3

4

5

6

7

8

9

10

11

12

SHIFT

MIX

WIPE

DME

BLACK

PROGRAM

(FAM)

(NAM)

TRANS

COMBINER SETUP

TRANSITION TYPE

BLACK

1

2

3

4

5

6

7

8

9

10

11

12

SHIFT

CUT

AUTO

DSK

DSK

CUT

MIX

PRESET

TRANSITION

	No.			Name		Function
	1			Display panel and menu		2 digits display panel for menu and control knpb for menu
				control		setting
						Operation mode select button of menu, event and sequence
	2			Keypad and mode button		Used for input/change of menu.
						Used for save/call of event.
						Used for save/replay of sequence.
	3			USB Memory		Used for save/read of data. ( exclusive for USB flash memory,
						up to 2GB, USB 1.1 or 2.0 )
	4		EDITOR button		Used for ON/OFF editor control.
5			GPI button		Used for ON/OFF of GPI IN control.
	6			Keyer section		Used for keyer setup. ( Settings of keyer signal, type
						selection,mask, edge and shadow )
	7			BUS SELECT SETUP		Selects a bus and displays menu.
				DME section
	8		M/E bus			Selects the background video.
9			Joystick block		Used for menu operation and auto chroma key setting.
10			Transition block		Executes the transitions of background and key.

9

2-2-2. Rear Panel

The configuration of rear panel of control panel is as follows.

	No.		Name	Function
	1		VGA	Cconnect the LCD monitor.
	2		TO MU	Connect the Processor. ( RJ-45, 10Base-T/100Base-TX,
				category5, cross cable )
	3		TO PANEL	Connect the touch panel LCD.
				( RS232C, D-sub 9-pin (female ) )
4			USB	Connect the USB flash memory. ( Up to 2GB, USB 1.1 or 2.0 )
	5		―	Not used
6			Ground	For safety, connect it to the ground.
	7		AC IN	Using the supplied power cord, supply the AC power.
				( AC100V-240V 50/60Hz ).
8			Power Switch	Power switch of control panel

The USB port is exclusively for connecting the mouse or USB flash memory. Other

Caution USB drive equipment cannot be recognized. Insert the USB memory stick either in the USB memory drive on the control panel or USB memory drive on the rear panel.

Do not insert in both of them at the same time.

10

2-3. Peripheral Interface

EDITOR CONNECTOR

Pin Assignment Table ( D-sub 9-pin, female )

Pin No.	Signal Name	Content
1	FG	Frame Ground
2	T-	Data Send ( - )
3	R+	Data Receive ( + )
4	SG	Signal Ground
5	-	Not used
6	SG	Signal Ground
7	T+	Data Send ( + )
8	R-	Data Receive ( - )
9	FG	Frame Ground

Cable Connector: D-sub 9-pin connector ( male ), Inch screws are used.

RS-422 (1) (2) Connector

Pin Assignment Table ( D-sub 9-pin, female )

Pin No.	Signal Name	Content
1	FG	Frame Ground
2	R-	Data Receive ( - )
3	T+	Data Send ( + )
4	SG	Signal Ground
5	-	Not used
6	SG	Signal Ground
7	R+	Data Receive ( + )
8	T-	Data Send ( - )
9	FG	Frame Ground

Cable Connector: D-sub 9-pin connector ( male ), Inch screws are used.

11

REMOTE Connector

Pin Assignment Table ( D-sub 37-pin, female )

Pin No.	Pin Function	Default Setting
1	Tally Output 1	RedTallyInput01
2	Tally Output 2	RedTallyInput02
3	Tally Output 3	RedTallyInput03
4	Tally Output 4	RedTallyInput04
5	Tally Output 5	RedTallyInput05
6	Tally Output 6	RedTallyInput06
7	Tally Output 7	RedTallyInput07
8	Tally Output 8	RedTallyInput08
9	Tally Output 9	GreenTallyInput01
10	Tally Output 10	GreenTallyInput02
11	Tally Output 11	GreenTallyInput03
12	Tally Output 12	GreenTallyInput04
13	Tally Output 13	GreenTallyInput05
14	Tally Output 14	GreenTallyInput06
15	Tally Output 15	GreenTallyInput07
16	Tally Output 16	GreenTallyInput08
17	+5V
18	+5V
19	+5V
20	Tally Output 17	None
21	Tally Output 18	None
22	Tally Output 19	None
23	Tally Output 20	None
24	Tally Output 21	None
25	Tally Output 22	None
26	Tally Output 23	None
27	Tally Output 24	None
28-29	GND
30	GPI 1	PGMAutoTrans
31	GPI 2	PGMCutTrans
32	GPI 3	DSKAutoTrans< Mix >
33	GPI 4	DSKCutTrans
34	GPI 5	PGMMixType
35	GPI 6	PGMWipeType
36	GPI 7	PGMDMEType
37	GPI 8	BlackTrans

12

Cable Connector

D-sub 37-pin ( male ), Inch screws are used. Maximum load current DC 0.1A

Pin Free assignment

The table shown on the previous page shows the setting of pin assignment at ex-factory. They can be changed on the menu.

GPI Input Circuit

Switch or Relay					Open Collector
External Equipment			DFS-800		External Equipment			DFS-800
	VCC		VCC			VCC		VCC

Tally Output Circuit

DFS-800		External Equipment
		Maximum voltage:
		30V
	Maximum load
	current
	100mA

13

2-4. DFS-800 Board Configuration

The board configuration of DFS-800 rear panel is shown in the figure below and on the table. Each board is fixed with the retainer. To draw out the board from the unit, remove the retainers and then draw out the board.

Screw

1	VIDEO OUT	PGM1	PGM2	PREV	CL EAN	AUX1	AUX2	AUX3	AUX4
2
3	VIDEO IN	1	2	3	4	5	6	7	8

4

Screw

1	1	RS -422
	REMOTE
	1	2	EDITOR
2	2
3	3
		AC 10 0-240 V 50/60Hz IN

1

2

4

4

GENLOCK IN

BB OUT

TO OU

Retainer

Retainer

Configuration of Rear Panel Card of DFS-800 (From top slot to down slot)

Slot		Standard/Option			Card			Content
1		Standard			BKDF-860		Standard SD-SDI 1-8 Output
		Option			BKDF-860 /			2 cards are expandable. ( *1 )
					BKDF-861
2		Standard			MAIN			MAIN card
		Option			BKDF-840			Input DME card
								( Pre-combiner )
3		Standard			BKDF-810		Standard SD-SDI 1-8 Input
		Option			BKDF-810 /			2 cards are expandable. ( *1 )
					BKDF-811
4		Option			BKDF-811			2 cards are expandable. ( *1 )
		Standard			CPU		CPU card

*1 For expansion of option input, refer to [ 6-5. Replacement/Addition of BKDF-810 board ] and [ 6-6. Replacement/Addition of BKDF-811 board ]. For expansion of option output, refer to [ 6-8. Replacement/Addition of BKDF-860 board ] and [ 6-9.

Replacement/Addition of BKDF-861 board ].

14

3. Connection

3-1. Basic Configuration

TSG

VDA

Camera

Character

Generator

Digital Video

Database

GPI Controller

USB Flash Memory

			Reference outputs
(75ohm terminator)
GENLOCK IN	REF OUT
(w/ loop-through
1		PGM 1	PGM1 output
IN 1
IN 2		PGM 2	PGM2 output
IN 3		PREV	PREV output
IN 4		CLEAN
			CLEAN output
IN 5		AUX1
IN 6
IN 7		AUX2	AUX outputs
IN 8		AUX3
			(Free assign)
		AUX4
DFS-800 Processor
(30-37) REMOTE		(1-27)	Tally outputs
EDITOR

RS-422 1

RS-422 2

TO OU

Supplied LAN Cable

		TO MU
USB

DFS-800ControlPanel

Caution Connect to the Control Panel with the supplied control cable (10m) or ( LAN crosscable, category 5, RJ-45 ).

15

3-2. Option Configuration

TSG

VDA

Camera

Character

Generator

Digital Video

Database

Analog Video

Database

GPI Controller

Editor, etc

											Reference outputs
				(75ohm terminator)
			GENLOCK IN				REF OUT
		(w/ loop-through									PGM1 output
		IN 1						PGM 1
		IN 2						REF OUT			PGM2 output
								PGM 2
		IN 3						PREV			PREV output
	1							CLEAN			CLEAN output
		IN 4
		IN 5
		IN 6						AUX1			AUX outputs
		IN 7						AUX2
											(SD-SDI)
		IN 8						AUX3
		IN 9						AUX4
	|							AUX5			AUX outputs
		IN 16						I
											(Analog)
								AUX12

DFS-800 Processor

BKDF-810

BKDF-811

BKDF-860

BKDF-861

BKDF-840

(30-37) REMOTE (1-27) Tally outputs EDITOR

RS-422 1

RS-422 2

TO OU

Supplied LAN Cable

SVGA Display		TO MU
	VGA	DFS-800
USB Flash Memory	USB	Control Panel

16

17

	I2C	DATA
Dangle CD	I2C	CLK	ConfigROM
(I2C BUS EEPROM)			XCF02S-VOG20

		FLASH MEMORY				Peripheral Address Bus 26bits
		29LV128‚l				Peripheral Data Bus 8bits
		IC53
	FLASH MEMORY
	29LV128‚l
	IC57
	*NOT USED NOW
		RS485			Serial I/F
		Driver			Controller
		IC41			TL16C752B
To Mother BD		RS485			IC40
		Driver
		IC43
		RS485			Serial I/F
		Driver			Controller
		IC45			TL16C752B
					IC44

24bits

To Mother BD

To Mother BD

GPO

IC38,IC38,IC39,IC42 24bits ULN2003ANS

Transaction BUS 32bits

Transaction BUS Device select (Each FPGA has a CS)

Frame Pulse from Genlock CD

FAN ALARM 3bits

POWER ALARM 1bit

POWER LED CONTROL 2bits

8bits	GPI	8bits
From Mother BD	IC35,IC36
	TLP280-4

FPGA Xilinx

XC2S300E-7FG456C

IC33

ADDRESS DECODER I2C I/F TARNSACTION BUS

SDRAM IC51	SDRAM IC52
EDS1232AATA	EDS1232AATA
133MHz	133MHz

133MHz

Address Bus 22bits

DATA Bus 64bits

M2 Interface TX

			M2 Interface RX
Multiplexed intrrupt signal	DSP IC3
	TMS320DM642
Video intrrupt signal
			50MHz	PLL
				IC19
I2C DATA				ICS511M
			133MHz
I2C CLK				PLL
				IC19
				ICS511M
	JTAG I/F
	DSP emulator

EEPROM

IC24

24LC16B

	ENCODER
ENC_BB 16bits	IC26		LEVEL & PEDESTAL
			IC28,IC62,IC27
	ADV7176A
H SYNC/FELED/BLANKING			AD8091,AD8092

Ethernet Physical IC29

INTEL LXT971C

25MHz

25MHz

Clock Buffer

IC21

IDT5V2310

25MHz

BB OUT

CN1

BCJ-BPLH2P

IC30
PULSE TRANS		RJ45
BEL FUSE

Crystal

IC18

TQC73DCP

											CN8
											BCJ-BPLH2P
	Differential analog video signal go to the Genclock CD									Differential Signal	75 Ohme COAX CABLE
To Mother BD										Driver	CN9
										IC58,IC59
+5.25V								+3.3V		AD8132	BCJ-BPLH2P
From Mother BD				IC46							75 Ohme COAX CABLE
				LP3966ES				+2.5V
		P1	+1.8V	IC48
		AXH005AOX		LP3966ES			IC49	+1.4V
							LP3965EMP
				IC50				+5.0V
				LT1764A
								-5.0V
				IC56
				LM2660M

of Diagram Block Function .1-4	of Diagram Block Function .4
Board CPU	Board Each

To Mother Board

4

-

VIDEO IN(Slot1)

VIDEO IN(Slot2)

VIDEO IN(Slot3)

VIDEO OUT(Slot1)

VIDEO OUT(Slot3)

VIDEO IN(Slot4)

.2

LVDS 162MHz DDR

LVDS 162MHz DDR

LVDS 162MHz DDR

LVDS 162MHz DDR

LVDS 162MHz DDR

LVDS 162MHz DDR

Transaction BUS

Transaction BUS

Transaction BUS

Transaction BUS

Transaction BUS

VIDEO OUT(Slot2)

VIDEO OUT(Slot4)

Pixel Clock 27MHz

Clock IN 33MHz

32bits 2.5V CMOS

32bits 2.5V CMOS

32bits 2.5V CMOS

32bits 2.5V LVCMOS

LVDS 162MHz DDR

LVDS 162MHz DDR

From Genlock CD

Function

*Write Only*

*Write Only*

*Write Only*

IC6

IC7

IC5

LVC16245

IC46IC45

IC49IC13

IC17IC14

LVC16245 IC18IC15

LVC16245

LVC16245

5V2310

5V2310

5V2310

Transaction BUS

Clock Distribution

33MHz

Block

IC35

8ch Delay

IC24

IC38

IC26

DVE ch1

IC30

Switcher Chip

IC19

PGM/PRV/DSK1/DSK2

DVE ch3

KEY1/KEY2/KEY3/KEY4

M/E

Effects Chip

IC36

KEYER

IC25

18

DSK

6ch Trail Store

Diagram

IC39

DVE Border

IC27

DVE ch2

Chromakey

INPUT DVE Filed Delay

DVE ch5

Warp Engin

WIPE Generator

Lighting

Mask Generator

Edge Generator

Still Store

IC28

IC37

Still Store Controller

IC29

IC40

Trail

Caputure/Load

DVE ch3

DVE ch6

paint

Key Delay for Edge

Color Corrector

SDRAM Controller

of

DC/DC

P4

DC/DC

P5

+5V to +1.5V

+5V to +1.5V

MAIN

P2

CORE POWER

CORE POWER

DC/DC

+5V to +3.3V

I/O POWER

P3

Cofiguration ROM

Cofiguration ROM

MAIN CD(E02886-1)

DC/DC

+5V to +2.5V

IC33

IC22

I/O POWER

Board

LVC16245

IC41

LVC16245

IC43

IC42

IC44

*Write Only*

*Write Only*

Transaction BUS

VIDEO IN/OUT

Transaction BUS

VIDEO IN/OUT

32bits 2.5V LVCMOS

LVDS 162MHz DDR

32bits 2.5V LVCMOS

LVDS 162MHz DDR

DVE-SUB CD(E02882-1)

DVE-SUB CD(E02882-1)

	To Mother Board
	CN1
							3V.+3	IC7
	VOD-A_N:4bit		LVDS:162MHz					DS90CR217
	VOD-A_P:4bit		LVDS:162MHz
		PS+5V		5VD.+2	3VD.+3		VO0-A:10bit
						IC1	VO1-A:10bit
						XC3S400
							CF_SYNC,LVDS_RST,
							FIFO_EN-AB,NCS,
							SCLK,SDIN
	CN2						3V.+3	IC9
								DS90CR217
	VOD-B_N:4bit		LVDS:162MHz				VO0-B:10bit
	VOD-B_P:4bit		LVDS:162MHz				VO1-B:10bit
						IC31	HD64F7045
							IC34
		PS +5V		5VD.+2	3VD.+3
						IC29
						EP1K100FC
							MH_SYNC,MF_SYNC,MV_SYNC
19	CN3						3V.+3
								IC14
								DS90CR217
	VOD-C_N:4bit LVDS:162MHz			.+2	.+3
							VO0-C:10bit
	VOD-C_P:4bit		LVDS:162MHz	5VD	3VD
						IC4
		+5V				XC3S400
							CF_SYNC,LVDS_RST,
		PS
							FIFO_EN-AB,NCS,
							SCLK,SDIN
							3V.+3	IC16
								DS90CR217
	CN4
							VO0-D:10bit
	VOD-D_N:4bit		LVDS:162MHz
	VOD-D_P:4bit		LVDS:162MHz
			ADM:32bit
	PS+5V	+5V		3VD.+3		5VD.+2
		PS	P1
				IC42
			AXH005AOX	LP3965EMP
			P3	3.+3
				SDI
			AXH005AOX

3V.+3

VO2-A:10bit

VO3-A:10bit

3V.+3

VO2-B:10bit

VO3-B:10bit

3V.+3

VO2-A:10bit

VO3-A:10bit

3V.+3

VO2-B:10bit

VO3-B:10bit

3V.+3

CF_SYNC,LVDS_RST,

FIFO_EN-AB,NCS,

SCLK,SDIN

IC8

DS90CR217

3V.+3

		CF_SYNC,LVDS_RST,
	IC10	FIFO_EN-AB,NCS,
		SCLK,SDIN
	DS90CR217

3V.+3

CF_SYNC,LVDS_RST,

FIFO_EN-AB,NCS,

SCLK,SDIN

IC15

DS90CR217

3V.+3

CF_SYNC,LVDS_RST, FIFO_EN-AB,NCS,

IC17 SCLK,SDIN DS90CR217

IC11

LVCH16245 MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A FIFO_EN-A,NCS-A,SCLK-A,SDIN-A

			CN7
	DS0A_N:4bit	IIC_CLK,IIC_DATA,
		PCB_ST
	DS0A_P:4bit
		PS +5V	SDI 3.+3
	DS1A_N:4bit
	DS1A_P:4bit
	IC12
	LVCH16245
	MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
	CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
	FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
			CN8

IIC_CLK,IIC_DATA,

PCB_ST

DS1B_N:4bit

DS1B_P:4bit

DS0B_P:4bit	PS+5V_	SDI_3.+3
DS0B_N:4bit

	IC18
	LVCH16245
	MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
	CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
	FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
			CN9
		IIC_CLK,IIC_DATA,
	DS0C_N:4bit	PCB_ST
	DS0C_P:4bit
	DS1C_N:4bit	PS+5V	SDI3.+3
	DS1C_P:4bit
	IC19
	LVCH16245
	MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
	CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
	FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
			CN10
		IIC_CLK,IIC_DATA,
	DS1D_N:4bit PCB_ST
	DS1D_P:4bit
	DS0D_N:4bit	PS+5V	SDI3.+3
	DS0D_P:4bit

Board GENLOCK of Diagram Block Function .3-4

20

SDI Input

SDI INDEPENDENT CLOCK

IC22, 23, 24, 25 = CLOCK BUFFER ( PI6CV304 )

FPGA

Equalizer

QUAD DESERIALIZER

IC6, 8, 9, 10 = DATA BUFFER ( 74LVCH16245 )

( GS9064 )

( CYV15G0404RB )

( XC3S1500 )

SDI Input A

[VA-CLK]

[VA-CLK2]

[LVDS_DATA]

IC22

[LVDS_CLK]

IC1

[VA-EQ]

IC11

[VA-DATA]

[VA-DATA2]

[LVDS_FRM]

FUNCTION

IC6

-VIDEO PROCESS ( BEFORE FRAME MEMORY )

>LUMINANCE GAIN

[VB-CLK2]

> CHROMINANCE GAIN

[ADM_CTRL]

> LUMINANCE SETUP

[ADM_DATA]

SDI Input B

[VB-CLK]

IC23

> HUE CONTROL

> WHITE CLIP

IC2

[VB-EQ]

> BLACK CLIP

IC102 = CLOCK BUFFER ( 74LVC245 )

> CHROMINANCE CLIP

[VB-DATA]

[VB-DATA2]

- LINE MEMORY ( USE MINIMUM DELAY MODE ONLY)

[ADM_CLK]

IC8

- FRAME SYNCHRONIZER CONTROLER

- VIDEO FREEZE CONTROLER( FRAME , ODD , EVEN )

[ADM_CLK2]

IC22

IC5

- AUTO VIDEO FREEZE CONTROLER

[VC-CLK2]

- STILL STORE CONTROLER

[VC-CLK]

SDI Input C

IC24

IC3

[VC-EQ]

[VC-DATA2]

[VC-DATA]

IC9

[VD-CLK]

[VD-CLK2]

IC25

SDI Input D

[VD-EQ]

[FVH]

IC4

[VD-DATA2]

[VD-DATA]

IC10

[VA-DATA3]

[VA-WCTRL]

[VSA-DATA]

[VSA-RCTRL]

[VB-DATA3]

[VB-WCTRL]

[VSB-DATA]

[VSB-RCTRL]

[VC-DATA3]

[VC-WCTRL]

[VSC-DATA]

[VSC-RCTRL]

[VD-DATA3]

[VD-WCTRL]

[VSD-DATA]

[VSD-RCTRL]

"*" is video channel name [ A, B, C, D ]

IC27

[V*-EQ]

= 270MHz DIFFERENTIAL (Equalizer out)

FRAME

[V*-CLK]

= 27MHz PIX_CLK

FIFO

[VA-CLK2]

MEMORY

[V*-CLK2]

= 27MHz BUFFERED PIX_CLK [ delayed 1-3ns ]

[ADM_CLK2]

[V*-DATA]

= 27MHz 10BIT SCRAMBLE VIDEO DATA (synchronus PIX_CLK)

[CONFIG]

[V*-DATA2]

= BUFFERED 27MHz 10BIT SCRAMBLE VIDEO DATA (synchronus PIX_CLK)

IC29

IC14, 15, 101

[ADM_CTRL]

[ delayed 1-4ns ]

CONFIG ROM

[V*-DATA3]

= 27MHz 10BIT DESCRAMBLE VIDEO DATA (synchronus PIX_CLK)

FRAME

[JTAG_IN]

[V*-WCTRL]

= 4BIT FRAME MEMORY WRITE CONTROL DATA (synchronus PIX_CLK)

FIFO

[JTAG_OUT]

[VB-CLK2]

MEMORY

[VS*-DATA]

= 27MHz 10BIT DESCRAMBLE VIDEO DATA (synchronus SYS_CLK)

[VS*-RCTRL]

= 4BIT FRAME MEMORY READ CONTROL DATA (synchronus SYS_CLK)

IC28

[LVDS_DATA] = 162MHz DDR 5 pair video data 162MHZ1 pair clock + 1 pair frame

FRAME

[LVDS_CLK]

= 162MHz 1 pair clock

[VC-CLK2]

FIFO

[LVDS_FRM]

= 162MHz 1 pair frame

MEMORY

[FVH]

= field pulse + vertical pulse + horizontal pulse

[SYS_CLK2]

[SYS_CLK]

[SYS_CLK]

= 27MHz SYSTEM CLOCK

IC30

[SYS_CLK2]

IC16,

17, 18, 19, 20, 21

[DBG_CLK]

= 27MHz CLOCK ( DEBUG CLOCK )

[SYS_CLK2]

SYSTEM CLOCK DRIVERS

[SYS_CLK2]

= 27MHz SYSTEM CLOCK [ delayed 2.335 - 4.91ns ]

FRAME

[SYS_CLK2]

[SYS_CLK_D]

= 27MHz DIFFERENTIAL SYSTEM CLOCK [ delayed 0.87 - 1.695ns ]

FIFO

[SYS_CLK2]

[VD-CLK2]

MEMORY

[ADM_CLK]

[DBG_CLK]

= 33MHz CPU_DATA_CLK

[SYS_CLK_D]

X2

[ADM_CLK2]

= 33MHz CPU_DATA_CLK [ delayed 16ns ]

[ADM_DATA]

= 33MHz CPU_DATA

[ADM_CTRL]

= CPU_CHIPSELECT & CPU_READY

[CONFIG]

= FPGA CONFIG DATA

[JTAG_IN]

= JTAG TDI & TMS FOR CPU WRITE CONFIG ROM

[JTAG_OUT]

= JTAG TDO FOR CPU WRITE CONFIG ROM

CONNECTOR ( 8071 )

CN8

Board 810-BKDF of Diagram Block Function .4-4

4-5. Function Block Diagram of BKDF-811 Board

CN8

LVDS,162MHz

5pair

DSP DATA:32bit

SYSYEM CLK

VCC0 VCCAUX,VCC0 VCCINT

FPGA

IC11

XC3S1500-4FGG456C

SDA,SCLK

+3.3V

+2.5V

+1.2V_core

VA FM RD:10bit

VA FM WD:10bit

S CLK

VB FM RD:10bit

VB FM WD:10bit

S CLK

IC27

MS81V26000-12TB

CH1

CH2

IC28

MS81V26000-12TB

+3.3V

FMVACLK

+3.3V

FMVBCLK

BUS

I2C

DV 1:10bit

DV 2:10it

DECORDER1

SDA,SCLK

DECORDER2

SDA,SCLK

+1.8V

ADV7189

+1.8V

ADV7189

+2.5V

+1.8VA

+1.8VD

+3.3V

+3.3V

Filter

Filter

Filter

Filter

+5.0VA

+3.3VA

+3.3VD

+1.2VCORE

-5.0VA

InputAmp

InputAmp

-5V

InputAmp

-5V

InputAmp

-5V

+5.2V

-5V

+5V

+5V

+5V

+5V

21

								To Main Card	.6-4
	JTAG CHAIN		VIDEO OUT 4ch	VIDEO IN 17ch	Transaction BUS			+5V
	for update FGPA data		LVDS 162MHz DDR	LVDS 162MHz DDR	32bits 2.5V LVCMOS				Function
					*Write Only*
REG	IC21	Cofiguration ROM
3.3V to 1.8V
		XCF16VOG48
to XCF16( IC4 )		IC4
									Block
	Synchronous SRAM
	CY7C1372D
22							DC/DC P2		Diagram
	IC18 & IC20		Input DVE 16ch & Pre-Combiner				AXH005AOX
			XC2VP30-5FF1152				+5V to +2.5V
			IC1				I/O POWER
							(XILINX LVDS &
	Synchronous SRAM					Synchronous SRAM	Configuration)
	CY7C1372D					CY7C1372D
							DC/DC	P5
							BSV-H
							+5V to +3.3V		of
	IC17 & IC19					IC5 & IC7	I/O & SRAM POWER
	Synchronous SRAM					Synchronous SRAM	DC/DC	P4	-BKDF
	CY7C1372D					CY7C1372D
							BSV-H
							+5V to +1.5V
							CORE POWER
	IC14 & IC16					IC6 & IC8			840
		Synchronous SRAM		Synchronous SRAM	Synchronous SRAM				Board
		CY7C1372D		CY7C1372D	CY7C1372D
		IC13 & IC15		IC10 & IC12	IC9 & IC11