Omron CQM1H-PRO01-E, CQM1-PRO01-E, C200H-PRO27-E OPERATION MANUAL

4 (1)
Omron CQM1H-PRO01-E, CQM1-PRO01-E, C200H-PRO27-E OPERATION MANUAL

Cat. No. W341-E1-05

SYSMAC CS/CJ Series

CQM1H-PRO01-E/CQM1-PRO01-E/C200H-PRO27-E

Programming Consoles

OPERATION MANUAL

SYSMAC CS/CJ Series

CQM1H-PRO01-E/CQM1-PRO01-E/

C200H-PRO27-E

Programming Consoles

Operation Manual

Revised October 2005

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 1999

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

v

Unit Versions of CS/CJ-series CPU Units

Unit Versions

A “unit version” has been introduced to manage CPU Units in the CS/CJ Series according to differences in functionality accompanying Unit upgrades. This applies to the CS1-H, CJ1-H, CJ1M, and CS1D CPU Units.

Notation of Unit Versions on Products

CS/CJ-series CPU Unit

The unit version is given to the right of the lot number on the nameplate of the products for which unit versions are being managed, as shown below.

Product nameplate

CS1H-CPU67H

CPU UNIT

Lot No.

Unit version

 

Example for Unit version 2.0

Lot No. 031001 0000

Ver.2.0

OMRON Corporation

MADE IN JAPAN

Confirming Unit Versions with Support Software

CS1-H, CJ1-H, and CJ1M CPU Units (except for low-end models) manufactured on or before November 4, 2003 do not have a unit version given on the CPU Unit (i.e., the location for the unit version shown above is blank).

The unit version of the CS1-H, CJ1-H, and CJ1M CPU Units, as well as the CS1D CPU Units for Single-CPU Systems, begins at version 2.0.

The unit version of the CS1D CPU Units for Duplex-CPU Systems, begins at version 1.1.

CPU Units for which a unit version is not given are called Pre-Ver. @.@

CPU Units, such as Pre-Ver. 2.0 CPU Units and Pre-Ver. 1.1 CPU Units.

CX-Programmer version 4.0 can be used to confirm the unit version using one of the following two methods.

Using the PLC Information

Using the Unit Manufacturing Information (This method can be used for Special I/O Units and CPU Bus Units as well.)

Note CX-Programmer version 3.3 or lower cannot be used to confirm unit versions.

PLC Information

If you know the device type and CPU type, select them in the Change PLC Dialog Box, go online, and select PLC - Edit - Information from the menus.

If you don’t know the device type and CPU type, but are connected directly to the CPU Unit on a serial line, select PLC - Auto Online to go online, and then select PLC - Edit - Information from the menus.

vi

In either case, the following PLC Information Dialog Box will be displayed.

Unit version

Use the above display to confirm the unit version of the CPU Unit.

Unit Manufacturing Information

In the IO Table Window, right-click and select Unit Manufacturing information - CPU Unit.

The following Unit Manufacturing information Dialog Box will be displayed

Unit version

Use the above display to confirm the unit version of the CPU Unit connected online.

vii

Using the Unit Version

The following unit version labels are provided with the CPU Unit.

Labels

 

 

 

Ver. 2.0

Ver.

 

Ver. 2.0

Ver.

These Labels can be used to manage differences in the available functions among the Units . Place the approp riate label on the fro nt of the Unit to sho w what Unit version is actually being used .

These labels can be attached to the front of previous CPU Units to differentiate between CPU Units of different unit versions.

Unit Version Notation In this manual, the unit version of a CPU Unit is given as shown in the following table.

Product nameplate CPU Units on which no unit version is

Units on which a version is given

given

(Ver. @.@)

 

Lot No. XXXXXX XXXX

Lot No. XXXXXX XXXX

Ver.@ .@

 

OMRON Corporation MADE IN JAPAN

OMRON Corporation

MADE IN JAPAN

Meaning

 

 

 

 

 

 

 

 

Designating individual

Pre-Ver. 2.0

CS1-H CPU Units

CS1H-CPU67H CPU Unit Ver. @.@

CPU Units (e.g., the

 

 

 

 

CS1H-CPU67H)

 

 

 

 

 

 

 

 

Designating groups of

Pre-Ver. 2.0

CS1-H CPU Units

CS1-H CPU Units Ver. @.@

CPU Units (e.g., the

 

 

 

 

CS1-H CPU Units)

 

 

 

 

 

 

 

 

Designating an entire

Pre-Ver. 2.0

CS-series CPU Units

CS-series CPU Units Ver. @.@

series of CPU Units

 

 

 

 

(e.g., the CS-series CPU

 

 

 

 

Units)

 

 

 

 

viii

Unit Versions and Lot Numbers

Series

 

Model

 

 

 

Data of manufacture

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earlier

Sept. 2003

Oct. 2003

Nov. 2003

Dec. 2003

 

Later

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS

CS1 CPU Units

CS1@-CPU@@

 

 

 

 

 

 

 

 

 

 

 

 

Series

 

 

 

No unit version

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS1-V1 CPU Units

CS1@-CPU@@-V1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No unit version

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS1-H CPU Units

CS1@-CPU@@H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pre-Ver. 2.0 CPU Units

 

 

 

CPU Units Ver. 2.0

 

 

 

 

 

 

 

 

(Lot No.: 031105 on)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS1D

CPU Units

CS1D-CPU@@H

 

 

 

 

 

 

 

 

 

 

 

 

 

CPU

for Duplex-

 

 

 

 

 

 

 

CPU Units Ver.1.1

 

 

Units

CPU Sys-

 

Pre-Ver. 1.1 CPU Units

 

 

 

 

 

 

 

 

 

 

 

(Lot No.: 031120 on)

 

 

 

tem

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPU Units

CS1D-CPU@@S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for Single-

 

 

 

 

 

 

 

 

 

 

CPU Units Ver. 2.0

 

 

CPU Sys-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Lot No.: 031215 on)

 

 

tem

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CJ

CJ1 CPU Units

CJ1G-CPU@@

 

 

 

 

 

 

 

 

 

 

 

 

Series

 

 

 

Pre-Ver. 2.0 CPU Units

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CJ1-H CPU Units

CJ1@-CPU@@H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pre-Ver. 2.0 CPU Units

 

 

 

CPU Units Ver. 2.0

 

 

 

 

 

 

 

 

(Lot No.: 031105 on)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CJ1M CPU Units

CJ1M-CPU@@

 

 

 

 

 

 

 

 

 

 

 

 

 

except low-end mod-

 

 

 

 

 

 

CPU Units Ver. 2.0

 

 

els

 

 

Pre-Ver. 2.0 CPU Units

 

 

 

 

 

 

 

 

 

 

(Lot No.: 031105 on)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CJ1M CPU Units,

CJ1M-CPU11/21

 

 

 

 

 

 

 

 

 

 

 

 

 

low-end models

 

 

 

 

Unit Ver. 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Lot No.: 031002 on)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sup-

CX-Programmer

WS02-CXPC1-EV@

 

 

 

 

 

 

 

 

 

 

 

 

port

 

 

 

Ver.3.2

 

Ver.3.3

 

 

 

 

Ver.4.0

 

Soft-

 

 

 

 

 

 

 

 

 

ware

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ix

Function Support by Unit Version

CS1-H CPU Units (CS1@-CPU@@H)

 

Function

Unit version

 

 

 

 

 

 

Pre-Ver. 2.0 CPU

CPU Units Ver. 2.0

 

 

Units

 

Downloading and Uploading Individual Tasks

---

OK

 

 

 

Improved Read Protection Using Passwords

---

OK

 

 

 

Write Protection from FINS Commands Sent to CPU Units via Net-

---

OK

works

 

 

 

Online Network Connections without I/O Tables

---

OK

 

 

 

Communications through a Maximum of 8 Network Levels

---

OK

 

 

 

Connecting Online to PLCs via NS-series PTs

OK from lot number

OK

 

 

030201

 

 

 

 

Setting First Slot Words

OK for up to 8 groups

OK for up to 64 groups

 

 

 

Automatic Transfers at Power ON without a Parameter File

---

OK

 

 

 

Automatic Detection of I/O Allocation Method for Automatic Transfer

---

---

at Power ON

 

 

 

 

 

 

Operation Start/End Times

---

OK

 

 

 

 

New Applica-

MILH, MILR, MILC

---

OK

tion Instructions

 

 

 

=DT, <>DT, <DT, <=DT, >DT, >=DT

---

OK

 

 

 

 

 

BCMP2

---

OK

 

 

 

 

 

GRY

OK from lot number

OK

 

 

030201

 

 

 

 

 

 

TPO

---

OK

 

 

 

 

 

DSW, TKY, HKY, MTR, 7SEG

---

OK

 

 

 

 

 

EXPLT, EGATR, ESATR, ECHRD, ECHWR

---

OK

 

 

 

 

 

Reading/Writing CPU Bus Units with IORD/IOWR

OK from lot number

OK

 

 

030418

 

 

 

 

 

 

PRV2

---

---

x

CS1D CPU Units

 

 

Function

CS1D CPU Units for Duplex-CPU Systems

CS1D CPU Units

 

 

 

 

(CS1D-CPU@@H)

for Single-CPU

 

 

 

 

 

 

Systems

 

 

 

 

 

 

(CS1D-CPU@@S)

 

 

 

 

Pre-Ver. 1.1 CPU

CPU Unit Ver. 1.1

CPU Unit Ver. 2.0

 

 

 

 

Units

 

 

Functions

 

Duplex CPU Units

OK

OK

---

unique to

 

 

 

 

 

 

 

Online Unit Replacement

OK

OK

OK

CS1D CPU

 

 

 

 

 

 

 

 

Duplex Power Supply Units

OK

OK

OK

Units

 

 

 

 

 

 

 

 

 

Duplex Controller Link Units

OK

OK

OK

 

 

 

 

 

 

 

 

Duplex Ethernet Units

---

OK

OK

 

 

 

 

 

 

Downloading and Uploading Individual Tasks

---

---

OK

 

 

 

 

Improved Read Protection Using Passwords

---

---

OK

 

 

 

 

Write Protection from FINS Commands Sent

---

---

OK

to CPU Units via Networks

 

 

 

 

 

 

 

Online Network Connections without I/O

---

---

OK

Tables

 

 

 

 

 

 

 

 

 

Communications through a Maximum of 8

---

---

OK

Network Levels

 

 

 

 

 

 

 

 

 

Connecting Online to PLCs via NS-series PTs

---

---

OK

 

 

 

 

Setting First Slot Words

---

---

OK for up to 64

 

 

 

 

 

 

groups

 

 

 

 

Automatic Transfers at Power ON without a

---

---

OK

Parameter File

 

 

 

 

 

Automatic Detection of I/O Allocation Method

---

---

---

for Automatic Transfer at Power ON

 

 

 

Operation Start/End Times

---

OK

OK

 

 

 

 

 

New Applica-

MILH, MILR, MILC

---

---

OK

tion Instruc-

 

 

 

 

 

 

 

=DT, <>DT, <DT, <=DT, >DT,

---

---

OK

tions

 

 

>=DT

 

 

 

 

 

 

 

 

 

 

 

BCMP2

---

---

OK

 

 

 

 

 

 

 

 

GRY

---

---

OK

 

 

 

 

 

 

 

 

TPO

---

---

OK

 

 

 

 

 

 

 

 

DSW, TKY, HKY, MTR, 7SEG

---

---

OK

 

 

 

 

 

 

 

 

EXPLT, EGATR, ESATR,

---

---

OK

 

 

ECHRD, ECHWR

 

 

 

 

 

Reading/Writing CPU Bus

---

---

OK

 

 

Units with IORD/IOWR

 

 

 

 

 

PRV2

---

---

---

xi

CJ1-H/CJ1M CPU Units

 

Function

CJ1-H CPU Units

CJ1M CPU Units,

CJ1M CPU

 

 

(CJ1@-CPU@@H)

except low-end models

Units, low-end

 

 

 

 

(CJ1M-CPU@@)

models

 

 

 

 

 

 

(CJ1M-CPU11/

 

 

 

 

 

 

21)

 

 

 

 

 

 

 

 

 

Pre-Ver. 2.0

CPU Units Ver.

Pre-Ver. 2.0

CPU Units Ver.

CPU Units Ver.

 

 

CPU Units

2.0

CPU Units

2.0

2.0

Downloading and Uploading

---

OK

---

OK

OK

Individual Tasks

 

 

 

 

 

Improved Read Protection

---

OK

---

OK

OK

Using Passwords

 

 

 

 

 

Write Protection from FINS

---

OK

---

OK

OK

Commands Sent to CPU Units

 

 

 

 

 

via Networks

 

 

 

 

 

Online Network Connections

OK, but only if I/

OK

OK, but only if I/

OK

OK

without I/O Tables

O table alloca-

 

O table alloca-

 

 

 

 

tion at power

 

tion at power

 

 

 

 

ON is set

 

ON is set

 

 

 

 

 

 

 

 

Communications through a

OK for up to 8

OK for up to 64

OK for up to 8

OK for up to 64

OK for up to 64

Maximum of 8 Network Levels

groups

groups

groups

groups

groups

 

 

 

 

 

 

Connecting Online to PLCs via

OK from lot

OK

OK from lot

OK

OK

NS-series PTs

number 030201

 

number 030201

 

 

 

 

 

 

 

 

Setting First Slot Words

---

OK

---

OK

OK

 

 

 

 

 

 

Automatic Transfers at Power

---

OK

---

OK

OK

ON without a Parameter File

 

 

 

 

 

 

 

 

 

 

 

Automatic Detection of I/O Allo-

---

OK

---

OK

OK

cation Method for Automatic

 

 

 

 

 

Transfer at Power ON

 

 

 

 

 

 

 

 

 

 

 

Operation Start/End Times

---

OK

---

OK

OK

 

 

 

 

 

 

 

New

MILH, MILR, MILC

---

OK

---

OK

OK

Applica-

 

 

 

 

 

 

=DT, <>DT, <DT,

---

OK

---

OK

OK

tion

<=DT, >DT, >=DT

 

 

 

 

 

Instruc-

 

 

 

 

 

 

BCMP2

---

OK

OK

OK

OK

tions

 

 

 

 

 

 

 

GRY

OK from lot

OK

OK from lot

OK

OK

 

 

number 030201

 

number 030201

 

 

 

 

 

 

 

 

 

 

TPO

---

OK

---

OK

OK

 

 

 

 

 

 

 

 

DSW, TKY, HKY,

---

OK

---

OK

OK

 

MTR, 7SEG

 

 

 

 

 

 

EXPLT, EGATR,

---

OK

---

OK

OK

 

ESATR, ECHRD,

 

 

 

 

 

 

ECHWR

 

 

 

 

 

 

Reading/Writing

---

OK

---

OK

OK

 

CPU Bus Units with

 

 

 

 

 

 

IORD/IOWR

 

 

 

 

 

 

PRV2

---

---

---

OK, but only for

OK, but only for

 

 

 

 

 

models with

models with

 

 

 

 

 

built-in I/O

built-in I/O

xii

Unit Versions and Programming Devices

CX-Programmer version 4.0 or higher must be used to enable using the functions added for CPU Unit Ver. 2.0. The following tables show the relationship between unit versions and CX-Programmer versions.

Unit Versions and Programming Devices

CPU Unit

Functions

 

 

 

CX-Programmer

Program-

 

 

 

 

 

 

 

 

 

 

 

ming Con-

 

 

 

 

 

 

 

Ver. 3.2

Ver. 3.3

Ver. 4.0

 

 

 

 

 

 

 

sole

 

 

 

 

 

 

 

or lower

 

or higher

 

 

 

 

 

 

 

 

 

CJ1M CPU Units, low-

Functions added for

Using new functions

 

---

 

---

OK

No

end models, Unit Ver. 2.0

unit version 2.0

 

 

 

 

 

 

 

restrictions

Not using new functions

 

---

 

OK

OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS1-H, CJ1-H, and

Functions added for

Using new functions

 

---

 

---

OK

 

CJ1M CPU Units except

unit version 2.0

 

 

 

 

 

 

 

 

Not using new functions

 

OK

 

OK

OK

 

low-end models, Unit Ver.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS1D CPU Units for Sin-

Functions added for

Using new functions

 

---

 

---

OK

 

gle-CPU Systems, Unit

unit version 2.0

 

 

 

 

 

 

 

 

Not using new functions

 

 

 

 

 

 

Ver. 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CS1D CPU Units for

Functions added for

Using new functions

 

---

 

---

OK

 

Duplex-CPU Systems,

unit version 1.1

 

 

 

 

 

 

 

 

Not using new functions

 

OK

 

OK

OK

 

Unit Ver.1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note As shown above, there is no need to upgrade to CX-Programmer version 4.0

 

 

 

as long as the functions added for unit version 2.0 or unit version 1.1 are not

 

 

 

used.

 

 

 

 

 

 

 

 

Device Type Setting

The unit version does not affect the setting made for the device type on the

 

 

 

CX-Programmer. Select the device type as shown in the following table

 

 

 

regardless of the unit version of the CPU Unit.

 

 

 

 

 

 

 

 

 

 

Series

 

CPU Unit group

 

CPU Unit model

 

Device type setting on

 

 

 

 

 

 

 

 

CX-Programmer Ver. 4.0 or higher

CS Series

CS1-H CPU Units

 

CS1G-CPU@@H

 

CS1G-H

 

 

 

 

 

 

 

CS1H-CPU@@H

 

CS1H-H

 

 

 

 

CS1D CPU Units for Duplex-CPU Systems

CS1D-CPU@@H

 

CS1D-H (or CS1H-H)

 

 

 

CS1D CPU Units for Single-CPU Systems

CS1D-CPU@@S

 

CS1D-S

 

 

CJ Series

CJ1-H CPU Units

 

CJ1G-CPU@@H

 

CJ1G-H

 

 

 

 

 

 

 

CJ1H-CPU@@H

 

CJ1H-H

 

 

 

 

CJ1M CPU Units

 

CJ1M-CPU@@

 

CJ1M

 

 

xiii

Troubleshooting Problems with Unit Versions on the CX-Programmer

Problem

Cause

Solution

 

An attempt was made using CX-

Check the program or change

 

Programmer version 4.0 or higher

the CPU Unit being down-

 

to download a program contain-

loaded to a CPU Unit Ver. 2.0

 

ing instructions supported only by

or later.

 

CPU Units Ver. 2.0 or later to a

 

After the above message is displayed, a compiling

Pre-Ver. 2.0 CPU Units.

 

 

 

error will be displayed on the Compile Tab Page in the

 

 

Output Window.

 

 

 

 

 

 

An attempt was made using CX-

Check the settings in the PLC

 

Programmer version 4.0 or higher

Setup or change the CPU Unit

 

to download a PLC Setup con-

being downloaded to a CPU

 

taining settings supported only by

Unit Ver. 2.0 or later.

 

CPU Units Ver. 2.0 or later (i.e.,

 

 

not set to their default values) to a

 

 

Pre-Ver. 2.0 CPU Units.

 

 

 

 

“????” is displayed in a program transferred from the

CX-Programmer version 3.3 or

The new instructions cannot

PLC to the CX-Programmer.

lower was used to upload a pro-

be uploaded using CX-Pro-

 

gram containing instructions sup-

grammer version 3.3 or lower.

 

ported only by CPU Units Ver. 2.0

Use CX-Programmer version

 

or later from a CPU Unit Ver. 2.0

4.0 or higher.

 

or later.

 

xiv

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiii

1

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiv

2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiv

3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiv

4

Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxv

5

Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxvi

SECTION 1

 

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1-1

Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

1-2 Using the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

1-3

Programming Console Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1-4

Unsupported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

1-5

Functions and Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

1-6 Programming Console Connection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

1-7 Comparison with Previous Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

SECTION 2

 

Using the Programming Console . . . . . . . . . . . . . . . . . . . . .

17

2-1

Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

2-2 Connecting the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

2-3 Using the Programming Console for the First Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

2-4

Inputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

2-5

Checking Program Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

SECTION 3

 

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

3-1

Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

3-2

Changing Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

3-3

Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

3-4

Clearing Memory Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

3-5

Buzzer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

3-6

Selecting Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

3-7

I/O Table Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46

SECTION 4

 

Writing and Editing Programs . . . . . . . . . . . . . . . . . . . . . . .

53

4-1

Inputting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54

4-2 Reading and Searching Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

4-3

Editing Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

xv

TABLE OF CONTENTS

SECTION 5

 

Checking and Adjusting Programs . . . . . . . . . . . . . . . . . . . .

79

5-1

Reading Program Execution Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

80

5-2

Simple I/O Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

5-3

I/O Multipoint Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

87

5-4

Monitor Display Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

5-5

Changing Word (16-bit) Present Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

5-6

Forcing Bits ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

5-7

Differential Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

5-8

Online Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

SECTION 6

 

Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

6-1

Clock Read/Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

6-2

Cycle Time Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

6-3

Reading/Clearing Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

SECTION 7

 

Memory Card Operations . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

7-1

File Memory Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

7-2

Memory Card Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125

7-3

File Write. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126

7-4

File Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

7-5

File Verify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134

7-6

File Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

137

SECTION 8

 

PLC Setup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

141

8-1

PLC Setup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

142

Appendices

 

A

ASCII Coding Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

145

B

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

147

C PLC Setup Coding Sheets for Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

161

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

165

xvi

About this Manual:

This manual describes the installation and operation of the CQM1H-PRO01-E, CQM1-PRO01-E and C200H-PRO27-E Programming Consoles for use with CS-series and CJ-series Programmable Controllers and includes the sections described below. The CS Series and CJ Series are subdivided as shown in the following table.

Unit

CS Series

CJ Series

 

 

 

CPU Units

CS1-H CPU Units: CS1H-CPU@@H

CJ1-H CPU Units: CJ1H-CPU@@H

 

CS1G-CPU@@H

CJ1G-CPU@@H

 

 

 

 

CS1 CPU Units: CS1H-CPU@@-EV1

CJ1 CPU Units: CJ1G-CPU@@-EV1

 

CS1G-CPU@@-EV1

CJ1M CPU Units: CJ1M-CPU@@

 

 

 

 

CS1D CPU Units:

 

 

CS1D CPU Units for Duplex-CPU Systems:

 

 

CS1D-CPU@@H

 

 

CS1D CPU Units for Single-CPU Systems:

 

 

CS1D-CPU@@S

 

 

CS1D Process CPU Units:

 

 

CS1D-CPU@@P

 

 

 

 

Basic I/O Units

CS-series Basic I/O Units

CJ-series Basic I/O Units

 

 

 

Special I/O Units

CS-series Special I/O Units

CJ-series Special I/O Units

 

 

 

CPU Bus Units

CS-series CPU Bus Units

CJ-series CPU Bus Units

 

 

 

Power Supply Units

CS-series Power Supply Units

CJ-series Power Supply Units

 

Note: Use the special CS1D Power Supply

 

 

Units for CS1D PLCs.

 

 

 

 

Please read this manual and all related manuals listed in the table on the next page carefully and be sure you understand the information provided before attempting to use the CQM1H-PRO01-E, CQM1- PRO01-E, or C200H-PRO27-E Programming Console to program, set up, or operate a PLC System.

Section 1 gives a brief overview of the functions performed by the Programming Console, as well as Programming Console specifications and connection procedures. It also lists the differences between the operation of the Programming Consoles for CS/CJ-series PLCs and previous Programming Consoles.

Section 2 provides information on how to set up the Programming Console for operation. It also describes how to write a simple program from the Programming Console.

Section 3 describes the basic operations of the Programming Console, including initializing memory and creating I/O tables. The three input modes available on the Programming Console are also described.

Section 4 describes how to create and edit programs from the Programming Console.

Section 5 describes how to monitor programs in different display modes to check and modify the user programs. Change values from various displays is also described.

Section 6 includes information on reading and setting the clock, reading the cycle time, and reading/ clearing error messages.

Section 7 provides information on how to format Memory Cards before use, and procedures for transferring data between Memory Cards and the CPU Unit.

Section 8 lists the settings in the PLC Setup.

Appendix A provides a ASCII coding list, Appendix B provides a list of operating error messages, and Appendix C provides a PLC Setup Setting Sheets.

xvii

About this Manual, Continued

Name

Cat. No.

Contents

 

 

 

SYSMAC CS/CJ Series

W341

Provides information on how to program and operate

Programming Consoles Operation Manual

 

CS/CJ-series PLCs using a Programming Console.

CQM1H-PRO01-E, CQM1-PRO01-E,

 

(This manual)

C200H-PRO27-E

 

 

 

 

 

SYSMAC CS Series

W339

Describes the installation and operation of the CS-

CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H

 

series PLCs.

Programmable Controllers Operation Manual

 

 

 

 

 

SYSMAC CJ Series

W393

Describes the installation and operation of the CJ-series

CJ1G-CPU@@, CJ1G/H-CPU@@H

 

PLCs.

Programmable Controllers Operation Manual

 

 

 

 

 

SYSMAC CS Series

W405

Describes the installation and operation of the Duplex

CS1D-CPU@@H CPU Units

 

System based on CS1D CPU Units.

CS1D-CPU@@S CPU Units

 

 

CS1D-DPL01 Duplex Unit

 

 

CS1D-PA/PD@@@ Power Supply Unit

 

 

Duplex System Operation Manual

 

 

 

 

 

SYSMAC CS/CJ Series

W394

Describes the ladder diagram programming functions

CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,

 

and other functions supported by CS-series and CJ-

CS1D-CPU@@H/S, CJ1G-CPU@@,

 

series PLCs.

CJ1G/H-CPU@@H

 

 

Programmable Controllers Programming Manual

 

 

 

 

 

SYSMAC CS/CJ Series

W340

Describes the ladder diagram programming instructions

CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H,

 

supported by CS-series and CJ-series PLCs.

CS1D-CPU@@H/S, CJ1G-CPU@@,

 

 

CJ1G/H-CPU@@H

 

 

Programmable Controllers

 

 

Instructions Reference Manual

 

 

 

 

 

SYSMAC

W414

Provides information on how to use the CX-Program-

CX-Programmer Operation Manual

 

mer, a programming device that supports the CS/CJ-

WS02-CXP@@-E

 

series PLCs, and the CX-Net contained within CX-Pro-

SYSMAC

W425

grammer.

CX-Programmer Operation Manual

 

 

WS02-CXP@@-EV4

 

 

!WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

xviii

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xix

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

xx

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xxi

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PLC) and related devices.

The information contained in this section is important for the safe and reliable application of the Programmable Controller. You must read this section and understand the information contained before attempting to set up or operate a PLC system.

1

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiv

2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiv

3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxiv

4

Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxv

5

Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xxvi

xxiii

Intended Audience

1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

Personnel in charge of designing FA systems.

Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PLC and all PLC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned applications.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock.

!Caution The CPU Unit refreshes I/O even when operation has been stopped in PROGRAM mode. Always confirm safety before changing data in the output area allocated to the Output Units or changing data in any memory area allocated to Special I/O Units or CPU Bus Units using any of the following operations. The loads connected to the Output Units, Special I/O Units, or CPU Bus Units may operate unexpectedly.

Transferring I/O memory to the CPU Unit using a peripheral device (personal computer software).

Changing the present value using a peripheral device.

Force-setting/resetting using a peripheral device.

Transferring I/O memory files to the CPU Unit from the Memory Card or EM File Memory.

xxiv

Operating Environment Precautions

4

Transferring I/O memory data from other personal computers or host computers on the network.

!Caution Confirm that the equipment is operating safely before starting actual operation.

!Caution Execute online edit only after confirming that no adverse effects will be caused by extending the cycle time. Otherwise, the input signals may not be readable.

!Caution Confirm that no adverse effect will occur in the system before executing online edit.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following places:

Locations subject to direct sunlight.

Locations subject to temperatures or humidity outside the range specified in the specifications.

Locations subject to condensation as the result of severe changes in temperature.

Locations subject to corrosive or flammable gases.

Locations subject to dust (especially iron dust) or salts.

Locations subject to exposure to water, oil, or chemicals.

Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in the following locations:

Locations subject to static electricity or other forms of noise.

Locations subject to strong electromagnetic fields.

Locations subject to possible exposure to radioactivity.

Locations close to power supplies.

!Caution The operating environment of the PLC System can have a large effect on the longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PLC System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.

xxv

Application Precautions

5

5 Application Precautions

Observe the following precautions when using the PLC System.

!WARNING Always heed these precautions. Failure to abide by the following precautions could lead to serious or possibly fatal injury.

Always connect to a class-3 ground (to 100 Ω or less) when installing the Units. Not connecting to a class-3 ground may result in electric shock.

Always turn OFF the power supply to the PLC before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock.

Mounting or dismounting I/O Units, CPU Unit, Power Supply Units, Inner Boards, or any other Units.

Assembling the Units.

Setting DIP switches or rotary switches.

Connecting or wiring the cables.

Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of the PLC or the system, or could damage the PLC or PLC Units. Always heed these precautions.

Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.

Interlock circuits, limit circuits, and similar safety measures in external circuits (i.e., not in the Programmable Controller) must be provided by the customer.

Install external breakers and take other safety measures against short-cir- cuiting in external wiring. Insufficient safety measures against short-cir- cuiting may result in burning.

Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.

Always use the power supply voltage specified in the operation manuals. An incorrect voltage may result in malfunction or burning.

Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning.

Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.

Wire the Unit correctly.

Mount the Unit only after checking the terminal block completely.

xxvi

Application Precautions

5

Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

Leave the label attached to the Unit when wiring. Removing the label may result in malfunction.

Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.

Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.

Check the orientation and polarity of terminal blocks and connectors before connecting them.

Be sure that the terminal blocks, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.

Double-check all the wiring before turning ON the power supply. Incorrect wiring may result in burning.

Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation.

Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.

Changing the operating mode of the PLC.

Force-setting/force-resetting any bit in memory.

Changing the present value of any word or any set value in memory.

Transfer any essential data for restarting the PLC, such as data memory and hold bits to the CPU Unit before restarting the PLC.

Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.

Do not place objects on top of the cables. Doing so may break the cables.

When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning.

Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.

xxvii

SECTION 1

Installation

This section describes the Programming Console used with CS/CJ-series PLCs. It includes a brief overview of the functions performed by the Programming Console, as well as Programming Console installation procedures.

1-1

Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

1-2 Using the Programming Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

1-3

Programming Console Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1-4

Unsupported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

1-5

Functions and Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

 

1-5-1

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

1-5-2

The Mode Switch and Operating Modes . . . . . . . . . . . . . . . . . . . . .

10

 

1-5-3

Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

1-6 Programming Console Connection and Installation . . . . . . . . . . . . . . . . . . . .

14

1-7 Comparison with Previous Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

1

Applicable Models

Section 1-1

1-1 Applicable Models

Applicable Programming Any of the following Programming Consoles can be used with CS/CJ-series Consoles PLCs: CQM1H-PRO01-E, CQM1-PRO01-E and the C200H-PRO27-E. The

Key Sheet and Connecting Cables listed below are required.

 

Programming

Key Sheet

Connecting Cables

 

Console

 

 

 

 

 

 

 

CQM1H-PRO01-E

CS1W-KS001-E

2-m cable included

 

CQM1-PRO01-E

 

CS1W-CN114 (0.05 m)

 

 

 

 

 

C200H-PRO27-E

 

CS1W-CN224 (2.0 m) or CS1W-CN624

 

 

 

(6.0 m)

 

 

 

 

CS/CJ

CS/CJ

 

CS/CJ

 

 

CS1W-KS001-E

Key Sheet

Connecting Cable provided with the CQM1H-PRO01-E

CQM1H-PRO01-E

CS1W-KS001-E

Key Sheet

CS1W-N114 Connecting Cable: 0.05 m

Connecting Cable provided with the CQM1H-PRO01-E

CQM1-PRO01-E

CS1W-KS001-E

 

Key Sheet

CS1W-CN224: 2.0 m

 

 

CS1W-CN624: 6.0 m

C200H-PRO27-E

The Programming Console is connected to the peripheral port on the CPU

Unit. It cannot be connected to the RS-232C port.

In a CS1D Duplex-CPU System, the Programming Console is connected to the active CPU Unit.

Applicable CPU Units

Series

CPU Units

Abbreviation in this manual

 

 

 

CS Series

CS1H-CPU6@-V1

CS1 CPU Unit

 

CS1G-CPU4@-V1

 

 

CS1H-CPU6@H

CS1-H CPU Unit

 

CS1G-CPU4@H

 

 

CS1D-CPU6@H

CS1D CPU Unit

 

CS1D-CPU@@S

 

CJ Series

CJ1G-CPU4@

CJ1 CPU Unit

 

 

 

 

CJ1H-CPU6@H

CJ1-H CPU Unit

 

CJ1G-CPU4@H

 

 

CJ1M-CPU@@

CJ1M CPU Unit

2

Using the Programming Console

Section 1-2

Operational Differences The operation of the Programming Console will vary with the CPU Unit that is for CPU Units connected as shown in the following table. These are the only differences in

Programming Console operation that vary with the CPU Unit.

Operation

CS Series

CJ Series

 

 

 

 

 

 

CS1

CS1-H

CJ1

CJ1-H

 

CPU Units

CPU Units

CPU Units

CPU Units

 

 

 

 

 

Operating mode when at startup

PROGRAM

RUN

 

 

(when PLC Setup is set to the

 

 

 

 

default setting and the Program-

 

 

 

 

ming Console is not connected)

 

 

 

 

 

 

 

Selecting the display language

Pin 3 on DIP

Programming Console key switch

 

switch on

 

 

 

 

front panel

 

 

 

 

of CPU Unit

 

 

 

 

 

 

 

 

1-2 Using the Programming Console

Programming Console The Programming Console for CS/CJ-series PLCs is used to write, to make on-site adjustments to, and to protect user programs. To create and edit relatively large user programs, the CX-Programmer (running on a Windows computer) should be used.

Programming Console Programming is started by using the CX-Programmer, a programming and Features monitoring software package that runs on a Windows computer, to create the program. Programming is completed by debugging the program on the PLC.

The Programming Console is used after programming has been completed to change the operating mode, change sections of the ladder program, monitor operation, change present values in I/O memory, change the PLC Setup, and read error information. The Programming Console can also be used to transfer and verify data between EM File Memory and the PLC.

3

Using the Programming Console

 

 

 

 

 

 

 

 

Section 1-2

One Cyclic Task

 

 

 

More than One Cyclic Task

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicates operations

 

Programming

 

 

 

Programming

 

 

 

 

 

 

 

 

 

 

 

 

which can be performed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

from the Programming

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Console

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Checking the program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

First rack words cannot be set.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Creating I/O tables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLC Setup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting DM allocations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transferring program to PLC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Debugging

 

 

 

 

 

Modifying the program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Online Editing

 

 

 

 

OK?

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trial operation

 

 

 

 

 

Changing the set values

 

 

 

 

 

 

 

 

 

 

for timers/counters

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Monitoring

 

 

 

 

 

Making changes to

 

 

 

 

 

 

 

 

 

 

PLC Setup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting DM allocation

 

 

 

 

 

 

OK?

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Actual operation

 

 

 

 

 

Formatting Memory

 

 

 

 

 

 

 

 

 

 

Cards/EM File Memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transferring data between

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Memory Cards/EM files

 

 

 

 

 

Monitoring

 

 

 

 

 

and the PLC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verifying data between

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reading error information

 

 

 

 

 

Memory Cards/EM files

 

 

 

 

 

on current errors

 

 

 

 

 

and the PLC

 

 

 

 

Note

 

 

 

 

 

 

 

 

 

 

 

 

 

The Programming Console cannot be used to create programs with more

 

 

 

 

than one cyclic task. Use the CX-Programmer if more than one cyclic task is

 

 

 

 

required.

 

 

 

 

 

 

 

 

 

4

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