NSC LM2592HV3.3MDC, LM2592HVSX-3.3, LM2592HVS-ADJ, LM2592HVS-3.3, LM2592HVADJMWC Datasheet

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August 2001

LM2592HV

SIMPLE SWITCHER® Power Converter 150 kHz 2A

Step-Down Voltage Regulator

General Description

The LM2592HV series of regulators are monolithic integrated circuits that provide all the active functions for a step-down (buck) switching regulator, capable of driving a 2A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, and an adjustable output version.

This series of switching regulators is similar to the LM2593HV, but without some of the supervisory and performance features of the latter.

Requiring a minimum number of external components, these regulators are simple to use and include internal frequency compensation², improved line and load specifications and a fixed-frequency oscillator.

The LM2592HV operates at a switching frequency of 150 kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Available in a standard 5-lead TO-220 package with several different lead bend options, and a 5-lead TO-263 Surface mount package.

Other features include a guaranteed ±4% tolerance on output voltage under all conditions of input voltage and output load conditions, and ±15% on the oscillator frequency. External shutdown is included, featuring typically 90 µA standby current. Self protection features include a two stage

current limit for the output switch and an over temperature shutdown for complete protection under fault conditions.

Features

n3.3V, 5V, and adjustable output versions

nAdjustable version output voltage range, 1.2V to 57V

±4% max over line and load conditions

nGuaranteed 2A output load current

nAvailable in 5-pin TO-220 and TO-263 (surface mount) Package

nInput voltage range up to 60V

n150 kHz fixed frequency internal oscillator

nOn/Off control

nLow power standby mode, IQ typically 90 µA

nHigh Efficiency

nThermal shutdown and current limit protection

Applications

nSimple high-efficiency step-down (buck) regulator

nEfficient pre-regulator for linear regulators

nOn-card switching regulators

nPositive to Negative converter

Note: ² Patent Number 5,382,918.

Typical Application (Fixed Output Voltage Versions)

10129401

SIMPLE SWITCHER® and Switchers Made Simple® are registered trademarks of National Semiconductor Corporation.

Regulator Voltage Down-Step 2A kHz 150 Converter Power SWITCHER SIMPLE LM2592HV

© 2001 National Semiconductor Corporation

DS101294

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LM2592HV

Absolute Maximum Ratings (Note 1)

If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.

Maximum Supply Voltage (VIN)

63V

 

 

−0.3 V +25V

ON/OFF Pin Voltage

Feedback Pin Voltage

−0.3 V +25V

Output Voltage to Ground

 

(Steady State)

−1V

Power Dissipation

Internally limited

Storage Temperature Range

−65ÊC to +150ÊC

ESD Susceptibility

 

Human Body Model (Note 2)

2 kV

Lead Temperature

 

S Package

 

Vapor Phase (60 sec.)

+215ÊC

Infrared (10 sec.)

+245ÊC

T Package (Soldering, 10 sec.)

+260ÊC

Maximum Junction Temperature

+150ÊC

Operating Conditions

Temperature Range

−40ÊC TJ +125ÊC

Supply Voltage

4.5V to 60V

LM2592HV-3.3

Electrical Characteristics

Specifications with standard type face are for TJ = 25ÊC, and those with boldface type apply over full Operating Temperature Range.

Symbol

Parameter

Conditions

LM2592HV-3.3

Units

 

 

 

 

 

(Limits)

 

 

 

Typ

Limit

 

 

 

(Note 3)

(Note 4)

 

 

 

 

 

 

 

SYSTEM PARAMETERS (Note 5) Test Circuit Figure 1

 

 

 

 

 

 

 

 

 

VOUT

Output Voltage

4.75V VIN 60V, 0.2A ILOAD 2A

3.3

 

V

 

 

 

 

3.168/3.135

V(min)

 

 

 

 

3.432/3.465

V(max)

 

 

 

 

 

 

η

Efficiency

VIN = 12V, ILOAD = 2A

76

 

 

LM2592HV-5.0

Electrical Characteristics

Specifications with standard type face are for TJ = 25ÊC, and those with boldface type apply over full Operating Temperature Range.

Symbol

Parameter

Conditions

LM2592HV-5.0

Units

 

 

 

 

 

(Limits)

 

 

 

Typ

Limit

 

 

 

(Note 3)

(Note 4)

 

 

 

 

 

 

 

SYSTEM PARAMETERS (Note 5) Test Circuit Figure 1

 

 

 

 

 

 

 

 

 

VOUT

Output Voltage

7V VIN 60V, 0.2A ILOAD 2A

5

 

V

 

 

 

 

4.800/4.750

V(min)

 

 

 

 

5.200/5.250

V(max)

 

 

 

 

 

 

η

Efficiency

VIN = 12V, ILOAD = 2A

81

 

%

LM2592HV-ADJ

Electrical Characteristics

Specifications with standard type face are for TJ = 25ÊC, and those with boldface type apply over full Operating Temperature Range.

Symbol

Parameter

Conditions

LM2592HV-ADJ

Units

 

 

 

 

 

(Limits)

 

 

 

Typ

Limit

 

 

 

(Note 3)

(Note 4)

 

 

 

 

 

 

 

SYSTEM PARAMETERS (Note 5) Test Circuit Figure 1

 

 

 

 

 

 

 

 

 

VFB

Feedback Voltage

4.5V VIN 60V, 0.2A ILOAD 2A

1.230

 

V

 

 

VOUT programmed for 3V. Circuit of Figure 1.

 

1.193/1.180

V(min)

 

 

 

 

1.267/1.280

V(max)

 

 

 

 

 

 

η

Efficiency

VIN = 12V, VOUT = 3V, ILOAD = 2A

75

 

%

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All Output Voltage Versions

Electrical Characteristics

Specifications with standard type face are for TJ = 25ÊC, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version. ILOAD = 500 mA

Symbol

 

 

Parameter

 

 

Conditions

 

LM2592HV-XX

Units

 

 

 

 

 

 

 

 

 

 

 

(Limits)

 

 

 

 

 

 

 

 

 

Typ

Limit

 

 

 

 

 

 

 

 

 

(Note 3)

(Note 4)

 

 

 

 

 

 

 

 

 

 

 

 

 

DEVICE PARAMETERS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ib

Feedback Bias Current

 

Adjustable Version Only, VFB = 1.3V

10

 

nA

 

 

 

 

 

 

 

 

 

 

50/100

nA (max)

 

 

 

 

 

 

 

 

 

 

 

 

fO

Oscillator Frequency

 

(Note 6)

 

 

150

 

kHz

 

 

 

 

 

 

 

 

 

 

127/110

kHz(min)

 

 

 

 

 

 

 

 

 

 

173/173

kHz(max)

 

 

 

 

 

 

 

 

 

 

 

VSAT

Saturation Voltage

IOUT = 2A (Note 7) (Note 8)

 

1.10

 

V

 

 

 

 

 

 

 

 

 

 

1.3/1.4

V(max)

 

 

 

 

 

 

 

 

 

 

 

 

DC

 

Max Duty Cycle (ON)

 

(Note 8)

 

 

100

 

%

 

 

Min Duty Cycle (OFF)

 

(Note 9)

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

ICLIM

Switch current Limit

 

Peak Current, (Note 7) (Note 8)

 

3.0

 

A

 

 

 

 

 

 

 

 

 

 

2.4/2.3

A(min)

 

 

 

 

 

 

 

 

 

 

3.7/4.0

A(max)

 

 

 

 

 

 

 

 

 

 

 

IL

Output Leakage Current

 

(Note 7) (Note 9) (Note 10)

Output = 0V

 

50

µA(max)

 

 

 

 

 

 

 

 

Output = −1V

5

 

mA

 

 

 

 

 

 

 

 

 

 

30

mA(max)

 

 

 

 

 

 

 

 

 

 

 

IQ

Operating Quiescent

 

 

 

5

 

mA

 

SD

/SS Pin Open (Note 9)

 

 

 

 

Current

 

 

 

 

 

 

10

mA(max)

 

 

 

 

 

 

 

 

 

 

 

ISTBY

Standby Quiescent

 

 

(Note 10)

90

 

µA

 

SD

/SS pin = 0V

 

 

 

Current

 

 

 

 

 

 

200/250

µA(max)

 

 

 

 

 

 

 

 

 

 

θJC

Thermal Resistance

 

TO220 or TO263 Package, Junction to Case

2

 

ÊC/W

θJA

 

 

 

TO220 Package, Juncton to Ambient (Note 11)

50

 

ÊC/W

θJA

 

 

 

TO263 Package, Juncton to Ambient (Note 12)

50

 

ÊC/W

θJA

 

 

 

TO263 Package, Juncton to Ambient (Note 13)

30

 

ÊC/W

θJA

 

 

 

TO263 Package, Juncton to Ambient (Note 14)

20

 

ÊC/W

ON/OFF CONTROL Test Circuit Figure 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

/OFF Pin Logic Input

 

 

 

 

 

1.3

 

V

VIH

Threshold Voltage

Low (Regulator ON)

 

 

 

0.6

V(max)

VIL

 

 

 

High (Regulator OFF)

 

 

 

2.0

V(min)

IH

 

VLOGIC = 2.5V (Regulator OFF)

 

5

 

µA

 

ON

/OFF Pin Input Current

 

 

 

 

 

 

 

 

 

 

 

 

15

µA(max)

 

 

 

 

 

 

 

 

 

 

 

IL

 

 

 

VLOGIC = 0.5V (Regulator ON)

 

0.02

 

µA

 

 

 

 

 

 

 

 

 

 

5

µA(max)

 

 

 

 

 

 

 

 

 

 

 

 

Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.

Note 2: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.

Note 3: Typical numbers are at 25ÊC and represent the most likely norm.

Note 4: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL).

Note 5: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2592HV is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.

Note 6: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current overload.

Note 7: No diode, inductor or capacitor connected to output pin.

Note 8: Feedback pin removed from output and connected to 0V to force the output transistor switch ON.

Note 9: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version to force the output transistor switch OFF.

Note 10: VIN = 60V.

LM2592HV

3

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LM2592HV

All Output Voltage Versions

Electrical Characteristics (Continued)

Note 11: Junction to ambient thermal resistance (no external heat sink) for the package mounted TO-220 package mounted vertically, with the leads soldered to a printed circuit board with (1 oz.) copper area of approximately 1 in2.

Note 12: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in2 of (1 oz.) copper area.

Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in2 of (1 oz.) copper area.

Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in2 of (1 oz.) copper area on the LM2592HVS side of the board, and approximately 16 in2 of copper on the other side of the p-c board. See application hints in this data sheet and the thermal model in Switchers Made Simple available at http://power.national.com.

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Typical Performance Characteristics (Circuit of Figure 1)

Normalized

 

 

Output Voltage

Line Regulation

Efficiency

10129402

10129403

10129404

Switch Saturation

 

 

Voltage

Switch Current Limit

Dropout Voltage

10129405

 

10129406

10129407

 

 

Operating

Shutdown

 

Minimum Operating

Quiescent Current

Quiescent Current

 

Supply Voltage

10129408

10129409

10129410

LM2592HV

5

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NSC LM2592HV3.3MDC, LM2592HVSX-3.3, LM2592HVS-ADJ, LM2592HVS-3.3, LM2592HVADJMWC Datasheet

LM2592HV

Typical Performance Characteristics (Circuit of Figure 1) (Continued)

Feedback Pin

 

 

Bias Current

Switching Frequency

ON/OFF Threshold Voltage

10129411

10129413

10129479

 

 

Internal Gain-Phase Characteristics

 

ON/OFF Pin Current (Sinking)

 

10129480

10129478

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