Mitsubishi MU-A07YV-E1, MU-A09YV-E1, MU-A12YV-E1 Service Manual

0 (0)

SPLIT-TYPE, AIR CONDITIONERS

No. OB330

HFC

utilized

SERVICE MANUAL R410A

Wireless type

Models

MU-A07YV - E1

MU-A09YV - E1

MU-A12YV - E1

Indication of model name

MU-A07YV - MU-A09YV - MU-A12YV -

E1

E1

E1

CONTENTS

1.TECHNICAL CHANGES ················

2.PART NAMES AND FUNCTIONS············

3.SPECIFICATION····················

4.NOISE CRITERIA CURVES ···············

5.OUTLINES AND DIMENSIONS ·············

6.WIRING DIAGRAM ··················

7.REFRIGERANT SYSTEM DIAGRAM ···········

8.PERFORMANCE CURVES ···············

9.TROUBLESHOOTING·················

10.DISASSEMBLY INSTRUCTIONS·············

11.PARTS LIST······················

NOTE:

•This manual describes technical data of outdoor units.

•As for indoor units MSC-A07/A09/A12YV - E1 , refer to the service manual OB329.

Refrigerant

1 TECHNICAL CHANGES

MU-A07WV- E1 MU-A07YV- E1

MU-A09WV- E1 MU-A09YV- E1

1.Outdoor heat exchanger has changed.

2.Outdoor fan motor has changed. (RA6V23-FC RC6V20-AC)

MU-A12WV- E1 MU-A12YV- E1

1.Outdoor heat exchanger has changed.

2.Outdoor fan motor has changed. (RA6V33-DC RA6V33-FC)

INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT

This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.

Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.

1As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/ materials are required. Refer to the table below.

2Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and installation, since it is more susceptible to contaminations than R22.

3For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant piping.)

4Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent composition change.

Refrigerant

Refrigerating

oil

 

New refrigerant

Previous refrigerant

Refrigerant

R410A

R22

 

 

 

Composition (Ratio)

HFC-32: HFC-125 (50%:50%)

R22 (100%)

 

 

 

Refrigerant handling

Pseudo-azeotropic refrigerant

Single refrigerant

 

 

 

Chlorine

Not included

Included

 

 

 

Safety group (ASHRAE)

A1/A1

A1

 

 

 

Molecular weight

72.6

86.5

 

 

 

Boiling point (:)

-51.4

-40.8

Steam pressure [25:](Mpa)

1.557

0.94

Saturated steam density [25:](Kg/K)

64

44.4

Combustibility

Non combustible

Non combustible

 

 

 

ODP w1

0

0.055

 

 

 

GWP w2

1730

1700

 

 

 

Refrigerant charge method

From liquid phase in cylinder

Gas phase

 

 

 

Additional charge on leakage

Possible

Possible

Kind

Incompatible oil

Compatible oil

 

 

 

Color

Non

Light yellow

 

 

 

Smell

Non

Non

 

 

 

w1 :Ozone Destruction Parameter

: based on CFC-11

w2 :Global Warmth Parameter

: based on CO2

Compressor

 

New Specification

Current Specification

The incompatible refrigerating oil easily separates from

Since refrigerant and refrigerating oil are compatible each,

refrigerant and is in the upper layer inside the suction muffler.

refrigerating oil backs to the compressor through the lower

Raising position of the oil back hole enables to back the

position oil back hole.

refrigerating oil of the upper layer to flow back to the

 

 

 

 

 

 

 

compressor.

 

 

 

 

 

 

Suction muffler

 

 

 

 

 

 

Suction muffler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil back hole

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

 

Compressor

 

 

 

 

 

 

 

 

 

 

Refrigerating oil

 

 

 

 

 

 

Oil back hole

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerating oil /Refrigerant

NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system). The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/f [Gauge])

2

Conversion chart of refrigerant temperature and pressure

(MPa [Gauge])

 

 

 

 

 

 

 

 

 

 

 

 

 

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pressure

 

 

 

 

 

R410A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.0

 

 

 

 

 

R22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

liquid

2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Saturated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-0.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-30 -20

-10 0 10 20 30 40 50 60

NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).

The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/f [Gauge])

(:)

1.Tools dedicated for the air conditioner with R410A refrigerant

The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.

The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.

R410A tools

Can R22 tools be used?

Description

 

 

R410A has high pressures beyond the measurement range of existing

Gauge manifold

No

gauges. Port diameters have been changed to prevent any other refrigerant

 

 

from being charged into the unit.

 

 

 

Charge hose

No

Hose material and cap size have been changed to improve the pressure

resistance.

 

 

Gas leak detector

No

Dedicated for HFC refrigerant.

Torque wrench

Yes

6.35 mm and 9.52 mm

No

12.7 mm

 

 

 

 

Flare tool

Yes

Clamp bar hole has been enlarged to reinforce the spring strength in the tool.

 

 

 

Flare gauge

New

Provided for flaring work (to be used with R22 flare tool).

 

 

 

Vacuum pump

New

Provided to prevent the back flow of oil. This adapter enables you to use

adapter

vacuum pumps.

 

Electronic scale for

New

It is difficult to measure R410A with a charging cylinder because the

refrigerant charging

refrigerant bubbles due to high pressure and high-speed vaporization

 

 

 

 

No : Not Substitutable for R410A Yes : Substitutable for R410A

2.Refrigerant piping

1Specifications

Use the refrigerant pipes that meet the following specifications.

Pipe

Outside diameter

Wall

Insulation material

mm

thickness

 

 

 

 

 

 

For liquid

6.35

0.8 mm

Heat resisting foam plastic

For gas

9.52

0.8 mm

Specific gravity 0.045 Thickness 8 mm

 

 

 

 

12.70.8 mm

Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm. Never use any pipe with a thickness less than 0.8mm, as the pressure resistance is insufficient.

3

2Flaring work and flare nut

Flaring work for R410A pipe differs from that for R22 pipe.

For details of flaring work, refer to Installation manual “FLARING WORK”.

Pipe diameter

Dimension of flare nut

 

 

 

 

 

mm

R410A

 

R22

 

 

 

 

6.35

17

 

17

9.52

22

 

22

12.7

26

 

24

3.Refrigerant oil

Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.

4.Air purge

Do not discharge the refrigerant into the atmosphere.

Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant circuit.

Use the vacuum pump for air purging for the purpose of environmental protection.

5.Additional charge

For additional charging, charge the refrigerant from liquid phase of the gas cylinder.

If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However, charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.

Indoor unit

Refrigerant gas cylinder operating valve

Union

 

Stop valve

Liquid pipe

 

Gas pipe

Outdoor unit

Service port

Gauge manifold valve (for R410A)

Charge hose (for R410A)

Refrigerant gas cylinder for R410A with siphon

Refrigerant (liquid)

Electronic scale for refrigerant charging

4

2 PART NAMES AND FUNCTIONS

OUTDOOR UNIT

MU-A07YV - E1 MU-A09YV - E1 MU-A12YV - E1

Air inlet (back and side)

Piping

Drain hose

Air outlet

Drain outlet

3 SPECIFICATION

Outdoor model

Outdoor unit power supply

Capacity

Outdoor air flow

K /h

 

 

Capacity

kW

 

 

Dehumidification

R/h

 

 

Power outlet

A

 

 

Running current

A

Electrical

data

Power input

W

Auxiliary heater

A(kW)

 

 

 

 

Power factor

%

 

 

Starting current

A

 

 

Compressor motor current

A

 

 

Fan motor current

A

 

Coefficient of performance(C.O.P)

Compressor

Model

 

resistance(at 20:)

W

 

 

Output

 

 

Winding

"

 

 

 

Fan

motor

Model

"

Winding

 

 

 

 

 

resistance(at 20:)

 

 

 

Dimensions WOHOD

mm

 

 

Weight

kg

 

 

Sound level

dB

Special

remarks

Fan speed

rpm

Fan speed regulator

 

 

 

 

 

 

Refrigerant filling

kg

 

 

capacity (R410A)

 

 

 

 

 

Refrigerating oil (Model)

cc

MU-A07YV - E1

MU-A09YV - E1

MU-A12YV - E1

Single phase

Single phase

Single phase

230V,50Hz

230V,50Hz

230V,50Hz

2.3

2.55

3.5

0.9

1.1

1.7

1,686

1,686

1,914

10

10

10

3.00

3.32

4.92

680

760

1,100

98

99

97

23

24

29

2.78

3.10

4.61

0.22

0.22

0.31

3.22

3.21

3.07

RN092VHSHT

RN099VHSHT

RN135VHSHT

600

700

900

C-R 3.87

C-R 3.40

C-R 2.79

C-S 6.14

C-S 4.56

C-S 3.36

RC6V20-AC

RC6V20-AC

RA6V33-FC

WHT-BLK 410

WHT-BLK 410

WHT-BLK 223

BLK-RED 433

BLK-RED 433

BLK-RED 228

780o540o255

780o540o255

780o540o255

34

34

36

45

45

49

735

735

825

1

1

1

0.60

0.60

0.75

350 (NEO22 )

350 (NEO22 )

620 (NEO22)

NOTE: Test conditions are based on ISO 5151.

Cooling : Indoor DB27°C WB19°C

Outdoor DB35°C WB24°C

Indoor-Outdoor piping length 5m

5

4 NOISE CRITERIA CURVES

MU-A07YV-

E1

 

 

FUNCTION

SPL(dB(A))

LINE

 

 

 

 

 

 

MU-A09YV-

E1

 

 

COOL

45

 

 

 

 

 

 

 

 

 

 

 

 

Test conditions,

 

 

 

90

 

 

 

 

Cooling : DB27:

WB19:

 

 

 

 

 

 

 

 

 

MICRO BAR

80

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

dB re 0.0002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-70

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

 

 

PRESSURE

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

 

 

BAND SOUND

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

30

 

 

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-30

 

 

 

 

 

 

 

 

 

 

20

APPROXIMATE

 

 

 

 

 

 

 

 

TERESHOLD OF

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOISE

 

 

 

 

 

 

 

 

10

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

MU-A12YV- E1

 

 

FUNCTION

SPL(dB(A))

LINE

 

 

 

 

 

 

 

COOL

49

 

 

 

 

 

 

Test conditions,

 

 

 

90

 

 

 

 

Cooling :DB35:

WB24:

 

 

 

 

 

 

 

 

 

MICRO BAR

80

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

dB re 0.0002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-70

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

 

 

PRESSURE

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

 

 

BAND SOUND

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

30

 

 

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-30

 

 

 

 

 

 

 

 

 

 

20

APPROXIMATE

 

 

 

 

 

 

 

 

TERESHOLD OF

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOISE

 

 

 

 

 

 

 

 

10

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

OUTDOORUNIT

1m

MICROPHONE

6

Mitsubishi MU-A07YV-E1, MU-A09YV-E1, MU-A12YV-E1 Service Manual

5 OUTLINES AND DIMENSIONS

MU-A07YV - E1 MU-A09YV - E1

OUTDOOR UNIT

 

Air in

 

320

32

 

109

 

Air in

 

Drainage

147 110

3holes [33

Air out

540

260

 

 

10

40

122

 

500

780

MU-A12YV - E1

REQUIRED SPACE

moreor

 

Unit: mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100mm

or

more

 

 

 

 

 

 

 

 

 

 

 

100mm

 

 

 

100mm

 

 

 

 

or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

more

 

 

 

 

 

 

255 285 320

 

 

 

 

 

 

 

 

 

 

or

more

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400mm

 

350mm

 

 

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or

more

 

 

Service panel

 

 

 

 

 

 

 

 

 

 

 

 

Liquid refrigerant

 

 

 

 

 

 

 

pipe joint

 

 

 

 

 

 

 

Refrigerant pipe

 

 

 

 

 

 

-

(flared) [6.35

 

 

 

 

 

 

35

 

 

 

 

 

 

 

-

 

 

 

 

 

 

155

 

43

 

 

 

 

 

 

90

 

Gas refrigerant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pipe joint

 

 

 

 

74

 

104

Refrigerant pipe

 

 

 

 

 

(flared) [9.52 (MU-A07/A09YV)

 

 

[12.7 (MU-A12YV)

6 WIRING DIAGRAM

MU-A07YV - E1 MU-A09YV - E1 MU-A12YV - E1

OUTDOOR UNIT

MODELS WIRING DIAGRAM

 

TB2

 

TO

2

WHT

 

INDOOR UNIT

 

52C

CONNECTING

1

12V

BLK

 

BRN DSAR

CIRCUIT BREAKER

TB1

52C

 

L

BRN

WHT

 

 

 

 

NO

COM

POWER SUPPLY

N

BLU

WHT

~/N

 

 

 

 

 

230V 50Hz

 

 

 

PE

 

C2

 

GRN/YLW

C1 RED

S

BLK

WHT 1 WHT BLU 2 BLK RED 3 RED

C

MC

R

MF

SYMBOL

NAME

SYMBOL

NAME

SYMBOL

NAME

C1

COMPRESSOR CAPACITOR

MC

COMPRESSOR(INNER PROTECTOR)

TB1,TB2

TERMINAL BLOCK

C2

OUTDOOR FAN CAPACITOR

MF

OUTDOOR FAN MOTOR

52C

COMPRESSOR CONTACTOR

DSAR

SURGE ABSORBER

(INNER FUSE/INNER PROTECTOR)

 

 

 

 

 

 

 

 

 

 

 

NOTE:1. About the indoor side electric wiring refer to the indoor unit electric wiring diagram for servicing.

2.Use copper conductors only. (For field wiring)

3.Symbols below indicate.

/: Terminal block, : Connector

7

7 REFRIGERANT SYSTEM DIAGRAM

MU-A07YV - E1

 

Unit:mm

MU-A09YV - E1

 

 

OUTDOOR UNIT

Refrigerant pipe [9.52

 

 

(with heat insulator)

 

 

Stop valve

 

 

(with service port)

 

 

 

Muffler

 

 

Outdoor

Flared connection

heat

 

 

exchanger

 

 

Compressor

Flared connection

 

 

Strainer

 

#100

 

Capillary tube

Refrigerant pipe [6.35

[3.0x[1.4x900

 

(with heat insulator)

Refrigerant flow in cooling

 

MU-A12YV - E1

Unit:mm

OUTDOOR UNIT

Refrigerant pipe [12.7

 

(with heat insulator)

 

Stop valve

Muffler

 

 

 

(with service port)

Outdoor

 

 

Flared connection

 

heat

 

exchanger

 

 

 

 

Compressor

Flared connection

 

 

 

Stop valve

Strainer

 

#100

 

 

 

 

Capillary tube

Refrigerant pipe [6.35

 

[3.0x[1.4x550

 

 

(with heat insulator)

 

Refrigerant flow in cooling

 

 

8

MAX. REFRIGERANT PIPING LENGTH

 

 

Refrigerant piping

Piping size O.D : mm

Length of connecting pipe : m

Model

 

Max. length : m

 

 

 

 

 

 

 

A

Gas

Liquid

Indoor unit

Outdoor unit

MU-A07YV -

 

 

 

 

 

 

E1

20

9.52

 

Gas 0.43

Gas 0

MU-A09YV -

 

 

E1

 

 

6.35

 

 

 

 

 

 

Liquid 0.5

Liquid 0

 

 

 

 

 

MU-A12YV -

 

 

 

 

 

 

 

 

 

 

E1

25

12.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX. HEIGHT DIFFERENCE

Indoor unit

Height difference should be within

 

 

Refrigerant Piping

10m regardless of which unit,

 

 

w

Max. Height

Max.length

indoor or outdoor position is high.

difference 10m

A

Outdoor unit

ADDITIONAL REFRIGERANT CHARGE(R410A : g)

Model

 

Outdoor unit precharged

Refrigerant piping length (one way)

 

 

10m

15m

20m

25m

 

 

7m

MU-A07YV - E1

600

 

 

 

 

MU-A09YV -

E1

 

 

 

 

0

60

160

260

 

 

 

 

MU-A12YV -

E1

750

 

 

 

360

 

 

 

 

Calculation : Xg=20g/m x(A-7)m

9

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