Mitsubishi MSZ-GC22VA-E1, MSZ-GC25VA-E1, MSZ-GC35VA-E1 Service Manual

0 (0)

Revision B:

E2 has been added.

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

Please void OBH468 REVISED EDITION-A.

INDOOR UNIT

SERVICE MANUAL

No. OBH468

REVISED EDITION-B

Wireless type

Models

MSZ-GC22VA - E1

MSZ-GC22VA - E2

MSZ-GC25VA - E1

MSZ-GC25VA - E2

MSZ-GC35VA - E1

MSZ-GC35VA - E2

Outdoor unit service manual MUZ-GC·VA Series (OBH469) MXZ-A·VA Series (OB377)

MXZ-8A140A (OC316)

CONTENTS

1. TECHNICAL CHANGES ····································2

2. PART NAMES AND FUNCTIONS······················2

3. SPECIFICATION·················································3

4. NOISE CRITERIA CURVES ·······························4

5. OUTLINES AND DIMENSIONS ·························5

6. WIRING DIAGRAM ············································6

7. REFRIGERANT SYSTEM DIAGRAM ················6

8. SERVICE FUNCTIONS ······································7

9. MICROPROCESSOR CONTROL ······················9

10. TROUBLESHOOTING······································14

11. DISASSEMBLY INSTRUCTIONS·····················26

PARTS CATALOG (OBB468)

NOTE:

RoHS compliant products have <G> mark on the spec name plate.

Revision A:

10.TROUBLESHOOTING has been corrected.

Color of lead wire (indoor fan motor : sensor part) of 10-5.”Trouble criterion of main parts” has been corrected.

10-6.” ACheck of indoor fan motor” has been corrected.

Revision B:

E2 has been added.

1 TECHNICAL CHANGES

MSZ-GA22VA - E1 MSZ-GA25VA - E1 MSZ-GA35VA - E1

MSZ-GC22VA - E1

MSZ-GC25VA - E1

MSZ-GC35VA - E1

1. Indoor model has been changed.

MSZ-GC22VA - E1 MSZ-GC25VA - E1 MSZ-GC35VA - E1

MSZ-GC22VA - E2

MSZ-GC25VA - E2

MSZ-GC35VA - E2

1. Panel has been changed.

2 PART NAMES AND FUNCTIONS

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

Catechin air filter

Air outlet

Vertical vane

Horizontal vane

Air cleaning filter

(Anti-allergy enzyme filter, option)

Air inlet

Front panel

Line flow fan

Remote controller

Remote control receiving section

Emergency operation switch (E.O. SW)

Operation Indicator

 

lamp

2

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

ACCESSORIES

1

Installation plate

1

 

 

 

2

Installation plate fixing screw 4 o 25 mm

5

 

 

 

3

Remote controller holder

1

 

 

 

4

Fixing screw for 3 3.5 o 1.6 mm (Black)

2

5

Battery (AAA) for remote controller

2

6

Wireless remote controller

1

7

Felt tape (Used for left or left-rear piping)

1

3 SPECIFICATION

Indoor model

Function

Power supply

Capacity Air flow(Super High) Air flow(High/Med./Low)

Electrical

data

Fan motor current 1

 

 

Running current 1

 

 

Power input 1

Fan motor

Model

 

 

Dimensions WOHOD

 

 

Weight

 

 

Air direction

 

 

Special

remarks

Sound level (Super High)

Sound level (High/Med./Low)

 

 

 

 

Fan speed (Super High)

 

 

Fan speed (High/Med./Low)

 

 

Fan speed regulator

 

 

Remote controller model

 

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

 

Cooling

 

Heating

Cooling

 

Heating

Cooling

 

Heating

 

 

 

 

 

 

 

 

Single phase

 

 

 

 

 

 

 

230V,50Hz

 

 

 

K /h

576

 

600

576

 

600

552

 

570

K /h

462/354/246

 

480/378/276

462/354/246

 

480/378/276

444/330/234

 

462/354/246

A

 

 

 

0.22

 

 

 

W

 

 

 

40

 

 

 

A

 

 

 

0.22

 

 

 

 

 

 

 

RC4V18-BA or CA

 

 

 

mm

 

 

 

788O295O234

 

 

 

kg

 

 

 

 

9

 

 

 

 

 

 

 

 

4

 

 

 

dB(A)

 

 

 

43

 

 

 

dB(A)

 

36/29/21

 

 

36/29/22

rpm

1,070

1,100

1,070

 

1,100

1,110

 

1,140

rpm

890/720/550

920/760/600

890/720/550

 

920/760/600

930/740/580

 

960/780/600

 

 

 

 

 

4

 

 

 

 

 

 

 

KM05B

 

 

 

NOTE : Test conditions are based on ISO 5151

Cooling : Indoor

Dry-bulb temperature 27:Wet-bulb temperature 19:

Outdoor

Dry-bulb temperature 35:

Heating : Indoor

Dry-bulb temperature 20:

Outdoor Dry-bulb temperature 7:Wet-bulb temperature 6: Refrigerant piping length (one way): 5m

1 Measured under rated operating frequency.

Specifications and rating conditions of main electric parts

Fuse

(F11)

T3.15AL 250V

 

 

 

Horizontal vane motor

(MV)

12V DC

Varistor

(NR11)

S10K320E3K1(ERZV14D471)

Terminal block

(TB)

3P

 

 

 

3

Mitsubishi MSZ-GC22VA-E1, MSZ-GC25VA-E1, MSZ-GC35VA-E1 Service Manual

4 NOISE CRITERIA CURVES

MSZ-GC22VA

MSZ-GC25VA

FAN SPEED FUNCTION SPL(dB(A))

LINE

 

 

 

Super High

COOLING

43

 

 

 

 

 

HEATING

43

 

 

 

 

 

 

 

 

 

BAR

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

dB re

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

 

NC-30

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

MSZ-GC35VA

FAN SPEED FUNCTION SPL(dB(A))

LINE

 

 

 

Super High

COOLING

43

 

 

 

 

 

HEATING

43

 

 

 

 

 

 

 

 

 

BAR

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

dB re

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

 

NC-30

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

Test conditions

Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19: Heating : Dry-bulb temperature 20:

INDOOR UNIT

WALL

1m

0.8m

MICROPHONE

4

5 OUTLINES AND DIMENSIONS

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

11 X 26 Oblong hole

59

Installation plate

788

254.5

215

40.5

59

 

Indoor unit

295

8

Unit : mm

11 X 20 Oblong hole

225

225

59

 

18.5

 

 

 

 

 

 

 

 

214

 

235

253.5

155

155

 

2

41.5

 

335

320

74

 

Air in

 

Wall hole [65

234

5

 

 

 

 

 

Installation plate

 

 

 

Piping

 

 

 

100

 

53

607

128

 

119

 

 

 

Air out

137

 

 

 

 

 

58

19

 

 

Drain hose

159

Piping

Insulation Liquid line Gas line Drain hose

[35 O.D

[6.35 - 0.5 m (Flared connection [6.35) [9.52 - 0.43 m (Flared connection [9.52) Insulation [28 O.D Connected part [16 O.D

5

6 WIRING DIAGRAM

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

7 REFRIGERANT SYSTEM DIAGRAM

MSZ-GC22VA MSZ-GC25VA MSZ-GC35VA

Unit : mm

 

 

Refrigerant pipe [9.52

 

 

(with heat insulator)

Indoor

Indoor coil

 

thermistor

 

heat

 

exchanger

RT12 (main)

Flared connection

Indoor coil thermistor RT13 (sub)

Room temperature thermistor

RT11

Flared connection

Refrigerant pipe [6.35 (with heat insulator)

Refrigerant flow in cooling

Refrigerant flow in heating

6

8 SERVICE FUNCTIONS

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

8-1. TIMER SHORT MODE

For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 10-7.)

Set time : 1-minute 1-second

Set time : 3-minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.)

8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION

A maximum of 4 indoor units with wireless remote controllers can be used in a room.

In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.

How to modify the remote controller P.C. board

Remove batteries before modification.

The board has a print as shown below :

NOTE : For modification, take out the batteries and press the OPERATE/STOP(ON/OFF) button twice or 3 times at first.

After modification, put back the batteries then press

the RESET button.

J1 J2

The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.

Table 1

 

1 unit operation

2 units operation

3 units operation

4 units operation

No. 1 unit

No modification

Same as at left

Same as at left

Same as at left

 

 

 

 

 

No. 2 unit

Solder J1

Same as at left

Same as at left

 

 

 

 

 

No. 3 unit

Solder J2

Same as at left

 

 

 

 

 

No. 4 unit

Solder both J1 and J2

 

 

 

 

 

How to set the remote controller exclusively for particular indoor unit

After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit.

The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set.

The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has restored.

7

8-3. AUTO RESTART FUNCTION

When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.

Operation

1 If the main power has been cut, the operation settings remain.

2 After the power is restored, the unit restarts automatically according to the memory. (However, it takes at least 3 minutes for the compressor to start running.)

How to release “AUTO RESTART FUNCTION”

1Turn off the main power for the unit.

2Solder the jumper wire to JR07 on the indoor electronic control P.C. board. (Refer to 10-7.)

Indoor electronic control P.C. board

JR07

CN10A CN151 CN112 CN111

NOTE :

The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote controller.

If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is cancelled.

If the unit has been off with the remote controller before power failure, the auto restart function does not work as the power button of the remote controller is off.

To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same time.

When some air conditioners are connected to the same supply system, if they are operated before power failure, the starting current of all the compressors may flow simultaneously at restart.

Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.

8

9 MICROPROCESSOR CONTROL

MSZ-GC22VA

MSZ-GC25VA

MSZ-GC35VA

WIRELESS REMOTE CONTROLLER

Signal transmitting section

Operation display section

 

 

OPERATE/STOP

FAN SPEED CONTROL button

 

(ON/OFF) button

OPERATION SELECT button

OFF TIMER button

 

 

ECONO COOL button

ON TIMER button

Open the front lid.

Temperature buttons

TIME SET buttons

 

FORWARD button

 

 

BACKWARD button

 

RESET button

CLOCK SET button

 

VANE CONTROL button

 

 

 

Indication of

 

 

remote controller

 

 

model is on back

 

Once the operation mode is set, the same operation mode can be repeated by simply turning OPERATE/STOP (ON/OFF) button ON.

Indoor unit receives the signal with a beep tone.

When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes.

INDOOR UNIT DISPLAY SECTION

Operation Indicator lamp

The operation indicator at the right side of the indoor unit indicates the operation state.

•The following indication applies regardless of shape of the indicator.

Indication

Operation state

Room temperature

 

The unit is operating

About 2 : or more

 

to reach the set

away from

 

temperature

set temperature

 

The room temperature

About 1 to 2 : from

 

is approaching

 

set temperature

 

the set temperature

 

 

 

Standby mode

 

 

(only during multi

 

 

system operation)

 

Lighted

Blinking

Not lighted

9

Loading...
+ 19 hidden pages