Mitsubishi MUCF-A18WV-E1, MUCF-A24WV-E1 Service Manual

0 (0)

FLOOR AND CEILING TYPE AIR CONDITIONERS

No. OB339

HFC

utilized

SERVICE MANUAL

R410A

 

Wireless type

Models

MUCF-A18WV - E1

MUCF-A24WV - E1

CONTENTS

1. TECHNICAL CHANGES ···············

2. PART NAMES AND FUNCTIONS···········

3. SPECIFICATION··················

4. NOISE CRITERIA CURVES ·············

5. OUTLINES AND DIMENSIONS ············

6. WIRING DIAGRAM ·················

7. REFRIGERANT SYSTEM DIAGRAM ·········

8. PERFORMANCE CURVES ··············

Indication of model name

9. TROUBLESHOOTING················

MUCF-A18WV - E1

MUCF-A24WV - 10. DISASSEMBLY INSTRUCTIONS···········

E1

11. PARTS LIST····················

NOTE:

•This service manual describes technical data of outdoor units.

As for indoor units MCF-A18WV- E1 and MCF-A24WV- E1 , refer to the service manual OB338.

1 TECHNICAL CHANGES

MUCF-18NV - E3 MUCF-A18WV - E1

1.Refrigerant has changed. (R22 R410A)

2.Refrigerant system diagram has changed.

Diameter of stop valve has changed. (Gas: [15.88 [12.7)

Accumulator has removed.

3.Oil separator has been added.

4.Compressor has changed. (NH33VMDT RN196VHSHT)

MUCF-24NV - E3 MUCF-A24WV - E1

1.Refrigerant has changed. (R22 R410A)

2.Refrigerant system diagram has changed.

Diameter of stop valve has changed. (Liquid: [9.52 [6.35)

3.Compressor has changed. (NH47VMDT NN29VBAHT)

INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT

This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.

Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.

1As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/ materials are required. Refer to the table below.

2Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and installation, since it is more susceptible to contaminations than R22.

3For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant piping.)

4Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent composition change.

Refrigerant

Refrigerating

oil

 

New refrigerant

Previous refrigerant

Refrigerant

R410A

R22

 

 

 

Composition (Ratio)

HFC-32: HFC-125 (50%:50%)

R22 (100%)

 

 

 

Refrigerant handling

Pseudo-azeotropic refrigerant

Single refrigerant

 

 

 

Chlorine

Not included

Included

 

 

 

Safety group (ASHRAE)

A1/A1

A1

 

 

 

Molecular weight

72.6

86.5

 

 

 

Boiling point (:)

-51.4

-40.8

Steam pressure [25:](Mpa)

1.557

0.94

Saturated steam density [25:](Kg/K)

64

44.4

Combustibility

Non combustible

Non combustible

 

 

 

ODP w1

0

0.055

 

 

 

GWP w2

1730

1700

 

 

 

Refrigerant charge method

From liquid phase in cylinder

Gas phase

 

 

 

Additional charge on leakage

Possible

Possible

Kind

Incompatible oil

Compatible oil

 

 

 

Color

Non

Light yellow

 

 

 

Smell

Non

Non

 

 

 

w1 :Ozone Destruction Parameter

: based on CFC-11

w2 :Global Warmth Parameter

: based on CO2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

New Specification

Current Specification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The incompatible refrigerating oil easily separates from

Since refrigerant and refrigerating oil are compatible each,

 

refrigerant and is in the upper layer inside the suction muffler.

refrigerating oil backs to the compressor through the lower

 

Raising position of the oil back hole enables to back the

position oil back hole.

Compressor

refrigerating oil of the upper layer to flow back to the

Compressor

Compressor

 

 

 

 

 

 

Oil back hole

 

compressor.

 

 

 

 

 

 

Suction muffler

 

 

 

 

 

 

Suction muffler

 

 

 

 

 

 

 

 

 

Refrigerating oil

 

 

 

 

 

 

Oil back hole

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant

 

 

 

Refrigerating oil /Refrigerant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system). The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/f [Gauge])

Conversion chart of refrigerant temperature and pressure

(MPa [Gauge])

 

 

 

 

 

 

 

 

 

 

 

 

 

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pressure

 

 

 

 

 

R410A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.0

 

 

 

 

 

R22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

liquid

2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Saturated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-0.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-30 -20

-10 0 10 20 30 40 50 60

NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).

The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/f [Gauge])

(:)

1.Tools dedicated for the air conditioner with R410A refrigerant

The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.

The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.

R410A tools

Can R22 tools be used?

Description

 

 

R410A has high pressures beyond the measurement range of existing

Gauge manifold

No

gauges. Port diameters have been changed to prevent any other refrigerant

 

 

from being charged into the unit.

 

 

 

Charge hose

No

Hose material and cap size have been changed to improve the pressure

resistance.

 

 

Gas leak detector

No

Dedicated for HFC refrigerant.

 

 

 

Torque wrench

Yes

6.35 mm and 9.52 mm

No

12.7 mm and 15.88 mm

 

 

 

 

Flare tool

Yes

Clamp bar hole has been enlarged to reinforce the spring strength in the tool.

Flare gauge

New

Provided for flaring work (to be used with R22 flare tool).

 

 

 

Vacuum pump

New

Provided to prevent the back flow of oil. This adapter enables you to use

adapter

vacuum pumps.

 

Electronic scale for

New

It is difficult to measure R410A with a charging cylinder because the

refrigerant charging

refrigerant bubbles due to high pressure and high-speed vaporization

 

 

 

 

No : Not Substitutable for R410A Yes : Substitutable for R410A

3

2.Refrigerant piping

1Specifications

Use the refrigerant pipes that meet the following specifications.

Pipe

Outside diameter

Wall

Insulation material

mm

thickness

 

 

 

 

 

 

6.35

0.8 mm

 

For liquid

 

 

Heat resisting foam plastic

 

0.8 mm

9.52

12.7

0.8 mm

Specific gravity 0.045 Thickness 8 mm

For gas

15.881.0 mm

Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88). Never use any pipe with a thickness less than 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88), as the pressure resistance is insufficient.

2Flaring work and flare nut

Flaring work for R410A pipe differs from that for R22 pipe.

For details of flaring work, refer to Installation manual “FLARING WORK”.

Pipe diameter

Dimension of flare nut

 

 

 

 

 

mm

R410A

 

R22

6.35

17

 

17

9.52

22

 

22

 

 

 

 

12.7

26

 

24

 

 

 

 

15.88

29

 

27

3.Refrigerant oil

Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.

4.Air purge

Do not discharge the refrigerant into the atmosphere.

Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant circuit.

Use the vacuum pump for air purging for the purpose of environmental protection.

5.Additional charge

For additional charging, charge the refrigerant from liquid phase of the gas cylinder.

If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However, charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.

Indoor unit

Refrigerant gas cylinder operating valve

Union

 

Stop valve

Liquid pipe

 

Gas pipe

Outdoor unit

Service port

Gauge manifold valve (for R410A)

Charge hose (for R410A)

Refrigerant gas cylinder for R410A with siphon

Refrigerant (liquid)

Electronic scale for refrigerant charging

4

2 PART NAMES AND FUNCTIONS

OUTDOOR UNIT

 

MUCF-A18WV - E1

 

MUCF-A24WV - E1

Air inlet

 

(back and side)

 

Piping

 

Drain hose

 

Air outlet

 

Drain outlet

3 SPECIFICATION

Outdoor model

Function

Power supply

Capacity

Air flow(High)

K /h

 

 

Capacity

kW

 

 

Dehumidification

r/h

Electrical

data

Power outlet

A

Runnning current

A

 

 

 

 

Power input

W

 

 

Power factor

%

 

 

Starting current

A

 

 

Compressor motor current

A

 

 

Fan motor current

A

Coefficient of performance(C.O.P)

Compressor

Model

 

resistance(at 20:)

W

 

 

Output

 

 

Winding

"

 

 

 

Fan

motor

Model

"

Winding

 

 

 

 

 

resistance(at 20:)

 

 

 

Dimensions WOHOD

mm

 

 

Weight

kg

 

 

Sound level(High)

dB

Special

remarks

Fan speed(High)

rpm

Fan speed regulator

 

 

 

 

 

 

Refrigerant filling

kg

 

 

capacity(R410A)

 

 

 

 

 

Refrigerating oil (Model)

cc

NOTE: Test conditions are based on ISO 5151 Cooling : Indoor DB27°C WB19°C

Outdoor DB35°C WB(24°C) Indoor-Outdoor piping length : 5m

MUCF-A18WV - E1

MUCF-A24WV - E1

Cooling

Cooling

Single phase

Single phase

230V, 50Hz

230V, 50Hz

4.8

6.0

2.4

3.1

2,196

2,322

15

25

7.98

10.62

1,744

2,370

95

97

37

74

7.59

10.07

0.39

0.55

2.65

2.45

RN196VHSHT

NN29VBAHT

1,300

1,900

C-R 1.80

C-R 0.80

C-S 3.00

C-S 1.64

RA6V50-OG

RA6V60-MA

WHT-BLK 116

WHT-BLK 71

BLK-RED 111

BLK-RED 89

850o605o290

850o605o290

44

60

52

53

825

873

1

1

1.45

1.85

520 (NEO22)

1,200 (NEO22)

5

Mitsubishi MUCF-A18WV-E1, MUCF-A24WV-E1 Service Manual

4 NOISE CRITERIA CURVES

NOISE CRITERIA CURVES

MUCF-A18WV - E1

FAN SPEED SPL(dB(A))

LINE

High 52

Test conditions,

Cooling : Dry-bulb temperature 35: Wet-bulb temperature 24:

 

90

 

 

 

 

 

 

 

 

BAR

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dB re 0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-30

BAND

 

 

 

 

 

 

 

 

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

THRESHOLD OF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

MUCF-A24WV - E1

FAN SPEED SPL(dB(A))

LINE

High 53

Test conditions,

Cooling : Dry-bulb temperature 35: Wet-bulb temperature 24:

BAR

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

dB re

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

 

NC-30

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

OUTDOOR UNIT

1m

MICROPHONE

6

5 OUTLINES AND DIMENSIONS

MUCF-A18WV - E1 MUCF-A24WV - E1

OUTDOOR UNIT

 

Drainage

355

20

 

 

 

350

 

 

 

hole [16.2

 

 

 

 

 

 

 

Air in

 

 

 

 

35

 

 

 

 

 

 

 

 

248

90

 

290

310

345

 

Air in

 

 

 

 

 

Drainage

Air out

50

 

 

 

3holes [33

 

 

 

 

 

 

30

 

 

 

 

 

 

605

292

 

157

 

20

183

100

 

 

 

500

 

 

 

850

74

 

7

Unit: mm

or more

100mm

100mm

 

more

 

or

100mm

or

 

more

more

350mm

 

 

or

 

or

more

500mm

 

 

 

 

 

 

Service panel

Liquid refrigerant pipe joint

Refregerant pipe (flared) [6.35

-

-

30

35

 

Gas refregerant pipe joint

161Refregerant pipe

(flared) [12.7 (MUCF-A18WV)

[15.88 (MUCF-A24WV)

6

WIRING DIAGRAM

 

 

 

 

 

 

 

 

MUCF-A18WV - E1

 

 

MODEL WIRING DIAGRAM

 

 

 

 

 

 

OUTDOOR UNIT

 

 

 

 

 

 

 

 

TB2

 

 

 

 

 

 

 

 

TO

 

2

WHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INDOOR UNIT

 

1

 

52C

 

 

 

 

 

 

CONNECTING

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12V

 

 

 

 

DSAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT BREAKER TB1

 

BRN

 

 

 

 

 

 

 

 

52C

 

 

 

 

 

 

 

 

 

L

BRN

WHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

NO

COM WHT

 

 

 

 

 

POWER SUPPLY

 

N

 

C1

RED

 

 

 

BLU

 

 

 

MC

 

~/N

 

 

 

 

 

 

 

 

 

S

 

230V 50Hz

PE

 

 

 

 

 

 

 

 

 

 

GRN/YLW

 

 

 

BLK

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C2

ORNRED 1

ORNRED

 

 

 

 

 

 

 

 

 

 

WHT

2

WHT MF

 

 

 

 

 

 

 

 

 

BLU

3

BLK

 

 

 

 

 

 

 

 

 

 

4

 

 

SYMBOL

NAME

 

SYMBOL

 

NAME

SYMBOL

 

NAME

 

C1

COMPRESSOR CAPACITOR

 

MC

COMPRESOR (INNER PROTECTOR)

52C

COMPRESSOR CONTACTOR

C2

OUTDOOR FAN CAPACITOR

 

MF

OUTDOOR FAN MOTOR (INNER PROTECTOR)

 

 

 

 

 

 

DSAR

SURGE ABSORBER

TB1,TB2 TERMINAL BLOCK

 

 

 

 

 

 

NOTES: 1.About the indoor side electric wiring refer to the indoor unit electric wiring diagram for servicing.

 

 

 

 

 

 

2.Use copper conductors only. (For field wiring)

 

 

 

 

 

 

 

 

 

3.Symbols below indicate.

 

 

 

 

 

 

 

 

 

 

 

 

: Terminal block

: Connector

 

 

 

 

 

 

 

 

 

 

MUCF-A24WV - E1

MODEL WIRING DIAGRAM

 

 

 

 

 

OUTDOOR UNIT

 

 

 

 

 

TB2

 

 

 

 

 

 

 

 

 

 

TO

2

WHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INDOOR UNIT

1

 

 

X1

 

 

 

 

 

 

 

CONNECTING

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12V

 

 

 

 

DSAR

 

 

 

 

 

 

 

 

 

BRN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1

 

 

 

 

WHT

 

 

 

 

 

 

WHT

 

 

 

 

 

C

 

 

 

BRN

 

 

 

 

 

 

 

 

 

 

 

 

C1

RED

 

MC

 

 

 

 

52C

 

 

 

 

 

CIRCUIT BREAKER

 

 

52C

 

BLK S

 

 

L

 

 

 

 

 

BRN

BRN NO

 

 

R

 

 

 

BLU

COM

 

 

 

 

 

 

POWER SUPPLY

N

 

 

 

 

RED

 

RED

 

 

 

 

 

 

 

 

 

 

~/N

BLU

NO

COM

C2

1

 

 

230V 50Hz

 

 

 

ORN

ORN

 

 

PE

 

 

 

 

 

WHT

2

WHT

MF

 

GRN/YLW

 

 

BLU

3

BLK

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TB1

 

 

 

 

 

 

 

 

 

SYMBOL

NAME

SYMBOL

 

 

NAME

SYMBOL

 

 

NAME

C1

COMPRESSOR CAPACITOR

MC

COMPRESSOR (INNER PROTECTOR)

X1

RELAY

 

C2

OUTDOOR FAN CAPACITOR

MF

OUTDOOR FAN MOTOR (INNER PROTECTOR) 52C COMPRESSOR CONTACTOR

DSAR

SURGE ABSORBER

TB1,TB2

TERMINAL BLOCK

NOTES: 1.About the indoor side electric wiring refer to the indoor unit electric wiring diagram for servicing. 2.Use copper conductors only. (For field wiring)

3.Symbols below indicate.

: Terminal block : Connector

8

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