Mitsubishi MSH-GA50VB-E1, MSH-GA60VB-E1, MSH-GA80VB-E1 Service Manual

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Revision A:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•RoHS PARTS LIST has been corrected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

 

Please void OB367 REVISED EDITION-A.

INDOOR UNIT

SERVICE MANUAL

No. OB367

REVISED EDITION-B

Wireless type

Models

MSH-GA50VB - E1

MSH-GA60VB - E1

MSH-GA80VB - E1

Outdoor unit service manual

MUH-GA•VB Series (OB368)

CONTENTS

1. TECHNICAL CHANGES ····································2

2. PART NAMES AND FUNCTIONS······················2

3. SPECIFICATION·················································4

4. NOISE CRITERIA CURVES ·······························5

5. OUTLINES AND DIMENSIONS ·························6

6. WIRING DIAGRAM ············································7

7. REFRIGERANT SYSTEM DIAGRAM ················8

8. SERVICE FUNCTIONS ······································9

9. TROUBLESHOOTING······································11

10. DISASSEMBLY INSTRUCTIONS·····················19

11. PARTS LIST······················································21

12. RoHS PARTS LIST···········································23

13. OPTIONAL PARTS···········································25

NOTE:

This service manual describes technical data of the indoor units.

RoHS compliant products have <G> mark on the spec name plate.

For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).

Revision A:

•RoHS PARTS LIST has been added.

Revision B:

•RoHS PARTS LIST has been corrected.

1 TECHNICAL CHANGES

MSH-A18WV - E1 MSH-GA50VB - E1

MSH-A24WV - E1 MSH-GA60VB - E1

MSH-A30WV - E1 MSH-GA80VB - E1

1.Model name has been changed.

Indication of capacity has been changed. (BTU kW)

2.Grille design has been changed.

3.Unit size has been changed.(W 1,100aoH 325aoD 227a W1,100aoH 325aoD 258a)

2 PART NAMES AND FUNCTIONS

MSH-GA50VB MSH-GA60VB MSH-GA80VB

Air cleaning filter (option)

Grille

(White bellows type)

 

Air inlet

To breaker Front panel

Power supply cord

Catechin air filter

Remote control receiving section

Vertical vanes

Horizontal vane

Remote controller

Operation section

Display section

(When the grille is opened)

Operation indicator lamp

 

Emergency operation switch

Remote control receiving section

ACCESSORIES

 

 

MSH-GA50VB

 

 

MSH-GA60VB

 

 

MSH-GA80VB

1

Installation plate

1

2

Installation plate fixing screw 4 o 25 mm

7

3

Remote controller holder

1

4

Fixing screw for 3 o 3.5 o 1.6 mm (Black)

2

5

Battery (AAA) for remote controller

2

6

Wireless remote controller

1

7

Felt tape (Used for left or left-rear piping)

1

2

REMOTE CONTROLLER

MSH-GA50VB

MSH-GA60VB

MSH-GA80VB

Signal transmitting section

Operation display section

OPERATE /STOP (ON /OFF)button

Open the front lid.

VANE button (Horizontal vane button)

OPERATION SELECT button

ECONO COOL button

WIDE VANE button (Vertical vane button)

RESET button

 

 

PM

 

 

AM

ON/OFF

TOO

TOO

 

WARM

COOL

TEMPERATURE buttons

Indication of remote controller model is on back.

AM

ON/OFF

TOO

TOO

 

WARM

COOL

 

FAN

STOP

FAN SPEED CONTROL button

 

 

I FEEL COOL

 

 

OFF-TIMER button

 

VANE

START

 

 

HEAT DRY

 

 

ON-TIMER button

 

 

 

MODE

WIDE VANE

HR.

HR. button

 

 

 

ECONO COOL

LONG

MIN.

MIN. button

 

 

 

(TIME SET button)

 

RESET CLOCK

 

CLOCK SET button

 

 

 

 

 

 

LONG button

3

3 SPECIFICATION

 

 

Indoor model

 

 

 

Function

 

 

 

Power supply

 

Capacity Air flow(High/Med./Low)

K /h

Electrical

data

Power outlet

A

Running current

A

 

 

 

 

Power input

W

 

 

Power factor

%

 

 

Fan motor current

A

Fan

motor

Model

 

Winding

"

 

 

 

 

resistance(at 20:)

 

 

 

 

 

Dimensions WOHOD

mm

 

 

Weight

kg

 

 

Air direction

 

Special

remarks

Sound level(High/Med./Low)

dB

Fan speed(High/Med./Low)

rpm

 

 

 

 

Fan speed regulator

 

 

 

Thermistor RT11(at 25:)

k"

 

 

Thermistor RT12(at 25:)

k"

 

 

Remote controller model

 

MSH-GA50VB

MSH-GA60VB

Cooling

Heating

Cooling

Heating

 

Single phase

Single phase

 

230V, 50Hz

230V, 50Hz

 

768/642/528

768/672/588

768/642/528

 

10

 

10

 

0.3

 

0.3

 

60

 

60

 

87

 

87

 

0.30

 

0.30

 

RC4V32-AA

RC4V32-AA

WHT-BLK 293

WHT-BLK 293

BLK-RED 146

BLK-RED 146

1,100O325O258

1,100O325O258

 

16

 

16

 

5

 

5

 

42/38/34

45/41/37

45/40/34

1,070/920/780

1,070/960/850

1,070/920/780

 

3

 

3

 

10

 

10

 

10

 

10

KP0A, KM04A

KP0A, KM04A

Indoor model

Function

Power supply

Capacity Air flow(High/Med./Low)

K /h

Electrical data

Power outlet

A

Running current

A

 

 

Power input

W

 

Power factor

%

 

Fan motor current

A

Fan motor

Model

"

Winding

 

 

 

resistance(at 20:)

 

 

Dimensions WOHOD

mm

 

Weight

kg

 

Air direction

 

 

Sound level(High/Med./Low)

dB

Special remarks

Fan speed(High/Med./Low)

rpm

Thermistor RT11(at 25:)

k"

 

Fan speed regulator

 

 

Thermistor RT12(at 25:)

k"

 

Thermistor RT13(at 25:)

k"

 

Remote controller model

 

NOTE: Test conditions are based on ISO 5151. Cooling : Indoor DB27°C WB19°C

Outdoor DB35°C WB(24°C) Indoor-Outdoor piping length : 5m

 

MSH-GA80VB

Cooling

Heating

 

Single phase

 

230V, 50Hz

960/822/684

960/834/732

 

10

 

0.34

 

69

 

88

 

0.34

 

RC4V40-AA

 

WHT-BLK 138.2

BLK-RED 159.0

1,100O325O258

 

16

 

5

 

47/42/37

1,310/1,130/970

1,310/1,150/1,020

 

3

 

10

 

10

 

10

 

KP0A, KM04A

Heating : Indoor DB20°C

WB 15.5°C

Outdoor DB 7°C WB 6°C

4

Mitsubishi MSH-GA50VB-E1, MSH-GA60VB-E1, MSH-GA80VB-E1 Service Manual

4 NOISE CRITERIA CURVES

MSH-GA50VB MSH-GA60VB

FAN SPEED SPL(dB(A))

LINE

High 42

FAN SPEED SPL(dB(A))

LINE

High 45

Test conditions,

Test conditions,

Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:

Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:

Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:

Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:

BAR

90

 

 

 

 

 

 

 

 

BAR

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0002

70

 

 

 

 

 

 

 

NC-70

0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dB re

60

 

 

 

 

 

 

 

 

dB re

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

PRESSURE

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

 

NC-30

BAND

 

 

 

 

 

 

 

 

NC-30

20

APPROXIMATE

 

 

 

 

 

 

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

 

CONTINUOUS

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

63

125

250

500

1000

2000

4000

8000

 

 

 

 

BAND CENTER FREQUENCIES, Hz

BAND CENTER FREQUENCIES, Hz

MSH-GA80VB

FAN SPEED SPL(dB(A))

LINE

High 47

Test conditions,

Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19: Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:

BAR

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

dB re

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

 

NC-30

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

INDOOR UNIT

WALL

1m

0.8m

MICROPHONE

5

5 OUTLINES AND DIMENSIONS

MSH-GA50VB

MSH-GA60VB

MSH-GA80VB

1068

1100

325

56

791

58

19

162

 

Wireless remote controller

Unit: mm

Installation plate

Indoor unit

 

 

 

98

 

 

173

 

7.5

 

 

 

 

 

 

 

 

 

255.5

315

47

414.5

414.5

2.5

47

 

98

173

 

 

Wall hole [75

Air in

253

Air out

258 5

{Liquid line [ 6.35- 0.5m

Installation plate Gas line [ 12-0.43m Insulation [ 50 O.D

[ 32 I.D for MSH-GA50/60VB

{Liquid line [ 9.52- 0.5m Gas line [ 12-0.43m Insulation [ 50 O.D

[ 32 I.D for MSH-GA80VB

Drain hose [16 (Connected part O.D)

Insulation [28

Power supply cord Lead to right 2.0m Lead to left 1.0m

6

6 WIRING DIAGRAM

MSH-GA50VB

MSH-GA60VB

TO OUTDOOR UNIT CONNECTING

12V

POWER SUPPLY CORD ~/N 230V 50Hz

PE

CIRCUIT

BREAKER

 

 

 

 

 

HIC1

2

RT12

 

 

 

 

 

 

 

1

 

 

TB

 

 

 

 

 

 

 

3

RED

CN201

 

CN112

BLK

1

 

 

3

 

NR11

CN 3

GRY

 

 

 

 

 

2

 

 

 

 

2

 

 

121

YLW

 

N

BLU

 

 

3

 

 

 

 

MF

1

 

 

 

BRN

 

 

 

 

C11

1

4

L

 

BRN

TAB12

 

F11 SR141

3

WHT

5

 

 

 

4

RED

6

 

 

 

 

 

 

 

 

 

 

 

CN

CN

CN ELECTRONIC CONTROLCN211

RT11

 

 

 

151

102

101

P.C. BOARD

CN

 

BRN

 

 

 

111

 

 

 

15

 

 

 

 

 

 

 

BLU

3

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRN/YLW

MV2 MV2 MV1

DISPLAY

RECEIVER

 

 

 

 

 

 

P.C.BOARD

 

REMOTE

 

 

 

 

 

 

 

P.C.BOARD

 

 

 

 

CONTROLLER

SYMBOL

NAME

 

SYMBOL

NAME

 

SYMBOL

NAME

 

 

 

 

 

 

 

C11

INDOOR FAN CAPACITOR

MV1

VANE MOTOR (HORIZONTAL)

 

RT12

INDOOR COIL THERMISTOR

 

 

 

 

 

 

 

 

F11

FUSE (3.15A)

 

MV2

VANE MOTOR (VERTICAL)

 

SR141

SOLID STATE RELAY

 

 

 

 

 

 

 

HIC1

DC/DC CONVERTER

NR11

VARISTOR

 

TB

TERMINAL BLOCK

MF

INDOOR FAN MOTOR (INNER FUSE)

RT11

ROOM TEMPERATURE THERMISTOR

 

 

 

 

 

 

 

 

 

 

NOTES: 1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.

 

 

2.Use copper conductors only. (For field wiring)

 

 

 

 

3.Symbols below indicate.

 

 

 

 

 

 

 

: Terminal block

: Connector

 

 

 

 

 

MSH-GA80VB

TO OUTDOOR UNIT CONNECTING

12V

POWER SUPPLY CORD ~/N 230V 50Hz

PE

CIRCUIT

BREAKER

 

 

 

 

 

 

 

4

RT13

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

HIC1

 

2

RT12

 

 

 

 

 

 

 

1

 

TB

 

 

 

 

 

 

3

RED

CN201

 

 

CN112

BLK

 

3

 

NR11

 

CN 3

GRY

 

 

 

 

 

N

 

2

 

 

 

121

YLW

BLU

1

 

C11

1

BRN MF

 

 

 

 

 

 

 

 

WHT

L

 

BRN

TAB12

 

F11 SR141

 

3

 

 

 

RED

 

 

 

4

 

 

 

 

 

 

 

 

 

 

CN

CN

CN ELECTRONIC CONTROL

CN211

 

 

 

151

102

101

P.C. BOARD

 

CN

RT11

BRN

 

111

 

 

 

 

 

 

 

 

 

 

 

 

BLU

15

3

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRN/YLW

MV2 MV2 MV1

DISPLAY

RECEIVER

 

 

 

 

 

P.C.BOARD

 

REMOTE

 

 

 

 

 

 

P.C.BOARD

 

 

 

CONTROLLER

SYMBOL

NAME

SYMBOL

NAME

SYMBOL

NAME

C11

INDOOR FAN CAPACITOR

MV2

VANE MOTOR(VERTICAL)

SR141

SOLID STATE RELAY

F11

FUSE(3.15A)

 

NR11

VARISTOR

TB

TERMINAL BLOCK

HIC1

DC/DC CONVERTER

RT11

ROOM TEMPERATURE THERMISTOR

 

 

MF

INDOOR FAN MOTOR(INNER PROTECTOR)

RT12

INDOOR COIL THERMISTOR (MAIN)

 

 

MV1

VANE MOTOR(HORIZONTAL)

RT13

INDOOR COIL THERMISTOR (SUB)

 

 

NOTES: 1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.

 

 

2.Use copper conductors only. (For field wiring)

 

 

 

3.Symbols below indicate.

 

 

 

 

 

 

: Terminal block

: Connector

 

 

 

 

 

 

 

 

7

 

 

7 REFRIGERANT SYSTEM DIAGRAM

MSH-GA50VB

MSH-GA60VB

Refrigerant pipe [12.7 (with heat insulator)

Unit:mm

Refrigerant pipe [15.88 (with heat insulator)

 

Indoor coil

 

Indoor coil

 

Indoor

Indoor

thermistor

 

thermistor

 

heat

RT12

heat

RT12

 

 

 

exchanger

Distributor

exchanger

Distributor

Flared connection

 

 

Flared connection

 

 

 

 

 

Room temperature thermistor

Room temperature

RT11

thermistor RT11

Flared connection

Flared connection

Refrigerant pipe [6.35

Refrigerant pipe [6.35

(with heat insulator)

(with heat insulator)

MSH-GA80VB

 

 

 

Refrigerant pipe [15.88

 

 

(with heat insulator)

Indoor

Indoor coil

 

heat

thermistor

 

exchanger

RT12(main)

Flared connection

 

Indoor coil

 

 

thermistor

 

 

RT13(sub)

 

Room temperature

 

thermistor

 

 

RT11

 

 

 

Strainer

 

 

#50

 

 

 

Flared connection

 

 

Refrigerant pipe [9.52

 

 

(with heat insulator)

Refrigerant flow in cooling Refrigerant flow in heating

8

8 SERVICE FUNCTIONS

MSH-GA50VB

MSH-GA60VB

MSH-GA80VB

8-1. TIMER SHORT MODE

For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows.

Set time : 1 minute 1-second

Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.)

8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION

A maximum of 4 indoor units with wireless remote controllers can be used in a room.

In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.

How to modify the remote controller P.C. board

Remove batteries before modification. The board has a print as shown below :

NOTE : For modification, take out the batteries and press the OPERATE/ STOP (ON/ OFF) button 2 or 3 times at first. After modification, put back the batteries then press the RESET button.

Remote controller model : KM04A

Remote controller model : KP0A

 

J2

J1

J2

J1

The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.

Table 1

 

1 unit operation

2 units operation

3 units operation

4 units operation

 

 

 

 

 

No. 1 unit

No modification

Same as at left

Same as at left

Same as at left

 

 

 

 

 

No. 2 unit

Solder J1

Same as at left

Same as at left

 

 

 

 

 

No. 3 unit

Solder J2

Same as at left

No. 4 unit

Solder both J1 and J2

 

 

 

 

 

How to set the remote controller exclusively for particular indoor unit

After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit.

The indoor unit only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down.

Please conduct the above setting once again after the power has restored.

9

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