Mitsubishi MSC-GE20VB-E1, MSC-GE25VB-E1, MSC-GE35VB-E1, MS-GE50VB-E1, MSH-GE50VB-E1 Service Manual

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SPLIT-TYPE AIR CONDITIONERS

INDOOR UNIT

SERVICE MANUAL

No. OBH529

 

Models

MSC-GE20VB - MSC-GE25VB - MSC-GE35VB - MS-GE50VB - MSH-GE50VB -

E1

E1

E1

E1

E1

Outdoor unit service manual MU-GA•VB Series (OB386) MUH-GA•VB Series (OB387) MUX-A•VB Series (OB384) MXZ-A•WV Series (OB319) MU/MUH-GE•VB Series (OBH530)

CONTENTS

1.TECHNICAL CHANGES ··································· 2

2.PART NAMES AND FUNCTIONS····················· 2

3.SPECIFICATION················································ 4

4.NOISE CRITERIA CURVES ······························ 5

5.OUTLINES AND DIMENSIONS ························ 7

6.WIRING DIAGRAM············································ 9

7.REFRIGERANT SYSTEM DIAGRAM ············· 10

8.SERVICE FUNCTIONS ····································11

9.MICROPROCESSOR CONTROL ··················· 14

10.TROUBLESHOOTING····································· 22

11.DISASSEMBLY INSTRUCTIONS···················· 32

PARTS CATALOG (OBB529)

NOTE:

RoHS compliant products have <G> mark on the spec name plate.

1 TECHNICAL CHANGES

MSC-GA20VB - E1 MSC-GA25VB - E1 MSC-GA35VB - E1

MSC-GE20VB - E1

MSC-GE25VB - E1

MSC-GE35VB - E1

1. Front panel has been changed.

MS-GA50VB - E1 MS-GE50VB - E1

1. Indoor fan motor has been changed. (RC4V32-AA RC4V32-BA)

MSH-GA50VB - E1 MSH-GE50VB - E1

1. Indoor fan motor has been changed. (RC4V32-AA RC4V32-BA)

2 PART NAMES AND FUNCTIONS

MSC-GE20VB MSC-GE25VB MSC-GE35VB

Air cleaning filter(option)

Front panel

(White bellows type)

Air inlet

Panel

to Breaker

Catechin air filter

Power supply cord

 

Remote control

Air outlet

receiving section

 

Vertical vanes

 

Fan

Remote controller

Horizontal vane

 

Operation section

Display section

(When the front panel is opened)

 

 

Operation indicator lamp

Emergency operation switch

Remote control

 

receiving section

2

MS-GE50VB MSH-GE50VB

Air cleaning filter (option)

Front panel

(White bellows type)

Air inlet

 

Panel

To breaker

Power supply cord

Catechin air filter

 

 

Remote control

 

receiving section

Vertical vanes

 

Horizontal vane

 

Remote controller

Operation section

Display section

(When the grille is opened)

Operation indicator lamp

 

Emergency operation switch

Remote control receiving section

ACCESSORIES

 

 

MSC-GE20VB

MS-GE50VB

 

 

MSC-GE25VB

 

 

MSH-GE50VB

 

 

MSC-GE35VB

 

 

 

 

Installation plate

1

1

 

Installation plate fixing screw 4 25 mm

5

7

 

Remote controller holder

1

1

 

Fixing screw for 3.5 1.6 mm (Black)

2

2

 

Battery (AAA) for remote controller

2

2

 

Wireless remote controller

1

1

 

Felt tape (Used for left or left-rear piping)

1

1

3

3 SPECIFICATION

Indoor model

 

MSC-GE20VB

Function

 

Cooling

Heating

Power supply

 

Single phase

 

230 V, 50 Hz

 

Breaker capacity

A

Electrical data

 

10

Running current

A

0.17

 

 

Power input

W

 

35

Fan motor

Power factor

%

 

90

Model

A

RC4V19-JA

Fan motor current

0.17

Dimensions W H D

mm

815 278 244

Weight

Air direction

kg

 

9

Special remarks

m3/h

 

5

Air flow (High/Med./Low)

474/372/276

510/420/342

Fan speed (High/Med./Low)

rpm

900/750/600

950/820/700

 

Sound level (High/Med./Low)

dB

36/31/25

36/31/25

 

Fan speed regulator

 

 

3

Remote controller model

 

KM04F

MSC-GE25VB MSC-GE35VB

Cooling

 

 

Heating

Cooling

 

Heating

Single phase

Single phase

230 V, 50 Hz

230 V, 50 Hz

 

 

10

 

 

10

 

 

0.17

 

 

0.19

 

 

 

35

 

 

40

 

 

 

90

 

 

92

 

RC4V19-JA

RC4V19-HA

815

0.17

 

815

0.19

 

278

244

278

244

 

 

9

 

 

10

 

 

 

5

 

 

5

 

474/384/306

588/456/342

582/444/324

606/498/396

36/31/25

 

39/32/25

40/33/26

39/33/26

900/770/650

1,050/870/700

930/760/600

960/830/700

 

 

3

 

 

3

 

KM04F

KM04F

Indoor model

Function

Power supply

data

Breaker capacity

Running current

Electrical

Power factor

 

Power input

Fan motor

Model

Fan motor current

Dimensions W H D

Weight

 

 

Air direction

Special remarks

Air flow (High/Med./Low)

Sound level (High/Med./Low) Fan speed (High/Med./Low) Fan speed regulator

Remote controller model

 

MS-GE50VB

 

MSH-GE50VB

 

Cooling

 

Cooling

 

 

Heating

 

Single phase

 

Single phase

 

230 V, 50 Hz

 

230 V, 50 Hz

A

 

10

 

 

 

10

 

A

 

0.3

 

 

 

0.3

 

W

 

60

 

 

 

60

 

%

 

87

 

 

 

87

 

 

RC4V32-BA

 

RC4V32-BA

A

 

0.3

 

 

 

0.3

 

mm

1,100

325

258

 

1,100

325

258

kg

 

16

 

 

 

16

 

 

 

5

 

 

 

5

 

/h

768/642/516

 

768/642/516

dB

42/38/34

 

 

42/38/34

 

rpm

1,070/920/780

 

1,070/920/780

 

 

3

 

 

 

3

 

 

KM04B

 

 

KM04A

 

NOTE: Test conditions are based on ISO 5151.

Wet-bulb temperature 19°C

Cooling: Indoor

Dry-bulb temperature 27°C

Outdoor

Dry-bulb temperature 35°C

Wet-bulb temperature 24°C

Heating: Indoor

Dry-bulb temperature 20°C

Wet-bulb temperature

- °C

Outdoor Dry-bulb temperature 7°C

Wet-bulb temperature

6°C

Indoor-Outdoor piping length: 5 m

 

 

4

4 NOISE CRITERIA CURVES

MSC-GE20VB

 

FAN SPEED

FUNCTION

SPL(dB(A))

LINE

MSC-GE25VB

 

FAN SPEED

FUNCTION

SPL(dB(A))

LINE

 

 

 

COOLING

 

 

 

 

 

COOLING

36

 

 

 

 

 

High

 

36

 

 

 

 

 

High

 

 

 

 

 

 

 

HEATING

 

 

 

 

 

 

HEATING

39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test conditions,

 

 

 

 

 

 

 

 

 

Test conditions,

 

 

 

 

 

 

 

 

 

Cooling : Dry-bulb temperature 27

Wet-bulb temperature19

 

 

 

 

 

 

 

 

 

 

 

Cooling : Dry-bulb temperature 27

Wet-bulb temperature 19

 

Heating : Dry-bulb temperature 20

Wet-bulb temperature -

 

 

 

Heating : Dry-bulb temperature 20

Wet-bulb temperature -

 

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

80

 

 

 

 

 

 

 

 

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

NC-70

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

 

 

 

 

 

 

 

 

NC-40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-30

 

 

 

 

 

 

 

 

NC-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-20

 

 

 

 

 

 

 

 

 

NC-20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

NC-10

 

 

10

 

 

 

 

 

NC-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

 

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

 

 

 

 

 

 

 

 

 

BAND CENTER FREQUENCIES, Hz

BAND CENTER FREQUENCIES, Hz

 

MSC-GE35VB

 

FAN SPEED

FUNCTION

SPL(dB(A))

LINE

 

 

 

COOLING

40

 

 

 

 

 

High

 

 

 

 

 

 

 

HEATING

39

 

 

 

 

 

 

 

 

 

Test conditions.

 

 

 

 

 

 

 

 

 

Cooling : Dry-bulb temperature 27

Wet-bulb temperature 19

 

Heating : Dry-bulb temperature 20

Wet-bulb temperature -

 

90

 

 

 

 

 

 

 

 

MICRO BAR

80

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

dB re 0.0002

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

 

 

PRESSURE

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

 

 

BAND SOUND

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

30

 

 

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-30

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-20

 

10

 

 

 

 

 

NC-10

 

 

125

250

500

1000

2000

4000

8000

 

63

BAND CENTER FREQUENCIES, Hz

5

MS-GE50VB

 

 

 

 

 

 

MSH-GE50VB

FAN SPEED

FUNCTION

SPL(dB(A))

 

LINE

High

COOLING

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN SPEED

FUNCTION

SPL(dB(A))

 

LINE

High

COOLING

42

 

 

 

HEATING

 

 

 

 

 

 

 

 

Test conditions,

Cooling : Dry-bulb temperature 27°C Wet-bulb temperature 19°C

BAR

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0002 MICRO

80

 

 

 

 

 

 

 

70

 

 

 

 

 

 

NC-70

dB re

60

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

NC-30

20

 

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-20

10

 

 

 

 

NC-10

 

 

 

 

 

 

 

 

125

250

500

1000

2000

4000

8000

 

63

BAND CENTER FREQUENCIES, Hz

Test conditions,

Cooling : Dry-bulb temperature 27Wet-bulb temperature 19 Heating : Dry-bulb temperature 20Wet-bulb temperature -

BAR

 

 

 

 

 

 

 

 

0.0002 MICRO

80

 

 

 

 

 

 

 

70

 

 

 

 

 

 

NC-70

dB re

60

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

BAND

 

 

 

 

 

 

 

NC-30

20

 

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-20

10

 

 

 

 

NC-10

 

 

125

250

500

1000

2000

4000

8000

 

63

BAND CENTER FREQUENCIES, Hz

INDOOR UNIT

WALL

1m

0.8m

MICROPHONE

6

5 OUTLINES AND DIMENSIONS

MSC-GE20VB

81.5

 

 

MSC-GE25VB

 

 

Installation plate

 

 

 

 

 

 

Indoor unit

 

 

 

783

 

 

 

41

 

 

 

81.5

326

326

133.5

4.5

 

 

 

231.5

271

2.5

42

 

81.5

Wall hole 65

Unit: mm

 

815

 

Air in

 

 

 

278

 

 

or more

 

 

 

7

60

606

149

30

 

 

 

58

19

Power supply cord

Air out

 

 

 

 

 

Lead to right 1.0m

 

162

 

Lead to left 0.3m

 

 

 

 

242

244

5Installation plate

{Liquid line 6.35-0.5m Gas line 9.52-0.43m Insulation 37 O.D

21 I.D

90

110Drain hose 16 (Connected part O,D) Insulation 28

Wireless remote controller

MSC-GE35VB

161.5

 

Installation plate

 

 

783

Indoor unit

 

 

 

 

 

 

41

 

 

 

81.5

326

326

Unit: mm

161.5

17.5

 

 

 

218.5

258

2.5

42

 

81.5

 

 

Wall hole 65

 

815

 

Air in

 

 

 

278

 

 

or more

 

 

 

7

60

606

149

30

 

 

 

58 19

162

Wireless remote controller

Air out

Power supply cord Lead to right 1.0m Lead to left 0.3m

7

2425 Installation plate

{Liquid line 6.35-0.5m Gas line 9.52-0.43m Insulation 37 O.D

21 I.D

90

110Drain hose 16 (Connected part O,D)

244

Insulation 28

 

MS-GE50VB

MSH-GE50VB

1068

1100

325

56

791

58

19

162

 

Wireless remote controller

Installation plate

Indoor unit

 

 

Unit: mm

 

 

 

 

98

 

 

173

 

 

7.5

 

 

 

 

 

 

 

 

 

 

 

255.5

315

47

414.5

414.5

173

2.5

47

 

98

 

 

 

 

 

Wall hole 75

 

 

 

 

Air in

258

5

 

 

 

 

 

Installation plate

 

 

 

 

 

 

 

 

 

 

 

 

 

Liquid line

6.35- 0.5 m

 

 

 

Gas line 12-0.43 m

 

 

{Insulation

50 O.D

 

 

 

 

 

32 I.D

253

 

Drain hose

16

 

 

 

Air out

 

(Connected part O.D)

 

 

 

 

Insulation

28

 

 

 

Power supply cord

 

 

 

 

 

 

 

 

 

 

Lead to right 2.0 m

 

 

 

 

 

 

Lead to left 1.0 m

 

 

 

 

 

 

8

Mitsubishi MSC-GE20VB-E1, MSC-GE25VB-E1, MSC-GE35VB-E1, MS-GE50VB-E1, MSH-GE50VB-E1 Service Manual

6 WIRING DIAGRAM

MSC-GE20VB MSC-GE25VB MSC-GE35VB

MS-GE50VB

MSH-GE50VB

9

7 REFRIGERANT SYSTEM DIAGRAM

MSC-GE20VB MSC-GE25VB MSC-GE35VB

Refrigerant pipe 9.52

Unit:mm

(with heat insulator)

 

Indoor

Indoor coil

thermistor

heat

RT12

exchanger

 

Flared connection

Room temperature thermistor

RT11

Flared connection

Refrigerant pipe 6.35 (with heat insulator)

MS-GE50VB MSH-GE50VB

Refrigerant pipe 12.7 (with heat insulator)

Indoor

Indoor coil

thermistor

heat

RT12

exchanger

Distributor

Flared connection

Room temperature thermistor

RT11

Flared connection

Refrigerant pipe 6.35 (with heat insulator)

Refrigerant flow in cooling

Refrigerant flow in heating (MSC,MSH)

10

8 SERVICE FUNCTIONS

MSC-GE20VB MS-GE50VB

MSC-GE25VB MSH-GE50VB MSC-GE35VB

8-1. TIMER SHORT MODE

For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows.

Set time: 1 minute

1-second

Set time: 3 minute

3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is short-

 

ened by short circuit of JPG and JPS.)

8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION

A maximum of 4 indoor units with wireless remote controllers can be used in a room.

In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.

How to modify the remote controller P.C. board

Remove batteries before modification. The board has a print as shown below:

NOTE: For modification, take out the batteries and press the OPERATE/STOP (ON/OFF) button 2 or 3 times at first. After modification, put back the batteries then press the RESET button.

J1 J2

The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.

Table 1

 

1 unit operation

2 units operation

3 units operation

4 units operation

 

 

 

 

 

No. 1 unit

No modification

Same as at left

Same as at left

Same as at left

 

 

 

 

 

No. 2 unit

Solder J1

Same as at left

Same as at left

 

 

 

 

 

No. 3 unit

Solder J2

Same as at left

 

 

 

 

 

No. 4 unit

Solder both J1 and J2

 

 

 

 

 

How to set the remote controller exclusively for particular indoor unit

After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit.

The indoor unit only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down.

Please conduct the above setting once again after the power has restored.

8-3. REMOTE CONTROLLER (How to set the type) MSC-GE

This remote controller setting needs to be switched according to the type of air conditioner (COOL & HEAT or COOL ONLY).

If the setting is incorrect, the air conditioner does not operate normally. Therefore, check if the setting corresponds to the type of-air conditioner. If not, correct the setting as shown below.

Slide switch

Type COOL & HEAT COOL ONLY

 

The position of the slide switch

11

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