Makita LS1016L, LS1016 User Manual

INSTRUCTION MANUAL

MANUEL D'INSTRUCTION

MANUAL DE INSTRUCCIONES

Slide Compound Miter Saw

Scie à Onglet Radiale

Sierra de Inglete Telescópica

LS1016

LS1016L

009482

DOUBLE INSULATION

DOUBLE ISOLATION

DOBLE AISLAMIENTO

IMPORTANT: Read Before Using.

IMPORTANT: Lire avant usage.

IMPORTANTE: Leer antes de usar.

ENGLISH (Original instructions)

SPECIFICATIONS

	Model				LS1016/LS1016L
	Blade diameter				255 mm (10")
	Hole diameter				15.88 mm (5/8")
	Max. Cutting capacities (H x W)
	Miter angle		Bevel angle
		45° (left)	0°		45° (right)
	0°	47 mm x 305 mm (1-7/8"x12")	71 mm x 305 mm (2-13/16"x12")	29 mm x 305 mm (1-1/8"x12")
		61 mm x 279 mm (2-3/8"x11")	91 mm x 279 mm (3-5/8"x11")	43 mm x 279 mm (1-11/16"x11")
	45°(right and left)	47 mm x 215 mm (1-7/8"x 8-1/2")	71 mm x 215 mm (2-13/16"x 8-1/2")	29 mm X 215 mm (1-1/8"x 8-1/2")
		61 mm x 197 mm (2-3/8"x 7-3/4")	91 mm x 197 mm (3-5/8"x 7-3/4")	43 mm x 197 mm (1-11/16"x 7-3/4")
	52°(right and left)	-	71 mm x 187 mm (2-13/16"x 7-3/8")		-
			91 mm x 171 mm (3-5/8"x 6-3/4")
	60°(right)	-	71 mm x 152 mm (2-13/16"x 6")		-
			91 mm x 139 mm (3-5/8"x 5-1/2")
	Special Max. Cutting capacities
	Crown molding 45 type		168 mm (6-5/8")
	(with Crown molding stopper used)
	Base board (H)		120 mm (4-3/4")
	(with Horizontal vise used)
	No load speed (RPM)				3,200/min.
	Laser Type (LS1016L only)		Wavelength 655 nm, Maximum output		1mW (Laser Class II)
	Dimensions (L x W x H)			718 mm x 640 mm x 671 mm
				(28-1/4" x 25-1/4"x 26-1/2")
	Net weight				23.7 kg (52.2 lbs)

•Due to our continuing programme of research and development, the specifications herein are subject to change without notice.

•Specifications may differ from country to country.

•Weight according to EPTA-Procedure 01/2003

USA007-2

For Your Own Safety Read Instruction Manual

Before Operating Tool Save it for future reference

GENERAL SAFETY PRECAUTIONS

(For All Tools)

1.KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the tool's applications and limitations, as well as the specific potential hazards peculiar to it.

2.KEEP GUARDS IN PLACE and in working order.

3.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

4.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

5.DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Do not use tool in presence of flammable liquids or gases.

6.KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

7.MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.

8.DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

9.USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.

2

10.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

11.ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12.SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool.

13.DO NOT OVERREACH. Keep proper footing and balance at all times.

14.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15.DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits, cutters, and the like.

16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.

17.USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

18.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

19.CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any

other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

21.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop.

22.REPLACEMENT PARTS. When servicing, use only identical replacement parts.

23.POLARIZED PLUGS. To reduce the risk of electric shock, this appliance has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper

outlet. Do not change the plug in any way. VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the useras well as damage to the appliance. If in doubt, DO NOT PLUG IN THE APPLIANCE. Using a power source with voltage less than the nameplate rating is harmful to the motor. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Table 1: Minimum gage for cord

Ampere Rating		Volts		Total length of cord in feet
		120 V	25 ft.		50 ft.	100 ft.		150 ft.
More Than	Not More Than				AWG
0	6		18		16	16		14
6	10		18		16	14		12
10	12		16		16	14		12
12	16		14		12	Not Recommended

000173

3

USB036-3

ADDITIONAL SAFETY RULES

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to slide compound saw safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1.Wear eye protection.

2.Keep hands out of path of saw blade. Avoid contact with any coasting blade. It can still cause severe injury.

3.Do not operate saw without guards in place. Check blade guard for proper closing before each use. Do not operate saw if blade guard does not move freely and close instantly. Never clamp or tie the blade guard into the open position.

4.Do not perform any operation freehand. The workpiece must be secured firmly against the turn base and guide fence with a vise during all operations. Never use your hand to secure the workpiece.

5.Never reach around saw blade.

6.Turn off tool and wait for saw blade to stop before moving workpiece or changing settings.

7.Unplug tool before changing blade or servicing.

8.To reduce the risk of injury, return carriage to the full rear position after each crosscut operation.

9.Always secure all moving portions before carrying the tool.

10.Stopper pin which locks the cutter head down is for carrying and storage purposes only and not for any cutting operations.

11.Do not use the tool in the presence of flammable liquids or gases. The electrical operation of the tool could create an explosion and fire when exposed to flammable liquids or gases.

12.Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately. Gum and wood pitch hardened on blades slows saw and increases potential for kickback. Keep blade clean by first removing it from tool, then cleaning it with gum and pitch remover, hot water or kerosene. Never use gasoline to clean blade.

13.While making a slide cut, KICKBACK can occur. KICKBACK occurs when the blade binds in the workpiece during a cutting operation and the saw blade is driven rapidly towards the operator. Loss of control and serious personal injury can result. If blade

begins to bind during a cutting operation, do not continue to cut and release switch immediately.

14.Use only flanges specified for this tool.

15.Be careful not to damage the arbor, flanges (especially the installing surface) or bolt. Damage to these parts could result in blade breakage.

16.Make sure that the turn base is properly secured so it will not move during operation. Use the holes in the base to fasten the saw to a stable work platform or bench. NEVER use tool where operator positioning would be awkward.

17.For your safety, remove the chips, small pieces, etc. from the table top before operation.

18.Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.

19.Make sure the shaft lock is released before the switch is turned on.

20.Be sure that the blade does not contact the turn base in the lowest position.

21.Hold the handle firmly. Be aware that the saw moves up or down slightly during start-up and stopping.

22.Make sure the blade is not contacting the workpiece before the switch is turned on.

23.Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.

24.Wait until the blade attains full speed before cutting.

25.Stop operation immediately if you notice anything abnormal.

26.Do not attempt to lock the trigger in the "ON" position.

27.Be alert at all times, especially during repetitive, monotonous operations. Do not be lulled into a false sense of security. Blades are extremely unforgiving.

28.Always use accessories recommended in this manual. Use of improper accessories such as abrasive wheels may cause an injury.

29.NEVER hold workpiece on right side of blade with left hand or vice versa. This is called cross-armed cutting and exposes user to risk of SERIOUS PERSONAL INJURY as shown in the figure. ALWAYS use vise to secure workpiece.

4

000030

30.Do not abuse cord. Never yank cord to disconnect it from the receptacle. Keep cord away from heat, oil, water and sharp objects.

31.NEVER stack workpieces on the table top to speed cutting operations. Cut only one piece at a time.

32.Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

SAVE THESE INSTRUCTIONS.

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

USB094-1

ADDITIONAL SAFETY RULES FOR THE LASER

CAUTION:

•LASER RADIATION DO NOT STARE INTO BEAM.

•AVOID EXPOSURE - LASER RADIATION IS EMITTED FROM APERTURE.

•USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

Complies with 21CFR 1040.10 and 1040.11 AVOID EXPOSURE-Laser radiation is emitted from this aperture

CAUTION

LASER RADIATION

DO NOT STARE INTO BEAM

Maximum Output <1mW,Wavelength:655nm CLASS II LASER PRODUCT

009605

INSTALLATION

Bench mounting

When the tool is shipped, the handle is locked in the lowered position by the stopper pin. Release the stopper pin by simultaneously applying a slight downward pressure on the handle and pulling the stopper pin.

1	1. Stopper pin

009483

WARNING:

•Ensure that the tool will not move on the supporting surface. Movement of the miter saw

on the supporting surface while cutting may result in loss of control and serious personal injury.

This tool should be bolted with four bolts to a level and stable surface using the bolt holes provided in the tool's base. This will help prevent tipping and possible injury.

1	1. Hex bolts
1	1
010593

FUNCTIONAL DESCRIPTION

WARNING:

•Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Failure to switch off and

5

unplug the tool may result in serious personal injury from accidental start-up.

Blade guard

1. Blade guard

1

009485

When lowering the handle, the blade guard rises automatically. The blade guard returns to its original position when the cut is completed and the handle is raised.

WARNING:

•Never defeat or remove the blade guard or the spring which attaches to the guard. An exposed blade as a result of defeated guarding may result in

serious personal injury during operation.

In the interest of your personal safety, always maintain the blade guard in good condition. Any irregular operation of the blade guard should be corrected immediately. Check to assure spring loaded return action of guard.

WARNING:

•Never use the tool if the blade guard or spring are damaged, faulty or removed. Operation of the tool with a damaged, faulty or removed guard may result in serious personal injury.

If the see-through blade guard becomes dirty, or sawdust adheres to it in such a way that the blade and/or workpiece is no longer easily visible, unplug the saw and clean the guard carefully with a damp cloth. Do not use solvents or any petroleum-based cleaners on the plastic guard because this may cause damage to the guard.

If the blade guard becomes dirty and needs to be cleaned for proper operation follow the steps below: With the tool switched off and unplugged, use the supplied socket wrench to loosen the hex bolt holding the center cover. Loosen the hex bolt by turning it counterclockwise and raise the blade guard and center cover. With the blade guard so positioned, cleaning can be more completely and efficiently accomplished. When cleaning is complete reverse procedure above and secure bolt. Do not remove spring holding blade guard. If guard becomes damaged through age or UV light exposure, contact a Makita service center for a new guard. DO NOT DEFEAT OR REMOVE GUARD.

1. Blade guard

1

009486

Positioning kerf board

1
009488
1
2
3
4
5
6
001538

1. Kerf board

1.Saw blade

2.Blade teeth

3.Kerf board

4.Left bevel cut

5.Straight cut

6.Right bevel cut

This tool is provided with the kerf boards in the turn base to minimize tearing on the exit side of a cut. The kerf boards are factory adjusted so that the saw blade does not contact the kerf boards. Before use, adjust the kerf boards as follows:

1. Lock lever

2. Locking screw

2

1

009496

6

First, unplug the tool. Loosen all the screws (2 each on left and right) securing the kerf boards. Re-tighten them only to the extent that the kerf boards can still be easily moved by hand. Lower the handle fully and push in the stopper pin to lock the handle in the lowered position. Loosen the locking screw counterclockwise which secures the upper slide poles and also push forward the lock lever which secures the lower slide poles. Pull the carriage toward you fully. Adjust the kerf boards so that the kerf boards just contact the sides of the blade teeth. Tighten the front screws (do not tighten firmly). Push the carriage toward the guide fence fully and adjust the kerf boards so that the kerf boards just contact the sides of blade teeth. Tighten the rear screws (do not tighten firmly).

After adjusting the kerf boards, release the stopper pin and raise the handle. Then tighten all the screws securely.

NOTICE:

•After setting the bevel angle ensure that the kerf boards are adjusted properly. Correct adjustment of the kerf boards will help provide proper support of the workpiece minimizing workpiece tear out.

Maintaining maximum cutting capacity

This tool is factory adjusted to provide the maximum cutting capacity for a 255 mm (10") saw blade.

Unplug the tool before any adjustment is attempted. When installing a new blade, always check the lower limit position of the blade and if necessary, adjust it as follows:

1

3

4

2

1.Adjusting bolt

2.Turn base

3.Stopper lever

4.Slide pipe

009518

	2		1. Top surface of
		3	turn base
	1
			2. Periphery of
			blade
			3. Guide fence
	009737
			1. Stopper lever
		1
	009736

First, unplug the tool. Lower the stopper lever to position the saw blade as shown in the figure. Push the carriage toward the guide fence fully and lower the handle completely. Use the socket wrench to turn the adjusting bolt until the periphery of the blade extends slightly below the top surface of the turn base at the point where the front face of the guide fence meets the top surface of the turn base.

With the tool unplugged, rotate the blade by hand while holding the handle all the way down to be sure that the blade does not contact any part of the lower base. Re-adjust slightly, if necessary.

After adjustment, always return the stopper lever to the original position by turning it counterclockwise.

WARNING:

•After installing a new blade and with the tool unplugged, always be sure that the blade does not contact any part of the lower base when the handle is lowered completely. If a blade makes contact with the base it may cause kickback and result in serious personal injury.

Stopper arm

2	1. Stopper arm
1	2. Adjusting screw
009487

The lower limit position of the blade can be easily adjusted with the stopper arm. To adjust it, rotate the

7

stopper arm in the direction of the arrow as shown in the figure. Adjust the adjusting screw so that the blade stops at the desired position when lowering the handle fully.

Adjusting the miter angle

		1. Lock lever
	1	2. Grip
		3. Cam
		2
	3
	009517

Push the grip so that the cams engages and turn it clockwise until it stops. Turn the turn base while pressing down the lock lever. When you have moved the grip to the position where the pointer points to the desired angle on the miter scale, turn the grip 90° counterclockwise to lock the turn base.

CAUTION:

•After changing the miter angle, always secure the turn base by turning the grip 90° counterclockwise.

NOTICE:

•When turning the turn base, be sure to raise the handle fully.

Adjusting the bevel angle

To adjust the bevel angle, loosen the lever at the rear of the tool counterclockwise. Push the latch lever forward as shown in the figure fully while supporting the weight of the saw head so as to release the pressure on the lock pin.

When tilting the carriage to the right, tilt the carriage to the left slightly after loosening the lever and press the releasing button. With the releasing button being pressed, tilt the carriage to the right.

1. Lever

1

009489

1	1. Latch lever
010322

Tilt the saw blade until the pointer points to the desired angle on the bevel scale. Then tighten the lever clockwise firmly to secure the arm.

	4	1. Scale plate
		2. Release button
		3. Pointer
	3	4. Latch lever
	2
	1
	009513

When the latch lever is pulled towards the front of the saw, the saw blade can be locked using positive stops at the right and left 22.5 ° and 33.9 ° angle to the base surface.

When the latch lever is pushed to the back of the saw as shown in the figure, the saw blade can be locked at any desired angle within the specified bevel angle range.

CAUTION:

•After changing the bevel angle, always secure the arm by tightening the lever clockwise.

NOTICE:

•When tilting the saw blade be sure the handle is fully raised.

•When changing bevel angles, be sure to position the kerf boards appropriately as explained in the "Positioning kerf boards" section.

Slide lock adjustment

1. Lock lever

2. Locking screw

2

1

009496

To lock the lower slide pole, pull the lock lever towards the front of the saw.

To lock the upper slide pole, turn the locking screw clockwise.

8

Switch action

To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, press in the lock-off button and pull the switch trigger. Release the switch trigger to stop.

WARNING:

•Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released. Do not pull the switch trigger hard without pressing in the lock-off button. This can cause switch breakage. Operating a tool with

a switch that does not actuate properly can lead to loss of control and serious personal injury.

A hole is provided in the switch trigger for insertion of a padlock to lock the tool off.

1. Switch trigger

2. Lock-off button

3. Hole for padlock

1

3

2

009491

WARNING:

•Do not use a lock with a shank or cable any smaller than 6.35 mm (1/4") in diameter. A smaller shank or cable may not properly lock the tool in the off position and unintentional operation may occur resulting in serious personal injury.

•NEVER use tool without a fully operative switch trigger. Any tool with an inoperative switch is HIGHLY DANGEROUS and must be repaired before further usage or serious personal injury may occur.

•For your safety, this tool is equipped with a lock-off button which prevents the tool from unintended starting. NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock-off button. A switch in need of repair may result in unintentional operation and serious personal injury. Return tool to a Makita service center for proper repairs BEFORE further usage.

•NEVER defeat the lock-off button by taping down or some other means. A switch with a defeated lock-off button may result in unintentional operation and serious personal injury.

Electric brake

This tool is equipped with an electric blade brake. If the tool consistently fails to quickly stop the blade after the switch trigger is released, have the tool serviced at a

Makita service center.

CAUTION:

•The blade brake system is not a substitute for the blade guard. Never use tool without a functioning blade guard. An unguarded blade may result in serious personal injury.

Electronic function

Constant speed control

•The tool is provided with an electronic speed control which helps maintain a constant blade rotation speed even under load. A constant blade rotation speed will result in a very smooth cut.

Soft start feature

•This function allows the smooth start-up of the tool by limiting the start-up torque.

Laser beam action

For model LS1016L only

1. Switch for laser

1

009492

CAUTION:

•LASER RADIATION Do not stare into beam.

To turn on the laser beam, press the upper position (I) of the switch. To turn off the laser beam, press the lower position (0) of the switch.

Laser line can be shifted to either the left or right side of the saw blade by adjusting the adjusting screw as follows.

1. Adjusting screw

1

009493

1.Loosen the adjusting screw by turning it counterclockwise.

2.With the adjusting screw loosened, slide the adjusting screw to the right or left as far as it goes.

3.Tighten the adjusting screw firmly at the position where it stops sliding.

9

Laser line is factory adjusted so that it is positioned within 1 mm (0.04") from the side surface of the blade (cutting position).

NOTE:

•When laser line appears dim and hard to see because of direct sunlight, relocate the work area to a place where there is less direct sunlight.

Aligning the laser line

A

B

009494

Laser line can be shifted to either the left or right side of the blade according to the applications of cutting. Refer to explanation titled "Laser beam action" regarding its shifting method.

NOTE:

•Use wood facing against the guide fence when aligning the cutting line with the laser line at the side of guide fence in compound cutting (bevel angle 45 degrees and miter angle right 45 degrees).

A)When you obtain the correct size on the left side of workpiece

• Shift the laser line to the left of the blade.

B)When you obtain the correct size on the right side of

workpiece

•Shift the laser line to the right of the blade.

Align the cutting line on your workpiece with the laser line.

ASSEMBLY

WARNING:

•Always be sure that the tool is switched off and unplugged before working on the tool. Failure to switch off and unplug the tool may result in serious personal injury.

Socket wrench storage

	1	1. Wrench holder
		2. Socket wrench
		2

009495

The socket wrench is stored as shown in the figure. When the socket wrench is needed it can be pulled out of the wrench holder. After using the socket wrench it can be stored by returning it to the wrench holder.

Installing or removing saw blade

WARNING:

•Always be sure that the tool is switched off and unplugged before installing or removing the blade. Accidental start up of the tool may result in serious personal injury.

•Use only the Makita socket wrench provided to

install or remove the blade.Failure to use the wrench may result in overtightening or insufficient tightening of the hex bolt and serious personal injury.

Lock the handle in the raised position by pushing in the stopper pin.

1	1. Stopper pin

009483

To remove the blade, use the socket wrench to loosen the hex bolt holding the center cover by turning it counterclockwise. Raise the blade guard and center cover.

1		1.	Center cover
	3	2.	Socket wrench
2		3.	Hex bolt
		4.	Blade guard
	4
009497

10

Press the shaft lock to lock the spindle and use the socket wrench to loosen the hex bolt clockwise. Then remove the hex bolt, outer flange and blade.

	1. Shaft lock
	2. Blade case
1	3. Hex bolt
	2
	3
009498
NOTE:

•If the inner flange is removed be sure to install it on

the spindle with its protrusion facing away from the blade. If the flange is installed incorrectly the flange will rub against the machine.

To install the blade, mount it carefully onto the spindle, making sure that the direction of the arrow on the surface of the blade matches the direction of the arrow on the blade case.

Install the outer flange and hex bolt, and then use the socket wrench to tighten the hex bolt (left-handed) securely counterclockwise while pressing the shaft lock.

		1	2
	3		4
009500
1	2	3

5

4

009499

1.Arrow

2.Arrow

3.Blade case

4.Saw blade

1.Hex bolt

2.Outer flange

3.Saw blade

4.Inner flange

5.Spindle

Return the blade guard and center cover to its original position. Then tighten the hex bolt clockwise to secure the center cover. Release the handle from the raised position by pulling the stopper pin. Lower the handle to make sure that the blade guard moves properly. Make sure the shaft lock has released spindle before making cut.

		1. Hex bolt
		1
009524
Dust bag
2	3	1.	Fastener
		2.	Dust bag
1		3.	Dust nozzle
009501

The use of the dust bag makes cutting operations cleaner and dust collection easier. To attach the dust bag, fit it onto the dust nozzle.

When the dust bag is about half full, remove the dust bag from the tool and pull the fastener out. Empty the dust bag of its contents, tapping it lightly so as to remove particles adhering to the insides which might hamper further collection.

NOTE:

If you connect a vacuum cleaner to your saw, cleaner operations can be performed.

Dust box (Optional accessory)

1	1.	Dust box
	2.	Cover
	3.	Button

3

2

006793

Insert the dust box into the dust nozzle. Empty the dust box when necessary.

11

To empty the dust box, open the cover by pushing the button and dispose of the sawdust. Return the cover to the original position and lock it in place. Dust box can easily be removed by pulling it out while turning it near the dust nozzle on the tool.

NOTE:

•If you connect a Makita vacuum cleaner to this tool, cleaner operations can be performed.

NOTICE:

• Empty the dust box before collected sawdust level reaches the cylinder section.

1	1.	Cylinder section
	2.	Dust box
	3.	Sawdust

2

3

010592

1	1.	Cylinder section
	2.	Dust box

2

010591

Securing workpiece

WARNING:

•It is extremely important to always secure the workpiece correctly with the proper type of vise or crown molding stoppers. Failure to do so may result in serious personal injury and cause damage to the tool and/or the workpiece.

•After a cutting operation do not raise the blade until it has come to a complete stop. The raising of a coasting blade may result in serious personal injury and damage to the workpiece.

•When cutting a workpiece that is longer than the support base of the saw, the material should be supported the entire length beyond the support base and at the same height to keep the material level. Proper workpiece support will help avoid blade pinch and possible kickback which may result in serious personal injury. Do not rely solely on the vertical vise and/or horizontal vise to secure the workpiece. Thin material tends to sag. Support workpiece over its entire length to avoid blade pinch and possible KICKBACK.

1	2	1. Support
		2. Turn base
001549

Guide fence (SLIDING FENCES which are upper and lower fences) adjustment

	WARNING:
•	Before operating the tool, make sure that the upper
	and lower fences are secured firmly.
•	Before bevel-cutting, make sure that no part of
	the tool, especially the blade, contacts the
	upper and lower fences when fully lowering
	and raising the handle in any position and
	while moving the carriage through its full range
	of travel. If the tool or blade makes contact with the
	fence this may result in kickback or unexpected
	movement of the material and serious personal
	injury.
	1	1. Levers
		2. Clamping
		screws
		2
009508

The lower fences can be moved inward and outward by loosening the clamping screws.

	1	2	1.	Upper fence
			2.	Lower fence
			3.	Red indicating
				area
	3
	010594

A red indicating area will appear as the lower fences are moved inward and will disappear as the lower fences are moved outward.

The upper fences can be removed or moved inward and outward by loosening the levers.

12

009611

In case of bevel-cutting, adjust the lower and upper fence positions to be as close to the blade as practical to provide maximum workpiece support, and make sure that no part of the tool, especially the blade, contacts the lower and upper fences when lowering and raising the handle fully at any position and pulling or pushing the carriage all the way at the lowest position.

Before cutting operations, make a dry run with the saw turned off and unplugged, then check clearance between fences and moving parts.

Before cutting operations, firmly secure lower fences by tightening the clamping screws and upper fences by tightening the levers.

When bevel-cutting operations are complete, don't forget to return the upper fences to the original position and return it.

Vertical vise

4	1.	Vise knob
	2.	Vise arm
1	3.	Vise rod
	4. Screw
3
2
009502

The vertical vise can be installed in two positions on either the left or right side of the base. Insert the vise rod into the hole in the base.

Position the vise arm according to the thickness and shape of the workpiece and secure the vise arm by tightening the screw. If the screw to secure the vise arm contacts the carriage, install the screw on the opposite side of vise arm. Make sure that no part of the tool contacts the vise when lowering the handle fully and pulling or pushing the carriage all the way. If some part contacts the vise, re-position the vise.

Press the workpiece flat against the guide fence and the turn base. Position the workpiece at the desired cutting position and secure it firmly by tightening the vise knob. Turning the vise knob to 90° counterclockwise allows the vise knob to be moved up and down, facilitating the quick setting of workpiece. To secure the workpiece after

setting, turn the vise knob clockwise.

WARNING:

•The workpiece must be secured firmly against the turn base and guide fence with the vise during all operations. If the workpiece is not properly secured against the fence the material may move during the cutting operation causing possible damage to the blade, causing the material to be thrown and loss of control resulting in serious personal injury.

Horizontal vise (optional accessory)

		1. Vise plate
		2. Vise nut
		3. Vise knob
	1	3
		2
	009606

The horizontal vise can be installed in two positions on either the left or right side of the base. When performing 15° or greater miter cuts, install the horizontal vise on the side opposite the direction in which the turn base is to be turned.

005232

By flipping the vise nut counterclockwise, the vise is released, and rapidly moves in and out. To grip the workpiece, push the vise knob forward until the vise plate contacts the workpiece and flip the vise nut clockwise. Then turn the vise knob clockwise to secure the workpiece.

The maximum width of workpiece which can be secured by the horizontal vise is 215 mm (8-1/2").

WARNING:

•Always rotate the vise nut clockwise until the workpiece is properly secured. If the workpiece is not properly secured the material may move during the cutting operation causing possible damage to the blade, causing the material to be thrown and loss of control resulting in serious personal injury.

13

•When cutting a thin workpiece, such as base boards, against the fence, always use the horizontal vise.

Holders (Optional accessory)

	1.	Holder
	2.	Screw
1	2
009607

The holders can be installed on either side as a convenient means of holding workpieces horizontally. Slip the holder rods into the holes in the base and adjust their length according to the workpiece to be held. Then tighten the holders securely with the screws.

WARNING:

•Always support a long workpiece so it is level with the top surface of the turn base for an accurate cut and to prevent dangerous loss of tool control. Proper workpiece support will help avoid blade pinch and possible kickback which may result in serious personal injury.

OPERATION

NOTICE:

•Before use, be sure to release the handle from the lowered position by pulling the stopper pin.

•Do not apply excessive pressure on the handle when cutting. Too much force may result in overload of the motor and/or decreased cutting efficiency. Push down handle with only as much force as is necessary for smooth cutting and without significant decrease in blade speed.

•Gently press down the handle to perform the cut. If the handle is pressed down with force or if lateral force is applied, the blade will vibrate and leave a mark (saw mark) in the workpiece and the precision of the cut will be impaired.

•During a slide cut, gently push the carriage toward the guide fence without stopping. If the carriage movement is stopped during the cut, a mark will be left in the workpiece and the precision of the cut will be impaired.

WARNING:

•Make sure the blade is not contacting the workpiece, etc. before the switch is turned on.

Turning the tool on with the blade in contact with the workpiece may result in kickback and serious

personal injury.

1.Press cutting (cutting small workpieces)

009503

Workpieces up to 71 mm (2-13/16") high and 155 mm (6-1/8") wide can be cut in the following manner.

After turning the stopper lever clockwise and sliding the carriage to your desired position, push the carriage toward the guide fence fully and tighten the locking screw clockwise and pull the lock lever towards the front of the saw to secure the carriage. Secure the workpiece correctly with the proper type of vise or crown molding stoppers. Switch on the tool without the blade making any contact and wait until the blade attains full speed before lowering. Then gently lower the handle to the fully lowered position to cut the workpiece. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

WARNING:

•Firmly tighten the locking screw clockwise and pull the lock lever towards the front of the saw so that the carriage will not move during operation. Insufficient tightening of the locking screw may cause possible kickback which may result in serious personal injury.

2.	Slide (push) cutting (cutting wide workpieces)
	1.	Lock lever
	2.	Locking screw
	2
	1
009496

Loosen the locking screw counterclockwise and also push forward the lock lever so that the carriage can slide freely. Secure the workpiece with the proper type of vise.

14

009504

Pull the carriage toward you fully. Switch on the tool without the blade making any contact and wait until the blade attains full speed. Press the handle down and PUSH THE CARRIAGE TOWARD THE GUIDE FENCE AND THROUGH THE WORKPIECE. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

WARNING:

•Whenever performing a slide cut, first pull the carriage full towards you and press the handle all the way down, then push the carriage toward the guide fence. Never start the cut with the carriage not pulled fully toward you. If you perform the slide cut without the carriage pulled fully toward you unexpected kickback may occur and serious personal injury may result.

•Never attempt to perform a slide cut by pulling the carriage towards you. Pulling the carriage towards you while cutting may cause unexpected kickback resulting in possible serious personal injury.

•Never perform the slide cut with the handle locked in the lowered position.

•Never loosen the knob which secures the carriage while the blade is rotating. A loose carriage while cutting may cause unexpected kickback resulting in possible in serious personal injury.

3.Miter cutting

Refer to the previously covered "Adjusting the miter angle".

4.Bevel cut

009505

Loosen the lever and tilt the saw blade to set the bevel angle (Refer to the previously covered "Adjusting the bevel angle"). Be sure to retighten the lever firmly to secure the selected bevel angle safely. Secure the workpiece with a vise. Make sure the carriage is pulled all the way back toward the operator. Switch on the tool without the blade making any contact and wait until the blade attains full speed. Then gently lower the handle to the fully lowered position while applying pressure in parallel with the blade and PUSH THE CARRIAGE TOWARD THE GUIDE FENCE TO CUT THE WORKPIECE. When the cut is completed, switch off the tool and WAIT UNTIL THE BLADE HAS COME TO A COMPLETE STOP before returning the blade to its fully elevated position.

WARNING:

•After setting the blade for a bevel cut, before operating the tool ensure that the carriage and blade will have free travel throughout the entire range of the intended cut. Interruption of the carriage or blade travel during the cutting operation may result in kickback and serious personal injury.

•While making a bevel cut keep hands out of the path of the blade. The angle of the blade may confuse the operator as to the actual blade path while cutting and contact with the blade will result in serious personal injury.

•The blade should not be raised until it has come to a complete stop. During a bevel cut the piece cut off may come to rest against the blade. If the blade is raised while it is rotating the cut-off piece maybe ejected by the blade causing the material to fragment which may result in serious

personal injury.

NOTICE

•When pressing down the handle, apply pressure in parallel with the blade. If a force is applied perpendicularly to the turn base or if the pressure direction is changed during a cut, the precision of the cut will be impaired.

•Before bevel-cutting, an adjustment of the upper fence and lower fence maybe required. Refer to the section titled "Guide fence adjustment".

5.Compound cutting

Compound cutting is the process in which a bevel angle is made at the same time in which a miter angle is being cut on a workpiece. Compound cutting can be performed at the angle shown in the table.

Miter angle	Bevel angle
Left and Right 0 - 45	Left and Right 0 - 45

009713

15

When performing compound cutting, refer to "Press cutting", "Slide cutting", "Miter cutting" and "Bevel cut" explanations.

6.Cutting crown and cove moldings

Crown and cove moldings can be cut on a compound miter saw with the moldings laid flat on the turn base.

There are two common types of crown moldings and one type of cove moldings; 52/38° wall angle crown molding, 45° wall angle crown molding and 45° wall angle cove molding. See illustrations.

			1.	52/38 type
				crown molding
			2.	45 type crown
52	45		45	molding
38	45	45	3.	45 type cove
				molding
1	2		3

001555

There are crown and cove molding joints which are made to fit "Inside" 90° corners ((1) and (2) in Fig. A) and "Outside" 90° corners ((3) and (4) in Fig. A).

	(1) (2)	(3)(4)
Fig.A	1	2
001556
1		(2)	(1)
		(1)	(2)
(2)		(4)	2
		(3)
(1)
(2)			(1)
(1)			(2)
001557

1.Inside corner

2.Outside corner

1.Inside corner

2.Outside corner

Measuring

Measure the wall length and adjust workpiece on table to cut wall contact edge to desired length. Always make sure that cut workpiece length at the back of the workpiece is the same as wall length. Adjust cut length for angle of cut. Always use several pieces for test cuts to check the saw angles.

When cutting crown and cove moldings, set the bevel angle and miter angle as indicated in the

table (A) and position the moldings on the top surface of the saw base as indicated in the table

(B).

In the case of left bevel cut

Table (A)

		Molding	Bevel angle		Miter angle
		position in
		Fig. A	52/38° type	45° type	52/38° type	45° type
	For inside	(1)			Right 31.6°	Right 35.3°
	corner	(2)
			Left 33.9°	Left 30°	Left 31.6°	Left 35.3°
	For outside	(3)
	corner	(4)			Right 31.6°	Right 35.3°
	006361

Table (B)

		Molding	Molding edge against
		position in		Finished piece
			guide fence
		Fig. A
		(1)	Ceiling contact edge should	Finished piece
			be against guide fence.	will be on the
	For inside
	corner	(2)		Left side of
			Wall contact edge should be	blade.
	For		against guide fence.	Finished piece
		(3)
	outside			will be on the
	corner	(4)	Ceiling contact edge should	Right side of
			be against guide fence.	blade.
	006362

Example:

In the case of cutting 52/38° type crown molding for position (1) in Fig. A:

•Tilt and secure bevel angle setting to 33.9° LEFT.

•Adjust and secure miter angle setting to 31.6° RIGHT.

•Lay crown molding with its broad back (hidden) surface down on the turn base with its CEILING CONTACT EDGE against the guide fence on the saw.

•The finished piece to be used will

always be on the LEFT side of the blade after the cut has been made.

In the case of right bevel cut

Table (A)

		Molding	Bevel angle		Miter angle
		position in
		Fig. A	52/38° type	45° type	52/38° type	45° type
	For inside	(1)			Right 31.6°	Right 35.3°
	corner	(2)
			Right 33.9°	Right 30°	Left 31.6°	Left 35.3°
	For outside	(3)
	corner	(4)			Right 31.6°	Right 35.3°

006363

16

Table (B)

		Molding	Molding edge against
		position in		Finished piece
			guide fence
		Fig. A
		(1)	Wall contact edge should be	Finished piece
			against guide fence.	will be on the
	For inside
	corner	(2)		Right side of
			Ceiling contact edge should	blade.
	For		be against guide fence.	Finished piece
		(3)
	outside			will be on the
	corner	(4)	Wall contact edge should be	Left side of
			against guide fence.	blade.
	006364

Example:

In the case of cutting 52/38° type crown molding for position (1) in Fig. A:

•Tilt and secure bevel angle setting to 33.9° RIGHT.

•Adjust and secure miter angle setting to 31.6° RIGHT.

•Lay crown molding with its broad back (hidden) surface down on the turn base with its WALL CONTACT EDGE against the guide fence on the saw.

•The finished piece to be used will always be on the RIGHT side of the blade after the cut has been made.

17

Compound Miter Saw

Miter and Bevel Angle Settings

Ceiling

								Wall
Wall to Crown Molding Angle: 52/38 degrees							000031
Wall Angle	Bevel Angle	Miter Angle		Wall Angle	Bevel Angle	Miter Angle		Wall Angle
(deg.)	(deg.)	(deg.)		(deg.)	(deg.)	(deg.)		(deg.)
60	43.0	46.8		101	30.1	26.9		141
61	42.8	46.3		102	29.7	26.5		142
62	42.5	45.7		103	29.4	26.1		143
63	42.2	45.1		104	29.0	25.7		144
64	41.9	44.6		105	28.7	25.3		145
65	41.7	44.0		106	28.3	24.9		146
66	41.4	43.5		107	28.0	24.5		147
67	41.1	42.9		108	27.6	24.1		148
68	40.8	42.4		109	27.2	23.7		149
69	40.5	41.9		110	26.9	23.3		150
70	40.2	41.3		111	26.5	22.9		151
71	39.9	40.8		112	26.1	22.6		152
72	39.6	40.3		113	25.8	22.2		153
73	39.3	39.8		114	25.4	21.8		154
74	39.0	39.2		115	25.0	21.4		155
75	38.7	38.7		116	24.7	21.0		156
76	38.4	38.2		117	24.3	20.7		157
77	38.1	37.7		118	23.9	20.3		158
78	37.8	37.2		119	23.6	19.9		159
79	37.4	36.8		120	23.2	19.6		160
80	37.1	36.3		121	22.8	19.2		161
81	36.8	35.8		122	22.5	18.8		162
82	36.5	35.3		123	22.1	18.5		163
83	36.2	34.8		124	21.7	18.1		164
84	35.8	34.4		125	21.3	17.8		165
85	35.5	33.9		126	21.0	17.4		166
86	35.2	33.4		127	20.6	17.1		167
87	34.9	33.0		128	20.2	16.7		168
88	34.5	32.5		129	19.8	16.4		169
89	34.2	32.1		130	19.5	16.0		170
90	33.9	31.6		131	19.1	15.7		171
91	33.5	31.2		132	18.7	15.3		172
92	33.2	30.7		133	18.3	15.0		173
93	32.8	30.3		134	17.9	14.6		174
94	32.5	29.9		135	17.6	14.3		175
95	32.2	29.4		136	17.2	14.0		176
96	31.8	29.0		137	16.8	13.6		177
97	31.5	28.6		138	16.4	13.3		178
98	31.1	28.2		139	16.0	13.0		179
99	30.8	27.7		140	15.6	12.8		180
100	30.4	27.3

52°

38°

Bevel Angle	Miter Angle
(deg.)	(deg.)
15.3	12.3
14.9	12.0
14.5	11.6
14.1	11.3
13.7	11.0
13.3	10.7
12.9	10.3
12.5	10.0
12.2	9.7
11.8	9.4
11.4	9.0
11.0	8.7
10.8	8.4
10.2	8.1
9.8	7.8
9.4	7.5
9.0	7.1
8.6	6.8
8.3	6.5
7.9	6.2
7.5	5.9
7.1	5.6
6.7	5.3
6.3	4.9
5.9	4.6
5.5	4.3
5.1	4.0
4.7	3.7
4.3	3.4
3.9	3.1
3.5	2.8
3.2	2.5
2.8	2.2
2.4	1.8
2.0	1.5
1.6	1.2
1.2	0.9
0.8	0.6
0.4	0.3
0.0	0.0

EN0002-1

18

Compound Miter Saw

Miter and Bevel Angle Settings

Wall to Crown Molding Angle: 45 degrees

Wall Angle	Bevel Angle	Miter Angle
(deg.)	(deg.)	(deg.)
60	37.8	50.8
61	37.5	50.2
62	37.3	49.6
63	37.1	49.1
64	36.8	48.5
65	36.6	48.0
66	36.4	47.4
67	36.1	46.9
68	35.9	46.4
69	35.6	45.8
70	35.4	45.3
71	35.1	44.8
72	34.9	44.2
73	34.6	43.7
74	34.4	43.2
75	34.1	42.7
76	33.9	42.1
77	33.6	41.6
78	33.3	41.1
79	33.1	40.6
80	32.8	40.1
81	32.5	39.6
82	32.3	39.1
83	32.0	38.6
84	31.7	38.1
85	31.4	37.7
86	31.1	37.2
87	30.9	36.7
88	30.6	36.2
89	30.3	35.7
90	30.0	35.3
91	29.7	34.8
92	29.4	34.3
93	29.1	33.9
94	28.8	33.4
95	28.5	32.9
96	28.2	32.5
97	27.9	32.0
98	27.6	31.6
99	27.3	31.1
100	27.0	30.7

EN0003-1

Wall Angle	Bevel Angle	Miter Angle
(deg.)	(deg.)	(deg.)
101	26.7	30.2
102	26.4	29.8
103	26.1	29.4
104	25.8	28.9
105	25.5	28.5
106	25.2	28.1
107	24.9	27.6
108	24.6	27.2
109	24.2	26.8
110	23.9	26.3
111	23.6	25.9
112	23.3	25.5
113	23.0	25.1
114	22.7	24.7
115	22.3	24.3
116	22.0	23.8
117	21.7	23.4
118	21.4	23.0
119	21.0	22.6
120	20.7	22.2
121	20.4	21.8
122	20.0	21.4
123	19.7	21.0
124	19.4	20.6
125	19.1	20.2
126	18.7	19.8
127	18.4	19.4
128	18.1	19.0
129	17.7	18.6
130	17.4	18.2
131	17.1	17.9
132	16.7	17.5
133	16.4	17.1
134	16.0	16.7
135	15.7	16.3
136	15.4	15.9
137	15.0	15.6
138	14.7	15.2
139	14.3	14.8
140	14.0	14.4

Crown molding stoppers (optional accessories) allow easier cuts of crown molding without tilting the saw blade. Install them on the base as shown in the figures.

		Ceiling
		45°
	ll
	Wa	45°
000032
Wall Angle		Bevel Angle	Miter Angle
	(deg.)	(deg.)	(deg.)
141		13.7	14.1
142		13.3	13.7
143		13.0	13.3
144		12.6	12.9
145		12.3	12.6
146		11.9	12.2
147		11.6	11.8
148		11.2	11.5
149		10.9	11.1
150		10.5	10.7
151		10.2	10.4
152		9.8	10.0
153		9.5	9.6
154		9.2	9.3
155		8.8	8.9
156		8.5	8.5
157		8.1	8.2
158		7.8	7.8
159		7.4	7.5
160		7.1	7.1
161		6.7	6.7
162		6.4	6.4
163		6.0	6.0
164		5.6	5.7
165		5.3	5.3
166		4.9	5.0
167		4.6	4.6
168		4.2	4.3
169		3.9	3.9
170		3.5	3.5
171		3.2	3.2
172		2.8	2.8
173		2.5	2.5
174		2.1	2.1
175		1.8	1.8
176		1.4	1.4
177		1.1	1.1
178		0.7	0.7
179		0.4	0.4
180		0.0	0.0

19

	1	2	1. Crown molding
			stopper L
	3		(Optional
			accessory)
			2. Crown molding
			stopper R
			(Optional
			accessory)
			3. Turn base
009521
1		2	1. Crown molding
			stopper L
	3		2. Crown molding
			stopper R
			3. Turn base

009522

Fig. B: At right 45° miter angle Fig. C: At left 45° miter angle

Position crown molding with its WALL CONTACT EDGE against the guide fence and its CEILING CONTACT EDGE against the crown molding stoppers as shown in the figure. Adjust the crown molding stoppers according to the size of the crown molding. Tighten the screws to secure the crown molding stoppers. Refer to the table (C) for the miter angle.

	1. Guide fence
1	2. Crown molding
	2
009520
	Table (C)

		Position in	Miter angle	Finished piece
		Fig. A
	For inside	(1)	Right 45°	Save the right side of blade
	corner	(2)		Save the left side of blade
			Left 45°
	For outside	(3)		Save the right side of blade
	corner	(4)	Right 45°	Save the left side of blade
	006365

7.Cutting aluminum extrusion

1	1.	Guide fence
	2.	Vise

23. Spacer block

34. Aluminum

4extrusion

55. Spacer block

009523

When securing aluminum extrusions, use spacer blocks or pieces of scrap as shown in the figure to prevent deformation of the aluminum. Use a cutting lubricant when cutting the aluminum extrusion to prevent build-up of the aluminum material on the blade.

WARNING:

•Never attempt to cut thick or round aluminum extrusions. Thick or round aluminum extrusions can be difficult to secure and may work loose during the cutting operation which may result in loss of control and serious personal injury.

8.Groove cutting

1	1. Cut grooves with
	blade
001563

A dado type cut can be made by proceeding as follows:

Adjust the lower limit position of the blade using the adjusting screw and the stopper arm to limit the cutting depth of the blade. Refer to "Stopper arm" section described previously.

After adjusting the lower limit position of the blade, cut parallel grooves across the width of the workpiece using a slide (push) cut as shown in the figure. Then remove the workpiece material between the grooves with a chisel.

WARNING:

•Do not attempt to perform this type of cut by using a wider type blade or dado blade.

Attempting to make a groove cut with a wider blade or dado blade could lead to unexpected cutting results and kickback which may result in serious personal injury

20

•Be sure to return the stopper arm to the original position when performing other than groove cutting. Attempting to make cuts with the stopper arm in the incorrect position could lead to unexpected cutting results and kickback which may result in serious personal injury.

Carrying tool

1	1. Stopper pin

009483

Make sure that the tool is unplugged. Secure the blade at 0° bevel angle and the turn base at the full right miter angle position. Secure the slide poles so that the lower slide pole is locked in the position of the carriage fully pulled to operator and the upper poles are locked in the position of the carriage fully pushed forward to the guide fence (refer to the section titled "Slide lock adjustment ".) Lower the handle fully and lock it in the lowered position by pushing in the stopper pin.

Carry the tool by holding both sides of the tool base as shown in the figure. If you remove the holders, dust bag, etc., you can carry the tool more easily.

009506

WARNING:

•Stopper pin is only for carrying and storage purposes and should never be used for any cutting operations. The use of the stopper pin for cutting operations may cause unexpected movement of the saw blade resulting in kickback and serious personal injury.

CAUTION:

•Always secure all moving portions before carrying the tool. If portions of the tool move or slide while being carried loss of control or balance may occur resulting in personal injury.

MAINTENANCE

WARNING:

•Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Failure to unplug and switch off the tool may result in accidental start up of the tool which may result in serious personal injury.

•Always be sure that the blade is sharp and

clean for the best and safest performance.

Attempting a cut with a dull and /or dirty blade may cause kickback and result in a serious personal injury.

NOTICE:

•Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

Adjusting the cutting angle

This tool is carefully adjusted and aligned at the factory, but rough handling may have affected the alignment. If your tool is not aligned properly, perform the following:

1.Miter angle

Push the carriage toward the guide fence and tighten the locking screw clockwise and pull the lock lever towards the front of the saw to secure the carriage.

Turn the grip counterclockwise which secures the turn base. Turn the turn base so that the pointer points to 0° on the miter scale. Then turn the turn base slightly clockwise and counterclockwise to seat the turn base in the 0° miter notch. (Leave as it is if the pointer does not point to 0°.) Loosen the hex sockets bolts securing the guide fence using the socket wrench.

Lower the handle fully and lock it in the lowered position by pushing in the stopper pin. Square the side of the blade with the face of the guide fence using a triangular rule, try-square, etc. Then securely tighten the hex socket bolts on the guide fence in order starting from the right side.

1. Triangular rule

1

009509

Make sure that the pointer points to 0° on the miter scale. If the pointer does not point to 0°, loosen the

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screw which secures the pointer and adjust the pointer so that it will point to 0°.

		1.	Screw
	1	2.	Pointer
		3.	Miter scale
3	2
009525

2.Bevel angle

Push the latch lever forward fully to release the positive stops.

(1)0° bevel angle

		1. Pointer
	1	2. Lever
		3. Bevel scale plate
	2
	3
	009512

Push the carriage toward the guide fence and tighten the locking screw clockwise and pull the lock lever towards the front of the saw to secure the carriage. Lower the handle fully and lock it in the lowered position by pushing in the stopper pin. Loosen the lever at the rear of the tool.

Turn the hex socket bolt on the right side of the arm holder two or three revolutions counterclockwise to tilt the blade to the right.

		1. 0 Angle
3			adjusting bolt
		2.	Lever
	2	3.	Latch lever
1
009511

Carefully square the side of the blade with the top surface of the turn base using the triangular rule, try-square, etc. by turning the hex socket bolt on the right side of the arm holder clockwise. Then tighten the lever securely.

	1	1.	Triangular rule
		2. Saw blade
	2	3.	Top surface of
			turn table
	3

001819

Make sure that the pointers on the arm holder point to 0° on the bevel scale plate on the arm. If they do not point to 0°, loosen the screws which secure the pointers and adjust them so that they will point to 0°.

	1.	Bevel scale
		plate
1	2.	Pointer
2
009490

(2)45° bevel angle

	1.	Pointer
1	2.	Scale plate
2	3.	Left 45 bevel
		angle adjusting
		bolt
	4. Right 45 bevel
		angle adjusting
3	4	bolt
009608

Adjust the 45° bevel angle only after performing 0° bevel angle adjustment. To adjust left 45° bevel angle, loosen the lever and tilt the blade to the left fully. Make sure that the pointer on the arm holder points to 45° on the bevel scale on the arm. If the pointer does not point to 45°, turn the left 45° bevel angle adjusting bolt on the side of the arm until the pointer points to 45°.

To adjust right 45° bevel angle, perform the same procedure described above.

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Adjustment of the laser line position

For model LS1016L only

1. Workpiece

2. Laser line

1

2

009526

1. Vertical vise

1

009527

WARNING:

•Since the tool must be plugged in while adjusting the laser line, special care must be taken to not switch on the tool. Accidental start up of the tool may result in serious personal injury.

CAUTION:

•Never look directly into the laser beam. Direct eye exposure to the beam could cause serious damage to the eyes.

•LASER RADIATION

Do not stare into beam.

NOTICE:

•Beware that impacts to the tool may cause the laser

line to be misaligned or may cause damage to the laser, shortening its life.

Adjusting the laser line for the left side of the blade.

1	4	5
	2
		3

1.Screw to change the movable range of the adjusting screw

2.Adjusting screw

3.Hex wrench

4.Laser line

5.Saw blade

009514

Adjusting the laser line for the right side of the blade.

1

2

3

1.Adjusting screw

2.Saw blade

3.Laser line

009515

For both adjustments, do as follows.

1.Make sure that the tool is unplugged.

2.Draw the cutting line on the workpiece and place it on the turn table. At this time, do not secure the workpiece with a vise or similar securing device.

3.Lower the blade by lowering the handle and just check to see where the cutting line and the position of the saw blade is. (Decide which position to cut on the line of cut.)

4.After deciding the correct position of the line in relation to the blade, return the handle to the original position. Secure the workpiece with the vertical vise without shifting the workpiece from the pre-checked position.

5.Plug the tool and turn on the laser switch.

6.Adjust the position of laser line as follows.

The position of laser line can be changed as the movable range of the adjusting screw for the laser is changed by turning two screws with a hex wrench. (The movable range of laser line is factory adjusted within 1 mm (0.04") from the side surface of blade.)

To shift the laser line movable range further away from the side surface of blade, turn the two screws counterclockwise after loosening the adjusting screw. Turn these two screws clockwise to shift it closer to the side surface of the blade after loosening the adjusting screw.

Refer to the section titled "Laser line action" and adjust the adjusting screw so that the cutting line on your workpiece is aligned with the laser line.

NOTE:

•Check the position of laser line regularly for accuracy .

•Have the tool repaired by a Makita authorized service center for any failure on the laser unit.

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