Page 1
Page 2
Page 3
3120873 20AM/25AM/30AM/36AM/41AM 3
Page 4
4 20AM/25AM/30AM/36AM/41AM 3120873
Page 5
3120873 20AM/25AM/30AM/36AM/41AM 5
Page 6
6 20AM/25AM/30AM/36AM/41AM 3120873
Page 7
TABLE OF CONTENTS
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) ............................................ 10
FIGURE 1-2. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE) ............................................ 16
FIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION ....................................................................................................... 20
FIGURE 1-4. MAST SUPPORT INSTALLATION ........................................................................................................................... 24
FIGURE 1-5. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)
........................................................................................................................................................................................................ 28
FIGURE 1-6. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE PARTS LIST FOR USAGE)
........................................................................................................................................................................................................ 32
SECTION 2 - CONTROLS ................................................................................................................................................................. 35
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900026490) ................................................................ 36
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900026490 to Present) ........................................................... 40
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ............................................................................................................................. 44
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900026490) ................................................................... 46
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900026490 to Present) ........................................................... 50
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION ......................................................................................................... 52
FIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027922) ................................................................... 58
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027922 to Present) ........................................................... 62
FIGURE 2-9. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) ................................................................... 64
FIGURE 2-10. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) ................................................................. 68
FIGURE 2-11. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 70
FIGURE 2-12. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028703) ................................................................ 72
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (SN 0900028703 to Present) ............................................................ 78
SECTION 3 - MAST ........................................................................................................................................................................... 85
FIGURE 3-1. MAST ASSEMBLY - 20AM ....................................................................................................................................... 86
FIGURE 3-2. MAST ASSEMBLY - 25AM & 36AM.......................................................................................................................... 92
FIGURE 3-3. MAST ASSEMBLY - 30AM & 41AM........................................................................................................................ 100
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS ............................................................................................ 108
SECTION 4 - PLATFORM ................................................................................................................................................................ 113
FIGURE 4-1. STEP-IN MOLDED PLATFORM INSTALLATION ................................................................................................... 114
FIGURE 4-2. QUICK-CHANGE PLATFORM 26IN X 26IN (66CM X 66CM) INSTALLATION ...................................................... 116
FIGURE 4-3. QUICK-CHANGE PLATFORM 22IN X 25IN(56CM X 68.5CM) INSTALLATION .................................................... 120
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE ............................................................ 122
FIGURE 4-5. OPTIONAL PLATFORM COMPONENTS INSTALLATIONS .................................................................................. 126
SECTION 5 - CYLINDER ................................................................................................................................................................. 129
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900017519)........................................................................................ 130
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900017519 through 0900029961) .................................................................. 132
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029962 to Present) ................................................................................... 134
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 137
FIGURE 6-1. HYDRAULIC DIAGRAM .......................................................................................................................................... 138
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 141
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 142
FIGURE 7-2. ELECTRICAL DIAGRAM - 12VDC (Prior to SN 0900028703) ................................................................................ 144
FIGURE 7-3. ELECTRICAL DIAGRAM - 12VDC (SN 0900028703 to Present) ........................................................................... 146
FIGURE 7-4. ELECTRICAL DIAGRAM - 240VAC ........................................................................................................................ 148
SECTION 8 - DECALS ..................................................................................................................................................................... 151
FIGURE 8-1. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) ...................................................................... 152
FIGURE 8-2. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) ...................................................................... 156
FIGURE 8-3. DECAL INSTALLATION (SEE PARTS LIST FOR USAGE CHART) ...................................................................... 160
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 163
3120873 20AM/25AM/30AM/36AM/41AM 7
Page 8
TABLE OF CONTENTS
FIGURE 9-1. AM SERIES STANDARD PARTS ........................................................................................................................... 164
FIGURE 9-2. AM SERIES VARIABLE PARTS .............................................................................................................................. 166
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 167
FIGURE 10-1. SPECIAL OPTIONS LIST ...................................................................................................................................... 168
FIGURE 10-2. STRADDLE INSTALLATION ................................................................................................................................ . 170
PART NUMBER INDEX .................................................................................................................................................................... 175
8 20AM/25AM/30AM/36AM/41AM 3120873
Page 9
SECTION 1 - BASE
SECTION 1 - BASE
3120873 20AM/25AM/30AM/36AM/41AM 9
Page 10
SECTION 1 - BASE
FIGURE 1-1. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)
10 20AM/25AM/30AM/36AM/41AM 3120873
Page 11
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Ref
Machines Built Prior to SN 0900031574 - Note: Use this figure.
Ref
Machines Built SN 0900031575 through SN 0900031617 - No
exact SN break exists, contact the JLG Parts Dept to confirm
design before ordering parts.
Ref
Machines Built SN 0900031618 to Present - Note: Use next
figure.
Ref
BASE ASSEMBLIES
Ref
Base Assemblies 20AM/25AM
0258180
Ref
Base Assemblies (Prior to SN 0900017519)
J 0271423
Ref
Base Assemblies (SN 0900017519 through 0900031574)
K 0271423
Ref
See Usage Chart for (SN 0900031575 through 0900031617)
K
Ref
Base Assemblies 30AM
0258809
Ref
Base Assemblies (Prior to SN 0900017519)
H 0271427
Ref
Base Assemblies (SN 0900017519 through 0900031574)
K 0271427
Ref
See Usage Chart for (SN 0900031575 through 0900031617)
K
Ref
Base Assemblies 36AM/41AM
0258810
Ref
Base Assemblies (Prior to SN 0900017519)
J 0271428
Ref
Base Assemblies (SN 0900017519 through 0900031574)
K 0271428
Ref
See Usage Chart for (SN 0900031575 through 0900031617)
K 1 0100011
AR
Compound, Locking
2 0100019
AR
Compound, Locking
3 0641406
2
Bolt 1/4in-20NC x 3/4in
4 0641606
6
Bolt 3/8in-16NC x 3/4in
5 0641607
2
Bolt 3/8in-16NC x 7/8in
6 0641830
2
Bolt 1/2in-13NC x 3-3/4in
7 0720805
6
Screw #8-24NC x 5/8in (Prior to SN 0900019233)
8 0721005
AR
Screw #10-24NC
9 1320043
6
Clamp (Prior to SN 0900027722)
12
2560088
2
Grip 13
2920151
4
Light, Indicator
14
3020022
AR
Lithium, White
17
3310805
6
Locknut #8-32NC (Prior to SN 0900019233)
18
3311005
AR
Locknut #10-24NC
19
3311405
2
Locknut 1/4in-20NC
20
3311605
2
Locknut 3/8in-16NC
21
3311805
2
Locknut 1/2in-13NC
22
3312001
2
Nut 5/8in-11NC (Use p/n 3312002)
23 Ref
Pin, Plunger Options:
23
3422369
4
Pin, Plunger (Prior to SN 0900012037)
23
3422744
4
Pin, Plunger (SN 0900012037 through 0900031617)
26
3570973
2
Plate, Cover
27
3740106
1
Relay (Note: Part of p/n 4922421 Harness after S/N
0900014544)
29
3900212
8
Screw, Button #4-40NC
30
3900255
2
Screw, Shoulder
32
4460234
AR
Base, Tie-Strap
33
4711600
14
Flatwasher 3/8in
34
4711800
4
Flatwasher 1/2in (Prior to SN 0900029419)
35
4740525
4
Flatwasher 3/4in Hardened
FIGURE 1-1. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)
3120873 20AM/25AM/30AM/36AM/41AM 11
Page 12
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
37
4750800
12
Flatwasher #8 (Prior to SN 0900019233)
38
4751000
AR
Flatwasher #10
39 Ref
Base Weldment Options:
39
4845705
1
Base Weldment (Prior to SN 0900017519)
39
4846388
1
Base Weldment (SN 0900017519 through 0900031574)
39
4846388
1
See Usage Chart for (SN 0900031575 through 0900031617)
40 Ref
Wheel Assembly - Stationary Options:
40
4860183
2
Stationary Wheel (Used) (Prior to SN 0900020788)
40
7020083
2
Wheel, Replacement (1 Per Wheel)
40
7020084
4
Bearing (2 Per Wheel)
40
7012631
2
Bushing, Axle Spanner (1 Per Wheel)
40
4860246
2
Stationary Wheel (Used) (No Service Parts Available) (SN
0900020788 through 0900031574)
40
4860246
2
Stationary Wheel (See Usage Chart for) (No Service Parts
Available) (SN 0900031575 through 0900031617)
42 Ref
Wheel Assembly - 4in Options:
42
4860185
2
4in Wheel (Prior to SN 0900020788)
42
7020087
2
Wheel, Replacement (1 Per Wheel)
42
7020084
4
Bearing (2 Per Wheel)
42
7012631
2
Bushing, Axle Spanner (1 Per Wheel)
42
4860247
2
4in Wheel (No Service Parts Available) (SN 0900020788
through 0900029418)
42
1001100945
2
4in Wheel (No Service Parts Available) (SN 0900029419
through 0900031574)
42
1001100945
2
4in Wheel (See Usage Chart for) (No Service Parts Available)
(SN 0900031575 through 0900031617)
43
3571150
1
Plate, Wheel Spacer
44
0630530
3
Bolt 3/8in-16NC x 2-1/2in (30AM/36AM/41AM Only)
45
3311601
3
Nut 3/8in-16NC (30AM/36AM/41AM Only)
46
4891600
3
Flatwasher 3/8in Hardened (30AM/36AM/41AM Only)
47
4845883
1
Counterweight (30AM/36AM/41AM Only)
48
3020017
AR
Lubricant (Prior to SN 0900020788)
49
4240032
AR
Tie-Strap
50
2820086
5.84
ft/1.8m
Loom, Wire (Not Shown)
51
4922421
1
Harness, Potted Relay (Use p/n 4922752) (See ELECTRICAL
SECTION for Breakdown) (Prior to SN 0900019239)
52
3539660
AR
Shim, Caster (20AM/25AM Only)
53
1001093778
6
Mount, Tie Strap
Ref
FRONT WHEEL ASSEMBLIES
101
Ref
Wheel Assembly Options:
101
4860184
2
Swivel Non-Locking Wheel (Prior to SN 0900020788)
101
7020017
2
Swivel Rig (1 Per Assembly)
101
7020086
2
Wheel, Replacement (1 Per Assembly)
101
7020084
4
Bearing (2 Per Wheel)
101
7012631
2
Bushing, Axle Spanner (1 Per Assembly)
101
7012630
2
Axle Kit (1 Per Assembly)
101
4860245
2
Swivel Non-Locking Wheel (No Service Parts Available) (SN
0900020788 through 0900031574)
101
4860245
2
Swivel Non-Locking Wheel (See Usage Chart for) (No
Service Parts Available) (SN 0900031575 through
0900031617)
101
4860194
2
Swivel Locking Wheel (Prior to SN 0900020788)
101
7020017
2
Swivel Rig (1 Per Assembly)
SECTION 1 - BASE
12 20AM/25AM/30AM/36AM/41AM 3120873
Page 13
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101
7020086
2
Wheel, Replacement (1 Per Assembly)
101
7020084
4
Bearing (2 Per Wheel)
101
7012631
2
Bushing, Axle Spanner (1 Per Assembly)
101
7012630
2
Axle Kit (1 Per Assembly)
101
0272943
2
Swivel Locking Wheel (SN 0900020788 through 0900031574)
101
2940150
2
Latch, Lock (1 Per Assembly)
101
0272943
2
Swivel Locking Wheel (See Usage Chart for) (SN 0900031575
through 0900031617)
101
2940150
2
Latch, Lock (1 Per Assembly)
101
4860200
2
Swivel Braking Wheel (Required on Australian Spec
Machines) (Prior to SN 0900020788)
101
7020211
2
Swivel Rig (1 Per Assembly)
101
7020212
2
Wheel, Replacement (1 Per Assembly)
101
7020214
2
Bushing, Axle Spanner (1 Per Assembly)
101
7020213
2
Axle/Brake Kit (1 Per Assembly)
101
4860248
2
Swivel Braking Wheel (Required on Australian Spec
Machines) (No Service Parts Available) (SN 0900020788
through 0900031574)
101
4860248
2
Swivel Braking Wheel (See Usage Chart for) (Required on
Australian Spec Machines) (No Service Parts Available) (SN
0900031575 through 0900031617)
0271253
Ref
STROBE LIGHT ONLY INSTALLATION (OPTIONAL)
E
201
2920146
1
Lamp, Beacon
202
2820035
2 ft/.6m
1/4in Expandable Loom (Not Shown Only) (Prior to SN
0900019636)
203
0721006
2
Screw, #10-24NC x 3/4in
204
3311005
2
Nut #10-24NC
205
4751000
4
Flatwasher #10 Wide
206
Ref
Plate, Mounting Options:
206
3572959
1
Plate, Mounting (Prior to SN 0900027722)
206
1001093322
1
Plate, Mounting (SN 0900027722 through 0900031617)
207
4922837
1
Harness, Strobe Light (Not Shown)
0271252
Ref
DESCENT ALARM ONLY INSTALLATION (OPTIONAL)
D
301
0140033
1
Alarm 302
0721006
2
Screw, #10-24NC x 3/4in
303
3311005
2
Nut #10-24NC
304
4751000
4
Flatwasher #10 Wide
305
Ref
Plate, Mounting Options:
305
3572959
1
Plate, Mounting (Prior to SN 0900027722)
305
1001093322
1
Plate, Mounting (SN 0900027722 through 0900031617)
306
Ref
Harness, Alarm Options (Not Shown):
306
4922511
1
Harness, Alarm (Prior to SN 0900019636)
306
4922805
1
Harness, Alarm (SN 0900019636 through 0900031617)
1001093343
Ref
STROBE LIGHT AND DESCENT ALARM INSTALLATION (WHEN
EQUIPPED WITH BOTH OPTIONS ON) (OPTIONAL) (SN
0900027722 to Present)
A
401
0140033
1
Alarm 402
0721006
2
Screw #10-24NC x 3/4in
403
2920146
1
Lamp, Beacon
404
3311005
2
Nut #10-24NC
407
4751000
4
Flatwasher #10 Wide
408
4922805
1
Harness, Alarm (Not Shown)
409
4922837
1
Harness, Strobe Light (Not Shown)
3120873 20AM/25AM/30AM/36AM/41AM 13
Page 14
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
410
1001093322
1
Plate, Mounting (Not Shown)
SECTION 1 - BASE
14 20AM/25AM/30AM/36AM/41AM 3120873
Page 15
Page 16
SECTION 1 - BASE
FIGURE 1-2. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)
16 20AM/25AM/30AM/36AM/41AM 3120873
Page 17
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Ref
Machines Built Prior to SN 0900031574 - Note: Use previous
figure.
Ref
Machines Built SN 0900031575 through SN 0900031617 - No
exact SN break exists, contact the JLG Parts Dept to confirm
design before ordering parts.
Ref
Machines Built SN 0900031618 to Present - Note: Use this
figure.
1001103370
Ref
BASE ASSEMBLY
B 1 0100011
AR
Compound, Locking
2 0641406
2
Bolt 1/4in-20NC x 3/4in
3 0641606
6
Bolt 3/8in-16NC x 3/4in
4 0641828
2
Bolt 1/2in-13NC x 3-1/2in
6 3020022
AR
Lithium, White
8 3311405
2
Locknut 1/4in-20NC
9 3311805
4
Locknut 1/2in-13NC
10
3422744
5
Pin, Plunger
11
3539660
AR
Plate, Caster Spacer
14
4240032
1
Tie-Strap
15
4711600
6
Flatwasher 3/8in Narrow
17
4751800
12
Flatwasher 1/2in Wide
19
1001093778
6
Tie-Strap, Push Mount
20
1001100945
2
Wheel - 4in (No Service Parts Available)
21
1001102618
1
Frame Weldment
22
1001103214
1
Harness, Frame (See ELECTRICAL SECTION for Breakdown)
23
1001103416
2
Wheel Assembly - 8in Stationary (No Service Parts Available)
Ref
FRONT WHEEL ASSEMBLIES
101
Ref
Wheel Assembly Options:
101
1001103417
2
Swivel Non-Locking Wheel (No Service Parts Available)
101
1001115956
2
Swivel Locking Wheel (No Service Parts Available)
101
1001115505
2
Swivel Braking Wheel (No Service Parts Available) (Required on
Australian Spec Machines)
0271253
Ref
STROBE LIGHT ONLY INSTALLATION (OPTIONAL)
E
201
2920146
1
Lamp, Beacon
203
0721006
2
Screw, #10-24NC x 3/4in
204
3311005
2
Nut #10-24NC
205
4751000
4
Flatwasher #10 Wide
206
1001093322
1
Plate, Mounting
207
4922837
1
Harness, Strobe Light (Not Shown)
0271252
Ref
DESCENT ALARM ONLY INSTALLATION (OPTIONAL)
D
301
0140033
1
Alarm 302
0721006
2
Screw, #10-24NC x 3/4in
303
3311005
2
Nut #10-24NC
304
4751000
4
Flatwasher #10 Wide
305
1001093322
1
Plate, Mounting
306
4922805
1
Harness, Alarm (Not Shown)
1001093343
Ref
STROBE LIGHT AND DESCENT ALARM INSTALLATION (WHEN
EQUIPPED WITH BOTH) (OPTIONAL)
A
401
0140033
1
Alarm 402
0721006
2
Screw #10-24NC x 3/4in
403
2920146
1
Lamp, Beacon
FIGURE 1-2. FRAME, STROBE AND ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE)
3120873 20AM/25AM/30AM/36AM/41AM 17
Page 18
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
404
3311005
2
Nut #10-24NC
407
4751000
4
Flatwasher #10 Wide
408
4922805
1
Harness, Alarm (Not Shown)
409
4922837
1
Harness, Strobe Light (Not Shown)
410
1001093322
1
Plate, Mounting
SECTION 1 - BASE
18 20AM/25AM/30AM/36AM/41AM 3120873
Page 19
Page 20
SECTION 1 - BASE
FIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION
20 20AM/25AM/30AM/36AM/41AM 3120873
Page 21
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
OUTRIGGER ASSEMBLIES
0258814
Ref
Outrigger Assemblies 20AM/25AM
G 0258815
Ref
Outrigger Assemblies 30AM
H
0258821
Ref
Outrigger Assemblies 30AM (Australian Spec Machines with
Outdoor Wind Spec Requirements Built) (Prior to SN
0900030915)
G
0258816
Ref
Outrigger Assemblies 36AM/41AM
G
Ref
Note: Qty shown is for one outrigger jack. Complete
machine requires 4x the qty listed.
1
0100011
AR
Compound, Locking
2 0100035
AR
Compound, Locking
3 0641410
1
Bolt 1/4in-20NC x 1-1/4in
4 0641624
1
Bolt 3/8in-16NC x 3in (Prior to SN 0900012074)
4 0641622
1
Bolt 3/8in-16NC x 2-3/4in (SN 0900012074 to Present)
5 2540024
2
Grommet (Prior to SN 0900016557)
5 0962288
2
Bushing, Molded Nylon Insulator (SN 0900016557 to Present)
6 1220015
1
Cap, End
7 2560127
1
Handle
8 2840019
1
Screw, Jack
9 3020035
AR
Lubricant, Silicone
10
3300380
1
Locknut, Flanged (Prior to SN 0900031663)
11 Ref
Locknut #8-32NC Options:
11
3300392
2
Locknut #8-32NC (Prior to SN 0900016557)
11
3300440
2
Locknut #8-32NC (SN 0900016557 to Present)
12
3311405
1
Locknut 1/4in-20NC
13
3311605
1
Locknut 3/8in-16NC
14
3340712
1
Pad, Jack
15
3780200
3
O-Ring (SN 0900016557 to Present)
16
3900193
2
Screw, Countersunk #8-32NC x 3/4in
17
4280291
1
Pad, Contact
18 Ref
Beam, Outrigger Options:
18
4567732
1
Beam, Outrigger 20AM/25AM
18
4567733
1
Beam, Outrigger 30AM (Indoor Use)
18
4567736
1
Beam, Outrigger 30AM (Australian Spec Machines with
Outdoor Wind Spec Requirements Built) (Prior to SN
0900030915)
18
4567734
1
Beam, Outrigger 36AM/41AM
19
4711600
2
Washer 3/8in (Narrow)
20
4740434
5
Washer, Nylon #8
21
4751400
2
Flatwasher 1/4in Wide
22
4751600
AR
Flatwasher 3/8in Wide (Prior to SN 0900031663)
23
4891800
1
Flatwasher 1/2in Hardened (Prior to SN 0900031663)
24
0741407
2
Screw, Countersunk 1/4in-20NC x 7/8in
25
4220178
1
Stop, Outrigger
26
Not Available
1
Nameplate - Outrigger
27
3820006
4
Rivet
28
1001116824
1
Outrigger Jack Kit (Includes Items 3, 6, 7, 8, 9, 12, 14, 21 & 28A Â28G) (SN 0900031663 to Present)
C
28
1001133151
1
Kit, Jack Pad (Includes Items 28A - 28G)
A
28A
1001129756
1
Ball Pivot, Outrigger
28B
1001129757
1
Bushing, Flange Bearing
FIGURE 1-3. OUTRIGGER COMPONENTS INSTALLATION
3120873 20AM/25AM/30AM/36AM/41AM 21
Page 22
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
28C
1001129758
1
Spacer
28D
1001129761
1
Pad, Jack
28E
1001129763
1
Plate, Jack Ball Cover
28F
1001129764
4
Bolt 1/4in - 20NC x 3/4in
28G
1001129779
1
Nut 3/8in -16NC, Flange
Ref
BASE MOUNTED COMPONENTS
Ref
Base Mounted Components 20AM/25AM
0258180
Ref
Base Mounted Components (Prior to SN 0900017519)
J
0271423
Ref
Base Mounted Components (SN 0900017519 through
0900031574)
K 0271423 or
1001103370
Ref
Base Mounted Components (SN 0900031575 through
0900031617)
K/B
1001103370
Ref
Base Mounted Components (SN 0900031618 to Present)
B
Ref
Base Mounted Components 30AM
0258809
Ref
Base Mounted Components (Prior to SN 0900017519)
H
0271427
Ref
Base Mounted Components (SN 0900017519 through
0900031574)
K 0271427 or
1001103370
Ref
Base Mounted Components (SN 0900031575 through
0900031617)
K/B
1001103370
Ref
Base Mounted Components (SN 0900031618 to Present)
B
Ref
Base Mounted Components 36AM/41AM
0258810
Ref
Base Mounted Components (Prior to SN 0900017519)
J
0271428
Ref
Base Mounted Components (SN 0900017519 through
0900031574)
K 0271428 or
1001103370
Ref
Base Mounted Components (SN 0900031575 through
0900031617)
K/B
1001103370
Ref
Base Mounted Components (SN 0900031618 to Present)
B
101
0100011
AR
Compound, Locking
105
2540024
8
Grommet (Prior to SN 0900016557)
105
2540024
8
Bushing, Molded Nylon Insulator - Use p/n 0962288 Grommet
107
3300379
16
Locknut, Brass #8-32NC
110
Ref
Pin, Plunger Options:
110
3422369
4
Pin, Plunger (Prior to SN 0900012037)
110
3422744
4
Pin, Plunger (SN 0900012037 to Present)
112
3900194
8
Screw, Brass #8-32NC x 5/8in
113
3900212
8
Screw, Button #4-40NC
116
4740434
16
Washer, Nylon #8
118
10701650
8
Locknut #4-40NC (SN 0900031618 to Present)
SECTION 1 - BASE
22 20AM/25AM/30AM/36AM/41AM 3120873
Page 23
Page 24
SECTION 1 - BASE
FIGURE 1-4. MAST SUPPORT INSTALLATION
24 20AM/25AM/30AM/36AM/41AM 3120873
Page 25
SECTION 1 - BASE
3120873 20AM/25AM/30AM/36AM/41AM 25
Page 26
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Items 1-19
Ref
Machines Built (Prior to SN 0900031574)
See Note
Ref
Machines Built (Note: No exact SN break exist, contact the
JLG Parts Dept to confirm design before ordering parts.) (SN
0900031575 through 0900031617)
Items 101-114
Ref
Machines Built (SN 0900031618 to Present)
Ref
MAST SUPPORT INSTALLATIONS
0258548
Ref
Mast Support Installations 20AM (Prior to SN 0900017519)
A
0271434
Ref
Mast Support Installations 20AM (SN 0900017519 through
0900031574)
E
0258549
Ref
Mast Support Installations 25AM (Prior to SN 0900017519)
A
0271435
Ref
Mast Support Installations 25AM (SN 0900017519 through
0900031574)
E
0258550
Ref
Mast Support Installations 30AM (Prior to SN 0900017519)
A
0271436
Ref
Mast Support Installations 30AM (SN 0900017519 through
0900031574)
E
0258551
Ref
Mast Support Installations 36AM (Prior to SN 0900017519)
B
0271437
Ref
Mast Support Installations 36AM (SN 0900017519 through
0900031574)
E
0258552
Ref
Mast Support Installations 41AM (Prior to SN 0900017519)
B
0271438
Ref
Mast Support Installations 41AM (SN 0900017519 through
0900031574)
E
Ref
Note: See Usage Chart for SN 0900031575 to SN 0900031617.
1 Ref
Bolt Options:
1 0641608
AR
Bolt 3/8in-16NC x 1in
1 0641609
AR
Bolt 3/8in-16NC x 1-1/8in
3 2420140
1
Gauge, Level
4 2560088
2
Grip, Handle (20AM/25AM/30AM Only)
5 Ref
Nut Options:
5 3311605
AR
Locknut 3/8in-16NC
5 3311608
AR
Flanged Nut 3/8in-16NC
6 3570971
1
Plate, Cover (Prior to SN 0900017519)
7 4567508
2
Brace 8
4711600
AR
Flatwasher 3/8in
9 Ref
Support Weldment Options:
9A
4845715
1
Support Weldment 20AM/25AM/30AM
9B
4845763
1
Support Weldment 36AM/41AM
10
0100001
AR
Adhesive (20AM/25AM/30AM Only)
14
1704582
1
Decal, Manual Descent
15
0641408
4
Screw 1/4in
16
3311405
4
Lock Nut 1/4in
17
4568433
1
Tube, Valve Protection (SN 0900017519 through 0900031574)
18
4751400
8
Flatwasher 1/4in
19
0100011
AR
Compound, Locking
Ref
MAST SUPPORT INSTALLATIONS
1001108565
Ref
Mast Support Installations 20AM (SN 0900031618 to Present)
A 1001108566
Ref
Mast Support Installations 25AM (SN 0900031618 to Present)
A 1001108567
Ref
Mast Support Installations 30AM (SN 0900031618 to Present)
A 1001108568
Ref
Mast Support Installations 36AM (SN 0900031618 to Present)
A 1001108569
Ref
Mast Support Installations 41AM (SN 0900031618 to Present)
A
Ref
Note: See Usage Chart for SN 0900031575 to SN 0900031617.
SECTION 1 - BASE
FIGURE 1-4. MAST SUPPORT INSTALLATION
26 20AM/25AM/30AM/36AM/41AM 3120873
Page 27
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101
0100011
AR
Compound, Locking
102
0630550
2
Capscrew 1/4in-20NC x 3/4in
103
0641608
8
Bolt 3/8in-16NC x 1in
104
0641609
4
Bolt 3/8in-16NC x 1-1/8in
104
0641611
4
Bolt 3/8in-16NC x 1-3/8in
106
2420140
1
Gauge, Level
107
2560088
2
Grip, Handle (20AM/25AM/30AM Only)
108
3311605
8
Locknut 3/8in-16NC
109
3311608
4
Nut, Flanged 3/8in-16NC
110
4711600
8
Flatwasher 3/8in Narrow
111
1001102616
1
Shield, Lift Down Valve
112
1001107441
2
Brace
113
Ref
Support Weldment Options:
113
1001107459
1
Support Weldment 20AM/25AM/30AM
113
1001108178
1
Support Weldment 36AM/41AM
114
1001107451
2
Mount, Tiltback Shock (36AM/41AM)
3120873 20AM/25AM/30AM/36AM/41AM 27
Page 28
SECTION 1 - BASE
FIGURE 1-5. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE
PARTS LIST FOR USAGE)
28 20AM/25AM/30AM/36AM/41AM 3120873
Page 29
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Ref
Machines Built Prior to SN 0900031574 - Note: Use this figure.
Ref
Machines Built SN 0900031575 through SN 0900031617 - No
exact SN break exists, contact the JLG Parts Dept to confirm
design before ordering parts.
Ref
Machines Built SN 0900031618 to Present - Note: Use next
figure.
0258406
Ref
TILTBACK INSTALLATION (36AM/41AM ONLY)
H 1 0100019
AR
Compound, Locking
2 0630383
4
Carriage Bolt, 5/16in-18NC
3 0641518
2
Bolt 5/16in-18NC x 2-1/4in
4 0641608
10
Bolt 3/8in-16NC x 1in
5 0962195
2
Bushing, Tiltstop
6 0962196
2
Bushing, Shock Mount
7
0962197
2
Bushing, Shock Mount
8 1060380
2
Cable, Lanyard
9 1320215
2
Clamp, Stowage
10
2560088
2
Grip, Handle
11
3311505
10
Locknut 5/16in-18NC
12
3311605
10
Locknut 3/8in-16NC
13
3420934
2
Pin, Quick Release
14
3422369
1
Plunger Pin (Prior to SN 0900012209)
15
3422370
2
Pin, Grooved
16
3570927
2
Plate, Tilt Back Mount
17
3570949
1
Plate, Stop
18
3820024
2
Rivet 19
3900111
4
Screw, Shoulder
20
3941004
4
Screw, Self Tapper
21 Ref
Hardware Option:
21
4060805
2 ft
Shield, Flex Trim (Prior to SN 0900019171)
21
4060807
2 ft
Hardware (SN 0900019171 through 0900019854)
21
0940049
2
Hardware (Stopper, Rubber) (SN 0900019855 to Present)
22
4567599
2
Tube, Shock Cover
23
4711500
AR
Flatwasher 5/16in Narrow
24
4711600
24
Flatwasher 3/8in Narrow
25
4845706
1
T-Bar Weldment
26
4845762
1
Tiltback Weldment
27 Ref
Wheel, Caster Options:
27
4860187
2
4in Diameter (Prior to SN 0900019171)
27
4860143
2
5in Diameter (SN 0900019171 through 0900020847)
28
4160173
2
Spring, Gas Shock
29
3422744
1
Plunger Pin (SN 0900012209 to Present)
30
3520163
2
Cap, Tube
31
0641614
8
Bolt 3/8in-16NC x 1-3/4in (Prior to SN 0900019171)
32 Ref
Plate, Spacer Options:
32
3572370
4
Plate, Spacer (Prior to SN 0900019171)
32
Not Required
0
Plate, Spacer (SN 0900019171 to Present)
33
3311501
1
Nut 5/16in-18NC (SN 0900019855 to Present)
34
4860251
2
Wheel, Locking Caster (SN 0900020847 to Present)
FIGURE 1-5. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE
PARTS LIST FOR USAGE)
3120873 20AM/25AM/30AM/36AM/41AM 29
Page 30
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
LOADING HARDWARE (FRAME MOUNTED COMPONENTS)
(20AM/25AM/30AM)
0258741
Ref
Loading Hardware (Frame Mounted Components)
20AM/25AM/30AM
K
0258965
Ref
Loading Hardware (Frame Mounted Components) 36AM/41AM
I
103
Ref
Bolt Options:
103
0641608
AR
Bolt 3/8in-16NC x 1in
103
0641611
AR
Bolt 3/8in-16NC x 1-3/8in
105
2560088
2
Grip 108
3311605
4
Locknut 3/8in-16NC
111
3422744
1
Pin, Plunger
112
3450504
4
Pin, Cotter
113
3520163
2
End Cap, Tube
114
4070981
1
Shim .25 (Prior to SN 0900029419)
119
4711600
4
Flatwasher 3/8in Narrow
121
4712200
4
Flatwasher 3/4in Narrow
123
4845706
1
Weldment, T-Bar
124
4845727
1
Bracket, Mast Wheel (Prior to SN 0900029419)
128
Ref
Wheel 4in Options:
128
4860185
2
Wheel (Prior to SN 0900014095)
128
7020087
2
Wheel, Replacement (1 Per Wheel)
128
7020084
4
Bearing (2 Per Wheel)
128
7012631
2
Bushing, Axle Spanner (1 Per Wheel)
128
4860196
2
Wheel (SN 0900014095 through 0900020788)
128
See Note
2
Wheel, Replacement (1 Per Wheel) (Note: Not Available ÂPurchase p/n 4860196)
128
7020084
4
Bearing (2 Per Wheel)
128
See Note
2
Bushing, Axle Spanner (1 Per Wheel) (Note: Not Available ÂPurchase p/n 4860196)
128
4860250
2
Wheel (SN 0900020788 through 0900029419)
133
0641828
2
Bolt 1/2in-13NC x 3-1/2in
134
3311805
2
Locknut 1/2in-13NC
135
4711800
2
Flatwasher 1/2in Narrow
136
1001100905
1
Weldment, Mast Wheel Bracket (SN 0900029419 through
0900031574)
137
1001100945
2
Wheel 4in (SN 0900029419 through 0900031574)
SECTION 1 - BASE
30 20AM/25AM/30AM/36AM/41AM 3120873
Page 31
Page 32
SECTION 1 - BASE
FIGURE 1-6. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE
PARTS LIST FOR USAGE)
32 20AM/25AM/30AM/36AM/41AM 3120873
Page 33
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Ref
Machines Built Prior to SN 0900031574 - Note: Use previous
figure.
Ref
Machines Built SN 0900031575 through SN 0900031617 - No
exact SN break exists, contact the JLG Parts Dept to confirm
design before ordering parts.
Ref
Machines Built SN 0900031618 to Present - Note: Use this
figure.
1001108711
Ref
TILTBACK INSTALLATION (36AM/41AM ONLY)
B 1 0100011
AR
Compound, Locking
2 0630383
4
Carriage Bolt, 5/16in-18NC
3 0641608
6
Bolt 3/8in-16NC x 1in
4 0641610
4
Bolt 3/8in-16NC x 1-1/4in
5 0641624
1
Bolt 3/8in-16NC x 3in
6 0940088
4
Bumper 7
1060380
2
Cable, Lanyard
8 1380132
2
Clip 9
2080040
4
Fastener, Huck
10
2940150
2
Latch, Caster Locking
11
3311505
6
Locknut 5/16in-18NC
12
3311605
11
Locknut 3/8in-16NC
13
3321501
6
Nut 5/16in-24NF
14
3420934
1
Pin, Quick Release
15
3422370
1
Pin, Grooved
16
3820024
2
Rivet 17
3900111
4
Screw, Shoulder
18
4711500
4
Flatwasher 5/16in Narrow
19
4711600
12
Flatwasher 3/8in Narrow
20
1001103417
2
Wheel, Caster
21 Ref
Spring, Gas Options:
21
1001107442
NLA
Spring, Gas (Prior to SN 0900034901)
21
1001154240
1
Spring, Gas (SN 0900034901 to Present)
22 Ref
Mount, Gas Spring Options:
22
1001107443
NLA
Mount, Gas Spring (Prior to SN 0900034901)
22
1001154241
2
Mount, Gas Spring (SN 0900034901 to Present)
23
1001107448
1
Mount, Spring Clamp
24
1001107452
1
Bracket, Tiltback Stop
25
1001107453
2
Mount, Tiltback Frame
26
1001107454
1
Frame, Tiltback
27
1001108715
2
Mount, Tiltback Frame
50
1001154242
1
Shock Replacement Kit (includes items 1, 5, 12, 15, 21 & 22)
Ref
LOADING HARDWARE (FRAME MOUNTED) COMPONENTS
1001108712
Ref
Loading Hardware (Frame Mounted) Components
20AM/25AM/36AM
A
1001108714
Ref
Loading Hardware (Frame Mounted) Components 36AM/41AM
A
104
0630383
4
Bolt, Carriage 5/16in-18NC x 1in
107
0641828
2
Bolt 1/2in-13NC x 3-1/2in
109
2560088
2
Grip 111
3311505
4
Locknut 5/16in-18NC
113
3311805
2
Locknut 1/2in-13NC
FIGURE 1-6. TILTBACK AND LOADING HARDWARE (FRAME MOUNTED) COMPONENTS (SEE
PARTS LIST FOR USAGE)
3120873 20AM/25AM/30AM/36AM/41AM 33
Page 34
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
117
3520163
1
Cap, End
125
4711500
4
Flatwasher 5/16in Narrow
127
4845706
1
T-Bar Weldment
129
1001100945
2
Wheel 4in
132
1001107456
2
Mount, Wheel
SECTION 1 - BASE
34 20AM/25AM/30AM/36AM/41AM 3120873
Page 35
SECTION 2 - CONTROLS
SECTION 2 - CONTROLS
3120873 20AM/25AM/30AM/36AM/41AM 35
Page 36
SECTION 2 - CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900026490)
36 20AM/25AM/30AM/36AM/41AM 3120873
Page 37
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWERPACK ASSEMBLY OPTIONS:
0258436
Ref
240 Volt (Prior to SN 0900017519)
C 0271132
Ref
240 Volt (SN 0900017519 through 0900026490)
B 1 0630486
4
Screw, Counter Sunk
2 0641406
4
Bolt 1/4in-20NC x 3/4in
3 0721006
2
Screw 4
0721014
1
Screw Only (Prior to SN 0900012076)
5
0860936
1
Junction Box Assembly Options: (See AC JUNCTION BOX
ASSEMBLY for Breakdown)
6 Ref
Ground Control Box Assembly Options:
6
0861212
1
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020143)
6
0861305
1
Ground Control Box Assembly (SN 0900020143 through
0900026490)
Ref
Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts
6
7020078
1
Switch, Push-Pull (Stop)
6 7020096
1
Legend Plate, Stop
6 7020097
1
Legend Plate, Power/Off/On
6 Ref
Switch, Key Options:
6 7020098
1
Switch, Key (Prior to SN 0900020143)
6 4360467
1
Switch, Key (SN 0900020143 through 0900026490)
6 Ref
Key, Replacement Options:
6 7016339
1
Key, Replacement (Prior to SN 0900020143)
6
2860030
1
Key, Replacement (SN 0900020143 through
0900026490)
6 Ref
Connector, Strain Relief Options:
6 7020090
1
Connector, Strain Relief (Prior to SN 0900023600)
6
7027787
1
Connector, Strain Relief (SN 0900023600 through
0900026490)
6
7020093
4
Screw m3 x 25
6 7020094
1
Lid 7
3311005
AR
Locknut #10-24NC
8 3311405
4
Locknut 1/4in-20NC
9 3311505
4
Locknut 5/16in-18NC
10 Ref
Pump/Motor Assembly Options (See AC MOTOR/PUMP
ASSEMBLY (FENNER) for Breakdown
10
3600280
1
Pump/Motor Assembly (Prior to SN 0900012829)
10
3600292
1
Pump/Motor Assembly (SN 0900012829 through 0900017518)
10
3600322
NLA
Pump/Motor Assembly 120 & 240 Volt Machines (Use p/n
2915246) (Note: Kit p/n 2915246 includes Pump/Motor Assy,
Pump and AC Box Mtg Brackets and 2 Hydraulic Tubes. Once
kit has been added, machine will be updated to SN
0900026490 to SN 0900029962 Design.) (SN 0900017519
through 0900026490)
12
4460566
1
Terminal, 90
13
4751000
AR
Flatwasher #10
14
4751400
8
Flatwasher 1/4in
15
4751500
4
Flatwasher 5/16in
16
4845712
1
Plate, Mounting
Ref
POWERPACK INSTALLATION OPTIONS:
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900026490)
3120873 20AM/25AM/30AM/36AM/41AM 37
Page 38
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0258683
Ref
Powerpack Installation (Prior to SN 0900017519)
C 0271139
Ref
Powerpack Installation (SN 0900017519 through 0900026490)
E
0258478
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (Prior to SN
0900017519)
B
0271137
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (SN
0900017519 through 0900026490)
D 0258684
Ref
Powerpack Installation 20AM (French Spec) (Prior to SN
0900017519)
B 0271139
Ref
Powerpack Installation 20AM (French Spec) (SN 0900017519
through 0900026490)
E
0258480
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (French Spec)
(Prior to SN 0900017519)
A 0271137
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (French Spec)
(SN 0900017519 through 0900026490)
D
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
Ref
Bolt Options:
103
0641614
4
Bolt 3/8in-16NC x 1-3/4in (20AM)
103
0641608
4
Bolt 3/8in-16NC x 1in (25AM/30AM/36AM/41AM)
104
1702353
1
Decal - Manual Descent (Prior to 0900017519)
109
3311605
4
Locknut 3/8in-16NC
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (25AM/30AM/36AM/41AM) (Prior to SN
0900019688)
110
4061024
1
Shield, Pump Cover (25AM/30AM/36AM/41AM) (SN
0900019688 through 0900026490)
110
4061024
1
Shield, Pump Cover (20AM)
110A
1704582
1
Decal Only (SN 0900019688 through 0900026490)
110B
9984088
1
Cover Only (SN 0900019688 through 0900026490)
114
4711400
4
Flatwasher 1/4in
115
4711600
8
Flatwasher 3/8in
116
Ref
Flatwasher Options:
116
4751600
12
Flatwasher 3/8in Wide (20AM Only) (Prior to SN 0900015553)
116
Not Required
0
Flatwasher (25AM/30AM/36AM/41AM)
118
Ref
Shim Options: (SN 0900015553 through 0900026490)
118
4070984
2
Shim 20AM
118
Not Required
0
Shim 25AM/30AM/36AM/41AM
0273365
Ref
HOURMETER INSTALLATION (OPTIONAL)
D
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC
203
3572158
1
Bracket, Mounting
204
3911010
2
Screw #10-24NC x 5/8in
205
4761000
2
Lockwasher #10
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
0271373
Ref
FLOOR BRAKE ALARM INSTALLATION (OPTIONAL)
A
401
0100011
AR
Compound, Locking
SECTION 2 - CONTROLS
38 20AM/25AM/30AM/36AM/41AM 3120873
Page 39
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
402
0140022
1
Alarm, Horn
403
4922583
1
Harness, Brake Alarm (Not Shown)
0272686
Ref
SECURITY LOCK INSTALLATION (OPTIONAL)
C
501
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
502
2940132
1
Lock, Programmable
508
0791003
2
Screw#10-24NC x 3/8in
3120873 20AM/25AM/30AM/36AM/41AM 39
Page 40
SECTION 2 - CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900026490 to Present)
40 20AM/25AM/30AM/36AM/41AM 3120873
Page 41
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0271132
Ref
POWERPACK ASSEMBLY
G 1 0791608
2
Screw 3/8in-16NC x 1in
2 0641406
4
Bolt 1/4in-20NC x 3/4in
3 0721006
2
Screw
4
0860936
1
Junction Box Assembly (See AC JUNCTION BOX ASSEMBLY for
Breakdown)
5
0861305
1
Ground Control Box Assembly
5 7020078
1
Switch, Push-Pull (Stop)
5 7020096
1
Legend Plate, "Stop"
5 7020097
1
Legend Plate, "Power/Off/On"
5 4360467
1
Switch, Key
5 2860030
1
Key, Replacement Options
5 7027787
1
Connector, Strain Relief Options
5 7020093
4
Screw m3 x 25
5 7020094
1
Lid 6
3311005
2
Locknut #10-24NC
7 3311405
4
Locknut 1/4in-20NC
9
3600453
1
Pump/Motor Assembly (See AC MOTOR/PUMP ASSEMBLY
(MONARCH) for Breakdown)
10
4460566
1
Terminal, 90
11
4751000
AR
Flatwasher #10
12
4751400
8
Flatwasher 1/4in
14 Ref
Plate, Mounting Options:
14A
4341353
NLA
Plate, Mounting (Use p/ns 4341431 & 4341432) (SN 0900026490
through 0900027921)
14B
4341432
1
Plate, Mounting (SN 0900027922 to Present)
15
4821500
1
Weight, 15lbs (SN 0900026490 through 0900027922)
16
0791508
2
Bolt 5/16in-18NC x 1in (SN 0900026490 through 0900027921)
17
0100011
AR
Compound, Locking
18
0630550
2
Bolt 1/4in-20NC x 3/4in (SN 0900027922 to Present)
19
4341431
1
Mount, AC Box (SN 0900027922 to Present)
20 Ref
Insulate, Heat Shrink Options (Not Shown):
20
Not Required
0
Heat Shrink (SN 0900026490 through 0900028702)
20
2820030
1
Heat Shrink (SN 0900028703 through 0900030157)
20
1001105113
1
Heat Shrink (SN 0900030158 to Present)
Ref
POWERPACK INSTALLATION OPTIONS:
0275690
Ref
Powerpack Installation Options 20AM (SN 0900026490
through 0900027921)
B
0275689
Ref
Powerpack Installation Options 25AM/30AM/36AM/41AM (SN
0900026490 through 0900027921)
B 0275939
Ref
Powerpack Installation Options 20AM/25AM/30AM/36AM/41AM
(SN 0900027922 to Present)
B
101
0641404
4
Bolt 1/4in-20NC x 1/2in
102
Ref
Bolt 3/8in-16NC Options:
102
Ref
Bolt 3/8in-16NC (SN 0900026490 through 0900027921)
102
0641608
4
Bolt 3/8in-16NC 25AM/30AM/36AM/41AM
102
0641614
4
Bolt 3/8in-16NC 20AM
102
0791609
4
Bolt 3/8in-16NC (SN 0900027922 to Present)
105
Ref
Nut 3/8in-16NC Options:
105
3311605
4
Nut 3/8in-16NC (SN 0900026490 through 0900027921)
105
3311608
4
Nut 3/8in-16NC (SN 0900027922 to Present)
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900026490 to Present)
3120873 20AM/25AM/30AM/36AM/41AM 41
Page 42
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
106
4061024
1
Shield, Pump Cover
106A
1704582
1
Decal
106B
9984088
1
Cover
107
Ref
Shim Options: (SN 0900026490 through 0900027922)
107
4070984
2
Shim 20AM
107
Not Required
0
Shim 25AM/30AM/36AM/41AM
108
0100011
AR
Compound, Locking
109
4711400
4
Flatwasher 1/4in
110
4711600
8
Flatwasher 3/8in
0275697
Ref
HOURMETER INSTALLATION (OPTIONAL)
C
201
2420172
1
Hourmeter
202
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATION (OPTIONAL)
0272686
Ref
Security Lock Installation (SN 0900026490 through
0900031574)
D 0272686 or
1001110217
Ref
Security Lock Installation (SN 0900031575 through
0900031617)
D/A
1001110217
Ref
Security Lock Installation (SN 0900031618 to Present)
B
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable
Ref
(Note: Does NOT include Items 404 & 405)
403
Ref
Fastener Options:
403
0791003
2
Screw #10-24NC x 3/8in
403
3820032
2
Rivet
404
4460267
3
Pin, Male (Not Shown Only) (SN 0900031618 to Present)
405
4460326
1
Plug, Male - 3 Position (Not Shown Only) (SN 0900031618 to
Present)
406
1001114375
1
Harness, Security Lock (Not Shown Only) (SN 0900031618 to
Present)
406
4460268
3
Socket, Female (Not Shown Only) (SN 0900031618 to
Present)
406
4460445
1
Receptacle, Female - 3 Position (Not Shown Only) (SN
0900031618 to Present)
SECTION 2 - CONTROLS
42 20AM/25AM/30AM/36AM/41AM 3120873
Page 43
Page 44
SECTION 2 - CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
44 20AM/25AM/30AM/36AM/41AM 3120873
Page 45
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
JUNCTION BOX ASSEMBLY OPTIONS:
0860936
Ref
240 Volt
K 1 0860943
1
Box with Lid
2 3740094
1
Relay, Starter 12 VDC
3 3740105
1
Relay, Starter
4 3910808
10
Screw #8-32NF x 1/2in
5 4460565
1
Strip, Terminal
9 4460633
AR
Connector, Strain Relief
16
4360070
Circuit Breaker
17
4360376
1
Rectifier
18
3740049
1
Relay 19 Ref
Transformer Options:
19
4530010
1
Transformer (115/230VAC to 12VDC Transformer) (Prior to SN
0900014485)
19
4530013
1
Transformer (115/230VAC to 16VDC Transformer) (SN
0900014485 through 0900028702)
19
4530010
1
Transformer (115/230VAC to 12VDC Transformer) (SN
0900028703 to Present)
21 Ref
Harness Options:
21
4921663
1
100 Volt (Japanese Spec) (Use p/n 4923034) (Prior to SN
0900023714)
21
1060585
3 ft/0.9m
Harness (Prior to SN 0900023714)
21
4923152
1
Harness (SN 0900023714 to Present)
22
1702103
1
Decal
23
1702120
1
Decal - Wire Size
24 Ref
Decal - JLG Options:
24
1702365
1
Decal - JLG (Prior to SN 0900028703)
24
1703681
1
Decal - JLG (SN 0900028703 to Present)
25
3520028
1
Plug, 1/2in
26
3520034
4
Plug, .312 (SN 0900019636 to Present)
27
4923151
1
Harness, AC Box (Not Shown)
28
4933310
1
Wiring Diagram, AC Box (Not Shown)
29
1001093646
1
Harness, Capacity 2200UF 50V
30
4922546
1
Harness, Ground Controls
I
30
4460424
1
Terminal, Plug
30
4460268
2
Socket, Female
31
1001096586
1
Harness, 16/5
A
31
1060687
1 ft/0.3m
Cable Electrical 16/5
32
1001096587
1
Harness, 12/3
A
32
1060908
2.42
ft/0.8m
Cable Electrical 12/3
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
3120873 20AM/25AM/30AM/36AM/41AM 45
Page 46
SECTION 2 - CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900026490)
46 20AM/25AM/30AM/36AM/41AM 3120873
Page 47
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT SN 0900017519 TO SN 0900026490, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT
FIGURE FOR BREAKDOWN.
Ref
Motor/Pump Assembly Options:
3600280
Ref
240 Volt Machines (Prior to SN 0900012829)
A 3600292
Ref
240 Volt Machines (SN 0900012829 through 0900017518)
C 3600322
Ref
240 Volt Machines (SN 0900017519 through 0900026490)
C 1
Ref
Bolt Options:
1
7013713
2
5/16in-24NF x 2-3/4in 3600280/3600292 Assemblies (Prior to
SN 0900017519)
1
7022222
2
5/16in-24NF x 2-1/2in 3600322 Assemblies (SN 0900017519
through 0900026490)
2
7016735
1
Coupling
3 7013714
1
Plug 4
7013715
1
Ball (Part of Item 36)
5 7013716
1
Seal 6 Ref
Washer Options:
6 7013717
1
3600280/3600292 Assemblies (Prior to SN 0900017519)
6 7022217
1
3600322 Assemblies (SN 0900017519 through 0900026490)
8 7013722
1
Magnet
9 7016713
1
Decal - Fill Line
10 Ref
Screw Options:
10
7013728
2
3600280/3600292 Assemblies (Prior to SN 0900017907)
10
Not Required
0
3600322 Assemblies (SN 0900017519 through 0900026490)
11 Ref
Cover Options:
11
7016770
1
3600280/3600292 Assemblies (Prior to SN 0900017519)
11
Not Required
0
3600322 Assemblies (SN 0900017519 through 0900026490)
12 Ref
Gasket Options:
12
7016764
1
3600280 Assemblies (Prior to SN 0900012829)
12
7016787
AR
3600292/322 Assemblies (was p/n 7016793 - See Item 16
Note) (SN 0900012829 through 0900026490)
14
7016771
1
Clamp
15
7016774
1
Motor 16 Ref
Switch Box Options:
16
7013787
1
Cover Only for 3600280 Assemblies (Prior to SN 0900012829)
16
7016787
1
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket and Hardware for 3600292/322 Assemblies) (SN
0900012829 through 0900026490)
Ref
Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
17
7013708
1
Cartridge, Valve - Check
18
3931516
Bolt 5/16in-18NC x 1in (was p/n 7016720) (Prior to SN
0900017519)
19
7016757
4
Bolt M6-1.0 35MM
20
7016758
4
Lockwasher 1/4in
21
7016721
4
Bolt #12-24NC x 1/2in
22
7013795
1
Tube, Return
23 Ref
Plumbing Assembly - Inlet Options:
23
7016773
1
3600280/36002928 Assemblies (Prior to SN 0900017519)
23
7022218
1
3600322 Assemblies (SN 0900017519 through 0900026490)
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900026490)
3120873 20AM/25AM/30AM/36AM/41AM 47
Page 48
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
23
7013723
1
Filter, 149 Micron (3600280/3600292 Assemblies) (Prior to
SN 0900017519)
23
See Note
1
Filter (3600322 Assemblies) (Note: Not Available - Purchase
p/n 7022218) (SN 0900017519 through 0900026490)
27 Ref
Tank Options:
27A
7022219
1
3600280/3600292 Assemblies (was p/n 7016775) (Prior to SN
0900017519)
27B
7022219
1
3600322 Assemblies (SN 0900017519 through 0900026490)
27C
7016776
1
Decal - Maximum Torque (Not Shown)
27D
7013748
1
Decal - Caution
27E
7016759
1
Plug
27F
7016777
1
Fitting, Coupling
28
7013792
1
Nut, Tube Compression
29
7013793
1
Sleeve, Tube Compression
30
7013733
1
Spring (Part of Item 36)
31 Ref
Cartridge, Valve - Manual Descent Options:
31
7013764
1
3600280/3600292 Assemblies (Prior to SN 0900017519)
31
Not Required
0
3600322 Assemblies (SN 0900017519 through 0900026490)
32
7016751
1
Coil, Solenoid
33
7013743
1
O-Ring
34 Ref
End Head Options:
34
See Note
1
3600280/3600292 Assemblies (was p/n 7016753) (Note: No
longer available) (Prior to SN 0900017519)
34
7022220
1
3600322 Assemblies (SN 0900017519 through 0900026490)
35 Ref
Pump Assembly Options:
35
7013747
1
3600280/3600292 Assemblies (Prior to SN 0900017519)
35
7022221
1
3600322 Assemblies (SN 0900017519 through 0900026490)
35
See Note
1
Seal Kit - Pump (Note: Not Available - Purchase Complete
Pump Assembly)
36
7013779
1
Relief Valve Kit (Includes Cap and Items 4, 30 & 41) (was p/n
7013750)
37 Ref
Breather Options:
37
7016714
1
Black
37
7016778
1
White
38
7013720
2
Plug 39
7013726
1
Tube, Return
40
7016755
1
Cartridge, Valve without Coil
41
7013770
1
Screw, Adjustment (Part of Item 36)
SECTION 2 - CONTROLS
48 20AM/25AM/30AM/36AM/41AM 3120873
Page 49
Page 50
SECTION 2 - CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900026490 to Present)
50 20AM/25AM/30AM/36AM/41AM 3120873
Page 51
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600453
Ref
MOTOR/PUMP ASSEMBLY
C 1 70000641
1
Adapter, Motor/Pump/Tank (Includes Items 17-18)
2 70000642
1
Cartridge
3 70000643
1
Coil 5
70000644
1
Pump (Include Item 6)
6 3931420
4
Screw 1/4in-20NC x 1-1/4in
7 70000645
1
Tube, Suction
8 7026165
1
Filter 9
70000646
1
Tube, Return
10
70000647
1
Plate, Motor Adapter
11
70000648
4
Screw 1/4in-20NC x 3/4in
12
70000649
1
Shaft, Intermediate
13
70000650
1
Motor 14
70000651
1
Reservoir
15
7026160
1
Plug 16
7026335
1
Clamp 17
70000641
1
Valve, Relief
17
70000641
1
Screw
17
70000641
1
Nut 17
70000641
1
Seal 17
70000641
1
Spring
17
70000641
1
Ball 18
70000641
1
Valve, Check
18
70000641
1
Plug
18
70000641
1
Spring
18
70000641
1
Poppet
18
70000641
1
Ball 19
70001027
1
Decal - Fill
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900026490 to Present)
3120873 20AM/25AM/30AM/36AM/41AM 51
Page 52
SECTION 2 - CONTROLS
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION
52 20AM/25AM/30AM/36AM/41AM 3120873
Page 53
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY OPTIONS:
0258438
Ref
Power Pack Assembly (Prior to SN 0900017519)
A 0271130
Ref
Power Pack Assembly (SN 0900017519 through 0900027922)
G 0275884
Ref
Power Pack Assembly (SN 0900027922 to Present)
C 1 0100011
AR
Compound, Locking
2 0630486
4
Screw, Countersunk (Prior to SN 0900027922)
3 0641404
AR
Bolt 1/4in-20NC x 1/2in
4 Ref
Bolt Options:
4 0641608
2
3/8in-16NC x 1in (Prior to SN 0900017519)
4 0641606
2
3/8in-16NC x 3/4in (SN 0900017519 through 0900020833)
4 0791606
2
3/8in-16NC x 3/4in (SN 0900020834 through 0900020940)
4 0791605
2
3/8in-16NC x 5/8in (SN 0900020941 through 0900027921)
4 0791608
2
3/8in-16NC x 1in (SN 0900027922 to Present)
5 0721006
2
Screw 6
0721014
1
Screw (Prior to SN 0900017519)
7 Ref
GROUND CONTROL BOX ASSEMBLY OPTIONS:
7
0861212
NLA
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020143)
7
0861305
1
Ground Control Box Assembly (SN 0900020143 through
0900026490)
Ref
Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts.
7
7020078
1
Switch, Push-Pull (Stop)
7
7020096
1
Legend Plate, "Stop"
7 7020097
1
Legend Plate, "Power/Off/On"
7 Ref
Switch, Key Options:
7 7020098
1
Switch, Key (Prior to SN 0900020143)
7 4360467
1
Switch, Key (SN 0900020143 to Present)
7 Ref
Key, Replacement Options:
7 7016339
1
Key, Replacement (Prior to SN 0900020143)
7 2860030
1
Key, Replacement (SN 0900020143 to Present)
7 7020090
1
Connector, Strain Relief
7 7020093
4
Screw m3 x 25
7 7020094
1
Lid 8
0902054
1
Plate, Mounting (Prior to SN 0900027922)
9 1060518
1
Cable, Battery (Prior to SN 0900017519)
10
1060571
1
Cable Assembly - Battery
11
3311005
AR
Locknut #10-24NC
12
3311505
4
Locknut 5/16in-18NC (Prior to SN 0900027922)
13 Ref
DC MOTOR/PUMP ASSEMBLY OPTIONS:
13
3600273
1
DC Motor/Pump Assembly (See DC MOTOR/PUMP
ASSEMBLY (FENNER) for Breakdown) (Prior to SN
0900017907)
13
3600320
1
DC Motor/Pump Assembly (Use p/n 2915260) (See DC
MOTOR/PUMP ASSEMBLY (FENNER) for Breakdown) (SN
0900017907 through 0900027921)
Ref
(Note: Kit p/n 2915260 includes of Pump/Motor Assy and
Return Tube. Once kit has been added, machine will be
updated to SN 0900027922 to SN 0900029962 Design.)
13
3600461
1
DC Motor/Pump Assembly (See DC MOTOR/PUMP
ASSEMBLY (MONARCH) for Breakdown) (SN 0900027922 to
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION
3120873 20AM/25AM/30AM/36AM/41AM 53
Page 54
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Present)
14
3740013
1
Solenoid (Prior to SN 0900017519)
15 Ref
Relay Options:
15
3740080
AR
Relay, Bosch (Prior to SN 0900017519)
15
3740049
AR
(Skirted type (SN 0900017519 to Present)
16
3740113
1
Relay, Timer (Prior to SN 0900017519)
17
4567605
2
Tube, Butyrate (Not Shown) (Prior to SN 0900033896)
18 Ref
Flatwasher 1/4in Options:
18
4711400
3
Flatwasher (Prior to SN 0900017519)
18
4751400
1
Flatwasher (SN 0900017519 through 0900027921)
18
Not Required
0
Flatwasher (SN 0900027922 to Present)
19
4751000
AR
Flatwasher #10
20
4751500
4
Flatwasher 5/16in (Prior to SN 0900027922)
21
4751600
2
Flatwasher 3/8in (Prior to SN 0900020834)
22 Ref
Bracket, Pump Mounting Options:
22
4845714
1
Bracket, Pump Mounting (Prior to SN 0900027922)
22
4341432
1
Bracket, Pump Mounting (SN 0900027922 to Present)
23
0641404
1
Bolt 1/4in-20NC x 1/2in (Not Shown) (SN 0900017519 through
0900027922)
24
1320224
1
Clamp, Cable (Not Shown) (SN 0900017519 to Present)
25 Ref
Harness, Pump 12V DC Options: (Not Shown)
25
4922605
1
Harness, Pump 12V DC (SN 0900017519 through
0900019378)
25
4922740
1
Harness, Pump 12V DC (SN 0900019378 to Present)
26
4791500
1
Starwasher 5/16in (Not Shown - Located on Negative Battery
Cable Mounting Bolt) (SN 0900020834 through 0900027922)
Ref
POWERPACK INSTALLATION OPTIONS:
0258683
Ref
Powerpack Installation 20AM (Prior to SN 0900017519)
C 0271139
Ref
Powerpack Installation 20AM (SN 0900017519 to Present)
F
0258478
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (Prior to SN
0900017519)
B
0271137
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (SN
0900017519 to Present)
D 0258684
Ref
Powerpack Installation 20AM (French Spec) (Prior to SN
0900017519)
B 0271139
Ref
Powerpack Installation 20AM (French Spec) (SN 0900017519
to Present)
E
0258480
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (French Spec)
(Prior to SN 0900017519)
A 0271137
Ref
Powerpack Installation 25AM/30AM/36AM/41AM (French Spec)
(SN 0900017519 to Present)
E
0275939
Ref
Powerpack Installation 20AM/25AM/30AM/36AM/41AM (SN
0900027922 to Present)
B
101
0100011
AR
Compound, Locking
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
Ref
Bolt 3/8in-16NC Options:
103
Ref
Bolt 3/8in-16NC (Prior to SN 0900027922)
103
0641608
4
Bolt 3/8in-16NC 25AM/30AM/36AM/41AM
103
0641614
4
Bolt 3/8in-16NC 20AM
103
0791609
4
Bolt 3/8in-16NC (SN 0900027922 to Present)
104
1702353
1
Decal - Manual Descent (Prior to SN 0900017519)
109
Ref
Nut 3/8in-16NC Options:
109
3311605
4
Nut 3/8in-16NC (Prior to SN 0900027922)
109
3311608
4
Nut 3/8in-16NC (SN 0900027922 to Present)
SECTION 2 - CONTROLS
54 20AM/25AM/30AM/36AM/41AM 3120873
Page 55
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (25AM/30AM/36AM/41AM) (Prior to SN
0900019688)
110
4061024
1
Shield, Pump Cover 25AM/30AM/36AM/41AM (SN 0900019688
to Present)
110
4061024
1
Shield, Pump Cover (20AM)
110A
1704582
1
Decal Only (SN 0900019688 to Present)
110B
9984088
1
Cover Only (SN 0900019688 to Present)
114
4711400
4
Flatwasher 1/4in
115
4711600
8
Flatwasher 3/8in (Prior to SN 0900027922)
116
4751600
12
Flatwasher 3/8in Wide (20AM Only) (Prior to SN 0900015553)
118
Ref
Shim Options: (SN 0900015553 through 0900027922)
118
4070984
2
Shim 20AM
118
Not Required
0
Shim 25AM/30AM/36AM/41AM
Ref
HOURMETER INSTALLATION (OPTIONAL)
0273365
Ref
Hourmeter Installation (Prior to SN 0900027922)
D 0275697
Ref
Hourmeter Installation (SN 0900027922 to Present)
C
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC Only (Prior to SN 0900027922)
203
3572158
1
Bracket, Mounting Only (Prior to SN 0900027922)
204
3911010
2
Screw #10-24NC x 5/8in Only (Prior to SN 0900027922)
205
4761000
2
Lockwasher #10 Only (Prior to SN 0900027922)
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
0271373
Ref
FLOOR BRAKE ALARM INSTALLATION (OPTIONAL)
A
401
0100011
AR
Compound, Locking
402
0140022
1
Alarm, Horn
403
4922583
1
Harness, Brake Alarm (Not Shown)
Ref
SECURITY LOCK INSTALLATION (OPTIONAL)
0272686
Ref
Security Lock Installation (SN 0900026490 through
0900031574)
C
0272686 or
1001110217
Ref
Security Lock Installation (SN 0900031575 through
0900031617)
C/A
1001110217
Ref
Security Lock Installation (SN 0900031618 to Present)
A
501
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
502
2940132
1
Lock, Programmable
Ref
(Note: Does not include Items 404 & 405)
503
Ref
Fastener Options:
503
0791003
2
Screw #10-24NC x 3/8in
503
3820032
2
Rivet
504
4460267
3
Pin, Male (Not Shown Only) (SN 0900031618 to Present)
505
4460326
1
Plug, Male - 3 Position (Not Shown Only) (SN 0900031618 to
Present)
506
1001114375
1
Harness, Security Lock (Not Shown Only) (SN 0900031618 to
Present)
3120873 20AM/25AM/30AM/36AM/41AM 55
Page 56
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
506
4460268
3
Socket, Female (Not Shown Only) (SN 0900031618 to
Present)
506
4460445
1
Receptacle, Female - 3 Position (Not Shown Only) (SN
0900031618 to Present)
SECTION 2 - CONTROLS
56 20AM/25AM/30AM/36AM/41AM 3120873
Page 57
Page 58
SECTION 2 - CONTROLS
FIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027922)
58 20AM/25AM/30AM/36AM/41AM 3120873
Page 59
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT, IT MAY HAVE AN UPDATE KIT INSTALLED
ON IT. IF MACHINE IS EQUIPPED WITH A MONARCH
MOTOR/PUMP REFER TO NEXT FIGURE FOR BREAKDOWN.
(SN 0900017519 through 0900027922)
Ref
DC MOTOR/PUMP ASSEMBLY OPTIONS:
3600273
Ref
Dc Motor/Pump Assembly (Prior to SN 0900017519)
C
3600320
Ref
Dc Motor/Pump Assembly (SN 0900017519 through
0900027922)
C
1
7013713
2
Bolt 5/16in-24NF x 2-3/4in
2 7016735
1
Coupling
3 7013714
1
Plug 4
7013779
1
Ball (Was p/n 7013715)
5
7013716
1
Seal
6
7013717
1
Washer
8 7013722
1
Magnet
9 7013710
1
Motor 9
7013757
1
Brush Kit - Motor
10
7013758
2
Screw
11
7013728
2
Screw
12
7013789
1
Solenoid (was p/n 7013760)
13
7016770
1
Cover 15
7016771
1
Clamp
16
7013708
1
Cartridge, Valve - Check
17 Ref
Bolt 5/16in-18NC x 1in Options:
17
7016720
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900017519)
17
3931516
1
Bolt 5/16in-18NC x 1in (SN 0900017519 through 0900027922)
18
7016721
4
Bolt #12-24NC x 1/2in
19
7016772
1
Cable 21
7016713
1
Decal - Fill Line
22
7013795
1
Tube, Return
23
7013792
1
Nut, Tube Compression
24
7013793
1
Sleeve, Tube Compression
25
7022219
1
Tank (was p/n 7016775)
25A
7013748
1
Decal - Caution
25B
7016759
1
Plug
25C
7016777
1
Fitting, Coupling
25D
7016776
1
Decal - Maximum Torque (Not Shown)
26
7016773
1
Plumbing Assembly - Inlet
26
7013723
1
Filter - 149 Micron
27
7013779
1
Spring (was p/n 7013733)
28 Ref
Cartridge, Valve Options:
28A
7013764
1
Cartridge, Manual Descent (Prior to SN 0900017519)
28B
7022204
1
Cartridge (SN 0900017519 through 0900027922)
29
7016751
1
Coil, Solenoid
30
7013766
1
Pin 31
7013743
1
O-Ring
32
See Note
1
End Head (was p/n 7016753) (Note: No longer available)
33
7013747
1
Pump Assembly
33
See Note
Seal Kit - Pump (Note: Not Available - Purchase p/n 7013747)
34
7013779
1
Cap, Relief Valve (was p/n 7013750)
FIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027922)
3120873 20AM/25AM/30AM/36AM/41AM 59
Page 60
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
35 Ref
Breather Options:
35
7016714
1
Black
35
7016778
1
White
36
7013720
2
Plug 37 Ref
Tube, Return Options:
37
7013768
1
Tube, Return (Prior to SN 0900017519)
37
7013726
1
Tube, Return (SN 0900017519 through 0900027922)
38
7016755
1
Cartridge, Valve without Coil
39
7013779
1
Screw, Adjustment (was p/n 7013770)
42
7013779
1
Relief Valve Kit (Includes Items 4, 27, 34 & 39)
SECTION 2 - CONTROLS
60 20AM/25AM/30AM/36AM/41AM 3120873
Page 61
Page 62
SECTION 2 - CONTROLS
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027922 to Present)
62 20AM/25AM/30AM/36AM/41AM 3120873
Page 63
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600461
Ref
DC MOTOR/PUMP ASSEMBLY
A 1 70000641
1
Base Assembly (Includes Items 21-24)
2 70000642
1
Cartridge
3 70000643
1
Coil 4
70001040
1
Pump (Include Item 6)
5 70001041
2
Pin, Dowel
6 3931420
4
Screw 1/4in-20NC x 1-1/4in
7 7026165
1
Filter 8
70001042
1
Tube, Suction
9 70001030
1
Tube, Return
10
70000651
1
Reservoir
11
7026335
1
Clamp 12
70001025
1
Plug 13
70001043
1
Shaft, Intermediate
14
70001031
1
Motor 14
70001039
4
Brushes
15
70001032
1
Solenoid
16
70001033
2
Screw 17
70001027
1
Decal - Fill Line
18
70001035
1
Control Wire Assembly
19
70001034
1
Cable, Insulated
20
70001036
2
Boot, Terminal
21
70000641
1
Valve, Relief
21
70000641
1
Screw
21
70000641
1
Nut
21
70000641
1
Seal
21
70000641
1
Spring
21
70000641
1
Ball 22
70000641
1
Valve, Check
22
70000641
1
Plug 22
70000641
1
Spring
22
70000641
1
Poppet
22
70000641
1
Ball 23
70003612
1
O-Ring (1/2in x 5/8in x 1/16in)
24
70003613
1
O-Ring (3-5/8in x 3-7/8in x 1/8in)
25
7026330
1
Seal
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027922 to Present)
3120873 20AM/25AM/30AM/36AM/41AM 63
Page 64
SECTION 2 - CONTROLS
FIGURE 2-9. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)
64 20AM/25AM/30AM/36AM/41AM 3120873
Page 65
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Ref
Machines Built Prior to SN 0900031574 - Note: Use this figure.
Ref
Machines Built SN 0900031575 through SN 0900031617 - No
exact SN break exists, contact the JLG Parts Dept to confirm
design before ordering parts.
Ref
Machines Built SN 0900031618 to Present - Note: Use next
figure.
Ref
BATTERY BOX AND CHARGER ASSEMBLIES
0400223
Ref
Standard Spec
F 0400224
Ref
AGM/5 Hour
F 1 0100011
AR
Compound, Locking
2 0270163
1
BDI Gauge and Harness Assembly
C 2 2420195
1
Gauge Only
3 Ref
Charger Assembly Options: (See BATTERY CHARGER
ASSEMBLY for Breakdown)
3
0400176
1
Standard Spec
3 0400212
1
AGM/5 Hour
4 0641406
4
Bolt, 1/4in-20NC x 3/4in
5 0641412
2
Bolt, 1/4in-20NC x 1-1/2in
6 0720805
2
Screw, #8-24NC x 5/8in
7 0721008
8
Screw, #10-24NC
8 0861192
1
Box, Molded Battery
9 0861193
1
Box, Molded Battery Charger
10
0902442
2
Bracket, Hanger
11
0940085
1
Bumper, Stop
12 Ref
Cable Assembly - Battery Options:
12
1060570
1
Cable Assembly - Battery (Prior to SN 0900029705)
12
1001103107
1
Cable Assembly - Battery (SN 0900029705 to Present)
13
2940111
1
Latch, Soft Draw
14
3310805
2
Locknut #8-32NC
15
3311005
8
Locknut #10-24NC
16 Ref
Nut Options:
16
3311401
2
Nut, 1/4in-20NC (Prior to SN 0900023032)
16
3311405
2
Locknut, 1/4in-20NC (SN 0900023032 through 0900024829)
16
3311401
2
Nut, 1/4in-20NC (SN 0900024830 to Present)
17
3311501
2
Nut 5/16in-18NC (Prior to SN 0900023032)
17
3311505
2
Locknut 5/16in-18NC (SN 0900023032 to Present)
18
3820001
2
Rivet,.125 x.25
19
3900190
2
Screw, Shoulder
20
4750800
2
Washer, #8 Flat
21
4751000
16
Washer, #10 Flat
22
4751400
8
Washer, 1/4 Flat
23
4751500
1
Washer, 5/16 Flat
24 Ref
Locknut Options:
24
3311505
1
Locknut 5/16in-18NC (SN 0900024051 to Present)
24
3311501
1
Nut 5/16in-18NC (Prior to SN 0900024051)
Ref
BATTERY BOX AND CHARGER INSTALLATIONS
0258203
Ref
Battery Box (Wet)
F 0258493
Ref
Battery Box (Wet Spare)
A 0258498
Ref
Battery Box (Dry)
F
FIGURE 2-9. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)
3120873 20AM/25AM/30AM/36AM/41AM 65
Page 66
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0272192
Ref
Battery Box (AGM/5 Hour)
C
101
Ref
Battery Box and Charger Assy Options (Includes Items 1-24):
101
0400223
1
Standard
101
0400224
1
AGM/5 Hour
102
Ref
Battery Options:
102
0400122
1
Standard Wet Battery
102
0400144
1
Standard Dry Battery
102
0400209
1
AGM/5 Hour
SECTION 2 - CONTROLS
66 20AM/25AM/30AM/36AM/41AM 3120873
Page 67
Page 68
SECTION 2 - CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)
68 20AM/25AM/30AM/36AM/41AM 3120873
Page 69
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART
Ref
Machines Built Prior to SN 0900031574 - Note: Use previous
figure.
Ref
Machines Built SN 0900031575 through SN 0900031617 - No
exact SN break exists, contact the JLG Parts Dept to confirm
design before ordering parts.
Ref
Machines Built SN 0900031618 to Present - Note: Use this
figure.
Ref
BATTERY BOX AND CHARGER ASSEMBLIES
1001101991
Ref
Standard Spec
A 1001107836
Ref
AGM/5 Hour
A 1 0100011
AR
Compound, Locking
2 0270163
1
BDI Gauge and Harness Assembly
C 2 2420195
1
Gauge Only
3 Ref
Charger Assembly Options: (See BATTERY CHARGER
ASSEMBLY for Breakdown)
3
0400176
1
Charger Assembly - Standard Spec
3 0400212
1
Charger Assembly - AGM/5 Hour
4 0641406
8
Bolt 1/4in-20NC x 3/4in
5 0641414
2
Bolt 1/4in-20NC x 1-3/4in
6 0641512
2
Bolt 5/16in-18NC x 1-1/2in
7 3311405
6
Locknut 1/4in-20NC
8 3311505
2
Locknut 5/16in-18NC
10
1001101858
1
Box, Molded Battery
11
1001101902
1
Box, Molded Battery Charger
12
1001101926
2
Bracket, Hanger
13
1001103107
1
Cable Assembly - Battery Pack
13
4460567
1
Connector, Anderson
Ref
BATTERY BOX AND CHARGER INSTALLATIONS
1001101994
Ref
Battery Box (Wet)
A 1001107839
Ref
Battery Box (Dry)
A 1001107840
Ref
Battery Box (AGM/5 Hour)
A
101
0100051
AR
Grease, Battery Terminal
102
Ref
Battery Options:
102
0400122
1
Standard Wet Battery
102
0400144
1
Standard Dry Battery
102
0400209
1
AGM/5 Hour Battery
103
Ref
Battery Box and Charger Assy Options (Includes Items 1-13):
103
1001101991
1
Battery Box and Charger Assy - Standard
103
1001107836
1
Battery Box and Charger Assy - AGM/5 Hour
FIGURE 2-10. DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE)
3120873 20AM/25AM/30AM/36AM/41AM 69
Page 70
SECTION 2 - CONTROLS
FIGURE 2-11. BATTERY CHARGER ASSEMBLY
70 20AM/25AM/30AM/36AM/41AM 3120873
Page 71
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Battery Charger Assembly Options:
0400176
Ref
12VDC (Standard Spec)
F 0400212
Ref
12VDC (AGM/5 Hour)
A 5 7011509
1
Breaker, Circuit - DC 50Amp
6 Ref
Breaker, Circuit Options:
6 7018536
2
Breaker, Circuit - Standard Spec (4Amp)
6 7018558
2
Breaker, Circuit - AGM/5 Hour (8Amp)
7 Ref
Card, Circuit Options:
7 7020626
1
Card, Circuit - Standard Spec
7 7022930
1
Card, Circuit - AGM/5 Hour
8 Ref
AC Cord Assembly Options:
8 7020627
1
AC Cord - Standard Spec
8 7022927
1
AC Cord - AGM/5 Hour
10
7020629
1
DC Harness
12 Ref
Rectifier Assembly Options:
12
7020631
2
Rectifier Assembly - Standard Spec
12
7022932
2
Rectifier Assembly - AGM/5 Hour
13 Ref
SCR Rectifier Options:
13
7018555
1
SCR Rectifier - Standard Spec
13
7020673
2
SCR Rectifier - AGM/5 Hour
14 Ref
Shunt Assembly Options:
14
7020605
1
Shunt Assembly - Standard Spec
14
7020674
1
Shunt Assembly - AGM/5 Hour
15 Ref
Connector, Strain Relief - DC Options:
15
7018556
1
Connector - Standard Spec
15
7011528
1
Connector - AGM/5 Hour
16
7011528
1
Connector, Strain Relief - AC
17
7018586
1
Switch, Slide
19 Ref
Transformer Options:
19
7020632
1
Transformer - Standard Spec
19
7022933
1
Transformer - AGM/5 Hour
21 Ref
Varistor Options:
21
7020633
1
Varistor - Standard Spec
21
7020633
2
Varistor - AGM/5 Hour
22
7020663
1
Varistor (AGM/5 Hour Only)
FIGURE 2-11. BATTERY CHARGER ASSEMBLY
3120873 20AM/25AM/30AM/36AM/41AM 71
Page 72
SECTION 2 - CONTROLS
FIGURE 2-12. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028703)
72 20AM/25AM/30AM/36AM/41AM 3120873
Page 73
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CABLES AND CONTROLS INSTALLATIONS (WITHOUT ITEM
#105 JUNCTION BOX)
0258449
Ref
Cables and Controls Installations 20AM (DC Machines)
E 0258591
Ref
Cables and Controls Installations 20AM (AC Machines)
F 0258593
Ref
Cables and Controls Installations 30AM (AC Machines)
G 0258453
Ref
Cables and Controls Installations 41AM (DC Machines)
E 0258595
Ref
Cables and Controls Installations 41AM (AC Machines)
G 1 0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
7 0861207
1
Control Box Assembly:
7 7020078
1
Switch, Push-Pull (Red)
7 7020088
2
Switch, Push Button (White)
7 7020089
1
Switch, Push Button (Green)
7 7020091
1
Plug 7
7027299
1
Connector, Strain Relief (was p/n 7020092)
7 7020093
4
Screw M3 x 25mm
10 Ref
Harness Platform Control Options:
10
4922657
1
Harness Platform Control 20AM DC Machines
A
10
4923070
1
Harness Platform Control 20AM AC Machines
B
10
4923082
1
Harness Platform Control 30AM AC Machines
B
10
4923093
1
Harness Platform Control 41AM DC Machines
A
10
4923094
1
Harness Platform Control 41AM AC Machines
B
10
1060687
Ref
Cable, Electrical - 16/5 Options:
10
1060687
25.3
ft/7.4m
Cable, Electrical 20AM DC Machines
10
1060687
26.5
ft/8.1m
Cable, Electrical 20AM AC Machines
10
1060687
37.5
ft/11.4m
Cable, Electrical 30AM AC Machines
10
1060687
49.5
ft/15.1m
Cable, Electrical 41AM (DC Machines)
10
1060687
50.5
ft/15.4m
Cable, Electrical 41AM (AC Machines)
10
4460145
3
Terminal, Fork (Not Shown - AC Models Only)
10
4460115
5
Terminal, Fork 16GA
12 Ref
Clamp Options:
12
1320238
2
Clamp (Prior to SN 0900012138)
12
1320149
2
Clamp (SN 0900012138 through 0900028703)
15
3311405
1
Locknut 1/4in-20NC
16
3311605
2
Locknut 3/8in-16NC
17
3570923
1
Plate, Decal Mounting
18 Ref
Sheave, Control Cable Options:
18
3580231
AR
Sheave, Control Cable (Prior to SN 0900024346)
18
3580344
AR
Sheave, Control Cable (SN 0900024346 through 0900028703)
19
3820032
4
Rivet
21 Ref
Screw, Shoulder Options:
21
3900200
AR
1/4in-20NC x 1-1/4in
21
3900373
AR
1/4in-20NC x 1-1/2in
23
4160130
1
Spring, Extension
26
4460566
AR
Connector, Strain Relief - 90
FIGURE 2-12. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028703)
3120873 20AM/25AM/30AM/36AM/41AM 73
Page 74
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
27
4711400
AR
Flatwasher 1/4in Narrow
28
4711600
2
Flatwasher 3/8in Narrow
29
4740426
4
Washer #8 (Prior to SN 0900017519)
30
4751500
AR
Flatwasher 5/16in
32
0641416
1
Bolt 1/4in-20NC x 2in
33
4751000
AR
Flatwasher #10 Wide (SN 0900012138 through 0900028703)
34
4460115
1
Terminal, Fork 16 GA (Not Shown) (SN 0900017519 through
0900022888)
35
4922420
1
Harness, Jumper (Control Box) (Not Shown) (SN 0900017519
through 0900028703)
36
4460145
4
Terminal, Fork (Not Shown - AC Machines Only) (SN
0900017519 through 0900022888)
Ref
CABLES AND CONTROLS INSTALLATIONS (WITH ITEM #105
JUNCTION BOX)
0258450
Ref
Cables and Controls Installations 25AM (DC Machines)
E 0258592
Ref
Cables and Controls Installations 25AM (AC Machines)
G 0258451
Ref
Cables and Controls Installations 30AM (DC Machines)
F 0258452
Ref
Cables and Controls Installations 36AM (DC Machines)
E 0258594
Ref
Cables and Controls Installations 36AM (AC Machines)
G
101
0100011
AR
Compound, Locking
102
0641410
2
Bolt 1/4in-20NC x 1-1/4in
103
0641612
1
Bolt 3/8in-16NC x 1-1/2in
105
0860945
1
Box, Junction
107
0861207
1
Control Box Assembly:
107
7020078
1
Switch, Push-Pull (Red)
107
7020088
2
Switch, Push Button (White)
107
7020089
1
Switch, Push Button (Green)
107
7020091
1
Plug
107
7027299
1
Connector, Strain Relief (was p/n 7020092)
107
7020093
4
Screw M3 x 25mm
110
Ref
Harness, Platform Control Options:
110
4923075
Ref
Harness, Platform Control 25AM (DC Machines) (SN
0900022888 through 0900028703)
B
110
4923076
AR
Harness, Platform Control 25AM (AC Machines) (SN
0900022888 through 0900028703)
B
110
4923081
AR
Harness, Platform Control 30AM (DC Machines) (SN
0900022916 through 0900028703)
B
110
4923087
AR
Harness, Platform Control 36AM (DC Machines) (SN
0900022916 through 0900028703)
A
110
4923088
AR
Harness, Platform Control 36AM (AC Machines) (SN
0900022916 through 0900028703)
B
110
1060687
Ref
Cable, Electrical - 16/5 Options:
110
1060687
20.3
ft/6.2m
Cable, Electrical 25AM (DC Machines)
110
1060687
20.8
ft/6.4m
Cable, Electrical 25AM (AC Machines)
110
1060687
36.5
ft/11.1m
Cable, Electrical 30AM (DC Machines)
110
1060687
29 ft/8.8m
Cable, Electrical 36AM (DC Machines)
110
1060687
30.3
ft/9.24m
Cable, Electrical 36AM (AC Machines)
110
4460035
5
Terminal, Butt Splice (Not Shown - 25AM/36AM Only)
110
4460145
3
Terminal, Fork (Not Shown - AC Models Only)
110
4460115
5
Terminal, Fork 16GA (Not Shown)
SECTION 2 - CONTROLS
74 20AM/25AM/30AM/36AM/41AM 3120873
Page 75
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
111
1060694
6 in/15cm
Cable, Retractile - 16/5
112
1320238
AR
Clamp (Prior to SN 0900012138)
112
1320149
AR
Clamp (SN 0900012138 through 0900028703)
113
1670603
1
Cover, Junction Box
115
3311405
1
Locknut 1/4in-20NC
116
3311605
2
Locknut 3/8in-16NC
117
3570923
1
Plate, Decal Mounting
118
Ref
Sheave, Control Cable Options:
118
3580231
AR
Sheave, Control Cable (Prior to SN 0900024346)
118
3580344
AR
Sheave, Control Cable (SN 0900024346 through 0900028703)
119
3820032
4
Rivet 120
3900191
AR
Screw 25AM/36AM (AC/DC Machines)
121
Ref
Screw, Shoulder Options:
121
3900200
AR
Screw, Shoulder (Prior to SN 0900024346)
121
3900373
AR
Screw, Shoulder (SN 0900024346 through 0900028703)
123
4160130
1
Spring, Extension
124
4460023
AR
Connector, Strain Relief (25AM/36AM) (DC Models Only)
126
4460566
AR
Connector, Strain Relief - 90
127
4711400
AR
Flatwasher 1/4in Narrow
128
4711600
2
Flatwasher 3/8in Narrow
129
4740426
4
Washer #8 (AC Models Only) (Prior to SN 0900017519)
130
4751500
AR
Flatwasher 5/16in
133
4751000
AR
Flatwasher #10 Wide (SN 0900012138 through 0900028703)
134
4460115
5
Terminal, Fork 16GA (Not Shown) (SN 0900017519 through
0900022888)
135
4922420
1
Harness, Jumper Control Box (Not Shown) (SN 0900017519
through 0900028703)
136
3520034
2
Plug, 5/16 Hole (Not Shown) (SN 0900017519 through
0900028703)
137
4460035
5
Terminal, Butt Splice (Not Shown) (SN 0900017519 through
0900022888)
138
4460145
4
Terminal, Fork (Not Shown - AC Models Only) (Prior to SN
0900022888)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
202
4360274
1
Switch, Push Button
Ref
ACCESSORY OUTLET INSTALLATIONS
0270751
Ref
Accessory Outlet Installations (20AM) 240V (DC)
B 0270977
Ref
Accessory Outlet Installations (20AM) 240V (AC)
C 0270775
Ref
Accessory Outlet Installations (25AM) 240V (DC)
C 0270980
Ref
Accessory Outlet Installations (25AM) 240V (AC)
D 0270778
Ref
Accessory Outlet Installations (30AM) 240V (DC)
C 0270983
Ref
Accessory Outlet Installations (30AM) 240V (AC)
D 0270781
Ref
Accessory Outlet Installations (36AM) 240V (DC)
C 0270986
Ref
Accessory Outlet Installations (36AM) 240V (AC)
D 0270784
Ref
Accessory Outlet Installations (41AM) 240V (DC)
C 0270989
Ref
Accessory Outlet Installations (41AM) 240V (AC)
D
301
0100011
AR
Compound, Locking
302
Ref
Bolt Options:
302
0641418
1
1/4in - 20NC x 2-1/4in (20AM/30AM/41AM)
302
Not Required
0
Bolt (25AM/36AM)
303
0721006
2
Bolt #10-24NC x 3/4in
304
0860946
1
Box, Receptacle
3120873 20AM/25AM/30AM/36AM/41AM 75
Page 76
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
305
Ref
Harness, Accessories Options:
305
1060926
21.7
ft/6.6m
Harness, Accessories 20AM - DC (12/3)
305
4923068
1
Harness, Accessories 20AM - AC (SN 0900022888 through
0900028703)
B
305
4923072
1
Harness, Accessories 25AM - DC (SN 0900022888 through
0900028703)
B
305
4923074
1
Harness, Accessories 25AM - AC (SN 0900022888 through
0900028703)
C
305
4923078
1
Harness, Accessories 30AM - DC (SN 0900022916 through
0900028703)
A
305
4923080
1
Harness, Accessories 30AM - AC (SN 0900022916 through
0900028703)
B
305
4923084
1
Harness, Accessories 36AM - DC (SN 0900022916 through
0900028703)
B
305
4923086
1
Harness, Accessories 36AM - AC (SN 0900022916 through
0900028703)
C
305
4923090
1
Harness, Accessories 41AM - DC (SN 0900022916 through
0900028703)
A
305
4923092
1
Harness, Accessories 41AM - AC (SN 0900022916 through
0900028703)
B
305
1060663
AR
12/3 (20AM AC/25AM/30AM/36AM/41AM)
305
Ref
Wire Cap, Terminal Options:
305
4460121
3
Wire Cap, Terminal 20AM - AC/30AM - AC/41AM - AC
305
Not Required
0
Wire Cap, Terminal 30AM - DC/41AM - DC
305
Ref
Terminal, Fork Options:
305
4460315
3
Terminal, Fork 20AM - AC/25AM - AC/30AM - AC/36AM ÂAC/41AM - AC
305
Not Required
0
Terminal, Fork 30AM - DC/41AM - DC
305
Ref
Terminal, Butt Splice Options:
305
4460018
3
Terminal, Butt Splice 25AM - DC/25AM - AC/36AM ÂDC/36AM - AC (Prior to SN 0900024051)
305
4460474
3
Terminal, Butt Splice 25AM - DC/25AM - AC/36AM ÂDC/36AM - AC (SN 0900024051 through 0900028703)
305
Not Required
0
Terminal, Butt Splice 30AM - DC/41AM - DC
305
1060565
0.5
ft/.15m
16/4 (Retractile Coil Design) (25AM/36AM) (Not Shown)
306
Ref
Clamp, Hose Options:
306
1320149
1
Clamp, Hose (20AM/30AM/41AM) (Not Shown)
306
Not Required
0
Clamp, Hose (25AM/36AM)
307
3252760
2
Decal - 220V-240V AC
308
3311001
2
Nut #10-24NC
310
4460023
AR
Connector, Strain Relief
311
4460145
AR
Terminal, Fork (AC Only) (Prior to SN 0900022916)
314
4761000
AR
Lockwasher #10
315
4460121
Wire Cap, Terminal (AC Only) (Not Shown) (Prior to SN
0900022916)
316
Ref
Butt Splice, Terminal Options (Prior to SN 0900022916)
316
4460035
3
Butt Splice, Terminal (25AM/36AM) (Not Shown)
316
Not Required
0
Butt Splice, Terminal (20AM/30AM/41AM)
317
Ref
Tie Wire Options:
317
4240033
1
Tie Wire (25AM/36AM) (Not Shown)
317
Not Required
0
Tie Wire (20AM/30AM/41AM)
SECTION 2 - CONTROLS
76 20AM/25AM/30AM/36AM/41AM 3120873
Page 77
Page 78
SECTION 2 - CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (SN 0900028703 to Present)
78 20AM/25AM/30AM/36AM/41AM 3120873
Page 79
SECTION 2 - CONTROLS
3120873 20AM/25AM/30AM/36AM/41AM 79
Page 80
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CABLES AND CONTROLS INSTALLATIONS (WITHOUT ITEM
#105 JUNCTION BOX OR ITEM #143 BRACKET)
0258449
Ref
Cables and Controls Installations 20AM (AC/DC Machines)
F 0258451
Ref
Cables and Controls Installations 30AM (AC/DC Machines)
F 0258453
Ref
Cables and Controls Installations 41AM (AC/DC Machines)
F 1 0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
4 0861207
1
Control Box Assembly:
4 7020078
1
Switch, Push-Pull (Red)
4 7020088
2
Switch, Push Button (White)
4 7020089
1
Switch, Push Button (Green)
4 7020091
1
Plug 4
7027299
1
Connector, Strain Relief
4 7020093
4
Screw M3 x 25mm
9 Ref
Harness, Platform Cable Options:
B 9 4922657
4
Harness, Platform Cable 20AM
B 9 4923081
4
Harness, Platform Cable 30AM
C 9 4923093
4
Harness, Platform Cable 41AM
B 9 1060687
Ref
16/5 Electrical Cable Options:
9
1060687
25.3
ft/7.4m
16/5 Electrical Cable 20AM
9 1060687
36.5
ft/11.1m
16/5 Electrical Cable 30AM
9 1060687
49.5
ft/15.1m
16/5 Electrical Cable 41AM
9
4460035
5
Terminal, Butt Splice (Not Shown - 36AM Only)
9 4460115
4
Terminal, Fork 16GA (Not Shown - 20AM/41AM Only)
10
1320149
3
Clamp
12
3311405
3
Locknut 1/4in-20NC
13
3311605
2
Locknut 3/8in-16NC
14
3570923
1
Plate, Decal Mounting
15
3580344
AR
Sheave, Control Cable
16
3820032
4
Rivet 17
3900373
3
Screw, Shoulder
19
4160130
1
Spring, Extension
22
4460566
1
Connector, Strain Relief - 90
23
4711400
3
Flatwasher 1/4in Narrow
24
4711600
2
Flatwasher 3/8in Narrow
26
4751500
A/3
Flatwasher 5/16in
28
4751000
12
Flatwasher #10 Wide
30
4922420
1
Harness, Jumper (Inside Control Box) (Not Shown)
31 Ref
Harness, Accessories Options:
31
1060926
1
Harness, Accessories 20AM
B
31
4923078
1
Harness, Accessories 30AM
B
31
4922390
1
Harness, Accessories 41AM
B
31
1060663
Ref
12/3 Electrical Cable Options:
31
1060663
21 ft/6.4m
12/3 Electrical Cable 20AM
31
1060663
32.1
ft/9.8m
12/3 Electrical Cable 30AM
31
1060663
45.9
12/3 Electrical Cable 41AM
SECTION 2 - CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (SN 0900028703 to Present)
80 20AM/25AM/30AM/36AM/41AM 3120873
Page 81
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
ft/13.9m
31
4460315
3
Terminal Fork
32
1001096054
1
Plate, AC Box
33
0641407
2
Bolt 1/4in-20NC x 7/8in
34
0641418
1
Bolt 1/4in-20NC x 2-1/4in
Ref
CABLES AND CONTROLS INSTALLATIONS (WITH ITEM #105
JUNCTION BOX OR ITEM #143 BRACKET)
0258450
Ref
Cables and Controls Installations (AC/DC Machines) 25AM
(SN 0900028703 through 0900034727)
G
1001151813
Ref
Cables and Controls Installations (AC/DC Machines) 25AM
(SN 0900034728 to Present)
A 0258452
Ref
Cables and Controls Installations (AC/DC Machines) 36AM
(SN 0900028703 through 0900034727)
G
1001151814
Ref
Cables and Controls Installations (AC/DC Machines) 36AM
(SN 0900034728 to Present)
A
101
0100011
AR
Compound, Locking
102
0641410
1
Bolt 1/4in-20NC x 1-1/4in
103
0641612
1
Bolt 3/8in-16NC x 1-1/2in
104
0641618
1
Bolt 3/8in-16NC x 2-1/4in
105
0860945
1
Box, Junction
107
0861207
1
Control Box Assembly:
107
7020078
1
Switch, Push-Pull (Red)
107
7020088
2
Switch, Push Button (White)
107
7020089
1
Switch, Push Button (Green)
107
7020091
1
Plug
107
7027299
1
Connector, Strain Relief
107
7020093
4
Screw M3 x 25mm
108
1320146
1
Clamp
110
Ref
Harness, Platform Control Options:
110
4923075
1
Harness, Platform Control 25AM (SN 0900028703 through
0900034727)
B
110
1001151832
1
Harness, Platform Control 25AM (SN 0900034728 to Present)
A
110
4923087
1
Harness, Platform Control 36AM (SN 0900028703 through
0900034727)
C
110
1001152263
1
Harness, Platform Control 36AM (SN 0900034728 to Present)
A
110
1060687
Ref
Cable, Electrical - 16/5 Options:
110
1060687
20.3
ft/6.2m
Cable, Electrical 25AM (SN 0900028703 through
0900034727)
110
1060687
21.4
ft/6.5m
Cable, Electrical 25AM (SN 0900034728 to Present)
110
1060687
29.2
ft/8.8m
Cable, Electrical 36AM (SN 0900028703 through
0900034727)
110
1060687
30.3
ft/9.2m
Cable, Electrical 36AM (SN 0900034728 to Present)
110
4460035
5
Terminal, Butt Splice (Not Shown)
111
4922652
1
Cable, Retractile - 16/5
B
111
1060694
6 in/15cm
Cable, Retractile - 16/5
111
4460115
4
Terminal Fork
112
1320149
AR
Clamp
113
1670603
1
Cover, Junction Box
115
3311405
AR
Locknut 1/4in-20NC
116
3311605
2
Locknut 3/8in-16NC
117
3570923
1
Plate, Decal Mounting
118
3580344
AR
Sheave, Control Cable
3120873 20AM/25AM/30AM/36AM/41AM 81
Page 82
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
119
3820032
4
Rivet 120
3900191
2
Screw
121
3900373
AR
Screw, Shoulder
123
4160130
1
Spring, Extension
124
4460023
3
Connector, Strain Relief
126
4460566
2
Connector, Strain Relief - 90
127
4711400
AR
Flatwasher 1/4in Narrow
128
4711600
2
Flatwasher 3/8in Narrow
130
4751500
AR
Flatwasher 5/16in
131
4761000
3
Lockwasher #10
132
4751000
AR
Flatwasher #10
134
4922420
1
Harness, Jumper (Inside Control Box) (Not Shown)
135
3520034
2
Plug, 5/16 Hole (Not Shown)
136
0641407
2
Bolt 1/4in-20NC x 7/8in
137
1320041
1
Clamp
138
Ref
Harness, Accessories Options:
138
4923075
1
Harness, Accessories 25AM (SN 0900028703 through
0900034727)
C
138
1001151831
1
Harness, Accessories 25AM (SN 0900034728 to Present)
A
138
4923087
1
Harness, Accessories 36AM (SN 0900028703 through
0900034727)
D
138
1001152264
1
Harness, Accessories 36AM (SN 0900034728 to Present)
A
138
1060663
Ref
12/3 Electrical Cable Options:
138
1060663
18.67
ft/5.6m
12/3 Electrical Cable 25AM (SN 0900028703 through
0900034727)
138
1060663
19.97
ft/6m
12/3 Electrical Cable 25AM (SN 0900034728 to Present)
138
1060663
27.3
ft/8.3m
12/3 Electrical Cable 36AM (SN 0900028703 through
0900034727)
138
1060663
28.6
ft/8.7m
12/3 Electrical Cable 36AM (SN 0900034728 to Present)
138
4460474
3
Terminal (Not Shown)
139
1001096054
1
Plate, AC Box
140
4922653
1
Cable, Retractile - 16/4
140
1060565
6 in/15cm
Cable, Retractile - 16/4
140
4460145
3
Terminal Fork
141
3311001
1
Nut #10-24NC
142
3900205
1
Screw #10-24NC x 5/8in
143
100146221
1
Bracket
144
100149108
2
Seal
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
202
4360274
1
Switch, Push Button
Ref
ACCESSORY OUTLET INSTALLATIONS
1001097213
Ref
Accessory Outlet Installations - 220V (AC)
B 1001097214
Ref
Accessory Outlet Installations - 220V CEE7 Post Ground (AC)
B 1001097215
Ref
Accessory Outlet Installations - 220V CEE7 Side Ground (AC)
B
1001097216
Ref
Accessory Outlet Installations - 220V CEE7 Keyed Ground
(AC)
B
1001097217
Ref
Accessory Outlet Installations - 110V IEC 60309 Yellow (AC)
B 1001097218
Ref
Accessory Outlet Installations - 220V IEC 60309 Blue (AC)
B 1001097220
Ref
Accessory Outlet Installations - 220V (DC)
B
1001097221
Ref
Accessory Outlet Installations - 220V CEE7 Post Ground (DC)
(Prior to SN 0900035062)
C
SECTION 2 - CONTROLS
82 20AM/25AM/30AM/36AM/41AM 3120873
Page 83
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001153733
Ref
Accessory Outlet Installations - 220V CEE7 Post Ground (DC)
(Not Shown) (SN 0900035062 to Present)
A
1001097222
Ref
Accessory Outlet Installations - 220V CEE7 Side Ground (DC)
B
1001097223
Ref
Accessory Outlet Installations - 220V CEE7 Keyed Ground
(DC)
B
1001097224
Ref
Accessory Outlet Installations - 110V IEC 60309 Yellow (DC)
B
1001097225
Ref
Accessory Outlet Installations - 220V IEC 60309 Blue (DC)
B
301
Ref
Plug and Receptacle Assembly Options:
301
0861731
1
220V (AC)
301
0275452
1
220V CEE7 Post Ground (AC)
1
301
0275453
1
220V CEE7 Side Ground (AC)
1
301
0275454
1
220V CEE7 Keyed Ground (AC)
1
301
0275216
1
110V IEC 60309 Yellow (AC)
1
301
0275217
1
220V IEC 60309 Blue (AC)
1
301
0861731
1
220V (DC)
301
1001096609
1
220V CEE7 Post Ground (DC)
A
301
1001096610
1
220V CEE7 Side Ground (DC)
A
301
1001096611
1
220V CEE7 Keyed Ground (DC)
A
301
1001096607
1
110V IEC 60309 Yellow (DC)
A
301
1001096608
1
220V IEC 60309 Blue (DC)
A
301A
Ref
Receptacle, Box Options:
301A
0861731
1
0861731, 0275452, 0275453, 0275454, 1001096609,
1001096610 & 1001096611 Installations
301A
0861781
1
0275216, 1001096607 & 1001096608 Installations
301B
Ref
Receptacle Options:
301B
4461244
1
0275452 & 1001096609 Installations
301B
4461245
1
0275453 & 1001096610 Installations
301B
4461246
1
0275454 & 1001096611 Installations
301B
4461198
1
0275216 & 1001096607 Installations
301B
4461201
1
1001096608 Installation
301C
Ref
Plug Options:
301C
4461202
1
0275452 & 1001096609 Installations
301C
4461205
1
0275453 & 1001096610 Installations
301C
4461249
1
0275454 & 1001096611 Installations
301C
4461196
1
0275216 & 1001096607 Installations
301C
4461199
1
1001096608 Installation
302
3252760
Ref
Decal - 240V Options:
302
3252760
1
Decal - 240V (AC)
302
3252760
2
Decal - 240V (DC)
303
3311001
Ref
Nut #10-24NC Options:
303
3311001
4
Nut #10-24NC (AC)
303
3311001
6
Nut #10-24NC (DC)
303
3311055
2
Locknut #10-24NC
304
3900205
4
Screw #10-24NC x 1/4in
305
4460023
1
Terminal, Connector
306
4711000
Ref
Washer #10 Options:
306
4711000
4
Flatwasher #10 (AC)
306
4711000
6
Flatwasher #10 (DC)
306
4761000
2
Lockwasher #10
307
0100011
AR
Compound, Locking
Ref
Note: Items 310 - 314F (DC Machines Only).
310
0721006
2
Bolt #10-24NC x 3/4in
3120873 20AM/25AM/30AM/36AM/41AM 83
Page 84
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
311
1320318
1
Clamp (All Installation except 1001153733)
311
8406110
1
Clip (1001153733 Installation Only) (Not Shown)
313
1001096421
1
Plate, Circuit Breaker (All Installation except 1001153733)
313
1001153637
1
Plate, Circuit Breaker (1001153733 Installation Only) (Not
Shown)
314
1001096612
1
Box and Breaker Assembly (All Installation except 1001153733)
B
314
1001152484
1
Box and Breaker Assembly (1001153733 Installation Only) (Not
Shown)
A
314A
0861880
1
Box, Circuit Breaker (All Installation except 1001153733)
314A
1001152483
1
Box, Circuit Breaker (1001153733 Installation Only)
314B
1060908
4.5
ft/1.4m
Cable, Electrical 12/3
314D
4460956
1
Terminal, Block End Barrier (All Installation except
1001153733)
314E
4460957
1
Terminal, Block (All Installation except 1001153733)
314F
1001097150
2
Connector, Strain Relief
314G
Ref
Breaker Options:
314G
2400093
NLA
Breaker 16 Amp (All Installations except 1001153733) (Note:
Use qty 1 each of p/ns 1001109475 & 1001109482 as
replacement) (SN 0900028703 through 0900030605)
314G
1001109475
1
Breaker 16 Amp (All Installations except 1001153733) (SN
0900030606 to Present)
314G
1001152479
1
Breaker 16 Amp Double (1001153733 Installation Only)
314G
1001109482
1
Breaker 30 Amp (All Installation except 1001153733) (SN
0900030606 to Present)
314G
1001152482
1
Breaker 30 mAmp (1001153733 Installation Only)
315
0791610
2
Screw 3/8-16 x 1-1/4 (1001153733 Installation)
318
3311605
2
Nut 3/8-16 (1001153733 Installation Only)
SECTION 2 - CONTROLS
84 20AM/25AM/30AM/36AM/41AM 3120873
Page 85
SECTION 3 - MAST
SECTION 3 - MAST
3120873 20AM/25AM/30AM/36AM/41AM 85
Page 86
SECTION 3 - MAST
FIGURE 3-1. MAST ASSEMBLY - 20AM
86 20AM/25AM/30AM/36AM/41AM 3120873
Page 87
FIGURE 3-1. MAST ASSEMBLY - 20AM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MAST ASSEMBLY - 20AM
0801161
Ref
Mast Assembly (Prior to SN 0900017519)
H 0801296
Ref
Mast Assembly (SN 0900017519 to Present)
G
Ref
Note: Machines may contain additional components not
shown in this figure. Refer to Load Sensing System Manual
p/n 3124289 for breakdown of these items.
1
0100011
AR
Compound, Locking
2 0362735
4
Bar, Sheave Pin Support
3 0362736
2
Bar, Sheave Pin Support
4 0362758
1
Bar, Gravity Latch
5 0561341
1
Block, Chain Anchor
6 0641406
33
Bolt 1/4in-20NC x 3/4in
7 0641407
6
Bolt 1/4in-20NC x 7/8v
8 Ref
Bolt Options:
8 0641410
4
Bolt 1/4in-20NC x 1-1/4in (Prior to SN 0900015661)
8 0681410
8
Bolt 1/4in-20NC x 1-1/4in (SN 0900015661 to Present)
9 0641508
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900029962)
10
0641812
4
Bolt 1/2in-13NC x 1-1/2in (Prior to SN 0900029962)
11
0741006
2
Screw #10-24NC x 3/4in
12
0741606
4
Screw 3/8in-16NC x 3/4in
13
0902047
1
Bracket, Sequence Cable
14
0902422
1
Bracket, Bottom Chain Attach (Prior to SN 0900018918)
15
0902423
1
Bracket, Bottom Chain Attach
16
0902424
2
Bracket, Bottom Chain Attach
17
0902431
3
Bracket, Sequence Cable
18
0902445
3
Bracket, Sequence Cable
19
0961892
2
Bushing, Flanged
20
1060683
3
Cable, Sequence
21
1260347
2
Chain Assembly - #466 (See Items 101-106 for Breakdown)
(Prior to SN 0900015577)
22
1260349
4
Chain Assembly - #444 (See Items 151-157 for Breakdown)
(Prior to SN 0900015577)
23 Ref
Channel, Mast #1 Options:
23
1271418
1
Channel, Mast #1 (Prior to SN 0900031574)
23
See Note
1
Channel, Mast #1 (Note: No exact SN break exists, contact JLG
Parts Dept to confirm design before ordering parts.) (SN
0900031575 through 0900031617)
23
1001109247
1
Channel, Mast #1 (SN 0900031618 to Present)
24
1271421
1
Channel, Mast #2
25
1271419
1
Channel, Mast #3
26
1271392
1
Channel, Mast #6
27
1271393
1
Channel, Mast Header
29
2880310
3
Key 31
3311401
AR
Nut 1/4in-20NC
32
3311505
1
Locknut 5/16in-18NC
33
3311601
12
Nut 3/8in-16 NC
34
3311801
4
Locknut 1/2in-13NC (Prior to SN 0900018918)
35
3340845
14
Pad, Slide Guide
36 Ref
Pad, Slide Guide Options:
36
3340846
NLA
Pad, Slide Guide (Use p/n 3340858) (Prior to SN 0900015661)
36
3340858
2
Pad, Slide Guide (SN 0900015661 to Present)
SECTION 3 - MAST
3120873 20AM/25AM/30AM/36AM/41AM 87
Page 88
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
37
3422338
6
Pin, Chain Equalizer (Prior to SN 0900015577)
38
3422717
3
Pin, Sheave
39
3422750
2
Pin, Chain Equalizer
40
3422752
1
Pin, Chain Equalizer
41
3422757
2
Pin, Keeper
42
3450304
6
Pin, Cotter (Prior to SN 0900015577)
43
3570893
2
Plate, Cylinder Mount (Prior to SN 0900015577)
44
3571101
2
Plate, Chain Adjustment (Prior to SN 0900015577)
45
3571103
1
Plate, Chain Adjustment
46 Ref
Sheave Assembly Options:
46
3580268
NLA
Sheave Assembly (Use p/n 3580286) (Prior to SN
0900017519)
46
3580286
2
Sheave Assembly (SN 0900017519 to Present)
47
3580269
3
Sheave, Sequence Cable
48 Ref
Sheave Assembly Options:
48
3580274
NLA
Sheave Assembly (Use p/n 3580293) (Prior to SN
0900017519)
48
3580293
4
Sheave Assembly (SN 0900017519 to Present)
49
3760383
1
Ring, Retainer
50
3820034
12
Rivet 51
3900187
3
Screw, Shoulder
52
3900190
1
Screw, Shoulder
53
3900192
8
Screw, Countersunk 3/8in-16NC x 1/2in
54
3900205
8
Screw, #10-24NC x 1/2in
55
4060960
2
Shield, Mast Cover
56
4060961
1
Shield, Mast Cover
57
4070860
AR
Shim, Slide Pad (.075)
58
4070861
AR
Shim, Slide Pad (.036)
59
4070862
AR
Shim, Slide Pad (.015)
60
4070970
AR
Shim, Cylinder Mount Only (Prior to SN 0900029962)
61
4070971
AR
Shim, Cylinder Mount Only (Prior to SN 0900029962)
62
4160124
3
Spring
63
4567489
2
Tube, Spacer
64
4567492
1
Tube, Spacer
65
4567749
1
Tube, Spacer
66
4567750
1
Tube, Spacer
67
4567751
1
Tube, Spacer
68
4711400
AR
Flatwasher 1/4in Narrow
69
4711500
3
Flatwasher 5/16in Narrow
70
4711800
4
Flatwasher 1/2in Narrow (Prior to SN 0900029962)
71
4712600
15
Flatwasher 1in Narrow
72
4740414
6
Cupwasher
73
4750800
8
Flatwasher #8 Wide
74
4751500
6
Flatwasher 5/16in Wide
75
4761000
8
Lockwasher #10
76
4761400
3
Lockwasher 1/4in
77
4761500
1
Lockwasher 5/16in (Prior to SN 0900029962)
79
1260356
2
Chain Assembly - #444 (See Items 201-211 for Breakdown) (SN
0900015577 to Present)
80
1260357
2
Chain Assembly - #444 (See Items 251-261 for Breakdown) (SN
0900015577 to Present)
81
1260361
2
Chain Assembly - #466 (See Items 301-310 for Breakdown) (SN
SECTION 3 - MAST
88 20AM/25AM/30AM/36AM/41AM 3120873
Page 89
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0900015577 to Present)
82
4070988
AR
Shim, Slide Pad (.075) (SN 0900015661 to Present)
83
4070989
AR
Shim, Slide Pad (.036) (SN 0900015661 to Present)
84
4070990
AR
Shim, Slide Pad (.015) (SN 0900015661 to Present)
85
1671255
1
Cover, Mast Chain/Cable (SN 0900027063 to Present)
86
0641408
4
Bolt 1/4in-20NC x 1in (SN 0900027063 to Present)
87
0641872
2
Bolt 1/2in-13NC x 9in Only (SN 0900029962 to Present)
88
3311801
2
Nut 1/2in-13NC (SN 0900029962 to Present)
89
3760348
2
Ring, Retaining (SN 0900029962 to Present)
90 Ref
Lift Cylinder Assembly Options: (See CYLINDER SECTION for
Breakdown)
90A
1683699
1
Lift Cylinder Assembly (Prior to SN 0900017519)
90B
1684088
1
Lift Cylinder Assembly (SN 0900017519 through 0900029961)
90C
1001099734
1
Lift Cylinder Assembly (SN 0900029962 to Present)
91 Ref
Weld, Cylinder Mount Options:
91A
4845731
1
Weld, Cylinder Mount (Prior to SN 0900017519)
91B
4846381
1
Weld, Cylinder Mount (SN 0900017519 through 0900019293)
91C
4846514
1
Weld, Cylinder Mount (SN 0900019294 through 0900029961)
91D
1001099754
4
Weld, Cylinder Mount (SN 0900029962 to Present)
92
1001100013
1
Pin, Lift Cylinder (SN 0900029962 to Present)
93
3020039
AR
Lubricant (SN 0900029962 to Present)
Ref
Mast Kit Options (Includes Items 23 - 27):
2901673
1
Mast Kit (Prior to SN 0900031574)
3
See Note
1
Mast Kit (Note: No exact SN break exists, contact JLG Parts
Dept to confirm design before ordering parts.) (SN 0900031575
through 0900031617)
1001109308
1
Mast Kit (SN 0900031618 to Present)
B 1260347
Ref
CHAIN ASSEMBLY - #466 CHAIN (Prior to SN 0900015577)
E
101
0100062
AR
Adhesive
102
Ref
Block Options:
102
0561150
1
Block (Prior to SN 0900015061)
102
0561409
1
Block (SN 0900015061 to Present)
103
0561153
1
Block
104
1260299
5.9
ft/1.8m
Chain
105
3422346
2
Pin 106
4300111
1
Stud
1260349
Ref
CHAIN ASSEMBLY - #444 CHAIN (Prior to SN 0900015577)
E
151
0100062
AR
Adhesive
152
0561149
1
Block 153
Ref
Block Options:
153
0561151
1
Block (Prior to SN 0900015061)
153
0561408
1
Block (SN 0900015061 to Present)
154
12602985.
9 ft/1.8m
Chain 155
3422346
1
Pin 156
3422355
1
Pin 157
4300111
1
Stud
1260356
Ref
CHAIN ASSEMBLY - #444 CHAIN (SN 0900015577 to Present)
E
201
Ref
Locking, Compound Options:
201
0100062
AR
Locking, Compound (Prior to SN 0900032529)
201
0100019
AR
Locking, Compound (SN 0900032529 to Present)
202
0561149
2
Block
3120873 20AM/25AM/30AM/36AM/41AM 89
Page 90
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
203
0561408
2
Block
204
1260298
11.8
ft/3.6m
Chain
205
3422338
2
Pin 206
3422346
2
Pin 207
3422355
2
Pin 208
3450304
2
Pin, Cotter
209
3571103
1
Plate, Chain Adjustment
210
4300111
2
Stud 211
4751500
2
Flatwasher 5/16in
1260357
Rev
CHAIN ASSEMBLY - #444 CHAIN (SN 0900015577 to Present)
E
251
Ref
Locking, Compound Options:
251
0100062
AR
Locking, Compound (Prior to SN 0900032529)
251
0100019
AR
Locking, Compound (SN 0900032529 to Present)
252
0561149
2
Block 253
0561408
2
Block
254
1260298
11.8
ft/3.6m
Chain
255
3422338
2
Pin 256
3422346
2
Pin 257
3422355
2
Pin 258
3450304
2
Pin, Cotter
259
3571101
1
Plate, Chain Adjustment
260
4300111
2
Stud 261
4751500
2
Flatwasher 5/16in
1260361
Ref
CHAIN ASSEMBLY - #466 CHAIN (SN 0900015577 to Present)
D
301
Ref
Locking, Compound Options:
301
0100062
AR
Locking, Compound (Prior to SN 0900032529)
301
0100019
AR
Locking, Compound (SN 0900032529 to Present)
302
0561153
2
Block 303
0561409
2
Block
304
1260299
11.8
ft/3.6m
Chain
305
3422338
2
Pin 306
3422346
4
Pin 307
3450304
2
Pin, Cotter
308
3571101
1
Plate, Chain Adjustment
309
4300111
2
Stud 310
4751500
2
Flatwasher 5/16in
SECTION 3 - MAST
90 20AM/25AM/30AM/36AM/41AM 3120873
Page 91
Page 92
SECTION 3 - MAST
FIGURE 3-2. MAST ASSEMBLY - 25AM & 36AM
92 20AM/25AM/30AM/36AM/41AM 3120873
Page 93
FIGURE 3-2. MAST ASSEMBLY - 25AM & 36AM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MAST ASSEMBLIES
0801162
Ref
Mast Assemblies 25AM (Prior to SN 0900017519)
G 0801297
Ref
Mast Assemblies 25AM (SN 0900017519 to Present)
F 0801164
Ref
Mast Assemblies 36AM (Prior to SN 0900017519)
G 0801299
Ref
Mast Assemblies 36AM (SN 0900017519 to Present)
I
Ref
Note: Machines may contain additional components not
shown in this figure. Refer to Load Sensing System Manual
p/n 3124289 for breakdown of these items.
1
0100011
AR
Compound, Locking
2 0362735
6
Bar, Sheave Pin Support
3 0362736
2
Bar, Sheave Pin Support
4 0362758
1
Bar, Gravity Latch
5 0561341
1
Block, Chain Anchor
6 0641406
42
Bolt 1/4in-20NC x 3/4in
7 0641407
AR
Bolt 1/4in-20NC x 7/8in
8 Ref
Bolt Options:
8 0641410
4
Bolt 1/4in-20NC x 1-1/4in (Prior to SN 0900015661)
8 0681410
8
Bolt 1/4in-20NC x 1-1/4in (SN 0900015661 to Present)
9 0641508
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900029962)
10
0641812
4
Bolt 1/2in-13NC x 1-1/2in (Prior to SN 0900029962)
11
0741006
3
Screw #10-24NC x 3/4in
12
0741606
4
Screw 3/8in-16NC x 3/4in
13
0902047
1
Bracket, Sequence Cable
14
0902422
1
Bracket, Bottom Chain Attach
15
0902423
2
Bracket, Bottom Chain Attach
16
0902424
1
Bracket, Bottom Chain Attach
17
0902431
4
Bracket, Sequence Cable
18
0902445
4
Bracket, Sequence Cable
19
0961892
2
Bushing, Flanged
20 Ref
Cable, Sequence Options:
20
1060683
4
Cable, Sequence 25AM
20
1060684
4
Cable, Sequence 36AM
21 Ref
Chain, #544 Assembly Options (Prior to SN 0900015577)
21
1260343
2
Chain, #544 Assembly 25AM
21
1260344
2
Chain, #544 Assembly 36AM
22 Ref
Chain, #534 Assembly Options (Prior to SN 0900015577)
22
1260345
2
Chain, #534 Assembly 25AM
22
1260346
2
Chain, #534 Assembly 36AM
23 Ref
Chain, #444 Assembly Options (Prior to SN 0900015577)
23
1260349
4
Chain, #444 Assembly 25AM
23
1260350
4
Chain, #444 Assembly 36AM
24
1271393
1
Channel, Mast Header
25 Ref
Channel, Mast #6 Options:
25
1271392
1
Channel, Mast #6 25AM
25
1271398
1
Channel, Mast #6 36AM
26 Ref
Channel, Mast #1 Options:
26
1271418
1
Channel, Mast #1 25AM (Prior to SN 0900031574)
26
See Note
1
Channel, Mast #1 25AM (Note: No exact SN break exists,
contact JLG Parts Dept to confirm design before ordering
parts.) (SN 0900031575 through 0900031617)
SECTION 3 - MAST
3120873 20AM/25AM/30AM/36AM/41AM 93
Page 94
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
26
1001109247
1
Channel, Mast #1 25AM (SN 0900031618 to Present)
26
1271422
1
Channel, Mast #1 36AM (Prior to SN 0900031574)
26
See Note
1
Channel, Mast #1 36AM (Note: No exact SN break exists,
contact JLG Parts Dept to confirm design before ordering
parts.) (SN 0900031575 through 0900031617)
26
1001109248
1
Channel, Mast #1 36AM (SN 0900031618 to Present)
27 Ref
Channel, Mast #2 Options:
27
1271421
1
Channel, Mast #2 25AM
27
1271423
1
Channel, Mast #2 36AM
28 Ref
Channel, #3 Options:
28
1271419
1
Channel, #3 25AM
28
1271424
1
Channel, #3 36AM
29 Ref
Channel, Mast #4 Options:
29
1271420
1
Channel, Mast #4 25AM
28
1271425
1
Channel, Mast #4 36AM
31
2880310
4
Key 33
3311401
4
Nut 1/4-20NC
34
3311505
1
Locknut 5/16-18NC
35
3311601
12
Nut 3/8-16NC
36
3311801
6
Nut 1/2-13NC
37
3340845
18
Pad, Slide Lock
38 Ref
Pad, Slide Guide Options:
38
3340846
NLA
Pad, Slide Guide (Use p/n 3340858) (Prior to SN 0900015661)
38
3340858
2
Pad, Slide Guide (SN 0900015661 to Present)
39
3422338
8
Pin, Chain Equalizer
40
3422717
4
Pin, Sheave
41
3422750
3
Pin, Chain Equalizer
42
3422752
1
Pin, Chain Equalizer
43
3422757
2
Pin, Keeper
44
3422758
1
Pin, Keeper
45
3450304
8
Pin, Cotter
46
3570893
2
Plate, Cylinder Mount (Prior to SN 0900029962)
47
3571101
3
Plate, Chain Adjustment
48
3571103
1
Plate, Chain Adjustment
49 Ref
Sheave Assembly Options:
49
3580268
NLA
Sheave Assembly (Use p/n 3580286) (Prior to SN
0900017519)
49
3580286
2
Sheave Assembly (SN 0900017519 to Present)
50
3580269
4
Sheave, Sequence Cable
51 Ref
Sheave Assembly Options:
51
3580272
NLA
Sheave Assembly (Use p/n 3580291) (Prior to SN
0900017519)
51
3580291
2
Sheave Assembly (SN 0900017519 to Present)
52 Ref
Sheave Assembly Options:
52
3580274
NLA
Sheave Assembly (Use p/n 3580293) (Prior to SN
0900017519)
52
3580293
4
Sheave Assembly (SN 0900017519 to Present)
53
3760383
1
Ring, Retainer
54
3820034
16
Rivet, 1/4in x.390in
55
3900187
4
Screw, Shoulder
56
3900190
1
Screw, Shoulder
57
3900192
12
Screw, Countersunk 3/8in-16NC x 1/2in
SECTION 3 - MAST
94 20AM/25AM/30AM/36AM/41AM 3120873
Page 95
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
58
3900205
10
Screw, #10-24NC x 1/2in
59
4060960
3
Shield, Mast Cover
60
4060961
1
Shield, Mast Cover
61
4070860
AR
Shim, Slide Pad (.075)
62
4070861
AR
Shim, Slide Pad (.036)
63
4070862
AR
Shim, Slide Pad (.015)
64
4070970
AR
Shim, Cylinder Mount (Prior to SN 0900029962)
65
4070971
AR
Shim, Cylinder Mount (Prior to SN 0900029962)
66
4160124
4
Spring
67
4567489
2
Tube, Spacer
68
4567491
2
Tube, Spacer
69
4567492
1
Tube, Spacer
70
4567749
2
Tube, Spacer
71
4567750
1
Tube, Spacer
72
4567751
1
Tube, Spacer
73
4711400
AR
Flatwasher, 1/4in Narrow
74
4711500
4
Flatwasher, 5/16in Narrow
75
4711800
4
Flatwasher, 1/2in Narrow (Prior to SN 0900029962)
76
4740007
14
Washer, Thrust
77
4740414
8
Cup Washer
78
4750800
10
Flatwasher, 8in Wide
79
4751500
8
Flatwasher, 5/16in Wide
80
4761000
10
Lockwasher, #10
81
4761400
4
Lockwasher, 1/4in
82
4761500
1
Lockwasher, 5/16in (Prior to SN 0900029962)
84 Ref
Chain Assembly - #544 (See Items 401-411 for Breakdown) (SN
0900015577 to Present)
84
1260355
2
Chain Assembly - #544 25AM
84
1260358
2
Chain Assembly - #544 36AM
85 Ref
Chain Assembly - #534 (See Items 501-511 for Breakdown) (SN
0900015577 to Present)
85
1260359
2
Chain Assembly - #534 25AM
85
1260360
2
Chain Assembly - #534 36AM
86 Ref
Chain Assembly - #444 (See Items 601-611 for Breakdown) (SN
0900015577 to Present)
86
1260357
2
Chain Assembly - #444 25AM
86
1260364
2
Chain Assembly - #444 36AM
87 Ref
Chain Assembly - #444 (See Items 701-711 for Breakdown) (SN
0900015577 to Present)
87
1260363
2
Chain Assembly - #444 25AM
87
1260365
2
Chain Assembly - #444 36AM
88
4070988
AR
Shim, Slide Pad (.075) (SN 0900015661 to Present)
89
4070989
AR
Shim, Slide Pad (.036) (SN 0900015661 to Present)
90
4070990
2
Shim, Slide Pad (.015) (SN 0900015661 to Present)
91
0641408
4
Bolt 1/4in-20NC x 1in (SN 0900027063 through 0900027722)
92 Ref
Cover, Mast Chain/Cable Options:
92 Ref
Cover, Mast Chain/Cable 25AM
92
Not Required
0
Cover, Mast Chain/Cable (Prior to SN 0900027063)
92
1671255
1
Cover, Mast Chain/Cable (SN 0900027063 to Present)
92 Ref
Cover, Mast Chain/Cable 36AM
92
Not Required
0
Cover, Mast Chain/Cable (Prior to SN 0900027063)
92
1671342
NLA
Cover, Mast Chain/Cable (Use p/n 1001092754) (SN
3120873 20AM/25AM/30AM/36AM/41AM 95
Page 96
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0900027063 through 0900027721)
92
1001092754
1
Cover, Mast Chain/Cable (SN 0900027722 to Present)
93
3380683
1
Shield, Cable (36AM Only) (SN 0900027100 through
0900027224)
94
3820032
4
Rivet (36AM Only) (SN 0900027100 through 0900027224)
95 Ref
Lift Cylinder Assembly Options: (See CYLINDER SECTION for
Breakdown)
95A
1683699
1
Lift Cylinder Assembly 25AM (Prior to SN 0900017519)
95B
1684088
1
Lift Cylinder Assembly 25AM (SN 0900017519 through
0900029961)
95C
1001099734
1
Lift Cylinder Assembly 25AM (SN 0900029962 to Present)
95D
1683693
1
Lift Cylinder Assembly 36AM (Prior to SN 0900017519)
95E
1684087
1
Lift Cylinder Assembly 36AM (SN 0900017519 through
0900029961)
95F
1001100056
1
Lift Cylinder Assembly 36AM (SN 0900029962 to Present)
96
1670836
1
Cover, Boom (36AM Only) (SN 0900028553 through
0900029961)
97
1001100013
1
Pin, Lift Cylinder (SN 0900029962 to Present)
97
3760348
2
Ring, Retaining (SN 0900029962 to Present)
98 Ref
Mount, Cylinder Options:
98A
4845731
1
Mount, Cylinder (Prior to SN 0900017519)
98B
4846381
1
Mount, Cylinder (SN 0900017519 through 0900019294)
98C
4846514
1
Mount, Cylinder (SN 0900017519 through 0900029961)
98D
1001099754
4
Mount, Cylinder (SN 0900029962 to Present)
99
3020039
AR
Lubricant Only (SN 0900029962 to Present)
100
0641872
2
Bolt 1/2in-13NC x 9in (SN 0900029962 to Present)
Ref
Mast Kit Options (Includes Items 24 - 29):
2901674
1
Mast Kit 25AM (Prior to SN 0900031574)
3
See Note
1
Mast Kit 25AM (Note: No exact SN break exists, contact JLG
Parts Dept to confirm design before ordering parts.) (SN
0900031575 through 0900031617)
1001109309
1
Mast Kit 25AM (SN 0900031618 to Present)
B 2901676
1
Mast Kit 36AM (Prior to SN 0900031574)
4
See Note
1
Mast Kit 36AM (Note: No exact SN break exists, contact JLG
Parts Dept to confirm design before ordering parts.) (SN
0900031575 through 0900031617)
1001109311
1
Mast Kit 36AM (SN 0900031618 to Present)
B
Ref
CHAIN ASSEMBLIES (Prior to SN 0900015577)
1260345
Ref
Chain Assembly - #534 Chain - 25AM
D 1260346
Ref
Chain Assembly - #534 Chain - 36AM
C
101
0100062
AR
Adhesive
102
0561309
1
Block 103
0561337
1
Block 104
Purch. Assy.
Chain
105
3422722
2
Pin 106
3450202
2
Pin, Cotter
107
4300111
1
Stud Ref
CHAIN ASSEMBLIES (Prior to SN 0900015577)
1260343
Ref
Chain Assembly - #544 Chain - 25AM
C 1260344
Ref
Chain Assembly - #544 Chain - 36AM
C
201
0100062
AR
Adhesive
202
0561308
1
Block 203
0561336
1
Block
SECTION 3 - MAST
96 20AM/25AM/30AM/36AM/41AM 3120873
Page 97
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
204
Purch. Assy.
Chain
205
3422720
2
Pin 206
3450202
4
Pin, Cotter
207
4300129
1
Stud Ref
CHAIN ASSEMBLIES (Prior to SN 0900015577)
1260349
Ref
Chain Assembly - #444 Chain - 25AM
E 1260350
Ref
Chain Assembly - #444 Chain - 36AM
D
301
0100062
AR
Adhesive
302
0561149
1
Block 303
Ref
Block Options:
303
0561151
1
Block (Prior to SN 0900015061)
303
0561408
1
Block (SN 0900015061 to Present)
304
Purch. Assy.
Chain
305
3422346
1
Pin 306
3422355
1
Pin 307
4300111
1
Stud Ref
CHAIN ASSEMBLIES (SN 0900015577 to Present)
1260355
Ref
Chain Assembly - #544 Chain - 25AM
E 1260358
Ref
Chain Assembly - #544 Chain - 36AM
D
401
Ref
Locking, Compound Options:
401
0100062
AR
Locking, Compound (Prior to SN 0900032529)
401
0100019
AR
Locking, Compound (SN 0900032529 to Present)
402
0561308
2
Block 403
0561336
1
Block 404
Purch. Assy.
Chain
405
3422338
2
Pin 406
3422720
4
Pin 407
3450202
8
Pin, Cotter
408
3450304
2
Pin, Cotter
409
3571101
1
Plate, Chain Adjustment
410
4300129
2
Stud 411
4751500
2
Flatwasher 5/16in
Ref
CHAIN ASSEMBLIES (SN 0900015577 to Present)
1260359
Ref
Chain Assembly - #534 Chain - 25AM
D 1260360
Ref
Chain Assembly - #534 Chain - 36AM
D
501
Ref
Locking, Compound Options:
501
0100062
AR
Locking, Compound (Prior to SN 0900032529)
501
0100019
AR
Locking, Compound (SN 0900032529 to Present)
502
0561309
2
Block 503
0561337
1
Block 504
Purch. Assy.
Chain
505
3422338
2
Pin 506
3422722
4
Pin 507
3450202
4
Pin, Cotter
508
3450304
2
Pin, Cotter
509
3571103
1
Plate, Chain Adjustment
510
4300111
2
Stud 511
4751500
2
Flatwasher 5/16in
Ref
CHAIN ASSEMBLIES (SN 0900015577 to Present)
1260357
Ref
Chain Assembly - #444 Chain - 25AM
E 1260364
Ref
Chain Assembly - #444 Chain - 36AM
D
3120873 20AM/25AM/30AM/36AM/41AM 97
Page 98
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
601
Ref
Locking, Compound Options:
601
0100062
AR
Locking, Compound (Prior to SN 0900032529)
601
0100019
AR
Locking, Compound (SN 0900032529 to Present)
602
0561149
2
Block 603
0561408
1
Block 604
Purch. Assy.
Chain
605
3422338
2
Pin 606
3422346
2
Pin 607
3422355
2
Pin 608
3450304
2
Pin, Cotter
609
3571101
1
Plate, Chain Adjustment
610
4300111
2
Stud 611
4751500
2
Flatwasher 5/16in
Ref
CHAIN ASSEMBLIES (SN 0900015577 to Present)
1260363
Ref
Chain Assembly - #444 Chain - 25AM
D 1260365
Ref
Chain Assembly - #444 Chain - 36AM
D
701
Ref
Locking, Compound Options:
701
0100062
AR
Locking, Compound (Prior to SN 0900032529)
701
0100019
AR
Locking, Compound (SN 0900032529 to Present)
702
0561149
2
Block 703
0561408
1
Block 704
Purch. Assy.
Chain
705
3422338
2
Pin 706
3422346
2
Pin 707
3422355
2
Pin 708
3450304
2
Pin, Cotter
709
3571101
1
Plate, Chain Adjustment
710
4300111
2
Stud 711
4751500
2
Flatwasher 5/16in
SECTION 3 - MAST
98 20AM/25AM/30AM/36AM/41AM 3120873
Page 99
Page 100
SECTION 3 - MAST
FIGURE 3-3. MAST ASSEMBLY - 30AM & 41AM
100 20AM/25AM/30AM/36AM/41AM 3120873
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