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340AJ
Service Manual
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JLG 340AJ Parts Manual

Illustrated Parts Manual
Model
340AJ
3121260
November 5, 2013
REVISION LOG
NOTE: JLG Model 340AJ Boom Lifts are manufactured by JLG Industries in the following countries: USA, Belgium and
January 31, 2011 - Original Issue of Manual (Edited B/M 1001117947 Revision 9)
May 20, 2011 - Revised Issue of Manual (Edited to B/M 1001117947 Revision 13)
August 15, 2011 - Revised Issue of Manual (Edited to B/M 1001117947 Revision 13)
December 5, 2011 - Revised Issue of Manual (Edited to B/M 1001117947 Revision C)
March 21, 2012 - Revised Issue of Manual (Edited to B/M 1001117947 Revision C)
July 12, 2012 - Revised Issue of Manual (Edited to B/M 1001117947 Revision D)
October 11, 2012 - Revised Issue of Manual (Edited to B/M 1001117947 Revision D)
February 18, 2013 - Revised Issue of Manual (Edited to B/M 1001117947 Revision D)
May 6, 2013 - Revised Issue of Manual (Edited to B/M 1001117947 Revision D)
August 7, 2013 - Revised Issue of Manual (Edited to B/M 1001117947 Revision P)
November 5, 2013 - Revised Issue of Manual (Edited to B/M 1001117947 Revision P)
3121260 340AJ A
REVISION LOG
B 340AJ 3121260
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 TIRE AND WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-5 DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . 1-14
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVE & CHARGE FILTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 TURNTABLE BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-6 GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-7 KUBOTA ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-8 AXIAL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-9 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-10 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-11 ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED). . . . . . . . . . 2-36
2-12 GROUND CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2-13 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2-14 GENERATOR INSTALLATION - GM ENGINE MACHINES (OPTIONAL) . . . . . . . . . . . . 2-50
2-15 GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES (OPTIONAL). . . . . . . . 2-54
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM AND CYLINDERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . 3-12
3-5 PLATFORM ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-6 BOOM VALVES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-7 BOOM VALVE ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LIFT (JIB) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT (MAIN BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LIFT (TOWER BOOM) CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
3121260 340AJ i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECAL INSTALLATION - ANSI SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION - ANSI EXPORT SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 DECAL INSTALLATION - AUSTRALIAN & CE SPECS . . . . . . . . . . . . . . . . . . . . . . 8-12
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 340AJ 3121260
SECTION 1
FRAME
3121260 340AJ 1-1
SECTION 1 FRAME
110
110
109
109
101 106
101 106
104 108
103 108
113 114 115 116
102
106
106
111
111
119
119
120
112
121
121
101
105
13 14
13 14
13118
11775
6
12
12
442
1
107
107
8
10
11
1 9

FIGURE 1-1.AXLE AND STEERING INSTALLATION

1-2 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001115772 Ref OSCILLATING AXLE INSTALLATION B
1 0100011 AR Compound, Locking 2 0761014 8 Bolt M10 x 30mm 3 0761614 1 Bolt M16 x 30mm 4 0961950 2 Bushing 5 3422592 1 Pin, Axle Pivot 6 3841258 1 Keeper, Pin 7 4740158 1 Thrustwasher 8 5241000 8 Flatwasher 10mm Hardened
9 5251012 4 Bolt, Flanged M10 x 25mm 10 1001116361 2 Lockout Cylinder Assembly (See Section 5 for Breakdown) 11 1001117869 1 Axle Weldment 12 1001118511 2 Pad, Wear 13 1001118518 2 Shim 11Ga. 14 1001118519 4 Shim 16Ga.
1001115771 Ref STEERING INSTALLATION A
101 0100011 AR Compound, Locking 102 0440271 2 Thrustwasher .250 103 0440274 2 Bearing 104 0440291 2 Bearing 105 0701220 4 Bolt M12 x 60mm 106 0761610 20 Bolt M16 x 20mm 107 0962140 2 Bushing 108 3020029 AR Grease, Bearing (Not Shown) 109 3423081 4 Kingpin 110 3780182 2 O-Ring 111 3841520 1 Keeper, Pin 112 4740086 2 Thrustwasher .0625 113 4740537 2 Thrustwasher .625 114 4740538 2 Thrustwasher .125 115 4740539 2 Thrustwasher .188 116 4740540 2 Thrustwasher .250 117 4812100 4 Flatwasher 12mm 118 1001116788 1 Steer Cylinder Assembly (See Section 5 for Breakdown): 119 1001116867 4 Pin, Pivot 120 1001116871 2 Link, Tie-Rod 121 1001117142 2 Spindle
3121260 340AJ 1-3
SECTION 1 FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

1-4 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275853 Ref WHEEL DRIVE INSTALLATION A
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0761015 16 Bolt M10 x 35mm
4 3020008 .8 gal Lube HD80W-90
5 5241000 16 Flatwasher 10mm Hardened
6 5241600 32 Flatwasher 16mm Hardened
7 1001110922 32 Bolt M16 x 40mm Grade 10.9
8 1001116793 4 Drive Hub/Brake Assembly (See Drive Hub/Brake Assembly For
Breakdown)
9 1001117030 4 Drive Motor Assembly (See Drive Motor Assembly for Breakdown)
101 Ref TIRE AND WHEEL INSTALLATIONS
Ref Note: Due to Critical Stability Weights, only replace tire and
wheel assemblies with like components.
1001118641 Ref 7 x 18 Solid (Available on All Specs) B 1001118644 Ref 7 x 18 Solid Non-Marking (Available on All Specs) B 1001118640 Ref 9 x 20 Pneumatic (Available on ANSI, ANSI Export, CSA &
Japanese Specs)
1001120027/
1001120019 1001118643 Ref 9 x 20 Pneumatic Non-Marking (Available on ANSI, ANSI
1001120036/
1001120035 1001115773 Ref 9 x 20 Foam-Filled (Available on All Specs) A 1001118642 Ref 9 x 20 Foam-Filled Non-Marking (Available on ANSI, ANSI
Ref 9 x 20 Pneumatic with Tire Sealant (Available on ANSI Specs) A
Export, CSA & Japanese Specs)
Ref 9 x 20 Pneumatic Non-Marking with Tire Sealant (Available on
ANSI Specs)
Export, CSA & Japanese Specs)
A
A
A
A
1001118649 2 7 x 18 Solid Right Side B 1001121678 2 7 x 18 Solid Left Side A 1001118654 2 7 x 18 Solid Non-Marking Right Side A 1001121672 2 7 x 18 Solid Non-Marking Left Side A 1001118647 2 9 x 20 Pneumatic Right Side A 1001118648 2 9 x 20 Pneumatic Left Side A 1001118652 2 9 x 20 Pneumatic Non-Marking Right Side A 1001118653 2 9 x 20 Pneumatic Non-Marking Left Side A 1001117132 2 9 x 20 Foam-Filled Right Side A 1001117131 2 9 x 20 Foam-Filled Left Side A 1001118650 2 9 x 20 Foam-Filled Non-Marking Right Side A 1001118651 2 9 x 20 Foam-Filled Non-Marking Left Side A
Ref Note: Assemblies may require ballast/foam filling to
manufacture’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.
101A 1706846 1 Decal - 75PSI (Pneumatic Only):
3121260 340AJ 1-5
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
101B 1 Tire Options:
See Note 7 x 18 Solid & Solid Non-Marking
(Note: Purchase Complete Assembly)
4520605 IN265/50D20
1001118660 IN265/50D20 Non-Marking 101C 4640113 1 Valve Stem, Air (Pneumatic Only) 101D 1 Rim, Wheel Options:
See Note 7 x 18 Solid & Solid Non-Marking
(Note: Purchase Complete Assembly)
1001117129 20 x 9 (Use with IN265/50D20 Tires) 101E 2902203 1 Decal Kit - Required on Tires with Sealant (Includes qty 5
Decals & qty 4 Green Valve Stem Caps)
101F 1120552 1 Cap, Valve Stem (Green) ( Tires with Sealant Only)
102 3300106 36 Lugnut (9 per wheel)
1-6 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121260 340AJ 1-7
SECTION 1 FRAME
323130
29
28
26
25
24
23
22
20
19
19
19
16
17
13
14
18
27
34
35
39

FIGURE 1-3. DRIVE MOTOR ASSEMBLY

1-8 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-3. DRIVE MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001117030 Ref DRIVE MOTOR ASSEMBLY B
1 to 12 Not Used
13 70003005 1 Plug 14 8007941 1 Washer 15 Not Used 16 See Note 1 Flange (Note: Not Available - Purchase p/n 1001117030) 17 70003006 1 O-RIng 18 70003007 1 Shaft 19 70003008 3 O-Ring 20 70003009 1 Gear Set 21 Not Used 22 70003010 1 Shaft, Coupling 23 70003011 1 Plate, Port 24 70003012 1 Ring, Stop 25 7027955 1 Disc, Valve 26 7027956 1 Plate, Pressure 27 7027957 1 Pin, Spring 28 70003013 1 O-Ring 29 70003014 1 O-Ring 30 7027958 1 Spacer 31 7027959 1 Washer, Crinkle 32 See Note 1 Cover, End (Note: Not Available - Purchase p/n 1001117030) 33 Not Used 34 70003016 4 Screw 35 80334555 2 Ball
36 to 38 Not Used
39 See Note 1 Nameplate (Note: Not Available for Purchase)
3121260 340AJ 1-9
SECTION 1 FRAME
12
22
8A
1N
1K
8C
8B
1L
7
1M
5
8M
8L
8F
8H
8D
8E
8J
8K
18
176G1196E6D6B6K24H4G
4E
4B
4C1H
4F
1E
1G
1F
1D1B1A
6A
6C
1C
4D
6F
15
16
101
102
103
104

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

1-10 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001116793 Ref DRIVE HUB/BRAKE ASSEMBLY A
1 See Note 1 Spindle Assembly (Note: Not Available for Purchase 1A 70002987 1 Spindle 1B 70001119 1 Seal, Lip (Part of Item 104)
1C 70002991 2 Bearing, Ball 1D See Note 1 Housing (Note: Not Available for Purchase 1E 70002989 1 Ring Gear 1F 70003000 1 Nut, Bearing (Part of Item 104) 1G 70002996 2 Setscrew 1/4in-28NF x 1/2in (Part of Item 104) 1H 7007640 9 Bolt, Mounting
1J Not Used
1K See Note 1 Seal (Note: Use Item 102 or 103)
1L 70002992 1 Spring
1M 70002999 1 Thrustwasher 1N 70002988 1 Adapter
2 7024741 1 Spacer, Thrust
3Not Used
4 70002983 1 Planet Gear Assembly (Includes Items 4B-4G)
4A Not Used 4B Use 70002983 12 Spacer, Washer (Note: Not Available for Purchase) 4C Use 70002983 AR Bearing (Note: Not Available for Purchase) 4D Use 70002983 3 Spacer (Note: Not Available for Purchase) 4E Use 70002983 3 Shaft, Planet (Note: Not Available for Purchase) 4F Use 70002983 1 Gear, Planet (Note: Not Available for Purchase) 4G 7001913 3 Rollpin 4H 7024742 1 Spacer, Thrust
5 70002995 1 Ring, Retaining
6 70001368 1 Cover Assembly (Includes Items 6A-F & 6K)
6A Use 70001368 1 Cover (Note: Not Available for Purchase) 6B Use 70001368 1 Cap (Note: Not Available for Purchase) 6C Use 70001368 2 Bolt (Note: Not Available for Purchase) 6D Use 70001368 1 Pin (Note: Not Available for Purchase) 6E Use 70001368 1 Washer Seal (Note: Not Available for Purchase) 6F Use 70001368 2 Plug (Note: Not Available for Purchase) 6G 7024738 1 Ring, Retaining
6H- 6J Not Used
6K Use 70001368 1 Retainer (Note: Not Available for Purchase)
7 70002985 1 Coupling
8 See Note 1 Brake Assembly (Includes Items 8A-8M)
(Note: Not Available as an Assembly)
8A 70002993 1 Piston, Brake 8B 70002990 2 Bearing, Ball 8C 70002994 1 Ring, Retaining 8D Use 70002981 1 O-Ring 8E Use 70002981 1 Ring, Back-up 8F See Note 2 O-Ring (Note: Use Item 102 or 103) 8G Not Used 8H Use 70002981 1 Ring, Back-up
3121260 340AJ 1-11
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
8J Use 70002980 8 Disc, Brake Reaction 8K Use 70002980 9 Disc, Brake Friction 8L Use 70002982 12 Spring
8M Use 70002982 12 Spring
9 70002984 1 Shaft, Input 10 Not Used 11 70002986 1 Gear, Sun 12 70002998 1 Plug, Pipe
13 to 14 Not Used
15 See Note 1 Nameplate (Note: Not Available for Purchase) 16 7000281 2 Drivescrew 17 7024134 1 O-RIng (Part of Item 104) 18 70002997 1 O-Ring (Part of Item 104) 19 7017022 3 Capscrew 3/8in-16NC (Part of Item 104) 20 Not Used 21 See Note 8 Capscrew 3/8in-16NC x 7/8in Grade 8 (Note: Use Item 102 or
103)
22 7024108 2 Plug, Pressure
— — — — — — — — — — 101 70002980 1 Brake Disc Kit (Includes Items 8J & 8K) 102 70002982 1 Brake Spring Kit (Includes Items 1K, 8F, 8L, 8M & 21) 103 70002981 1 Brake Seal Kit (Includes Item 1K, 8D, 8E, 8F, 8H & 21) 104 7024744 1 Hub Seal Kit (Includes Item 1B, 1F, 1G & 17-19)
1-12 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121260 340AJ 1-13
SECTION 1 FRAME
203
203
204
202 206
205
202
206
1 7
13
101 109
113
116
102 110
101 110
116
111
108
103
108
105
106
106
115
114 116
107
104
112
116
115
106
105

FIGURE 1-5.DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS

1-14 340AJ 3121260
SECTION 1 FRAME
FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001115780 Ref DRIVE VALVES INSTALLATION E
1 0100011 AR Compound, Locking
2 to 6 Not Used
7 5251010 4 Bolt M10 x 20mm
8 to 12 Not Used
13 1001118029 1 Flow Divider Valve Assembly (See Items 101-116 for Breakdown)
1001118029 Ref FLOW DIVIDER VALVE ASSEMBLY D
101 7012941 3 Valve, Solenoid Cartridge (without Coil) (Traction, Brake &
Secondary Oscillating)
7010543 3 Seal Kit - 7012941 Cartridge
102 70002955 1 Valve, Solenoid Cartridge (without Coil) (Primary Oscillating)
7012953 1 Seal Kit - 70002955 Cartridge
103 70002956 2 Valve, Solenoid Cartridge
70002957 2 Seal Kit - 70002956 Cartridge
104 700029568 1 Valve, Flow Divider Cartridge
70002959 1 Seal Kit - 70002958 Cartridge
105 70002960 1 Valve, Flow Divider Cartridge
70002978 1 Seal Kit - 70002960 Cartridge
106 70002961 4 Valve, Check Cartridge
7017496 4 Seal Kit - 70002961 Check Cartridge 107 70002962 1 Lock Kit 108 70000781 2 Lock Kit 109 70002386 2 Coil 110 70002963 2 Coil 111 See Note 2 Orifice .031 (Note: Not Available for Purchase) 112 See Note 1 Orifice .025 (Note: Not Available for Purchase) 113 See Note 1 Orifice .040 (Note: Not Available for Purchase) 114 70002063 1 Orifice .062 115 7024844 4 Plug 116 7017406 5 Plug
1001115781 Ref FRAME SHIELDS INSTALLATION C
201 Not Used 202 5250810 6 Bolt, Flange M8 x 20mm 203 1001118274 4 Nut, Clip M8 204 1001118915 2 Cover, Frame (Side) 205 1001118916 1 Cover, Frame (Top) 206 0100011 AR Compound, Locking
3121260 340AJ 1-15
SECTION 1 FRAME
FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-16 340AJ 3121260
SECTION 2
TURNTABLE
3121260 340AJ 2-1
SECTION 2 TURNTABLE
26
24
24
102
19
11
3
1 5
1 2
8
22
252321
197
200
198
198
195
20
20
1
1
132
101
15
16

FIGURE 2-1.CONTROL VALVE & CHARGE FILTER INSTALLATION

2-2 340AJ 3121260
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVE & CHARGE FILTER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001115780 Ref VALVES INSTALLATION G
1 0100011 AR Compound, Locking 2 0641605 4 Bolt 3/8in-16NC x 5/8in 3 4811902 4 Flatwasher 8mm 4Not Used 5 5250810 10 Bolt, Flange M8 x 20mm
6 to 7 Not Used
8 1001102987 1 Charge Pump Filter Assembly C
70010383 1 Element, Filter (Includes O-Ring)
See Note 1 Indicator (Note: Not Available for Purchase)
9 to 10 Not Used
11 1001116487 1 Main Control Valve Assembly (See Main Control Valve Assembly
for Breakdown)
12 to 14 Not Used
15 0761014 2 Bolt M10 x 30mm 16 3291005 2 Locknut M10
17 to 18 Not Used
19 1001118751 1 Bracket, Filter 20 0700617 2 Bolt M8 x 16mm 21 1380136 1 Clip 22 2560122 1 Handle 23 3820122 2 Rivet 24 4811700 2 Flatwasher M6 25 1001114761 1 Grip, Handle 26 1001127115 1 Manual Pump Assembly A
7017496 1 Seal Kit - 1001127115 Pump
Ref HYDRAULIC INSTALLATION 1001115785 Ref Machines without Arctic Package F 1001120430 Ref Machines with Arctic Package D
101 0761012 1 Bolt M10 x 25mm 102 1321716 1 Clamp
103 to 131 Not Used
132 3291005 1 Locknut M10
133 to 194 Not Used
195 0700510 1 Bolt M5 x 20mm 196 Not Used 197 3290605 1 Locknut M6 198 4811700 1 Flatwasher M6 199 Not Used 200 85941016 1 Clamp
3121260 340AJ 2-3
SECTION 2 TURNTABLE

FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY

2-4 340AJ 3121260
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001116487 Ref MAIN VALVE ASSEMBLY H
1 70002964 1 Cartridge, Solenoid Valve with Relief (without Coil)
7017496 1 Seal Kit - 7002964 Cartridge
2 70002965 1 Cartridge, Solenoid Valve with Relief (without Coil)
7017496 1 Seal Kit - 70002965 Cartridge
3 70002966 1 Cartridge, Solenoid Valve (without Coil) (Swing)
70002967 1 Seal Kit - 70002966 Cartridge
4 70002966 1 Cartridge, Solenoid Valve (without Coil) (Steer)
70002967 1 Seal Kit - 70002966 Cartridge
5 70002968 1 Cartridge, Relief Valve
7012998 1 Seal Kit - 70002968 Cartridge
6 70002969 2 Cartridge, Solenoid Valve (without Coil) (Upper & Lower Lift)
7010543 2 Seal Kit - Cartridge
7 70002970 1 Cartridge, Solenoid Valve (without Coil) (Flow Control)
7010543 1 Seal Kit - 70002970 Cartridge
8 10837580 1 Cartridge, Shuttle Valve
7010543 1 Seal Kit - 108377580 Cartridge
9 70002971 3 Coil
10 4 Coil Options:
7024885 Prior to SN 0300158122
70002386 SN 0300158122 to Present
11 2 Coil Options:
7024883 Prior to SN 0300158122
70003788 SN 0300158122 to Present
12 70002972 2 Cartridge, Pressure Compensator Valve
7010543 2 Seal Kit - 70002972 Cartridge
13 70002973 1 Cartridge, Pressure Compensator Valve
7010543 1 Seal Kit - 70002973 Cartridge 14 70002974 1 Disc, Check Valve 15 70003757 3 Cartridge, Check Valve (was p/n 70002975)
70002976 3 Seal Kit - 70002975 & 70003757 Cartridges
16 70002977 1 Cartridge, Crossover Relief
7021653 1 Seal Kit - 70002977 Cartridge 17 See Note 1 Orifice .060 (Note: Not Available for Purchase) 18 See Note 2 Orifice .100 (Note: Not Available for Purchase) 19 7017406 5 Plug 20 See Note 1 Block (Note: Not Available for Purchase)
3121260 340AJ 2-5
SECTION 2 TURNTABLE

FIGURE 2-3.TURNTABLE AND SWING DRIVE INSTALLATIONS

2-6 340AJ 3121260
SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TURNTABLE BEARING & SWING DRIVE INSTALLATIONS 1001115774 Ref Turntable Bearing & Swing Drive (DOHI) C 1001153364 Ref Turntable Bearing & Swing Drive (JING WEI) B
1 0100019 AR Compound, Locking 2 0711426 16 Bolt M14 x 90mm (Grade 10.9) 3 0711432 19 Bolt M14 x 150mm (Grade 10.9) 4 3931832 2 Capscrew 1/2in-13NC x 2in 5 4740171 2 Flatwasher 1/2in Hardened 6 5241400 2 Flatwasher 14mm Hardened 7 1001107781 1 Swing Motor Assembly (See Swing Motor Assembly for Break-
down)
8 1 Swing Bearing and Rotation Box Assembly Options (See Turn-
table Bearing Assembly for Breakdown): 1001117145 DOHI 1001153015 JING WEI
9 1001118961 1 Hose, Remote Grease Line (Includes Grease Fitting)
10 1 Fitting, Swivel Adapter Options:
2220063 Prior to SN 0300176416 2220124 SN 0300176416 to Present
3121260 340AJ 2-7
SECTION 2 TURNTABLE
8
1
2
3
9
4
4
4
4
4
5
7
6
10
13
14
14
15
16
25
17
18
19
20
12
100

FIGURE 2-4. SWING MOTOR ASSEMBLY

2-8 340AJ 3121260
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