JLG 2658E Parts Manual

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Illustrated Parts Manual

Models

1532E/1932E 2033E/2046E 2646E/2658E

P/N

3120847

January 27, 2012

REVISION LOG

Power Down Machines include machines built through S/Ns 34920 except those S/Ns listed below.

Gravity Down Machines include machines with S/Ns 33685, 33686, 33687, 33691, 33692, 33693, 33697, 33698,

33699, 33701 to 33707, 34044, 34049, 34141, 34142, 34143, 34172, 34173, 34174 and 34921 to present.

April 1997 Original Issue (Separated 3120838 Complete Manual into 3 Individual Manuals. Added

Gravity Down Machine components.)

June 1997 Change 1

Affected Pages:

Cover and Pages A and i

Section 1 Pages: 1-14, 1-15, 1-20, 1-21, 1-22 Blank, 1-23, 1-30

Section 2 Pages: 2-17/2-18 Blank

Section 4 Pages: 4-1, 4-28 to 4-35/4-36 Blank

Section 5 Pages: 5-3

Section 6 Pages: 6-6, 6-7

Section 7 Pages: 7-6, 7-7, 7-8, 7-10, 7-11, 7-12

Section 9 Pages: 9-1/9-2 Blank

Section 10 Pages: 10-1/10-2 Blank

May 1998 Revised

July 1, 1999 Revised

May 30, 2002 Revised

June 14, 2004 Revised

January 31, 2009 Revised

January 27, 2012 Revised

3120847 1532E/1932E/2033E/2046E/2646E/2658E A

REVISION LOG

B 1532E/1932E/2033E/2046E/2646E/2658E 3120847

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 DRIVE MOTOR ASSEMBLIES - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 DRIVE MOTOR ASSEMBLIES - EATON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-4 AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . 1-14

1-5 AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . 1-18

1-6 JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) 1-20 1-7 JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)1-24 1-8 FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) . . 1-28 1-9 FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) . 1-32

1-10 BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE. . . . . . . . . . . . . . . . . . . . . . . 1-38

1-11 BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . 1-40

1-12 BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT. . . . . . . . . . . . . . . . . . . . . . 1-42

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E

(POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 HYDRAULIC COMPONENTS AND COVERS INSTALLATION -1532E/1932E

(GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 HYDRAULIC COMPONENTS AND COVERS INSTALLATION -2033E/2046E/

2646E/2658E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-4 HYDRAULIC COMPONENTS AND COVERS INSTALLATION -2033E/2046E/

2646E/2658E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-5 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-6 ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . . 2-18

2-7 BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . . 3-2

3-2 SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . . 3-6

3-3 SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . . 3-10

3-4 SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . . 3-14

3-5 SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) . . . . 3-18

3-6 SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) . . . . 3-22

3-7 SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) . . . . 3-26

3-8 SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) . . . . 3-30

3-9 ARM GUARDS INSTALLATION - 1532E/1932E PRIOR TO S/N 30542 . . . . . . . . . . . . . 3-34

3-10 ARM GUARDS INSTALLATION - 2033E/2046E/2646E BUILT PRIOR TO S/N 30542

AND ALL 2658E BUILT PRIOR TO S/N 51216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3-11 ARM GUARDS INSTALLATION - ALL 2658E BUILT S/N 51216 TO PRESENT . . . . . . 3-38

3-12 PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E/1932E/2033E/

2046E/2646E BUILT S/N 30542 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . 4-2

4-2 HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS

(MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-3 HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS

(MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . 4-12

3120847 1532E/1932E/2033E/2046E/2646E/2658E i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

4-4 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS

(MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

4-5 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS

(MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . 4-24

4-6 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4-7 CONTROLLER ASSEMBLY - OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

4-8 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES

BUILT PRIOR TO S/N 27181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWERDOWN MACHINES

BUILT S/N 27181 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN

MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-5 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN

MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN

MACHINES BUILT PRIOR TO S/N 26916) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-6 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN

MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN

MACHINES BUILT S/N 26916 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-7 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/2658E

GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-3 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . 7-4

7-3 STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . 7-6

7-4 HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES . . . . . . . . . . . . . 8-2

8-2 DECALS INSTALLATION - 1532E/1932E GRAVITY DOWN MACHINES . . . . . . . . . . . . 8-6

8-3 DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES . 8-12 8-4 DECALS INSTALLATION - 2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES 8-18

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

1-1 DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 DRIVE MOTOR ASSEMBLIES- WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 DRIVE MOTOR ASSEMBLIES- EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-4 AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-5 AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 1-18

1-6 JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS (POWER DOWN MACHINES) . . . 1-20 1-7 JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS (GRAVITY DOWN MACHINES) . . 1-24

1-8 FRAME MOUNTED COMPONENTS INSTALLATIONS (POWER DOWN MACHINES) . . . . . . 1-28

1-9 FRAME MOUNTED COMPONENTS INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . 1-32

1-10 BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

1-11 BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40

1-12 BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

E C T

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-1

SECTION 1 FRAME

121

120

301

124

102

109A

109

202

107

103

125

116

113

114

104

152

105

115

117

108

119

301

201 (1532E/1932E)

112

104

118

114

104

110

151

122

123 106

MODELS 1532E 1932E 2033E

MODELS 2046E 2646E 2658E

202 (2033E)

S E C T

I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

1-2 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

DRIVE AND STEERING INSTALLATION - 1532E/1932E/ Ref. 2033E (STANDARD PARTS)

1 to 2 Not Used

3 0641826 Bolt 1/2"-13NC x 3 1/4" 8 4 4740453 Flatwasher 1/2" Special A/R 5 3311801 Nut 1/2"-13NC 8 6 0100011 Loctite #242 (Not Shown) A/R 7 3450406 Pin, Cotter 1/8" x 1 1/2" 2 8 3300255 Nut, Wheel 10

9 2780216 Hub 2 9A 7012613 Bolt, Wheel (5 Per Hub) 10 10 Steer Cylinder Assembly Options (See Section 5 for 1

Breakdown): 1683351 Prior to S/N 24267 1683428 S/N 24267 to Present

11 Not Used 12 2160002 Fitting, Grease (Prior to S/N 30800) 2

2160006 Fitting, Grease (S/N 30800 to S/N 42315) 2 2160008 Fitting, Grease (S/N 42315 to Present) 2 1120064 Cap, Grease Fitting A/R

13 Not Used 14 3450403 Pin, Cotter 1/8" x 3/4" 2

15 to 16 Not Used

17 0962013 Bushing, Fiberglide 2 18 3430824 Pin, Clevis 1 19 3780166 O-Ring 2 20 4740419 Washer, Thrust 2 21 1120417 Cap 2 22 0641611 Bolt 3/8"-16NC x 1 3/8" 2 23 4711600 Flatwasher 3/8" Narrow 2

24 to 25 Not Used

26 4761800 Lockwasher 1/2" (S/N 28527 to Present) 8

S E

I O N

DRIVE AND STEERING INSTALLATIONS - 1532E/1932E2/ 2033E (VARIABLE PARTS)

0256636 1532E/1932E (Prior to S/N 36748) Ref. 10 0257567 1532E/1932E (S/N 36748 to Present) Ref. 7 0256635 2033E With Manually Operated Extension (Standard

Machines) (Prior to S/N 36748)

0257568 2033E With Manually Operated Extension (Standard

Machines) (S/N 36748 to Present)

0258882 2033E With Power Operated Extension (Standard

Machines)

51 Tie-Rod Options: 1

3841322 1532E/1932E Prior to S/N 45299 3841387 1532E/1932E S/N 45299 to Present 3841321 2033E Prior to S/N 40773 1 3841379 2033E S/N 40773 to Present 1

52 Spindle Options: 2

4130336 1532E/1932E 4130329 2033E

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-3

Ref.

Ref. 9

Ref. 6

Ref. 1

SECTION 1 FRAME

S E

I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

53 Spacer Options: A/R

Not Required 1532E/1932E 0

4566833 2033E 2

54 Drive Motor Assembly Options: 2

3160207 1532E/1932E Prior to S/N 36748 (See Figure 1-2 for

Breakdown)

3160219 1532E/1932E S/N 36748 to Present (See Figure 1-3 for

Breakdown)

3160214 2033E with Manually Operated Extension Built Prior to

S/N 36748 (See Figure 1-2 For Breakdown)

3160220 2033E with Manually Operated Extension Built S/N

36748 to Present (See Figure 1-3 For Breakdown)

3160208 2033E with Powered Operated Extension (See Figure

1-2 For Breakdown)

55 Pin, Clevis Options: 1

3430811 1532E/1932E 3430812 2033E

56 Bolt, Shoulder Options: 2

0630495 1532E/1932E Prior to S/N 28527 0630516 1532E/1932E S/N 28527 to Present 0630495 2033E

57 Spacer, Bushing Options: 2

0962014 1532E/1932E Prior to S/N 28527 0962085 1532E/1932E S/N 28527 to Present 0962014 2033E

58 Flatwasher 1

4711800 1532E/1932E 4740453 2033E

59 0100001 Adhesive (S/N 41485 to Present) A/R

DRIVE AND STEERING INSTALLATION - 2046E/2646E/ Ref. 2658E (STANDARD PARTS)

101 Not Used 102 4130332 Spindle 2 103 0641826 Bolt 1/2"-13NC x 3 1/4" 8 104 4740453 Flatwasher 1/2" Special 10 105 3311801 Nut 1/2"-13NC 8 106 0100011 Loctite #242 A/R 107 3450406 Pin, Cotter 1/8" x 1 1/2" 2 108 3300255 Nut, Wheel 10 109 2780216 Hub 2

109A 7012613 Bolt, Wheel (5 Per Hub) 10

110 Steer Cylinder Assembly Options (See Section 10-5 for 1

Breakdown): 1683351 Prior to S/N 24267 1683429 S/N 24267 to Present

111 Not Used 112 2160002 Fitting, Grease (Prior to S/N 30800) 2

2160006 Fitting, Grease (S/N 30800 to S/N 42315) 2 2160008 Fitting, Grease (S/N 42315 to Present) 2 1120064 Cap, Grease Fitting A/R

113 3430812 Pin, Clevis 1 114 3450403 Pin, Cotter 1/8" x 3/4" 2

1-4 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

115 0630495 Bolt, Shoulder 2 116 0962014 Spacer 2 117 0962013 Bushing, Fiberglide 2 118 3430824 Pin 1 119 3780166 O-Ring 2 120 4740419 Thrustwasher 2 121 1120417 Cap 2 122 0641612 Bolt 3/8"-16NC x 1 1/2" 2 123 4711600 Flatwasher 3/8" Narrow 2 124 4566833 Spacer 2 125 4761800 Lockwasher 1/2" 8 126 0100081 Adhesive #454 (Not Shown) A/R

DRIVE AND STEERING INSTALLATIONS - 2046E/2646E/ 2658E (VARIABLE PARTS)

0256653 2046E/2646E Standard Machines (Prior to S/N 36748) Ref. 9 0257570 2046E Standard Machines (S/N 36748 to S/N 37751) Ref. 2 0257571 2646E Standard Machines (S/N 36748 to S/N 37751) Ref. 2 0256653 2046E/2646E Standard Machines (S/N 37751 to Present) Ref. 9 0256654 2658E Standard Machines (Prior to S/N36748) Ref. 9 0257572 2658E Standard Machines (S/N 36748 to S/N 37751) Ref. 2 0256654 2658E Standard Machines (S/N 37751 to Present) Ref. 9

Ref.

S E

I O N

151 Tie-Rod Options: 1

3841320 2046E/2646E 3841324 2658E Prior to S/N 36748 3841320 2658E S/N 36748 to S/N 37751 3841324 2658E S/N 37751 to Present

152 Drive Motor Assembly Options: 2

3160208 2046E/2646E (Prior to S/N 36748) (See Figure 1-2 for

Breakdown)

3160220 2046E (S/N 36748 to S/N 37751) (See Figure 1-3 for

Breakdown)

3160221 2646E (S/N 36748 to S/N 37751) (See Figure 1-3 for

Breakdown)

3160208 2046E/2646E (S/N 37751 to Present) (See Figure 1-2 for

Breakdown) 3160208 2658E (Prior to 36748) (See Figure 1-2 for Breakdown) 3160221 2658E (S/N 36748 to S/N 37751) (See Figure 1-3 for

Breakdown) 3160208 2658E (S/N 37751 to Present) (See Figure 1-2 for

Breakdown)

TIRE AND WHEEL INSTALLATIONS - 1532E/1932E Ref. 0255680 Black Tire And Wheel Installation Ref. 0255683 Standard Non-Marking Tire And Wheel Installation Ref.

201 Tire Options: 4

4520175 Black - 4.50 x 14 A/R 4520177 Non-Marking Standard A/R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-5

SECTION 1 FRAME

S E

I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TIRE AND WHEEL INSTALLATIONS - 2033E/2046E/Ref. 2646E/2658E

0255679 Black Tire And Wheel Installation Ref. 0255682 Standard Non-Marking Tire And Wheel Installation Ref. 0256334 Flotation Tire And Wheel Installation - 7.5 x 16 Ref. 0257156 Flotation Tire And Wheel Installation - 7 x 16 Ref.

202 Tire Options: 4

4520174 Black - 5.0 x 16 A/R 4520176 Non-Marking Standard A/R 4520183 Flotation - 7.5 x 16 A/R 4520191 Flotation - 7 x 16 A/R

FRAME WELDMENTS OPTIONS: Ref.

Note: To determine Power or Gravity Down refer to page A.

2360399 1532E (Power Down) (All Machines) 1 2360428 1532E (Gravity Down) (CE Spec) 1 2360468 1532E (Gravity Down) (Australian Spec) 1 2360399 1932E (Power Down) (All Machines) 1 2360428 1532E (Gravity Down) (CE Spec) 1 2360429 1932E (Gravity Down) (Australian Spec) 1 2360419 2033E (Power Down) (Australian Spec) 1 2360431 2033E (Gravity Down) (Australian Spec) 1 2360395 2033E (Power Down) (CE Spec) 1 2360431 2033E (Gravity Down) (CE Spec) 1 2360396 2046E (Power Down) (All Machines) 1 2360432 2046E (Gravity Down) (All Machines) 1 2360412 2646E (Power Down) (All Machines) 1 2360433 2646E (Gravity Down) (All Machines except Outdoor Spec) 1 2360437 2646E (Gravity Down) (Outdoor Spec) 1 2360397 2658E (Power Down) (All Machines) 1 2360434 2658E (Gravity Down) (All Machines) 1

301 0962017 Bushing 4

1-6 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-7

SECTION 1 FRAME

S E

I O N

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE

1-8 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

DRIVE MOTOR ASSEMBLY (STANDARD PARTS) Ref.

1 Kit Seal, Dust 1 2KitRing, Wire 1 3 Kit Shim, Back-Up 1 4 Kit Seal, High Pressure 1 5 Kit Shim, Back-Up 1 6 Kit Seal, Back-Up 1 7 Kit Seal, Shaft 1 8 Kit Seal, Housing 1

9 Kit Seal, Body 2 10 Kit Seal, End Cover 1 11 Kit Carrier, Seal 1 12 KIt Thrust Washer 1 13 Not Used 14 7016400 Bearing, Front Housing 1 15 7016401 Housing 1 16 7016402 Bearing, Rear Housing 1 17 7016403 Link, Drive 1 18 7016404 Manifold 1 19 7016405 Boot, Manifold 1

20 to 21 Not Used

22 Kit Plate, Balance 1 23 Kit Ball, Steel 4 24 7016413 Cover, End 1 25 Not Serviced Tag, Identification 1 26 Not Used 27 7016410 Shaft 1 28 7016411 Key 1

– – – – – – – – – –

2900665 Seal and Carrier Kit (Includes Kit P/N’s 7005896 and 1

7005897) 7005896 Seal Kit (Includes Items 1-10) 1 7005897 Carrier Kit (Includes Items 11 and 12) 1 7016408 Balance Plate Kit (Includes Items 22 and 23) 1

S E

I O N

DRIVE MOTOR ASSEMBLY (VARIABLE PARTS) Ref. 3160207 1532E/1932E Ref. B 3160214 2033E Ref. B 3160208 2046E/2646E/2658E Ref. B

51 Spacer, Drive Link Options: 1

7016414 1532E/1932E 7016419 2033E 7016406 2046E/2646E/2658E

52 Rotor Assembly Options: 1

7016415 1532E/1932E 7016420 2033E 7016407 2046E/2646E/2658E

53 Bolt, Assembly Options: 6

7016416 1532E/1932E 7016409 2033E 7016409 2046E/2646E/2658E

54 Bearing, Thrust Options: 2

7005899 1532E/1932E 7016418 2033E 7005899 2046E/2646E/2658E

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-9

SECTION 1 FRAME

S E

I O N

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

55 Nut Options: 1

7016412 1532E/1932E 7016421 2033E 7016412 2046E/2646E/2658E

1-10 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-11

SECTION 1 FRAME

S E

I O N

FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON

1-12 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

DRIVE MOTOR ASSEMBLY (STANDARD PARTS) Ref.

1 7007892 Ring, Retaining 1 2 7007893 Bearing, Ball 1 3 7007894 Ring, Retaining 1 4 7007895 Ring, Retaining 1 5 7007896 Washer 1 6 7009919 Washer, Back-Up 1 7 7009920 Seal, Pressure 1 8 7007897 Housing 1

9 7007898 Shaft, Output 1 10 Not Used 11 7020300 Seal 2 12 Not Used 13 7020302 Cover, End 1

14 to 17 Not Used

18 7020312 Key 1 19 7009934 Nut 1 20 7020304 Poppet (Not Shown) 2

– – – – – – – – – –

7020305 Seal Kit 1

DRIVE MOTOR ASSEMBLY (VARIABLE PARTS) Ref. 3160219 1532E/1932E Ref. A 3160220 2033E Ref. A 3160221 2046E/2646E/2658E Ref. A

S E

I O N

51 Link, Drive Options: 1

7007899 1532E/1932E 7020306 2033E 7020308 2046E/2646E/2658E

52 Rotor Assembly 1

7020301 1532E/1932E 7020307 2033E 7020309 2046E/2646E/2658E

53 Bolt 6

7020303 1532E/1932E 7020310 2033E 7020310 2046E/2646E/2658E

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-13

SECTION 1 FRAME

S E

I O N

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES)

1-14 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to Page A.

BRAKE INSTALLATION (STANDARD PARTS) Ref.

1 2780215 Hub Assembly (See Items 101-113 for Breakdown) 2 2 Not Used 3 4845037 Cam, Brake 2 4 3430620 Pin, Clevis 2 5 4751600 Flatwasher 3/8" 2 6 3450504 Pin, Cotter (Prior to S/N 33691) 2

3450403 Pin, Cotter (S/N 33691 to Present) 2 7 3300255 Lugnut 5 8 4160137 Spring 2

BRAKE INSTALLATION (VARIABLE PARTS) Ref. 0256596 1532E/1932E Ref. B 0255614 2033E Ref. D 0255636 2046E/2646E Ref. D 0255637 2658E Ref. D

9 Link Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

3010112 2033E 2

10 Bar Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

0362510 2033E 1

11 Bolt 7/8"-9NC x 1 1/2" (Grade 8) Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

0682412 2033E 2

12 0100019 Loctite #271 A/R 13 Latch, Forklift Bar Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

2940097 2033E 1

14 Bolt 1/4"-20NC x 7/8" Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

0641407 2033E 1

15 Bolt 1"-8NC x 2 1/2" (Grade 8) Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

0682620 2033E 2

16 Locknut 1"-8NC (Grade 8) Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

3272605 2033E 2

17 3020017 Grease (S/N 33691 to Present) A/R 18 Decal - Forklift Area Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

1701508 2033E 2

19 3311405 Locknut 1/4"-20NC Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

3311405 2033E 2

20 Flatwasher 1/4" Options: A/R

Not Required 1532E/1932E/2046E/2646E/2658E 0

4751400 2033E 2

21 Rod, Brake Options: 2

3841274 1532E/1932E/2033E 3841280 2046E/2646E

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-15

SECTION 1 FRAME

S E

I O N

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

22 Brake Cylinder Assembly Options (See Section 5 for 1

Breakdown): 1683362 1532E/1932E/2046E/2646E/2658E Prior to S/N 33691 1683499 1532E/1932E/2046E/2646E/2658E S/N 33691 to

Present

1683362 2033E

2780215 HUB ASSEMBLY Ref. B

101 7010649 Seal 1 102 7019695 Housing 1 103 7019696 Stud, Wheel 5 104 Not Used 105 7019697 Washer 1 106 7010641 Nut, Slotted 1 107 7010642 Pin, Cotter 1 108 7010648 Cap, Dust 1 109 7010650 Cone, Outer 1 110 7003903 Cup, Outer 1 111 7010651 Cup, Inner 1 112 7010647 Cone, Inner 1 113 1760165 Disc, Brake 1

ASSOCIATED FRAME COMPONENTS Ref.

201 Axle Weldment Options: 1

0280145 1532E/1932E/2033E 0280146 2046E/2646E 0280147 2658E

1-16 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-17

SECTION 1 FRAME

S E

I O N

FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES)

1-18 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to Page A.

BRAKE INSTALLATION (STANDARD PARTS) Ref.

1 2780215 Hub Assembly (See Items 101-113 for Breakdown) 2 2 Not Used 3 4845037 Cam, Brake 2 4 3430620 Pin, Clevis 2 5 4711600 Flatwasher 3/8" Narrow 2 6 3450403 Pin, Cotter 2 7 1683557 Brake Cylinder Assembly (See Section 5 for Breakdown) 1 8 4160137 Spring 2 9 3300255 Lugnut 5

BRAKE INSTALLATIONS (VARIABLE PARTS) Ref. 0257183 1532E/1932E Ref. 3 0257184 2033E Ref. 3 0257185 2046E/2646E Ref. 2 0257186 2658E Ref. 2

51 Rod, Brake Options: 2

3841332 1532E/1932E/2033E 3841333 2046E/2646E 3841334 2658E

52 Spacer Options: A/R

Not Required 1532E/1932E/2033E Not Required 2046E/2646E/2658E Prior to S/N35949

4567265 2046E/2646E/2658E S/N35949 to Present

S E

I O N

2780215 HUB ASSEMBLY Ref. B

101 7010649 Seal 1 102 7019695 Housing 1 103 7019696 Stud, Wheel 5 104 Not Used 105 7019697 Washer 1 106 7010641 Nut, Slotted 1 107 7010642 Pin, Cotter 1 108 7010648 Cap, Dust 1 109 7010646 Cone, Outer 1 110 7010650 Cup, Outer 1 111 7010651 Cup, Inner 1 112 7010647 Cone, Inner 1 113 1760165 Disc, Brake 1

ASSOCIATED FRAME COMPONENTS Ref.

201 Axle Weldment Options: 1

0280145 1532E/1932E/2033E 0280146 2046E/2646E 0280147 2658E

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-19

SECTION 1 FRAME

S E

I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES)

1-20 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to Page A.

POTHOLE PROTECTION SYSTEM INSTALLATION Ref. (STANDARD PARTS)

1 Not Used 2 4844987 Pivot Weldment 1 3 3538809 Plate, Cam 2 4 3538808 Plate, Cam 2 5 Not Used 6 3860065 Roller 1 7 4160133 Spring, Torsion 1 8 0362484 Bar, Link 4

9 0362485 Bar, Actuator 4 10 4160141 Spring, Extension 1 11 Not Used 12 0630398 Eye-Bolt 1 13 0362483 Bar, Roller 4 14 0961997 Bearing, Flange 4 15 Not Used 16 0961994 Bearing, Spacer 12 17 0641612 Bolt - 3/8"-16NC x 1 1/2" 4 18 4761600 Lockwasher - 3/8" 4 19 3440828 Roll Pin - 1/4" x 1 3/4" 2 20 4711800 Flatwasher - 1/2" Narrow 1 21 3440418 Roll Pin - 1/8" x 1 1/8" 1 22 3951005 Setscrew - #10-24NC x 5/8" 2 23 0961995 Bearing, Flange 4 24 0642224 Bolt - 3/4" - 10NC x 3" 4 25 3312205 Locknut - 3/4"-10NC 4 26 0961996 Bearing, Flange 8 27 0641611 Bolt - 3/8"-16NC x 1 3/8" 8 28 0100011 Loctite - #242 A/R 29 Not Used 30 0641508 Bolt - 5/16"-18NC x 1" 2 31 3311505 Locknut - 5/16"-18NC 2 32 4712400 Flatwasher 7/8" Narrow 1 33 Not Used 34 3911028 Screw Machine - #10-24NC x 1 3/4" 4 35 4751000 Flatwasher - #10 4 36 3311005 Locknut - #10-24NC 4 37 0641622 Bolt 3/8"-16NC x 2 3/4" 4 38 3311605 Locknut - 3/8"-16NC 4 39 Not Used 40 1120481 Cap, End (S/N 24267 to Present Only) 4 41 4460662 Connector, Strain Relief 2 42 Not Used

43 3311501 Nut 5/16”-18NC 2

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-21

SECTION 1 FRAME

S E

I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

POTHOLE PROTECTION SYSTEM INSTALLATIONS Ref. (VARIABLE PARTS)

0255724 1532E/1932E Ref. 7 0255516 2033E Ref. 11 0255638 2046E/2646E Ref. 11 0255639 2658E Ref. 11

51 Bar, Support Options: A/R

4845104 1532E/1932E Prior to S/N 24267 2 4845360 1532E/1932E Right Side S/N 24267 to Present 1 4845383 1532E/1932E Left Side S/N 24267 to Present 1 4845268 2033E Prior to S/N 24267 2 4845357 2033E S/N 24267 to Present 2 4845269 2046E/2646E Prior to S/N 24267 2 4845358 2046E/2646E S/N 24267 to Present 2 4845270 2658E Prior to S/N 24267 2 4845359 2658E S/N 24267 to Present 2

52 Spring, Extension Options: 2

4160134 1532E/1932E/2033E 4160146 2046E/2646E/2658E

53 Rod, Pivot Options: 1

3841308 1532E/1932E 3841266 2033E/2046E/2646E/2658E

54 Actuator Options: 1

4845319 1532E/1932E 4845077 2033E/2046E/2646E/2658E

55 Bar, Actuator Options: 4

0362511 Prior to S/N 31231 0362654 S/N 31231 to Present

56 Switch, Limit Options: 2 56A 4360397 Prior to S/N 31231 56B 4360401 S/N 31231 to Present

1-22 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-23

SECTION 1 FRAME

S E

I O N

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)

1-24 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to Page A.

POTHOLE PROTECTION SYSTEM INSTALLATION Ref. (STANDARD PARTS)

1to 2 Not Used

3 3570198 Plate, Cam 2 4 4845385 Bushing Weldment 2

5 to 6 Not Used

7 4160133 Spring, Torsion 1 8 0362484 Bar, Link 4

9 0362485 Bar, Actuator 4 10 4160141 Spring, Extension 1 11 Not Used 12 0630398 Eye-Bolt 1 13 0362483 Bar, Roller 4 14 0961997 Bearing, Flange 4 15 0362654 Bar, Actuator 4 16 0961994 Bearing, Spacer 12 17 0641612 Bolt - 3/8"-16NC x 1 1/2" 4 18 4761600 Lockwasher - 3/8" 4 19 3440828 Roll Pin - 1/4" x 1 3/4" 5 20 4711800 Flatwasher - 1/2" Narrow 1 21 3440418 Roll Pin - 1/8" x 1 1/8" 1 22 3311501 Nut 5/16-18NC (S/N 39132 to Present) 2 23 0961995 Bearing, Flange 4 24 0642224 Bolt - 3/4" - 10NC x 3" 4 25 3312205 Locknut - 3/4"-10NC 4 26 0961996 Bearing, Flange 8 27 0641611 Bolt - 3/8"-16NC x 1 3/8" 8 28 0100011 Loctite - #242 A/R 29 Not Used 30 0641508 Bolt - 5/16"-18NC x 1" 4 31 3311505 Locknut - 5/16"-18NC 4 32 4712400 Flatwasher 7/8" Narrow (Prior to S/N 37119) 1 33 4360401 Switch, Limit 2 34 3911024 Screw Machine - #10-24NC x 1 1/2" 4 35 4751000 Flatwasher - #10 4 36 3311005 Locknut - #10-24NC 4 37 0641622 Bolt 3/8"-16NC x 2 3/4" 4 38 3311605 Locknut - 3/8"-16NC 4 39 Not Used 40 1120481 Cap, End 4 41 Not Used 42 4460662 Connector, Strain Relief 2

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-25

SECTION 1 FRAME

S E

I O N

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

POTHOLE PROTECTION SYSTEM INSTALLATION (VARIABLE PARTS)

0257330 1532E/1932E Ref. 5 0257331 2033E Ref. 5 0257332 2046E/2646E Ref. 6 0257333 2658E Ref. 6

51 Bar, Support Options: A/R

4845360 1532E/1932E Right Side 1 4845383 1532E/1932E Left Side 1 4845490 2033E 2 4845358 2046E/2646E 2

4845359 2658E 2 52 Not Used 53 Rod, Pivot Options: 1

3841337 1532E/1932E

3841338 2033E/2046E/2646E/2658E 54 Actuator Options: 1

4845319 1532E/1932E

4845077 2033E/2046E/2646E/2658E 55 Pivot Weldment Options: 1

4845529 1532E/1932E

4844987 2033E

4844987 2046E/2646E/2658E Prior to S/N 39109

4845529 2046E/2646E/2658E S/N 39109 to Present 56 Roller Options: 1

3860079 1532E/1932E

3860065 2033E

3860065 2046E/2646E/2658E Prior to S/N 39109

3860079 2046E/2646E/2658E S/N 39109 to Present 57 Spring, Extension Options: 2

4160134 1532E/1932E/2033E

4160146 2046E/2646E/2658E

1-26 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-27

SECTION 1 FRAME

S E

I O N

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES)

1-28 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to Page A.

LADDER INSTALLATIONS Ref.

0256788 1532E/1932E (Euro Spec) Ref. A 0256564 1532E/1932E (Australian Spec) Ref. A 0256783 2033E/2046E/2646E/2658E (Euro Spec) Ref. A 0255641 2033E/2046E/2646E/2658E (Australian Spec) Ref. B

1 Ladder Weldment Options: 1

4845379 1532E/1932E (Euro Spec) 4845375 2033E/2046E/2646E/2658E (Euro Spec)

4845312 All models (Australian Spec) 2 0641812 Bolt 1/2"-13NC x 1 1/2" 2 3 4751800 Flatwasher 1/2" 4 4 3311805 Locknut 1/2"-13NC 2 5 3520071 Plug, Cap (1532E/1932E Euro Spec) (Not Shown) 4

BATTERY CHARGER INSTALLATION (STANDARD PARTS) Ref.

101 Battery Charger Assembly Options: (See Figures 1-10, 1

1-11 & 1-12 for Breakdown) Use 2901847 50HZ-250V (Australian Spec) (Was p/n 0400148) Use 2901844 50HZ-220V (Australian, Dutch, French, German,

Italian and Spanish Spec) (Was p/n 0400145)

Use 2901844 50HZ-120V/240V (UK Spec) (Was p/n 0400146)

102 0641506 Bolt 5/16”-18NC x 3/4” 2 103 4711500 Flatwasher 5/16” Narrow 4 104 3311505 Locknut 5/16”-18NC 2

S E

I O N

BATTERY CHARGER INSTALLATION (VARIABLE PARTS) Ref.

1532E/1932E/2033E/2046E/2646E: Ref.

0256372 50HZ-250V Single Voltage (Australian Spec) Ref. 5 0256369 50HZ-220V Single Voltage (Austrian, Dutch, French, Ref. 5

German, Italian & Spanish Spec)

0256370 50HZ-240V/120V Dual Voltage (UK Spec) Ref. 6

2658E: Ref.

0256441 50HZ-250V Single Voltage (Australian Spec) Ref. 4 0256438 50HZ-220V Single Voltage (Austrian, Dutch, French, Ref. 4

German, Italian & Spanish Spec)

0256439 50HZ-240V/120V Dual Voltage (UK Spec) Ref. 4

151 Shield Options: A/R

4060927 1532E/1932E/2033E/2046E/2646E (All except UK Spec) 1 4060928 2658E (All except UK Spec) 1

Not Required UK Spec 0 152 3941406 Screw, Self-Tapping 1/4"-20NC x 3/4" A/R 153 0100011 Loctite #242 (Not Shown) A/R

0256424 TILT INDICATOR INSTALLATION Ref. F

201 4360435 Switch, Level Indication 1 202 0140011 Alarm (Not Shown - Located on Platform Console) 1 203 4921819 Harness 1 204 Not Used 205 0641407 Bolt 1/4"-20NC x 7/8" 2 206 4751400 Flatwasher 1/4" 2 207 3311405 Locknut 1/4"-20NC 2

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-29

SECTION 1 FRAME

S E

I O N

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

LIMIT SWITCH INSTALLATIONS

0256833 HI-DRIVE LIMIT SWITCH (LEFT SIDE) Ref. B 0255784 DRIVE CUT OUT SWITCH (RIGHT SIDE) Ref. 3/C

301 1440325 Collar 1 302 3951603 Setscrew x 3/8” 2 303 3570030 Bracket 1 304 3570029 Plate 1 305 4360321 Switch, Limit 1 306 3911020 Screw, Machine #10-24NC x 1 1/4” 2 307 4751000 Flatwasher #10 2 308 3311005 Locknut #10-24NC 2 309 0641405 Bolt 1/4”-20NC x 5/8” 2 310 4751400 Flatwasher 1/4” 4 311 3311405 Locknut 1/4”-20NC 2 312 4460428 Connector, Strain Relief 1 313 1060341 Cable, Electrical - 16/2 314 4460320 Housing, Terminal 1 315 4460268 Socket, Terminal 2 316 0100011 Loctite #242 (Not Shown) A/R

0255950 HORN INSTALLATION (OPTIONAL) Ref. C

401 0140022 Horn 1 402 4921821 Harness (See Section 7 for Breakdown) 1 403 4360387 Switch, Push Button (Not Shown - Located on Platform 1

Console) 404 Not Used 405 0641408 Bolt 1/4"-20NC x 1" 1 406 4751400 Flatwasher 1/4" 2 407 3311405 Locknut 1/4"-20NC 1

9ft/2.74m

0255949 BEACON LIGHT INSTALLATION (OPTIONAL) Ref. 4/D

501 2920146 Beacon Light Assembly 1

501A 7016319 Bulb, Light 1 501B 7016372 Lens, Amber 1

502 4921822 Harness (See Section 7 For Breakdown) 1 503 Not Used 504 0721006 Screw, Machine #10-24NC x 3/4” 2 505 4761000 Lockwasher #10 2 506 Not Used 507 4751000 Flatwasher #10 4 508 3311001 Nut #10-24 2

110V GENERATOR INSTALLATIONS Ref. 0256790 1532E/1932E Ref. A 0256785 2033E Ref. A 0255962 2046E/2646E/2658E Ref. E

601 2460022 Generator 1

7023336 Repair Kit 1

602 Mounting Bracket Options: 1

0902344 1532E/1932E 0902341 2033E 0902340 2046E/2646E/2658E

603 4751500 Flatwasher 5/16" 8 604 4751700 Flatwasher 7/16" 4

1-30 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

605 3311505 Locknut 5/16"-18NC 4 606 1060627 Cable 2

607 to 608 Not Used

609 0840027 Boot, Cable 2 610 0641510 Bolt 5/16"-18NC x 1 1/4" 2 611 3311505 Locknut 5/16"-18NC 2 612 3820023 Rivet (Not Shown) 2 613 4740455 Washer, Nylon 8

0256374 LIFTING LUGS INSTALLATION - MODELS 1532E/1932E/ Ref. –

2046E/2646E/2658E

0256373 LIFTING LUGS INSTALLATION - MODEL 2033E ONLY Ref. –

(STANDARD ON AUSTRALIAN SPEC MACHINES/ OPTIONAL ON OTHER SPEC MACHINES)

701 Lug, Lift (Right Rear/Left Front) 2

3539735 Models 1532E/1932E/2046E/2646E/2658E 4845314 Model 2033E Only

702 Lug, Lift (Left Rear/Right Front) 2

3539736 Models 1532E/1932E/2046E/2646E/2658E

4845315 Model 2033E Only 703 0641610 Bolt 3/8"-16NC x 1 1/4" 8 704 3311605 Locknut 3/8"-16NC 8 705 4751600 Flatwasher 3/8" 8

S E

I O N

0257372 STATIC STRAP INSTALLATION Ref. A/1

801 4240084 Strap, Static 1 802 0641408 Bolt 1/4"-20NC x 1" 1 803 3311405 Locknut 1/4"-20NC 1 804 4751400 Flatwasher 1/4" 2

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-31

SECTION 1 FRAME

S E

I O N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

1-32 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to Page A.

LADDER INSTALLATIONS

0256788 1532E/1932E Ref. — 0256783 2033E/2046E/2646E/2658E Ref. A

1 Ladder Weldment Options: 1

4845379 1532E/1932E

4845375 2033E/2046E/2646E/2658E 2 0641812 Bolt 1/2"-13NC x 1 1/2" 2 3 4751800 Flatwasher 1/2" 4 4 3311805 Locknut 1/2"-13NC 2 5 3520071 Cap-Plug (Not Shown) 4

BATTERY CHARGER INSTALLATION Ref.

1532E/1932E: Ref.

0257274 50HZ-250V Single Voltage (Australian Spec) Ref. 2

0257271 50HZ-220V Single Voltage (Austrian, Dutch, French, Ref. 2

German, Italian & Spanish Spec)

0257272 50HZ-240V/120V Dual Voltage (UK Spec) Ref. 2

2033E/2046E/2646E/2658E: Ref.

0257279 50HZ-250V Single Voltage (Australian Spec) Ref. 1

0257276 50HZ-220V Single Voltage (Austrian, Dutch, French, Ref. 1

German, Italian & Spanish Spec)

0257277 50HZ-240V/120V Dual Voltage (UK Spec) Ref. 1

S E

I O N

101 Battery Charger Assembly Options: (See Figures 1-10, 1

1-11 & 1-12 for Breakdown) Use 2901847 50HZ-250V (Australian Spec) (Was p/n 0400148) Use 2901844 50HZ-220V (Australian, Dutch, French, German,

Italian and Spanish Spec) (Was p/n 0400145)

Use 2901844 50HZ-120V/240V (UK Spec) (Was p/n 0400146)

102 0641506 Bolt 5/16"-18NC x 3/4" 2 103 4711500 Flatwasher 5/16" Narrow 4 104 3311505 Locknut 5/16"-18NC 2 105 Shield Options: A/R

4060936 1532E/1932E 1

Not Required 2033E/2046E/2646E/2658E 0

106 3941406 Screw, Self-Tapping 1/4"-20nc x 3/4" 2 107 0100011 Loctite #242 (Not Shown) A/R

0256424 TILT INDICATOR INSTALLATION Ref. 5

201 4360435 Switch, Level Indication 1 202 0140011 Alarm (Not Shown - Located on Platform Console) 1 203 4921819 Harness 1 204 0861070 Cover (Not Shown - 5° Machines Only) 1 205 0641407 Bolt 1/4"-20NC x 7/8" 2 206 4751400 Flatwasher 1/4" 2 207 3311405 Locknut 1/4"-20NC 2

HI-DRIVE CUT-OUT SWITCH INSTALLATION Ref. 0256833 Hi-drive Cut-out Switch (Left Side) Ref. B 0256861 Drive Cut-out Switch (Right Side) Ref. 3/C

301 1440325 Collar 1 302 3951603 Setscrew 3/8"-16NC x 3/8" 2

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-33

SECTION 1 FRAME

S E

I O N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

303 3570030 Bracket 1 304 3570029 Plate 1 305 4360321 Switch, Limit 1 306 3911020 Screw, Machine #10-24NC x 1 1/4" 2 307 4751000 Flatwasher #10 2 308 3311005 Locknut #10-24NC 2 309 0641405 Bolt 1/4"-20NC x 5/8" 2 310 4751400 Flatwasher 1/4" 4 311 3311405 Locknut 1/4"-20NC 2 312 4460428 Connector, Strain Relief 1 313 1060341 Cable, Electrical - 16/2 314 4460320 Housing, Terminal 1 315 4460268 Socket, Terminal 2 316 0100011 Loctite #242 (Not Shown) A/R

0255950 HORN INSTALLATION (OPTIONAL) Ref. 4

401 0140022 Horn 1 402 4921988 Harness (See Section 7 for Breakdown) 1 403 4360387 Switch, Push Button (Not Shown - Located on Platform 1

Console) 404 Not Used 405 0641408 Bolt 1/4"-20NC x 1" 1 406 4751400 Flatwasher 1/4" 2 407 3311405 Locknut 1/4"-20NC 1

9ft/2.74m

0255949 BEACON LIGHT INSTALLATION (OPTIONAL) Ref. 6/G

501 2920146 Beacon Light Assembly 1

501A 7016319 Bulb, Light 1 501B Amber Lens Options: 1

7016320 Lens - 3 1/8" Height 7016372 Lens - 4 1/8" Height

502 4921822 Harness (See Section 10-7 for Breakdown) (Prior to 1

S/N 44696)

1060341 Harness (See Section 10-7 for Breakdown) (S/N 44696

to Present) 503 Not Used 504 0721006 Screw, Machine #10-24NC x 3/4" 2 505 4761000 Lockwasher #10 2 506 Not Used 507 4751000 Flatwasher #10 4 508 3311001 Nut #10-24 2

509 to 512 Not Used

513 4460044 Holder, Fuse (S/N 44696 to Present) 1 514 2400056 Fuse, AGC-1/2 0.5A, 250V (S/N 44696 to Present) 1

10ft/3.0m

1-34 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

GENERATOR INSTALLATION Ref. 0256790 110V - 1532E/1932E Ref. 4 0257174 220V - 1532E/1932E Ref. 1 0256785 110V - 2033E Ref. 4 0257173 220V - 2033E Ref. 1 0255962 110V - 2046E/2646E/2658E Ref. 8 0257172 220V - 2046E/2646E/2658E Ref. 1

601 Generator Options: 1

2460022 110 Volt 7023336 Repair Kit 1 2460031 220 Volt

602 Mounting Bracket Options: 1

0902344 1532E/1932E (Prior to S/N 51987 Only) 0902340 2033E/2046E/2646E/2658E (Prior to S/N 43889)

Note: For 2033/2046E/2646E/2658E S/N 43889 to

present moved to frame - bracket not required. 603 4751500 Flatwasher 5/16" A/R 604 4751700 Flatwasher 7/16" A/R 605 3311505 Locknut 5/16"-18NC A/R

2080048 Rivnut A/R

606 1060627 Cable 2

607 to 608 Not Used

609 0840027 Boot, Cable 2 610 0641510 Bolt 5/16"-18NC x 1 1/4" A/R 611 3311505 Locknut 5/16"-18NC A/R 612 3820023 Rivet (Not Shown) A/R 613 4740455 Washer, Nylon 8 614 0840025 Boot, Cable 2 615 1320095 Clamp 1

S E

I O N

0256374 LIFTING LUGS INSTALLATION - MODELS 1532E/1932E/ Ref. –

2046E/2646E/2658E

0256373 LIFTING LUGS INSTALLATION - MODEL 2033E ONLY Ref. 2

701 Lug, Lift (Right Rear/Left Front) 2

3539735 Models 1532E/1932E/2046E/2646E/2658E 4845314 Model 2033E Only

702 Lug, Lift (Left Rear/Right Front) 2

3539736 Models 1532E/1932E/2046E/2646E/2658E

4845315 Model 2033E Only 703 0641610 Bolt 3/8"-16NC x 1 1/4" 8 704 3311605 Locknut 3/8"-16NC 8 705 4751600 Flatwasher 3/8" 8

0257372 STATIC STRAP INSTALLATION Ref. 3/D

801 4240084 Strap, Static 1 802 0641408 Bolt 1/4"-20NC x 1" (Prior to S/N 33411) 1

3941406 Self Tapping 1/4"-UNC-2A x 3/4" (S/N 33411 to Present) 1 803 3311405 Locknut 1/4"-20NC (Prior to S/N 33411) 1 804 4751400 Flatwasher 1/4" 2

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-35

SECTION 1 FRAME

S E

I O N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TIE-DOWNS INSTALLATIONS

0257266 1532E/1932E/2033E/2046E/2646E Ref. 2/A 0257266 2658E without Arm Guards Ref. 2/A 0257265 2658E with Arm Guards Ref. 3/A

901 3760365 D-Ring A/R 902 0630485 Bolt, Carriage 3/8"-16NC x 1" (2 per Tie-Down) A/R 903 4751600 Flatwasher 3/8" (2 per Tie-Down) A/R 904 3311605 Locknut 3/8"-16NC (2 per Tie-Down) A/R 905 1702300 Decal - Tie Down (Not Shown - See Section 8 for

Location)

A/R

1-36 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-37

SECTION 1 FRAME

S E

I O N

FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE

1-38 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE Ref. Note: Charger Serial Number Nameplate located on front of charger. First line is the charger spec and date code. Prior to Mid-February 1996 Example: BA515 (spec) AP (date code). First letter in the date code indicates month (A-January/B-February/C-March/etc. with exception of let“I” which is not used). Second letter indicates year (ST-1996). After Mid-February 1996 Example: BA515 (spec) 9631 (date code). First and second digits in the date code indicate year. Third and fourth digits indicate week of manufacture.

0400148 BATTERY CHARGER ASSEMBLY - 60HZ/120V Ref. B

(AUSTRALIAN SPEC MACHINES)

0400145 BATTERY CHARGER ASSEMBLY - 50HZ/240V Ref. B

(EUROPEAN SINGLE VOLTAGE)

1 Transformer Options: 1

7011658 60Hz/120V Charger 7018524 50Hz/240V Charger

2 Capacitor Options: 1

7011543 60Hz/120V Charger

7011523 50Hz/240V Charger 3 7011560 Strap, Capacitor 1 4 7011576 Diode 2 5 Varistor Options: 1

Not Available 60Hz/120V Charger

7011596 50Hz/240V Charger 6 7018512 Board, Circuit 1

7018513 Harness - 8 Wire from PC Board 1 7 7011551 Controller, Transformer 1 8 7011517 Triac 1 9 7011687 Cord, DC 1

10 7018515 Cord, AC (50Hz/240V Charger Only) 1 11 7018516 Relief, Strain (50Hz/240V Charger Only) 1 12 7011528 Relief, Strain 1 13 7018514 Breaker, Circuit - AC 1 14 7011509 Breaker, Circuit - DC 1 15 7011667 Socket, AC (60Hz/120V Charger Only) 1 16 7011684 Relay, Interlock (60Hz/120V Charger Only) 1 17 7018509 Cover, Case (Not Shown) 1

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-39

SECTION 1 FRAME

S E

I O N

FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE

1-40 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BATTERY CHARGER ASSEMBLIES- DUAL VOLTAGE Ref. Note: Charger Serial Number Nameplate located on front of charger. First line is the charger spec and date code. Prior to Mid-February 1996 Example: BA515 (spec) AP (date code). First letter in the date code indicates month (A-January/B-February/C-March/etc. with exception of let“I” which is not used). Second letter indicates year (ST-1996). After Mid-February 1996 Example: BA515 (spec) 9631 (date code). First and second digits in the date code indicate year. Third and fourth digits indicate week of manufacture.

0400146 BATTERY CHARGER ASSEMBLY - 50HZ/120V-240V Ref. B

(EUROPEAN DUAL VOLTAGE)

1 7011681 Transformer 1 2 7011523 Capacitor 1 3 7011542 Strap, Capacitor 1 4 7011576 Diode 2 5 7018531 Varistor 1 6 7018512 Board, Circuit 1

7018517 Harness - 8 Wire from PC Board 1 7 7011551 Controller, Transformer 1 8 7011517 Triac 1 9 7018522 Cord, AC 2

10 7011687 Cord, DC 1 11 7011528 Relief, Strain - DC 1 12 7018516 Relief, Strain - AC 2 13 7018514 Breaker, Circuit - AC 1 14 7011509 Breaker, Circuit - DC 1 15 7018518 Switch, Rotary 1

7018592 Knob, Pointer 1

16 7011513 Holder, Fuse (Black Wire Line) 1 17 7018520 Holder, Fuse (Blue Wire Line) 1 18 7018533 Fuse 2 19 7018509 Cover, Case (Not Shown) 1

S E

I O N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-41

SECTION 1 FRAME

S E

I O N

FIGURE 1-12. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT

1-42 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 1 FRAME

FIGURE 1-12. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0400178 BATTERY CHARGER ASSEMBLIES Ref. B

1 7011509 Breaker, Circuit - DC 1 2 7018514 Breaker, Circuit - AC 2 3 7018578 Board, Circuit 1 4 7011621 Connector 1 5 7020638 Cord -DC 1 6 7018582 Harness (Not Shown) 1 7 7018583 Plug, AC Inlet 1 8 7011590 Plug, DC 1

9 7018585 Rectifier Assembly 2 10 7018564 Relay 1 11 7018555 SCR 1 12 7020605 Shunt Assembly 1 13 7018586 Switch 1 14 7020639 Transformer 1 15 7018589 Varistor Assembly 1 16 7018537 Varistor 1 17 7020637 Cover, Case (Not Shown) 1

S E

I O N

BATTERY CHARGER KITS Ref. 2901844 Euro Spec Ref. 1 2901847 Australian Spec Ref. 1

101 Cable, AC Cord Options: 1

1060689 Euro Spec 1060691 Australian Spec

102 4922233 Harness (Not Shown) 1 103 0400178 Battery Charger Assembly (See Items 1-16 for Breakdown) 1

3120847 1532E/1932E/2033E/2046E/2646E/2658E 1-43

SECTION 1 FRAME

S E

I O N

FIGURE 1-12. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-44 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

2-1 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (POWER

DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2

2-2 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY

DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/2658E

(POWER DOWN MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-4 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/2658E

(GRAVITY DOWN MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-5 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-6 ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . . . . . . . . 2-18

2-7 BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-1

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION 1532E/1932E (POWER DOWN MACHINES)

U N D

C O

P O N

E N

2-2 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0255893 HYDRAULIC COMPONENTS INSTALLATION (STD) Ref. H

S E C

1 Tray Weldment Options: 1

4845271 Prior to S/N 24267 4845365 S/N 24267 to Present

2 3600219 Pump/Motor Assembly 1 C 2A 7013711 Coupling 1 2B 7016742 Motor 1

Use 7016781 Brush Kit (W/Prestolite Motor) (was p/n 7016748) 1

7016706 Brush Kit (W/Ohio Motor) 1

2C 7016703 Pump 1

7016700 Seal, Shaft 1 3 Not Used 4 4711600 Flatwasher 3/8" 4 5 3311605 Locknut 3/8"-16NC 4 6 4400388 Tank, Hydraulic 1 7 2120105 Filter Assembly 1

7A 2120072 Element, Filter 1

8 0902221 Bracket 1 9 0641405 Bolt 1/4"-20NC x 5/8" 4

10 4711400 Flatwasher 1/4" 16 11 4761400 Lockwasher 1/4" 3 12 4640951 Valve Assembly (See Figure 2-5 for Breakdown) 1 13 1780291 Door Weldment 1 14 3960389 Seal

15 to 16 Not Used

17 1320033 Clamp, Hose 2 18 1340052 Breather 1 19 3520077 Plug, Quick Snap 1 20 0641816 Bolt 1/2"-13NC x 2" 4 21 4751800 Flatwasher 1/2" 8 22 3311805 Locknut 1/2"-13NC 4 23 0641408 Bolt 1/4"-20NC x 1" A/R 24 3311405 Locknut 1/4" 8 25 4566849 Spacer 2 26 0641412 Bolt 1/4"-20NC x 1-1/2" 4 27 2200233 Plug, Drain 1 28 0100020 Sealant A/R

29 2940098 Latch 1 30A 2560140 Knob (Prior to S/N 27620) 1 30B 2560137 Knob (S/N 27620 to Present) 1

31 0962004 Bushing, Flanged Bronze 2

32 0362566 Bar, Hinge 2

33 2940099 Striker (Prior to S/N 27620 Only) 1

34 0641406 Bolt 1/4"-20NC x 3/4" 2

35 0641506 Bolt 5/16"-18NC x 3/4" 3

36 4711500 Flatwasher 5/16" Narrow 3

37 0902365 Bracket, Latch Mounting (S/N 27620 to Present Only) 1

38 4420038 Weatherstrip

34in/86cm

1ft/31cm

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-3

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION 1532E/1932E (GRAVITY DOWN MACHINES)

U N D

C O

P O N

E N

2-4 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0257208 HYDRAULIC COMPONENTS INSTALLATION (STD) Ref. 4/B

S E

1 4845365 Tray Weldment 1

2 3600266 Pump/Motor Assembly 1 B 2A 7013711 Coupling 1 2B 7016742 Motor 1

Use 7016781 Brush Kit (was p/n 7016748) 1

2C 7016743 Pump 1

Not Available Seal, Shaft 1

7016746 Plate, Adapter 1

7016747 Gasket (Between Pump and Adapter) 1 3 Not Used 4 4711500 Flatwasher 5/16" Narrow 4 5 3311505 Locknut 5/16"-18NC 4 6 4400388 Tank, Hydraulic 1

6A 1120491 Cap with O-Ring (S/N 38283 to Present) (was p/n 1

7020063 without O-Ring)

7 2120105 Filter Assembly 1

7A 2120072 Element, Filter 1

8 0902221 Bracket 1 9 0641405 Bolt 1/4"-20NC x 5/8" 4

10 4711400 Flatwasher 1/4" Narrow 16 11 4761400 Lockwasher 1/4" 3 12 Valve Assembly Options (See Figure 2-5 for Breakdown): 1

4641004 Prior to S/N 41086

4641021 S/N 41086 to Present

13 1780291 Door Weldment 1 14 3960389 Seal

15 to 16 Not Used

17 1320033 Clamp, Hose 2 18 1340052 Breather 1 19 3520077 Plug, Quick Snap 1 20 0641816 Bolt 1/2"-13NC x 2" 4 21 4751800 Flatwasher 1/2" 12 22 3311805 Locknut 1/2"-13NC 4 23 0641408 Bolt 1/4"-20NC x 1" A/R 24 3311405 Locknut 1/4" 8 25 4566849 Spacer 2 26 0641412 Bolt 1/4"-20NC x 1-1/2" 4 27 2200233 Plug, Drain 1 28 0100020 Sealant A/R 29 2940098 Latch 1 30 2560137 Knob 1 31 0962004 Bushing, Flanged Bronze 2 32 0362566 Bar, Hinge 2 33 0641406 Bolt 1/4"-20NC x 3/4" 2 34 0641506 Bolt 5/16"-18NC x 3/4" 3 35 4711500 Flatwasher 5/16" Narrow 3 36 4420038 Weatherstrip 37 0902365 Bracket, Latch Mounting 1 38 4420037 Weatherstrip (U/L Machines Only)

34in/86cm

1ft/30.5cm

2.25ft/68.5cm

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-5

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION 2033E/2046E/2646E/2658E (POWER DOWN MACHINES)

U N D

C O

P O N

E N

2-6 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

HYDRAULIC COMPONENTS INSTALLATION (STANDARD Ref. PAR TS )

1 Not Used 2 Hydraulic Tank Options: 1

4400378 Prior to S/N 21507 4400394 S/N 21507 to Present

3 3600219 Pump/Motor Assembly 1 3A 7013711 Coupling 1 3B 7016742 Motor 1

Use 7016781 Brush Kit (W/Prestolite Motor) (was p/n 7016748) 1

7016706 Brush Kit (W/Ohio Motor) 1

3C 7016703 Pump 1

7016700 Seal, Shaft 1 4 0902198 Bracket 1 5 0641408 Bolt 1/4"-20NC x 1" 2 6 4711400 Flatwasher 1/4" 20 7 3311405 Locknut 1/4"-2NC 11 8 0902137 Bracket, Filter 1 9 2120105 Filter 1

9A 2120072 Element, Filter 1 10 0641405 Bolt - 1/4"-20NC x 5/8" 2 11 3520077 Plug, Quick Snap 1 12 1340052 Breather 1 13 1320033 Clamp, Hose 2 14 2200233 Plug, Drain 1 15 0100020 Sealant A/R 16 4640951 Valve Assembly (See Figure 2-5 for Breakdown) 1 17 0641506 Bolt 5/16"-18NC x 1" 4 18 4711500 Flatwasher - 5/16" Narrow 11 19 3311505 Locknut 5/16"-18NC 6 20 4761400 Lockwasher 1/4" 2 21 4566849 Spacer 2 22 0641412 Bolt 1/4"-20NC x 1 1/2" 2 23 0641506 Bolt 5/16"-18NC x 3/4" 3 24 2940099 Striker, Latch 2 25 4751400 Flatwasher 1/4" 4 26 0641406 Bolt 1/4"-20NC x 3/4" 7 27 3539766 Plate, Valve Cover 1 28 0181874 Angle, Latch Stop (Right Side) 1 29 0181875 Angle, Latch Stop (Left Side) 1 30 2940045 Latch, Paddle 2 31 Not Used 32 4751400 Flatwasher 1/4" 4 33 4420038 Weatherstrip

2ft/61cm

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-7

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

HYDRAULIC COMPONENTS INSTALLATION Ref. (VARIABLE PARTS)

0256420 2033E Ref. E 0256422 2046E/2546E/2658E Ref. E

51 Tray Options: 1

4845311 2033E Prior to S/N 24267 4845366 2033E S/N 24267 to Present 3539239 2046E/2546E/2658E Prior to S/N 24267 3539875 2046E/2546E/2658E S/N 24267 to Present

U N D

C O

P O N

E N

0255938 SIDE COVERS INSTALLATION - 2033E Ref. 4/D 0255939 SIDE COVERS INSTALLATION - 2046E/2646ERef.A 0255940 SIDE COVERS INSTALLATION - 2658E Ref. A

101 Cover Options: 1

3539445 2033E (Prior to S/N 33224) 4060937 2033E (S/N 33224 to Present) 3539446 2046E/2646E

3539447 2658E 102 0641408 Bolt, 1/4"-20NC x 1" 2 103 4751400 Flatwasher - 1/4" 4 104 3311405 Locknut - 1/4"-20NC 2

2-8 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-9

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION 2033E/2046E/2646E/2658E (GRAVITY DOWN MACHINES)

U N D

C O

P O N

E N

2-10 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

HYDRAULIC COMPONENTS INSTALLATION (STANDARD Ref. PAR TS )

1 Not Used 2 4400394 Hydraulic Tank Assembly 1

2A 1120491 Cap with O-Ring (S/N 38283 to Present) (was p/n 1

7020063 without O-Ring)

3 3600266 Pump/Motor Assembly (Standard Machines) 1 B

3600269 Pump/Motor Assembly (Japanese Machines) 1 A 3A 7013711 Coupling 1 3B 7016742 Motor 1

Use 7016781 Brush Kit (was p/n 7016748) 1

3C 7016743 Pump 1

Not Available Seal, Shaft 1

7016747 Gasket (Between Pump and Adapter) 1

4 0902198 Bracket 1 5 0641408 Bolt 1/4"-20NC x 1" 2 6 4711400 Flatwasher 1/4" 20 7 3311405 Locknut 1/4"-2NC 11 8 0902137 Bracket, Filter 1

9 2120105 Filter 1 9A 2120072 Element, Filter 1 10 0641405 Bolt - 1/4"-20NC x 5/8" 2 11 3520077 Plug, Quick Snap 1 12 1340052 Breather 1 13 1320033 Clamp, Hose 2 14 2200233 Plug, Drain 1 15 0100020 Sealant A/R 16 Valve Assembly Options (See Figure 2-5 for Breakdown): 1

4641004 Prior to S/N 41086

4641021 S/N 41086 to Present 17 0641506 Bolt 5/16"-18NC x 1" 4 18 4711500 Flatwasher - 5/16" Narrow 11 19 3311505 Locknut 5/16"-18NC 6 20 4761400 Lockwasher 1/4" 2 21 4566849 Spacer 2 22 0641412 Bolt 1/4"-20NC x 1 1/2" 2 23 0641506 Bolt 5/16"-18NC x 3/4" 3 24 2940099 Striker, Latch 2 25 4751400 Flatwasher 1/4" 4 26 0641406 Bolt 1/4"-20NC x 3/4" 7 27 3539766 Plate, Valve Cover 1 28 0181874 Angle, Latch Stop (Right Side) 1 29 0181875 Angle, Latch Stop (Left Side) 1 30 2940045 Latch, Paddle 2 31 Not Used 32 4751400 Flatwasher 1/4" 4 33 4420038 Weatherstrip 34 4420037 Weatherstrip (S/N 38184 to Present)

1ft/31cm

38in/96cm

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-11

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

HYDRAULIC COMPONENTS INSTALLATION Ref. (VARIABLE PARTS)

0257210 2033E (VARIABLE PARTS) Ref. 4/B 0257212 2046E/2546E/2658E Ref. 4/B

51 4845366 Tray Weldment 1

4845366 2033E 4849875 2046E/2546E/2658E

SIDE COVERS INSTALLATION - 2033E Ref. 0258182 2033E Ref. 1/A 0255939 2046E/2646E Ref. A 0255940 2658E Ref. A

U N D

C O

P O N

E N

101 Cover Options: 1

4060937 2033E 3539446 2046E/2646E 3539447 2658E

102 Hardware Options: 4

3941406 2033E (Screw, Self Tapping 1/4"-20 x 3/4")

0641408 2046E/2646E/2658E (Bolt 1/4"-20NC x 1") 103 4751400 Flatwasher - 1/4" A/R 104 3311405 Locknut - 1/4"-20NC A/R

2-12 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-13

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. VALVE ASSEMBLY

U N D

C O

P O N

E N

2-14 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. VALVE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

VALVE ASSEMBLY (STANDARD PARTS) Ref.

1 Not Serviced Block, Valve 1 2 7018300 Cartridge, Valve (Shuttle) 1

7018301 Seal Kit - 7018300 Cartridge 1

3 7018302 Cartridge, Valve (Main Relief) 1

7016351 Seal Kit - 7018302 Cartridge 1

4 7018919 Cartridge, Valve (Steer Relief) 2

7016351 Seal Kit 2 5 Not Used 6 7018304 Cartridge, Valve (High Drive Check) 1

7016351 Seal Kit - 7018304 Cartridge 1 7 Not Used 8 7018305 Cartridge, Valve (Counterbalance) 2

7016337 Seal Kit - 7016338 Cartridge 2 9 7018307 Cartridge, Valve (Brake) 1

7018308 Seal Kit - 7018307 Cartridge 1

10 7018303 Cartridge, Valve (Lift Relief Up) 1

7016351 Seal Kit - 7018303 Cartridge 1

11 7018312 Cartridge, Valve (Tow) 1

7018313 Seal Kit - 7018312 Cartridge 1

12 7012793 Rexroth Valve Section (Steer) 1

7012773 Seal Kit 1

12A 7018912 Nut 2 12B 7018917 Coil 2

13 7012794 Rexroth Valve Section - Lift Up/Lift Down (Power Down) 2

Rexroth Valve Section - Lift Up/High Drive (Gravity Down) 2

7012773 Seal Kit 1

13A 7018912 Nut 2 13B 7018917 Coil 2

14 7012794 Rexroth Valve Section (Drive) 2

7012773 Seal Kit 1

14A 7018912 Nut 2 14B 7018917 Coil 2

15 7018314 Cartridge, Valve (Flow Divider) 1

7018315 Seal Kit - 7018314 Cartridge 1

16 7018309 Cartridge Without Coil (Posi-Trac) 1

7018310 Seal Kit - 7018309 Cartridge 1

16A 7018311 Coil 1

17 3931032 Capscrew, Socket Head #10-24NC x2" 12 18 Not Used

I O N

G R O U N D

C O

P O N

E N

VALVE ASSEMBLY (VARIABLE PARTS) Ref. 4640951 Power Down Machines Ref. B 4641004 Gravity Down Machines (Prior to S/N 41086) Ref. A 4641021 Gravity Down Machines (S/N 41086 to Present) Ref. A

51 Cartridge, Without Coil (High Drive) Options: A/R

7016348 Power Down Machines 1 7016349 Seal Kit - 7016348 Cartridge 1

Not Required Gravity Down Machines 0

51A Coil Options: A/R

7016352 Power Down Machines 1

Not Required Gravity Down Machines 0

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-15

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. VALVE ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

52 Cartridge, Valve (Lift Relief Down) Options: A/R

7018920 Power Down Machines 1 7016351 Seal Kit - 7018920 Cartridge 1

Not Required Gravity Down Machines 0

53 Cartridge (Pressure Switch) Options: A/R

7012792 Power Down Machines 1 7018918 O-Ring 1 7012792 Gravity Down Machines Prior to S/N 41086 1 7018918 O-Ring 1

Not Required Gravity Down Machines S/N 41086 to Present 0

53A Connector, DIN Options: A/R

4460449 Power Down Machines 1 4460449 Gravity Down Machines Prior to S/N 41086 1

Not Required Gravity Down Machines S/N 41086 to Present 0

54 Capscrew, Socket Head #8-32NC x 1 3/4" A/R

3930828 Power Down Machines 4 3930828 Gravity Down Machines Prior to S/N 41086 4

Not Required Gravity Down Machines S/N 41086 to Present 0

U N D

C O

P O N

E N

2-16 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. VALVE ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-17

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

U N D

C O

P O N

E N

2-18 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

GROUND CONTROLS INSTALLATION

0256408 1532E/1932E Prior to S/N 49391 Ref. 10 0258783 1532E/1932E S/N 49391 to Present Ref. 1 0256409 2033E/2046E/2646E/2658E Prior to S/N 49391 Ref. 9 0258786 2033E/2046E/2646E/2658E S/N 49391 to Present Ref. 1

1 Controller, SMART System TM Options: 1

1600233 Prior to S/N 29221 1600258 S/N 29221 to S/N 49391 1600286 S/N 49391 to Present

Note: When replaced, controller must be configured to appropriate model and options using analyzer kit p/n 2901443 or computer software kit p/n 2900874.

2 0641406 Bolt 1/4"-20NC x 3/4" 4 3 4751400 Flatwasher 1/4" A/R 4 0100020 Sealant A/R 5 Relay Options: 1

Use 3740130 Standard Machine Prior to S/N 30199 (was p/n 3740117) Use 3740130 Standard Machine S/N 30199 to S/N 44433 (was p/n

3740120) 3740130 Standard Machine (S/N 44433 to Present) 3740117 Standard Machines without 1600286 Controller Operated

in Cold Weather Regions 6 Not Used 7 3311405 Locknut 1/4”-20NC A/R 8 Cable Assembly Options: 1

1060606 1532E/1932E 4460618 Connector, Anderson 2

Not Required 2033E/2046E/2646E/2658E

9 4360070 Breaker, Circuit 1

10 4360433 Switch, Keyed Select 1

7019604 Switch Kit (Includes o-rings, boot and locking ring) 1

10A 2860030 Key, Replacement 1

11 4360328 Switch, Toggle A/R 12 4360395 Switch, Emergency Stop (Prior to S/N 44433) 1

12A 7016315 Cap 1

12 4360289 Switch, Emergency Stop (S/N 44433 to Present) 1

12A 7012612 Boot 1

13 Not Used 14 Nameplate - Ground Controls Options: 1

3252479 1532E/1932E 3252478 2033E/2046E/2646E/2658E

15 0100076 Silicone - 8lbs Pail (Not Shown-Spread on back of Item 1) A/R

7016397 Silicone - 5oz Tube (Not Shown-Spread on back of Item 1) A/R

16 4921986 Harness, Relay (S/N 31685 to Present) (Power Down 1

Machines)

4921990 Harness, Relay (Gravity Down Machines) 1

16A 3740069 Relay (S/N 31685 to Present) 1

17 3911008 Screw #10-24NC x 1" (S/N 31685 to Present) 1 18 4751000 Flatwasher #10 (S/N 31685 to Present) 2 19 3311005 Locknut #10-24NC (S/N 31685 to Present) 1 20 4460259 Terminal (S/N 31685 to Present) 2 21 4460260 Housing, Terminal (S/N 31685 to Present) 2 22 4740479 Washer, Brass 1/4" 6 23 4300133 Stud, Brass 1/4" 3 24 4761400 Lockwasher 1/4" 3 25 3311401 Nut 1/4"-20NC 3

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-19

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

ALARM INSTALLATIONS Ref.

PRIOR TO AUGUST 1996:

0256682 STANDARD ALARM - 1532E/1932E Ref. – 0255951 STANDARD ALARM - 2033E/2046E/2646E/2658E Ref. C

AUGUST 1996 TO PRESENT:

0256959 DESCENT ALARM - 1532E/1932E Ref. – 0256960 MOTION ALARM - 1532E/1932E Ref. – 0256964 TRAVEL ALARM - 1532E/1932E Ref. – 0256961 DESCENT ALARM - 2033E/2046E/2646E/2658E Ref. – 0256962 MOTION ALARM - 2033E/2046E/2646E/2658E Ref. – 0256965 TRAVEL ALARM - 2033E/2046E/2646E/2658E Ref. –

U N D

C O

P O N

101 0140033 Alarm (Remove Ground Strap Before Installation) 1

0641408 Bolt 1/4"-20NC x 1" 2 4711400 Flatwasher 1/4" Narrow 4 3311405 Locknut 1/4"-20NC 2

0256056 HOURMETER GAUGE INSTALLATION - 1532E/1932E Ref. 4 0256058 HOURMETER GAUGE INSTALLATION - 2033E/2046E/ Ref. 5

2646E/2658E

201 2420165 Gauge, Hourmeter 1 202 2420179 Filter, Hourmeter (Use in-line version in place of bolt-on 1

version when equipped)

0256423 KEY ATTACH INSTALLATION (OPTIONAL) Ref. A

301 0641406 Bolt 1/4"-20NC x 3/4" 1 302 4751400 Flatwasher 1/4" 2 303 3311405 Locknut 1/4"-20NC 1 304 1060379 Cable, Lanyard 1 305 3760170 Ring 1

2-20 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-21

S E C

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-7. BATTERY INSTALLATIONS

U N D

C O

P O N

E N

2-22 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 2 GROUND COMPONENTS

FIGURE 2-7. BATTERY INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0255891 BATTERY INSTALLATION - STD 1532E/1932E Ref. 11 0256921 BATTERY INSTALLATION - U/L 1532E/1932E Ref. 5

1 1780290 Battery Door Weldment 1 2 0181880 Angle, Mounting 2 3 0400067 Battery (Wet) (Standard) 4

0400113 Battery (Dry) (Shipping Option) 4 4 0641408 Bolt, 1/4"-20NC x 1" 6 5 4751400 Flatwasher 1/4" 8 6 3311401 Nut, 1/4"-20NC 4 7 0100011 Loctite #242 A/R 8 0362566 Bar, Hinge 2 9 0962004 Bushing, Flanged Bronze 2

10 0641816 Bolt, 1/2"-13NC x 2" 4

1 4751800 Flatwasher 1/2" 8

12 3311801 Nut, 1/2"-13NC 4 13 3960389 Seal 14 0641406 Bolt, 1/4"-20NC x 3/4" 3

15 2940098 Latch 1 16A 2560140 Knob (Prior to S/N 27620) 1 16B 2560137 Knob (S/N 27620 to Present) 1

17 1060561 Cable - 12in/30.5cm 1

18 0840031 Terminal Boot 8

19 1060635 Cable - 9in/23cm 2

20 2940099 Striker, Latch (Prior to S/N 27620) 1

21 4711400 Flatwasher 1/4" Narrow 2

22 3311405 Locknut 1/4"-20NC 4

23 4761400 Lockwasher 1/4" 2

24 0902365 Bracket, Latch Mounting 1

25 2820088 Shield, Phenolic 10x20 (Not Shown - U/L Machines Only) 4

26 2820084 Shield, Phenolic 10x8 (Not Shown - U/L Machines Only) 2

27 4240084 Strap, Static (Not Shown - U/L Machines Only) 1

28 3300429 Nut 5/16" (S/N 41458 to Present) 8

29 4740474 Washer 5/16" (S/N 41458 to Present) 8

30 0630526 Bolt 5/16"-18NC x 1 1/4" (S/N 41458 to Present) 8

34in/6cm

S E

I O N

G R O U N D

C O

0256421 BATTERY INSTALLATION - STD 2033E/2046E/2646E/ Ref. 10

2658E

0256850 BATTERY INSTALLATION - U/L 2033E/2658E Ref. 5 0257437 BATTERY INSTALLATION - U/L 2046E/2646E Ref. 3

101 4845326 Battery Door Weldment 1 102 0400151 Battery (Wet) (Standard) 4

Not Available Battery (Dry) (Shipping Option) 4

0400067 Battery (Wet) (Standard) (UL Machines Only) 4

0400113 Battery (Dry) (Shipping Option - UL Machines Only) 4 103 4845129 Hinge 2 104 0181622 Angle, Battery Holddown 1 105 0791608 Bolt 3/8"-16NC x 1" 8 106 4240084 Strap, Static (Not Shown - U/L Machines Only) 1 107 3311608 Locknut, Flanged 3/8"-16NC 8 108 2940045 Latch, Paddle (Prior to S/N 24267) 2 109 4845130 Hinge 2 110 0962004 Bushing, Flanged Bronze 8 111 3538844 Plate 2 112 0641414 Bolt 1/4"-20NC x 1 3/4" 2

3120847 1532E/1932E/2033E/2046E/2646E/2658E 2-23

T S

S E C

I O N

U N D

SECTION 2 GROUND COMPONENTS

FIGURE 2-7. BATTERY INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

113 1060605 Cable, Battery 1 113A 1060048 Cable 113B 4460618 Connector, Anderson 2

113C 4460022 Terminal Eyelet 4

114 1060635 Cable, Battery 3

115 0840031 Boot, Terminal 8

116 0181874 Angle, Latch Stop (Left Side) (Prior to S/N 24267) 1

0181875 Angle, Latch Stop (Right Side) (Prior to S/N 24267) 1 117 0641406 Bolt 1/4"-20NC x 3/4" (Prior to S/N 24267) 4 118 2940100 Latch, “T”-Handle (Left Side) (S/N 24267 to Present) 1 119 2940101 Latch, “T”-Handle (Right Side) (S/N 24267 to Present) 1 120 4220166 Stop, Door (S/N 24267 to Present) 1 121 0641424 Bolt 1/4"-20NC x 3" 1 122 3271405 Locknut 1/4"-20NC (Grade 8) 6 123 4711400 Flatwasher 1/4" Narrow 14 124 0641408 Bolt 1/4"-20NC x 1" 3 125 3311001 Nut #10-24NC 8 126 4751000 Flatwasher #10 8 127 4761000 Lockwasher #10 8 128 2820084 Shield, Phenolic 10"x8" (Not Shown - U/L Machines Only) 10 129 2820087 Shield, Phenolic 10"x30" (Not Shown - U/L 2033E/2658E 1

Machines Only)

2820094 Shield, Phenolic 3 1/2"x30" (Not Shown - U/L 2046E/ 1

2646E Machines Only)

2820095 Shield, Phenolic 4 1/2"x30" (Not Shown - U/L 2046E/ 1

2646E Machines Only) 130 3300429 Nut 5/16" (S/N 41458 to Present) 8 131 4740474 Washer 5/16" (S/N 41458 to Present) 8 132 0630526 Bolt 5/16"-18NC x 1 1/4" (S/N 41458 to Present) 8

9ft/2.74m

P O N

E N

2-24 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

3-1 SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . 3-2

3-2 SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . 3-6

3-3 SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . 3-10

3-4 SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . 3-14

3-5 SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES). . . . . . . . . . . 3-18

3-6 SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES). . . . . . . . . . 3-22

3-7 SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES). . . . . . . . . . . 3-26

3-8 SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES). . . . . . . . . . 3-30

3-9 ARM GUARDS INSTALLATION - 1532E/1932E PRIOR TO S/N 30542. . . . . . . . . . . . . . . . . . . 3-34

3-10 ARM GUARDS INSTALLATION - 2033E/2046E/2646E BUILT PRIOR TO S/N 30542 &

ALL 2658E BUILT PRIOR TO S/N 51216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3-11 ARM GUARDS INSTALLATION - ALL 2658E BUILT S/N 51216 TO PRESENT. . . . . . . . . . . . . 3-38

3-12 PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E/1932E/2033E/2046E/2646E

BUILT S/N 30542 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-1

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES)

S O R

A R

3-2 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0255697 SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN Ref. 9/J

MACHINES)

1 Not Used 2 0200538 Arm Weldment (Top and Bottom Inboard) 2 3 0200539 Arm Weldment (Mid Inboard) 1 4 0200540 Arm Weldment (Top and Bottom Outboard) 2 5 0200541 Arm Weldment (Mid Outboard) 2 6 3422494 Pin 6 7 3422495 Pin 2 8 3422496 Pin 2 9 4845040 Prop, Safety (Prior to S/N 28355) 1

4845431 Prop, Safety (S/N 28355 to Present) 1

10 0962015 Bushing, Split (Prior to S/N 28355) 1

4240125 Bushing, Split (S/N 28355 to Present) 1 11 3422488 Pin 2 12 Lift Cylinder Assembly (See Section 5 for Breakdown) 1

1683377 Prior to S/N27181

1683475 S/N27181 to Present 13 3340784 Pad, Slide Block (Prior to S/N 29539) 4

3340629 Pad, Slide Block (S/N 29539 to Present) 4 14 3340645 Pad, Polyurethane 3 15 4740438 Washer, Special 14 16 3760387 Ring, Retaining 14 17 0641522 Bolt 5/16"-18NC x 2 3/4" 2 18 4711500 Flatwasher 5/16" Narrow 8 19 4751500 Flatwasher 5/16" Regular 8 20 3311505 Locknut 5/16"-18NC 24 21 0641508 Bolt 5/16"-18NC x 1" 2 22 0641520 Bolt 5/16"-18NC x 2 1/2" 12

23 to 33 Not Used

34 0962010 Bushing, Garmax (4 Per Weldment) 8 35 0962010 Bushing, Garmax (3 Per Weldment) 6 36 0641524 Bolt 5/16"-18NC x 3" 8 37 4240114 Strap (Prior to S/N 28355) 1

4240128 Strap (S/N 28355 to Present) 1

– – – – – – – – – –

2901366 Arm Kit - 1532E (Includes Items 2-5 & 9) 1 A

S E

I O N

S O R

A R

0252586 ARM PADS INSTALLATION Ref. –

101 3340645 Pad 16

0256386 ARM CAPS INSTALLATION Ref. –

201 1120480 Cap 8 202 Not Used 203 1120479 Cap 16

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-3

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0256527 CABLE/HOSE CLAMPS INSTALLATION (NOT SHOWN) Ref. 5/E

S E

I O N

S S

1320224 Clamp, Loop 5/8" 10 3941406 Screw, Self-Tapping 1/4" x 3/4" 5 4240018 Tie-Strap 15”/38cm 10 4751400 Flatwasher 1/4" 5 4240033 Tie-Strap 7.5"/19cm 15 4460328 Connector, Strain Relief (Located On Platform) 1 4240127 Tie-Strap 21"/53cm 4

3-4 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-5

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES)

S O R

A R

3-6 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0257115 SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN Ref. 4/C

MACHINES)

9 4845475 Prop, Safety 1 10 4240125 Bushing, Split 1 11 3422488 Pin 2 12 1683500 Lift Cylinder Assembly (See Section 5 for Breakdown) 1 13 3340629 Pad, Slide Block 4 14 Pad Options: 3

3340645 Prior to S/N 47288 (Polyurethane)

3340841 S/N 47288 to Present (PVC) 15 4740438 Washer, Special 14 16 3760387 Ring, Retaining 14 17 0641522 Bolt 5/16"-18NC x 2 3/4" 2 18 4711500 Flatwasher 5/16" Narrow 8 19 4751500 Flatwasher 5/16" Regular 8 20 3311505 Locknut 5/16"-18NC 24 21 0641508 Bolt 5/16"-18NC x 1" 2 22 0641520 Bolt 5/16"-18NC x 2 1/2" 12

23 to 27 Not Used

28 0641524 Bolt 5/16"-18NC x 3" 8

29 to 33 Not Used

34 0962010 Bushing, Garmax 8 35 0962010 Bushing, Garmax 6 36 4240128 Strap 1 37 4740307 Shim 2

– – – – – – – – – –

2901501 Arm Kit - 1532E (Includes Items 2-5 & 9) 1 A

S E

I O N

S O R

A R

0252586 ARM PADS INSTALLATION Ref. 3

101 Pad Options: 16

3340645 Prior to S/N 47288 (Polyurethane) 3340841 S/N 47288 to Present (PVC)

0256386 ARM CAPS INSTALLATION Ref. 2

201 1120480 Cap 8 202 Not Used 203 1120479 Cap 16 204 0100080 Adhesive (Not Shown) A/R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-7

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0256527 CABLE/HOSE CLAMPS INSTALLATION (NOT SHOWN) Ref. 8/G

S E

I O N

S S

1320224 Clamp, Loop 5/8" 10 3941406 Screw, Self-Tapping 1/4" x 3/4" 5 4240018 Tie-Strap 15”/38cm (Prior to S/N 38168) 10 4751400 Flatwasher 1/4" (Prior to S/N 38168) 5 4240033 Tie-Strap 7.5"/19cm 15 4460328 Connector, Strain Relief (Located On Platform) 1

(Prior to S/N 45030)

4460071 Connector, Strain Relief (Located On Platform) 1

(S/N 45030 to Present) 4240127 Tie-Strap 21"/53cm 4 4060807 Shield, Edge Trim 1320095 Clamp 1 0641408 Bolt 1/4’-20NC x 1" 2 3311405 Nut 1/4"-20NC 2

1 ft./30.5

3-8 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-9

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES)

S O R

A R

3-10 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0255751 COMMON MACHINES Ref. 11/L

1 Not Used 2 0200538 Arm Weldment (Bottom Inboard) 1 3 0200539 Arm Weldment (Lower Mid Inboard) 1 4 0200540 Arm Weldment (Bottom Outboard) 1 5 0200541 Arm Weldment (Lower and Upper Mid Outboard) 4 6 3422494 Pin 7 7 3422495 Pin 2 8 3422496 Pin 2

9 3340645 Pad, Polyurethane 3 10 0200542 Arm Weldment (Upper Mid Inboard) 1 11 3422488 Pin 2 12 Lift Cylinder Assembly (See Section 5 for Breakdown) 1

1683377 Prior to S/N27181 1683475 S/N27181 to Present

13 3340784 Pad, Slide (Prior to S/N 29098) 4

3340629 Pad, Slide (S/N 29098 to Present) 4 14 0200543 Arm Weldment (Top Inboard) 1 15 4740438 Washer, Special 14 16 3760387 Ring, Retaining 14 17 0641522 Bolt 5/16"-18NC x 2 3/4" 12 18 4711500 Flatwasher 5/16" Narrow 8 19 4751500 Flatwasher 5/16" Regular 8 20 3311505 Locknut 5/16"-18NC 24 21 0200544 Arm Weldment (Top Outboard) 1 22 0641520 Bolt 5/16"-18NC x 2 1/2" 12

23 to 33 Not Used

34 0962010 Bushing, Garmax (4 Per Weldment) 4 35 0962010 Bushing, Garmax (3 Per Weldment) 12 36 0962015 Bushing, Split (Prior to S/N 28355) 1

4240125 Bushing, Split (S/N 28355 to Present) 1 37 4845040 Prop, Safety (Prior to S/N 28355) 1

4845431 Prop, Safety (S/N 28355 to Present) 1 38 0641508 Bolt 5/16"-18NC x 1" 2 39 0641524 Bolt 5/16"-18NC x 3" 8 40 4240114 Strap (Prior to S/N 28355) 1

4240128 Strap (S/N 28355 to Present) 1 41 3422494 Pin 2

– – – – – – – – –

2901367 Arm Kit - 1932E (Includes #s 2-5, 10, 14, 21 & 37) 1 A

S E

I O N

S O R

A R

0252587 ARM PADS INSTALLATION Ref. –

101 3340645 Pad 24

0256387 ARM CAPS INSTALLATION Ref. –

201 1120480 Cap 8 202 Not Used 203 1120479 Cap 24

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-11

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0256528 CABLE/HOSE TRAY INSTALLATION Ref. 6/F

S E

I O N

S S

301 1320224 Clamp, Loop 5/8" 12 302 3941406 Screw, Self-Tapping (Not Shown - Used with Item 2) 9 303 4240018 Tie-Strap 15”/38cm(Not Shown) 12 304 3539796 Tray 1 305 4240114 Strap (Requires Bushing #306) (Prior to S/N 28355) 4

4240125 Strap (Does NOT Require Bushing) (S/N 28355 to Present) 4 306 0962015 Bushing, Split (Prior to S/N 28355 Only) 2 307 4565665 Spacer, Tube (Prior to S/N 31100) 2

4567167 Spacer, Tube (S/N 31100 to Present) 2 308 0641406 Bolt 1/4"-20NC x 3/4" 2 309 4711400 Flatwasher 1/4" Narrow 9 310 3311405 Locknut 1/4"-20NC 4 311 4240033 Tie-Strap 7.5"/19cm (Not Shown) 20 312 4460328 Connector, Strain Relief (Not Shown - Located on Platform) 1 313 0641420 Bolt 1/4"-20NC x 2 1/2" 2 314 4240127 Tie-Strap 21"/53cm (Not Shown) 4

3-12 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-13

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES)

S O R

A R

3-14 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0257116 COMMON MACHINES Ref. 6/C

3340645 Prior to S/N 47288 (Polyurethane)

3340841 S/N 47288 to Present (PVC) 10 0200542 Arm Weldment (Upper Mid Inboard) 1 11 3422488 Pin 2 12 1683500 Lift Cylinder Assembly (See Section 5 for Breakdown) 1 13 3340629 Pad, Slide 4 14 0200543 Arm Weldment (Top Inboard) 1 15 4740438 Washer, Special 20 16 3760387 Ring, Retaining 20 17 0641522 Bolt 5/16"-18NC x 2 3/4" 2 18 4711500 Flatwasher 5/16" Narrow 8 19 4751500 Flatwasher 5/16" Regular 8 20 3311505 Locknut 5/16"-18NC 24 21 0200544 Arm Weldment (Top Outboard) 1 22 0641520 Bolt 5/16"-18NC x 2 1/2" 12

23 to 27 Not Used

28 0641524 Bolt 5/16"-18NC x 3" 8

29 to 33 Not Used

34 0962010 Bushing, Garmax 8 35 0962010 Bushing, Garmax 12 36 4240125 Bushing, Split 1 37 4845475 Prop, Safety 1 38 0641508 Bolt 5/16"-18NC x 1" 2 39 3422494 Pin 2 40 4240128 Strap 1 41 4740307 Shim 2

– – – – – – – – –

2901502 Arm Kit - 1932E (Includes items 2-5, 10, 14, 21 & 37) 1 1/A

S E

I O N

S O R

A R

0252587 ARM PADS INSTALLATION Ref. 3

101 Pad Options: 24

3340645 Prior to S/N 47288 (Polyurethane) 3340841 S/N 47288 to Present (PVC)

0256387 ARM CAPS INSTALLATION Ref. 2

201 1120480 Cap 8 202 Not Used 203 1120479 Cap 24 204 0100080 Adhesive (Not Shown) A/R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-15

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0256528 CABLE/HOSE TRAY INSTALLATION Ref. 10/I

S E

I O N

S S

301 1320224 Clamp, Loop 5/8" 11 302 3941406 Screw, Self-Tapping (Not Shown - Used with Item 2) 8 303 4240018 Tie-Strap 15”/38cm(Not Shown) (Prior to S/N 38168) 12 304 3539796 Tray 1 305 4240125 Strap 4 306 4240128 Strap (S/N 57976 to Present Only) 4 307 4567167 Spacer, Tube 2 308 0641408 Bolt 1/4"-20NC x 1" 2 309 4711400 Flatwasher 1/4" Narrow 6 310 3311405 Locknut 1/4"-20NC 4 311 4240033 Tie-Strap 7.5"/19cm (Not Shown) 20 312 4460328 Connector, Strain Relief (Not Shown - Located On Platform) 1

(Prior to S/N 45030)

4460071 Connector, Strain Relief (Not Shown - Located On Platform) 1

(S/N 45030 to Present) 313 0641422 Bolt 1/4"-20NC x 2 3/4" 2 314 4240127 Tie-Strap 21"/53cm (Not Shown) 4 315 4060807 Shield, Trim Edge (Not Shown - Located on Frame) 316 1320095 Clamp (Not Shown) 1 317 1320061 Clamp (Not Shown) (Prior to S/N 38168) 3

1ft/30.5m

3-16 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-17

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES)

S O R

A R

3-18 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0255571 COMMON MACHINES Ref. 11

1 Not Used 2 0200531 Arm Weldment (Top and Bottom Inboard) 2 3 0200532 Arm Weldment (Mid Inboard) 1 4 0200533 Arm Weldment (Top and Bottom Outboard) 2 5 0200534 Arm Weldment (Mid Outboard) 2 6 3422483 Pin 5 7 3422484 Pin 2 8 3422485 Pin 2

9 to 10 Not Used

11 3422488 Pin 2 12 Lift Cylinder Assembly (See Section 5 for Breakdown) 1

1683352 Prior to S/N27085 1683473 S/N27085 to Present

13 3340784 Pad, Slide Block (Prior to S/N 29022) 4

3340629 Pad, Slide Block (S/N 29022 to Present) 4 14 Not Used 15 4740438 Washer, Special 14 16 3760387 Ring, Retaining 14 17 0641522 Bolt 5/16"-18NC x 2 3/4" 2 18 4711500 Flatwasher 5/16" Narrow 8 19 4751500 Flatwasher 5/16" Regular 8 20 3311505 Locknut 5/16"-18NC 24 21 Not Used 22 0681520 Bolt 5/16"-18NC x 2 1/2" Grade 8 12

23 to 33 Not Used

34 0962010 Bushing, Garmax (4 Per Weldment) 8 35 0962010 Bushing, Garmax (3 Per Weldment) 6 36 Not Used 37 4845040 Prop, Safety (Prior to S/N 28355) 1

4845431 Prop, Safety (S/N 28355 to Present) 1 38 0641508 Bolt 5/16"-18NC x 1" 2 39 Not Used 40 3340645 Pad 3 41 0962015 Bushing, Split (Prior to S/N 28355) 1

4240125 Bushing, Split (S/N 28355 to Present) 1 42 3422483 Pin 1 43 0641524 Bolt 5/16"-18NC x 3" 8 44 4240114 Strap (Prior to S/N 28355) 1

4240128 Strap (S/N 28355 to Present) 1

– – – – – – – – – –

2901340 Arm Kit - 2033E/2046E (Includes Items 2-5 & 37) 1 A

S E

I O N

S O R

A R

0252586 ARM PADS INSTALLATION Ref. –

101 3340645 Pad 16

0256063 ARM CAPS INSTALLATION Ref.

201 1120474 Cap 4 202 1120475 Cap 4 203 1120472 Cap 4 204 1120473 Cap 12

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-19

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0256509 CABLE/HOSE TRAY INSTALLATION Ref. 5/E

S E

I O N

S S

301 1320224 Clamp, Loop 5/8" 13 302 3941406 Screw, Self-Tapping (Not Shown - Used with Item 2) 8 303 4240018 Tie-Strap 15”/38cm (Not Shown) 12 304 3539264 Tray 1 305 4240114 Strap (Requires Bushing #306) (Prior to S/N 28355) 4

4240125 Strap (Does NOT Require Bushing) (S/N 28355 to Present) 4 306 0962015 Bushing, Split (Prior to S/N 28355 Only) 2 307 4240116 Strap, Mounting Angle 3 308 0641508 Bolt 5/16"-18NC x 1" 4 309 3311405 Locknut 1/4"-20NC 2 310 3311505 Locknut 5/16"-18NC 4 311 4240033 Tie-Strap 7.5"/19cm(Not Shown) 24 312 4460328 Connector, Strain Relief (Not Shown - Located on Platform) 1 313 4240127 Tie-Strap 21"/53cm (Not Shown) 4

314 to 315 Not Used

316 0641406 Bolt 1/4”-20 x 3/4” 2 317 4711500 Flatwasher 5/16” 8

3-20 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-21

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES)

S O R

A R

3-22 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0257118 COMMON MACHINES Ref. 4

9 0641524 Bolt 5/16"-18NC x 3" 8 10 4845475 Prop, Safety 1 11 3422488 Pin 2 12 1683501 Lift Cylinder Assembly (See Section 5 for Breakdown) 1 13 3340629 Pad, Slide Block 4 14 4240125 Bushing, Split 1 15 4740438 Washer, Special 14 16 3760387 Ring, Retaining 14 17 0641522 Bolt 5/16"-18NC x 2 3/4" 2 18 4711500 Flatwasher 5/16" Narrow 8 19 4751500 Flatwasher 5/16" Regular 8 20 3311505 Locknut 5/16"-18NC 24 21 Pad Options: 3

3340645 Prior to S/N 47288 (Polyurethane) 3340841 S/N 47288 to Present (PVC)

22 0681520 Bolt 5/16"-18NC x 2 1/2" Grade 8 12

23 to 33 Not Used

34 0962010 Bushing, Garmax 8 35 0962010 Bushing, Garmax 6 36 0641508 Bolt 5/16"-18NC x 1" 2 37 3422483 Pin 1 38 4240128 Strap 1

– – – – – – – – – –

2901503 Arm Kit - 2033E/2046E (Includes Items 2-5 & 10) 1 A

0252586 ARM PADS INSTALLATION Ref. 3

S E

I O N

S O R

A R

101 Pad Options: 16

3340645 Prior to S/N 47288 (Polyurethane) 3340841 S/N 47288 to Present (PVC)

0256063 ARM CAPS INSTALLATION Ref.

201 1120474 Cap 4 202 1120475 Cap 4 203 1120472 Cap 4 204 1120473 Cap 12 205 0100080 Adhesive (Not Shown) A/R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-23

SECTION 3 SCISSOR ARMS

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Note: To determine Power or Gravity Down refer to page A.

0256509 CABLE/HOSE TRAY INSTALLATION Ref. 9/G

S E

I O N

S S

301 1320224 Clamp, Loop 5/8" 13 302 3941406 Screw, Self-Tapping (Not Shown - Used with Item 2) 8 303 4240018 Tie-Strap 15”/38cm (Not Shown) 12 304 3539264 Tray 1 305 4240125 Strap 4 306 4240128 Strap (S/N 57976 to Present Only) 4 307 4240116 Strap, Mounting Angle 2 308 0641510 Bolt 5/16"-18NC x 1 1/4” 4 309 3311405 Locknut 1/4"-20NC 2 310 3311505 Locknut 5/16"-18NC 4 311 4240033 Tie-Strap 7.5"/19cm (Not Shown) 24 312 4460328 Connector, Strain Relief (Not Shown - Located On Platform) 1

(Prior to S/N 45030)

4460071 Connector, Strain Relief (Not Shown - Located On Platform) 1

(S/N 45030 to Present) 313 4240127 Tie-Strap 21"/53cm (Not Shown) 4 314 4060807 Shield, Trim Edge (Not Shown - Located on Frame) 315 1320095 Clamp (Not Shown) 2 316 0641406 Bolt 1/4"-20NC x 3/4" 2 317 4711500 Flatwasher 5/16" Narrow 8

1ft/30.5m

3-24 1532E/1932E/2033E/2046E/2646E/2658E 3120847

SECTION 3 SCISSOR ARMS

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120847 1532E/1932E/2033E/2046E/2646E/2658E 3-25

S E

I O N

SECTION 3 SCISSOR ARMS

FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES)

S O R

A R

3-26 1532E/1932E/2033E/2046E/2646E/2658E 3120847

JLG 2658E Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE

FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES)

FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES)

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES)

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES)

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE

FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE

FIGURE 1-12. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. VALVE ASSEMBLY

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

FIGURE 2-7. BATTERY INSTALLATIONS

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES)

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES)

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES)

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES)

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES)

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES)

FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES)