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2632ES
Maintenance Manual
180 pgs22.29 Mb0
Operation And Safety Manual
114 pgs5.66 Mb0
Operation And Safety Manual
136 pgs6.61 Mb0
Operator Manual
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Service Maintenance Manual
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JLG 2632ES Operator Manual

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3121682 2032ES/2632ES 3
4 2032ES/2632ES 3121682
3121682 2032ES/2632ES 5
TABLE OF CONTENTS
SECTION 1 - FRAME ......................................................................................................................................................................... 11
FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES) ............................................................................................ 12
FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES) ........................................................................................ 14
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION ........................................................................................................... 16
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY ............................................................................................................................ 18
FIGURE 1-5. HUB ASSEMBLY - REAR ......................................................................................................................................... 22
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY ............................................................................................................................... 24
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL ............................................................................................. 26
FIGURE 1-8. PROTECTION INSTALLATION - UL ........................................................................................................................ 28
FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA &
JAPANESE & UL SPECS) .............................................................................................................................................................. 30
FIGURE 1-10. BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA
SPECS) .......................................................................................................................................................................................... 32
FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q CHARGER (ANSI, ANSI
EXPORT, CSA & CE SPECS) ........................................................................................................................................................ 34
CHARGER (ANSI & CSA SPECS) ................................................................................................................................................. 36
FIGURE 1-13. BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC) ...................... 38
FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)............................................... 40
FIGURE 1-15. BATTERY CHARGER ASSEMBLY - DELTA-Q ...................................................................................................... 42
FIGURE 1-16. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE ............................................................................ 44
FIGURE 1-17. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL) ..................................................................................... 46
FIGURE 1-18. LADDER INSTALLATION - 2032ES ....................................................................................................................... 48
FIGURE 1-19. LADDER INSTALLATION - 2632ES ....................................................................................................................... 50
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 53
FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (USA BUILT MACHINES) ..................................... 54
FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (CHINA BUILT MACHINES) .................................. 56
FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (USA BUILT
MACHINES) ................................................................................................................................................................................... 58
FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC (CHINA BUILT
MACHINES) ................................................................................................................................................................................... 60
FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (USA BUILT MACHINES) ......................... 62
FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (CHINA BUILT MACHINES) ..................... 64
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY - NO LSS (USA BUILT MACHINES) ......................................................... 66
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY - NO LSS (CHINA BUILT MACHINES) ..................................................... 68
FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (USA BUILT MACHINES) ................... 70
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (CHINA BUILT MACHINES) ............. 72
FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (USA BUILT MACHINES) ........................................ 74
FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (CHINA BUILT MACHINES) .................................... 76
FIGURE 2-13. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS) ................. 78
FIGURE 2-14. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS) ........... 80
FIGURE 2-15. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS) .................... 82
FIGURE 2-16. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS) ..................................... 84
FIGURE 2-17. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS) ................................ 86
FIGURE 2-18. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS) ......................................... 88
FIGURE 2-19. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS) ..................................... 90
FIGURE 2-20. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS) .............................. 92
FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS) ....................................... 94
FIGURE 2-22. BATTERY TRAY ASSEMBLY - NON-UL ................................................................................................................ 96
FIGURE 2-23. BATTERY TRAY ASSEMBLY - UL ......................................................................................................................... 98
FIGURE 2-24. BATTERY COVER ASSEMBLY - NON-LOCKING ............................................................................................... 100
FIGURE 2-25. BATTERY COVER ASSEMBLY - LOCKING ........................................................................................................ 102
FIGURE 2-26. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION ............. 104
FIGURE 2-27. BRAKE CABLE INSTALLATION (OPTIONAL) ..................................................................................................... 106
SECTION 3 - SCISSORS ARMS ..................................................................................................................................................... 109
FIGURE 3-1. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. 110
FIGURE 3-2. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) .................. 112
FIGURE 3-3. SCISSORS ARMS INSTALLATION - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... 114
FIGURE 3-4. SCISSORS ARMS ASSEMBLY - 2032ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES)............... 116
FIGURE 3-5. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 118
FIGURE 3-6. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) ..... 120
3121682 2032ES/2632ES 7
TABLE OF CONTENTS
FIGURE 3-7. SCISSORS ARMS INSTALLATION - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
................................................................................................................................................................................................ ...... 122
FIGURE 3-8. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) . 124
FIGURE 3-9. SCISSORS ARMS INSTALLATION - 2632ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. 126
FIGURE 3-10. SCISSORS ARMS ASSEMBLY - 2632ES STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ................. 128
FIGURE 3-11. SCISSORS ARMS INSTALLATION - 2632ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ....... 132
FIGURE 3-12. SCISSORS ARMS ASSEMBLY - 2632ES STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ............. 134
FIGURE 3-13. SCISSORS ARMS INSTALLATION - 2632ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES)
................................................................................................................................................................................................ ...... 138
FIGURE 3-14. SCISSORS ARMS ASSEMBLY - 2632ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) .... 140
FIGURE 3-15. SCISSORS ARMS INSTALLATION - 2632ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
................................................................................................................................................................................................ ...... 144
FIGURE 3-16. SCISSORS ARMS ASSEMBLY - 2632ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) 146
SECTION 4 - PLATFORM ................................................................................................................................................................ 149
FIGURE 4-1. PLATFORM INSTALLATION WITHOUT LSS ......................................................................................................... 150
FIGURE 4-2. PLATFORM INSTALLATION WITH LSS ................................................................................................................. 152
FIGURE 4-3. PLATFORM AND EXTENSION ASSEMBLY ........................................................................................................... 154
FIGURE 4-4. LATCH ASSEMBLY ................................................................................................................................................ 156
FIGURE 4-5. RAILS INSTALLATION - CHAIN GATE ................................................................................................................... 158
FIGURE 4-6. RAIL KIT - SELF CLOSING GATE .......................................................................................................................... 160
FIGURE 4-7. RAILS INSTALLATION - SELF CLOSING GATE .................................................................................................... 162
FIGURE 4-8. RAIL KIT - CHAIN GATE ......................................................................................................................................... 164
FIGURE 4-9. PLATFORM CONSOLE ASSEMBLY - ALL SPECS EXCEPT CE & AUSTRALIAN SPECS ................................... 166
FIGURE 4-10. PLATFORM CONSOLE ASSEMBLY - CE AND AUSTRALIAN SPECS ............................................................... 168
FIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY ......................................................................................................... 170
FIGURE 4-12. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL) ........................................................................ 172
SECTION 5 - CYLINDER .................................................................................................................................................................. 175
FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. 176
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... 180
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 184 FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
................................................................................................................................................................................................ ...... 188
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (USA BUILT MACHINES) ............. 192
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (CHINA BUILT MACHINES) ......... 196
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) 200 FIGURE 5-8. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
................................................................................................................................................................................................ ...... 204
FIGURE 5-9. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES) .................................................................................... 208
FIGURE 5-10. STEER CYLINDER ASSEMBLY (CHINA BUILT MACHINES) .............................................................................. 210
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 213
FIGURE 6-1. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 214
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 215
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 216
FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI ............................................................................................ 218
FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY) .............................................. 220
FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY) .................................................... 222
FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY) .................................................. 224
FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION-220V CEE7 SIDE GRD (CE SPEC ONLY) ........................................... 226
FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION-220V CEE7 POST GRD (CE SPEC ONLY) ......................................... 228
FIGURE 7-8. BATTERY CABLE KIT ............................................................................................................................................. 230
FIGURE 7-9. BRAKE DISCONNECT HARNESS ......................................................................................................................... 232
FIGURE 7-10. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY) ......................................................................... 234
FIGURE 7-11. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY) ..................................................................... 236
FIGURE 7-12. CABLES INSTALLATION - 2032ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ........................................ 238
FIGURE 7-13. CABLES INSTALLATION - 2032ES AUSTRALIAN/CE SPECS ............................................................................ 240
FIGURE 7-14. CABLES INSTALLATION - 2632ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ........................................ 242
FIGURE 7-15. CABLES INSTALLATION - 2632ES AUSTRALIAN/CE SPECS ............................................................................ 244
FIGURE 7-16. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY) ............................................ 246
FIGURE 7-17. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC) ............................................................ 248
8 2032ES/2632ES 3121682
TABLE OF CONTENTS
FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC) ........................................................ 250
FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 220V CEE7 POST GROUND (CE SPEC) ....................................... 252
FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC) ................................................. 254
FIGURE 7-21. CHASSIS HARNESS ............................................................................................................................................ 256
FIGURE 7-22. CYLINDER HARNESS .......................................................................................................................................... 258
FIGURE 7-23. DRIVE CABLE ASSEMBLY .................................................................................................................................. 260
FIGURE 7-24. DRIVE FIELD CONNECTION HARNESS ............................................................................................................. 262
FIGURE 7-25. GROUND CONTROL BOX HARNESS (USA BUILT MACHINES) ....................................................................... 264
FIGURE 7-26. GROUND CONTROL BOX HARNESS (CHINA BUILT MACHINES) ................................................................... 266
FIGURE 7-27. GROUND TO PLATFORM HARNESS - 2032ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ................... 268
FIGURE 7-28. GROUND TO PLATFORM HARNESS - 2032ES AUSTRALIAN/CE SPECS ....................................................... 270
FIGURE 7-29. GROUND TO PLATFORM HARNESS - 2632ES ALL SPECS EXCEPT AUSTRALIAN/CE SPECS ................... 272
FIGURE 7-30. GROUND TO PLATFORM HARNESS - 2632ES AUSTRALIAN/CE SPECS ....................................................... 274
FIGURE 7-31. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS ................................................................................. 276
FIGURE 7-32. PLATFORM BOX HARNESS ................................................................................................................................ 278
FIGURE 7-33. PLATFORM CABLE ASSEMBLY.......................................................................................................................... 280
FIGURE 7-34. PUMP POWER CABLE ASSEMBLY .................................................................................................................... 282
FIGURE 7-35. RECEPTACLE BOX KIT - 110V GFI..................................................................................................................... 284
FIGURE 7-36. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC) .................................................................................. 286
FIGURE 7-37. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC) ....................................................................................... 288
FIGURE 7-38. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC) .................................................................................... 290
FIGURE 7-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC) .................................................................... 292
FIGURE 7-40. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC) ................................................................... 294
SECTION 8 - DECALS ..................................................................................................................................................................... 297
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH) ................................................................................................ 298
FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH) .................................................................................. 300
FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH) .................................................................. 302
FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH) .................................................................................................... 304
FIGURE 8-5. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) ........................................................................ 306
FIGURE 8-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH) ................................................................................. 308
FIGURE 8-7. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) ......................................................................... 310
FIGURE 8-8. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH) .......................................................... 312
FIGURE 8-9. DECAL INSTALLATION - OPTIONS ...................................................................................................................... 314
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 317
FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK ........................................................................................................ 318
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 319
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 320
PART NUMBER INDEX ................................................................................................................................................................... 323
3121682 2032ES/2632ES 9

SECTION 1 - FRAME

SECTION 1 - FRAME
3121682 2032ES/2632ES 11
SECTION 1 - FRAME

FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES)

12 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001177966
Ref
STEERING INSTALLATION (USA BUILT MACHINES)
B 1 0100011
AR
Compound, Locking
2 0440259
2
Bearing 3
0701020
4
Bolt M10 X 60
4 1380153
4
Clip 5
2110404
2
Fitting, Straight ORFS/ORB
6 3423037
4
Pin, Clevis
7 4812000
4
Washer M10
8 4846757
2
Lug, Steer
9 1001113888
2
Hose
10
1001177435
1
Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown)
FIGURE 1-1. STEERING INSTALLATION (USA BUILT MACHINES)
3121682 2032ES/2632ES 13
SECTION 1 - FRAME

FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES)

14 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001179448
Ref
STEERING INSTALLATION (CHINA BUILT MACHINES)
B 1 0100011
AR
Compound, Locking
2 0440259
2
Bearing 3
0701020
4
Bolt M10 X 60
4 1380153
4
Clip 5
2110404
2
Fitting, Straight ORFS/ORB
6 3423037
4
Pin, Clevis
7 4812000
4
Washer M10
8 4846757
2
Lug, Steer
9 1001113888
2
Hose
10
1001179447
1
Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown)
FIGURE 1-2. STEERING INSTALLATION (CHINA BUILT MACHINES)
3121682 2032ES/2632ES 15
SECTION 1 - FRAME

FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION

16 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114882
1
DRIVE HUB AND MODULE INSTALLATION
C 1 0630580
20
Bolt, Wheel
2 0700619
2
Bolt M6 x 55
3 1001092456
1
Module, Control
4 1001115170
1
Cover
5
2780266
2
Hub Assembly - Rear (See HUB ASSEMBLY - REAR for Breakdown)
6
3290605
2
Nut M6 7
3740150
1
Relay 8
3760463
2
Ring, Retaining
9 4191708
4
Screw M6 X 20
11
4740524
2
Washer, Thrust
12
4740564
2
Washer
13
4751400
2
Washer 1/4
14
4811700
4
Washer M6
15
4923602
1
Harness, Field Wire Connection (See ELECTRICAL SECTION for Breakdown)
16
1001092738
2
Drive Motor Assembly (See DRIVE MOTOR/HUB ASSEMBLY for Breakdown)
17
1001094301
2
Clamp 18
4240147
1
Strap, Anit-Static
19
4191709
4
Screw M6 X 25
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION
3121682 2032ES/2632ES 17
SECTION 1 - FRAME

FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY

18 2032ES/2632ES 3121682
SECTION 1 - FRAME
3121682 2032ES/2632ES 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001092738
Ref
DRIVE MOTOR/HUB ASSEMBLY
I
Ref
HUB ASSEMBLY
1 See Note
NSS
Spindle (Note: Purchase Complete Assembly
2 See Note
NSS
Hub (Note: Use Item 206)
3 See Note
NSS
Ring, Input (Note: Use Item 204)
4 See Note
NSS
Gear, Input Sun (Note: Use Item 203)
5 See Note
NSS
Gear, Input Planet (Note: Use Item 203)
6 See Note
NSS
Pin, Planet Gear (Note: Use Item 203)
7 See Note
NSS
Carrier (Note: Use Item 203)
8 See Note
NSS
Gear, Output Sun (Note: Use Item 203)
9 See Note
NSS
Gear, Output Planet (Note: Use Item 207)
10
See Note
NSS
Pin, Output Planet (Note: Use Item 207)
11
See Note
NSS
Cover (Note: Use Item 201)
12
7024757
1
Bushing Kit, Kingpin (Includes 2 Bushings)
13
See Note
NSS
Motor, Electric (Note: Use item 205)
14
See Note
2
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
15
See Note
1
Bearing, Shaft (Note: Use Item 207)
16
70001739
1
Seal, Lip
17
7024786
1
Seal, Lip
18
See Note
3
Ring, Retaining (Note: Use Item 203)
19
See Note
1
Ring, Retaining (Note: Use Item 201)
20
70000191
1
O-Ring
21
See Note
1
Washer, Thrust (Note: Use Item 201)
23
See Note
NSS
Plate, Thrust (Note: Item 203)
24
See Note
1
Ring, Retaining (Note: Use Item 203)
25
See Note
9
Washer, Thrust (Note: Use Item 203 or 207)
26
See Note
6
Bushing (Note: Use Item 203 or 207)
27
See Note
NSS
Ring, Retaining (Note: Use Item 204, 206 or 207)
28
See Note
NSS
Ring, Retaining (Note: Use Item 207)
29
See Note
2
Plug (Note: Use Item 201)
32
See Note
3
Washer, Tanged (Note: Use Item 207)
Ref
BRAKE AND MOTOR COMPONENTS
103
See Note
NSS
Brush & Terminal Assembly (Note: Use Item 208)
104
70000790
2
Spring, Brush
105
70000791
1
Box, Brush
106
See Note
1
Ring, Retaining (Note: Use Item 208)
107
See Note
NSS
Bearing (Note: Use Item 208)
108
1001132439
1
Harness, Drive Motor (See ELECTRICAL SECTION for Breakdown)
109
70000792
1
Commutator
110
See Note
NSS
Disc, Reaction (Note: Use Item 209)
111
7024785
1
Disc, Friction
112
See Note
NSS
Brake Assembly (Note: Use Item 209)
113
See Note
2
Washer (Note: Use Item 210)
114
See Note
2
Bolt (Note: Use Item 210)
151
See Note
NSS
Plate, Cover (Note: Use Item 211)
152
70001949
1
Gasket, Cover
153
See Note
NSS
Cover, Top (Note: Use Item 211)
154
See Note
NSS
Cover, End (Note: Use Item 211)
Ref
KIT OPTIONS
SECTION 1 - FRAME
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY
20 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
201
7024747
1
Cover Kit (Includes Items 11, 19, 20, 21 & 29)
202
7024748
1
Main Seal Kit (Includes Qty 1 of Items 14, 16 & 20)
203
7024749
1
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)
204
7024758
1
Input Ring Kit (Includes Item 3, 20, 27 & Qty 1 of Item 14)
205
70001345
1
Motor Kit (Includes Items 13,17,103-114 & 151-154)
206
7024756
1
Hub Kit (Includes Items 2, 16, 20, 27 & Qty 1 of Item 14)
207
7024750
1
Output Planet Kit (Includes Items 9, 10, 15, 20, 25-28, 32 & Qty 1 of Item 14)
208
7024771
1
Motor Brush and Bearing Kit (Includes Items 103, 106 & 107)
209
7024772
1
Brake Kit (Includes Items 110, 111 & 112)
210
7024776
1
Motor Hardware Kit (Includes Items 113 & 114)
211
70001265
1
Brake Cover Kit (Includes Items 151 - 154)
3121682 2032ES/2632ES 21
SECTION 1 - FRAME

FIGURE 1-5. HUB ASSEMBLY - REAR

22 2032ES/2632ES 3121682
FIGURE 1-5. HUB ASSEMBLY - REAR
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780266
Ref
HUB ASSEMBLY
D 1 1001102354
1
Cap, Dust (was p/n 7012524)
2 3300423
1
Nut, Slotted (was p/n 7010641)
3 3450406
1
Pin, Cotter 2 x 3/16 (was p/n 7010642)
4 4740468
1
Washer (was p/n 7019697)
5 1001102351
1
Bearing, Cone - Outer (was p/n 7026185)
6 See Note
NSS
Hub (Note: Purchase Complete Assembly p/n 2780266)
7 1001102353
1
Bearing, Cone - Inner (was p/n 7026183)
8 1001102349
1
Seal (was p/n 7026184)
SECTION 1 - FRAME
3121682 2032ES/2632ES 23
SECTION 1 - FRAME

FIGURE 1-6. TIRE AND WHEEL ASSEMBLY

24 2032ES/2632ES 3121682
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
TIRE AND WHEEL ASSEMBLY
Ref
NOTE: MUST REPLACE TIRE & WHEEL ASSEMBLIES IN PAIRS PER AXLE.
15
1001114466
4
Tire & Wheel Assembly - Non-Marking
SECTION 1 - FRAME
3121682 2032ES/2632ES 25
SECTION 1 - FRAME

FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL

26 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001178234
Ref
POTHOLE PROTECTION INSTALLATION - NON-UL
B 1 0700614
4
Bolt M6 X 30
2 3010158
2
Link 3
3290405
4
Nut M4 4
3290605
4
Nut M6 5
3291005
4
Nut M10
6 3423045
4
Pin, Pivot
7 3423189
4
Pin, Pivot
8 3423267
2
Pin 9
3574176
2
Plate, Link
10
3760348
16
Ring, Retaining
11
5272012
4
Capscrew M10 X 40
12
4031512
4
Capscrew M4 X 40
13
4740086
4
Washer, Thrust
14
4811700
4
Washer M6
15
4812000
4
Washer M10
16
4846816
1
Support (RH)
17
4846863
1
Support (LH)
18
1001109088
2
Switch, Limit
19
1001109232
1
Plate, Mounting
20
1001109233
1
Plate, Mounting
21
1001178239
1
Actuator Assembly (Includes Items 21A-21E)
B
21A
3760115
1
Ring, Retaining
21B
4160202
1
Spring
21C
1001178146
1
Pad
21D
1001178147
1
Plate
21E
0060091
1
Bracket, Actuator
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL
3121682 2032ES/2632ES 27
SECTION 1 - FRAME

FIGURE 1-8. PROTECTION INSTALLATION - UL

28 2032ES/2632ES 3121682
FIGURE 1-8. PROTECTION INSTALLATION - UL
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001178357
Ref
POTHOLE PROTECTION INSTALLATION - UL
B 1 0700614
4
Bolt M6 X 30
2 3010158
2
Link 3
3290405
4
Nut M4 4
3290605
4
Nut M6 5
3291005
4
Nut M10
6 3423045
4
Pin, Pivot
7 3423189
4
Pin, Pivot
8 3423267
2
Pin 9
3574176
2
Plate, Link
10
3760348
16
Ring, Retaining
11
5272012
4
Capscrew M10 X 40
12
4031512
4
Capscrew M4 X 40
13
4740086
4
Washer, Thrust
14
4811700
4
Washer M6
15
4812000
4
Washer M10
16
4846816
1
Support (RH)
17
4846863
1
Support (LH)
18
1001109232
1
Plate, Mounting
19
1001109233
1
Plate, Mounting
20
1001126905
2
Switch, Limit
20
4460535
2
Receptacle, Female - 4 Position (1 per Switch)
20
4460464
8
Pin, Male (4 per Switch)
21
1001178239
1
Actuator Assembly (Includes Items 21A-21E)
B
21A
3760115
1
Ring, Retaining
21B
4160202
1
Spring
21C
1001178146
1
Pad 21D
1001178147
1
Plate 21E
0060091
1
Bracket, Actuator
SECTION 1 - FRAME
3121682 2032ES/2632ES 29
SECTION 1 - FRAME
FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI,
ANSI EXPORT, CSA & JAPANESE & UL SPECS)
30 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0272874
Ref
BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA, JAPANESE & UL SPECS)
K
1
1001112111
1
Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - DELTA-Q for Breakdown)
2
1001103257
1
Cable, Charger (AC Input)
3 1321293
1
Clamp 4
4191707
2
Screw M6 x 16
6 4811700
2
Washer M6
9 1001102489
1
Decal - Charger Plug
10
1001102258
1
Decal - AC to Platform
FIGURE 1-9. BATTERY CHARGER INSTALLATION WITH 110V PLUG & DELTA-Q CHARGER (ANSI,
ANSI EXPORT, CSA & JAPANESE & UL SPECS)
3121682 2032ES/2632ES 31
SECTION 1 - FRAME
FIGURE 1-10. BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE
CHARGER (ANSI & CSA SPECS)
32 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001179428
Ref
BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA SPECS)
A
1
1321293
1
Clamp 2
4191707
2
Screw M6 x 16
3 4811700
2
Washer M6
4 1001102258
1
Decal - AC to Platform
5 1001102489
1
Decal - Charger Plug
6 1001103257
1
Cable, Charger (AC Input)
7
1001177842
1
Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE for Breakdown)
FIGURE 1-10. BATTERY CHARGER INSTALLATION WITH 110V PLUG & EAGLE PERFORMANCE
CHARGER (ANSI & CSA SPECS)
3121682 2032ES/2632ES 33
SECTION 1 - FRAME
FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q
CHARGER (ANSI, ANSI EXPORT, CSA & CE SPECS)
34 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0272875
Ref
BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA & CE SPECS)
K
1
1001112111
1
Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - DELTA-Q for Breakdown)
2
1001103258
1
Cable, Charger (AC Input)
3 1320136
1
Clamp 4
4191707
2
Screw M6 x 16
6 4811700
2
Washer M6
9 1001102489
1
Decal - Charger Plug
10
1001102258
1
Decal - AC to Platform
FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & DELTA-Q
CHARGER (ANSI, ANSI EXPORT, CSA & CE SPECS)
3121682 2032ES/2632ES 35
SECTION 1 - FRAME
FIGURE 1-12. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & EAGLE
PERFORMANCE CHARGER (ANSI & CSA SPECS)
36 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001180312
Ref
BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & EAGLE PERFORMANCE CHARGER (ANSI & CSA SPECS)
A
1
1320136
1
Clamp 2
4191707
2
Screw M6 x 16
3 4811700
2
Washer M6
4 1001102258
1
Decal - AC to Platform
5 1001102489
1
Decal - Charger Plug
6 1001103258
1
Cable, Charger (AC Input)
7
1001177842
1
Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE for Breakdown)
FIGURE 1-12. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG & EAGLE
PERFORMANCE CHARGER (ANSI & CSA SPECS)
3121682 2032ES/2632ES 37
SECTION 1 - FRAME
FIGURE 1-13. BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN
SPEC)
38 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001113576
Ref
BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC)
D
1
1060689
1
Cable, Charger (AC Input)
2 1320136
1
Clamp 3
4191707
2
Screw M6 x 16
4 4240033
2
Tie-Strap
5 4811700
2
Washer M6
6 1001102258
1
Decal - AC to Platform
7 1001102489
1
Decal - Charger Plug
8
1001112111
1
Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - DELTA-Q for Breakdown)
FIGURE 1-13. BATTERY CHARGER INSTALLATIONWITH LOCALLY SUPPLIED PLUG (AUSTRALIAN
SPEC)
3121682 2032ES/2632ES 39
SECTION 1 - FRAME

FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)

40 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001172008
Ref
BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)
B
1
1001112111
1
Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - DELTA-Q for Breakdown)
2
1001172010
1
Cable, Charger (AC Input)
3 1321293
1
Clamp 4
4191707
2
Screw M6 x 16
6 4811700
2
Washer M6
9 1001102489
1
Decal - Charger Plug
10
1001102258
1
Decal - AC to Platform
FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)
3121682 2032ES/2632ES 41
SECTION 1 - FRAME

FIGURE 1-15. BATTERY CHARGER ASSEMBLY - DELTA-Q

42 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001112111
Ref
BATTERY CHARGER ASSEMBLY - DELTA-Q
H 1 Not Available
1
Harness with Plug
1 4460648
1
Plug, Anderson Battery Cable
2 Not Available
1
Harness with Connector
2 4460424
1
Connector, Female - 2 Position
2 4460227
2
Pin, Male
3 Not Available
1
Harness with Connector
3 4460899
1
Connector, Female - 6 Position
3 4460464
6
Pin, Male
4 Not Available
1
Connector, Strain Relief
5 Not Available
1
Connector, Strain Relief
6 Not Available
1
Connector, Strain Relief
7 Not Available
1
Harness with Connector
100
2915230
1
BATTERY CHARGER REPROGRAM CONTROLLER KIT (Includes Controller, Software and Instructions)
FIGURE 1-15. BATTERY CHARGER ASSEMBLY - DELTA-Q
3121682 2032ES/2632ES 43
SECTION 1 - FRAME

FIGURE 1-16. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE

44 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001177842
Ref
BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
A 1 Not Available
1
Harness with Plug
2 Not Available
1
Plug, Battery Cable
3 Not Available
1
Harness
4 4460424
1
Connector, Female - 2 Position
4 4460227
2
Pin, Male
5 4460899
1
Connector, Female - 6 Position
5 4460464
6
Pin, Male
6 Not Available
1
Harness with Connector
FIGURE 1-16. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
3121682 2032ES/2632ES 45
SECTION 1 - FRAME

FIGURE 1-17. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)

46 2032ES/2632ES 3121682
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001175198
Ref
BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
A 1 0700615
2
Bolt M6 X 35
2 2920161
1
Light, Beacon
2 7016319
1
Bulb 2
7016372
1
Lens 3
3290605
2
Nut M6 4
4191406
2
Screw M4 X 12
5 4811702
4
Washer M6
6 1001175598
1
Mount 7
4060865
1
Guard
FIGURE 1-17. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
3121682 2032ES/2632ES 47
SECTION 1 - FRAME

FIGURE 1-18. LADDER INSTALLATION - 2032ES

48 2032ES/2632ES 3121682
FIGURE 1-18. LADDER INSTALLATION - 2032ES
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001177415
Ref
LADDER INSTALLATION - 2032ES
A 1 0701017
4
Bolt M10 X 45
2 3291005
4
Nut M10
3 4420070
3
Tape, Anti-Skid
4 1001177465
1
Ladder
SECTION 1 - FRAME
3121682 2032ES/2632ES 49
SECTION 1 - FRAME

FIGURE 1-19. LADDER INSTALLATION - 2632ES

50 2032ES/2632ES 3121682
FIGURE 1-19. LADDER INSTALLATION - 2632ES
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001178028
Ref
LADDER INSTALLATION - 2632ES
A 1 0701017
4
Bolt M10 X 45
2 3291005
4
Nut M10
3 4420070
3
Tape, Anti-Skid
4 1001178026
1
Ladder
SECTION 1 - FRAME
3121682 2032ES/2632ES 51

SECTION 2 - GROUND COMPONENTS

SECTION 2 - GROUND COMPONENTS
3121682 2032ES/2632ES 53
SECTION 2 - GROUND COMPONENTS

FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (USA BUILT MACHINES)

54 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166823
Ref
GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS
A
Ref
Note: Standard Alarm located on LH side of operators position on machine. Optional Alarms are located on the RH Side of operators position on machines. For optional alarm components, see SPECIAL OPTIONS Section.
1
1001166194
1
Ground Control Box Assembly (See GROUND CONTROL BOX ASSEMBLY - NO LSS for Breakdown)
2
0140043
1
Alarm 2
4460536
1
Receptacle, Female - 3 Position
2 4460464
3
Pin, Male
4 0700615
3
Bolt M6 X 35
5 4191706
2
Screw M6 X 12
FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (USA BUILT MACHINES)
3121682 2032ES/2632ES 55
SECTION 2 - GROUND COMPONENTS

FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (CHINA BUILT MACHINES)

56 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114885
Ref
GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS
A
Ref
Note: Standard Alarm located on LH side of operators position on machine. Optional Alarms are located on the RH Side of operators position on machines. For optional alarm components, see SPECIAL OPTIONS Section.
1
1001114929
1
Ground Control Box Assembly (See GROUND CONTROL BOX ASSEMBLY - NO LSS for Breakdown)
2
0140043
1
Alarm 2
4460536
1
Receptacle, Female - 3 Position
2 4460464
3
Pin, Male
4 0700615
3
Bolt M6 X 35
5 4191706
2
Screw M6 X 12
FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (CHINA BUILT MACHINES)
3121682 2032ES/2632ES 57
SECTION 2 - GROUND COMPONENTS
FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC
(USA BUILT MACHINES)
58 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166828
Ref
GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPECS)
A
Ref
Note: Standard Alarm located on LH side of operators position on machine. Optional Alarms are located on the RH Side of operators position on machines. For optional alarm components, see SPECIAL OPTIONS Section.
1
1001166197
1
Ground Control Box Assembly (See GROUND CONTROL BOX ASSEMBLY -LSS (ALL SPECS EXCEPT CE SPECS) for Breakdown)
2
0140043
1
Alarm 2
4460536
1
Receptacle - Female - 3 Position
2 4460464
3
Pin, Male
4 0700615
3
Bolt M6 X 35
5 4191706
2
Screw M6 X 12
FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC
(USA BUILT MACHINES)
3121682 2032ES/2632ES 59
SECTION 2 - GROUND COMPONENTS
FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC
(CHINA BUILT MACHINES)
60 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114886
Ref
GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPECS)
A
Ref
Note: Standard Alarm located on LH side of operators position on machine. Optional Alarms are located on the RH Side of operators position on machines. For optional alarm components, see SPECIAL OPTIONS Section.
1
1001114932
1
Ground Control Box Assembly (See GROUND CONTROL BOX ASSEMBLY -LSS (ALL SPECS EXCEPT CE SPECS) for Breakdown)
2
0140043
1
Alarm 2
4460536
1
Receptacle - Female - 3 Position
2 4460464
3
Pin, Male
4 0700615
3
Bolt M6 X 35
5 4191706
2
Screw M6 X 12
FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPEC
(CHINA BUILT MACHINES)
3121682 2032ES/2632ES 61
SECTION 2 - GROUND COMPONENTS
FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (USA BUILT
MACHINES)
62 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166825
Ref
GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC)
A
Ref
Note: Standard Alarm located on LH side of operators position on machine. Optional Alarms are located on the RH Side of operators position on machines. For optional alarm components, see SPECIAL OPTIONS Section.
1
1001166195
1
Ground Control Box Assembly (See GROUND CONTROL BOX ASSEMBLY - LSS (CE SPEC) for Breakdown)
2
0140043
1
Alarm 2
4460536
1
Receptacle, Female - 3 Position
2 4460464
3
Pin, Male
4 0700615
3
Bolt M6 X 35
5
4191706
2
Screw M6 X 12
FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (USA BUILT
MACHINES)
3121682 2032ES/2632ES 63
SECTION 2 - GROUND COMPONENTS
FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (CHINA BUILT
MACHINES)
64 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114925
Ref
GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC)
A
Ref
Note: Standard Alarm located on LH side of operators position on machine. Optional Alarms are located on the RH Side of operators position on machines. For optional alarm components, see SPECIAL OPTIONS Section.
1
1001114930
1
Ground Control Box Assembly (See GROUND CONTROL BOX ASSEMBLY - LSS (CE SPEC) for Breakdown)
2
0140043
1
Alarm 2
4460536
1
Receptacle, Female - 3 Position
2 4460464
3
Pin, Male
4 0700615
3
Bolt M6 X 35
5
4191706
2
Screw M6 X 12
FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (CHINA BUILT
MACHINES)
3121682 2032ES/2632ES 65
SECTION 2 - GROUND COMPONENTS

FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY - NO LSS (USA BUILT MACHINES)

66 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166194
1
GROUND CONTROL BOX ASSEMBLY - NO LSS
~Ref 1 0380025
1
Base, Box
2 0610161
1
PC Board, Charger LED
2 4460321
1
Plug, Male - 4 Position
2 4460268
3
Socket, Female
3 1671105
1
Cover 4
1705696
1
Decal 5
1705698
1
Decal 6
2420172
1
Hourmeter
7 3520193
1
Plug 8
3900336
6
Screw 9
3900338
6
Screw 10
3900339
2
Screw 11
1001180090
4
Screw M3.5 X 20
12
1001165315
1
Support
13
4360069
1
Breaker, Circuit 10A
14
4360328
1
Switch,Toggle
15
4360469
1
Switch, Key
15
2860030
1
Key, Replacement
16
4360475
1
Switch, Emergency Stop
16
7020175
1
Cap 16
7020176
1
Block, Contact
17
1001166255
1
Sensor, Tilt (Includes Sensor, Mounting Plate & Hardware)
18
1001114937
1
Mount, Harness
19
3321005
4
Nut #10-32
20
4751000
4
Washer #10
21
1001167256
1
Harness, Ground Control Box (See ELECTRICAL SECTION for Breakdown)
22
1001165284
1
Fastener
23
1001165286
1
Spacer
FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY - NO LSS (USA BUILT MACHINES)
3121682 2032ES/2632ES 67
SECTION 2 - GROUND COMPONENTS

FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY - NO LSS (CHINA BUILT MACHINES)

68 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114929
Ref
GROUND CONTROL BOX ASSEMBLY - NO LSS
A 1 0380025
1
Box, Ground Control
2 0610161
1
Board, PC (Battery Charger LED)
3 1671105
1
Cover, Front
4 1705696
1
Decal - LED
5 1705698
1
Decal - Function
6 2420172
1
Hourmeter
7 3520193
1
Plug 8
3900336
6
Screw #10-32 x 1/2
9 3900338
6
Screw M4 x 20
10
3900339
2
Screw #6 x 1/2
11
3900356
4
Screw M3.5 x 16
12
4340739
1
Plate, Mounting
13
4360069
1
Breaker, Circuit - 10 Amp
14
4360328
1
Switch, Toggle
15
4360469
1
Keyswitch
15
2860030
1
Key, Replacement (Fits All Specs)
16
4360475
1
Switch, Emergency Stop
16
7020175
1
Cap 16
7020176
1
Block, Contact
17
1001114933
1
Module, Tilt (Includes Module and Mounting Plate and Hardware)
18
1001114937
1
Mount, Harness Bulkhead (Ground Control)
19
3321005
4
Nut #10-32
20
4751000
4
Washer #10
21
1001114935
1
Harness, Control Box (See ELECTRICAL SECTION for Breakdown)
FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY - NO LSS (CHINA BUILT MACHINES)
3121682 2032ES/2632ES 69
SECTION 2 - GROUND COMPONENTS
FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (USA BUILT
MACHINES)
70 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166197
Ref
GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE)
B
1
0380025
1
Base, Box
2 0610161
1
PC Board, Charger LED
2 4460321
1
Plug, Male - 4 Position
2 4460268
3
Socket, Female
3 1671105
1
Cover 4
1705697
1
Decal 5
1705698
1
Decal 6
2420172
1
Hourmeter
7 2920026
1
Lamp 8
2920094
1
Bulb 9
3321005
4
Nut #10-32
10
3900336
6
Screw 11
3900338
6
Screw 12
3900339
2
Screw 13
1001180090
4
Screw M3.5 X 20
14
1001165315
1
Support
15
4360069
1
Breaker, Circuit 10A
16
4360328
1
Switch,Toggle
17
4360469
1
Switch, Key
17
2860030
1
Key, Replacement
18
4360475
1
Switch, Emergency Stop
18
7020175
1
Cap 18
7020176
1
Block, Contact
19
4751000
4
Washer #10
20
1001166255
1
Sensor, Tilt (Includes Sensor, Mounting Plate & Hardware)
21
1001167256
1
Harness, Ground Control Box (See ELECTRICAL SECTION for Breakdown)
22
1001114937
1
Mount, Harness
23
1001165284
1
Fastener
24
1001165286
1
Spacer
FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (USA BUILT
MACHINES)
3121682 2032ES/2632ES 71
SECTION 2 - GROUND COMPONENTS
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (CHINA BUILT
MACHINES)
72 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114932
Ref
GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE SPECS)
A
1
0380025
1
Box, Ground Control
2 0610161
1
Board, PC (Battery Charger LED)
3 1671105
1
Cover, Front
4 1705697
1
Decal - LED
5 1705698
1
Decal - Function
6 2420172
1
Hourmeter
7 2920026
1
Lamp 7
2920094
AR
Bulb 8
3900336
6
Screw #10-32NF x 1/2
9 3900338
6
Screw M4 x 20
10
3900339
2
Screw #6 x 1/2
11
3900356
4
Screw M3.5 x 16
12
4340739
1
Plate, Mounting
13
4360069
1
Breaker, Circuit - 10 Amp
14
4360328
1
Switch, Toggle
15
4360469
1
Keyswitch
15
2860030
1
Key, Replacement (Fits All Specs)
16
4360475
1
Switch, Emergency Stop
16
7020175
1
Cap 16
7020176
1
Block, Contact
17
1001114933
1
Module, Tilt (Includes Module and Mounting Plate and Hardware)
18
1001114937
1
Mount, Harness Bulkhead (Ground Control)
19
3321005
4
Nut #10-32NF
20
4751000
4
Washer #10
21
1001114935
1
Harness, Control Box (See ELECTRICAL SECTION for Breakdown)
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (CHINA BUILT
MACHINES)
3121682 2032ES/2632ES 73
SECTION 2 - GROUND COMPONENTS

FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (USA BUILT MACHINES)

74 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001166195
Ref
GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS)
B 1 0380025
1
Base, Box
2 0610161
1
PC Board, Charger LED
2 4460321
1
Plug, Male - 4 Position
2 4460268
3
Socket, Female
3 1671105
1
Cover 4
1705697
1
Decal 5
1705698
1
Decal 6
2420172
1
Hourmeter
7 2920026
1
Lamp 8
2920094
1
Bulb 9
3900336
6
Screw 10
3900338
6
Screw 11
3900339
2
Screw 12
1001180090
4
Screw M3.5 X 20
13
1001165315
1
Support
14
4360069
1
Breaker, Circuit 10A
15
4360328
1
Switch,Toggle
16
4360470
1
Switch, Key
16
2860030
1
Key, Replacement
17
4360475
1
Switch, Emergency Stop
17
7020175
1
Cap 17
7020176
1
Block, Contact
18
1001166255
1
Sensor, Tilt (Includes Sensor, Mounting Plate & Hardware)
19
1001114937
1
Mount, Harness
20
3321005
4
Nut #10-32
21
4751000
4
Washer #10
22
1001167256
1
Harness, Ground Control Box (See ELECTRICAL SECTION for Breakdown)
23
1001165284
1
Fastener
24
1001165286
1
Spacer
FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (USA BUILT MACHINES)
3121682 2032ES/2632ES 75
SECTION 2 - GROUND COMPONENTS

FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (CHINA BUILT MACHINES)

76 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001114930
Ref
CONTROL BOX ASSEMBLY - LSS (CE SPECS)
A 1 0380025
1
Box, Ground Control
2 0610161
1
Board, PC (Battery Charger LED)
3 1671105
1
Cover, Front
4 1705697
1
Decal - LED
5 1705698
1
Decal - Function
6 2420172
1
Hourmeter
7 2920026
1
Lamp 7
2920094
AR
Bulb 8
3900336
6
Screw #10-32 x 1/2
9 3900338
6
Screw M4 x 20
10
3900339
2
Screw #6 x 1/2
11
3900356
4
Screw M3.5 x 16
12
4340739
1
Plate, Mounting
13
4360069
1
Breaker, Circuit - 10 Amp
14
4360328
1
Switch, Toggle
15
4360470
1
Keyswitch
15
2860030
1
Key, Replacement (Fits All Specs)
16
4360475
1
Switch, Emergency Stop
16
7020175
1
Cap 16
7020176
1
Block, Contact
17
1001114933
1
Module, Tilt (Includes Module and Mounting Plate and Hardware)
18
1001114937
1
Mount, Harness Bulkhead (Ground Control)
19
3321005
4
Nut #10-32
20
4751000
4
Washer #10
21
1001114935
1
Harness, Control Box (See ELECTRICAL SECTION for Breakdown)
FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (CHINA BUILT MACHINES)
3121682 2032ES/2632ES 77
SECTION 2 - GROUND COMPONENTS
FIGURE 2-13. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING
COVERS)
78 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275401
Ref
BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)
C
1
0273698
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - NON UL for Breakdown)
2
1001112112
4
Battery Type EVGC6A-A
3 0760610
8
Bolt M6 x 20
4
1671202
2
Cover Assembly (See BATTERY COVER ASSEMBLY - NON­LOCKING for Breakdown)
5
3574981
2
Plate, Slide Stop (LH)
6 3574984
2
Plate, Slide Stop (RH)
7 4191707
8
Screw M6 x 16
8 4811700
8
Washer M6
9 1001112113
1
Sensor, Temperature
11
0100051
AR
Grease, Terminal
FIGURE 2-13. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING
COVERS)
3121682 2032ES/2632ES 79
SECTION 2 - GROUND COMPONENTS
FIGURE 2-14. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL
LOCKING COVERS)
80 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001132233
Ref
BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
A
1
0100051
AR
Grease, Terminal
2 1001112112
4
Battery Type EVGC6A-A
3
0273698
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - NON UL for Breakdown)
4
0760610
8
Bolt M6 x 20
5
1671204
2
Cover Assembly (See BATTERY COVER ASSEMBLY - LOCKING for Breakdown)
6
3574981
2
Plate, Slide Stop (LH)
7 3574984
2
Plate, Slide Stop (RH)
8 4191707
8
Screw M6 x 16
9 4811700
8
Washer M6
10
1001112113
1
Sensor, Temperature
FIGURE 2-14. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL
LOCKING COVERS)
3121682 2032ES/2632ES 81
SECTION 2 - GROUND COMPONENTS
FIGURE 2-15. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING
COVERS)
82 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001159192
Ref
BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)
A
1
0100051
AR
Grease, Terminal
2 0760610
8
Bolt M6 x 20
3
0861678
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - UL for Breakdown)
4 1671204
2
Cover Assembly (See BATTERY COVER ASSEMBLY - LOCKING for Breakdown)
5
3574981
2
Plate, Slide Stop (LH)
6 3574984
2
Plate, Slide Stop (RH)
7 4191707
8
Screw M6 x 16
8 4240172
4
Strap, Battery
9 4811700
8
Washer M6
10
1001112112
4
Battery Type EVGC6A-A
11
1001112113
1
Sensor, Temperature
FIGURE 2-15. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING
COVERS)
3121682 2032ES/2632ES 83
SECTION 2 - GROUND COMPONENTS

FIGURE 2-16. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)

84 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275042
Ref
BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON­LOCKING COVERS)
C
1
0273698
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - NON UL for Breakdown)
2
0400216
4
Battery Type EV-145-WNL
3 0760610
8
Bolt M6 x 20
4
1671202
2
Cover Assembly (See BATTERY COVER ASSEMBLY - NON­LOCKING for Breakdown)
5
3290605
2
Nut M6 6
3574981
2
Plate, Slide Stop (LH)
7 3574984
2
Plate, Slide Stop (RH)
8 4031713
2
Capscrew M6 x 45
9 4191707
8
Screw M6 x 16
10
4811700
8
Washer M6
11
0100051
AR
Grease, Terminal
12
1001112113
1
Sensor, Temperature
FIGURE 2-16. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)
3121682 2032ES/2632ES 85
SECTION 2 - GROUND COMPONENTS

FIGURE 2-17. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)

86 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275044
Ref
BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON­UL LOCKING COVERS)
C
1
0273698
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - NON UL for Breakdown)
2
0400216
4
Battery Type EV-145-WNL
3 0760610
8
Bolt M6 x 20
4
1671204
2
Cover Assembly (See BATTERY COVER ASSEMBLY - LOCKING for Breakdown)
5
3290605
2
Nut M6 6
3574981
2
Plate, Slide Stop (LH)
7 3574984
2
Plate, Slide Stop (RH)
8 4031713
2
Capscrew M6 x 45
9 4191707
8
Screw M6 x 16
10
4811700
8
Washer M6
11
0100051
AR
Grease, Terminal
12
1001112113
1
Sensor, Temperature
FIGURE 2-17. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)
3121682 2032ES/2632ES 87
SECTION 2 - GROUND COMPONENTS

FIGURE 2-18. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)

88 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275043
Ref
BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)
C
1
0861678
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - UL for Breakdown)
2
0400216
4
Battery Type EV-145-WNL
3 0760610
8
Bolt M6 x 20
4
1671204
2
Cover Assembly (See BATTERY COVER ASSEMBLY - LOCKING for Breakdown)
5
3290605
2
Nut M6 6
3574981
2
Plate, Slide Stop (LH)
7 3574984
2
Plate, Slide Stop (RH)
8 4031713
2
Capscrew M6 x 45
9 4191707
8
Screw M6 x 16
10
4811700
8
Washer M6
11
0100051
AR
Grease, Terminal
12
1001112113
1
Sensor, Temperature
FIGURE 2-18. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)
3121682 2032ES/2632ES 89
SECTION 2 - GROUND COMPONENTS

FIGURE 2-19. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)

90 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275020
Ref
BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON LOCKING COVERS)
D
1
0273698
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - NON UL for Breakdown)
2
0400215
4
Battery Type GC-110-WNL
4 0760610
8
Bolt M6 x 20
6
1671202
2
Cover Assembly (See BATTERY COVER ASSEMBLY - NON­LOCKING for Breakdown)
9
3574981
2
Plate, Slide Stop (LH)
10
3574984
2
Plate, Slide Stop (RH)
11
4191707
8
Screw M6 x 16
12
4811700
8
Washer M6
13
0100051
AR
Grease, Terminal
14
1001112113
1
Sensor, Temperature
FIGURE 2-19. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)
3121682 2032ES/2632ES 91
SECTION 2 - GROUND COMPONENTS
FIGURE 2-20. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING
COVERS)
92 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275022
Ref
BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON­UL LOCKING COVERS)
D
1
0273698
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - NON UL for Breakdown)
2
0400215
4
Battery Type GC-110-WNL
4 0760610
8
Bolt M6 x 20
6
1671204
2
Cover Assembly (See BATTERY COVER ASSEMBLY - LOCKING for Breakdown)
9
3574981
2
Plate, Slide Stop (LH)
10
3574984
2
Plate, Slide Stop (RH)
11
4191707
8
Screw M6 x 16
12
4811700
8
Washer M6
13
0100051
AR
Grease, Terminal
14
1001112113
1
Sensor, Temperature
FIGURE 2-20. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING
COVERS)
3121682 2032ES/2632ES 93
SECTION 2 - GROUND COMPONENTS

FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)

94 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275021
Ref
BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)
D
1
0400215
4
Battery Type GC-110-WNL
3 0760610
8
Bolt M6 x 20
4
0861678
2
Tray Assembly (See BATTERY TRAY ASSEMBLY - UL for Breakdown)
6 1671204
2
Cover Assembly (See BATTERY COVER ASSEMBLY - LOCKING for Breakdown)
9
3574981
2
Plate, Slide Stop (LH)
10
3574984
2
Plate, Slide Stop (RH)
11
4191707
8
Screw M6 x 16
12
4240172
2
Strap 13
4811700
8
Washer M6
14
0100051
AR
Grease, Terminal
15
1001112113
1
Sensor, Temperature
FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)
3121682 2032ES/2632ES 95
SECTION 2 - GROUND COMPONENTS

FIGURE 2-22. BATTERY TRAY ASSEMBLY - NON-UL

96 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0273698
Ref
BATTERY TRAY ASSEMBLY - NON-UL
G 5 3820032
6
Rivet 6
4811600
4
Washer M5
7 4220252
1
Stop (LH)
8 4220253
1
Stop (RH)
9 3577076
2
Bar
FIGURE 2-22. BATTERY TRAY ASSEMBLY - NON-UL
3121682 2032ES/2632ES 97
SECTION 2 - GROUND COMPONENTS

FIGURE 2-23. BATTERY TRAY ASSEMBLY - UL

98 2032ES/2632ES 3121682
SECTION 2 - GROUND COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0861678
Ref
BATTERY TRAY ASSEMBLY - UL
E 5 3820032
6
Rivet 6
4811600
4
Washer M5
7 4220252
1
Stop (LH)
8 4220253
1
Stop (RH)
9 3577076
2
Bar
FIGURE 2-23. BATTERY TRAY ASSEMBLY - UL
3121682 2032ES/2632ES 99
SECTION 2 - GROUND COMPONENTS

FIGURE 2-24. BATTERY COVER ASSEMBLY - NON-LOCKING

100 2032ES/2632ES 3121682
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