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OPERATOR’S MANUAL
B-63834EN/02
No part of this manual may be reproduced in any form.
All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s–2
2. GENERAL WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–3
3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING . . . . . . . . . . . . . s–5
4. WARNINGS AND CAUTIONS RELATED TO HANDLING . . . . . . . . . . . . . . . . . . . s–7
5. WARNINGS RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . s–9
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SAFETY PRECAUTIONS B–63834EN/02
1 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
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2 GENERAL WARNINGS AND CAUTIONS
WARNING
1.Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
2.Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
3.Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
4.When using a tool compensation function, thoroughly check the direction and amount of compensation.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
5.The parameters for the CNC and PMC are factory–set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
6.Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.
7.The operator’s manual and programming manual supplied with a CNC unit provide an overall description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.
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WARNING
8.Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions.
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.
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3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with their contents.
WARNING
1. Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command.
Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.
2. Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming.
Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3. Function involving a rotation axis
When programming polar coordinate interpolation or normal–direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely.
Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.
4. Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.
5. Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.
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WARNING
6. Stroke check
After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
7. Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.
8. Plane selection
If an incorrect plane is specified for circular interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.
9. Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.
10. Compensation function
If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel compensation function mode.
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4 WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents.
WARNING
1. Manual operation
When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
2. Manual reference position return
After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3. Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.
4. Disabled override
If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
5. Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.
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WARNING
6. Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
7. Software operator’s panel and menu switches
Using the software operator’s panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator’s panel, such as mode change, override value change, and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
8. Manual intervention
If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.
9. Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.
10. Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.
11. Tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode, because tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.
12. Program editing
If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.
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B–63834EN/02 SAFETY PRECAUTIONS
5 WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1. Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost.
Refer to the maintenance section of the this manual for details of the battery replacement procedure.
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WARNING
2. Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.
Refer to the FANUC Servo Motor αi series Maintenance Manual for details of the battery replacement procedure.
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WARNING
3. Fuse replacement
For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure.
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.
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Table of Contents |
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1
I. GENERAL |
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1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 |
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1.1 |
GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL . . . . . . . . . . . . . . . . . . . . . . . . . |
6 |
1.2 |
CAUTIONS ON READING THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
1.3 |
CAUTIONS ON VARIOUS KINDS OF DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
II. PROGRAMMING |
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1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
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1.1 |
TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION . . . . . . . . . . . |
12 |
1.2 |
FEED–FEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
1.3 |
PART DRAWING AND TOOL MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
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1.3.1 ReferencePosition (Machine–Specific Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
1.3.2Coordinate System on Part Drawing and Coordinate System Specified by
CNC – Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
1.3.3How to Indicate Command Dimensions for Moving the Tool – Absolute,
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IncrementalCommands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
1.4 |
CUTTING SPEED – SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
21 |
1.5 |
SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION . . . . . . . . . . |
22 |
1.6 |
COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION . . . . . . . . . . . . |
22 |
1.7 |
PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
23 |
1.8 |
COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
1.9 |
TOOL MOVEMENT RANGE – STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
2. CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
28 |
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2.1 |
CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
2.2 |
NAMES OF AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
2.3 |
INCREMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
30 |
2.4 |
MAXIMUM STROKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
31 |
3. PREPARATORY FUNCTION (G FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
32 |
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4. INTERPOLATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
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4.1 |
POSITIONING (G00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
37 |
4.2 |
LINEAR INTERPOLATION (G01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
39 |
4.3 |
CIRCULAR INTERPOLATION (G02, G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
40 |
4.4 |
POLAR COORDINATE INTERPOLATION (G12.1, G13.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
44 |
4.5 |
CYLINDRICAL INTERPOLATION (G07.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
4.6 |
CONSTANT LEAD THREADING (G32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
52 |
4.7 |
VARIABLE–LEAD THREAD CUTTING (G34) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
56 |
4.8 |
CONTINUOUS THREAD CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
57 |
4.9 |
MULTIPLE–THREAD CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
58 |
4.10 |
SKIP FUNCTION (G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
60 |
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4.11 |
MULTISTAGE SKIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
62 |
4.12 |
TORQUE LIMIT SKIP (G31 P99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
63 |
5. FEED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
65 |
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5.1 |
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
66 |
5.2 |
RAPID TRAVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
67 |
5.3 |
CUTTING FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
68 |
5.4 |
DWELL (G04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
70 |
6. REFERENCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
71 |
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6.1 |
REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
72 |
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7. COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
75 |
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7.1 |
MACHINE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
76 |
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7.2 |
WORKPIECE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
77 |
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7.2.1 |
Setting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
77 |
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7.2.2 |
Selecting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
79 |
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7.2.3 |
Changing Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
80 |
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7.2.4 |
Workpiece Coordinate System Preset (G92.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
82 |
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7.2.5 |
Workpiece Coordinate System Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
84 |
7.3 |
LOCAL COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
85 |
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7.4 |
PLANE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
87 |
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8. COORDINATE VALUE AND DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
88 |
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8.1 |
ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) . . . . . . . . . . . . . . . . . . . . . . . |
89 |
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8.2 |
INCH/METRIC CONVERSION (G20, G21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
90 |
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8.3 |
DECIMAL POINT PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
91 |
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8.4 |
DIAMETER AND RADIUS PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
92 |
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9. SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
93 |
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9.1 |
SPECIFYING THE SPINDLE SPEED WITH A CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
94 |
|
9.2 |
SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) . . . . . . . . . |
94 |
|
9.3 |
CONSTANT SURFACE SPEED CONTROL (G96, G97) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
95 |
|
9.4 |
SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) . . . . . . . . . . . . . . . . . |
99 |
|
9.5 |
SPINDLE POSITIONING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
102 |
|
|
9.5.1 |
Spindle Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
102 |
|
9.5.2 |
Spindle Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
102 |
|
9.5.3 |
Canceling Spindle Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
104 |
10.TOOL FUNCTION (T FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
10.1 TOOL SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 10.2 TOOL LIFE MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.2.1 |
Program of Tool Life Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
107 |
10.2.2 |
Counting a Tool Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
110 |
10.2.3 Specifying a Tool Group in a Machining Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
111 |
|
11.AUXILIARY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
112 |
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11.1 AUXILIARY FUNCTION (M FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 11.3 THE SECOND AUXILIARY FUNCTIONS (B CODES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
12.PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
116 |
12.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS . . . . . . . . . . . . . . . . . . . . . 118 12.2 PROGRAM SECTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 12.3 SUBPROGRAM (M98, M99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13.FUNCTIONS TO SIMPLIFY PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
13.1 CANNED CYCLE (G90, G92, G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
131 |
|
13.1.1 |
Outer Diameter / Internal Diameter Cutting Cycle (G90) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
131 |
13.1.2 |
Thread Cutting Cycle (G92) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
133 |
13.1.3 |
End Face Turning Cycle (G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
136 |
13.1.4 |
How to Use Canned Cycles (G90, G92, G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
139 |
13.2 |
MULTIPLE REPETITIVE CYCLE (G70 – G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
141 |
|
|
13.2.1 Stock Removal in Turning (G71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
141 |
|
|
13.2.2 Stock Removal in Facing (G72) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
145 |
|
|
13.2.3 |
Pattern Repeating (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
146 |
|
13.2.4 |
Finishing Cycle (G70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
147 |
|
13.2.5 End Face Peck Drilling Cycle (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
150 |
|
|
13.2.6 Outer Diameter / Internal Diameter Drilling Cycle (G75) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
151 |
|
|
13.2.7 Multiple Thread Cutting Cycle (G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
152 |
|
|
13.2.8 Notes on Multiple Repetitive Cycle (G70 – G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
156 |
|
13.3 |
CANNED CYCLE FOR DRILLING (G80 – G89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
157 |
|
|
13.3.1 Front Drilling Cycle (G83) / Side Drilling Cycle (G87) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
161 |
|
|
13.3.2 Front Tapping Cycle (G84) / Side Tapping Cycle (G88) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
164 |
|
|
13.3.3 Front Boring Cycle (G85) / Side Boring Cycle (G89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
166 |
|
|
13.3.4 Canned Cycle for Drilling Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
167 |
|
|
13.3.5 Precautions to be Taken by Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
168 |
|
13.4 |
CANNED GRINDING CYCLE (FOR GRINDING MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
169 |
|
|
13.4.1 |
Traverse Grinding Cycle (G71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
169 |
|
13.4.2 Traverse Direct Fixed–dimension Grinding Cycle (G72) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
170 |
|
|
13.4.3 Oscillation Grinding Cycle (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
171 |
|
|
13.4.4 Oscillation Direct Fixed–Dimension Grinding Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
172 |
|
13.5 |
DIRECT DRAWING DIMENSIONS PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
173 |
|
13.6 |
RIGID TAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
178 |
|
|
13.6.1 Front Face Rigid Tapping Cycle (G84) / Side Face Rigid Tapping Cycle (G88) . . . . . . . . . . . . . . . . . . |
179 |
|
14.COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
14.1 TOOL OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
183 |
|
14.1.1 Tool Geometry Offset and Tool Wear Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
183 |
|
14.1.2 T Code for Tool Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
184 |
|
14.1.3 |
Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
184 |
14.1.4 |
Offset Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
184 |
14.1.5 |
Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
185 |
14.1.6 G53, G28, and G30 Commands When Tool Position Offset is Applied . . . . . . . . . . . . . . . . . . . . . . . . |
188 |
|
14.2 OVERVIEW OF TOOL NOSE RADIUS COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
191 |
|
14.2.1 |
Imaginary Tool Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
191 |
14.2.2 Direction of Imaginary Tool Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
193 |
|
14.2.3 Offset Number and Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
194 |
|
14.2.4 Work Position and Move Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
196 |
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14.2.5 |
Notes on Tool Nose Radius Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 201 |
14.3 DETAILS OF TOOL NOSE RADIUS COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 204 |
|
14.3.1 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 204 |
14.3.2 |
Tool Movement in Start–up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 206 |
14.3.3 |
Tool Movement in Offset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 208 |
14.3.4 |
Tool Movement in Offset Mode Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 221 |
14.3.5 |
InterferenceCheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 224 |
14.3.6 |
Overcutting by Tool Nose Radius Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 229 |
14.3.7 |
Input Command from MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 231 |
14.3.8 |
General Precautions for Offset Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 232 |
14.3.9 |
G53, G28, and G30 Commands in Tool–tip Radius Compensation Mode . . . . . . . . . . . . . . . . |
. . . . . . 233 |
14.4TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES,
AND ENTERING VALUES FROM THE PROGRAM (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
242 |
|
14.4.1 |
Tool Compensation and Number of Tool Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
242 |
14.4.2 |
Changing of Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
243 |
14.5 AUTOMATIC TOOL OFFSET (G36, G37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
244 |
|
15.CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
247 |
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15.1 |
VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
248 |
|
15.2 |
SYSTEM VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
252 |
|
15.3 |
ARITHMETIC AND LOGIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
259 |
|
15.4 |
MACRO STATEMENTS AND NC STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
264 |
|
15.5 |
BRANCH AND REPETITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
265 |
|
|
15.5.1 |
Unconditional Branch (GOTO Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
265 |
|
15.5.2 |
Conditional Branch (IF Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
266 |
|
15.5.3 |
Repetition (WHILE Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
267 |
15.6 |
MACRO CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
270 |
|
|
15.6.1 |
Simple Call (G65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
271 |
|
15.6.2 |
Modal Call (G66) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
275 |
|
15.6.3 |
Macro Call Using G Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
277 |
|
15.6.4 |
Macro Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
278 |
|
15.6.5 |
Subprogram Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
279 |
|
15.6.6 |
Subprogram Calls Using a T Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
280 |
|
15.6.7 |
Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
281 |
15.7 |
PROCESSING MACRO STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
283 |
|
15.8 |
REGISTERING CUSTOM MACRO PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
285 |
|
15.9 |
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
286 |
|
15.10 EXTERNAL OUTPUT COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
287 |
||
15.11 INTERRUPTION TYPE CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
291 |
||
|
15.11.1 |
Specification Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
292 |
|
15.11.2 |
Details of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
293 |
16.PROGRAMMABLE PARAMETER ENTRY (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 17.MEMORY OPERATION BY Series 10/11 TAPE FORMAT . . . . . . . . . . . . . . . . . . . 303
17.1 ADDRESSES AND SPECIFIABLE VALUE RANGE FOR Series 10/11 TAPE FORMAT . . . . . . 304 17.2 EQUAL–LEAD THREADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 17.3 SUBPROGRAM CALLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 17.4 CANNED CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 17.5 MULTIPLE REPETITIVE CANNED TURNING CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
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17.6 CANNED DRILLING CYCLE FORMATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
18.AXIS CONTROL FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
314 |
18.1 POLYGONAL TURNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 18.2 ROTARY AXIS ROLL–OVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 18.3 SIMPLE SYNCHRONIZATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 18.4 ANGULAR AXIS CONTROL / ARBITRARY ANGULAR AXIS CONTROL . . . . . . . . . . . . . . . 323
19.PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
19.1 DISPLAYING THE PATTERN MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 19.2 PATTERN DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
19.3CHARACTERS AND CODES TO BE USED FOR THE PATTERN DATA INPUT FUNCTION . 334
III.OPERATION
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
339 |
1.1 MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 1.2 TOOL MOVEMENT BY PROGRAMMING – AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . 342 1.3 AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 1.4 TESTING A PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
|
1.4.1 |
Check by Running the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
345 |
|
1.4.2 |
How to View the Position Display Change without Running the Machine . . . . . . . . . . . . . . . . . . . . . . |
346 |
1.5 |
EDITING A PART PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
347 |
|
1.6 |
DISPLAYING AND SETTING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
348 |
|
1.7 |
DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
351 |
|
|
1.7.1 |
Program Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
351 |
|
1.7.2 |
Current Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
352 |
|
1.7.3 |
Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
352 |
|
1.7.4 |
Parts Count Display, Run Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
353 |
|
1.7.5 |
Graphic Display (See Section III–12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
353 |
1.8 |
DATA OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
354 |
|
2. OPERATIONAL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
355 |
||
2.1 |
SETTING AND DISPLAY UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
356 |
|
|
2.1.1 |
9I Monochrome CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
357 |
|
2.1.2 |
7.2I Monochrome/8.4I Color LCD/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
357 |
|
2.1.3 |
10.4I Color LCD Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
358 |
|
2.1.4 |
Key Location of MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
358 |
|
2.1.5 |
Stand–Alone Type Standard MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
359 |
2.2 |
EXPLANATION OF THE KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
360 |
|
2.3 |
FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
362 |
|
|
2.3.1 |
GeneralScreen Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
362 |
|
2.3.2 |
Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
363 |
|
2.3.3 |
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
364 |
|
2.3.4 |
Key Input and Input Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
380 |
|
2.3.5 |
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
381 |
|
2.3.6 |
Soft Key Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
382 |
2.4 |
EXTERNAL I/O DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
383 |
|
|
2.4.1 |
FANUC Handy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
385 |
c–5
Table of Contents |
B–63834EN/02 |
2.5 POWER ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 386 |
2.5.1 Turning on the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 386 |
2.5.2 Screen Displayed at Power–on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 387 |
2.5.3 Power Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 388 |
3. MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . 389 |
3.1 MANUAL REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 3.2 JOG FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392 3.3 INCREMENTAL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 3.4 MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395 3.5 MANUAL ABSOLUTE ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
4. AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
4.1 MEMORY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 4.2 MDI OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 4.3 PROGRAM RESTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410 4.4 SCHEDULING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418 4.5 SUBPROGRAM CALL FUNCTION (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 4.6 MANUAL HANDLE INTERRUPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 4.7 MIRROR IMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428 4.8 MANUAL INTERVENTION AND RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 4.9 DNC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
5. TEST OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 5.2 FEEDRATE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438 5.3 RAPID TRAVERSE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 5.4 DRY RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440 5.5 SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
6. SAFETY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
6.1 EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 6.2 OVERTRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446 6.3 STORED STROKE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 6.4 CHUCK AND TAILSTOCK BARRIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
7. ALARM AND SELF–DIAGNOSIS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
7.1 ALARM DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459 7.2 ALARM HISTORY DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461 7.3 CHECKING BY SELF–DIAGNOSTIC SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
8. DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
8.1 FILES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466 8.2 FILE SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 8.3 FILE DELETION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
c–6
B–63834EN/02 |
Table of Contents |
|
|
8.4 |
PROGRAM INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
471 |
|
|
8.4.1 |
Inputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
471 |
|
8.4.2 |
Outputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
474 |
8.5 |
OFFSET DATA INPUT AND OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
476 |
|
|
8.5.1 |
Inputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
476 |
|
8.5.2 |
Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
477 |
8.6 |
INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR |
|
|
|
COMPENSATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
478 |
|
|
8.6.1 |
InputtingParameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
478 |
|
8.6.2 |
OutputtingParameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
479 |
|
8.6.3 |
Inputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
480 |
|
8.6.4 |
Outputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
481 |
8.7 |
INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES . . . . . . . . . . . . . . . . . |
482 |
|
|
8.7.1 |
Inputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
482 |
|
8.7.2 |
Outputting Custom Macro Common Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
483 |
8.8 |
DISPLAYING DIRECTORY OF FLOPPY DISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
484 |
|
|
8.8.1 |
Displaying the Directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
485 |
|
8.8.2 |
Reading Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
488 |
|
8.8.3 |
Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
489 |
|
8.8.4 |
Deleting Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
490 |
8.9 |
OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP . . . . . . . . . . . . . . . . . . . . . . . . . |
492 |
|
8.10 DATA INPUT/OUTPUT ON THE ALL IO SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
493 |
||
|
8.10.1 |
SettingInput/Output–Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
494 |
|
8.10.2 |
Inputting and Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
495 |
|
8.10.3 |
Inputting and Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
499 |
|
8.10.4 |
Inputting and Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
501 |
|
8.10.5 |
Outputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
503 |
|
8.10.6 |
Inputting and Outputting Floppy Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
504 |
9. EDITING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
9.1 |
INSERTING, ALTERING AND DELETING A WORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
510 |
|
|
9.1.1 |
Word Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
511 |
|
9.1.2 |
Heading a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
513 |
|
9.1.3 |
Inserting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
514 |
|
9.1.4 |
Altering a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
515 |
|
9.1.5 |
Deleting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
516 |
9.2 |
DELETING BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
517 |
|
|
9.2.1 |
Deleting a Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
517 |
|
9.2.2 |
Deleting Multiple Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
518 |
9.3 |
PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
519 |
|
9.4 |
SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
520 |
|
9.5 |
DELETING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
522 |
|
|
9.5.1 |
Deleting One Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
522 |
|
9.5.2 |
Deleting All Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
522 |
|
9.5.3 |
Deleting More Than One Program by Specifying a Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
523 |
9.6 |
EXTENDED PART PROGRAM EDITING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
524 |
|
|
9.6.1 |
Copying an Entire Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
525 |
|
9.6.2 |
Copying Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
526 |
|
9.6.3 |
Moving Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
527 |
|
9.6.4 |
Merging a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
528 |
|
9.6.5 |
Supplementary Explanation for Copying, Moving and Merging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
529 |
|
9.6.6 |
Replacement of Words and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
531 |
9.7 |
EDITING OF CUSTOM MACROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
533 |
|
c–7
|
Table of Contents |
B–63834EN/02 |
9.8 |
BACKGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 534 |
9.9 |
PASSWORD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 535 |
10.CREATING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537
10.1 CREATING PROGRAMS USING THE MDI PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538 10.2 AUTOMATIC INSERTION OF SEQUENCE NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539 10.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . 541 10.4 CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION . . . . . . . . . . . . . . . . . . . . 544
11.SETTING AND DISPLAYING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
548 |
|
11.1 SCREENS DISPLAYED BY FUNCTION KEY POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
556 |
|
11.1.1 Position Display in the Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
556 |
|
11.1.2 Position Display in the Relative Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
557 |
|
11.1.3 |
Overall Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
559 |
11.1.4 Presetting the Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
560 |
|
11.1.5 |
Actual Feedrate Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
561 |
11.1.6 Display of Run Time and Parts Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
563 |
|
11.1.7 |
Operating Monitor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
564 |
11.2SCREENS DISPLAYED BY FUNCTION KEY PROG
(IN MEMORY MODE OR MDI MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
566 |
|
11.2.1 |
Program Contents Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
567 |
11.2.2 Current Block Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
568 |
|
11.2.3 Next Block Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
569 |
|
11.2.4 |
Program Check Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
570 |
11.2.5 Program Screen for MDI Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
572 |
|
11.3 SCREENS DISPLAYED BY FUNCTION KEY PROG (IN THE EDIT MODE) . . . . . . . . . . . . . . . |
573 |
|
11.3.1Displaying Memory Used and a List of Programs
11.3.2Displaying a Program List for a Specified Group
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577
11.4 |
SCREENS DISPLAYED BY FUNCTION KEY SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
580 |
|
|
|
OFFSET |
|
|
11.4.1 |
Setting and Displaying the Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
581 |
|
11.4.2 |
Direct Input of Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
584 |
|
11.4.3 |
Direct Input of Tool Offset Measured B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
586 |
|
11.4.4 |
Counter Input of Offset value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
588 |
|
11.4.5 |
Setting the Workpiece Coordinate System Shifting Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
589 |
|
11.4.6 |
Y Axis Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
591 |
|
11.4.7 |
Displaying and Entering Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
594 |
|
11.4.8 |
Sequence Number Comparison and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
596 |
|
11.4.9 |
Displaying and Setting Run Time, Parts Count, and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
598 |
|
11.4.10 |
Displaying and Setting the Workpiece Origin Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
600 |
|
11.4.11 |
Direct Input of Measured Workpiece Origin Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
601 |
|
11.4.12 |
Displaying and Setting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
603 |
|
11.4.13 |
Displaying and Setting the Software Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
604 |
|
11.4.14 |
Displaying and Setting Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
606 |
11.5 |
SCREENS DISPLAYED BY FUNCTION KEY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
609 |
|
|
11.5.1 |
Displaying and Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
610 |
|
11.5.2 |
Displaying and Setting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
612 |
c–8
B–63834EN/02 |
Table of Contents |
|
|
11.6DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,
AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION . . . . . 614
|
11.6.1 Displaying the Program Number and Sequence Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
614 |
|
11.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation . . . . . . . . . . . . . . . . . . |
615 |
11.7 |
SCREENS DISPLAYED BY FUNCTION KEY MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
617 |
|
11.7.1 External Operator Message History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
617 |
11.8 |
CLEARING THE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
619 |
|
11.8.1 Erase CRT Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
619 |
|
11.8.2 Automatic Erase Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
620 |
12.GRAPHICS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
621 |
|
12.1 |
GRAPHICS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
622 |
12.2 |
DYNAMIC GRAPHIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
627 |
13.HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
628 |
|
IV. MANUAL GUIDE 0i
1. MANUAL GUIDE 0i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
635 |
||
1.1 |
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
636 |
|
1.2 |
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
637 |
|
1.3 |
PROGRAM CREATING OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
638 |
|
|
1.3.1 |
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
638 |
|
1.3.2 |
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
639 |
|
1.3.3 |
Creating a New Part Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
640 |
|
1.3.4 |
ProcessAssistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
642 |
|
1.3.5 |
G–codeAssistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
644 |
|
1.3.6 |
M–codeAssistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
647 |
1.4 |
CANNED CYCLE MACHINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
649 |
|
|
1.4.1 |
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
650 |
|
1.4.2 |
Data for Each Canned Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
652 |
|
|
1.4.2.1 Machining type block of Lathe drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
652 |
|
|
1.4.2.2 Machining type block of Stock removal in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
653 |
|
|
1.4.2.3 Machining type block of Finishing in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
653 |
|
|
1.4.2.4 Figure block of Stock removal in turning and Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
654 |
|
|
1.4.2.5 Machining type block of Groove roughing in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
655 |
|
|
1.4.2.6 Machining type block of Groove finishing in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
655 |
|
|
1.4.2.7 Figure block of Grooving in turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
656 |
|
|
1.4.2.8 Machining type block of Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
657 |
|
|
1.4.2.9 Figure block of Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
658 |
1.5 |
CONTOUR PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
659 |
|
|
1.5.1 |
Operations of Contour Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
660 |
|
|
1.5.1.1 Calling Contour Programming Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
660 |
|
|
1.5.1.2 Selecting of Method to Edit of Contour Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
661 |
|
|
1.5.1.3 Entering of Contour Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
662 |
|
|
1.5.1.4 Checking Contour Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
666 |
|
|
1.5.1.5 Convert to NC Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
667 |
|
1.5.2 |
Detail of Contour Figure Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
669 |
c–9
|
|
Table of Contents |
B–63834EN/02 |
|
|
|
|
|
1.5.2.1 |
Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 669 |
|
1.5.2.2 |
Corner R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 669 |
|
1.5.2.3 |
Chamfering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 670 |
|
1.5.2.4 Select Crossing Point of Figure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 670 |
|
1.5.3 |
Detail of Contour Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 671 |
|
|
1.5.3.1 |
Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 671 |
|
1.5.3.2 |
Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 674 |
|
1.5.3.3 Line tangential to two arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 678 |
|
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1.5.3.4 Arc that Contacts to both Crossing Lines and Arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 679 |
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1.5.3.5 Arc that Contacts to Uncrossing Line and Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 680 |
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1.5.3.6 Arc that Contacts to Uncrossing 2 Arcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 681 |
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1.5.4 |
Details of Auxiliary Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 682 |
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1.5.4.1 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 682 |
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1.5.4.2 |
Start Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 683 |
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1.5.4.3 |
Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 688 |
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1.5.4.4 |
Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 690 |
1.5.5 |
Others |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 692 |
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1.5.5.1 Calculation of Inputting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 692 |
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1.5.5.2 Notes should be paid Attention in Contour Programming . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 693 |
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1.5.5.3 Notes should be paid Attention in Macro Executor . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 693 |
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1.6 PARAMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 694 1.7 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
V. MAINTENANCE
1. METHOD OF REPLACING BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
1.1 REPLACING THE BATTERY FOR CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706 1.2 BATTERY FOR THE ABSOLUTE PULSE CODER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709 1.3 BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6 VDC) . . . . . . . . . . . . . . . . . . . . . . 716
APPENDIX
A. TAPE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 723 B. LIST OF FUNCTIONS AND TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726 C. RANGE OF COMMAND VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730 D. NOMOGRAPHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
D.1 INCORRECT THREADED LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734 D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . 736 D.3 TOOL PATH AT CORNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738 D.4 RADIUS DIRECTION ERROR AT CIRCLE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
E. STATUS WHEN TURNING POWER ON,
WHEN CLEAR AND WHEN RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742 F. CHARACTER–TO–CODES CORRESPONDENCE TABLE . . . . . . . . . . . . . . . . . . 744
c–10
B–63834EN/02 |
Table of Contents |
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G. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745
c–11
I. GENERAL
B–63834EN/02 |
GENERAL |
1. GENERAL |
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1 GENERAL
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This manual consists of the following parts: |
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About this manual |
I. GENERAL |
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Describes chapter organization, applicable models, related manuals, |
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and notes for reading this manual. |
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II. PROGRAMMING |
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Describes each function: Format used to program functions in the NC |
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language, characteristics, and restrictions. |
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III. OPERATION |
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Describes the manual operation and automatic operation of a machine, |
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procedures for inputting and outputting data, and procedures for |
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editing a program. |
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IV. MAINTENANCE |
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Describes procedures for replacing batteries. |
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APPENDIX |
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Lists tape codes, valid data ranges, and error codes. |
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Some functions described in this manual may not be applied to some |
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products. |
For detail, |
refer to the |
DESCRIPTIONS manual |
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(B–63832EN). |
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This manual does not describe parameters in detail. For details on |
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parameters mentioned in this manual, refer to the manual for parameters |
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(B–63840EN). |
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This manual describes all optional functions. Look up the options |
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incorporated into your system in the manual written by the machine tool |
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builder. |
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The models covered by this manual, and their abbreviations are: |
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Product name |
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Abbreviations |
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FANUC Series 0i–TB |
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0i–TB |
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Series 0i |
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3
1. GENERAL |
GENERAL |
B–63834EN/02 |
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Special symbols |
This manual uses the following symbols: |
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D IP_ |
Indicates a combination of axes such as X__ Y__ Z (used in |
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PROGRAMMING.). |
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D ;
Related manuals of Series 0i–B/0i Mate–B
Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR.
The following table lists the manuals related to Series 0i–B and 0i Mate–B. This manual is indicated by an asterisk(*).
Manual name |
Specification |
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number |
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DESCRIPTIONS |
B–63832EN |
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CONNECTION MANUAL (HARDWARE) |
B–63833EN |
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CONNECTION MANUAL (FUNCTION) |
B–63833EN–1 |
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Series 0i–TB OPERATOR’S MANUAL |
B–63834EN |
* |
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Series 0i–MB OPERATOR’S MANUAL |
B–63844EN |
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Series 0i Mate–TB OPERATOR’S MANUAL |
B–63854EN |
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Series 0i Mate–MB OPERATOR’S MANUAL |
B–63864EN |
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MAINTENANCE MANUAL |
B–63835EN |
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PARAMETER MANUAL |
B–63840EN |
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Programming |
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Macro Compiler/Macro Executor |
B–61803E–1 |
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PROGRAMMING MANUAL |
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FANUC MACRO COMPILER (For Personal Computer) |
B–66102E |
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PROGRAMMING MANUAL |
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PMC |
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PMC Ladder Language PROGRAMMING MANUAL |
B–61863E |
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PMC C Language PROGRAMMING MANUAL |
B–61863E–1 |
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Network |
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PROFIBUS–DP Board OPERATOR’S MANUAL |
B–62924EN |
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Ethernet Board/DATA SERVER Board |
B–63354EN |
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OPERATOR’S MANUAL |
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FAST Ethernet Board/FAST DATA SERVER |
B–63644EN |
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OPERATOR’S MANUAL |
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DeviceNet Board OPERATOR’S MANUAL |
B–63404EN |
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OPEN CNC |
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FANUC OPEN CNC OPERATOR’S MANUAL |
B–62994EN |
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Basic Operation Package 1 (For Windows 95/NT) |
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FANUC OPEN CNC OPERATOR’S MANUAL |
B–63214EN |
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(DNC Operation Management Package) |
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4
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