Internal Use Only
http://biz.lgservice.com
Packaged Terminal Air Conditioner
SVC MANUAL(Exploded View)
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
CONTENTS
1. PREFACE |
|
1.1 SPECIFICATIONS............................................... |
3 |
1.2 FEATURES AND BENEFITS.............................. |
5 |
1.3 CONTROL LOCATIONS ..................................... |
7 |
1.4 ADDITIONAL CONTROLS .................................. |
9 |
2. DISASSEMBLY INSTRUCTIONS |
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2.1 MECHANICAL PARTS ...................................... |
13 |
2.1.1 FRONT GRILLE....................................... |
13 |
2.1.2 CONTROL BOX....................................... |
14 |
2.2 AIR HANDLING PARTS .................................... |
15 |
2.2.1 ELECTRIC HEATER |
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(Electric heater model only) ..................... |
15 |
2.2.2 CROSS FLOW FAN................................. |
16 |
2.2.3 AXIAL FAN............................................... |
16 |
2.2.4 SHROUD.................................................. |
17 |
2.3 ELECTRICAL PARTS ....................................... |
17 |
2.3.1 OUTDOOR MOTOR ................................ |
17 |
2.3.2 INDOOR MOTOR .................................... |
17 |
2.3.3 COMPRESSOR ....................................... |
17 |
2.3.4 CAPACITOR ............................................ |
17 |
2.3.5 POWER CORD........................................ |
18 |
2.3.6 P.C.B........................................................ |
18 |
2.4 REFRIGERATION CYCLE ................................ |
19 |
2.4.1 CONDENSER .......................................... |
19 |
2.4.2 EVAPORATOR ........................................ |
19 |
2.4.3 CAPILLARY TUBE................................... |
19 |
3. INSTALLATION |
|
3.1 HOW TO INSTALL THE UNIT........................... |
22 |
3.2 WALLSLEEVE INSTALLATION ........................ |
23 |
3.2.1 WALL SLEEVE INSTALLATION DATA ... |
23 |
3.2.2 PREPARATION OF FRONT GRILLE ...... |
24 |
3.2.3 UNIT INSTALLATION .............................. |
25 |
3.3 ELECTRICAL REQUIREMENTS ...................... |
28 |
3.3.1 ELECTRICAL DATA (FOR 230V/208 MODEL)............... |
28 |
3.3.2 ELECTRICAL SAFETY ................................. |
28 |
4. FIELD INSTALLED ACCESSORIES......... |
29 |
5. FERFORMANCE DATA....................................... |
45 |
6. TROUBLESHOOTING GUIDE |
|
6.1 OUTSIDE DIMENSIONS................................... |
50 |
6.2 PIPING SYSTEM............................................... |
50 |
6.3 TROUBLESHOOTING GUIDE .......................... |
51 |
7. SCHEMATIC DIAGRAM.......................... |
56 |
8. EXPLODED VIEW ...................................... |
57 |
1. PREFACE
This SERVICE MANUAL provides various service information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.1 SPECIFICATIONS
LP 12 0 C E M 1
12 |
34 |
5 |
6 |
7 |
8 |
9 |
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Digits 1,2 - LG Packaged Terminal Air Conditioner |
Digit 6 |
- Product Type |
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Digits 3,4 - Unit Cooling Capacity |
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C = Air Conditoner |
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07 |
= |
7,000 Btu/h |
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H = Heat Pump |
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09 |
= |
9,000 |
Btu/h |
Digit 7- Electric Heat |
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12 |
= 12,000 |
Btu/h |
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E = Electric Heater |
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15 |
= 15,000 |
Btu/h |
Digit 8 |
- D = Digital |
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M = Mechanical |
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Digit 9 |
- Electric Voltage |
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1 = 265V, 60Hz |
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None = 230V, 60Hz |
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 2 - |
Only for training and service purposes |
LGE Internal Use Only |
|
1.1.1 COOLING
|
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Models |
|
LYC073ATA02 |
LYH093ATA32 |
LYC123ATA32 |
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Cooling Capacity |
|
|
kW |
2.17 |
|
2.23 |
2.58 |
|
2.64 |
3.37 |
|
3.46 |
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|
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Btu/h |
7400 |
|
7600 |
8800 |
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9000 |
11500 |
|
11800 |
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Heating Capacity |
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kW |
- |
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- |
- |
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- |
- |
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- |
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Btu/h |
- |
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- |
- |
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- |
- |
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- |
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Electric Heater Capacity |
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kW |
|
2.5 |
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3.5 |
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3.5 |
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Btu/h |
|
8530 |
11940 |
11940 |
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Power Input |
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Cooling/Heating |
|
W |
590 |
|
610 |
750 |
|
770 |
1025 |
|
1055 |
Running Current |
|
Cooling/Heating |
|
A |
3.0 |
|
2.8 |
3.8 |
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3.5 |
5.2 |
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4.8 |
Starting Current |
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Cooling/Heating |
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A |
-/- |
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-/- |
-/- |
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-/- |
-/- |
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-/- |
EER |
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W/W |
3.68 |
|
3.66 |
3.44 |
|
3.43 |
3.29 |
|
3.28 |
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Btu/h.W |
12.5 |
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12.5 |
11.7 |
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11.7 |
11.2 |
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11.2 |
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COP |
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W/W |
- |
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- |
- |
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- |
- |
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- |
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Power Supply |
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Ø / V / Hz |
1/208/60 |
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1/230/60 |
1/208/60 |
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1/230/60 |
1/208/60 |
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1/230/60 |
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Power Factor |
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% |
94.6 |
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94.7 |
94.9 |
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95.7 |
94.8 |
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95.6 |
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Air Flow Rate |
Indoor,Max |
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m3/min(cfm) |
9.5(335) |
9.5(335) |
11(390) |
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Outdoor,Max |
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m3/min(cfm) |
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- |
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- |
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- |
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Moisture Removal |
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l/h |
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0.9 |
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1.2 |
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1.5 |
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Sound Level |
Indoor,H/M/L |
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dB(A)+3 |
45/-/43 |
45/-/43 |
49/-/47 |
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Outdoor,Max |
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dB(A)+3 |
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60/58 |
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60/58 |
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63/61 |
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Refrigerant & Charge |
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g(oz) |
R22, 650(22.75) |
R22, 790(27.9) |
R22, 630(22.2) |
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Type |
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Rotary(Non Tropical) |
Rotary(Non Tropical) |
Rotary(Non Tropical) |
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Model |
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2R10S236A6G |
QK125KBD |
QK145KBA |
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Compressor |
Motor Type |
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PSC |
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PSC |
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PSC |
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Oil Type |
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Atmos M60 or SUNISO 4GDID |
SUNISO 4GSI |
SUNISO 4GSI |
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Oil Charge |
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cc |
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300 |
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280 |
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350 |
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O.L.P Name |
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Internal |
Internal |
Internal |
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Type(In/Out) |
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Cross Flow Fan / Axial Fan |
Cross Flow Fan / Axial Fan |
Cross Flow Fan / Axial Fan |
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Fan |
Motor Type |
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4 POLES |
4 POLES |
4 POLES |
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Motor Output |
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W |
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50 |
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50 |
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50 |
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Power Supply Cable |
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No.*mm2 |
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3*2.1 |
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3*2.1 |
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3*2.1 |
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Dimension |
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W*H*D |
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mm |
1066*406*505 |
1066*406*505 |
1066*406*505 |
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inch |
42*16*19-7/8 |
42*16*19-7/8 |
42*16*19-7/8 |
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Net Weight |
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Indoor |
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kg(lbs) |
44.0(97) |
44.1(97) |
46.8(103) |
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Tool Code(Chassis) |
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YA |
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YA |
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YA |
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Temperature Control |
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Thermistor |
Thermistor |
Thermistor |
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Energy Saver Switch |
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O |
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O |
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O |
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Prefilter(washable/anti-fungus) |
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O |
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O |
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O |
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Plasma Filter |
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- |
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- |
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- |
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Steps, Fan/Cool/Heat |
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2/2/2 |
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2/2/2 |
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2/2/2 |
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Airflow Direction Control(up&down) |
Manual |
Manual |
Manual |
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Airflow Direction Control(left&right) |
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- |
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- |
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- |
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Remocon Type |
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- |
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- |
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- |
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Setting Temperature |
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Cooling |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
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Functions |
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Range |
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Heating |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
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Auto Operation (Micom Control) |
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- |
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- |
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- |
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Panel Touch Type |
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Mechanical |
Mechanical |
Mechanical |
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Timer |
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12h, On/Off |
12h, On/Off |
12h, On/Off |
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Air Discharge |
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Rear |
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Rear |
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Rear |
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Air Ventilation |
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O |
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O |
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O |
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Deice Control(Defrost) |
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O |
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O |
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O |
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Hot Start |
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- |
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- |
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- |
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Look |
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L-Look |
L-Look |
L-Look |
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Cabinet Type(Chassis Type) |
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- |
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- |
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- |
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Special Function |
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Electric Heater |
Electric Heater |
Electric Heater |
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Note:
O : Applied, - : No relation
* For circuit breaker rating, please conform to local standards wherever necessary.
Some of functions are slightly different depending upon models.
The specification may be subject to change without notice for purpose of improvement.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 3 - |
Only for training and service purposes |
LGE Internal Use Only |
|
1.1.2 HEATING
|
|
|
Models |
|
LYH07EATA32 |
LYH09EATA22 |
LYC12EATA32 |
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Cooling Capacity |
|
|
kW |
|
2.14 |
|
2.73 |
3.46 |
|
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|
Btu/h |
|
7300 |
|
9300 |
11800 |
|
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|
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Heating Capacity |
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|
kW |
|
1.82 |
|
2.35 |
- |
|
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Btu/h |
|
6200 |
|
8000 |
- |
|
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Electric Heater Capacity |
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|
kW |
|
2.0 |
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3.7 |
3.7 |
|
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Btu/h |
|
6823 |
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12623 |
12623 |
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Power Input |
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Cooling/Heating |
|
W |
630 |
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550 |
830 |
|
690 |
1,105 |
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- |
Running Current |
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|
Cooling/Heating |
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A |
2.5 |
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2.2 |
3.3 |
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2.7 |
4.4 |
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- |
Starting Current |
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|
Cooling/Heating |
|
A |
|
-/- |
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-/- |
-/- |
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|||
EER |
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W/W |
|
3.39 |
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3 |
3 |
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Btu/h.W |
|
11.6 |
|
11 |
11 |
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COP |
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W/W |
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3.3 |
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3 |
- |
|
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Power Supply |
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Ø / V / Hz |
|
1/265/60 |
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1/265/60 |
1/265/60 |
|
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Power Factor |
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|
% |
94.6 |
|
94.7 |
94.9 |
|
95.7 |
94.8 |
|
95.6 |
||
Air Flow Rate |
Indoor,Max |
|
m3/min(cfm) |
|
8.5(300) |
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8.5(300) |
12.0(420) |
|
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Outdoor,Max |
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m3/min(cfm) |
|
- |
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- |
- |
|
||||||
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|
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Moisture Removal |
|
|
l/h |
|
0.9 |
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1.2 |
1.5 |
|
|||||
Sound Level |
Indoor,H/M/L |
|
dB(A)+3 |
|
45/-/43 |
|
45/-/43 |
49/-/47 |
|
|||||
|
|
|
Outdoor,Max |
|
dB(A)+3 |
|
60/58 |
|
60/58 |
63/61 |
|
|||
Refrigerant & Charge |
|
|
g(oz) |
R22, 650(22.75) |
R22, 790(27.9) |
R22, 630(22.2) |
||||||||
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|
|
Type |
|
Rotary(Non Tropical) |
Rotary(Non Tropical) |
Rotary(Non Tropical) |
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|
|
Model |
|
2R10S276A6C |
2R13S276A6C |
2P16S276A1A |
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Compressor |
|
Motor Type |
|
|
PSC |
|
PSC |
PSC |
|
|||||
|
Oil Type |
|
ATMOS M60 or SUNISO 4GDID |
ATMOS M60 or SUNISO 4GDID |
ATMOS M60 or SUNISO 4GDID |
|||||||||
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|
|
|
|||||||||||
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Oil Charge |
|
cc |
|
300 |
|
260 |
270 |
|
|||
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O.L.P Name |
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|
Internal |
|
Internal |
Internal |
|
||||
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Type(In/Out) |
|
Cross Flow Fan / Axial Fan |
Cross Flow Fan / Axial Fan |
Cross Flow Fan / Axial Fan |
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Fan |
|
Motor Type |
|
|
4 POLES |
|
4 POLES |
4 POLES |
|
|||||
|
|
|
Motor Output |
|
W |
|
50 |
|
50 |
50 |
|
|||
Power Supply Cable |
|
|
|
No.*mm2 |
|
3*2.1 |
|
3*2.1 |
3*2.1 |
|
||||
Dimension |
|
|
W*H*D |
|
mm |
1066*406*505 |
1066*406*505 |
1066*406*505 |
||||||
|
|
|
inch |
42*16*19-7/8 |
42*16*19-7/8 |
42*16*19-7/8 |
||||||||
|
|
|
|
|
||||||||||
Net Weight |
|
|
Indoor |
|
kg(lbs) |
|
44.0(97) |
|
44.1(97) |
46.8(103) |
|
|||
Tool Code(Chassis) |
|
|
|
|
YA |
|
YA |
YA |
|
|||||
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|
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Temperature Control |
|
Thermistor |
Thermistor |
Thermistor |
|||||||
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Energy Saver Switch |
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|
O |
|
O |
O |
|
||||
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Prefilter(washable/anti-fungus) |
|
O |
|
O |
O |
|
|||||
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|
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Plasma Filter |
|
|
- |
|
- |
- |
|
||||
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Steps, Fan/Cool/Heat |
|
|
2/2/2 |
|
2/2/2 |
2/2/2 |
|
||||
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Airflow Direction Control(up&down) |
|
Manual |
|
Manual |
Manual |
|
|||||
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Airflow Direction Control(left&right) |
|
- |
|
- |
- |
|
|||||
|
|
|
Remocon Type |
|
|
- |
|
- |
- |
|
||||
|
|
|
Setting Temperature |
|
Cooling |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
||||||
Functions |
|
Range |
|
Heating |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
54°F~86°F(12.2°C~30°C) |
|||||||
|
|
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Auto Operation (Micom Control) |
|
- |
|
- |
- |
|
|||||
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|
|
Panel Touch Type |
|
Mechanical |
Mechanical |
Mechanical |
|||||||
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Timer |
|
12h, On/Off |
12h, On/Off |
12h, On/Off |
|||||||
|
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|
Air Discharge |
|
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Rear |
|
Rear |
Rear |
|
||||
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Air Ventilation |
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|
Åõ |
|
Åõ |
Åõ |
|
||||
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Deice Control(Defrost) |
|
|
Åõ |
|
Åõ |
Åõ |
|
||||
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Hot Start |
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|
- |
|
- |
- |
|
||||
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Look |
|
|
L-Look |
|
L-Look |
L-Look |
|
||||
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|
Cabinet Type(Chassis Type) |
|
|
- |
|
- |
- |
|
||||
|
|
|
Special Function |
|
Electric Heater |
Electric Heater |
Electric Heater |
|||||||
Note:
O : Applied, - : No relation
* For circuit breaker rating, please conform to local standards wherever necessary.
Some of functions are slightly different depending upon models.
The specification may be subject to change without notice for purpose of improvement.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 4 - |
Only for training and service purposes |
LGE Internal Use Only |
|
1.2 FEATURES AND BENEFITS
The PTAC has many features, some of which are different than those found on conventional PTAC units. The servicer must be familiar with these features in order to properly service the unit.
THE SLEEVE AND THE REAR GRILLE
(Available as an option)
VERTICAL AIR DEFLECTOR |
SLEEVE ASSEMBLY |
REAR GRILLE |
(Horizontal Louver) |
(Including Aluminum Rear Grille) |
(Aluminum Rear Grille) |
AIR FILTER 
INDOOR
INLET GRILLE
(Air Intake)
EXPANDED METAL GRILLE (Superior for a performance)
•IIR (Infinite Impulse Response)
The IIR function senses the temperature several times per second and makes micro-adjustments several times per
•Compressor Restart Delay
This feature extends the overall life of compressor by preventing the short-cycling of the air-conditioner. When the compressor restarts, LG PTAC is designed to give a minimum of three minutes to have a time of equalizing the refrigerant pressures for optimizing cycling.
•Fan-Only Setting - High/Low
The fan can run at HIGH or LOW speed without COOLING or HEATING to provide air circulation and ventilation.
•Indoor Fan Speed Selections - High/Low
The fan can run at HIGH or LOW speed for either COOLING or HEATING.
•Two Fan motors
The unit has two fan motors to provide quiet operation and maximum efficiency.
•LED Diagnostics
All units have this feature indicating the problem when the unit is not operating properly with easy-to-read diagnostics. For example, 1 blink every 2 seconds indicates compressor failure.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 5 - |
Only for training and service purposes |
LGE Internal Use Only |
|
•Indoor Filters
The unit uses two indoor filters which slide in and cut easily. The filters may be cleaned by washing and brushing without removing the front grille.
•Rotary Compressor
The unit uses a rotary compressor for quiet, reliable operation and long life.
•2 Position Discharge Grille
The discharge grille can provide air flows upward at an angle of 40 off vertical or 15 degree off vertical. The angle is changed by removing the front grille and 4 screws that fasten the discharge grille to the front grille and rotating the louvers to an alternate position.
•Indoor Room Freeze Protection
When the unit senses the room temperature falls to less than 40° F the unit activates the fan motor and either the electric resistance heater or the hydronic heater to prevent pipes or fixtures from freezing. This also overrides front desk control of the unit mounted or wall mounted controls.
•Door Switch/Occupancy Sensor
The unit is capable of accommodating a field installed door switch and occupancy sensor to operate the energy management feature. For additional information, refer to the unit operation section.
•Compressor Overload Protection
This feature prevents the damage of the compressor by sensing the indoor tube temperature in heating. If the indoor temperature is over 130˚ F, the outdoor fan will be switched off and back on when the temperature drops below 120˚ F.
•Outdoor Air Temperature Switchover
This will effectively change the unit from heat pump mode to total electric resistance heat.
•Temperature limits
The unit is programmed to provide both heating and cooling temperature limits by dip switches on control panel from 50˚ F to 90˚ F. Temperature limits help to prevent overheating and overcooling and reduce energy costs.
•Condensate Drain Valve
The unit has a condensate drain valve to prevent water from collecting or freezing in the basepan.
•Quick Heater Recovery
The unit is designed to operate the electric heater to warm the room to the temperature set point as soon as heat pump cycle is on in heating. This feature has an advantage of reducing the time to reach the set point and improving the temperature increase for better comfort.
•Reverse Cycle Defrosting - (PTHDs only)
The unit will activate the reverse cycle defrost when the outdoor coil temperature has remained at a cold temperature to form the ice on the coil.This ice will reduce airflow though the coil and will also reduce the efficiency of unit. The LG PTHP will employ an active reverse cycle defrost function to melt the ice off the outdoor coil for insuring room comfort conditions and savings from extended operation.
•High Temperature Heat Pump Operation Protection
The compressor will be switched off to prevent damage when the heat pump is operated in high outdoor temperatures.
•Remote Thermostat Control
Each unit is built to be operated from any standard 4 or 5 wire remote-mounted thermostat, if desired. The unit has a built-in low voltage power source which can accommodate a large variety of thermostat choices-manual, auto changeover, or programmable. A remote thermostat can also be added to any installed unit.
•Zone Sensor
Occupants enjoy ultimate comfort with consistent climate control. Attach an optional, inexpensive remote Zone Sensor to exactly match the functions of the PTAC without disabling any features.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 6 - |
Only for training and service purposes |
LGE Internal Use Only |
|
1.3 CONTROL LOCATIONS
• OPERATION
ELECTRIC HEATING MODEL
TEMPERATURE CONTROL
Set the Thermostat control to the desired temperature mark 5 (the mid-point is a good starting position). If the room temperature is not satisfactory after a reasonable time, adjust the control to a cooler or warmer setting, as appropriate.
• VENTILATION
The ventilation lever is located to the lower left side of the unit. The ventilation lever must be in the CLOSE position in order to maintain the best cooling conditions.
When fresh air is necessary in the room, set the ventilation lever to the OPEN position.
The damper is opened and outdoor air is drawn into the room. This will reduce the cooling or heating efficiency.
CAUTION
has performed a cooling or turned off or set to the fan
minutes before resetting to the
NOTE
A slight heat odor may come from the unit when first switching to HEAT after the cooling season is over.
This odor, caused by fine dust particles on the heater, will disappear quickly. This is harmless.
COOLING ONLY MODEL
OPERATION MODE SELECTOR
OFF |
Turns air conditioner off. |
LOW FAN |
Low speed fan operation without cooling. |
HIGH FAN |
High speed fan operation without cooling. |
LOW COOL |
Cooling with the low speed fan operation. |
HIGH COOL |
Cooling with the high speed fan operation. |
LOW HEAT |
Heating with the low speed fan operation. |
HIGH HEAT |
Heating with the high speed fan operation. |
VENT
VENT CLOSE
OPEN
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 7 - |
Only for training and service purposes |
LGE Internal Use Only |
|
• ELECTRONIC CONTROLS
The controls will look like one of the following.
FAN SPEED
•Every time you push this button, it cycles through the settings as follows: {High(F2) → Low(F1) → High(F2) → Low(F1)}
E/SAVE
HEAT
FAN HIGH
COOL |
LOW |
TIMER |
ON
OFF
MODE
-Push this button to cycle through the modes from COOL → FAN
→HEAT→ COOL.
-COOL
•Fan runs continually for normal cooling operation.
-ENERGY SAVER
•The fan stops when the compressor stops cooling. Approximately every 3 minutes the fan will turn on and the unit will check the room air temperature to determine if cooling is needed.
-FAN
•Fan operation without heating or cooling.
-HEAT
•Fan runs continually for normal heating operation.
TIMER
POWER
•To turn the air conditioner ON, push this button. To turn the air conditioner OFF, push the button again.
•This button takes priority over any other button.
TEMPERATURE SETTING
•Use this button to automatically control the temperature of the room.
The temperature can be set within a range of 54° F to 86° F by increments of 2° F.
•The setting appears in the display.
-SHUT-OFF TIME
•You will usually use shut-off time while you sleep.
•If unit is running, use Timer to set number of hours until shut-off.
•For your sleeping comfort, once Time is set, the Temperature setting will raise 2° F after 30 minutes, and once again after another 30 minutes.
•Push Timer to cycle through the settings from 1 Hour → 2 Hours → ... → 12 Hours maximum.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 8 - |
Only for training and service purposes |
LGE Internal Use Only |
|
1.4 ADDITIONAL CONTROLS
• REMOVING THE FRONT GRILLE
Additional controls are available after removing the front grille and option cover of control box.
To remove the front grille, pull out the bottom of front grille and then lift up.
To replace the front grille, place the tabs over the top of the unit and push the bottom of front grille until the clips snap into place.
• ADDITIONAL CONTROLS
The additional controls are located behind the option cover of control box. The standard settings will be in the OFF position. The authorized servicer has to check switches and ensure the switches are in the desired position.
REMOTE ON |
ON |
ON |
ON |
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ON |
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OFF |
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LOCAL OFF |
OFF |
OFF |
OFF |
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OFF |
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Remote/Local |
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Energy Saver |
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Temperature Limit 1 |
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Temperature Limit 2 |
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Temperature Limit 3 |
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PTAC/PTHP |
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UNIT TYPE |
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• TEMPERATURE LIMITING
Temperature Limiting can save money by limiting the lowest temperature for cooling and the highest temperature for heating. The temperature limiting is controlled by switches #1 - #3.
This temperature limiting is not available with the Remote Wall Thermostat.
Temperature |
Temperature |
Temperature |
Cooling Operation |
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Heating Operation |
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Limit #1 |
Limit #2 |
Limit #3 |
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Lowest Temp. |
Highest Temp. |
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Lowest Temp. |
Highest Temp. |
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OFF |
OFF |
OFF |
54° F (12.2° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
86° F (30.0° C) |
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ON |
OFF |
OFF |
56° F (13.3° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
84° F (28.9° C) |
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OFF |
ON |
OFF |
58° F (14.4° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
82° F (27.8° C) |
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ON |
ON |
OFF |
60° F (15.5° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
80° F (26.7° C) |
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OFF |
OFF |
ON |
62° F (16.6° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
78° F (25.5° C) |
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ON |
OFF |
ON |
64° F (17.7° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
76° F (24.4° C) |
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OFF |
ON |
ON |
66° F (18.9° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
74° F (23.3° C) |
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ON |
ON |
ON |
68° F (20.0° C) |
86° F (30.0° C) |
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54° F (12.2° C) |
72° F (22.2° C) |
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#6 |
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#7 |
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Unit Type |
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OFF |
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Cooling+Electric Heater+Heat Pump |
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OFF |
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Cooling+Electric Heater |
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Heat Pump Only |
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Cooling Only |
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Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 9 - |
Only for training and service purposes |
LGE Internal Use Only |
|
• REMOVING THE FRONT GRILLE
Additional controls are available after removing the front grille and option cover of control box.
To remove the front grille, pull out the bottom of front grille and then lift up.
To replace the front grille, place the tabs over the top of the unit and push the bottom of front grille until the clips snap into place.
• ADDITIONAL CONTROLS
The additional controls are located behind the option cover of control box. The standard settings will be in the OFF position. The authorized service man has to check switches and ensure the switches are in the desired position.
REMOTE ON |
ON |
ON |
ON |
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ON |
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OFF |
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LOCAL OFF |
OFF |
OFF |
OFF |
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Remote/Local |
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1 |
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Energy Saver |
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Temperature Limit 1 |
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Temperature Limit 2 |
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Temperature Limit 3 |
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• TEMPERATURE LIMITING
Temperature Limiting can save money by limiting the lowest temperature for cooling and the highest temperature for heating. The temperature limiting is controlled by dip switch #1 - #3.
This temperature limiting is not available with the Remote Wall Thermostat.
Temperature |
Temperature |
Temperature |
Cooling Operation |
Heating Operation |
||
Limit #1 |
Limit #2 |
Limit #3 |
Lowest Temp. |
Highest Temp. |
Lowest Temp. |
Highest Temp. |
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OFF |
OFF |
OFF |
54°F (12.2°C) |
86°F (30.0°C) |
54°F (12.2°C) |
86°F (30.0°C) |
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ON |
OFF |
OFF |
56°F (13.3°C) |
86°F (30.0°C) |
54°F (12.2°C) |
84°F (28.9°C) |
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OFF |
ON |
OFF |
58°F (14.4°C) |
86°F (30.0°C) |
54°F (12.2°C) |
82°F (27.8°C) |
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ON |
ON |
OFF |
60°F (15.5°C) |
86°F (30.0°C) |
54°F (12.2°C) |
80°F (26.7°C) |
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OFF |
OFF |
ON |
62°F (16.6°C) |
86°F (30.0°C) |
54°F (12.2°C) |
78°F (25.5°C) |
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ON |
OFF |
ON |
64°F (17.7°C) |
86°F (30.0°C) |
54°F (12.2°C) |
76°F (24.4°C) |
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OFF |
ON |
ON |
66°F (18.9°C) |
86°F (30.0°C) |
54°F (12.2°C) |
74°F (23.3°C) |
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ON |
ON |
ON |
68°F (20.0°C) |
86°F (30.0°C) |
54°F (12.2°C) |
72°F (22.2°C) |
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Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 10 - |
Only for training and service purposes |
LGE Internal Use Only |
|
• REMOTE/LOCAL CONTROL
When remote/local switch #1 is on, it allow the unit to operate by the Remote Wall Thermostat. The unit control by knobs are not available.
• ENERGY SAVER
The energy saver switch #2 is on. This switch is set at cycle fan to provide continuous fan operation in cool or heat modes. When the switch is off the continuous fan allows continuous circulation of room air and make the more balanced temperature of the room. When the switch is on, the fan is on or off with the compressor or with the heater.
• FRONT DESK CONTROL
When the pair wire is connected to the connector FD2 and FD1, the unit can be turned ON or OFF with a switch located at the Front Desk Control panel. When the front desk switch is ON, the fan operates according to the setting without working compressor and heater. When the front desk switch is OFF, the unit can operate according to the setting of controls.
Wire # AWG |
Maximum Length |
#22 |
600 ft (180 m) |
#20 |
900 ft (270 m) |
#18 |
1500 ft (450 m) |
#16 |
2000 ft (610 m) |
Motion Sensor
Motion Sensor
Door Switch
Door Switch
Front Desk Control
Front Desk Control
FD2 FD1 DR2 DR1 MS2 MS1
(Molex Housing Spec 396-06V)
Note: The following figures show wiring schematics for heat pump and straight cool units with electric heat, respectively.
Wiring Schematic for
Remote Heat Pump
• REMOTE WALL THERMOSTAT
When the wires are connected, the unit will be controlled by a remote wall thermostat.
The thermostat connections supply the 24 Volt AC. When you install the
digital/electronic thermostat, you must set it to 24 Volt AC. See the installation Instruction in this manual for the Remote Wall Thermostat.
24 Volt-N
24 Volt-L
Compressor
Heater
Reversing Valve
High Fan
Low Fan
GL GH O W Y R C
(Molex Housing Spec 396-07V)
Wiring Schematic for Straight Cool Unit.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 11 - |
Only for training and service purposes |
LGE Internal Use Only |
|
• REMOTE/LOCAL CONTROL
When remote/local switch #1 is on, it allow the unit to operate by the control of Remote Wall Thermostat. The unit control by knobs are not available.
• ENERGY SAVER
The energy saver switch #2 is on. This switch is set at continuous fan to provide continuous fan operation in cool or heat modes. When the switch is off the continuous fan allows continuous circulation of room air and make the more balanced temperature of the room. When the switch is on the fan is on or off with the compressor or with the heater.
• FRONT DESK CONTROL
When the pair wire is connected to the connector LOand LI, the unit can be turned ON or OFF with a switch located at the Front Desk Control panel. When the front desk switch is ON, the fan operate according to the condition of setting without working compressor and heater. When the front desk switch is OFF, the unit can operate according to the setting of controls.
Wire # AWG |
Maximum Length |
#22 |
600ft(180m) |
#20 |
900ft(270m) |
#18 |
1500ft(450m) |
#16 |
2000ft(610m) |
Note:The following figures show wiring schematics for heat pump and straight cool units with electric heat, respectively.
Wiring Schematic for
Remote Heat Pump
LO LI GL GH O W Y R C
Front Desk Switch
• REMOTE WALL THERMOSTAT
When the wires are connected, the unit will be controlled by a remote wall thermostat.
The thermostat connections supply the 24 Volt AC. When you install the digital / electronic thermostat, you must set it to the 24 Volt AC. See the installation Instruction in this manual for the Remote Wall Thermostat.
24 Volt-N
24 Volt-L
Compressor
Heater
Reversing Valve
High Fan
Low Fan
LO LI GL GH O W Y R C
(Molex Housing Spec 396-09V)
Wiring Schematic for Straight Cool Unit.
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 12 - |
Only for training and service purposes |
LGE Internal Use Only |
|
2.DISASSEMBLY INSTRUCTIONS
—Before the following disassembly, POWER SWITCH is set to OFF and disconnected the power cord.
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1.Remove the front grille. (See Figure 1)
2.To remove the front grille, pull out the bottom of the front grille and then lift up.
Re-install the component by referring to the removal procedure.
3.To replace the front grille, place the tabs over the top of the unit and push the bottom of front grille until the clips snap into place.
•This Room Air Conditioner (PTAC) discharges air from the top of the unit through reversible, 2-position
discharge grille louvers. The unit is shipped from the |
40˚ |
|
|
factory with the discharge grille louvers at an angle |
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of 40˚ off vertical. In the alternate position, the |
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louvers will be at an angle of 15˚ off vertical. |
|
15˚
To adjust air direction, remove the front grille. Remove the 4 screws that fasten the discharge grille to the front grille.
Flip the discharge grille 180°, then reattach the discharge grille to the front grille with 4 screws.
Screws |
Copyright ©2008 LG Electronics. Inc. All right reserved. |
- 13 - |
Only for training and service purposes |
LGE Internal Use Only |
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2.1.2 CONTROL BOX
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the two screws which fasten the control box. (See Figure 2)
3. Pull the control box from the Air guide.
Figure
4. Remove the control box cover. (See Figure 3)
5. Disconnect wire housings on the control box.
Figure 3
6. Pull the control box assembly out from the unit. (See Figure 4)
7. Re-install the components by referring to the removal procedure.
Figure 4
Copyright ©2008 LG Electronics. Inc. All right reserved. |
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Only for training and service purposes |
LGE Internal Use Only |
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2.2 AIR HANDLING PARTS
2.2.1 ELECTRIC HEATER
(ELECTRIC HEATER MODEL ONLY)
1. Remove the front grille.(Refer to section 2.1.1) |
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2. |
Remove the control box assembly. |
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(Refer to section 2.1.2) |
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3. |
Remove the 4 screws which fasten the Evaporator. |
Figure 5 |
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(See Figure 5) |
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4. Remove the top cover assembly, net steel, brace. (See Figure 6)
Figure 6
5. Remove the 6 screws which fasten the Air-guide. 6. Pull the Air-guide assembly out from the unit.
(See Figure 7)
Figure 7
7. Remove the 2 screws which fasten the electric heater in the left hand side.
8. Pull the electric heater towards left for a while and then lift up vertically to disassemble it completely from Air guide.
Figure 8
Copyright ©2008 LG Electronics. Inc. All right reserved. |
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Only for training and service purposes |
LGE Internal Use Only |
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2.2.2 CROSS FLOW FAN
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the control box assembly. (Refer to section 2.1.2)
3. Remove the Air-Guide Assembly from the unit. (Refer to section 2.2.1)
4. Loosen the screw on the cross flow fan. (See Figure 9)
Figure 9
5. Remove the 4 screws which fasten the indoor motor and the earth wire. (See Figure 10)
6. Remove the supports on both sides.
7. Pull the cross flow fan out from the air-guide. 8. Re-install the components by referring to the
removal procedure.
Figure 10
2.2.3 AXIAL FAN
1. Remove the brace.
2. Remove the 4 screws which fasten the condenser with the shroud and the basepan. (See Figure 11)
3. Remove the condenser sideways carefully.
Figure 11
4. Remove the clamp which secures the fan with pliers.(See Figure 12)
5. Remove the axial fan.
6. Re-install the components by referring to the removal procedure.
Figure 12
Copyright ©2008 LG Electronics. Inc. All right reserved. |
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Only for training and service purposes |
LGE Internal Use Only |
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2.2.4 SHROUD
1.Remove the axial fan. (Refer to section 2.2.3)
2.Remove the 4 screws which fasten the condenser with the shroud and the basepan. (See Figure 11)
3.Remove the shroud.
4.Re-install the component by referring to the removal procedure.
2.3. ELECTRICAL PARTS
2.3.1 OUTDOOR MOTOR
1.Remove the clamp cord and disconnect a wire housing in control box. (Refer to section 2.1.2)
2.Remove the axial fan. (Refer to section 2.2.3)
3.Remove the 2 screws which fasten the motor. (See Figure 12)
4.Remove the motor
5.Re-install the component by referring to the removal procedure, above.
2.3.2INDOOR MOTOR (Refer to section 2.2.2)
2.3.3COMPRESSOR
1.Discharge the refrigerant system using a refrigerant recovery system.
If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the refrigerant. Leave the valve in place after servicing the system.
2.Disconnect the 3 leads from the compressor.
3.After purging the unit completely, unbraze the suction and discharge tubes at the compressor connections.
4.Remove the 3 nuts and the 3 washers which fasten the compressor. (See Figure 15)
5.Remove the compressor.
6.Re-instill the components by referring to the removal procedure, above.
Figure 13
Figure 14
Figure 15
2.3.4 CAPACITOR
1. Remove the control box. (Refer to section 2.1.2)
2. Remove 1 screw and disconnect the leads which connected to the box type capacitor.
(See Figure 16)
3. Remove 1 screw and the clamp which fastens the can-type capacitor.
4. Disconnect all the leads of capacitor terminals. 5. Re-install the components by referring to the
removal procedure, above.
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Figure 16 |
Copyright ©2008 LG Electronics. Inc. All right reserved. |
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Only for training and service purposes |
LGE Internal Use Only |
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2.3.5 POWER CORD
1.Remove the control box. (Refer to section 2.1.2)
2.Disconnect the grounding screw from the control box.
3.Disconnect 2 receptacles.
4.Remove a screw which fastens the clip cord.
5.Separate the power cord from the control box. (See Figure 17)
6.Re-install the component by referring to the removal procedure, above.
(Use only one ground-marked hole 
for ground connection.)
7.If the supply cord of this appliance is damaged, it must be replaced by an exact replacement part. (The special cord means the cord which has the
same specification marked on the supply cord |
Figure 17 |
fitted to the unit.) |
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2.3.6 P.C.B.
1.Remove the escutcheon.
2.Remove the two knobs.
3.Remove the 2 screws which fasten P.C.B. cover.
4.Disconnect all the leads which connected to the P.C.B.
5.Remove the two screws which fasten the P.C.B. board.
6.Re-install the components by referring to the removal procedure, above.
WARNING
After servicing control box ,make sure that AC and DC wires are separated and tied up properly.
The wires should also be pressed a little downwards to prevent touching it to the display pcb.
Figure 18
Copyright ©2008 LG Electronics. Inc. All right reserved. |
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Only for training and service purposes |
LGE Internal Use Only |
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