Scroll Liquid Chillers
Model CGWF and CCAF
20 to 60 Tons (60 Hz)
17 to 50 Tons (50 Hz)
Water-Cooled and Condenserless
Built For the Industrial and Commercial Markets
January 2004
CG-PRC012-EN
Introduction
The Trane 20-60 Ton Scroll Liquid Chiller
More Than Just Another “Improved”
Chiller
— Advanced Design
— Better Reliability
— Superior Efficiency
— New CH530 Controls
— Better Availability
— Easier To Install and Operate
Microprocessor
Operator
Interface
Design
The Trane scroll compressor is the most
advanced scroll compressor in the
industry.
Reliability
64 percent fewer compressor parts,
compared to reciprocating compressors,
mean long and reliable life.
Efficiency
CGWF scroll chillers meet and exceed
ASHRAE Standard 90.1 full and part load
efficiencies. Part load efficiencies are
simply unmatched by reciprocating
chillers.
Control
CH530 controls enable scrolling access
to inputs and operating information via
the LCD touch-screen display. Jobspecific communication options allow
greater reporting flexibility. The CH530 is
compatable with LonMark
communications.
Availability
Fast ship cycles on both stock and builtto-order specials.
Installation
Small unit size, factory wiring, easy
lifting provisions, and start-up control
logic mean quick and easy setup.
Chillers fit through standard singlewidth door.
Operation
Smart safety features and over 60
diagnostic displays mean easy and
virtually trouble-free operation.
Rugged
Trane Scroll
Compressor
Condenser
Leaving
Water
Piping
Condenser
Entering
Water
Piping
Control
Panel
Evaporator
Leaving
Water Piping
CG-PRC012-EN© 2004 American Standard Inc. All rights reserved.
Contents
Introduction
Features and Benefits
World Class Efficiency and Reliability
Options
Controls
Application Considerations
Model Number
General Data
Selection Procedure
Performance Data
Full Load Performance
Part Load Performance
Adjustment Factors
Pressure Drops
2
4
8
12
13
14
15
16
CG-PRC012-EN
Electrical Data and Connections
Typical Wiring Diagram
Field Layout
Dimensional Data
Weights
Mechanical Specifications
27
32
37
38
3
Features and
Benefits
Trane Value Means Fast Availability,
Easy Installation and Quality Service
Packed Stock For Fast Delivery
When your project is a fast-track job,
Trane can help. A wide range of chillers
are stocked and can be shipped soon
after receipt of your order.
Build To Order
Need a special chiller fast? Think Trane
scroll chillers. New manufacturing
technology and inventory control means
the fastest delivery schedule in the
industry. Wide array of standard options
provides the right chiller for the job fast.
Installation
• Only one power connection hook-up —
for fast and inexpensive installation.
• Integrated Comfort™ system means
only single pair connections are
required for control interfaces and
therefore, lower total installation costs.
• Factory refrigerant and oil charged
units help speed installation.
• All units easily fit through a standard
single width door.
• CH530 provides a wealth of
information.
• Factory testing of all Trane equipment
ensures the system works, allowing
smoother start-up & reducing follow-up
costs.
Easy Serviceability
Trane 20 through 60 ton scroll chillers
are designed with service personnel in
mind. All major components are
replaceable without complete unit
disassembly. Plus, CH530 provides
diagnostic capability to aid service
personnel in analyzing problems.
Therefore, if a problem does occur, the
chiller can be up and running in a shorter
period of time.
Single-Source Responsibility
A wide range of products designed for
complete compatibility are available with
the scroll chillers. Your entire building
comfort system can be completed using
components from Trane.
The Added Value of Applications
Expertise
You get a quality chiller, properly
selected and applied in a properly
designed system. That means a comfort
system that works, the first time!
The standard ARI rating condition
(54/44°F and 85°F/3.0 gpm per ton) and
IPLV are ARI certified. All other ratings,
including the following, are outside the
scope of the certification program and
are excluded:
Glycol.
•
50 Hz.
•
Condenserless models CCAF. Water Chiller Systems Business Unit
•
CG-PRC012-EN4
Features and
World Class Efficiency
ASHRAE Standard 90.1
meet and exceed the new efficiency
levels mandated by ASHRAE Standard
90.1. This new standard requires higher
efficiencies than past technologies can
deliver. It mandates higher efficiency
levels for scroll water chillers in
comparison to reciprocating chillers. In
fact, energy efficiency is so paramount
the US Federal Government has
adopted standard 90.1. Federal Executive
Order mandates energy consuming
devices procured must be in the top 25%
of their class. In the case of chillers,
ASHRAE 90.1 is the product standard for
measurement.
Risk.
Not only has ASHRAE 90.1 been
adopted by the US Federal Government,
it’s expected to be adopted domestically,
if not globally, in the future. Make sure
that your chillers as well as your entire
HVAC system complies, or you may be
caught retrofitting your project with new
equipment and paying extra design
dollars if the code changes during
construction.
Trane’s CGWF was designed with the
end user’s requirements in mind.
Efficiency and reliability were primary
design concerns with this latest
generation machine.
Operating Torque
All Trane chillers
Benefits
& Reliability
Leading in Efficiency and Reliability with State-Of-The-Art
Scroll Compressor Technology
Efficiency
The energy efficiency of the scroll chiller
results in energy costs lower than any
other comparable chiller. Full load
efficiencies are improved beyond
reciprocating chillers, but part load
efficiencies are simply unmatched by any
other manufacturer.
Superior efficiencies are obtained by
combining many of the traditional scroll
chiller energy efficient features with the
Trane scroll compressor technology.
HERE’S HOW:
• Scroll compressor’s positive
displacement design
• Dual refrigerant circuits (40-60 ton units)
• Multiple compressors
• Optimum system design
• Reduced friction
• No valves
• Advanced heat transfer surfaces
Scroll Chiller Energy Usage Savings
Typical Reciprocating
Chiller
Reliability
The Trane scroll chiller with many new
improvements, now brings an exciting
new compressor to the commercial
market — the Trane scroll compressor.
Trane has designed the scroll
compressor to be a leader in reliability.
HERE’S HOW:
• Simple design with 64 percent fewer
parts than equal capacity reciprocating
compressor.
• Scroll compliance allows liquid and dirt
to pass through without damaging
compressor (liquid slugging resistant).
• Advanced microelectronics protect both
compressor and motor from typical
electrical fault conditions.
• Scroll compressors have less than a
third the torque variations of a
reciprocating compressor.
• Years of laboratory testing have
optimized compressor and chiller
systems reliability.
• Water-cooled scroll chillers are factory
tested.
10-20% Annual Energy Savings
Chart illustrates low torque variation of the
Trane scroll compressor vs reciprocating
compressor.
CG-PRC012-EN
Scroll Chiller
Kilowatt Hours
Chiller Load (%)
Graph illustrates Trane scroll chiller’s superior annual energy costs vs typical reciprocating
chillers.
5
Features and
World Class Efficiency
General
The scroll compressor has two scrolls.
The top scroll is fixed and the bottom
scroll orbits. Each scroll has walls in a
spiral shape that intermesh.
Inlet-First Orbit
As the bottom scroll orbits, two
refrigerant gas pockets are formed and
enclosed.
Compression-Second Orbit
The refrigerant gas is compressed as the
volume is reduced closer to the center of
the scroll.
Discharge-Third Orbit
The gas is compressed further and
discharged through a small port in the
center of the fixed scroll.
Benefits
& Reliability
Trane Scroll Compressor
— Maximum Efficiency with Enhanced Reliability
Scroll Principal Components
This is a cutaway view of a hermetic,
scroll compressor, showing the relative
positions of the principal components.
Shown is a Trane 10-ton, 3600 rpm, 60 Hz
[3000 rpm, 50 Hz] scroll compressor as
an example.
The principle of operation of this
example compressor is as follows: The
suction gas is drawn into the compressor
at A. The gas then passes through the
gap between the rotor and stator, B,
cooling the motor, before it enters the
compressor housing, C. Here, the
velocity of the gas is reduced, causing a
separation of the entrained oil from the
gas stream. The gas then enters the
intake chamber, D, that encircles the
scrolls.
Finally, the suction gas is drawn into the
scroll assembly where it is compressed
and discharged into the dome of the
compressor. The dome of this example
compressor acts as a hot gas muffler
which dampens the pulsations before the
gas enters the discharge line, E.
CG-PRC012-EN6
Features and
Benefits
Options
Hot Gas Bypass: Hot gas bypass option
allows unit operation below the
minimum step of unit unloading. The
regulator valve, along with all associated
refrigerant piping and electrical wiring,
are factory installed and tested on one
refrigeration circuit. Unit does not start in
hot gas bypass mode. If the unit operates
in bypass mode for 30 minutes without a
call for cooling, it will pump down and
shut off. Unit starts immediately upon a
further call for cooling.
Chilled Water Reset: Front panel settable
control, microprocessor based control
strategy, and field-installed sensor for
ambient temperature based reset are
included in this option. Return water
reset sensor is standard, but panel
controller and control strategy must be
ordered as an option.
Tracer Summit Communication
Interface: Permits bi-directional
communication to the Trane Integrated
Comfort system.
LonTalk LCI-C Communication Interface:
Provides the LonMark chiller profile
inputs/outputs for use with a generic
building automation system.
Remote Input Options
Remote chilled water setpoint input
(4-20mA/2-10Vdc), compressor inhibit
which locks out the second compressor
on each circuit reducing the kW draw or
both.
Control Output Options
Programmable relays provided to
indicate: Compressor running, maximum
capacity, chiller limit mode, warning
(informational diagnostic), alarm latching
(shutdown diagnostic), alarm
nonlatching (shutdown diagnostic),
alarm latching or nonlatching.
Options
Ice Making Controls: In ice-making
mode, the unit will operate fully loaded
in response to jobsite supplied contact
closure. Ice making will terminate when
the return fluid temperature falls below
an adjustable setpoint (minimum 20°F
[-6.7°C]). When not in ice making mode,
unit will provide modulating capacity
control based on leaving chilled fluid
temperature (20-55°F) [-6.7°C to 12.8°C].
Unit Mounted Disconnect Switch: Nonfused molded case disconnect switch
factory installed in control panel for
disconnecting main three-phase power.
Isolators: Neoprene-in-shear isolators for
field installation under unit frame.
Sound Attenuation: Factory-installed
acoustical attenuation for applications
where extremely low sound level is
required.
Water Regulating Valves: Field-installed
valves provide means for control of head
pressure.
Outdoor Temperature Sensor: Fieldinstalled outdoor temperature sensor
with an adjustable setpoint provides
means for low ambient lockout.
Condenser Water Temperature Sensor:
Factory installed temperature sensor
provided for microprocessor display.
CG-PRC012-EN
7
Controls
Human Interfaces
The Trane water-cooled 20-60 ton scroll
CGWF chiller offers an easy-to-use
operator interface panel, the DynaView.
DynaView is an LCD touchscreen display
that is navigated by file tabs. This is an
advanced interface that allows the user
to access any important information
concerning setpoints, active
temperatures, modes, electrical data,
pressures, and diagnostics.
Safety Controls
A centralized main processor offers a
higher level of machine protection. Since
the safety controls are smarter, they limit
compressor operation to avoid
compressor or evaporator failures,
thereby minimizing nuisance shutdown.
™
Chiller Controls (CH530) directly
Tracer
senses the control variables that govern
the operation of the chiller: evaporator
pressure and condenser pressure. When
any one of these variables approaches a
limit condition where damage may
occur to the unit or shutdown on a
safety, Tracer Chiller Controls takes
corrective action to avoid shutdown and
keep the chiller operating. This happens
through compressor shedding. Tracer
Chiller Controls optimizes total chiller
power consumption during normal
operating conditions. During abnormal
operating conditions, the
microprocessor will continue to optimize
chiller performance by taking the
corrective action necessary to avoid
shutdown. This keeps cooling capacity
available until the problem can be
solved. Whenever possible, the chiller is
allowed to perform its function; making
chilled water. Overall, the safety controls
help keep the building or process
running and out of trouble.
Figure C1. DynaView operator interface
Standalone Controls
Interface to standalone units is very
simple; only a remote auto/stop for
scheduling is required for unit operation.
Signals from the chilled water pump
contactor auxiliary or a flow switch are
wired to the chilled waterflow interlock.
Signals from a time clock or some other
remote device are wired to the external
auto/stop input.
Standard Features
• External Auto/Stop — A jobsite
provided contact closure will turn the
unit on and off.
• Chilled Water Flow Interlock — A
jobsite provided contact closure from a
chilled water pump contactor and/or a
flow switch is required and will allow
unit operation if a load exists and flow
is proven. This feature will allow the
unit to run in conjunction with the
pump system.
• Emergency Stop — A jobsite supplied
contact opening wired to this input will
turn the unit off and require a manual
reset of the unit microcomputer. This
closure is typically triggered by a
jobsite supplied system such as a fire
alarm.
• Chilled Water Pump Control — Unit
controls provide an output to control
the chilled water pump(s). One contact
closure to the chiller is all that is
required to initiate the chilled water
system.
• Chilled Water Temperature Reset —
Reset can be based on return water
temperature or outdoor air temperature
(optional).
• Condenser Water Pump Control — Unit
controls provide an output to control
the condenser water pump(s). One
contact closure to the chiller is all that is
required to initiate the chilled water
system.
• Condenser Water Flow Protection — A
jobsite supplied contact closure from a
flow switch or pressure switch is
required and will shut down the unit if
flow is lost.
CG-PRC012-EN8
Controls
Easy Interface to A Generic Building
Management System
Controlling the scroll CGWF chiller with
building management systems is stateof-the-art, yet simple with either the
LonTalk Communications Interface for
Chillers (LCI-C) or Generic Building
Management System Hardwire Points.
Simple Interface with Other Control
Systems
CH530 controls afford simple interface
with other control systems, such as time
clocks, building automation systems,
and ice storage systems. This means
you have the flexibility to meet job
requirements while not having to learn a
complicated control system. This setup
has the same standard features as a
stand-alone water chiller, with the
possibility of having additional optional
features.
What are LonTalk, Echelon, and
LonMark?
LonTalk is a communications protocol
developed by the Echelon Corporation.
The LonMark association develops
control profiles using the LonTalk
communication protocol. LonTalk is a
unit level communications protocol,
unlike BACNet used at the system level.
LonTalk Communications
Interface for Chillers (LCI-C)
LonTalk Communications Interface for
Chillers (LCI-C) provides a generic
automation system with the LonMark
chiller profile inputs/outputs. The inputs/
outputs include both mandatory and
optional network variables. Note:
LonMark network variable names are in
parentheses when different from chiller
naming convention.
Chiller Inputs:
• Chiller Enable/Disable
• Chilled Liquid Setpoint (Cool Setpoint)
• Compressor Inhibit
• Chiller Mode (Ice Making)
Chiller Enable/Disable
Allows for chiller to be started or
stopped depending on if certain
operating conditions are met.
Chilled Water Setpoint
Allows for the external setting
independent of the front panel setpoint
to adjust the leaving water temperature
setpoint.
Compressor Inhibit
Locks out the second compressor on
each circuit, reducing the kW draw.
Ice Making
Provides interface with ice making
control systems. Please refer to page 11
for more information.
Chiller Outputs:
• On/Off
• Active Setpoint
• Average Percent RLA
• Compressor Inhibit
• Compressor Starts
• Compressor Run Times
• Leaving Chilled Water Temperature
• Entering Chilled Water Temperature
• Evaporator Refrigerant Temperature
• Evaporator Refrigerant Pressure
• Evaporator Water Pump Request &
Flow Status
• Leaving Condenser Water Temperature
• Entering Condenser Water Temperature
• Condenser Refrigerant Temperature
• Condenser Refrigerant Pressure
• Condenser Water Pump Request &
Flow Status
• Outdoor Air Temperature (CCAF)
• Alarm Descriptor
• Chiller Status
Active Setpoint
Indicates the current value of the leaving
water temperature setpoint
Average Percent RLA
Provides the current capacity level via %
RLA
Compressor Starts and Run Times
Provides the number of starts and run
time for each compressor
Alarm Descriptor
Provides alarm messages based on predetermined criteria
Chiller Status
Indicates the running modes and states
of the chiller, i.e. Running in alarm mode,
chiller enabled, chiller being locally
controlled, etc…
Generic Building Management
System Hardwire Points
GBAS may be achieved via hardware
input/output as well. The input/outputs
are as follows:
Chiller Hardwire Inputs Include:
• Chiller Enable/Disable
• Circuit Enable/Disable
• External Chilled Water Setpoint
• Compressor Inhibit
• Ice Making Enable
Programmable Relays and Alarms
The unit provides seven output options,
of which four can be chosen.
a) Compressor running indication
b) Maximum capacity
c) Chiller limit mode
d) Warning informational diagnostic
indication
e) Alarm latching shutdown diagnostic
indication
f) Alarm nonlatching shutdown
diagnostic indication
g) Alarm latching or nonlatching
shutdown diagnostic indication
CG-PRC012-EN
9
Controls
Tracer Summit controls — Interface
With The Trane Integrated Comfort
System (ICS)
Trane Chiller Plant Control
The Tracer Summit Chiller Plant Building
Management System with Chiller Plant
Control provides building automation
and energy management functions
through stand-alone control. The Chiller
Plant Control is capable of monitoring
and controlling your entire chiller plant
system.
Application software available:
• Time-of-day scheduling
• Demand limiting
• Chiller sequencing
• Process control language
• Boolean processing
• Zone control
• Reports and logs
• Custom messages
• Run time and maintenance
• Trend log
• PID control loops
And of course, the Trane Chiller Plant
Control can be used on a stand-alone
basis or tied into a complete building
automation system.
When the scroll CGWF chiller is used in
conjunction with a Trane Tracer
™
Summit system, the unit can be
monitored and controlled from a remote
location. The chiller can be controlled to
fit into the overall building automation
strategy by using time of day
scheduling, timed override, demand
limiting, and chiller sequencing. A
building owner can completely monitor
the chiller from the Tracer system, since
all of the monitoring information
indicated on the unit controller’s
microcomputer can be read off the
Tracer system display. In addition, all the
powerful diagnostic information can be
read back at the Tracer system. Best of
all, this powerful capability comes over a
single twisted pair of wires! The scroll
liquid chillers can interface with many
different external control systems, from
simple stand-alone units to ice making
systems.
A single twisted pair of wires tied directly
between the CGWF chiller and a Tracer
™
Summit system provides control,
monitoring and diagnostic capabilities.
Control functions include auto/stop,
adjustment of leaving water temperature
setpoint, compressor operation lockout
for kW demand limiting and control of
ice making mode. The Tracer system
reads monitoring information such as
entering and leaving evaporator water
temperatures and outdoor air
temperature. Over 60 individual
diagnostic codes can be read by the
Tracer system. In addition, the Tracer
system can provide sequencing control
for up to 25 units on the same chilled
water loop. Pump sequencing control
can be provided from the Tracer system.
Tracer ICS is not available in conjunction
the external setpoint capability.
Required Options
Tracer Interface
External Trane Devices Required
Tracer Summit
™
, Tracer 100 System or
Tracer Chiller Plant Control
Additional Features That May Be Used
Ice Making Control
CG-PRC012-EN10
Controls
Trane Chiller Plant Automation
Trane’s depth of experience in chillers
and controls makes us a well-qualified
choice for automation of chiller plants
using scroll liquid chillers. The chiller
plant control capabilities of the Trane
Tracer Summit
®
building automation
system are unequaled in the industry.
Our chiller plant automation software is
fully pre-engineered and tested. It is a
standard software application, not
custom programming which can prove
to be difficult to support, maintain, and
modify.
Energy Efficiency
Trane chiller plant automation
intelligently sequences starting of
chillers to optimize the overall chiller
plant energy efficiency. Individual chillers
are designated to operate as base, peak,
or swing based on capacity and
efficiency. Sophisticated software
automatically determines which chiller
to run in response to current conditions.
The software also automatically rotates
individual chiller operation to equalize
runtime and wear between chillers.
Trane chiller plant automation enables
unique energy-saving strategies. An
example is controlling pumps, and
chillers from the perspective of overall
system energy consumption. The
software intelligently evaluates and
selects the lowest energy consumption
alternative.
Keeping Operators Informed
A crucial part of efficiently running a
chiller plant is assuring that the
operations staff is instantly aware of
what is happening in the plant. Graphics
showing schematics of chillers, piping,
pumps, and towers clearly depict the
chiller plant system, enabling building
operators to easily monitor overall
conditions. Status screens display both
current conditions and upcoming
automated control actions to add or
subtract chiller capacity. CGWF and
other chillers can be monitored and
controlled from a remote location.
Tracer Summit features standard report
templates listing key operating data for
troubleshooting and verifying
performance. Reports for each type of
Trane chiller and three and six-chiller
systems are also standard. Detailed
reports showing chiller runtimes aid in
planning for preventative maintenance.
Swift Emergency Response
We understand the importance of
maintaining chilled water production
while protecting your chillers from costly
damage. If no water flow is detected to a
chiller’s piping, the start sequence is
aborted to protect the chiller. The next
chiller in the sequence is immediately
started to maintain cooling.
In the event of a problem, the operator
receives an alarm notification and
diagnostic message to aid in quick and
accurate troubleshooting. A snapshot
report showing system status just prior
to an emergency shutdown helps
operators determine the cause. If
emergency conditions justify an
immediate manual shutdown, the
operator can override the automatic
control.
Easy Documentation for Regulatory
Compliance
Comprehensive documentation of
refrigerant management practices is
now a fact of life. Trane chiller plant
automation generates the reports
mandated in ASHRAE Guideline 3.
™
Integrated Comfort
Capabilities
When integrated with a Tracer Summit
building management system
performing building control, Trane chiller
plant automation coordinates with
Tracer Summit applications to optimize
the total building operation. With this
system option, the full breadth of Trane’s
HVAC and controls experience are
applied to offer solutions to many facility
issues. If your project calls for an
interface to other systems, Tracer
Summit can share data via BACnet
™
, the
ASHRAE open systems protocol.
Ice Making Systems Controls
An ice making option may be ordered
with the 20-60 ton scroll liquid chiller.
CH530 will accept a command to initiate
ice making. When in the ice making
mode, the chiller will be fully loaded and
will continue to operate until the ice
command is removed or the evaporator
entering water temperature reaches the
active ice termination setpoint. If
terminated on the evaporator entering
water temperature, CH530 will not allow
the chiller to restart until the ice making
command is removed.
Additional Options That May Be Used In
Conjunction
Failure Indication Contacts
Communications Interface (For Tracer
Systems)
Chilled Water Temperature Reset
CG-PRC012-EN
11
Application
Considerations
Unit Location
Units should be installed indoors where
exposure to rain or water splash is
minimal. A level foundation or flooring
must be provided which will support at
least 150 percent of the operating weight
of the unit. The chiller foundation must be
rigid to reduce vibration transmission to a
minimum. Use of vibration isolators is
recommended for applications with
sensitive vibration and noise criteria.
Allow service clearance for compressor
removal as well as evaporator and
condenser tube removal.
Condenser Water Limitations
Water-cooled scroll chillers start and
operate satisfactorily over a range of load
conditions with uncontrolled entering
water temperature.
Reducing the condenser water
temperature is an effective method of
lowering the power input required.
However, by reducing the condenser
water temperature beyond certain limits,
the effect causes a reduction in the
pressure drop across the thermal
expansion valve to a point when system
instability may occur.
In general, continuous machine operation
with entering condenser water
temperature below 60°F [15.5°C] is not
recommended. When the condenser
water temperature is expected to drop
below 60°F [15.5°C], it is recommended
that some form of condenser water
temperature control be used to ensure
optimal machine performance.
Water Treatment
Use of untreated or improperly treated
water in chillers may result in scaling,
erosion, corrosion, algae or slime. It is
recommended that the services of a
qualified water treatment specialist be
engaged to determine what treatment, if
any, is advisable. Trane assumes no
responsibility for the results of untreated,
or improperly treated water.
Water Pumps
Avoid specifying or using 3600 rpm, 60
Hz [3000 rpm, 50 Hz] condenser water
and chilled water pumps. Such pumps
may operate with objectional noise and
vibration. In addition, a low frequency
beat may occur due to the slight
difference in operating rpm between
water pumps and scroll compressor
motors. Where noise and vibration-free
operation is important, Trane
encourages the use of 1750 rpm, 60 Hz
[1450 rpm, 50 Hz] pumps.
Remote Condenser
Remote condensers should be located
as close as possible to the chiller to
ensure minimum pressure drops of
discharge refrigerant. If non-Trane
condensers are provided, a subcooling
circuit must be provided in order to
achieve cataloged performances
(16°F [-8.9°C] subcooling).
CG-PRC012-EN12
Model Number
Description
Model Number Description
CGW F 020 4 C A0 U A A 1 C L 1 D 0 N N 0 0 N 0 X 0 X
1,2,3 4 5,6,7 8 9 10,11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Digits 01, 02, 03, – Chiller series
CGWF = Water cooled scroll
chiller
CCAF = Scroll compressor chiller
(condenserless)
Digits 04, – Development sequence
Digits 05, 06, 07 – Unit nominal tonnage
020 = 20 Nominal tons
025 = 25 Nominal tons
030 = 30 Nominal tons
040 = 40 Nominal tons
050 = 50 Nominal tons
060 = 60 Nominal tons
Digit 08 – Unit voltage
G = 208-230/60/3
D = 380/60/3
N = 400/50/3
4 = 460/60/3
5 = 575/60/3
Digit 09 – Ship Cycle
C = Made to order
(C) = Packed stock (Contact BU)
Digit 10, 11 – Design sequence
XX = Factory/ABU assigned
Digit 12 – Agency listing
N = No agency listing
U = C/UL listing
Digit 13 – Pressure vessel code
A = ASME code
C = Canadian code
Digit 14 – Shipping package
A = Ship via flat bed truck
B = Ship w/shrink wrap bag and skid
C = Ship w/skid
Digit 15 – Condenser temperature range
0 = None - CCAF units
1 = Standard 60-90°F [15.6-32.2°C]
entering water temp
4 = High 90-130°F [32.2-54.4°C] entering
water temp
Digit 16 – Condenser tube material
N = None - CCAF units
C = Std copper finned tubes
Digit 17 – Condenser water connections
N = None - CCAF units
L = Left hand cond water connections
(default)
R = Right hand cond water connections
Digit 18 – Evaporator temperature range
1 = Standard cooling 40-60°F [4.4-15.6°C]
2 = Ice making 26-39°F [-3.3-3.9°C]
3 = Low temp 10-25°F [-12.2-(-3.9)°C]
4 = Standard cooling/Ice making 20-60°F
[-6.7-15.6°C]
Digit 19 – Power line connection type
T = Terminal block
D = Non-fused disconnect switch
Digit 20 – Short circuit rating
0 = No short circuit rating
1 = With short circuit rating
Digit 21 – Control input options
N = No options
R = Remote chilled water setpoint input
C = Remote compressor inhibit and/or
icemaking input
B = Remote CWS and compressor
inhibit/icemaking input
Digit 22 – Control output options
N = No options
P = Programmable relays for remote
alarm, run, etc.
Digit 23 – Auxiliary sensor options
0 = None
1 = Condenser water temp sensors
(CGWF only)
2 = Outdoor temp sensor -
CWR or Amb Lockout
3 = Both condenser and outdoor
temp sensor
Digit 24 – Communication options
0 = None
3 = Tracer Summit interface
5 = LonTalk LCI-C interface
Digit 25 – Hot gas bypass
N = NO HGBP valve/function
H = HGBP function included
Digit 26 – Sound attenuator
0 = No sound attenuator
1 = Sound attenuator - factory installed
Digit 27 – Ship-with accessories isolators, WRV
X = No ship-with accessories
N = Neoprene isolators
A = 1.5" 2-way water reg valve x 1
B = 2" 2-way water reg valve x 1
C = 2.5" 2-way water reg valve x 1
D = 1.5" 2-way water reg valve x 2
E = 2" 2-way water reg valve x 2
F = 2.5" 2-way water reg valve x 2
G = Neo isolators + 1.5" WRV x 1
H = Neo isolators + 2" WRV x 1
J = Neo isolators + 2.5" WRV x 1
K = Neo isolators + 1.5" WRV x 2
L = Neo isolators + 2" WRV x 2
M = Neo isolators + 1.5" WRV x 2
Digit 28 – Ship-with accessories - flow
switches
0 = No flow switches
1 = 150 psi NEMA-1 flow switch
(FS4-3) x 1
2 = 150 psi NEMA-1 flow switch
(FS4-3) x 2
4 = 150 psi NEMA-4 flow switch
(FS8-W) x 1
5 = 150 psi NEMA-4 flow switch
(FS8-W) x 2
Digit 29 – Design special
X = Unit has no special features
S = Unit has special design feature
CG-PRC012-EN
13
General Data
Table GD-1. General data — CGWF water-cooled chiller
Size 20 25 30 40 50 60
Compressor
Quantity (1) 2 2 2 2/2 2/2 2/2
Nominal Size (tons) (2) 10/10 10/15 15/15 10-10/10-10 10-15/10-15 15-15/15-15
Steps of Unloading (%) 100,50 100,60 100,50 100,75,50,25 100,80,60,30 100,75,50,25
Evaporator
Water Storage (gallons) 12 11 16 13 21 40
Min. Flow (gpm) 24 30 36 48 60 84
Max. Flow (gpm) 72 90 108 144 180 252
Condenser
Water Storage (gallons) 5.0 6.1 7.6 11.7 13.9 14.0
Min. Flow (gpm) 30 36 50 60 72 90
Max. Flow (gpm) 90 108 146 180 216 325
General Unit
Refrigerant R-22 R-22 R-22 R-22 R-22 R-22
No. of Independent
Refrigerant Circuits 1 1 1 2 2 2
Refrigerant (pound) 50 50 90 50/50 50/50 75/75
Charge (kilogram) 22.7 22.7 40.8 22.7/22.7 22.7/22.7 34/34
Oil Charge (pints) 16 22 28 16/16 22/22 28/28
Notes
1. Data containing information on two circuits shown as follows: CKT 1/CKT 2
2. Nominal compressor sizes based on 60 Hz.
(liters) 45 42 61 49 80 151
(L/s) 1.5 1.9 2.3 3.0 3.8 4.7
(L/s) 4.5 5.7 6.8 9.1 11.4 17.3
(liters) 18.9 23.2 28.9 44.2 52.7 53.1
(L/s) 1.9 2.3 3.2 3.8 4.5 5.7
(L/s) 5.7 6.8 9.2 11.4 13.6 20.5
(liters) 7.6 10.4 13.2 7.6/7.6 10.4/10.4 13.3/13.3
Table GD-2. General data — CCAF compressor chiller
Size 20 25 30 40 50 60
Compressor
Quantity (1) 2 2 2 2/2 2/2 2/2
Nominal Size (tons) (2) 10/10 10/15 15/15 10-10/10-10 10-15/10-15 15-15/15-15
Steps of Unloading (%) 100,50 100,60 100,50 100,75,50,25 100,80,60,30 100,75,50,25
Evaporator
Water Storage (gallons) 12 11 16 13 21 19
Min. Flow (gpm) 24 30 36 48 60 84
Max. Flow (gpm) 72 90 108 144 180 252
General Unit
Refrigerant R-22 R-22 R-22 R-22 R-22 R-22
No. of Independent
Refrigerant Circuits 1 1 1 2 2 2
Refrigerant (pound) 6 8 12 6/6 8/8 12/12
Charge (kilogram) 2.7 3.6 5.4 2.7/2.7 3.6/3.6 5.5/5.5
Oil Charge (pints) 16 22 28 16/16 22/22 28/28
Notes:
1. Data containing information on two circuits shown as follows: CKT 1/CKT 2
2. Nominal compressor sizes based on 60 Hz.
(liters) 45 42 61 49 80 72
(L/s) 1.5 1.9 2.3 3.0 3.8 4.7
(L/s) 4.5 5.7 6.8 9.1 11.4 17.3
(liters) 7.6 10.4 13.2 7.6/7.6 10.4/10.4 13.3/13.3
CG-PRC012-EN14
Selection
Procedures
The chiller capacity tables on the
following pages cover the most
frequently encountered leaving water
temperatures. For temperature drops
other than 10°F [5.6°C], refer to Table
SP-1, Performance Adjustment Factors,
shown below.
Additional chiller selections and
performance information can be
obtained through your local Trane sales
office.
To select a Trane water-cooled scroll
chiller, the following information is
required:
1. Design load in tons of refrigeration
2. Design chilled water temperature drop
3. Design leaving chilled water
temperature
4. Entering condenser water temperature
Evaporator flow rate (gpm) can be
determined by using the following
formula:
gpm =
Tons x 24
Chilled Water DT (F)
Condenser flow rate (gpm) can be
determined by using the following
formula:
gpm =
24 x (tons + (0.285 x compressor kW)
Condenser Water DT (F)
Table SP-1. Performance adjustment factors
Fouling Water Evap. Cond.
Factor Delta T Capacity GPM kW GPM
0.00010 10 1.000 1.000 1.000 1.000
Note:
This selection procedure is for water only as the
solution.
8 0.997 1.231 1.000 0.997
12 1.007 0.829 1.001 1.006
14 1.012 0.714 1.001 1.010
16 1.017 0.628 1.002 1.014
Scroll Liquid Chiller — (CGWF) —
Selection Example:
Given:
System Load = 40 tons
Leaving Chilled Water Temperature
(LCWT) = 44°F [6.7°C]
Entering Condenser Water Temperature
(EWT) = 85°F [29.4°C]
Leaving Condenser Water Temperature
(LWT) = 95°F [35°C]
Chilled Water Temperature Drop
= 10°F [5.6°C]
1. From Table PD-1 (Performance Data), a
CGWF 40 at the given conditions will
produce 39.4 tons with a compressor
power input of 30.3 kW and a unit EER
of 15.6.
2. To determine the evaporator and
condenser water pressure drops, the
flow rates (gpm) must be determined.
Using the formula above, this unit
would require an evaporator flow rate
of 95 gpm and a condenser flow rate
of 115 gpm. (Compressor kW is found
in the same table as the capacity.) The
Evaporator Pressure Drop Curve,
Chart PD-1, indicates that 95 gpm
through a 40 ton evaporator results in
a pressure drop of 13.8 feet of water.
The Condenser Pressure Drop curve,
Chart PD-2, indicates 115 gpm through
a 40 ton condenser results in a
pressure drop of 14 feet of water.
3. The final unit selection is:
— Quantity (1) CGWF 40
— Cooling Capacity = 39.4 tons
— Entering/Leaving Chilled Water
Temperatures = 54/44°F [12.2/6.7°C]
— Chilled water flow rate = 95 gpm
— Evaporator water pressure drop =
13.8 feet
— Cooling water flow = 115 gpm
— Condenser water pressure drop =
14 feet
— Compressor power input = 30.3 kW
— Unit EER = 15.6
Compressor Chiller – (CCAF) – Selection
Example:
Select the unit for the following
conditions:
A compressor chiller is required to
produce 45 tons when matched with an
air-cooled condenser. The leaving chilled
water temperature is 44°F [6.7°C]. The
evaporator temperature differential is
10°F [5.6°C]. The ambient temperature is
95°F [35°C].
1. Select the nominal unit size. The
performance data is tabulated by
leaving chilled water temperature. For
example, the standard unit capacities
at 44°F [6.7°C] leaving chilled water
temperature are found on page 21.
The system that best meets the
tonnage requirement is a CCAF 50
matched with a CAUC C50. The unit
capacity is 47.1 tons with a kW input of
56.3. The compressor chiller EER is
10.0.
2. Calculate the required chilled water
flow rate.
3. gpm = Tons x 24
Chilled Water DT (F)
From this example,
47.1 x 24 = 113
gpm =
10
4. Determine the evaporator water
pressure drop. The evaporator water
pressure drop is located on page 22.
Entering the evaporator chart at 113
gpm, the pressure drop for a CCAF 50
evaporator is 7.9 feet.
5. Unit Selection
The above procedure shows the
proper selection for this example is a
CCAF 50 with a CAUB C50 condenser
operating as follows:
— Capacity = 47.1
— Entering/leaving chilled water
temperature = 54/44°F [12.2/6.7°C]
— Chilled water flow rate = 113 gpm
— Evaporator water pressure drop =
7.9 feet
— Compressor power input = 56.3
— Unit EER = 10.0
CG-PRC012-EN
15
Performance
Full Load
Data
Performance
Table PD-1. 60 Hz CGWF performance data in English units
Evaporator Entering Condenser Water Temperature (F)
Leaving Water Unit 75 80 85 90 95
Temperature (F) Size Tons kW EER Tons kW EER Tons kW EER Tons kW EER Tons kW EER
40 30 28.3 20.7 16.4 27.6 21.7 15.3 27.0 22.9 14.1 26.3 24.1 13.1 25.6 25.4 12.1
42 30 29.4 20.8 17.0 28.7 21.8 15.8 28.0 23.0 14.7 27.3 24.2 13.6 26.6 25.5 12.5
44 30 30.6 20.8 17.6 29.9 21.9 16.4 29.2 22.9 15.3 28.4 24.3 14.0 27.7 25.6 13.0
46 30 31.7 20.9 18.2 31.0 22.0 16.9 30.3 23.1 15.7 29.5 24.4 14.5 28.7 25.7 13.4
48 30 32.9 21.0 18.8 32.2 22.1 17.5 31.4 23.2 16.2 30.7 24.5 15.0 29.9 25.8 13.9
50 30 34.1 21.1 19.5 33.4 22.1 18.1 32.6 23.3 16.8 31.8 24.6 15.6 31.0 25.0 14.4
Notes:
1. Rated in accordance with ARI Standard 550/590-98 with fouling factors of 0.0001 in the evaporator and 0.00025 in the condenser.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hout). Power inputs include compressors and control power.
5. Ratings are based on an evaporator temperature drop of 10°F.
6. Interpolation between points is permissible. Extrapolation is not permitted.
20 19.2 13.8 16.7 19.0 14.5 15.7 18.6 15.4 14.6 18.1 16.1 13.5 17.7 17.1 12.4
25 23.8 17.2 16.5 23.2 18.1 15.4 22.7 19.1 14.3 22.1 20.1 13.2 21.6 21.2 12.2
40 38.0 27.3 16.8 37.2 28.7 15.6 36.5 30.2 14.5 35.5 31.8 13.4 34.6 33.6 12.4
50 47.0 34.1 16.6 46.0 35.8 15.4 44.9 37.7 14.3 43.8 39.7 13.2 42.7 41.0 12.2
60 57.7 42.1 16.4 56.4 44.2 15.3 55.0 46.5 14.2 53.7 49.0 13.1 52.3 51.7 12.1
20 20.0 13.9 17.3 19.8 14.6 16.3 19.3 15.4 15.1 18.9 16.2 14.0 18.4 17.1 12.9
25 24.7 17.3 17.1 24.2 18.2 15.9 23.6 19.2 14.8 23.0 20.2 13.7 22.4 21.3 12.6
40 39.5 27.4 17.3 38.7 28.8 16.1 37.8 30.3 15.0 36.9 32.0 13.9 36.0 33.8 12.8
50 48.9 34.2 17.2 47.8 36.0 16.0 46.7 37.9 14.8 45.6 39.9 13.7 44.4 42.1 12.7
60 59.9 42.3 17.0 58.5 44.4 15.8 57.2 46.7 14.7 55.7 49.2 13.6 54.3 51.9 12.6
20 20.8 13.9 17.3 20.5 14.7 16.8 19.9 15.4 15.5 19.6 16.3 14.5 19.1 17.2 12.9
25 25.7 17.4 17.7 25.1 18.3 16.5 24.5 19.1 15.4 23.9 20.3 14.2 23.3 21.4 13.1
40 41.1 27.5 17.9 40.2 28.9 16.7 39.4 30.3 15.6 38.4 32.1 14.4 37.4 33.9 13.3
50 50.8 34.4 17.7 49.7 35.1 16.5 48.6 37.8 15.4 47.4 40.1 14.2 46.2 42.3 13.1
60 62.1 42.5 17.6 60.7 44.6 16.3 59.4 46.8 15.2 57.9 49.4 14.1 56.4 52.1 13.0
20 21.5 14.0 18.5 21.3 14.7 17.4 20.9 15.5 16.2 20.4 16.3 15.0 19.9 17.3 13.8
25 26.6 17.4 18.3 26.1 18.3 17.1 25.5 19.3 15.8 24.9 20.3 14.7 24.2 21.5 13.5
40 42.6 27.6 18.5 41.7 29.0 17.3 40.8 30.6 16.0 39.9 32.3 14.8 38.9 34.1 13.7
50 52.8 34.5 18.4 51.6 36.3 17.1 50.4 38.2 15.9 49.2 40.2 14.7 48.0 42.4 13.6
60 64.4 42.6 18.1 63.0 44.8 16.9 61.5 47.1 15.7 60.0 49.6 14.5 58.5 52.3 13.4
20 22.4 14.0 19.1 22.1 14.8 18.0 21.6 15.6 16.7 21.1 16.4 15.5 20.6 17.3 14.3
25 27.6 17.5 19.0 27.0 18.4 17.6 26.4 19.4 16.4 25.8 20.4 15.2 25.2 21.6 14.0
40 44.2 27.8 19.1 43.3 29.2 17.8 42.4 30.7 16.6 41.4 32.4 15.3 40.4 34.2 14.2
50 54.7 34.6 19.0 53.6 35.4 17.7 52.3 38.3 16.4 51.1 40.4 15.2 49.8 42.6 14.0
60 66.7 42.8 18.7 65.2 45.0 17.4 63.7 47.3 16.2 62.2 49.8 15.0 60.7 52.5 13.9
20 23.2 14.1 19.7 22.9 14.8 18.6 22.4 15.6 17.2 21.9 16.5 16.0 21.4 17.4 14.8
25 28.7 17.6 19.6 28.0 18.5 18.2 27.4 19.4 16.9 26.8 20.5 15.7 26.1 21.6 14.5
40 45.9 27.9 19.8 44.9 29.3 18.4 43.9 30.8 17.1 42.9 32.5 15.8 41.9 34.3 14.6
50 56.8 34.8 19.6 55.5 36.5 18.2 54.3 38.5 16.9 53.0 40.5 15.7 51.7 42.8 14.5
60 69.1 43.0 19.3 67.6 45.1 18.0 66.0 47.5 16.7 64.5 50.0 15.5 62.9 52.8 14.3
CG-PRC012-EN16
Performance
Full Load
Data
Table PD-2. 60 Hz CGWF performance data in Metric units
Evaporator Entering Condenser Water Temperature (C)
Leaving Water Unit 25 30 35
Temperature (C) Size kWo kWi COP kWo kWi COP kWo kWi COP
6 30 104.0 21.2 4.9 99.6 23.2 4.3 95.1 25.6 3.7
8 30 111.4 21.4 5.2 106.8 23.4 4.6 102.0 25.7 4.0
10 30 119.0 21.5 5.5 114.1 23.6 21.4 109.1 25.9 4.2
Notes:
1. Rated in accordance with ARI Standard 550/590-98 with fouling factors of 0.0176 in the evaporator and
0.044 in the condenser.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kWi input is for compressors only.
4. COP = Coefficient of Performance (kWo/total kW). Total kW include compressors and control power.
5. Ratings are based on an evaporator temperature drop of 5.6°C.
6. Interpolation between points is permissible. Extrapolation is not permitted.
20 70.4 14.2 5.0 67.7 15.5 4.4 64.7 17.1 3.8
25 87.1 17.7 4.9 83.5 19.4 4.3 79.8 21.8 3.7
40 139.5 28.0 5.0 133.9 30.7 4.4 128.1 33.8 3.8
50 172.4 35.0 4.9 165.3 38.3 4.3 157.9 42.2 3.7
60 211.0 43.2 4.9 202.2 47.3 4.3 193.1 52.0 3.7
20 75.7 14.3 5.3 72.7 15.7 4.6 69.6 17.3 4.0
25 93.5 17.8 5.3 89.8 19.5 4.6 85.8 21.5 4.0
40 150.3 28.2 5.3 144.5 30.9 4.7 138.3 34.1 4.1
50 185.3 35.2 5.3 177.7 38.6 4.6 169.9 42.5 4.0
60 226.0 43.5 5.2 216.8 47.6 4.6 207.2 52.4 4.0
20 80.8 14.4 5.6 77.7 15.8 21.7 74.4 17.4 4.3
25 99.9 17.9 5.6 95.9 19.6 21.5 91.8 21.6 4.8
40 159.9 28.4 5.6 153.8 31.2 21.8 147.3 34.3 4.3
50 197.9 35.5 5.6 185.9 35.2 23.3 181.7 42.8 4.2
60 240.7 43.8 5.5 231.0 48.0 21.2 221.0 52.8 4.2
Performance
CG-PRC012-EN
17
Performance
Full Load
Data
Performance
Table PD-3. 50 Hz CGWF performance data in English units
Evaporator Entering Condenser Water Temperature (F)
Leaving Wate Unit 75 80 85 90 95
Temperature (F) Size Tons kW EER Tons kW EER Tons kW EER Tons kW EER Tons kW EER
42 30 24.6 16.7 17.7 24.1 17.5 16.5 23.6 18.5 15.3 23.0 19.5 14.1 22.5 20.7 13.0
44 30 25.6 16.7 18.4 25.1 17.6 17.1 24.5 18.5 15.9 24.0 19.6 14.7 23.4 20.7 13.5
46 30 26.6 16.7 19.1 26.0 17.6 17.7 25.5 18.6 16.5 24.9 19.6 15.2 24.3 20.8 14.0
48 30 27.6 16.8 19.7 27.0 17.7 18.4 26.5 18.6 17.0 25.9 19.7 15.8 25.2 20.8 14.5
50 30 28.6 16.8 20.4 28.0 17.7 19.0 27.5 18.7 17.6 26.8 19.7 16.3 26.2 20.9 15.1
Notes:
1. Rated in accordance with ARI Standard 550/590-98 with fouling factors of 0.00010 in the evaporator and 0.00025 in the condenser.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors and control power.
5. Ratings are based on an evaporator temperature drop of 10°F.
6. Interpolation between points is permissible. Extrapolation is not permitted.
20 19.2 13.8 16.7 19.0 14.5 15.7 18.6 15.4 14.6 18.1 16.1 13.5 17.7 17.1 12.4
20 16.8 11.1 18.1 16.4 11.7 16.8 16.0 12.4 15.5 15.6 13.1 14.3 15.3 13.9 13.1
25 20.7 13.9 17.9 20.3 14.6 16.6 19.8 15.5 15.4 19.4 16.3 14.2 18.9 17.3 13.1
40 33.2 21.9 18.2 32.5 23.1 16.9 31.8 24.4 15.6 31.0 25.9 14.4 30.2 27.4 13.2
50 41.0 27.4 17.9 40.1 28.9 16.7 39.2 30.5 15.5 38.3 32.2 14.3 37.4 34.1 13.1
60 50.4 33.8 17.9 49.3 35.6 16.7 48.2 37.5 15.4 47.1 39.6 14.3 46.0 41.9 13.2
20 17.4 11.1 18.8 17.1 11.7 17.4 16.7 12.4 16.1 16.3 13.2 14.9 15.9 13.9 13.7
25 21.5 13.9 18.6 21.1 14.7 17.3 20.6 15.5 16.0 20.1 16.4 14.8 19.6 17.3 13.6
40 34.5 22.0 18.9 33.8 23.2 17.5 33.0 24.5 16.2 32.2 25.9 14.9 31.4 27.5 13.7
50 42.6 27.5 18.6 41.7 29.0 17.3 40.8 30.6 16.0 39.9 32.3 14.8 38.9 34.2 13.6
60 52.3 33.9 18.5 51.2 35.7 17.2 50.1 37.6 16.0 48.9 39.7 14.8 47.7 42.0 13.7
20 18.1 11.2 19.5 17.7 11.8 18.1 17.3 12.4 16.7 16.9 13.2 15.4 16.5 14.0 14.2
25 22.4 13.9 19.2 21.9 14.7 17.9 21.4 15.5 16.6 20.9 16.4 15.3 20.4 17.4 14.1
40 35.8 22.0 19.6 35.1 23.2 18.2 34.3 24.5 16.8 33.5 26.0 15.5 32.7 27.5 14.2
50 44.3 27.6 19.3 43.3 29.0 17.9 42.4 30.6 16.6 41.4 32.4 15.4 40.4 34.3 14.2
60 54.2 34.0 19.1 53.1 35.8 17.8 51.9 37.7 16.5 50.8 39.8 15.3 49.5 42.1 14.1
20 18.8 11.2 20.2 18.4 11.8 18.8 18.0 12.5 17.3 17.6 13.2 16.0 17.2 14.0 14.7
25 23.2 14.0 19.9 22.7 14.7 18.5 22.2 15.5 17.2 21.7 16.4 15.9 21.2 17.4 14.6
40 37.2 22.0 20.3 36.4 23.2 18.8 35.6 24.6 17.4 34.8 26.0 16.1 34.0 27.6 14.8
50 45.9 27.6 20.0 45.0 29.1 18.6 44.0 30.7 17.2 43.0 32.4 15.9 42.0 34.3 14.7
60 56.1 34.1 19.8 55.0 35.9 18.4 53.9 37.8 17.1 52.6 40.0 15.8 51.4 42.2 14.6
20 19.5 11.2 20.9 19.1 11.8 19.4 18.7 12.5 18.0 18.3 13.2 16.6 17.8 14.0 15.3
25 24.1 14.0 20.6 23.6 14.8 19.2 23.1 15.6 17.8 22.6 16.5 16.4 22.0 17.4 15.1
40 38.6 22.1 21.0 37.8 23.3 19.5 37.0 24.6 18.0 36.1 26.1 16.6 35.3 27.6 15.3
50 47.6 27.7 20.7 46.7 29.1 19.2 45.7 30.8 17.8 44.6 32.5 16.5 43.6 34.4 15.2
60 58.1 34.2 20.4 57.0 36.0 19.0 55.8 37.9 17.7 54.5 40.1 16.3 53.3 42.3 15.1
CG-PRC012-EN18
Performance
Full Load
Data
Table PD-4. 50 Hz CGWF performance data in Metric units
Evaporator Entering Condenser Water Temperature (C)
Leaving Water Unit 25 30 35
Temperature (C) Size kWo kWi COP kWo kWi COP kWo kWi COP
6 30 87.3 17.0 5.1 83.9 18.7 4.5 80.3 20.7 3.9
8 30 93.5 17.1 5.5 89.9 18.8 4.8 86.1 20.8 4.1
10 30 99.9 17.2 5.8 96.2 18.9 5.1 92.2 20.9 4.4
Notes:
1. Rated in accordance with ARI Standard 550/590-98 with fouling factors of 0.0176 in the evaporator and
0.044 in the condenser.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kWi input is for compressors only.
4. COP = Coefficient of Performance (kWo/total kW). Total kW include compressors and control power.
5. Ratings are based on an evaporator and condenser temperature drop of 5.6°C.
6. Interpolation between points is permissible. Extrapolation is not permitted.
20 70.4 14.2 5.0 67.7 15.5 4.4 64.7 17.1 3.8
20 59.4 11.4 5.2 57.0 12.6 4.5 54.5 14.0 3.9
25 73.4 14.2 5.2 70.5 15.7 4.5 67.5 17.3 3.9
40 117.6 22.4 5.2 112.9 24.8 4.6 108.0 27.5 3.9
50 145.3 28.0 5.2 139.7 30.9 4.5 133.7 34.2 3.9
60 178.4 34.5 5.2 171.7 38.0 4.5 164.0 41.9 3.9
20 63.7 11.4 5.6 61.2 12.6 4.9 58.5 14.0 4.2
25 78.6 14.3 5.5 75.6 15.7 4.8 72.3 17.4 4.2
40 126.0 22.5 5.6 121.0 24.8 4.9 115.8 27.8 4.2
50 155.6 28.2 5.5 149.5 31.0 4.8 143.2 34.3 4.2
60 190.4 34.7 5.5 183.3 38.2 4.8 175.6 42.2 4.2
20 68.1 11.4 6.0 65.4 12.6 5.2 62.7 14.0 4.5
25 84.0 14.3 5.9 80.8 15.8 5.1 77.4 17.5 4.4
40 134.8 22.6 6.0 129.5 24.9 5.2 124.2 27.7 4.5
50 166.4 28.3 5.9 160.1 31.1 5.1 153.4 34.5 4.4
60 203.0 34.9 5.8 195.3 38.4 5.1 187.2 42.4 4.4
Performance
CG-PRC012-EN
19
Performance
Full Load
Data
Performance
Table PD-7. 60 Hz CCAF performance data in English units
Evaporator Entering Condenser Air Temperature (F)
Leaving Water Unit Condenser 85 95 105 115
Temperature (F) Size Size Tons kW EER Tons kW EER Tons kW EER Tons kW EER
42 30 CAUC-C30 28.8 29.1 11.8 27.3 32.2 10.1 25.7 35.7 8.6 24.1 39.6 7.3
44 30 CAUC-C30 29.7 29.4 12.1 28.2 32.6 10.3 26.6 36.1 8.8 24.9 40.0 7.4
46 30 CAUC-C30 30.7 29.7 12.3 29.1 32.9 10.6 27.5 36.4 9.0 25.7 40.4 7.6
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.00010.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors and control power.
5. Ratings are based on an evaporator temperature drop of 10°F.
6. Interpolation between points is permissible. Extrapolation is not permitted.
7. Rated in accordance with ARI Standard 550/590-98.
20 CAUC-C20 19.4 19.5 11.8 18.4 21.6 10.1 17.3 23.9 8.6 16.1 26.6 7.2
20 CAUC-C25 19.7 18.6 12.6 18.7 20.6 10.8 17.6 23.0 9.1 16.5 25.5 7.7
25 CAUC-C25 24.1 24.9 11.5 22.8 27.6 9.9 21.5 30.6 8.4 20.0 34.0 7.0
25 CAUC-C30 24.5 23.4 12.5 23.3 26.0 10.7 22.0 28.9 9.1 20.6 32.1 7.7
30 CAUC-C40 29.2 27.0 12.9 27.8 29.9 11.1 26.3 33.2 9.5 24.7 36.9 8.0
40 CAUC-C40 38.7 38.8 11.9 36.7 43.0 10.2 34.5 47.8 8.6 32.2 53.2 7.2
40 CAUC-C50 39.1 37.4 12.5 37.1 41.6 10.6 35.0 46.2 9.0 32.7 51.4 7.6
50 CAUC-C50 47.6 50.2 11.3 45.1 55.6 9.7 42.5 61.8 8.2 39.7 68.4 6.9
50 CAUC-C60 48.4 47.0 12.3 46.0 52.2 10.5 43.5 58.2 8.9 40.8 64.6 7.6
60 CAUC-C60 56.9 58.4 11.6 54.0 64.8 10.0 50.9 71.8 8.5 47.6 79.8 7.1
60 CAUC-C80 57.5 53.6 12.8 54.7 59.6 11.0 51.8 66.4 9.3 48.6 73.8 7.9
20 CAUC-C20 20.0 19.7 12.1 19.0 21.8 10.4 17.8 24.2 8.8 16.6 26.8 7.4
20 CAUC-C25 20.4 18.8 12.9 19.3 20.8 11.0 18.2 23.2 9.3 17.1 25.7 7.9
25 CAUC-C25 24.9 25.1 11.8 23.6 27.9 10.1 22.2 30.9 8.6 20.7 34.3 7.2
25 CAUC-C30 25.3 23.7 12.7 24.1 26.3 10.9 22.7 29.2 9.3 21.3 32.4 7.9
30 CAUC-C40 30.2 27.2 13.2 28.8 30.2 11.4 27.2 33.5 9.7 25.6 37.2 8.2
40 CAUC-C40 39.9 39.2 12.1 37.8 43.4 10.4 35.6 48.2 8.8 33.3 53.6 7.4
40 CAUC-C50 40.3 37.8 12.7 38.3 42.0 10.9 36.1 46.6 9.2 33.8 51.8 7.8
50 CAUC-C50 49.1 50.6 11.6 46.6 56.2 9.9 43.9 62.2 8.4 41.0 69.0 7.1
50 CAUC-C60 50.0 47.4 12.6 47.5 52.6 10.8 44.9 58.6 9.2 42.2 65.2 7.7
60 CAUC-C60 58.7 58.5 12.0 55.7 65.4 10.2 52.6 72.6 8.7 49.2 80.6 7.3
60 CAUC-C80 59.3 54.0 13.1 56.5 60.0 11.3 53.5 66.8 9.6 50.3 74.4 8.1
20 CAUC-C20 20.7 19.9 12.4 19.6 22.0 10.6 18.4 24.4 9.0 17.2 27.1 7.6
20 CAUC-C25 21.0 18.9 13.2 20.0 21.0 11.3 18.8 23.4 9.6 17.6 25.9 8.1
25 CAUC-C25 25.7 25.4 12.1 24.3 28.2 10.3 22.9 31.2 8.8 21.4 34.6 7.4
25 CAUC-C30 26.2 23.9 13.1 24.9 26.5 11.2 23.5 29.5 9.5 22.0 32.6 8.1
30 CAUC-C40 31.2 27.4 13.6 29.7 30.4 11.7 28.2 33.8 10.0 26.5 37.5 8.4
40 CAUC-C40 41.1 38.6 12.7 39.0 43.8 10.6 36.8 48.8 9.0 34.4 54.0 7.6
40 CAUC-C50 41.6 38.0 13.1 39.5 42.2 11.2 37.3 47.0 9.5 35.0 52.2 8.0
50 CAUC-C50 50.6 51.2 11.8 48.0 56.6 10.1 45.3 62.8 8.6 42.3 69.8 7.2
50 CAUC-C60 51.6 47.8 12.9 49.1 53.2 11.0 46.4 59.0 9.4 43.6 65.6 7.9
60 CAUC-C60 60.5 59.4 12.2 57.5 66.0 10.4 54.3 73.2 8.9 50.9 81.2 7.5
60 CAUC-C80 61.2 54.4 13.4 58.3 60.6 11.5 55.2 67.4 9.8 52.0 75.0 8.3
CG-PRC012-EN20
Performance
Full Load
Data
Table PD-8. 60 Hz CCAF performance data in English units
Evaporator Entering Condenser Air Temperature (F)
Leaving Water Unit Condenser 85 95 105 115
Temperature (F) Size Size Tons kW EER Tons kW EER Tons kW EER Tons kW EER
48 30 CAUC-C30 31.6 30.0 12.6 30.1 33.2 10.8 28.4 36.8 9.2 26.6 40.7 7.8
50 30 CAUC-C30 32.6 30.3 12.8 31.0 33.6 11.0 29.3 37.2 9.4 27.5 41.1 8.0
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.00010.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kW input is for compressors only.
4. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors and control power.
5. Ratings are based on an evaporator temperature drop of 10°F.
6. Interpolation between points is permissible. Extrapolation is not permitted.
7. Rated in accordance with ARI Standard 550/590-98.
20 CAUC-C20 21.3 20.1 12.6 20.2 22.2 10.8 19.0 24.6 9.2 17.7 27.3 7.7
20 CAUC-C25 21.7 19.1 13.5 20.6 21.2 11.6 19.4 23.6 9.8 18.2 26.2 8.3
25 CAUC-C25 26.5 25.7 12.3 25.1 28.4 10.5 23.7 31.5 9.0 22.1 34.9 7.6
25 CAUC-C30 27.0 24.1 13.4 25.7 26.7 11.5 24.3 29.6 9.8 22.8 32.9 8.3
30 CAUC-C40 32.2 27.7 13.9 30.7 30.7 11.9 29.1 34.1 10.2 27.4 37.8 8.7
40 CAUC-C40 42.4 40.0 12.6 40.2 44.4 10.8 37.9 49.2 9.2 35.5 54.6 7.8
40 CAUC-C50 42.8 38.4 13.3 40.7 42.6 11.4 38.5 47.4 9.7 36.1 52.6 8.2
50 CAUC-C50 52.2 51.6 12.1 49.5 57.2 10.3 46.7 63.4 8.8 43.7 70.2 7.4
50 CAUC-C60 53.2 48.2 13.2 50.6 53.6 11.3 47.9 59.6 9.6 45.0 66.2 8.1
60 CAUC-C60 62.4 60.2 12.4 59.3 66.6 10.6 56.0 74.0 9.1 52.5 82.0 7.7
60 CAUC-C80 63.1 54.8 13.8 60.2 61.8 11.8 57.0 67.8 10.1 53.7 75.4 8.5
20 CAUC-C20 21.9 20.3 12.8 20.8 22.5 11.0 19.6 24.9 9.4 18.3 27.6 7.9
20 CAUC-C25 22.3 19.3 13.8 21.2 21.4 11.8 20.1 23.8 10.1 18.8 26.4 8.5
25 CAUC-C25 27.3 25.9 12.6 25.9 28.7 10.8 24.4 31.8 9.2 22.9 35.2 7.8
25 CAUC-C30 27.9 24.3 13.7 26.5 26.9 11.8 25.1 29.9 10.0 23.5 33.1 8.5
30 CAUC-C40 33.2 27.9 14.2 31.7 30.9 12.2 30.0 34.3 10.4 28.3 38.1 8.9
40 CAUC-C40 43.6 40.4 12.9 41.4 44.8 11.0 39.1 49.6 9.4 36.6 55.0 8.0
40 CAUC-C50 44.1 38.8 13.6 42.0 43.0 11.7 39.7 47.8 9.9 37.2 53.0 8.4
50 CAUC-C50 53.7 52.2 12.3 51.0 57.8 10.5 48.1 64.0 9.0 45.1 71.0 7.6
50 CAUC-C60 54.8 48.6 13.5 52.2 54.0 11.5 49.4 60.0 9.8 46.4 66.6 8.3
60 CAUC-C60 64.3 60.8 12.6 61.1 67.4 10.8 57.8 74.6 9.3 54.2 82.8 7.8
60 CAUC-C80 65.1 55.4 14.0 62.1 61.4 12.1 58.8 68.4 10.3 55.4 76.0 8.7
Performance
CG-PRC012-EN
21
Performance
Full Load
Data
Performance
Table PD-9. 60 Hz CCAF performance data in Metric units
Evaporator Entering Condenser Air Temperature (C)
Leaving Water Unit Condenser 30 35 40 45
Temperature (C) Size Size kWo kWi COP kWo kWi COP kWo kWi COP kWo kWi COP
6 30 CAUC-C30 103.0 29.6 3.5 98.2 32.4 3.0 93.1 35.6 2.6 87.9 39.1 2.2
8 30 CAUC-C30 109.1 30.2 3.6 104.0 33.0 3.1 98.9 36.2 2.7 93.2 39.8 2.3
10 30 CAUC-C30 115.2 30.7 3.7 110.1 33.7 3.3 104.6 36.9 2.8 98.9 40.4 2.4
Notes:
1. Ratings based on sea level altitude and evaporator fouling factor of 0.0176.
2. Consult Trane representative for performance at temperatures outside of the ranges shown.
3. kWi input is for compressors only.
4. COP = Coefficient of Performance (kWo/total kW). Total kW include compressors and control power.
5. Ratings are based on an evaporator temperature drop of 5.6°C.
6. Interpolation between points is permissible. Extrapolation is not permitted.
7. Rated in accordance with ARI Standard 550/590-98.
20 CAUC-C20 69.4 19.8 3.5 66.2 21.7 3.0 62.5 23.8 2.6 58.7 26.2 2.2
20 CAUC-C25 70.7 18.9 3.7 67.3 20.7 3.2 63.8 22.9 2.8 60.3 25.1 2.4
25 CAUC-C25 86.2 25.3 3.4 82.1 27.8 2.9 77.8 30.5 2.5 73.1 33.5 2.2
25 CAUC-C30 87.8 23.8 3.7 84.0 26.2 3.2 79.7 28.8 2.8 75.2 31.7 2.4
30 CAUC-C40 104.7 27.4 3.8 100.3 30.1 3.3 95.3 33.1 2.9 90.2 36.4 2.5
40 CAUC-C40 138.4 39.5 3.5 131.9 43.3 3.0 124.8 47.6 2.6 117.5 52.4 2.2
40 CAUC-C50 140.0 38.1 3.7 133.6 41.9 3.2 126.8 46.0 2.7 119.5 50.7 2.3
50 CAUC-C50 170.2 51.0 3.3 162.3 56.0 2.9 153.8 61.5 2.5 144.8 67.5 2.1
50 CAUC-C60 173.5 47.8 3.6 165.7 52.5 3.1 157.6 57.9 2.7 149.0 63.7 2.3
60 CAUC-C60 203.5 59.2 3.4 194.1 65.2 3.0 184.2 71.6 2.6 173.6 78.7 2.2
60 CAUC-C80 206.0 54.5 3.8 197.0 59.9 3.3 187.6 66.1 2.8 177.5 72.7 2.4
20 CAUC-C20 73.5 20.2 3.6 70.0 22.1 3.1 66.2 24.3 2.7 62.3 26.7 2.3
20 CAUC-C25 74.8 19.2 3.9 71.5 21.1 3.4 67.7 23.3 2.9 63.9 25.5 2.5
25 CAUC-C25 91.3 25.8 3.5 86.8 28.3 3.1 82.4 31.0 2.6 77.6 34.1 2.3
25 CAUC-C30 93.3 24.3 3.8 89.1 26.6 3.3 84.6 29.3 2.9 79.9 32.1 2.5
30 CAUC-C40 111.1 27.8 4.0 106.3 30.5 3.5 101.4 33.6 3.0 96.1 36.9 2.6
40 CAUC-C40 146.1 39.5 3.7 139.3 44.0 3.1 132.2 48.5 2.7 124.6 53.2 2.3
40 CAUC-C50 148.0 38.6 3.8 141.3 42.4 3.3 134.3 46.7 2.9 126.9 51.4 2.5
50 CAUC-C50 179.9 52.0 3.4 171.5 56.9 3.0 162.8 62.5 2.6 153.3 68.7 2.2
50 CAUC-C60 183.7 48.5 3.8 175.6 53.4 3.3 167.0 58.7 2.8 158.0 64.6 2.4
60 CAUC-C60 215.1 60.4 3.5 205.4 66.3 3.1 195.1 72.8 2.7 184.3 80.0 2.3
60 CAUC-C80 217.9 55.3 3.9 208.6 61.0 3.4 198.6 67.0 3.0 188.4 73.8 2.5
20 CAUC-C20 77.4 20.6 3.7 73.8 22.6 3.3 70.0 24.7 2.8 65.9 27.1 2.4
20 CAUC-C25 78.9 19.6 4.0 75.4 21.5 3.5 71.9 23.6 3.0 67.8 25.9 2.6
25 CAUC-C25 96.4 26.2 3.7 92.0 28.8 3.2 87.2 31.6 2.7 82.4 34.6 2.4
25 CAUC-C30 98.7 24.6 4.0 94.2 27.0 3.5 89.7 29.7 3.0 84.7 32.5 2.6
30 CAUC-C40 117.5 28.3 4.1 112.7 31.0 3.6 107.3 34.0 3.1 101.8 37.4 2.7
40 CAUC-C40 154.0 40.9 3.7 147.0 44.9 3.3 139.6 49.2 2.8 131.7 54.1 2.4
40 CAUC-C50 156.0 39.3 3.9 149.3 43.1 3.4 142.0 47.4 3.0 134.0 52.1 2.6
50 CAUC-C50 189.7 52.9 3.6 181.1 57.9 3.1 171.8 63.5 2.7 162.3 69.8 2.3
50 CAUC-C60 193.9 49.3 3.9 185.6 54.1 3.4 176.6 59.6 3.0 167.1 65.4 2.5
60 CAUC-C60 227.2 61.6 3.7 216.9 67.6 3.2 206.4 74.1 2.8 195.0 81.4 2.4
60 CAUC-C80 230.4 56.1 4.1 220.8 61.6 3.6 210.2 67.9 3.1 199.4 74.7 2.7
CG-PRC012-EN22
Performance
Part Load
Data
Performance
Table PD-5. Part-load performance for CGWF 20-60 ton – 60 Hz in English units
Unit Size 100% IPLV
20 kW 15.2 20.3
25 kW 19.0 20.5
30 kW 22.8 20.3
40 kW 30.1 20.7
50 kW 37.6 19.6
60 kW 46.5 19.8
Notes:
1. IPLV values are rated in accordance with ARI Standard 550/590-98.
2. EER and IPLV values include compressor and control kW.
3. kW input is for compressors only.
Tons 19.9
EER 15.5
Tons 24.5
EER 15.4
Tons 29.2
EER 15.3
Tons 39.4
EER 15.6
Tons 48.6
EER 15.4
Tons 59.4
EER 15.2
Table PD-6. Part-load performance for CGWF 20-60 ton – 50 Hz in English units
Unit Size 100% IPLV
20 kW 12.4 21.0
25 kW 15.5 20.9
30 kW 18.5 20.7
40 kW 24.5 21.3
50 kW 30.6 20.3
60 kW 37.6 20.4
Notes:
1. IPLV values are rated in accordance with ARI Standard 550/590-98.
2. EER and IPLV values include compressor and control kW.
3. kW input is for compressors only.
Tons 16.7
EER 16.1
Tons 20.6
EER 16.0
Tons 24.5
EER 15.9
Tons 33.0
EER 16.2
Tons 40.8
EER 16.0
Tons 50.1
EER 16.0
CG-PRC012-EN
23
Performance
Adjustment
Data
Figure PAF-1. Ethylene glycol performance adjustment factors
Factors
Figure PAF-2. Propylene glycol performance adjustment factors
CG-PRC012-EN24
Performance
Adjustment
Data
Figure PAF-3. Ethylene glycol and propylene glycol solution freezing points
Factors
CG-PRC012-EN
Table PAF-1. Pressure drop correction factor
Leaving
Water Percent of Ethylene Glycol
Temperature 0 10 20 30 40 50
0 NA NA NA NA 1.50 1.60
10 NA NA NA 1.38 1.46 1.55
20 NA NA 1.26 1.34 1.42 1.51
30 NA 1.15 1.22 1.30 1.38 1.47
40 1.00 1.12 1.19 1.26 1.34 1.42
50 1.00 1.09 1.16 1.23 1.31 1.39
60 1.00 1.05 1.09 1.12 1.16 1.21
Table PAF-2. Pressure drop correction factor
Leaving
Water Percent of Propylene Glycol
Temperature 0 10 20 30 40 50
0 NA NA NA NA 1.63 1.90
10 NA NA NA 1.42 1.55 1.74
20 NA NA 1.24 1.34 1.46 1.62
30 NA 1.11 1.19 1.28 1.39 1.53
40 1.00 1.07 1.15 1.23 1.33 1.45
50 1.00 1.04 1.11 1.19 1.28 1.39
60 1.00 1.00 1.03 1.08 1.13 1.20
25
Performance
Data
Chart PD-1. CGWF evaporator
Pressure Drops
Chart PD-2. CGWF condenser
CG-PRC012-EN26
Electrical Data
and Connections
Table E-1. Electrical data for CGWF water-cooled chillers
Unit Rated Minimum Maximum Recommended RLA LRA
Size Voltage Circuit Ampacity Fuse Size Dual Element Fuse Size Quantity Each Each kW
20 460/60 32 45 40 14 117 0.16
25 460/60 43 60 60 1-15 23/14 178/117 0.16
30 460/60 52 70 70 23 178 0.16
40 460/60 60 70 70 14 117 0.24
50 460/60 80 100 100 2-15 23/14 178/117 0.24
60 460/60 98 110 110 23 178 0.24
208-230/60 77 110 100 34 251 0.16
380/60 38 50 50 2-10 17 142 0.16
575/60 27 40 40 12 94 0.16
400/50 32 50 50 14 110 0.16
208-230/60 99 150 125 52/34 376/251 0.16
380/60 51 70 70 1-10 27/17 215/142 0.16
575/60 35 50 45 18/12 143/94 0.16
400/50 42 50 45 22/14 174/110 0.16
208-230/60 117 150 150 52 376 0.16
380/60 61 80 80 2-15 27 215 0.16
575/60 41 50 50 18 143 0.16
400/50 50 80 80 22 174 0.16
208-230/60 145 175 175 34 251 0.24
380/60 72 80 90 4-10 17 142 0.24
575/60 51 60 70 12 94 0.24
400/50 60 90 90 14 110 0.24
208-230/60 185 225 225 52/34 376/251 0.24
380/60 95 110 110 2-10 27/17 215/142 0.24
575/60 65 80 80 18/12 143/94 0.24
400/50 78 110 125 22/14 174/110 0.24
208-230/60 221 250 250 52 376 0.24
380/60 115 125 150 4-15 27 215 0.24
575/60 77 90 90 18 143 0.24
400/50 94 125 150 22 174 0.24
Table E-2. Electrical data for high temperature condenser CGWF chillers and CCAF compressor chillers
Unit Rated Minimum Maximum Recommended RLA LRA
Size Voltage Circuit Ampacity Fuse Size Dual Element Fuse Size Quantity Each Each kW
20 380/60 45 60 60 2-10 20 142 0.16
25 380/60 59 80 80 1-10 31/20 215/142 0.16
30 380/60 70 100 90 2-15 31 215 0.16
40 380/60 85 100 100 4-10 20 142 0.24
50 380/60 110 125 150 2-10 31/20 215/142 0.24
60 380/60 132 150 150 4-15 31 215 0.24
Notes:
1. Minimum circuit ampacity is 125% of the largest compressor RLA, plus 100% of the remaining compressor(s) RLA, per NEC 440-32 and NEC 440-33.
2. Maximum fuse size is 225% of the largest compressor RLA, plus 100% of the remaining compressor(s) RLA, per NEC 440-33.
3. Recommended dual element fuse size is 175% of the largest compressor RLA, plus 100% of remaining compressor(s) RLA, per NEC 440-33.
4. Use copper conductors only.
5. Voltage Utilization Range: Rated Voltage Utilization Range
6. Local codes may take precedence.
7. If unit is ordered with the High Condenser Entering Water Temperature Range (90-130), use CCAF electrical information.
208-230/60 88 125 110 39 251 0.16
460/60 38 50 50 17 117 0.16
575/60 32 45 40 14 94 0.16
400/50 38 50 50 17 117 0.16
208-230/60 112 150 150 58/39 376/251 0.16
460/60 50 70 70 1-15 26/17 178/117 0.16
575/60 40 60 60 21/14 143/94 0.16
400/50 48 70 70 25/17 178/117 0.16
208-230/60 131 175 175 58 376 0.16
460/60 59 80 80 26 178 0.16
575/60 47 60 60 21 143 0.16
400/50 56 80 80 25 178 0.16
208-230/60 166 200 200 39 251 0.24
460/60 72 80 90 17 117 0.24
575/60 60 70 70 14 94 0.24
400/50 72 80 90 17 117 0.24
208-230/60 209 250 250 58/39 376/251 0.24
460/60 93 110 110 2-15 26/17 178/117 0.24
575/60 75 90 90 21/14 143/94 0.24
400/50 90 110 110 25/17 178/117 0.24
208-230/60 247 300 300 58 376 0.24
460/60 111 125 125 26 178 0.24
575/60 89 110 100 21 143 0.24
400/50 106 125 125 25 178 0.24
208-230/60 188-253
380/60 342-418
460/60 414-506
575/60 517-633
400/50 360-440
Unit Wiring Data Compressor Controls
Unit Wiring Data Compressor Controls
CG-PRC012-EN
27
Electrical Data
Typical Wiring
and Connections
Diagram
CG-PRC012-EN28
Electrical Data
Typical Wiring
and Connections
Diagram
CG-PRC012-EN
29
Electrical Data
and Connections
Field Layout
CG-PRC012-EN30
Electrical Data
and Connections
Field Layout
CG-PRC012-EN
31
Dimensional
Data
CGWF 20-30 Ton
Size A B C D E F G H
20 Ton 2" 8 1/2" 4'-8" 1'-3 3/8" 4 1/8" 8 5/8" 5 5/8" 2' 7 3/8"
25 Ton 2" 8 1/2" 4'-8" 1'-3 3/8" 4 1/8" 8 5/8" 5 5/8" 2' 7 3/8"
30 Ton 2 1/2" 7 3/4" 4'-6 1/2" 1'-5 3/8" 2 1/4" 12" 8" 2' 8 3/16"
Notes:
1. Dimensions in ( ) are in millimeters.
2. Dimensional tolerance ± 1/4” (6.4).
3. These dimensions for left hand condenser connections.
(51) (216) (1423) (391) (105) (218) (143) (797)
(51) (216) (1423) (391) (105) (218) (143) (797)
(64) (197) (1384) (441) (57) (305) (203) (818)
CG-PRC012-EN32
Dimensional
Data
CGWF 40-50 Ton
CG-PRC012-EN
Size A B C D E
40 Ton 2 1/2" 1'-3 3/4" 6'-5 1/2" 1'-4 1/4" 4 3/8"
50 Ton 3" 1'-3 1/2" 6'-5" 1'-6 1/8" 2 1/2"
Notes:
1. Dimensions in ( ) are in millimeters.
2. Dimensional tolerance ± 1/4” (6.4).
3. These dimensions for left hand condenser connections.
(64) (400) (1968) (413) (111)
(76) (394) (1956) (480) (64)
33
Dimensional
Data
CGWF 60 Ton
CG-PRC012-EN34
Dimensional
Data
CCAF 20-30 Ton
CG-PRC012-EN
Unit Size A B C D E F
20 Ton 8 1/2” 3’-11 1/2” 2” 2’-0” 1’-3 1/2” 3’-3”
25 Ton 8 1/2” 3’-11 1/2” 2” 1’-11 3/4” 1’-3 1/2” 3’-10”
30 Ton 7 3/4” 3’-10 3/4” 2 1/2” 2’-1 7/8” 1’-5 3/8” 3’-10”
Unit Size A B C D E F
20 Ton 216 1207 51 610 394 1041
25 Ton 216 1207 51 603 394 1041
30 Ton 197 1187 64 657 441 1168
Notes:
1. Add 3/4” (19 mm) for units with insulation.
2. Dimensional tolerance ± 1/4” (6.4).
3. Tube installation at either end of evaporator.
English Dimensions
Metric Dimensions (mm)
35
Dimensional
Data
CCAF 40-60 Ton
Unit Size A B C D E F
40 Ton 5’-1 3/4” 1’-3 3/4” 1’-11 1/4” 2 1/2” 3’-5” 1’-4 1/4”
50 Ton 5’-1 1/2” 1’-3 1/2” 2’-1 1/8” 3” 3’-10” 1’-6 1/8”
60 Ton 5’-1 1/2” 1’-3 1/2” 2’-0 7/8” 3” 3’-10” 1’-6 1/8”
Unit Size A B C D E F
40 Ton 1568 400 591 64 1041 413
50 Ton 1562 394 638 76 1168 480
60 Ton 1562 394 632 76 1168 460
Notes:
1. Dimensions in ( ) are in millimeters.
2. Add 3/4” (19 mm) for units with insulation.
3. Dimensional tolerance ± 1/4” (6.4).
4. Tube installation at either end of evaporator.
English Dimensions
Metric Dimensions (mm)
CG-PRC012-EN36
Weights
Table W-1. Weights, CGWF chillers
Unit 20 25 30 40 50 60
Operating Wt. (pounds) 1694 1757 2249 2746 2977 3905
Shipping Wt. (pounds) 1522 1600 2014 2366 2626 3376
Table W-2. Weights, CCAF compressor chillers
Unit 20 25 30 40 50 60
Operating Wt. (pounds) 1004 1079 1274 1509 1808 1982
Shipping Wt. (pounds) 1430 1605 1836 1792 2166 2494
(kilogram) 768 797 1020 1246 1350 1771
(kilogram) 690 726 914 1073 1191 1531
(kilogram) 456 490 579 685 821 900
(kilogram) 649 729 834 814 984 1133
CG-PRC012-EN
37
Mechanical
Specifications
General
All scroll chillers are factory tested and
monitored for power and control
operation (CGWF only). CGWF units ship
with a full operating charge of refrigerant
and oil. CCAF units ship with a full
operating charge of oil. Exposed
surfaces are painted with an air-dry
beige primer-finisher prior to shipment.
Compressor-Motor
Direct-drive, hermetic, 3600 rpm, 60 Hz
[3000 rpm, 50 Hz] fixed compression,
scroll compressors (20 to 30 tons - two
compressors; 40 to 60 tons - four
compressors). Each compressor has:
centrifugal oil pump, oil level sightglass,
oil charging valve, two point lubrication
for each motor bearing, flooded
lubrication for the journal and thrust
bearings, and a check valve on the scroll
discharge port.
Motor is suction gas-cooled,
hermetically sealed, two-pole, squirrel
cage induction type.
Evaporator
Shell and tube design with seamless
copper tubes roller expanded into tube
sheets. Designed, tested and stamped in
accordance with ASME Code for
refrigerant side working pressure of 300
psig. Water side working pressure is 300
psig for CGWF 20-50 and CCAF 20-60,
215 psig for CGWF 60. One water pass
with a series of internal baffles. Each
shell includes drain connections,
entering and leaving temperature
sensors, and ¾ inch Armaflex II (or
equal) insulation (K= 0.26).
Condenser (CGWF only)
Shell and tube design with seamless
internally enhanced copper tubes.
Designed, tested and stamped in
accordance with ASME Code (CGWF 60
only) the refrigerant side working
pressure of 450 psig. Water side
working pressure is 300 psig for CGWF
20-50, 150 psig for CGWF 60. Two pass
construction with six-inch diameter shell
(20 to 30 tons). One pass construction
with two separate condensers connected
in series (40 to 60 tons). Each condenser
includes a subcooler circuit. Tubes are
cleanable and replaceable.
Refrigerant Circuit
Each refrigeration circuit shall be
completely independent and shall
include liquid line and discharge line
service valves, filter dryer, combination
moisture indicator-sightglass, charging
port, insulated suction line, liquid line
solenoid valve and thermal expansion
valve.
Isolation valves provide means of
isolating refrigerant charge in either the
high or low pressure side while
servicing. One refrigerant circuit on
20 to 30 tons; two refrigerant circuits on
40 to 60 tons.
Condenserless units (CCAF) shall be
equipped with discharge check valve
and moisture indicator sightglass.
Unit Controls (CH530)
The microprocessor-based control panel
is factory-installed and factory-tested.
Chilled water reset based on return
water is standard.
The CH530 microprocessor
automatically acts to prevent unit
shutdown due to abnormal operating
conditions associated with low
evaporator refrigerant temperature, high
condensing temperature, and/or motor
current overload. If an abnormal
operating condition continues and the
protective limit is reached, the machine
should shut down.
The panel includes machine protection
shutdown requiring
following conditions:
• low evaporator refrigerant temperature
and pressure
• high condenser refrigerant pressure
• critical sensor or detection circuit faults
• motor current overload
• high compressor discharge
temperature
• lost communication between main
processor and LLID
• electrical distribution faults: current loss
or phase reversal
• external and local emergency stop
• starter contactor interrupt failure
The panel also includes machine
protection shutdown with
reset
for the following correctable
conditions:
• power loss
• loss of evaporator or condenser water
flow
When a fault is detected, the control
system conducts more than 60
diagnostic checks and displays results.
The display will identify the fault,
indicate date, time, and operating mode
at time of occurrence, and provide type
of reset required and a help message.
The diagnostic history will display the
last ten diagnostics with their times and
dates of occurrence.
manual reset
automatic
for the
CG-PRC012-EN38
Mechanical
Specifications
DynaView Panel
Factory-mounted to the control panel
door, the operator interface has an LCD
touch-screen display for operator input
and information output. This interface
provides access to the following
information: evaporator report,
condenser report, compressor report,
ASHRAE Guideline 3 report, main,
chiller, feature setting, manual control
setting and display setting. All
diagnostics and messages are displayed
in “clear language.”
Data contained in available reports
includes:
• water and air temperatures
• refrigerant pressure and temperatures
• flow switch status
• compressor starts and run-time
All necessary settings and setpoints are
programmed into the microprocessorbased controller via the operator
interface. The controller is capable of
receiving signals contemporaneously
from a variety of control sources, in any
combination, and priority order of
control sources can be programmed.
The control source with priority
determines active setpoints via the
signal it sends to the control panel.
Control sources may be:
• the local operator interface (standard)
• a 4-20 mA or 2-10 VDC signal from an
external source (interface optional;
control source not supplied)
• Trane Tracer Summit
(interface optional)
• LonTalk LCI-C (interface optional;
control source not supplied)
Starter
The unit control panel contains both a
control section and a starter section. The
panel is a painted, NEMA 1 enclosure.
The starter section contains: top access
for power wiring, single point power
hook-up, three-phase solid-state
overload protection, customer wired
grounding lug, and control power
transformer with fused protection.
™
system
CG-PRC012-EN
39
Trane
A business of American Standard Companies
www.trane.com
Literature Order Number
File Number
Supersedes
Stocking Location
CG-PRC012-EN
CG-PRC012-EN 104
CG-PRC011-EN 102
Inland
For more information contact your local sales office
or e-mail us at comfort@trane.com
Trane has a policy of continuous product and product data improvement and reserves the right to change
design and specifications without notice.
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