Omron NS8 Manual

Cat. No. V083-E1-09

Programmable Terminals

SETUP MANUAL

Notice

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.

! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.

! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation "Ch," which appears in some displays and on some OMRON products, often means "word" and is abbreviated "Wd" in documentation in this sense.

The abbreviation "PLC" means Programmable Controller.

The abbreviation "host" means a controller, such as an IBM PC/AT or compatible computer, that controls a PT (Programmable Terminal).

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note	Indicates information of particular interest for efficient and convenient operation
	of the product.
Reference	Indicates supplementary information on related topics that may be of interest to
	the user.
1, 2, 3...	1. Indicates lists of one sort or another, such as procedures, checklists, etc.

CS1G-CPU@@-V1 Boxes in model numbers indicate variable characters. For example, "CS1G-CPU@@-EV1" indicates the following models: CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1, and CS1G-CPU45-EV1.

OMRON, 2003

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

1

Contents

Notice ..............................................................................................................................................	1
About this Manual ...............................................................................................................................	7
Related Manuals ..................................................................................................................................	8
Terminology ........................................................................................................................................	9
Introduction .......................................................................................................................................	10

Section 1		Overview .................................................................................................	1-1
1-1	NS-series PT Functions and Operation............................................................................................		1-2
	1-1-1 PT Functions for FA Manufacturing Sites ...........................................................................		1-2
	1-1-2	NS-series PT Operating System...........................................................................................	1-3
1-2	Communications with the Host .......................................................................................................		1-5
	1-2-1 What is an NT Link?............................................................................................................		1-6
	1-2-2 Ethernet ................................................................................................................................		1-6
	1-2-3	Controller Link.....................................................................................................................	1-6
	1-2-4	Host Link .............................................................................................................................	1-6
	1-2-5 Connecting to a Temperature Controller..............................................................................		1-6
	1-2-6	Memory Link Connections ..................................................................................................	1-7
	1-2-7 Communicating with Other Devices ....................................................................................		1-7
	1-2-8 EtherNet/IP ..........................................................................................................................		1-7
1-3	System Configuration......................................................................................................................		1-8
	1-3-1	Supported Peripheral Devices ..............................................................................................	1-8
1-4	Procedure for Running NS-series PTs...........................................................................................		1-10

Section 2 Before Connecting ...................................................................................		2-1
2-1	Connecting the Host ........................................................................................................................	2-2
	2-1-1 Communications Types and Connection Methods...............................................................	2-2
2-2	Part Names and Functions ...............................................................................................................	2-8

Section 3		Installing the PT and Connecting Peripheral Devices	........................ 3-1
3-1	Installing the PT ..............................................................................................................................		3-3
	3-1-1	Installation Environment......................................................................................................	3-3
	3-1-2	Installing RS-232C/RS-422A Converters ............................................................................	3-4
	3-1-3 Mounting the PT to the Control Panel .................................................................................		3-4
	3-1-4 Connecting the Power Supply..............................................................................................		3-6
	3-1-5 Wiring the Ground Wire ......................................................................................................		3-7
	3-1-6 Peripheral Device Connection Limitations ..........................................................................		3-7
3-2	Starting the PT.................................................................................................................................		3-8
	3-2-1	Operation at Startup .............................................................................................................	3-8
	3-2-2 Starting the PT for the First Time ......................................................................................		3-10
3-3	Connecting the CX-Designer.........................................................................................................		3-12
	3-3-1 Connecting via RS-232C or Ethernet.................................................................................		3-12
	3-3-2	Connecting via USB...........................................................................................................	3-12
	3-3-3 Connecting via a Modem ...................................................................................................		3-14
3-4	Connecting to Bar Code Readers...................................................................................................		3-15
	3-4-1	Connection Methods ..........................................................................................................	3-15
	3-4-2 Setting Bar Code Readers ..................................................................................................		3-16

2

	3-4-3	Data Format .......................................................................................................................	3-17
	3-4-4	Bar Code Input...................................................................................................................	3-17
3-5	Connecting to Printers ...................................................................................................................		3-18
	3-5-1 Connecting to a Printer Compatible with ESC/P Raster and BJ Raster .............................		3-18
3-6	Using Memory Cards.....................................................................................................................		3-19
	3-6-1 Installation..........................................................................................................................		3-20
	3-6-2 Replacing the System Program ..........................................................................................		3-21
	3-6-3 Transferring Data with Memory Cards ..............................................................................		3-22
3-7	Installing the Video Input Unit......................................................................................................		3-28
	3-7-1 Video Input Unit Components ...........................................................................................		3-28
	3-7-2	Nomenclature and Functions..............................................................................................	3-29
	3-7-3 Installation Method for Video Input Unit ..........................................................................		3-30
	3-7-4 Connecting to Video Input Connectors..............................................................................		3-35
3-8	Installing the Controller Link Interface Unit .................................................................................		3-40
	3-8-1 Controller Link Interface Unit Components ......................................................................		3-40
	3-8-2	Nomenclature and Functions..............................................................................................	3-41
	3-8-3 Installation Method for Controller Link Interface Unit......................................................		3-44
	3-8-4	Wiring ................................................................................................................................	3-51

Section 4		Connecting the Host to Serial Port	........................................................ 4-1
4-1	1:1 Host Connection ........................................................................................................................		4-2
	4-1-1	Connection Methods ............................................................................................................	4-2
	4-1-2	Unit Setting Methods ...........................................................................................................	4-4
4-2	1:N Host Connection .......................................................................................................................		4-7
	4-2-1	Connection Methods ............................................................................................................	4-7
	4-2-2	Unit Setting Methods ...........................................................................................................	4-7
4-3	High-speed 1:N NT Link...............................................................................................................		4-18
	4-3-1	Unit Setting Methods .........................................................................................................	4-19
4-4	Recommended Connector Cables..................................................................................................		4-27

Section 5 Connecting to Host via Ethernet or Controller Link			............................... 5-1
5-1	Connecting to Host Via Ethernet.....................................................................................................		5-2
	5-1-1 Host Types and Settings.......................................................................................................		5-3
5-2	Connecting to the Host Using Controller Link..............................................................................		5-17
	5-2-1 What Is a Controller Link Network?..................................................................................		5-17
	5-2-2	Data Links..........................................................................................................................	5-18
	5-2-3	Troubleshooting Using Indicators......................................................................................	5-23
5-3	Connecting to Host via EtherNet/IP ..............................................................................................		5-26
	5-3-1	What is EtherNet/IP? .........................................................................................................	5-26
	5-3-2	Setting Individual Units .....................................................................................................	5-27

Section 6		System Menu Operations .......................................................................	6-1
6-1	Operating Modes and System Menu................................................................................................		6-3
	6-1-1	Mode Configuration.............................................................................................................	6-3
	6-1-2	System Menu Configuration ................................................................................................	6-3
	6-1-3 Overview of Menu Items .....................................................................................................		6-4
	6-1-4	Using the System Menu .......................................................................................................	6-7
6-2	Initializing and Saving Data and Removing the Memory Card.....................................................		6-10

3

	6-2-1 Screen Data Area Format ...................................................................................................		6-11
	6-2-2 Initializing or Saving the Alarm/Event History .................................................................		6-12
	6-2-3 Initializing and Saving Data Log .......................................................................................		6-13
	6-2-4 Initializing and Saving the Operation Log .........................................................................		6-14
	6-2-5 Initializing and Saving the Error Log.................................................................................		6-16
	6-2-6	Language Selection............................................................................................................	6-17
	6-2-7 Removing the Memory Card..............................................................................................		6-18
	6-2-8 Initializing Internal Holding Memories ($HB/$HW).........................................................		6-19
6-3	PT Settings ....................................................................................................................................		6-20
	6-3-1	Start-up Wait Time.............................................................................................................	6-22
	6-3-2	Screen Saver.......................................................................................................................	6-23
	6-3-3	Key Press Sound ................................................................................................................	6-23
	6-3-4	Buzzer Sound .....................................................................................................................	6-24
	6-3-5 Backlight ............................................................................................................................		6-24
	6-3-6	Calendar Check..................................................................................................................	6-25
	6-3-7	Printer Type .......................................................................................................................	6-26
	6-3-8	Printing Mode ....................................................................................................................	6-27
	6-3-9 Orientation .........................................................................................................................		6-27
	6-3-10 Changing Values in Device Monitor Setting .....................................................................		6-27
	6-3-11 Contrast (NS5-SQ@@/NS5-MQ@@ Only) .......................................................................		6-28
	6-3-12 CJK Han Unification Priority.............................................................................................		6-28
	6-3-13 Alarm Monitor Registration Procedure..............................................................................		6-28
	6-3-14 Starting the Ladder Monitor from Alarm/Event Summary and History
		(NS12/10/8 Only)...............................................................................................................	6-29
	6-3-15 Setting the Tag Update Notification Message....................................................................		6-29
6-4	Project Settings..............................................................................................................................		6-30
	6-4-1	Project Title........................................................................................................................	6-30
	6-4-2	Number of Labels...............................................................................................................	6-31
	6-4-3	Initial Screen ......................................................................................................................	6-31
	6-4-4	Initial Label........................................................................................................................	6-31
	6-4-5 Alarm/Event History Recording Method ...........................................................................		6-31
	6-4-6 Data Log Recording Method..............................................................................................		6-31
	6-4-7 Operation Log Recording Method .....................................................................................		6-32
	6-4-8 Error Log Recording Method.............................................................................................		6-32
	6-4-9	System Memory .................................................................................................................	6-32
6-5	Setting Passwords..........................................................................................................................		6-33
	6-5-1	Changing the Password......................................................................................................	6-33
	6-5-2 Setting the Password Function ...........................................................................................		6-34
6-6	Communications Settings ..............................................................................................................		6-36
	6-6-1	Communications Conditions..............................................................................................	6-36
	6-6-2	Setting 1:1 NT Link ...........................................................................................................	6-38
	6-6-3 Setting High-speed 1:N NT Links (Standard, High-speed)................................................		6-38
	6-6-4	Setting Ethernet..................................................................................................................	6-39
	6-6-5 Setting the Controller Link Network..................................................................................		6-42
	6-6-6 Setting Bar Code Readers ..................................................................................................		6-43
	6-6-7	Modem Settings .................................................................................................................	6-44

4

6-7	Screen Data Check ........................................................................................................................		6-45
6-8	Special Screens..............................................................................................................................		6-46
	6-8-1	Alarm History ....................................................................................................................	6-47
	6-8-2	Operation Log ....................................................................................................................	6-48
	6-8-3	Error Log............................................................................................................................	6-49
	6-8-4	Device Monitor ..................................................................................................................	6-50
	6-8-5	Communication Test ..........................................................................................................	6-52
	6-8-6	Video Configuration ..........................................................................................................	6-54
	6-8-7	USB Device List ................................................................................................................	6-56
	6-8-8	Display Capture Data .........................................................................................................	6-57
	6-8-9	Memory Card Transfers .....................................................................................................	6-58
	6-8-10	External Application Startup..............................................................................................	6-60
	6-8-11 Version Display .................................................................................................................		6-61
	6-8-12 PLC Data Trace (NS12, NS10, and NS8 Only) .................................................................		6-61
6-9	Hardware Check ............................................................................................................................		6-63
	6-9-1	LCD Check ........................................................................................................................	6-63
	6-9-2	Touch Switch Check ..........................................................................................................	6-64
6-10 Starting Operations ........................................................................................................................			6-65
6-11 Verifying Tags...............................................................................................................................			6-67

Section 7		Maintenance and Troubleshooting	........................................................ 7-1
7-1	Maintenance ....................................................................................................................................		7-2
	7-1-1	Replacing the Battery...........................................................................................................	7-2
7-2	Inspection and Cleaning ..................................................................................................................		7-4
7-3	Troubleshooting and Maintenance ..................................................................................................		7-6
7-4	Requesting a Replacement PT.......................................................................................................		7-14

Appendices ..................................................................................................................	A-1
Appendix 1 Specifications.......................................................................................................................	A-3
A-1-1 General Specifications .........................................................................................................	A-3
A-1-2 Characteristics......................................................................................................................	A-5
A-1-3 Communications Specifications...........................................................................................	A-7
Appendix 2 Dimensions ........................................................................................................................	A-10
Appendix 3 Using NS-AL002 Converters.............................................................................................	A-17
A-3-1 Dimensions ........................................................................................................................	A-17
A-3-2 Mounting and Removing ...................................................................................................	A-18
A-3-3 Specifications.....................................................................................................................	A-18
A-3-4 DIP Switch Settings ...........................................................................................................	A-19
A-3-5 Pin Arrangement ................................................................................................................	A-20
A-3-6 Handling the Shield on RS-422A/485 Cables....................................................................	A-21
A-3-7 Connection Example ..........................................................................................................	A-24
Appendix 4 Using NT-AL001 Converters.............................................................................................	A-25
A-4-1 Dimensions ........................................................................................................................	A-25
A-4-2 Methods for Mounting and Removal .................................................................................	A-25
A-4-3 Specifications.....................................................................................................................	A-27
A-4-4 DIP Switch Settings ...........................................................................................................	A-28
A-4-5 Pin Arrangement ................................................................................................................	A-29

5

A-4-6 Block Diagram ...................................................................................................................	A-30
Appendix 5 Preparing Connecting Cables.............................................................................................	A-31
A-5-1 Cable Preparation...............................................................................................................	A-31
A-5-2 Soldering ............................................................................................................................	A-32
A-5-3 Hood Assembly..................................................................................................................	A-32
A-5-4 Preparing Connecting Cables for Host Connection ...........................................................	A-33
Appendix 6 Preparing Cables for Computer Connection ......................................................................	A-37
A-6-1 Connecting Cable Assembly ..............................................................................................	A-37
Appendix 7 Preparing Connecting Cables for Bar Code Readers .........................................................	A-39
Appendix 8 Standard Models ................................................................................................................	A-40
Appendix 9 List of Optional Products ...................................................................................................	A-55
A-9-1 Anti-reflection Sheets: NS12-KBA04, NS7-KBA04, NT30-KBA04 ................................	A-55
A-9-2 Protective Covers: NS12-KBA05(N), NS7-KBA05(N), NT31C-KBA05(N) ...................	A-55
A-9-3 NT30-KBA01 Chemical-resistant Cover ...........................................................................	A-56
A-9-4 Replacement Battery: CJ1W-BAT01.................................................................................	A-57
A-9-5 Recommended Memory Cards...........................................................................................	A-57
A-9-6 NS-CLK21 Controller Link Interface Unit ........................................................................	A-58
A-9-7 NS-CA001/CA002 Video Input Unit.................................................................................	A-58
A-9-8 Attachments: NS12-ATT01(B)/NS12-ATT02/NS8-ATT01/NS8-ATT02 ........................	A-58
Appendix 10 System Memory List ......................................................................................................	A-59
Appendix 11 Differences between "-V1"/"-V2" Models and Other Models .......................................	A-62
Appendix 12 NS5 System Menu..........................................................................................................	A-64

6

About this Manual

Section 1 Overview

This section provides an overview of the NS-series PTs, including functions, features, connection types, and communications methods.

Section 2 Before Connecting

This section provides information on methods for connecting NS-series PTs that must be understood before connecting the host and peripheral devices.

Section 3 Installing the PT and Connecting Peripheral Devices

This section describes the methods used to install the PT and connect peripheral devices.

Section 4 Connecting Host to Serial Port

This section describes the methods for connecting the host to the serial port of the PT.

Section 5 Connecting to Host via Ethernet or Controller Link

This section describes the methods for connecting the PT to the host using the PT’s Ethernet interface and the Controller Link Interface Unit.

Section 6 System Menu Operations

This section describes the methods for operating the System Menu. It also provides details on functions that are useful for NS-series PT applications and for system maintenance.

Section 7 Maintenance and Troubleshooting

This section describes the maintenance and inspection methods for preventing errors occurring, and troubleshooting measures when errors occur in the PT.

Appendices

Describe hardware specifications and methods for preparing connections cables, and provide lists of standard products.

WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each

section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

7

Related Manuals

This manual

The following manuals are used for NS-series PTs. (The boxes at the end of the catalog numbers indicate the revision code.)

NS Series -V1/-V2 Setup Manual ...............................................

V083-E1-@

Provides information on NS Series V1 and V2 PTs (i.e., NS12, NS10, NS8, and NS5).

Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.

Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.

NS Series Setup Manual ............................................................

V072-E1-@

Provides information on NS Series PTs prior to V1 (i.e., NS12, NS10, and NS7).

Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.

Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.

NS Series Programming Manual ................................................

V073-E1-@

Describes the screen configurations, object functions, and host communications for the PT.

CX-Designer User’s Manual .......................................................

V099-E1-@

The screens displayed on the PT can be created in the CX-Designer and transferred between the CX-Designer and PT. This manual describes the installation and features of the CX-Designer. For details on CX-Designer operations, refer to the CX-Designer’s Online Help.

8

Terminology

The following terminology is used in this manual.

PT	In this manual, indicates an NS-series Programmable Terminal.
NS Series	Indicates products in the OMRON NS@@ Series of Programmable Terminals.
PLC	Indicates a Programmable Controller in the OMRON SYSMAC CS/CJ, C, or
	CVM1/CV Series of Programmable Controllers.
CS/CJ Series	Indicates Programmable Controllers in the OMRON SYSMAC CS/CJ Series of
	Programmable Controllers: CS1G, CS1H, CS1G-H, CS1H-H, CJ1G, CJ1G-H,
	CJ1H-H, CJ1M, CP1H, CP1L, CJ2H.
	In this manual, “CJ1H-H” indicates the CJ1H-CPU@@H-R and CJ1H-CPU@@H
	CPU Units. “CJ1H-H-R” is used to indicate only the CJ1H-CPU @@H-R CPU Units.
	The “CP Series” is used to indicate only the CP1H and CP1L.
C Series	Indicates products in the OMRON SYSMAC C Series of Programmable Controllers:
	C200HS, C200HX(-Z), C200HG(-Z), C200HE(-Z), CQM1, CQM1H, CPM1A,
	CPM2A, CPM2C.
CVM1/CV Series	Indicates products in the OMRON SYSMAC CVM1/ CV Series of Programmable
	Controllers: CV500, CV1000, CV2000, CVM1
Serial Communications Unit	Indicates a Serial Communications Unit for an OMRON CS/CJ-series PLC.
Serial Communications Board	Indicates a Serial Communications Board for an OMRON CS-series or CQM1H
	PLC.
Communications Board	Indicates a Communications Board for an OMRON C200HX/HG/HE(-Z) PLC.
CPU Unit	Indicates a CPU Unit in the OMRON SYSMAC CS/CJ, C, or CVM1/CV Series of
	Programmable Controllers.

CX-Designer

Host

Programming Manual

Indicates the OMRON CX-Designer (NS-CXDC1-V@).

Indicates the PLC, IBM PC/AT or compatible computer, or personal computer functioning as the control device and interfaced with the NS-series PT.

Indicates the NS Series Programming Manual (V073-E1-@).

9

Introduction

• Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

•Personnel in charge of introducing FA systems into production facilities.

•Personnel in charge of designing FA systems.

•Personnel in charge of installing and connecting FA systems.

•Personnel in charge of managing FA systems and facilities.

•General Precautions

•The user must operate the product according to the performance specifications described in the operation manuals.

•Do not use the PT touch switch input functions for applications where danger to human life or serious property damage is possible, or for emergency switch applications.

•Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

•Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

•This manual provides information for connecting and setting up an NS-series PT. Be sure to read this manual before attempting to use the PT and keep this manual close at hand for reference during installation and operation.

10

Safety Precautions

Notation Used for Safety Information

The following notation is used in this manual to provide precautions required to ensure safe usage of the product.

The safety precautions that are provided are extremely important to safety.

Always read and heed the information provided in all safety precautions.

The following notation is used.

Indicates a potentially hazardous situation which, if not avoided, ! WARNING will result in minor or moderate injury, or may result in serious injury

or death. Additionally there may be significant property damage.

Symbols

Prohibition

Indicates a general prohibition

Caution

Indicates general cautionary, warning, or danger level information

Always ensure that the personnel in charge confirm that installation, inspection, and maintenance were properly performed for the PT. “Personnel in charge” refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal.

Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.

Do not use the input functions of the PT, such as the function switches or switches on the touch panel, in applications that involve human life, in applications that may result in serious injury, or for emergency stop switches.

Do not attempt to disassemble, repair, or modify the

PT. Doing so may impair the safety functions.

Do not attempt to take the Unit apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.

11

Precautions for Safe Use

1.When unpacking the Units, check carefully for any external scratches or other damage. Also, shake the Units gently and check for any abnormal sound.

2.The PT must be installed in a control panel.

3.The mounting panel must be between 1.6 and 4.8 mm thick. Tighten the Mounting Brackets evenly to a torque of between 0.5 and 0.6 N m to maintain water and dust resistance. Make sure the panel is not dirty or warped and that it is strong enough to hold the Units.

4.Do not let metal particles enter the Units when preparing the panel.

5.Do not connect an AC power supply to the DC power input terminals.

6.Use a DC power supply with minimal voltage fluctuation that provides a stable output even if the power supply input is interrupted for 10 ms. The DC power supply must also have reinforced or double insulation.

Rated power supply voltage: 24 VDC (Allowable range: 20.4 to 27.6 VDC) Capacity: 25 W min. (NS5: 15 W min.)

7.Do not perform a dielectric voltage test.

8.Use a twisted-pair cable with a cross-sectional area of at least 2 mm2 to connect to the power terminals and always use M3.5 crimp terminals. Tighten the terminal screws to a torque of 0.8 N m. Make sure the screws are properly tightened.

9.Ground the Unit correctly to prevent operational errors caused by noise.

10.Do not touch the surface of the circuit board or the components mounted on it with your bare hands. Discharge any static electricity from your body before handling the board.

11.Confirm that the current capacity of the connected device is 250 mA or less before using the 5-V power supply from pin 6 of the RS-232C connector. The 5-V output from the PT is 250 mA max. at 5 V ±5%.

12.Turn OFF the power supply before connecting or disconnecting cables.

13.Always tighten the connector screws after connecting communications cables.

14.The maximum tensile load for cables is 30 N. Do not apply loads greater than this.

15.Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button.

16.The whole system may stop depending on how the power supply is turned ON or OFF. Turn ON or OFF the power supply according to the specified procedure.

17.After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT.

18.Do not perform the following operations while the Memory Card is being accessed:

•Turning OFF the power supply to the PT

•Pressing the PT’s reset switch

•Removing the Memory Card

19.Do not remove the Memory Card while power is being supplied to it. Always follow the specified procedure when removing the Memory Card.

20.To ensure system safety, incorporate a program that periodically calls PT operation bits from the host side to check that the PT is properly operating.

21.Start actual system application only after sufficiently checking screen data, macros, and the operation of the program in the host.

22.Do not press a touch switch with a force greater than 30 N.

23.Do not operate a touch switch using a screwdriver or other tool.

24.Confirm the safety of the system before pressing a touch switch. Do not press touch switches consecutively without pausing in between. If touch switches are pressed consecutively at high speed, the PT may not be able to detect the inputs. Confirm that the PT has detected the input of a touch switch before pressing any other touch switch.

25.Do not accidentally press touch switches when the backlight is not lit or when the display does not appear. Confirm the safety of the system before pressing touch switches.

26.To ensure safety when using numeral input functions, set the upper and lower limits for the input value.

27.Before initializing screen data, confirm that existing data is backed up at the CX-Designer.

12

28.When changing the password with the system menu, do not reset or turn OFF the power supply until writing is finished.

29.When using the device monitor, confirm the safety of the system before performing the following operations.

•Changing monitor data

•Changing operation modes

•Forced setting or resetting

•Changing present values or set values

30.Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock.

31.Do not connect an USB connector to any device that is not applicable.

32.Before connecting an USB connector to a device, make sure that the device is free of damage.

33.Commercially available USB hubs and the recommended USB hub do not necessarily have the same general specifications as the PT, and may not function properly if used in environments subject to static electricity or other forms of noise. When using a USB hub, take sufficient measures to prevent static electricity and other forms of noise, or do not install the PT in an environment subject to such noise.

34.Do not perform the following operations while downloading or uploading screen data or system program. Doing so may corrupt the screen data or system program.

•Turning OFF the power supply to the PT

•Pressing the PT’s reset switch

35.When mounting the Battery, be sure to use the correct Battery and mount it correctly.

36.Do not disassemble or short-circuit the battery.

37.Dispose of the Units and batteries according to local ordinances as they apply.

38.Never use volatile solvents, such as benzene or thinners, or chemical dusters to clean the PT.

39.The backlight in the NS-series PT contains mercury. Do not dispose of the PT together with waste to be processed at disposal plants. Dispose of the PT according to all local laws, regulations, and ordinances.

40.The backlight in the PT cannot be replaced by the user. Contact your OMRON representative for backlight replacement.

41.Periodically check the installation conditions in applications where the PT is subject to contact with oil or water.

13

Precautions for Correct Use

1.Do not install the Unit in the following places:

•Locations subject to severe changes in temperature.

•Locations subject to direct sunlight

•Locations subject to temperatures or humidity outside the range specified in the specifications

•Locations subject to condensation as the result of high humidity

•Locations subject to corrosive or flammable gases

•Locations subject to shock or vibration

•Outdoor locations directly subject to wind or rain

•Locations subject to strong ultraviolet light

2.Take appropriate and sufficient countermeasures when installing systems in the following locations:

•Locations subject to static electricity or other forms of noise

•Locations subject to strong electromagnetic fields

•Locations close to power supplies

•Locations subject to possible exposure to radioactivity

14

Conformance to EC Directives

This product is EMC compliant.

• Concepts

OMRON products are electronic devices that are incorporated in machines and manufacturing installations. OMRON PTs conform to the related EMC Directives (see note) so that the devices and machines into which they are built can more easily conform to EMC directives. However, customers may use a wide variety of equipment and manufacturing installations. Therefore the customer must check whether the Directives are satisfied for the actual system. EMC-related performance will vary depending on the configuration, wiring, and other conditions of the equipment or control panel in which the PT is installed. The customer must, therefore, perform final checks to confirm that the overall machine or device conforms to EMC standards.

Note: Applicable EMC (Electromagnetic Compatibility) standards are as follows: EMS (Electromagnetic Susceptibility): EN 61131-2

EMI (Electromagnetic Interference): EN 61131-2 (EN 61131-2 radiated emission: 10-m regulations)

• Conformance to EC Directives

NS-series PTs conform to EC Directives. To ensure that the machine or device in which the NS-series PT is used complies with EC Directives, the PT must be installed as follows:

•The NS-series PT must be installed in a control panel.

•You must use reinforced insulation or double insulation for the DC power supply and the DC power supply must have minimal voltage fluctuations and provide a stable output even if the power supply input is interrupted for 10 ms.

•NS-series PTs complying with EC Directives also conform to the Common Emission Standard (EN 61131-2). Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives.

•This is a class A product. It may cause radio interference in residential areas, in which case the user may be required to take adequate measures to reduce interference.

15

Conformance to Shipbuilding Standards

This product conforms to shipbuilding standards. The shipbuilding standards have conditions that may make them unusable depending on the location in which the PT is installed. When using a PT on a ship, be sure to contact your OMRON sales representative.

Shipping Standards (NK, LR, ABS, BV, DNV, KR, GL)

Conditions for Use in Locations Other Than the Bridge or Deck

•The NS-series PT must be installed in a control panel.

•The control panel must be equipped with an air conditioner.

•The entire surface of the NS-series PT must be covered with electromagnetic shielding that is also grounded using conductive tape (e.g., copper tape).

•Gaps in the door of the control panel must be completely filled or covered with gaskets or other material.

•Gaps between the PT and the panel cutout must be completely covered with conductive tape, such as copper tape, and the PT must be secured using mounting brackets.

Conditions for Use on a Bridge (Class NK Certification Only)

•The NS-series PT must be installed in a control panel.

•The control panel must be equipped with an air conditioner.

•The entire surface of the NS-series PT must be covered with electromagnetic shielding that is also grounded using conductive tape (e.g., copper tape).

•Gaps in the door of the control panel must be completely filled or covered with gaskets or other material.

•Gaps between the PT and the panel cutout must be completely covered with conductive tape, such as copper tape, and the PT must be secured using mounting brackets.

•The following noise filter must be connected to the 0 to 24 VDC power line.

Electromagnetic Shielding

Manufacturer	SEIWA ELECTRIC MFG, Co., Ltd.
Model	E09F-100, E09R13502P

* Electromagnetic shielding reduces the permeability by approximately 50%.

Noise Filter

Manufacturer	Cosel
Model	TAH-06-683

16

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

17

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

•Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

•Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

•Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

18

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

19

Section 1

Overview

This section provides an overview of the NS-series PTs, including functions, features, connection types, and communications methods.

1-1	NS-series PT Functions and Operation............................................................................		1-2
	1-1-1 PT Functions for FA Manufacturing Sites.................................................................		1-2
	1-1-2 NS-series PT Operating System ................................................................................		1-3
1-2	Communications with the Host........................................................................................		1-5
	1-2-1 What is an NT Link? .................................................................................................		1-6
	1-2-2 Ethernet .....................................................................................................................		1-6
	1-2-3 Controller Link ..........................................................................................................		1-6
	1-2-4 Host Link...................................................................................................................		1-6
	1-2-5 Connecting to a Temperature Controller ...................................................................		1-6
	1-2-6	Memory Link Connections........................................................................................	1-7
	1-2-7	Communicating with Other Devices .........................................................................	1-7
	1-2-8	EtherNet/IP................................................................................................................	1-7
1-3	System Configuration ......................................................................................................		1-8
	1-3-1	Supported Peripheral Devices ...................................................................................	1-8
1-4	Procedure for Running NS-series PTs ...........................................................................		1-10

1-1 NS-series PT Functions and Operation

1-1 NS-series PT Functions and Operation

The NS Series offers advanced operator interfaces called Programmable Terminals that can be used to display required information and provide operating capabilities for FA manufacturing sites. This section describes the role and functions of the NS-series PTs for first-time users of Programmable Terminals.

1-1-1 PT Functions for FA Manufacturing Sites

Line Operating Status Monitor Display

NS-series PTs can be used to display information such as the operating status of the system and the devices. Graphs and other indicators can be used to better represent the information and make it easy to understand.

Directions for FA Site Operators

The PTs can be used to inform the operators of system and device errors and assist them in taking appropriate measures.

1-2

1-1 NS-series PT Functions and Operation

Control Panel Switches

The NS-series PTs allow the user to create various on-screen switches. By using touch switch inputs, operating results can be sent to the host.

1-1-2 NS-series PT Operating System

Transferring Screen Data

The screen data displayed on NS-series PTs is created using the CX-Designer on a computer and transferred to the PT through RS-232C, Ethernet, or USB communications.

	Create screen data.
RS-232C, Ethernet,
USB	Computer

(CX-Designer)

Screen data

Connect the computer to the PT only when transferring screen data to or from the CX-Designer.

Note 1: Some models do not support Ethernet.

Note 2: USB data transfer is not supported for some PT lots and system program versions.

Note 3: If the serial port protocol is set to Allen-Bradley DF1, you cannot connect to the CX-Designer through that port.

Screen data can also be transferred at high speed using a Memory Card.

Memory Card

Computer (CX-Designer)

1-3

1-1 NS-series PT Functions and Operation

Displaying Screens

The information displayed on the screens is created using the CX-Designer on a computer and transferred to the PT. The required screens can be displayed by using commands from the host or touch switch operations.

Host

The required screens can be displayed by using commands from the host or touch switch operations.

Reading Data from the Host

A communications method such as NT Link Ethernet or Controller Link is used to connect the host, and the required data is automatically read from the host.

Note: Some models do not support Ethernet or Controller Link.

NT Link or Ethernet,

Controller Link

Host

Sending Data to the Host

Data input using touch switches (button ON/OFF status, numerals, and character strings) is sent to the host.

Host

Touch panel

ON/OFF status, numeric data, etc.

1-4

1-2 Communications with the Host

1-2 Communications with the Host

NS-series PTs allow the user to allocate words and bits in any PLC area for use in accessing the required display contents and storing input data.

Operations that can be performed include reading and writing allocated word contents and bit status directly, changing the display status of functional objects on the PT screen, and controlling and notifying PT status.

The NS-series PTs also enable communications with more than one PLC. A host name is registered for each PLC connected, allowing access to any PLC areas by specifying the host name and address.

NS-Series PT		PLC

DM Area

I/O Area

Auxiliary Area Timers/counters

When using NS-series PTs, the host can be connected using any of the following methods.

•1:1 NT Link

•1:N NT Link (normal or high-speed)

•Ethernet

•Controller Link

•Host Link

•Other methods, such as temperature controller protocols

•EtherNet/IP

1-5

1-2 Communications with the Host

1-2-1 What is an NT Link?

An NT Link is a method for high-speed communications between an OMRON PLC and an OMRON Programmable Terminal (PT) using a special protocol. In addition to a 1:1 NT Link, where a single PT is connected to a single PLC, NS-series PTs also support 1:N NT Links, allowing up to eight PTs to be connected to a single PLC port.

CSand CJ-series PLCs can also be connected using high-speed 1:N NT Link communications. For details on the PLCs that support high-speed 1:N NT Link communications, refer to

Appendix 8 Standard Models.

In the rest of this manual, "NT Link" refers to NT Link communications in general, "1:1 NT Link" refers to an NT Link in a 1:1 configuration only, and "1:N NT Links" refers to NT Links in a 1:N configuration only. Where necessary, "normal 1:N NT Links" and "high-speed 1:N NT Links" are used. When "1:N NT Links" is used alone, it refers to both normal and high-speed communications.

1-2-2 Ethernet

Ethernet Units in PLCs that are supported by the NS-series PTs can be used to read and write data, word, and bit information simply. The use of FINS (Factory Interface Network Service) message communications, one of OMRON’s standard communications services, enables high-speed communications without the need to be aware of the protocol.

For details on connection methods, refer to Section 5 Connecting to Host via Ethernet or Controller Link. For details on the PLCs that can be connected to the Ethernet, refer to Appendix 8 Standard Models.

1-2-3 Controller Link

Controller Link is an FA network that can send and receive large data packets among OMRON PLCs and FA computers. Controller Link Units for PLCs that are supported by the NS-series PTs connected to NS-CLK21 Controller Link Interface Units can be used to read and write data, word, and bit information simply.

The Controller Link supports data links that enable data sharing and a message service that enables sending and receiving data when required.

For details on connection methods, refer to Section 5 Connecting to Host via Ethernet or Controller Link. For details on the PLCs that can be connected using Controller Link, refer to

Appendix 8 Standard Models.

Note: Controller Link Interface Units are compatible only with the NS12 and NS10.

1-2-4 Host Link

Host Link is a serial communications protocol for connecting an OMRON PT 1:1 to a host (a PLC) to read and write bits and words from the host. Host Link communications connect a PT to many different PLCs. Refer to the Host Connection Manual (Host Links) for connection methods and the PLCs for which Host Links can be used.

1-2-5 Connecting to a Temperature Controller

OMRON Temperature Controllers can be connected with an RS-485 connection.

Attach a CJ1W-CIF11 RS-422A Converter to serial port A or B to convert the communications protocol to RS-485. For details, refer to the Host Connection Manual (Temp. Control, MemLink).

1-6

1-2 Communications with the Host

1-2-6 Memory Link Connections

When the host is a computer instead of a PLC, the Memory Link protocol can be used to connect with the computer. Use serial port A or B to connect to the host. For details, refer to the Host Connection Manual (Tem.Control, MemLink).

1-2-7 Communicating with Other Devices

The NS-series PTs can communicate with the following devices.

•OMRON Trajexia Motion Controllers

•Mitsubishi FX-series, A-series, and Q-series PLCs

•Siemens S7-300-series PLCs

•Yaskawa MP-series Machine Controllers

•Yaskawa F7-series Varispeed and VS Mini V7-series Inverters

•Rockwell Automation (Allen-Bradley) SLC50, MicroLogix, PLC-5, CompactLogix, CompactLogix, and ControlLogix Controllers

•Devices that support Modbus RTU

For details on connection methods, refer to the Host Connection Manual (Multivendor Connection).

1-2-8 EtherNet/IP

EtherNet/IP is a multi-vendor industrial network protocol that uses Ethernet. The specification is an open standard managed by the ODVA (Open DeviceNet Vendor Association), as is DeviceNet, and it is used for a variety of industrial devices.

NS-series PTs can communicate with CS/CJ-series EtherNet/IP Units and CJ2H CPU Units, which have a built-in EtherNet/IP port. Also, it is possible to perform tag message communications if an NS-series PT is connected to a CJ2H PLC. The CJ2H has a tag name server in the CPU Unit, so if a tag name and address table is stored in advance, it is possible to perform access from the NS-series PT using only the tag name.

1-7

1-3 System Configuration

1-3 System Configuration

The following information describes the system configuration using NS-series PTs. Refer to Appendix 8 Standard Models for details on available models.

1-3-1 Supported Peripheral Devices

Bar Code Reader Read bar codes as text string data.

	Host
	Twisted-pair cable
		Controller Link	Video Input Unit		Video camera or
					Vision Sensor
		Interface Unit	(See note 3.)
RS-232C cable (15 m max.)		Enables
		Controller Link
RS-422A cable (500 m max.)
		communications		NTSC/PAL cable
RS-232C/422A Adapter
		with a host.

Ethernet cable (See note 1.)	(See note 2.)

Memory Card

Save screen data or the system program or automatically read data at startup.

NS-series PT

Printer (See note 4.)

Connecting a general-purpose color printer to the USB port on an NS-series PT makes it possible to print out the current PT display.

RS-232C cable Ethernet cable (See note 1.)

USB cable (See note 5.)

Personal computer

Computer running Windows 2000 or XP

CX-Designer

Note 1: Only the following models support Ethernet: NS12-TS01(B)-V@, NS10-TV01(B)-V@, NS8-TV@1(B)-V@, NS5-SQ@1(B)-V@, NS5-TQ@1(B)-V@, and VS5-MQ@1(B)-V@.

Note 2: Only the following models support the Controller Link Interface Unit: NS12-TS0@, NS10-TV0@. (The NS8 and NS5 do not support the Controller Link Interface Unit.)

Note 3: The following models support the Video Input Unit: NS12-TS0@, NS10-TV0@, and NS8-TV@@. (The NS5 does not support the Video Input Unit.)

Note 4: The NS5-SQ@@(B)-V@, NS5-TQ@@(B)-V@, and NS5-MQ@@(B)-V@ cannot be connected directly to general-purpose printers.

Note 5: Refer to 3-3-2 Connecting via USB for information on connecting the PT and computer with a USB cable.

•PTs (Refer to Appendix 8 Standard Models.)

•Recommended Bar Code Reader (Refer to page 3-14.)

OMRON V520-RH21-6 OMRON V400-H111 OMRON V400-H211

•RS-232C/422A Converters

OMRON NS-AL002 (non-insulated) (Refer to Appendix 3 Using NS-AL002 Converters.) OMRON NT-AL001 (insulated) (Refer to Appendix 4 Using NT-AL001 Converters.) OMRON CJ1W-CIF11

1-8

		1-3 System Configuration
• Recommended Memory Cards (Refer to 3-6 Using Memory Cards.)
Model	Memory capacity	Memory type
HMC-EF183	128 MB	Flash memory
HMC-EF283	256 MB	Flash memory
HMC-EF583	512 MB	Flash memory

•CX-Designer (Refer to the CX-Designer Online Help.)

NS-CXDC1-V@ (CD-ROM version)

•Video Input Unit (Refer to 3-7 Installing the Video Input Unit.)

NS-CA001

NS-CA002: Refer to the NS Series RGB and Video Input Unit Operation Manual (Cat. No. V086).

•Controller Link Interface Unit (Refer to 3-8 Installing the Controller Link Interface Unit.)

NS-CLK21

•USB-compatible Printers (Refer to 3-5 Connecting to Printers.)

•Attachments (Refer to A-9-8 Attachments: NS12-ATT01(B)/ NS12-ATT02/NS8-ATT01/NS8-ATT02.)

Use an Attachment when replacing NT-series PTs. NS12-ATT01(B)

NS12-ATT02 NS8-ATT01 NS8-ATT02

Reference The following optional products are available. (Refer to Appendix 9 List of Optional

Products.)
Anti-reflection Sheets	NS12-KBA04	(For NS12 and NS10)
(5 sheets)	NS7-KBA04	(For NS8)
	NT30-KBA04	(For NS5)
Protective Covers	NS12-KBA05	(For NS12 and NS10)
(anti-reflection coating)	NS7-KBA05	(For NS8)
(5 covers)	NT31C-KBA05	(For NS5)
Transparent Protective Covers	NS12-KBA05N	(For NS12 and NS10)
(5 covers)	NS7-KBA05N	(For NS8)
	NT31C-KBA05N	(For NS5)
Chemical-resistant Cover	NT30-KBA01	(For NS5)
(1 cover)
Replacement Battery	CJ1W-BAT01	(For NS12, NS10, NS8 and NS5)

1-9