JVC KDADV-5500-J, KDADV-5580-J, KDDV-4504-UI, KDDV-4505-A, KDDV-4505-UH Service manual

SERVICE MANUAL

COPYRIGHT © 2009 Victor Company of Japan, Limited

No.MA437<Rev.003>

2009/11

DVD/CD RECEIVER

MA437<Rev.003>200911SERVICE MANUAL

KD-ADV5580J, KD-DV5500J, KD-DV4504UI,

KD-DV4505U, KD-DV4505UN, KD-DV4505UT,

KD-DV4505A, KD-DV4506U, KD-DV4506UN,

KD-DV4506UT, KD-DV4506A, KD-DV4588UF,

KD-DV4505UH, KD-DV4506UH

COPYRIGHT © 2009 Victor Company of Japan, Limited

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

KD-ADV5580/KD-DV5500

KD-DV4506

KD-DV4505

KD-DV4504

1-2 (No.MA437<Rev.003>)

SPECIFICATION

KD-ADV5580/KD-DV5500

AUDIO AMPLIFIER SECTION

Power Output

20 W RMS × 4 Channels at 4 Ω and < or = 1% THD+N

Signal-to-Noise Ratio 80 dBA (reference: 1 W into 4 Ω)

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB (60 Hz, 80 Hz, 100 Hz, 120 Hz) Q0.5, Q1.0, Q1.5, Q2.0

Middle ±12 dB (60 Hz, 80 Hz, 100 Hz, 120 Hz) Q0.5, Q1.0, Q1.5, Q2.0

Treble ±12 dB (7.5 kHz, 10.0 kHz, 12.5 kHz, 15.0 kHz) Q0.75, Q1.25

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance KD-ADV5580: 5.0 V/20 kΩ load (full scale)

KD-DV5500: 2.5 V/20 kΩ load (full scale)

Output Impedance 1 kΩ

Color System NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal AUX (auxiliary) input jack, CD changer jack, Steering wheel remote input (for KD-ADV5580)

TUNER SECTION

Frequency Range FM with channel interval set to 100 kHz or 200 kHz 87.5 MHz to 107.9 MHz

with channel interval set to 50 kHz 87.5 MHz to 108.0 MHz

AM with channel interval set to 10 kHz 530 kHz to 1 710 kHz

with channel interval set to 9 kHz 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 9.3 dBf (0.8 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 40 dB

AM Tuner Sensitivity 20 µV

Sensitivity 40 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor la-

ser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MPEG Video Video Max. Resolut ion 720 × 480 pixels (30 fps)

720 × 576 pixels (25 fps)

Audio Bit Rate 32 kbps - 320 kbps

Sampling Frequency 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

(No.MA437<Rev.003>)1-3

Design and specifications are subject to change without notice.

KD-DV4506

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C (32°F to 104°F)

Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 159 mm

(7-3/16” × 2-1/16” × 6-5/16”)

Panel Size (approx.) 188 mm × 58 mm × 6 mm

(7-7/16” × 2-5/16” × 1/4”)

Mass (approx.) 1.4 kg (3.1 lbs) (excluding accessories)

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB (60 Hz, 80 Hz, 100 Hz, 120 Hz) Q0.5, Q1.0, Q1.5, Q2.0

Middle ±12 dB (0.5 kHz, 1.0 kHz, 1.5 kHz, 2.5 kHz) Q0.75, Q1.0, Q1.25, Q1.5

Treble ±12 dB (7.5 kHz, 10.0 kHz, 12.5 kHz, 15.0 kHz) Q0.75, Q1.25

Signal-to-Noise Ratio 80 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)

Output Impedance 1 kΩ

Color System PAL/NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal AUX (auxiliary) input jack, CD changer jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 9.3 dBf (0.8 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 40 dB

AM Tuner Sensitivity 20 µV

Selectivity 40 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

1-4 (No.MA437<Rev.003>)

Design and specifications are subject to change without notice.

KD-DV4505/KD-DV4504/KD-DV4588

DivX/MPEG Video Video Max. Resolution: 720 × 480 pixels (30 fps)

720 × 576 pixels (25 fps)

Audio Bit Rate 32 kbps - 320 kbps

Sampling Frequency: DivX MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Sampling Frequency: MPEG Video 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 159 mm

Panel Size (approx.) 188 mm × 58 mm × 6 mm

Mass (approx.) 1.4 kg (excluding accessories)

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz

at no more than 0.8% total

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB (60 Hz, 80 Hz, 100 Hz, 120 Hz) Q0.5, Q1.0, Q1.5, Q2.0

Middle ±12 dB (0.5 kHz, 1.0 kHz, 1.5 kHz, 2.5 kHz) Q0.75, Q1.0, Q1.25, Q1.5

Treble ±12 dB (7.5 kHz, 10.0 kHz, 12.5 kHz, 15.0 kHz) Q0.75, Q1.25

Signal-to-Noise Ratio 80 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)

Output Impedance 1 kΩ

Color System PAL/NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal AUX (auxiliary) input jack, CD changer jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 9.3 dBf (0.8 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 40 dB

(No.MA437<Rev.003>)1-5

Design and specifications are subject to change without notice.

AM Tuner Sensitivity 20 µV

Sensitivity 40 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

720 × 576 pixels (25 fps)

Audio Bit Rate 32 kbps - 320 k bps

Sampling Frequency: DivX MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

Sampling Frequency: MPEG Video 32 kHz, 44.1 kHz, 48 kHz

MP3 Bi t Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 159 mm

Panel Size (approx.) 188 mm × 58 mm × 6 mm

Mass (approx.) 1.4 kg (excluding accessories)

1-6 (No.MA437<Rev.003>)

SECTION 1

PRECAUTION

1.1 Safety Precautions

!

Burrs formed during molding may be left over on some parts of the chassis. Therefore,

pay attention to such burrs in the case of preforming repair of this system.

!

Please use enough caution not to see the beam directly or touch it in case of an

adjustment or operation check.

(No.MA437<Rev.003>)1-7

1.2 Preventing static electricity

Electrostatic discharge (ESD), w hi ch occ urs w hen sta tic ele ct ricit y sto r ed i n the bod y, fa bric , et c. is discharged, can de stro y th e laser

diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.

Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the

traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical

pickup are shorted. After replacement, return the shorted parts to their original condition.

(Refer to the text.)

• Do not use a tester to check the condition of the lase r diode in the optical pi ckup. The tester's i nternal powe r source ca n easily

destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

(2) Cut off the shorted part of the flexible cable using nip pers, etc. afte r replacing th e optical pi ckup. For spe cific deta ils, refer to the

replacement procedure in th e text. Remove the ant i-s tati c pin w he n re pla ci ng the trav ers e uni t. Be c arefu l not to take too long a

time when attaching it to the connector .

(3) Handle the flexible cable carefully as it may break when subjected to strong force.

(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.

• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit.

(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the card wire.

1M

(caption)

Anti-static wrist strap

Conductive material

(conductive sheet) or iron plate

Solder short part

1-8 (No.MA437<Rev.003>)

1.5 Important for laser products

1.CLASS 1 LASER PRODUCT

2.CAUTION :

(For U.S.A.) Visible and/or invisible class II laser radiation

when open. Do not stare into beam.

(Others) Visible and/or invisible class 1M laser radiation

when open. Do not view directly with optical instruments.

3.CAUTION : Visible and/or invisible laser radiation when

open and inter lock failed or defeated. Avoid direct

exposure to beam.

4.CAUTION : This laser product uses visible and/or invisible

laser radiation and is equipped with safety switches which

prevent emission of radiation when the drawer is open and

the safety interlocks have failed or are defeated. It is

dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able

to function.

6.CAUTION : Use of controls, adjustments or performance of

procedures other than those specified here in may result in

hazardous radiation exposure.

REPRODUCTION AND POSITION OF LABELS and PRINT

!

Please use enough caution not to

see the beam directly or touch it

in case of an adjustment or operation

check.

WARNING LABEL and PRINT

(No.MA437<Rev.003>)1-9

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2.1 Identification method

Supported reduction in cost, and board contents and mechanism contents were changed.

A set put the following label on is an object.

Top view

Front side

Label position

Change pwb and mechanism parts

1-10 (No.MA437<Rev.003>)

SECTION 3

DISASSEMBLY

3.1 Main body (Used figure are KD-ADV5580J)

3.1.1 Removing the Bottom chassis (See Fig.1)

(1) Disengage six hooks a engaged Bottom chassis.

Fig.1

3.1.2 Removing the Front chassis (See Fig.2)

(1) Disengage four hooks b both side of the Front chassis.

Fig.2

3.1.3 Removing the Heat sink (See Fig.3)

(1) Remove the two screws A, two screws B and one screw C

attaching the Heat sink.

Fig.3

3.1.4 Removing the Main board (See Fig.4 to 6)

(1) Remove the three screws D, two screws E, two screws F

and one screw G attaching the Rear bracket. (See Fig.4)

Fig.4

(2) Remove the three screws H attaching the Main board. (See

Fig.5)

Fig.5

(3) Disconnect the card wire from Main board connected to

connector CN403

of the Front end board. (See Fig.6)

Fig.6

REFERENCE: Screw E, F and G are attaching and can take

off the main board.

hook

a

hook

a

hook

b

BC

A

EFGF E

D

H

H

CN403

(No.MA437<Rev.003>)1-11

3.1.5 Removing the DVD mechanism (See Fig.7)

(1) Remove the three screws J attachin g the DVD mechan ism.

Fig.7

3.1.6 Removing the Switch board (See Fig.8)

(1) Remove the Volume knob.

(2) Remove the four screws K attaching the Rear cover .

(3) Disengage eleven hooks c engaged Rear cover.

Fig.8

J

JJ

K

KK

K

hook

c

hook

c

1-12 (No.MA437<Rev.003>)

3.2 DVD mechanism assembly section

3.2.1 Removing the Traverse mechanism assembly (See

Fig.1 to 6)

(1) Solder the short land section on the flex ib le wire of pickup.

(See Fig.1)

Caution:

* Solder the short land section on the flexible wire of pickup

before disconnecting the flexible wir e form the connector

CN101

on the Front end board.

If the flexible wire is disconnected without attaching the

solder, the pickup may be destroyed by static electricity.

* When attaching the Tr averse mechanism assembly, re-

move the solder from the short land section after connection

the flexible w ire to the connector CN101

on the Front end

board.

(2) Voltage supply to TP79

and TP81 approx DC 3.0V until

Clamper is shift to loading complete position. (See Fig.2)

(3) Disconnect the flexible wires from Traverse mechanism assembly

connected to connector CN101

and CN164 of the Front end

board. (See Fig.2)

(4) Remove the five screws A attaching the Top cover assembly.

(See Fig.3)

(5) From the bottom side, disconnect the connector wire from

Top cover assembly connected to connector CN2

of the

Front end board. (See Fig.4)

(6) From the bottom side, remove the spring from Traverse

mechanism assembly. (See Fig.5)

(7) From the top side, pull up the traverse mechanism and disenga ge

three dumper positions. (See Fig.6)

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

Fig.6

Solder short part

CENTER

R21

D-

DGND_7

R312

R317

WOOFER

TP67

R357

TP79 TP81

TP92

Voltage supply

position

CN164

CN101

TP81

TP79

A

CN2

Dumper

(same color spring)

Dumper

(Different color spring)

(No.MA437<Rev.003>)1-13

3.2.2 Removing the Front end board (See Fig.7)

(1) Remove the Motor wires from loading motor soldered to

TP79

and TP81 of the Front end board.

(2) Remove the two screws B attaching the Front end board.

Fig.7

3.2.3 Removing the Loading arm assembly (See Fig.8)

(1) Remove the Loading arm spring L from Loading arm assembly.

(2) Slide to left side and then disengage hook a then hook b.

Fig.8

3.2.4 Removing the Gear base assembly (See Fig.9, 10)

(1) Remove the Loading arm spring L. (See Fig.9)

(2) Remove the two screws C attaching the Gear base assembly.

(See Fig.10)

Fig.9

Fig.10

3.2.5 Removing the Loading arm holder. (See Fig.11)

(1) Remove the two screws D attaching the Loading arm holder.

(2) Remove the Loading arm spring R.

Fig.11

B

B

TP79

TP81

Loading arm

assembly

Loading arm spring L

hook

a

hook b

Loading arm

spring L

C

D

Loading arm

spring R

Loading arm

holder

1-14 (No.MA437<Rev.003>)

3.2.6 Removing the Loading moor assembly (See Fig.12)

(1) Remove the three screws E attaching the Loading motor

assembly.

Fig.12

3.2.7 Removing the Slide cam assembly (See Fig.13)

(1) Slide to backward the Slide c am as semb ly an d the r em ove

the Slide cam spring.

(2) Slide to frontward the slide cam assembly, and then take

out it.

Fig.13

3.2.8 Removing the Photo board (See Fig.14)

(1) Pressing the hook c and then slide to backward (sl ide to the

arrow side) the Disc plate.

(2) Remove the one screw F attaching the Photo board.

Fig.14

3.2.9 Removing the Loading motor (See Fig.15 to 18)

(1) Remove the A wheel gear. (See Fig.15)

(2) Remove the A worm gear, M connect gear and M wheel

gear by sequentially. (See Fig.16)

(3) Remove the two screws G attaching the Loading motor.

(Se Fig.17)

(4) When attaching the Loading motor, motor wire should arrange

to figure. (See Fig .18)

Fig.15

Fig.16

Fig.17

Fig.18

E

Slide cam assembly

Slide cam spring

hook

c

hook

c

F

Photo board

A Wheel gea

r

A worm gear

M connect gear

M wheel gear

G

Wire arrangement

(No.MA437<Rev.003>)1-15

3.2.10 Removing the Roller assembly (See Fig.19)

(1) Remove the Slit washer.

(2) Remove the R middle gear.

(3) Remove the R connect gear.

(4) Snap off the part a of the Roller assembly.

(5) Lift up the part b of the Roller assembly, and then release

part c (When release part c, R co llar R is eas y to come off,

does not lose it).

CAUTION:

When reattach the Roller assembly, Middle gear should keep

direction and Slit washer should be change new part.

Fig.19

3.2.11 Removing the Roller (See Fig.20)

(1) Remove the Slit washer.

(2) Pull out the Roller shaft.

CAUTION:

When reattach the Roller shaft, Slit washer should be change

new part.

Fig.20

Direction

Slit washer

R connect gear

R collar R

R middle gear

part b

part a

part c

keep direction

slit

small side

keep direction

slit

1-16 (No.MA437<Rev.003>)

SECTION 4

ADJUSTMENT

4.1 Test instruments required for adjustment

(1) Digital oscilloscope (100MHz)

(2) Jitter meter

(3) Digital tester

(4) Electric voltmeter

(5) Tracking offset meter

(6) Test Disc : VT501 or VT502

(7) Extension studs : STDV001-3P

(8) Extension cable : EXTAV70X-50PF

4.2 Standard measuring conditions

Power supply voltage DC14.4V(11V to 16V)

Load impedance 4 Ω(2 Speakers connection)

Line output 20kΩ

Caution:

Be sure to attach the heat sink and rear bracket onto th e power

amplifier IC and regulator IC respectively, before supply the

power.

If voltage is applied without attaching these parts, the power

amplifier IC and regulator IC will be destroyed by heat.

4.3 Connection method

Connection procedure

Attach the front chassis assembly to the main board.

Connect the front panel assembly to the main board.

Attach the heat sink and rear bracket to the main board.

Attach the extension studs to the DVD mechanism assembly.

Connect the DVD mechanism assembly and the main board with a extension cable.

STDV001-3P

EXTAV70X-50PF

(No.MA437<Rev.003>)1-17

4.4 Service mode

Power ON.

Keep this state more than 3 seconds while continuing

pressing the [MENU] button and [ ] button sequentially.

Exchanging it operate a menu of service mode with the [FF] button and [REW] button.

Operate choice of a menu with a [ENT] button.

The unit enters the service mode.

"INIT" is

indicated on the LCD.

Press the [ENT] button Initialize user set data

: The system control EEPROM is initialized except

for The loading/ejection error history.

"VERSION" is

indicated on the LCD.

Press the [ENT] button Micon version display

S-XXX-YY

System control CPU version/

ROM correction version

DVD-XXX

*Exchanging it operate each indication with the

[FF] button and [REW] button.

DVD version

"AREA/RGN" is

indicated on the LCD.

Press the [ENT] button Destination area/region display

SYS-XX

DVD-AXX

DVDRGN X

*Exchanging it operate each indication with the

[FF] button and [REW] button.

System control destination

DVD unit destination

DVD unit region

"VIDEO" is

indicated on the LCD.

Press the [ENT] button Setting of NTSC or PAL

"NTSC" or "PAL" are indicated on the LCD.

*Exchanging it operate each indication with the

[FF] button and [REW] button.

Note:

There is the model that is not equipped with

this mode by a version.

"CLR ERR" is

indicated on the LCD.

Press the [ENT] button Clear loading/ejection error history

:The error history stored in the EEPROM is cleared.

"CD ERROR" is

indicated on the LCD.

Press the [ENT] button Read loading and ejection error history

:The error history saved in the system control

is read and displayed.

"DVD-TEMP" is

indicated on the LCD.

Press the [ENT] button Thermistor's temperature data readout

: Data in the temperature sensor in the DVD unit

is read every 5 seconds and displayed in hex numbers.

"SYS-TEMP" is

indicated on the LCD.

Press the [ENT] button Thermistor's temperature data readout

: Data in the temperature sensor in the system control

is read every 5 seconds and displayed in hex numbers.

"CHK MODE" is

indicated on the LCD.

Press the [ENT] button DVD unit check mode

(See section "DVD check mode" for details.)

"RUNNING" is

indicated on the LCD.

Press the [ENT] button Running mode : For use in running tests.

"MEMCHECK" is

indicated on the LCD.

Press the [ENT] button Memory check

: The remaining data capacity of the disc is displayed on the LCD.

TOT-XXXX : Total error count.

(A figure between 0 and 9999 is displayed.

10000 or more is also displayed as 9999.)

Enyyzzzz : Latest three error history

n: Counter

yy: Error code

zzzz: Detailed error code

0nyyzzz : First five error history

n: Counter

yy: Error code

zzzz: Detailed error code

*Exchanging it operate each indication with the

[FF] button and [REW] button.

(See section "Error code tables" for details.)

1-18 (No.MA437<Rev.003>)

4.5 Error code tables

4.5.1 Mechanism error code

4.5.2 Disc error code

Error contents Details Error code Detailed error code

Disc loading error

(1)D1 time out 09 0013

Eject error

(1)B1 time out

(2)C1 time out

01

01

0023

0024

Error in loading wait Loading of a running mo de Disc was pulled out in a w ait. 09 0031

Error contents Details Error code Detailed error code

TOC read error TOC read movement of a CD is not completed. 84 0059

First track access error Even if TOC reading passes after the end with CD run-

ning mode for 30 s econds, the first track access is not fin-

ished.

80 0060

Last track access error Even if first track passes after the end with CD running

mode for 30 seconds, the last track access is not fin-

ished.

80 0061

T1 access error Eve n if T1 access passes in a DVD running mode for 30

seconds, it is not finished.

80 0069

T12 access error Even if T12 ac cess passes in a DVD ru nning mode for 30

seconds, it is not finished.

80 0070

T24 access error Even if T24 access passes in a DVD running mode for

30 seconds, it is not finished.

80 0071

Read-in area read error Read-in area read operation of DVD is not completed. 84 0072

DVD L1 layer adjustment error Adjustment of L1 layer of DVD is not finished normally.

(including focus jump failure)

80 0074

DVD L0 layer adjustment error Adjustment of L0 layer of DVD is not finished normally.

(including focus jump failure)

80 0075

NO DISC judgment Judgment without disc. 80 0090

It is NO DISC by start failure Start is impossible 80 0091

It is stopped by playback inability Stop in running mode playback 80 0093

Logic format NG Logic format analysis inability or non-correspondence

logic format

80 0094

Seek access error It cannot arrive a t an ai m add ress eve n if i t pass es fo r 15

seconds.

80 0095

(No.MA437<Rev.003>)1-19

4.6 DVD check mode

Change LCD indication with a [FF] button and a [REW] button.

Operate choice of a menu with a [ENT] button.

LCD indication DVD unit operation

Example of LCD

indication

Indication contents

TEST-1 Start at normal speed

(After start, it is measured JITTER on the internal position)

NORMPLAY

CUR ****

JIT ****

Laser current value

Jitter value

TEST-2 Tracking off on The outermost position of CD EF-BAL

OUTROFF For EF phase error

TEST-3 Tracking off on The innermost position of CD EF-BAL

INNTROFF For EF phase error

TEST-4 CD_LD lights and laser current is displayed CDLD ON

CUR ****

JIT ****

Laser current value

Jitter value

TEST-5 DVD_LD lights and laser current is displayed DVDLD ON

CUR ****

JIT ****

Laser current value

Jitter value

TEST-6 DVD ×1 jitter measuring mode

(for use in mechanism measurement)

DVD×1JIT

CUR ****

JIT ****

Laser current value

Jitter value

TEST-7 Indication of EEPROM contents ROM DATA

ADDR ****

DATA ****

EEPROM address

EEPROM contents

TEST-8 Indication of EEPROM contents ROM DATA

ADDR ****

DATA ****

EEPROM address

EEPROM contents

TEST-9 Initialization of EEPROM contents ROMCLEAR

TEST-10 Indicati on of temperature TEMP

TEMP **** Temperature

TEST-11 Search & jitter measurement to an appointed position of DVD DVD JIT

PLC ****

JIT ****

(Position measured with

VT-501 jitter value)

TEST-12 Setting of MONITOR terminal MONITOR

M1 ****

M2 ****

TEST-13 DVD ×1 double speed start

(After start, it is measured JITTER on the internal position)

×1PLAY

CUR ****

JIT ****

Laser current value

Jitter value

[DISC DW ] Disc stopped & LD-OFF STOP

[EJECT] EJECT OPEN

1-20 (No.MA437<Rev.003>)

SECTION 5

TROUBLESHOOTING

5.1 16 PIN CORD DIAGRAM (for KD-ADV5580, KD-DV5500)

8

7

6

5

16

15

13

4

3

2

1

12

11

10

9

BK

RD

WH

GN

VI

GY

BL/WH

GN/BK

VI/BK

GY/BK

YL

NC

WH/BK

NC

14

NC

YG

YL

BK

GN/BK

VI/BK

VI

WH

WH/BK

9

1

3

16

11

10

5

6

GY/BK

12

YG

14

BL/WH

GY

GN

7

2

8

RD

Black

RD

BK

Red

BL

Blue

WH

White

GN

Green

GY

Gray

Yellow

VI

Violet

YL

Yellow Green

YG

(No.MA437<Rev.003>)1-21

5.2 16 PIN CORD DIAGRAM (for KD-DV4504, KD-DV4505, KD-DV4506, KD-DV4588)

Black

RD

BK

Red

BL

Blue

WH

White

GN

Green

GY

Gray

Yellow

VI

Violet

YL

Yellow Green

YG

8

7

6

5

16

15

13

4

3

2

1

12

11

10

9

BK

RD

WHGN

VI

GY

BL/WH

GN/BK

VI/BK

GY/BK

YL

BL

WH/BK

NC

14

NC

YG

YL

BK

GN/BK

VI/BK

VI

WH

WH/BK

9

1

3

16

11

10

5

6

GY/BK

12

YG

14

BL/WH

GY

GN

7

2

8

RD

4

BL

(No.MA437<Rev.003>)

VSE

Printed in Japan

Victor Company of Japan, Limited

Mobile Entertainment Division 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan

REVISION INFORMATION

DVD/CD RECEIVER

COPYRIGHT © 2009 Victor Company of Japan, Limited

MA437-R002

2009/08

KD-ADV5580J, KD-DV5500J, KD-DV4504UI,

KD-DV4505U, KD-DV4505UN, KD-DV4505UT,

KD-DV4505A, KD-DV4506U, KD-DV4506UN,

KD-DV4506UT, KD-DV4506A, KD-DV4588UF,

KD-DV4505UH, KD-DV4506UH

■ OVERVIEW

Add KD-DV4505UH and KD-DV4506UH.

■ DETAILS

COVER SECTION

Title Line No.MA437<Rev.001> No.MA437<Rev.002> Description

Revision Rev.001 Rev.002

Issue Date 2009/01 2009/08

Model No. KD-ADV5580J, KD-DV4504UI, KD-DV4505A,

KD-DV4505U, KD-DV4505UN, KD-DV4505UT,

KD-DV4506A, KD-DV4506U, KD-DV4506UN,

KD-DV4506UT, KD-DV4588UF, KD-DV5500J

KD-ADV5580J, KD-DV4504UI, KD-DV4505A,

KD-DV4505U, KD-DV4505UH, KD-DV4505UN,

KD-DV4505UT, KD-DV4506A, KD-DV4506U,

KD-DV4506UH, KD-DV4506UN, KD-DV4506UT,

KD-DV4588UF, KD-DV5500J

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS

Title Line No.MA437<Rev.001> No.MA437<Rev.002> Description

2 SPECIFIC SERVICE

INSTRUCTIONS

1 This servi ce manual does not describe

SPECIFIC SERVIC E INSTRUCTIONS.

-

2.1 Identification method T - 2.1 Identification method

1 - Supported reduction in cost, and board

contents was changed.A set put the following

label on is an object.

2 - ILLUSTRATION(ma437_2001.png)

2 (MA437-R002)

STANDARD SCHEMATIC DIAGRAMS

Schematic Diagram

Diagram Name No.MA437<Rev.001> No.MA437<Rev.002> Description

Menu Main section Old Main section (Except DV4505/4506UH)

Menu - Main section (Common)

ma437_s005.svgz

Printed Circuit Board

Diagram Name No.MA437<Rev.001> No.MA437<Rev.002> Description

Menu Main Board Old Main Board (Except DV4505/4506UH)

Menu - Main Board (Common)

ma437_p005.svgz

Description of Major ICs

Diagram Name No.MA437<Rev.001> No.MA437<Rev.002> Description

Menu IC1: TEF6606T/V3-X IC1: TEF6606T/V5-X

PARTS LIST

MODEL No. LIST

Model No. No.MA437<Rev.002>

KD-ADV5580J 01

KD-DV4504UI 03

KD-DV4505A 07

KD-DV4505U 04

KD-DV4505UH 0D

Model No. No.MA437<Rev.002>

KD-DV4505UN 05

KD-DV4505UT 06

KD-DV4506A 0B

KD-DV4506U 08

KD-DV4506UH 0E

Model No. No.MA437<Rev.002>

KD-DV4506UN 09

KD-DV4506UT 0A

KD-DV4588UF 0C

KD-DV5500J 02

General assembly [M1MM]

Part No.

!

Symbol o

r

<Rev.001> <Rev.002>

Part Name Description Qty Models

M1MM 11 ------------ GE10242-005A FRONT

CHASSIS

(Addition) 1 0D,0E

M1MM 38 ------------ GE32926-002A INSULATOR (Addition) 1 0D,0E

M1MM 56 ------------ LV45386-001A R2

INDICATION

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,0D,0E

Switch board [02]

Part No.

!

Symbol or

<Rev.001> <Rev.002>

Part Name Description Qty Models

02 R654 ------------ NRSA63J-511X MG RESISTOR (Addition) 1 0D,0E

Main board common [04]

Part No.

!

Symbol or

<Rev.001> <Rev.002>

Part Name Description Qty Models

! 04 IC1 ------------ TEF6606T/V5-X IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 IC161 ------------ BD3700FV-X IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

! 04 IC301 ------------ TB2926CHQ IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 IC361 ------------ NJM2160BV-X IC (Addition) 1 01

04 IC402 ------------ TOTX177L OPT

TRANSMITTER

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 IC411 ------------ MM1510XN-X IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 IC471 ------------ NJM4565E-X IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

! 04 IC721 ------------ JES1552 IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 IC801 ------------ SN74AHCT126PW-X IC(DIGITAL) (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

! 04 IC911 ------------ R2S25400DS-E IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

(MA437-R002) 3

Part No.

!

Symbol or

<Rev.001> <Rev.002>

Part Name Description Qty Models

! 04 IC922 ------------ LV5749V-X IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 IC952 ------------ NJM2878F4-33-X IC (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q301 ------------ 2SC1623A/5-6/-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q301 or ------------ 2SC3928A/QR/-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q321 ------------ IMX9-W PAIR

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q701 ------------ RT1N141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q701 or ------------ UN2211-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q702 ------------ RT1P141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q702 or ------------ UN2111-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q703 ------------ RT1N141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q703 or ------------ UN2211-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q704 ------------ RT1P141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q704 or ------------ UN2111-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q851 ------------ 2SB1132/QR/-W TRANSISTOR (Addition) 1 03,04,05,06,07,08,09,0A,0B,0C,0D,0E

04 Q852 ------------ RT1N141C-X DIGI

TRANSISTOR

(Addition) 1 03,04,05,06,07,08,09,0A,0B,0C,0D,0E

04 Q852 or ------------ UN2211-X TRANSISTOR (Addition) 1 03,04,05,06,07,08,09,0A,0B,0C,0D,0E

04 Q861 ------------ RT1P141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q861 or ------------ UN2111-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q862 ------------ RT1P141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q862 or ------------ UN2111-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q885 ------------ RT1N141C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q885 or ------------ UN2211-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

! 04 Q921 ------------ MCH6406-W MOS

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

! 04 Q922 ------------ MCH6406-W MOS

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q951 ------------ RT1P441C-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q951 or ------------ UN2113-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q952 ------------ RT1N441C-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q952 or ------------ UN2213-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q976 ------------ RT1N441C-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q976 or ------------ UN2213-X DIGI

TRANSISTOR

(Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q977 ------------ 2SA812A/5-6/-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 Q977 or ------------ ISA1530AC1/QR/X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 D302 ------------ 1SS355W-X DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 D302 or ------------ MA111-X SI DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 D322 ------------ MC2836-X DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E

04 D322 or ------------ MA152WA-X DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,

0D,0E