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TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 9
FIGURE 1-1. AXLE AND STEERING INSTALLATION ................................................................................................................... 10
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 14
FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................ ................ 18
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................ ................ 22
FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)........................................................................................................................... 26
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)........................................................................................................................... 30
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249) ........................................ 34
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN
1300002249 to Present, SN E300000100 through E300001114) ................................................................................................... 36
FIGURE 1-9. DRIVE VALVES INSTALLATIONS ........................................................................................................................... 38
SECTION 2 - TURNTABLE ................................................................................................................................................................ 41
FIGURE 2-1. CONTROL VALVE INSTALLATION.......................................................................................................................... 42
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 44
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS .............................................................................................. 46
FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES) (Prior to SN
1300006701) .................................................................................................................................................................................. 50
FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT MACHINES AND ORIGINAL
EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (Prior to SN 1300006701, SN
1300006701 to Present, SN E300000100 through E300001114) ................................................................................................... 52
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY ............................................................................................ 54
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM) ........................................................................................... 58
FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM) (OPTIONAL) .......................... 66
FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981) ................................. 70
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN
1300000981 to Present, SN E300000100 through E300001114) ................................................................................................... 76
FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) .......................................................... 84
FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) .............. 88
FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ...................... 96
FIGURE 2-14. PERKINS ENGINE INSTALLATION (WITH UGM) ............................................................................................... 104
FIGURE 2-15. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) .................................................... 112
FIGURE 2-16. PISTON PUMP ASSEMBLY ................................................................................................................................. 116
FIGURE 2-17. AUXILIARY PUMP ASSEMBLY ............................................................................................................................ 120
FIGURE 2-18. TANK INSTALLATIONS ........................................................................................................................................ 124
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ................................................................................. 128
FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ......................................................................................... 132
FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 136
FIGURE 2-22. HOODS INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300006659) .......................................... 140
FIGURE 2-23. HOODS INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN 1300006659
to Present, SN E300000100 through E300001114)...................................................................................................................... 144
SECTION 3 - BOOM ........................................................................................................................................................................ 149
FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION .................................................................................... 150
FIGURE 3-2. MAIN BOOM INSTALLATION ................................................................................................................................. 154
FIGURE 3-3. MAIN BOOM ASSEMBLY ....................................................................................................................................... 158
FIGURE 3-4. ROTATOR ASSEMBLY .......................................................................................................................................... 162
FIGURE 3-5. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 164
SECTION 4 - PLATFORM ................................................................................................................................................................ 167
FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................. 168
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 172
FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 178
FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 182
FIGURE 4-5. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 186
SECTION 5 - CYLINDER ................................................................................................................................................................. 189
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300003223) ................. 190
FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES)
(SN 1300003223 to Present, SN E300000100 through E300001114) ......................................................................................... 192
FIGURE 5-3. LEVEL (PLATFORM) CYLINDER ASSEMBLY ....................................................................................................... 194
3121182 510AJ 7
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TABLE OF CONTENTS
FIGURE 5-4. LIFT (JIB) CYLINDER ASSEMBLY ......................................................................................................................... 196
FIGURE 5-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY .......................................................................................................... 198
FIGURE 5-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY ..................................................................................................... 200
FIGURE 5-7. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 202
FIGURE 5-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 204
FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY .................................................................................................................... 206
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 209
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300000353) .................. 210
FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (SN 1300000353 through 1300003222)
................................................................................................................................................................................................ ...... 212
FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES)
(SN 1300003223 to Present, SN E300000100 through E300001114) ................................................................ .......................... 214
FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES) (Prior to SN 1300003476) .................................. 216
FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM (BELGIUM BUILT MACHINES AND ROMANIAN BUILT MACHINES) (SN
1300003476 to Present, SN E300000100 through E300001114) ................................................................................................. 220
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM...................................................................................................................... 222
FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 226
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 227
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 228
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ............................................................................. 230
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 244
SECTION 8 - DECALS ..................................................................................................................................................................... 257
FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC .................................................................................................................. 258
FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT SPECS................................................................................................ 262
FIGURE 8-3. DECALS INSTALLATION - CE AND AUSTRALIAN SPECS ................................................................................... 268
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 273
FIGURE 9-1. MODEL 510AJ STANDARD PARTS ....................................................................................................................... 274
FIGURE 9-2. MODEL 510AJ VARIABLE PARTS ......................................................................................................................... 276
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 277
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 278
PART NUMBER INDEX .................................................................................................................................................................... 283
8 510AJ 3121182
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SECTION 1 - FRAME
SECTION 1 - FRAME
3121182 510AJ 9
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SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
10 510AJ 3121182
Page 11
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
OSCILLATING AXLE INSTALLATIONS
0272424
Ref
Belgium Built Machines (Prior to SN 1300000353)
E 0273497
Ref
Belgium Built Machines (SN 1300000353 through 1300003222)
C 0274753
Ref
Belgium Built Machines (SN 1300003223 to Present)
A
0274753
Ref
Romanian Built Machines (SN E300000100 through
E300001114)
A
101
0100011
AR
Compound, Locking
101
0100019
AR
Compound, Locking
102
0100038
AR
Primer, Locking #7471
103
0641416
4
Bolt 1/4in-20NC x 2in (Belgium Built Machines) (Prior to SN
1300000353)
104
0641607
2
Bolt 3/8in-16NC x 3/4in (Belgium Built Machines) (Prior to SN
1300003223)
105
0641810
2
Bolt 1/2in-13NC x 1-1/4in (Belgium Built Machines) (Prior to SN
1300000353)
106
0642012
1
Bolt 5/8in-11NC x 1-1/2in
107
0682248
2
Bolt 3/4in-10NC x 6in (Belgium Built Machines) (Prior to SN
1300003223)
108
0961950
2
Bushing
109
1100134
1
Cam, Lockout (Belgium Built Machines) (Prior to SN
1300000353)
110
3272201
2
Nut 3/4in-10NC (Belgium Built Machines) (Prior to SN
1300003223)
111
3311405
4
Locknut 1/4in-20NC (Belgium Built Machines) (Prior to SN
1300000353)
112
3422592
1
Pin, Axle Pivot
113
3422520
2
Pin (Belgium Built Machines) (Prior to SN 1300003223)
114
3841258
1
Keeper, Pin
115
3841520
2
Keeper, Pin (Belgium Built Machines) (Prior to SN 1300003223)
116
4567462
2
Tube, Mounting (Belgium Built Machines) (Prior to SN
1300003223)
117
Ref
Lockout Valve Assembly Options:
117
4640871
1
Valve used on Belgium Built Machines (Prior to SN
1300000353)
117
7012693
1
Seal Kit - 4640871 Valve
117
7002840
1
Anti-Rotation Pin Removal Tool
117
4641265
1
Valve used on Belgium Built Machines (SN 1300000353 to
Present)
117
4641265
1
Valve used on Romanian Built Machines (SN E300000100
through E300001114)
118
4711400
4
Flatwasher 1/4in Thin (Belgium Built Machines) (Prior to SN
1300000353)
119
4740158
1
Thrustwasher
120
4752000
4
Flatwasher 5/8in Regular (Belgium Built Machines) (Prior to SN
1300000353)
121
Ref
Axle Weldment Options:
Ref
Note: If kingpin holes in the axle measure 1.503in diameter
or larger in any direction, axle weldment must be replaced.
Ref
Note: See Kit Item 250 and additional notes at end of parts
list before ordering parts.
121
4846660
1
Belgium Built Machines (Prior to SN 1300003223)
121
0280203
1
Belgium Built Machines (SN 1300003223 to Present)
121
0280203
1
Romanian Built Machines (SN E300000100 through
FIGURE 1-1. AXLE AND STEERING INSTALLATION
3121182 510AJ 11
Page 12
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
E300001114)
121A
0561511
2
Steer Cylinder Mounting Block Assembly
122
4892200
4
Flatwasher 3/4in Hardened (Belgium Built Machines) (Prior to
SN 1300003223)
123
Ref
Lockout Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
123A
1684243
2
Belgium Built Machines (Prior to SN 1300003223)
123B
1684465
2
Belgium Built Machines (SN 1300003223 to Present)
123B
1684465
2
Romanian Built Machines (SN E300000100 through
E300001114)
124
0791506
4
Screw 5/16in-18NC x 3/4in (Belgium Built Machines) (SN
1300000353 to Present)
125
0641814
8
Bolt 1/2in-13NC x 1-3/4in (Belgium Built Machines) (SN
1300003223 to Present)
126
4891800
8
Flatwasher 1/2in Hardened (Belgium Built Machines) (SN
1300003223 to Present)
126
4891800
8
Flatwasher 1/2in Hardened (Romanian Built Machines) (SN
E300000100 through E300001114)
0272428
Ref
STEERING INSTALLATION
F
201
0100011
AR
Compound, Locking
202
Ref
Thrustwasher Options:
202
0440161
AR
Belgium Built Machines (Top and Bottom Kingpin Location)
(Note: See Kit Item 250 and additional notes at end of parts list
before ordering parts) (Prior to SN 1300000441)
202
4740537
AR
Belgium Built Machines (.0625) (Top Kingpin Location) (SN
1300000441 to Present)
202
4740537
AR
Romanian Built Machines (.0625) (Top Kingpin Location) (SN
E300000100 through E300001114)
202
4740538
AR
Belgium Built Machines (.125) (Top Kingpin Location) (SN
1300000441 to Present)
202
4740538
AR
Romanian Built Machines (.125) (Top Kingpin Location) (SN
E300000100 through E300001114)
202
4740539
AR
Belgium Built Machines (.188) (Top Kingpin Location) (SN
1300000441 to Present)
202
4740539
AR
Romanian Built Machines(.188) (Top Kingpin Location) (SN
E300000100 through E300001114)
202
4740540
AR
Belgium Built Machines (.250) (Top Kingpin Location) (SN
1300000441 to Present)
202
4740540
AR
Romanian Built Machines (.250) (Top Kingpin Location) (SN
E300000100 through E300001114)
202
0440271
AR
Belgium Built Machines (Bottom Kingpin Location) (SN
1300000441 to Present)
202
0440271
AR
Romanian Built Machines (Bottom Kingpin Location) (SN
E300000100 through E300001114)
203
0641606
16
Bolt 3/8in-16NC x 3/4in
204
0641824
4
Bolt 1/2in-13NC x 3in
205
Ref
Bushing / Bearing Options:
205
0961951
2
Belgium Built Machines (Top and Bottom Kingpin Location)
(Note: See Kit Item 250 and additional notes at end of parts list
before ordering parts) (Prior to SN 1300000441)
205
0961951
2
Belgium Built Machines (SN 1300000441 to Present)
205
0961951
2
Romanian Built Machines Options: (SN E300000100 through
E300001114)
205
0440291
2
Bushing / Bearing (Top Kingpin Location)
205
0440274
2
Bushing / Bearing (Bottom Kingpin Location)
206
0962140
2
Bearing, Garmax
SECTION 1 - FRAME
12 510AJ 3121182
Page 13
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
207
3312008
4
Nut 5/8in-11NC
208
3322201
2
Nut 3/4in-16NC
209
Ref
Kingpin Options:
209
3422716
4
Belgium Built Machines (2 Bolt Mounting) (Note: See Kit Item 250
and additional notes at end of parts (Prior to SN 1300000441)
209
3423081
4
Belgium Built Machines (4 Bolt Mounting) (SN 1300000441 to
Present)
209
3423081
4
Romanian Built Machines (SN E300000100 through
E300001114)
210
Ref
Rod-End with Grease Fitting
210
3841367
2
Belgium Built Machines (Prior to SN 130005313)
210
3841517
2
Belgium Built Machines (SN 130005313 to Present)
210
3841517
2
Romanian Built Machines (SN E300000100 through
E300001114)
211
3900109
4
Screw, Shoulder
212
Ref
Spindle (Left Side) Options:
212
4130391
1
Belgium Built Machines (Prior to SN 1300000441)
212
4130408
1
Belgium Built Machines (SN 1300000441 to Present)
212
4130408
1
Romanian Built Machines (SN E300000100 through
E300001114)
213
Ref
Spindle (Right Side) Options:
213
4130392
1
Belgium Built Machines (Prior to SN 1300000441)
213
4130407
1
Belgium Built Machines (SN 1300000441 to Present)
213
4130407
1
Romanian Built Machines (SN E300000100 through
E300001114)
214
4740086
4
Thrustwasher
215
4751800
4
Flatwasher 1/2in Regular
216
4846666
2
Tie-Rod
217
1684246
1
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
222
3780182
2
O-Ring (Belgium Built Machines) (SN 1300003223 to Present)
222
3780182
2
O-Ring (Romanian Built Machines) (SN E300000100 through
E300001114)
223
3020029
AR
Grease, Bearing
250
2902400
1
Kingpin & Bushings Update Kit for Belgium Built Machines Built
Prior to SN 1300000441 (Includes Newer “Belgium Built Machines
SN 1300000441 to Present” Design Items 202, 205, 210 & 222).
Refer to Field Service Bulletin AWP-04-11.
Ref
Note: Newer bushings will fit in "Belgium Built Machines Prior
to SN 1300000441" axles however if kingpin holes measure
1.503in diameter or larger in any direction, axle weldment
must be replaced before installation of kit.
Ref
Note: Spindles require drilling and tapping for 8 additional
kingpin mtg bolts. Newer design kingpins require 4 mtg bolts
each.
Ref
Note: All Romanian Built Machines have the newer design
axle.
3121182 510AJ 13
Page 14
SECTION 1 - FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
14 510AJ 3121182
Page 15
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE INSTALLATIONS
0272320
Ref
Wheel Drive Installations (Prior to SN 1300000159)
C
0272895
Ref
Wheel Drive Installations (SN 1300000159 through
1300003222)
G
0275854
Ref
Wheel Drive Installations (SN 1300003223 through
E300001114)
C
1
0100011
AR
Compound, Locking
2 0100019
AR
Compound, Locking
9 Ref
Hardware Options:
9
0681810
8
Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Both Front and Rear Axle)
(Belgium Built Machines) (Prior to SN 1300000162)
9
0681810
4
Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle) (Belgium Built
Machines) (SN 1300000162 to Present)
9 0681810
4
Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle) (Romanian
Built Machines) (SN E300000100 through E300001114)
9
3311801
4
Nut 1/2in-13NC (Not Shown) (Rear Axle) (Belgium Built
Machines) (SN 1300000162 to Present)
9 3311801
4
Nut 1/2in-13NC (Not Shown) (Rear Axle) (Romanian Built
Machines) (SN E300000100 through E300001114)
10
0682014
24
Bolt 5/8in-11NC x 1-3/4in (Grade 8)
11 Ref
Drive Hub/Brake Assembly (Rear) Options:
11
2780256
2
Belgium Built Machines (See DRIVE HUB/BRAKE ASSEMBLY
(REAR) for Breakdown) (Prior to SN 1300000159)
11
2780267
2
Belgium Built Machines (See DRIVE HUB/BRAKE ASSEMBLY
(REAR) for Breakdown) (SN 1300000159 to Present)
11
2780267
2
Romanian Built Machines (See DRIVE HUB/BRAKE
ASSEMBLY (REAR) for Breakdown) (SN E300000100 through
E300001114)
12 Ref
Drive Hub Assembly (Front) Options:
12
2780257
2
Belgium Built Machines (See DRIVE HUB ASSEMBLY
(FRONT) for Breakdown) (Prior to SN 1300000159)
12
2780268
2
Belgium Built Machines (See DRIVE HUB ASSEMBLY
(FRONT) for Breakdown) (SN 1300000159 to Present)
12
2780268
2
Romanian Built Machines (See DRIVE HUB ASSEMBLY
(FRONT) for Breakdown) (SN E300000100 through
E300001114)
13 Ref
Drive Motor Assembly Options:
13
3160266
4
Belgium Built Machines (Use p/n 3160348 - See DRIVE
MOTOR ASSEMBLY for Breakdown) (For 3160348 Motor - See
DRIVE MOTOR ASSEMBLY for Breakdown) (Prior to SN
1300002249)
13
3160348
4
Belgium Built Machines (See DRIVE MOTOR ASSEMBLY for
Breakdown) (SN 1300002249 to Present)
13
3160348
4
Romanian Built Machines (See DRIVE MOTOR ASSEMBLY for
Breakdown) (SN E300000100 through E300001114)
14
3300106
36
Lugnut
18 Ref
Seal Options:
18A
3790045
2
O-Ring Belgium Built Machines (Prior to SN 1300002638)
18B
3960526
4
Gasket Belgium Built Machines (SN 1300002638 to Present)
18B
3960526
4
Gasket Romanian Built Machines (SN E300000100 through
E300001114)
27
4891800
8
Flatwasher 1/2in Hardened
28
4892000
24
Flatwasher 5/8in Hardened
31
2300016
AR
Fluid, Hydraulic (Not Shown)
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
3121182 510AJ 15
Page 16
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
32
3020008
AR
Lubricant, Mobilube HD 80W - 90 (Not Shown)
Ref
TIRE AND WHEEL INSTALLATION OPTIONS
0258028
Ref
12 x 16.5 Pneumatic (ANSI/ANSI Export/CSA/Japanese Specs
Only. Not Available on CE/Australian Specs)
A
0258030
Ref
12 x 16.5 Foam-Filled (Available on all Specs)
A 0270674
Ref
12 x 16.5 Foam-Filled, Non-Marking (Available on all Specs)
B 0258031
Ref
33/1550 x 16.5 Foam-Filled
B
0258831
Ref
33/16LL x 16.1 Pneumatic (ANSI/ANSI Export/CSA/Japanese
Specs Only. Not Available on CE/Australian Specs) (Requires
special counterweighting)
A
0257740
2
12 x 16.5 Pneumatic Right Side (Not Available on CE/Australian
Specs)
C
0257746
2
12 x 16.5 Pneumatic Left Side (Not Available on CE/Australian
Specs) C
0258009
2
12 x 16.5 Foam-Filled Right Side
C 0258010
2
12 x 16.5 Foam-Filled Left Side
C 0270675
2
12 x 16.5 Foam-Filled Non-Marking Right Side
A 0270676
2
12 x 16.5 Foam-Filled Non-Marking Left Side
A 0258011
2
33/1550 x 16.5 Foam-Filled Right Side
D 0258012
2
33/1550 x 16.5 Foam-Filled Left Side
D
0258830
4
33/16LL x 16.1 Pneumatic (Not Available on CE/Australian
Specs) (Requires special counterweighting)
Ref
Note: Assemblies may require ballast/foam filling to
manufacture's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly.
201
Ref
Decal Options (Pneumatic Only):
201
1702740
1
Decal - 90PSI
201
1703067
1
Decal - 40PSI
202
Ref
Tire Options:
202
4520216
1
12 x 16.5 NHS (OTR Brand)
202
4520240
1
12 x 16.5 Non-Marking (OTR Brand)
202
4520217
1
33/1550 x 16.5 NHS (OTR Brand)
202
4520212
1
33/16LL x 16.1 (Galaxy Brand)
203
Ref
Valve Stem Options:, Air (Pneumatic Only)
203
4640113
1
All except 33/1550 x 16.5 Foam-Filled Tire and Wheel Assy
203
8786514
1
33/1550 x 16.5 Foam-Filled Tire and Wheel Assy Only
204
Ref
Rim, Wheel Options:
204
4860178
1
16.5 x 12 (Use with 12 x 16.5 Tires)
204
4860179
1
16.5 x 12 (Use with 33/1550 x 16.5 Tires)
204
4860193
1
16.1 x 14 (Use with 33/16LL x 16.1 Tires)
SECTION 1 - FRAME
16 510AJ 3121182
Page 17
Page 18
SECTION 1 - FRAME
FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR)
18 510AJ 3121182
Page 19
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE: USED BELGIUM BUILT MACHINES (Prior to SN
1300000159)
Ref
NOTE: Hub may have been replaced with Service Kit p/n
1001178138. Kit uses hub p/n 2780267. See next figure for
service parts.
2780256
Ref
DRIVE HUB/BRAKE ASSEMBLY
G
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A
7024105
1
Spindle
1B
7024113
1
Seal 1C
7007006
2
Cone, Bearing
1D
7024112
2
Cup, Bearing
1E
7024110
1
Housing/Ring Gear
1F
7024109
1
Thrustwasher
1G
7024107
1
Ring, Retaining
1N
7024111
9
Stud, Wheel
2 7024106
1
Brake, Input
2A
7024710
1
Kit, Brake Lining (Includes Qty 8 Outer Plates and Qty 7 Inner
Plates)
2B
7024709
1
Kit, Brake O-Ring (Includes Qty 2 O-Rings and Back-up Rings)
2C
7024711
1
Kit, Brake Spring (Includes Qty 12 Springs)
2D
7024719
1
Kit, Brake Hardware (Includes End Plate, Spacer and Qty 2 EClips)
3 See Note
1
Carrier Assembly (Note: Not Available - Purchase Individual
Components)
3A
7024116
1
Carrier
3B
7024127
6
Thrustwasher
3C
7024123
42
Bearing, Needle
3E
7024120
3
Shaft, Planet
3F
7024118
3
Gear, Planet
4
See Note
1
Carrier Assembly (Note: Not Available - Purchase Individual
Components)
4A
7024117
1
Carrier
4B
7024126
6
Thrustwasher
4C
7024122
45
Bearing, Needle
4E
7024121
3
Shaft, Planet
4F
7024119
3
Gear, Planet
4G
7001913
3
Rollpin
4H
7024128
1
Thrustwasher
4I
7024124
1
Spring
4J
7024129
1
Thrustwasher
4K
7024125
1
Thrustwasher
6
See Note
1
Cover Assembly (Note: Not Available - Purchase Individual
Components)
6A
7024132
1
Plate, Cover
6B
7017093
1
Cap, Disengage
6C
0641404
2
Bolt 1/2in-20NC x 1/2in
6D
7017092
1
Pin, Dowel
6E
7017095
1
O-Ring
6F
7024134
1
O-Ring
7 7024130
1
Shaft, Input
8 7024115
1
Gear, Sun
FIGURE 1-3. DRIVE HUB/BRAKE ASSEMBLY (REAR)
3121182 510AJ 19
Page 20
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
9
7024131
1
Coupling
10
7017097
1
Spacer, Thrust
11
7017094
2
Plug, Pipe
12
7024108
1
Plug, Pressure
14
7024133
12
Bolt 1/4in-20NC x 7/8in (Grade 8)
15
See Note
1
Plate, ID (Not Shown) (Note: Not Available for Purchase)
16
7017082
1
Plug, O-Ring
17
7024114
1
Gear, Sun
100
7024198
1
Seal Kit (Includes Items 1B, 1G & 6F)
SECTION 1 - FRAME
20 510AJ 3121182
Page 21
Page 22
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR)
22 510AJ 3121182
Page 23
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE: USED BELGIUM BUILT MACHINES (SN 1300000159 to
Present)
Ref
USAGE: USED ROMANIAN BUILT MACHINES (SN E300000100
through E300001114)
2780267
Ref
DRIVE HUB/BRAKE ASSEMBLY
D
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A
7017059
1
Spindle
1B
7001998
1
Seal 1C
7010429
1
Cone, Bearing (Includes Item 1D)
1D
7010429
1
Cup, Bearing (Includes Item 1C)
1E
7000257
1
Cup, Bearing
1F
7000258
1
Cone, Bearing
1G
7007601
1
Housing/Ring Gear
1H
7000232
1
Thrustwasher
1I
7000229
1
Ring, Retaining
1N
7007640
9
Stud, Wheel
2 7000246
1
Gear, Internal
3 7024712
1
Carrier Assembly
3A
7024712
1
Carrier
3B
7024712
6
Ring, Retaining
3C
7024712
AR
Bearing, Needle
3D
7024712
3
Thrustwasher
3E
7024712
3
Shaft, Planet
3F
7024712
3
Gear, Planet
3G
7024712
3
Rollpin
4 7000248
1
Ring Gear
5 7000230
1
O-Ring 5A
7017070
1
O-Ring 6
70001349
1
Cover Assembly (was p/n 7017090)
6A
70001349
1
Spacer, Thrust (was p/n 7017097)
6B
70001349
1
Plate, Cover (was p/n 7017091)
6C
70001349
1
O-Ring (was p/n 7017095)
6D
70001349
1
Rod, Disconnect (was p/n 7017092)
6E
70001349
1
Cap, Disengage (was p/n 7017093)
6F
70001349
2
Bolt (was p/n 0641404)
6G
7017094
1
Plug, Pipe
6I
See Note
4
Rivet (Note: Not Available - Purchase Locally)
6J
See Note
1
Plate, ID (Note: Not Available for Purchase)
7 Ref
Input Shaft Assembly
7A
7024714
1
Shaft 7B
7000261
1
Ring, Retaining
7C
7000262
1
Spring
7D
7000263
2
Spacer, Thrust
8 7024713
1
Gear, Sun
11
7000253
1
Thrustwasher
12
7017067
12
Bolt 13
7017080
4
Pin, Dowell
14
7000206
1
Coupling
15
7024715
1
Spacer, Input
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (REAR)
3121182 510AJ 23
Page 24
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
16
7024716
1
Spacer, Input
17
7024182
1
Brake Assembly (See Items 101-123 for Breakdown)
27
7024705
1
O-Ring 28
7024717
2
Rod, Threaded
29
7024718
2
Nut 1/2in-13NC
30
7000731
1
Gasket
7024182
Ref
BRAKE ASSEMBLY
101
7024189
1
Shaft 102
7024182
1
Housing
103
I7024193
2
Plate, Friction
104
7024193
1
Plate, Pressure
105
7000731
1
Gasket
106
7024193
2
Plate, Outer
107
See Note
1
Gasket (Note: Use Item 150, 153 or 154.)
108
7024191
1
Cylinder
109
7024192
1
Piston 110
7024197
1
Bearing, Ball
111
7024197
1
Ring, Retaining
112
7024197
1
Seal, Shaft
113
See Note
6
Capscrew (Note: Not Available - Purchase Locally)
114
See Note
6
Lockwasher (Note: Not Available - Purchase Locally)
115
7024194
1
O-Ring
116
7024194
1
Ring, Back-up
117
7024194
1
O-Ring
118
7024194
1
Ring, Back-up
119
7024190
2
Pin, Dowel
120
See Note
1
Plug (Note: Not Available - Purchase Locally)
121
See Note
2
Plug (Note: Not Available - Purchase Locally)
122
7024196
10
Spring Kit (Natural)
123
7024196
2
Spring Kit (Blue)
150
7024194
1
Seal Kit, Brake (Includes Items 105, 107 & 115-118)
151
7024196
1
Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122)
(was p/n 7024195)
152
7024196
1
Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 &
2 Blue Springs Colored Springs Item 123)
153
7024193
1
Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107)
154
7024197
1
Bearing Kit, Brake (Includes Items 107 & 110-112)
SECTION 1 - FRAME
24 510AJ 3121182
Page 25
Page 26
SECTION 1 - FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)
26 510AJ 3121182
Page 27
FIGURE 1-5. DRIVE HUB ASSEMBLY (FRONT)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE: BELGIUM BUILT MACHINES USED (Prior to SN
1300000064)
Ref
NOTE: Hub may have been replaced with Service Kit p/n
1001178136. Kit uses hub p/n 2780268. See next figure for
service parts.
2780257
Ref
DRIVE HUB ASSEMBLY
F
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A
7024105
1
Spindle
1B
7024113
1
Seal 1C
7007006
2
Cone, Bearing
1D
7024112
2
Cup, Bearing
1E
7024110
1
Housing/Ring Gear
1F
7024109
1
Thrustwasher
1G
7024107
1
Ring, Retaining
1N
7024111
9
Stud, Wheel
3
See Note
1
Carrier Assembly (Note: Not Available - Purchase Individual
Components)
3A
7024116
1
Carrier
3B
7024127
6
Thrustwasher
3C
7024123
42
Bearing, Needle
3E
7024120
3
Shaft, Planet
3F
7024118
3
Gear, Planet
4
See Note
1
Carrier Assembly (Note: Not Available - Purchase Individual
Components)
4A
7024117
1
Carrier
4B
7024126
6
Thrustwasher
4C
7024122
45
Bearing, Needle
4E
7024121
3
Shaft, Planet
4F
7024119
3
Gear, Planet
4G
7001913
3
Rollpin
4H
7024128
1
Thrustwasher
4I
7024124
1
Spring
4J
7024129
1
Thrustwasher
4K
7024125
1
Thrustwasher
6
See Note
1
Cover Assembly (Note: Not Available - Purchase Individual
Components)
6A
7024132
1
Plate, Cover
6B
7017093
1
Cap, Disengage
6C
0641404
2
Bolt 1/2in-20NC x 1/2in
6D
7017092
1
Pin, Dowel
6E
7017095
1
O-Ring
6F
7024134
1
O-Ring
7 7024130
1
Shaft, Input
8 7024115
1
Gear, Sun
9 7024131
1
Coupling
10
7017097
1
Spacer, Thrust
11
7017094
2
Plug, Pipe
12
7024108
1
Plug, Pressure
14
7024133
12
Bolt 1/4in-20NC x 7/8in (Grade 8)
15
See Note
1
Plate, ID (Not Shown) (Note: Not Available For Purchase)
SECTION 1 - FRAME
3121182 510AJ 27
Page 28
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
16
7017082
1
Plug, O-Ring
17
7024114
1
Gear, Sun
100
7024198
1
Seal Kit (Includes Items 1B, 1G & 6F)
SECTION 1 - FRAME
28 510AJ 3121182
Page 29
Page 30
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)
30 510AJ 3121182
Page 31
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE: USED ON BELGIUM BUILT MACHINES (SN 1300000064
to Present)
Ref
USAGE: USED ON ROMANIAN BUILT MACHINES (SN
E300000100 through E300001114)
2780268
Ref
DRIVE HUB ASSEMBLY
C
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A
7017059
1
Spindle
1B
7001998
1
Seal 1C
7010429
1
Cone, Bearing (Includes Item 1D)
1D
7010429
1
Cup, Bearing (Includes Item 1C)
1E
7000257
1
Cup, Bearing
1F
7000258
1
Cone, Bearing
1G
7007601
1
Housing/Ring Gear
1H
7000232
1
Thrustwasher
1I
7000229
1
Ring, Retaining
1N
7007640
9
Stud, Wheel
2 7000246
1
Gear, Internal
3 7024712
1
Carrier Assembly
3A
7024712
1
Carrier
3B
7024712
6
Ring, Retaining
3C
7024712
AR
Bearing, Needle
3D
7024712
3
Thrustwasher
3E
7024712
3
Shaft, Planet
3F
7024712
3
Gear, Planet
3G
7024712
3
Rollpin
4 7000248
1
Ring Gear
5 7000230
1
O-Ring 5A
7017070
1
O-Ring 6
70001349
1
Cover Assembly (was p/n 7017090)
6A
70001349
1
Spacer, Thrust (was p/n 7017097)
6B
70001349
1
Plate, Cover (was p/n 7017091)
6C
70001349
1
O-Ring (was p/n 7017095)
6D
70001349
1
Rod, Disconnect (was p/n 7017092)
6E
70001349
1
Cap, Disengage (was p/n 7017093)
6F
70001349
2
Bolt (was p/n 0641404)
6G
7017094
1
Plug, Pipe
6I
See Note
4
Rivet (Note: Not Available - Purchase Locally)
6J
See Note
1
Plate, ID (Note: Not Available for Purchase)
7 Ref
Input Shaft Assembly
7A
7024714
1
Shaft 7B
7000261
1
Ring, Retaining
7C
7000262
1
Spring
7D
7000263
2
Spacer, Thrust
8 7024713
1
Gear, Sun
11
7000253
1
Thrustwasher
12
7017067
12
Bolt 13
7017080
4
Pin, Dowel
14
7000206
1
Coupling
15
7024715
1
Spacer, Input
SECTION 1 - FRAME
3121182 510AJ 31
Page 32
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
16
7024716
1
Spacer, Input
SECTION 1 - FRAME
32 510AJ 3121182
Page 33
Page 34
SECTION 1 - FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249)
34 510AJ 3121182
Page 35
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3160266
Ref
DRIVE MOTOR ASSEMBLY
D
Ref
Note: Original Equipment Motor p/n 3160266 uses 4 bolts to
assemble the motor. Service Replacement Motor p/n 3160348
motors use 5 bolts to assemble the motor. Visually identify
component before ordering parts. If equipped with 3160348
refer to next illustration.
1
7022302
2
Bearing, Journal
2 7022328
1
O-Ring
3 7022328
1
O-Ring
4 7007446
1
Pin 5
7007438
2
Ring, Retaining
6 7022305
1
Swashplate
7 7022328
1
O-Ring
8 7023907
1
Cylinder Block Kit (Includes Items 10-19)
9 7023908
1
Plate, Valve
10
7023907
1
Block, Cylinder
11
7021277
1
Guide, Slipper Retainer
12
7021275
3
Pin, Slipper Hold Down
13
7023907
9
Piston Assembly
14
7021276
1
Retainer, Hold Down Pin
15
7022310
1
Retainer, Slipper
16
7022311
1
Ring, Retaining
17
7022312
1
Spring
18
7022313
1
Washer
19
7022314
1
Retainer, Spring
20
7023910
1
Shaft 21
7007439
1
Ring, Retaining
22
7022367
1
Cap, End - Axial
23
7022368
4
Screw
24
7021249
1
Bearing, Needle
25
7022321
1
Plug (Includes Item 26)
26
7022328
1
O-Ring
27
7022318
1
Plug (Includes Item 28)
28
7022328
1
O-Ring
29
7007419
2
Plug (Includes Item 30)
30
7022328
2
O-Ring
31
7022372
1
Seat, Spring
32
7022370
1
Housing
33
7022318
2
Plug (Items Item 34)
34
7022328
2
O-Ring
35
7022321
1
Plug (Items Item 36)
36
7022328
1
O-Ring
37
7022323
1
Piston, Servo (Includes Items 38 & 39)
38
7022328
1
O-Ring
39
7022328
1
Ring, Seal
40
7007437
1
Bearing
41
7022326
1
Spring
42
7022328
1
Seal, Lip
43
7022371
1
Washer, Support
45
7022328
1
Seal Kit (Includes Items 2, 3, 7, 26, 28, 30, 34, 36, 38, 39 & 42)
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES) (Prior to SN 1300002249)
3121182 510AJ 35
Page 36
SECTION 1 - FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT
MACHINES) (SN 1300002249 to Present, SN E300000100 through E300001114)
36 510AJ 3121182
Page 37
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
DRIVE MOTOR ASSEMBLY
3160348
Ref
Original Equipment Motor for Belgium Built Machines (SN
1300002249 to Present)
B
3160348
Ref
Original Equipment Motor for Romanian Built Machines (SN
E300000100 through E300001114)
B
3160348
Ref
Service Replacement Motor for p/n 3160266
B 1 7022302
2
Bearing, Journal
2 7007446
1
Pin 3
7007438
2
Ring, Retaining
4 7022305
1
Swashplate
5 See Note
2
Pin (Note: Not Available for Purchase)
6 7022328
1
Gasket
7 7023907
1
Cylinder Block Kit (Includes Items 7A & 9-17)
7A
7023907
1
Block, Cylinder
8 7023908
1
Plate, Valve
9 7021277
1
Guide, Slipper Retainer
10
7021275
3
Pin, Slipper Hold Down
11
7023907
9
Piston Assembly
12
7021276
1
Retainer, Hold Down Pin
13
7022310
1
Retainer, Slipper
14
7022311
1
Ring, Retaining
15
7022312
1
Spring
16
7024868
1
Washer
17
7022314
1
Retainer, Spring
18
7023910
1
Shaft 19
7007439
1
Ring, Retaining
20
70000797
1
Cap, End - Axial
21
7022368
5
Screw
22
7021249
1
Bearing, Needle
23
2220886
1
Plug (Includes Item 24)
24
7022328
1
O-Ring
25
2220883
1
Plug (Includes Item 26)
26
7022328
1
O-Ring
27
2220888
2
Plug (Includes Item 28)
28
7022328
2
O-Ring
29
7022372
1
Seat, Spring
30
3160348
1
Housing
31
2220883
2
Plug (Items Item 32)
32
7022328
2
O-Ring
33
2220886
1
Plug (Items Item 34)
34
7022328
1
O-Ring
35
7022328
1
O-Ring
36
7022328
1
Ring, Seal
37
7024854
1
Piston, Servo (Includes Items 35 & 36)
38
7007437
1
Bearing
39
7022326
1
Spring
40
7022328
1
Seal, Lip
41
7022371
1
Washer, Support
45
7022328
1
Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES AND ROMANIAN BUILT
MACHINES) (SN 1300002249 to Present, SN E300000100 through E300001114)
3121182 510AJ 37
Page 38
SECTION 1 - FRAME
FIGURE 1-9. DRIVE VALVES INSTALLATIONS
38 510AJ 3121182
Page 39
FIGURE 1-9. DRIVE VALVES INSTALLATIONS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
DRIVE VALVES INSTALLATION
0272320
Ref
Belgium Built Machines (Prior to SN 1300000064)
C 0272895
Ref
Belgium Built Machines (SN 1300000064 through 1300003222)
G 0275854
Ref
Belgium Built Machines (SN 1300003223 to Present)
C
0275854
Ref
Romanian Built Machines (SN 1300003223 through
E300001114)
C
103
0363012
2
Bar, Clamping
104
0641420
2
Bolt 1/4in-20NC x 2-1/2in
105
0641618
4
Bolt 3/8in-16NC x 2-1/4in
106
0641530
2
Bolt 5/16in-18NC x 3-3/4in (Belgium Built Machines) (Prior to SN
1300003223)
106
0641560
3
Bolt 5/16in-18NC x 7-1/2in (Belgium Built Machines) (SN
1300003223 to Present)
106
0641560
3
Bolt 5/16in-18NC x 7-1/2in (Romanian Built Machines) (SN
E300000100 through E300001114)
107
0641538
2
Bolt 5/16in-18NC x 4-3/4in (Belgium Built Machines Only) (Prior
to SN 1300003223)
115
3311505
AR
Locknut 5/16in-18NC
117
3340911
4
Rubber, Clamp
121
4641208
1
Flow Divider Valve Assembly (Belgium Built Machines Only)
(Prior to SN 1300003223)
A
121A
7023934
2
Valve, Cartridge (Flow Divider) (4641208 Valve)
121A
7021655
2
Seal Kit - 7023934 Flow Divider Cartridge
121B
7023935
4
Valve, Cartridge (Check) (4641208 Valve)
121B
7023936
4
Seal Kit - 7023935 Check Cartridge
122
Ref
Flow Divider Valve Assembly Options:
122A
4641207
1
Flow Divider Valve Assembly (Belgium Built Machines) (Prior
to SN 1300003223)
A
122B
7023917
1
Valve, Cartridge (Flow Divider) (Used on 4641207 Valve)
122B
7021625
1
Seal Kit - 7021625 Flow Divider Cartridge
122C
7022397
1
Valve, Cartridge (Check) (4641207 Valve)
122C
7022399
1
Seal Kit - 7022397 Check Cartridge
122D
7010542
2
Valve, Cartridge (Load Shuttle) (4641207 Valve)
122D
7010543
2
Seal Kit - 7010542 Load Shuttle Cartridge
122E
4641510
1
Flow Divider Valve Assembly (Belgium Built Machines) (SN
1300003223 to Present)
D
122E
4641510
1
Flow Divider Valve Assembly (Romanian Built Machines) (SN
E300000100 through E300001114)
D
122F
7023917
1
Valve, Cartridge (Flow Divider) (4641510 Valve)
122F
7021625
1
Seal Kit - 7023917 Flow Divider Cartridge
122F
70002962
1
Lock Kit
122G
7023934
2
Valve, Cartridge (Flow Divider) (4641510 Valve)
122G
7021655
2
Seal Kit - 7023934 Flow Divider Cartridge
122G
70000781
2
Lock Kit
122H
7022397
5
Valve, Cartridge (Check) (4641510 Valve)
122H
7022399
5
Seal Kit - 7022397 Check Cartridge
122J
7021639
2
Valve, Cartridge (Check) (4641510 Valve)
122J
7017496
2
Seal Kit - 7021639 Check Cartridge (was p/n 2900756)
122K
7024881
1
Piston, Pilot (4641510 Valve)
123
4641155
1
Valve, Junction Manifold
B
124
4711400
2
Flatwasher 1/4in Thin
125
4751500
8
Flatwasher 5/16in Regular
SECTION 1 - FRAME
3121182 510AJ 39
Page 40
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
126
4751600
AR
Flatwasher 3/8in Regular
Ref
FRAME SHIELDS INSTALLATION OPTIONS:
0272600
Ref
Belgium Built Machines (Prior to SN 1300000353)
B 0273499
Ref
Belgium Built Machines (SN 1300000353 through 1300003222)
C 0275858
Ref
Belgium Built Machines (SN 1300003223 to Present)
A
0275858
Ref
Romanian Built Machines (SN E300000100 through
E300001114)
A
201
0100011
AR
Compound, Locking
202
0641606
10
Bolt 3/8in-16NC x 3/4in
203
Ref
Cover (Front) Options:
203
4061046
1
Belgium Built Machines (Prior to SN 1300000353)
203
3380504
1
Belgium Built Machines (SN 1300000353 through
1300003222)
203
3380764
1
Belgium Built Machines (SN 1300003223 to Present)
203
3380764
1
Romanian Built Machines (SN E300000100 through
E300001114)
204
4061047
1
Shield (Rear)
205
4751600
10
Flatwasher 3/8in Regular
SECTION 1 - FRAME
40 510AJ 3121182
Page 41
SECTION 2 - TURNTABLE
SECTION 2 - TURNTABLE
3121182 510AJ 41
Page 42
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVE INSTALLATION
42 510AJ 3121182
Page 43
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
VALVES INSTALLATIONS
0271197
Ref
Belgium Built Machines (Prior to SN 1300001243)
F 0274616
Ref
Belgium Built Machines (SN 1300001243 to Present)
A
0274616
Ref
Romanian Built Machines (SN E300000100 through
E300001114)
A
1
0100011
AR
Compound, Locking
2 0140001
1
Horn 4
0641404
1
Bolt 1/4in-20NC x 1/2in
5 0651405
4
Bolt 1/4in-24NF x 5/8in
7 0641607
4
Bolt 3/8in-16NC x 7/8in
9 Ref
Pressure Filter Assembly Options:
9 2120163
1
Belgium Built Machines (Prior to SN 1300001243)
9 2120150
1
Element, Filter
9 7020020
1
Indicator
9 7023206
1
O-Ring, Filter
9 7023207
1
Ring, Back-up
9 2120209
1
Belgium Built Machines (SN 1300001243 to Present)
9
2120209
1
Romanian Built Machines (SN E300000100 through
E300001114)
9
2120210
1
Element, Filter
9 7020020
1
Indicator
9 70000934
1
O-Ring, Filter Bowl
11
4641176
1
Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)
14
4711600
10
Flatwasher 3/8in Thin
15
4751400
1
Flatwasher 1/4in Regular
20
4711400
4
Flatwasher 1/4in Thin
21
4791400
1
Starwasher 1/4in
FIGURE 2-1. CONTROL VALVE INSTALLATION
3121182 510AJ 43
Page 44
SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
44 510AJ 3121182
Page 45
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
4641176
Ref
PROPORTIONAL VALVE ASSEMBLY
E 1 7012975
1
Cartridge, Check
1 7012540
1
Seal Kit - 7012975 Cartridge
2 7017482
2
Cartridge
2 7012518
2
Seal Kit - 7017482 Cartridge
3 7023970
1
Cartridge, Flow Regulator
3 7012953
1
Seal Kit - 7023970 Cartridge
4 7017440
3
Cartridge, Load Shuttle
4 7017441
3
Seal Kit - 7017440 Cartridge
5 7010542
2
Cartridge, Load Shuttle
5 7010543
2
Seal Kit - 7010542 Cartridge
6 7021611
1
Cartridge (Proportional Dump)
6 7012518
1
Seal Kit - 7021611 Cartridge
7 7023913
2
Cartridge, Relief (Telescope and Lower Lift)
7 7012998
2
Seal Kit - 7023913 Cartridge
8 7017422
1
Cartridge, Relief (Steer)
8 7012998
1
Seal Kit - 7017422 Cartridge
9 7017421
1
Cartridge, Relief (Upper Lift)
9 7012998
1
Seal Kit - 7017421 Cartridge
10
7017428
1
Cartridge, Relief (Swing)
10
7012998
1
Seal Kit - 7017428 Cartridge
11
7023922
1
Cartridge without Coil (Upper Lift)
11
7017402
1
Seal Kit - 7023922 Cartridge
12
7023914
1
Cartridge without Coil (Swing)
12
7017402
1
Seal Kit - 7023914 Cartridge
13
7017410
1
Cartridge without Coil (Main Dump)
13
7012967
1
Seal Kit - 7017410 Cartridge
14
7017433
1
Cartridge without Coil (Steer)
14
7017402
1
Seal Kit - 7017433 Cartridge
15
7017454
2
Cartridge without Coil (Lower Lift and Telescope)
15
7012903
2
Seal Kit - 7017454 Cartridge
16
7012944
7
Coil 17
7012943
4
Coil 18
7017451
1
Coil
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
3121182 510AJ 45
Page 46
SECTION 2 - TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
46 510AJ 3121182
Page 47
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
SWING DRIVE INSTALLATION OPTIONS:
0272167
Ref
Belgium Built Machines (Prior to SN 1300000353)
D 0273358
Ref
Belgium Built Machines (SN 1300000353 to Present)
0273358
Ref
Romanian Built Machines (SN E300000100 through
E300001114)
D
1
0100019
AR
Compound, Locking
2 Ref
Swing Bearing and Rotation Box Assembly Options (See SWING
BEARING AND ROTATION BOX ASSEMBLY for Breakdown):
2
0440255
1
Belgium Built Machines (Prior to SN 1300000353)
2 0440272
1
Belgium Built Machines (SN 1300000353 to Present)
2
0440272
1
Romanian Built Machines (SN E300000100 through
E300001114)
3 Ref
Bolt 1/2in-13NC Options:
3
0641818
2
2-1/4in Length (Belgium Built Machines) (Prior to SN
1300006701)
3 3931832
2
2in Length (Belgium Built Machines) (SN 1300006701 to
Present)
3
3931832
2
2in Length (Romanian Built Machines) (SN E300000100
through E300001114)
4
0682040
18
Bolt 5/8in-11NC x 5in (Grade 8)
5 0682048
24
Bolt 5/8in-11NC x 6in
6 Ref
Swing Motor Assembly Options:
6
3160287
1
Motor for Belgium Built Machines (See SWING MOTOR
ASSEMBLY for Breakdown - Use p/n 1001105455) (Prior to
SN 1300006701)
6
1001104850
1
Motor for Belgium Built Machines (See SWING MOTOR
ASSEMBLY for Breakdown) (SN 1300006701 to Present)
6
1001104850
1
Motor for Romanian Built Machines (See SWING MOTOR
ASSEMBLY for Breakdown) (SN E300000100 through
E300001114)
7 Ref
Flatwasher 1/2in Hardened Options:
7 4891800
2
Belgium Built Machines (Prior to SN 1300006701)
7 4740171
2
Belgium Built Machines (SN 1300006701 to Present)
7
4740171
2
Romanian Built Machines (SN E300000100 through
E300001114)
8
4892000
42
Flatwasher 5/8in Hardened
9 Ref
Grease, Bearing (Not Shown) Options:
9 Not Required
0
Belgium Built Machines (Prior to SN 1300000353)
9 2160001
AR
Belgium Built Machines (SN 1300000353 to Present)
9
2160001
AR
Romanian Built Machines (SN E300000100 through
E300001114)
0258400
Ref
REMOTE BEARING LUBE INSTALLATION
B
101
0641609
2
Bolt 3/8in-16NC x 1-1/8in
102
0902520
1
Bracket
103
2160002
1
Fitting, Grease
104
2180344
1
Fitting, Bulkhead
105
2180822
1
Fitting, Tee
106
2200261
1
Fitting, Coupling
107
2220001
1
Fitting, Straight
108
2220124
2
Fitting, Elbow
109
2750529
2
Hose 110
2750807
1
Hose
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
3121182 510AJ 47
Page 48
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
111
3311605
2
Locknut 3/8in-16NC
112
4751600
4
Flatwasher 3/8in Regular
1001102695
Ref
DRIVE ORIENTATION INSTALLATION (BELGIUM BUILT
MACHINES) (SN 1300006701 to Present)
D
1001102695
Ref
DRIVE ORIENTATION INSTALLATION (ROMANIAN BUILT
MACHINES) (SN E300000100 through E300001114)
D
201
0100011
AR
Compound, Locking
202
0641406
1
Bolt 1/4in-20NC x 3/4in
203
0641606
2
Bolt 3/8in-16NC x 3/4in
204
0641614
2
Bolt 3/8in-16NC x 1-3/4in
205
1320041
1
Clamp 206
3311005
2
Locknut #10
207
3311405
1
Locknut 1/4in
208
3931010
2
Screw #10-24 x 5/8in
209
4360517
1
Switch, Proximity
209
4460320
1
Connector, Male
209
4460227
2
Pin, Male
210
4711000
2
Flatwasher #10 Thin
211
4711400
1
Flatwasher 1/4in Thin
212
4711600
4
Flatwasher 3/8in Thin
213
1001145163
2
Spacer (was p/n 7116691 & 1001114757)
214
1001102526
1
Cam 215
1001102527
1
Bracket, Switch
216
4740120
2
Flatwasher, Special
SECTION 2 - TURNTABLE
48 510AJ 3121182
Page 49
Page 50
SECTION 2 - TURNTABLE
FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES)
(Prior to SN 1300006701)
50 510AJ 3121182
Page 51
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3160287
Ref
SWING MOTOR ASSEMBLY
B
Ref
Note: Original Equipment motor p/n 3120287 may have been
replaced with Service Replacement motor p/n 1001105455.
Visually identify component before ordering parts. Service
Replacement motor shown on next illustration
1
2900477
1
Seal, Dust
2 2900477
1
Ring, Retaining
3 2900477
1
Shim, Metal Back-Up
4 2900477
1
Seal, High Pressure
5 2900477
1
Shim, Metal Back-Up
6 2900477
1
Shim, Teflon Back-Up
7 2900477
1
Seal, Shaft
8 2900477
3
Seal, Body
9 2900477
1
Washer, Carrier
10
2900477
1
Thrustwasher
11
See Note
1
Bearing, Thrust (Note: Not Available - Replace Complete Motor)
12
7005889
1
Link, Drive
13
See Note
1
Plate, Wear (Note: Not Available - Replace Complete Motor)
14
7016432
1
Rotor Set Assembly
15
7016433
1
Pin, Drive Link
16
See Note
1
Ball (Note: Not Available - Replace Complete Motor)
17
See Note
1
Cover, End (Note: Not Available - Replace Complete Motor)
18
See Note
1
Nameplate (Note: Not Available for Purchase)
19
7016434
1
Bolt Set (Includes 4 Bolts)
20
7016435
1
Housing
21
7016435
1
Plug, Cooling
22
7005843
1
Shaft 23
7005887
1
Key 25
2900477
1
Seal Kit (Includes Items 1-10)
26
7016435
1
Housing/Shaft Kit (Includes Items 20-23)
FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES)
(Prior to SN 1300006701)
3121182 510AJ 51
Page 52
SECTION 2 - TURNTABLE
FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT
MACHINES AND ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT
MACHINES) (Prior to SN 1300006701, SN 1300006701 to Present, SN E300000100 through
E300001114)
52 510AJ 3121182
Page 53
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
SWING MOTOR ASSEMBLY
1001105455
Ref
Service Replacement for Belgium Built Machines (Prior to SN
1300006701)
A 1001104850
Ref
Original Equipment for Belgium Built Machines (SN
1300006701 to Present)
A
1001104850
Ref
Original Equipment for Romanian Built Machines (SN
E300000100 through E300001114)
A
1
See Note
5
Bolt (Note: Not Available - Replace Complete Motor)
2 7004035
1
Cover, End
3 7023318
1
Seal, Commutator
4 7004036
5
O-Ring
5 7024453
1
Commutator
6 7024453
1
Commutator and Ring Assembly (Includes Items 5)
7 7024379
1
Manifold
8 70002206
1
Rotor Set
9 7024380
1
Plate, Wear
10
70002207
1
Link, Drive
12
70000088
1
Shaft, Coupling
12A
70000089
1
Key 13
7024381
1
Bushing, Inner
14
7004043
1
Thrustwasher
15
7004044
1
Bearing, Thrust
16
7004049
1
Seal, Inner Shaft
17
7004045
1
Ring, Backup
18
See Note
1
Housing (Note: Not Available - Replace Complete Motor)
19
7024390
1
Bearing
20
7004047
1
Seal, Outer Shaft
25
7024389
1
Seal Kit (Includes Items 3, 4, 16, 17 & 20)
FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT
MACHINES AND ORIGINAL EQUIPMENT FOR BELGIUM BUILT MACHINES AND ROMANIAN BUILT
MACHINES) (Prior to SN 1300006701, SN 1300006701 to Present, SN E300000100 through
E300001114)
3121182 510AJ 53
Page 54
SECTION 2 - TURNTABLE
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY
54 510AJ 3121182
Page 55
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
SWING BEARING AND ROTATION BOX ASSEMBLY
0440255
Ref
Belgium Built Machines (SN 1300000001 through 1300000352)
B 0440272
Ref
Belgium Built Machines (SN 1300000353 to Present)
C
0440272
Ref
Romanian Built Machines (SN E300000100 through
E300001114)
C
101
4891500
2
Flatwasher 5/16in Hardened
102
7026042
2
Cup, Bearing
103
7026043
2
Cone, Bearing
104
0681610
8
Bolt 3/8in-16NC x 1-1/4in (Grade 8)
105
0641808
2
Bolt 1/2in-13NC x 1in
106
0641810
2
Bolt 1/2in-13NC x 1-1/4in
107
0641520
2
Bolt 5/16in-18NC x 2-1/2in
108
See Note
1
Plug 1/8in (Note: Not Available - Purchase Locally)
109
See Note
1
Plug (Note: Not Available - Purchase Locally)
110
7026060
1
Seal, Oil
111
See Note
1
Plug 1/4in (0440255 Bearing Only) (Note: Not Available Purchase Locally)
112
See Note
2
Cap (Note: Not Available - Purchase Complete Assembly)
113
See Note
1
Fitting, Grease (Note: Not Available - Purchase Locally)
114
7026044
1
Bushing, Reducer
115
7027358
1
Fitting, Grease
116
See Note
2
Fitting, Grease Elbow (0440255 Bearing Only) (Note: Not
Available - Purchase Locally)
117
7026045
1
Cup, Bearing
118
7026046
1
Ring, Grease
119
7026047
1
Cone, Bearing
120
7026048
1
Cup, Bearing
121
7026049
1
Cone, Bearing
122
7026050
1
Worm-Gear
123
7026051
1
Pinion, Output
124
7026052
1
Spacer, Washer
125
See Note
1
Housing (Note: Not Available - Purchase Complete Assy)
126
7026053
1
Cover, Gear Options:
127
7026059
AR
Shim, Brown (.010)
127
Ref
0440255 Bearing
127
Ref
0440272 Bearing
128
7026059
AR
Shim, Clear (.0075) Options:
128
Ref
0440255 Bearing
128
Ref
0440272 Bearing
129
7026059
AR
Shim, Blue (.005) Options:
129
Ref
0440255 Bearing
129
Ref
0440272 Bearing
130
7026059
AR
Shim, Yellow (.020) Options:
130
Ref
0440255 Bearing
130
Ref
0440272 Bearing
131
Ref
Bearing, Turntable Options:
131
7026054
1
0440255 Bearing
131
1001104627
1
0440272 Bearing (Bearing Kit, Turntable p/n 1001104627
includes bearing and hardware to mount bearing/rotation box
assembly to machine) (was p/n 70000042)
132
7026060
1
O-Ring
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY
3121182 510AJ 55
Page 56
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
133
7026055
1
Cap, Gear
134
Ref
Cap, Worm Options:
134
7026056
1
0440255 Bearing
134
7027354
1
0440272 Bearing
135
70000681
8
Screw #6-32NC x 3/8in
136
7026059
AR
Shim, Natural (.0075in) Options:
136
Ref
0440255 Bearing
136
Ref
0440272 Bearing
137
7026059
AR
Shim, Blue (.005in) Options:
137
Ref
0440255 Bearing
137
Ref
0440272 Bearing
138
7026059
AR
Shim, Green (.003in) Options:
138
Ref
0440255 Bearing
138
Ref
0440272 Bearing
139
7026057
1
Worm, Ground
140
7026059
AR
Shim, Blue (.005in) Options:
140
Ref
0440255 Bearing
140
Ref
0440272 Bearing
141
7026059
AR
Shim, Yellow (.020in) Options:
141
Ref
0440255 Bearing
141
Ref
0440272 Bearing
142
Ref
Adapter, Motor Options:
142
7026058
2
0440255 Bearing
142
7027356
AR
0440272 Bearing
143
7026060
1
Seal, Face
144
7026059
AR
Shim, Green (.003in) Options:
144
Ref
0440255 Bearing
144
Ref
0440272 Bearing
150
7026060
1
Seal Kit (Includes Items 110, 132 & 143)
151
7026059
1
Shim Kit (Includes Items 127-130, 136-138, 140-141 & 144)
SECTION 2 - TURNTABLE
56 510AJ 3121182
Page 57
Page 58
SECTION 2 - TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM)
58 510AJ 3121182
Page 59
SECTION 2 - TURNTABLE
3121182 510AJ 59
Page 60
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built
Machines use SNs E3xxxxxxxx.
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
1001108389
Ref
CATERPILLAR ENGINE ASSEMBLY
D 1 0080181
1
Adapter, Pump Mounting Plate
2 0080201
1
Adapter, Elbow Air Intake
3 0100011
AR
Compound, Locking
4 0641812
2
Bolt 1/2in-13NC x 1-1/2in
5 0340041
2
Band, Air Cleaner Mounting
6 0340046
2
Band, Muffler Mounting
7 2111010
1
Fitting, Straight
8 2111612
1
Fitting, Straight
9 0630569
9
Bolt M14 x 30mm
10
0641406
8
Bolt 1/4in-20NC x 3/4in
11
0641408
3
Bolt 1/4in-20NC x 1in
12
0641410
2
Bolt 1/4in-20NC x 1-1/4in
13
0641506
8
Bolt 5/16in-18NC x 3/4in
14
0641507
6
Bolt 5/16in-18NC x 7/8in
15
0641609
5
Bolt 3/8in-16NC x 1-1/8in
16
0641610
39
Bolt 3/8in-16NC x 1-1/4in
17
0641611
2
Bolt 3/8in-16NC x 1-3/8in
18
0641614
2
Bolt 3/8in-16NC x 1-3/4in
19
0641820
4
Bolt 1/2in-13NC x 2-1/2in
20
0741610
2
Screw, Flat Head 3/8in-16NC x 1-1/4in
21
0760815
4
Bolt M8 x 35mm
22
0962172
1
Bushing, Flanged
23
1320012
4
Clamp 24
1320016
4
Clamp 25
1320022
3
Clamp 26
1320058
1
Clamp 27
1320223
6
Clamp 28
1320318
2
P-Clamp
29
1340060
1
Air Cleaner Assembly
29
7012664
1
Element, Air Cleaner
30
1580011
1
Container, Coolant Overflow
31
1660255
1
Coupling, Pump
32
1703162
2
Decal - Caution Fan
33
2131212
1
Fitting, Elbow
34
2720058
2.5
ft/0.8m
Hose
35
1001106426
1
Caterpillar Engine Assembly (See Items 301-321 for Breakdown)
36
3200378
4
Mount, Motor
37 Ref
Muffler Options:
37
3220113
1
Spark Arresting Muffler
37
70001017
1
Clamp
37
1001107116
1
Catalytic Muffler
37
70002705
1
Clamp
37
70002706
1
Plug, Brass
38
3311405
11
Locknut 1/4in-20NC
SECTION 2 - TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (WITH UGM)
60 510AJ 3121182
Page 61
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
39
3311505
6
Locknut 5/16in-18NC
40
3311605
22
Locknut 3/8in-16NC
41
3311805
4
Locknut 1/2in-13NC
42
3340399
2
Pad, Wear
43
3577133
1
Plate, Air
44
3577132
1
Plate, Baffle
45
3573937
1
Plate, Radiator Support
46
3577130
1
Plate, Engine Mounting (Front)
47
3577135
2
Plate, Engine Mounting (Rear)
48
3740067
1
Relay
49
3960438
28
in/71cm
Seal, Self Gripping
50
4031711
4
Bolt M6 x 35mm
51
4070497
4
Shim 52
4070498
2
Shim
53
4100025
1.6
ft/0.49mm
Sleeve, Fiberglass
54
4568743
1
Pipe, Exhaust
55
4569176
1
Tube, Air Intake
56
4711400
12
Flatwasher, 1/4in Thin
57
4711500
8
Flatwasher 5/16in Thin
58
4711600
26
Flatwasher 3/8in Thin
59
4740274
4
Washer, Snubbing
60
4751400
12
Flatwasher 1/4in Regular
61
4751500
12
Flatwasher 5/16in Regular
62
4751600
42
Flatwasher 3/8in Regular
63
4751800
13
Flatwasher 1/2in Regular
64
4791400
2
Starwasher 1/4in
65
4846821
1
Mount, Motor/Generator
66
4891500
4
Flatwasher 5/16in Hardened
67
4891600
4
Flatwasher 3/8in Hardened
68
85941018
1
P-Clamp
69
1001097588
1
Clip, Tube
70
1001098525
1
Plate, Muffler Support
72
1001106793
1
Plate, Radiator Mount
73
1001100577
1
Hose, Radiator (Top)
74
1001100818
1
Hose, Radiator (Bottom)
75
1001100825
2
Strap, Ties
76
1001100837
1
Bracket, Bottle
77
1001101201
1
Spacer, Fan
78
1001106790
1
Weldment, Engine Tray
79
1001101681
1
Elbow, Rubber
80
1001101950
1
Tube, Air Intake
81
1001102706
1
Radiator
81
7027412
1
Cap, Radiator
82
2720271
1.25
ft/0.38m
Hose
83
2720615
1.5
ft/0.46m
Hose
84
1001101408
1
Fan 85
8405006
1
Clamp, Gear
86
2151212
2
Fitting, Elbow
3121182 510AJ 61
Page 62
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
87
2170316
1
Fitting, Tee
88
2170808
2
Fitting, Tee
91
2221084
1
Fitting, Tee
92
3600318
1
Gear Pump Assembly
92
7023929
1
Seal Kit - 3600318 Pump
93
3600385
1
Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
94
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for
Breakdown)
95
3790152
1
O-Ring 96
3931620
2
Capscrew, Socket Head 3/8in-16NC x 1-1/4in
97
4641199
2
Valve, Check
98
1001102860
1
Battery Cable Kit
A
98A
7027025
1
Cable - Battery To Auxiliary Relay
98B
7027026
1
Cable - Battery and Auxiliary Pump to Ground
98C
7027023
1
Cable - Auxiliary Relay To Starter
98D
7027024
1
Cable - Auxiliary Relay To Auxiliary Pump
99
2110604
2
Fitting, Straight
100
2131210
1
Fitting, Elbow
101
2170110
1
Fitting, Straight
1001108388
Ref
CATERPILLAR ENGINE INSTALLATION
A
201
0100011
AR
Compound, Locking
202
0100020
AR
Sealant, Pipe
203
0641406
3
Bolt 1/4in-20NC x 3/4in
204
0641408
7
Bolt 1/4in-20NC x 1in
205
0641418
2
Bolt 1/4in-20NC x 2-1/4in
206
0641420
1
Bolt 1/4in-20NC x 2-1/2in
207
0641608
3
Bolt 3/8in-16NC x 1in
208
0641610
2
Bolt 3/8in-16NC x 1-1/4in
209
0642010
1
Bolt 5/8in-11NC x 1-1/4in
210
0902443
1
Bracket, Hood Latch Mount
211
0902444
1
Bracket, Hood Support
212
1320022
7
Clamp, Fuel Line
213
1320223
1
Clamp, J Clip
214
1320318
2
Clamp 215
1701505
1
Decal, Diesel (Not Shown)
216
2180536
1
Fitting, Barbed
217
2220250
1
Fitting, Reducer
218
2220273
1
Fitting, Reducer
219
2220313
1
Fitting, Elbow Barbed
220
2220459
1
Fitting, Elbow
221
2220794
1
Fitting, Straight Barbed
222
2300004
2.7 Gal
Coolant, Anti-Freeze (Not Shown)
223
2720058
10
ft/3.05m
Hose
224
2720271
8 ft/2.4m
Hose 225
2750532
7 ft/2.1m
Hose
226
3311405
13
Locknut 1/4in-20NC
227
3312005
1
Locknut 5/8in-11NC
228
3340399
1
Pad, Wear
229
3900254
1
Screw, Shoulder
230
4641317
1
Valve Assembly
SECTION 2 - TURNTABLE
62 510AJ 3121182
Page 63
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
230
7012941
2
Cartridge without Coil
230
7010543
2
Seal Kit - 7012941 Cartridge
230
7012944
2
Coil 231
4711400
3
Flatwasher 1/4in Thin
232
4740362
7
Washer, Fender
233
4751400
25
Flatwasher 1/4in Regular
234
4751600
5
Flatwasher 3/8in Regular
235
4752000
1
Flatwasher 5/8in Regular
236
4752200
2
Flatwasher 3/4in Regular
239
1001100857
1
Separator, Fuel-Water
239
70002377
1
Filter 239
70002378
1
Seal, O-Ring
240
1001103791
1
Panel, Rubber
241
1787217
1
Clamp, Battery Holddown
242
3020016
2.5 gal
Motor Oil Mobil Delvac MX 15W-40
243
3311505
2
Locknut 5/16in-18NC
244
0641512
1
Bolt 5/16in-18NC x 1-1/2in
245
4751500
4
Flatwasher 5/16in Regular
246
8008750
1
Battery
247
1706098
1
Decal - Warning Explosion/Fire
1001106426
Ref
CATERPILLAR ENGINE COMPONENTS
C
301
7026848
1
Valve, Breather
301
7026846
1
Gauze, Breather Valve
302
7026847
4
Seal, Valve Cover Nut
303
7026849
1
Gasket, Air Intake
304
7026850
1
Seal, Valve Cover
305
7026852
1
Flywheel with Starter Gear Set
305
7026853
1
Gear, Rim
305
7026851
1
Seal, Rear Main (Not Shown)
306
70001403
1
Filter, Oil (was p/n 7026855)
307
7026860
1
Cap, Oil Fill
307
7026856
1
Seal, Oil Fill Cap
308
7026858
1
Valve, Relief
308
7026857
1
Seal 309
7026864
1
Pump, Water
309
7026863
1
Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
309
7026865
1
Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block) 310
7026867
1
Thermostat
310
7026866
1
Gasket (Fits Between Regulator and Engine Block)
310
7026868
1
Gasket (Fits Between Regulator and Hose Adapter)
311
7026869
1
Gasket, Exhaust
312
7026870
1
Gasket, Exhaust Manifold
313
70003758
1
Filter Assembly
313
70003791
2
Element, Fuel Filter (was p/n 7026871)
313
7026872
2
Gasket, Fuel Filter Element
314
7026873
1
Pump, Fuel Transfer
314
7026874
1
Seal 315
7026875
4
Injector, Fuel
317
70003541
1
Actuator
318
70003768
1
Alternator
319
7026878
4
Glowplug
3121182 510AJ 63
Page 64
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
320
70003759
1
Switch, Oil Pressure
320
70003760
1
Adapter, Oil Pressure Switch
321
70003769
1
Starter 322
7026854
1
Seal, Front Main (Not Shown)
323
7026859
1
Gasket, Oil Pan (Not Shown)
324
7026862
1
Gasket, Valve Bracket (Not Shown - Located Between Valve
Bracket and Cylinder Head)
325
70003761
1
Belt 326
70003762
1
Sensor, Speed
326
70003766
1
Sensor, Speed
327
70003765
1
Sensor, Temperature (Not Shown)
328
70003763
1
Dipstick
328
70003764
1
Tube, Dipstick
329
4641272
1
Valve, Oil Drain
329
7026861
1
Seal, Oil Drain Valve
330
70003767
1
Harness, Engine (Not Shown)
331
70003770
1
ECM
SECTION 2 - TURNTABLE
64 510AJ 3121182
Page 65
Page 66
SECTION 2 - TURNTABLE
FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)
(OPTIONAL)
66 510AJ 3121182
Page 67
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
GENERATOR INSTALLATION
1001111285
Ref
110V/60HZ GENERATOR
A 1001100944
Ref
110V/50Hz Generator
B 1001100943
Ref
220V/50HZ GENERATOR
B
Ref
Note: Refer to Sky Power Accessories Manual p/n 3124242 for
the Miller 7500W Generator.
1
0100011
AR
Compound, Locking
2 0200742
1
Arm, Adjusting
3 Ref
V-Belt Options:
3 0480121
1
110V/60Hz
3 0480120
1
110V/50Hz
3
0480120
1
220V/50Hz
4 0641404
1
Bolt 1/4in-20NC x 1/2in
5 0641508
1
Bolt 5/16in-18NC x 1in
6 0641772
1
Bolt 7/16in-14NC x 9in
7 0701217
3
Bolt M12 x 45mm
8 0962449
1
Bushing
9 Ref
Generator and Control Box Assembly Options:
9 2460055
1
110V/60Hz
9 2460049
1
110V/50Hz Generator
9 1001100321
1
220V/50Hz Generator
9A
7012558
1
Replacement Generator - 110V/60Hz
9A
2460049
1
Replacement Generator - 110V/50Hz
9A
1001100321
1
Replacement Generator - 220V/50Hz
Ref
Note: All Replacement Generators come standard with P/N
3580134 Pulley. This Pulley may not be correct for all
applications. Refer to Pulley options below.
9A
7026199
1
110V/60Hz Armature with Slip Rings
9A
70000122
1
110V/50Hz Armature with Slip Rings
9A
70000123
1
220V/50Hz Armature with Slip Rings
9A
7020109
4
Holder, Brush
9A
7020108
4
Brush
9A
7012513
4
Cap, Brush Holder
9A
7012514
1
Fan
9A
7020190
2
Bearing
9A
7020110
1
End Bell, Front
9A
7020111
1
End Bell, Rear
9A
7020193
1
Cord, Power
9B Ref
Replacement Control Box Options:
9B
7019680
1
110V
9B
70000127
1
220V
9B Ref
Circuit Breaker Options:
9B
4360542 1 110V
9B
70000126 1 220V
9B
4460190
1
Receptacle, Double (110V Box)
9B
4460027
1
Receptacle, Double Twist Lock (110V Box)
9B
70000124
1
Receptacle, Double (220V Box)
9B
70000125
1
Receptacle, Single Twist Lock (220V Box)
FIGURE 2-8. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)
(OPTIONAL)
3121182 510AJ 67
Page 68
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
9B
3520028
1
Plug, Hole
9C Ref
Voltmeter Options:
9C
2420203
1
110V
9C
7020192
1
220V
9D Ref
Pulley Options:
9D
3580276
1
110V/60Hz
9D
3580134
1
110V/50Hz
9D
3580134
1
220V/50Hz
9D
7027887
1
Key, Woodruff
10
3290505
1
Locknut M5
11
3311705
1
Locknut 7/16in-14NC
12
3580315
1
Pulley 13
3740080
1
Relay 14
4031608
1
Bolt M5 x 20mm
15
4420060
3 in/8cm
Tape, Double Sided Foam Acrylic
16
4460968
3
Connector, Strain Relief
17
4751500
1
Flatwasher 5/16in Regular
18
4751700
AR
Flatwasher 7/16in Regular
19
4811600
1
Flatwasher M5
20
1001099869
1
Box, Junction
21 Ref
Light, Red Options:
21
1001100233
1
125V
21
1001100234
1
250V
22
3311005
2
Locknut #10-24NC
23
4751000
8
Flatwasher #10 Regular
Ref
PLATFORM COMPONENTS
1001111285
Ref
110V/60HZ Generator
A 1001111815
Ref
110V/50HZ Generator
A 1001111814
Ref
220V/50HZ Generator
A
101
4360336
1
Switch, Toggle
102
4740397
1
Washer
103
4060802
1
Guard, Switch
104
2820031
1
Heatshrink (Not Shown)
105
3251102
1
Nameplate
SECTION 2 - TURNTABLE
68 510AJ 3121182
Page 69
Page 70
SECTION 2 - TURNTABLE
FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981)
70 510AJ 3121182
Page 71
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Belgium Built Machines use SNs 13xxxxxxxx.
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
DEUTZ ENGINE INSTALLATION
Ref
4WD Machines Options:Manufactured in Belgium (SN 1st digit
is 1)
0272490
Ref
Belgium Built Machines (Prior to SN 1300000353)
H
0273754
Ref
Belgium Built Machines (SN 1300000353 through
1300000981)
E
1
0100011
AR
Compound, Locking
2 0100020
AR
Sealant
4 0641406
1
Bolt 1/4in-20NC x 3/4in (Prior to SN 1300000178)
5 0641610
2
Bolt 3/8in-16NC x 1-1/4in
6 0642010
1
Bolt 5/8in-11NC x 1-1/4in
7 0902443
1
Bracket, Hood Latch Mount
8 0902444
1
Bracket, Hood Support
9 1320022
5
Clamp, Fuel Line
10
1320223
1
Clamp, J-Clip 1/2in (Prior to SN 1300000178)
11
2180536
1
Fitting, Straight (Prior to SN 1300000353)
12
2220250
1
Fitting, Reducer (Prior to SN 1300000353)
13
2220313
1
Fitting, Elbow
14
2220459
1
Fitting, Elbow (Prior to SN 1300000353)
15
2220794
1
Fitting, Straight (Prior to SN 1300000353)
16
2720058
15.1
ft/4.6m
Hose
17
2720271
12
ft/3.66m
Hose
18
2750532
7 ft/2.14m
Hose
19
3311405
2
Locknut 1/4in-20NC
20
3312005
1
Locknut 5/8in-11NC
21
3340958
1
Pad, Wear
22
3900254
1
Bolt, Shoulder
23
4751400
12
Flatwasher 1/4in Regular
24
4751600
6
Flatwasher 3/8in Regular
25
4752000
1
Flatwasher 5/8in Regular
26
4752200
2
Flatwasher 3/4in Regular
27
0641418
2
Bolt 1/4in-20NC x 2-1/4in
28
4641108
1
Valve, Dual Select (Use p/n 1001099391)
Ref
Note: Original Equipment Valve may have been replaced
with Service Replacement Valve. Identify p/n stamped on
valve before ordering parts.
28A
7012974
1
Cartridge without Coil (4641108 Valve)
28A
7010543
1
Seal Kit - 7012974 Cartridge
28A
7012941
1
Cartridge without Coil (1001099391 Valve)
28A
7010543
1
Seal Kit - 7012974 Cartridge
28A
7012944
1
Coil
28B
7012995
1
Cartridge without Coil
28B
7012518
1
Seal Kit - 7012995 Cartridge
28B
7012943
1
Coil
29
0181727
1
Angle, Battery Tie-Down (Prior to SN 1300000238)
30 Ref
Battery (Wet)
30
0400075
1
Battery (Wet) (Use p/n 8008750) (Prior to SN 1300000238)
FIGURE 2-9. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES) (Prior to SN 1300000981)
3121182 510AJ 71
Page 72
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
30
8008750
1
Battery (Wet) (SN 1300000238 through 1300000981)
31
0630498
2
Bolt, Battery Tie-Down (Prior to SN 1300000238)
32
3311605
2
Locknut 3/8in-16NC (Prior to SN 1300000238)
33
2200222
1
Fitting, Pipe Plug (Not Shown)
34
2220273
1
Fitting, Reducer (Not Shown) (Prior to SN 1300000353)
35
4240099
1
Tie, Wire (Not Shown)
36
1701505
1
Decal, Diesel Fuel (Not Shown)
37
1787217
1
Clamp, Battery Hold
39
0641512
2
Bolt, 5/16in-20NC x 1-1/2in
40
4751500
4
Flatwasher 5/16in Regular
41
3311505
2
Locknut, 5/16in-18NC
42
2180348
1
Fitting, Barb (SN 1300000353 through 1300000981)
43
2221176
1
Fitting, Elbow (SN 1300000353 through 1300000981)
44
4922978
1
Harness, Start Assist Solenoid (SN 1300000353 through
1300000981)
Ref
DEUTZ ENGINE ASSEMBLY OPTIONS:
0272489
Ref
Belgium Built Machines (Prior to SN 1300000353)
F 2000228
Ref
Belgium Built Machines (SN 1300000353 through 1300000981)
D
101
0080231
1
Adapter, Fan Spacer
102
0100011
AR
Compound, Locking
103
0100020
AR
Sealant
106
0340041
2
Band, Muffler Bracket
109
0641406
6
Bolt 1/4in-20NC x 3/4in
110
0641410
4
Bolt 1/4in-20NC x 1-1/4in
111
0641510
3
Bolt 5/16in-18NC x 1-1/4in
112
0641608
9
Bolt 3/8in-16NC x 1in
113
0641610
16
Bolt 3/8in-16NC x 1-1/4in
114
0641812
2
Bolt 1/2in-13NC x 1-1/2in
115
0641820
4
Bolt 1/2in-13NC x 2-1/2in
116
0700816
4
Bolt M8 x 40mm
117
0701012
8
Bolt M10 x 25mm
118
0711414
6
Bolt M14 x 30mm
119
0741610
2
Screw, Flathead 3/8in-16NC x 1-1/4in
120
0902740
1
Bracket, Front Engine Mounting (Right Side)
121
0962172
1
Bushing, Flanged
122
1320016
4
Clamp, Hose
123
1320022
1
Clamp, Hose
124
1320223
3
Clamp, J-Clip 1/2in
125
1340060
1
Air Cleaner Assembly
125
7012664
1
Element, Air Cleaner
126
1703162
2
Decal, Fan Blade
127
Ref
Engine, Deutz Options:
127
2000190
1
Engine, Deutz (Prior to SN 1300000353)
127
2000217
1
Engine, Deutz (SN 1300000353 through 1300000981)
128
2060025
1
Fan, Suction
129
2180798
1
Fitting, Restriction Indicator
130
2220451
2
Fitting, Straight
131
2720434
1
Hose, Elbow
132
2720449
1
Hose 133
2720467
2
Hose 134
2750532
380 mm
Hose 135
2902060
1
Cable Kit - Battery
B
SECTION 2 - TURNTABLE
72 510AJ 3121182
Page 73
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
135A
7016817
1
Cable - Battery to Starter Relay
135B
7027041
1
Cable - Battery and Auxiliary Pump to Ground (was p/n
7016837)
135C
7016834
1
Cable - Starter Relay to Starter
135D
7016838
1
Cable - Starter Relay to Auxiliary Relay
135E
7016820
1
Cable - Auxiliary Relay to Auxiliary Pump
137
Ref
Mount, Engine Options:
137
3200378
4
Mount, Engine (Prior to SN 1300000353)
137
3200406
4
Mount, Engine (SN 1300000353 through 1300000981)
138
3311401
1
Nut 1/4in-20NC
139
3311405
10
Locknut 1/4in-20NC
140
3311505
3
Locknut 5/16in-20NC
141
3311605
19
Locknut 3/8in-16NC
142
3311805
4
Locknut 1/2in-13NC
143
3340958
2
Pad, Wear
144
3570801
1
Plate, Engine Mounting
145
3573895
1
Plate, Radiator Mount
146
3573937
1
Plate, Radiator Support
147
3600279
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown)
148
Ref
Piston Pump Assembly Options (See PISTON PUMP
ASSEMBLY for Breakdown)
148
3600296
Piston Pump Assembly (Use p/n 3600385) (Prior to SN
1300000129)
148
3600385
Piston Pump Assembly (SN 1300000129 through
1300000981)
149
3600318
1
Gear Pump Assembly
149
7023929
1
Seal Kit - 3600318 Pump
150
3620033
1
Radiator (Use p/n 1001150998)
151
3740140
2
Relay, Power
152
3790152
1
O-Ring
153
3960407
1
Gasket, Air Intake Adapter
154
4360392
1
Switch, Restriction Indicator
155
4567495
1
Tube, Tee
156
4640751
1
Valve, Oil Drain
157
4740274
4
Washer, Snubbing
158
4751400
17
Flatwasher 1/4in Regular
159
4751600
40
Flatwasher 3/8in Regular
160
4751900
6
Flatwasher 9/16in Regular
161
4845395
1
Air Intake Adapter Weldment
162
4846567
1
Motor Mount Weldment
163
4846683
1
Engine Tray Weldment
164
4891600
2
Flatwasher 3/8in Hardened
Ref
ENGINE COMPONENTS OPTIONS:
2000190
Ref
Belgium Built Machines (Prior to SN 1300000353)
2000217
Ref
Belgium Built Machines (SN 1300000353 through 1300000981)
201
7020461
1
Switch, Oil Pressure
202
7020479
1
Starter
202
7026608
1
Relay, Starter
203
7016331
1
Filter, Oil - Spin-on
203
7027236
1
Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
Mount)
204
Ref
Pump, Oil Options:
3121182 510AJ 73
Page 74
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
204
7020467
1
Pump, Oil (Prior to SN 1300000353)
204
7020495
1
Pump, Oil (SN 1300000353 through 1300000981)
205
7020468
1
Ring, Sealing (Prior to SN 1300000353)
206
Ref
Pump, Fuel Injection Options:
206
7024318
1
Pump, Fuel Injection (Prior to SN 1300000353)
206
7027242
3
Pump, Fuel Injection (Not Shown) (SN 1300000353 through
1300000981)
206
7027246
3
Series A Injector
206
7027608
3
Series B Injector
206
7027609
3
Series C Injector
206
7027610
3
Series D Injector
206
7020447
3
Gasket, Injection Pump
207
Ref
Pump, Fuel Supply Options:
207
7024413
1
Pump, Fuel Supply (Prior to SN 1300000353)
207
70000916
1
Pump, Fuel Supply (was p/n 7027238) (Not Shown) (SN
1300000353 through 1300000981)
208
7020411
1
O-Seal
209
7020023
1
Filter, Fuel
209
70001423
1
Bracket, Fuel Filter (SN 1300000353 through 1300000981)
210
7020471
3
Gasket, Exhaust (Not Shown)
210
7020449
3
Gasket, Intake (Not Shown)
211
7020408
1
V-Belt
212
7000663
1
Alternator (was p/n 7020410)
212
70002234
1
Bracket, Adjusting
213
7020464
1
Voltage Regulator
214
Ref
Transmitter, Temperature Options (Not Shown - Located on
Front Left of Engine):
214
7020168
1
Transmitter, Temperature (Prior to SN 1300000353)
214
7027241
1
Transmitter, Temperature (SN 1300000353 through
1300000981)
214
7020168
1
Transmitter, Temperature (Not Shown)
215
7020480
1
Ring, Sealing (Not Shown)
216
7020458
1
Actuator, Throttle
216
7027276
2
Spring, Actuator
217
7020026
1
Dipstick
217
7020403
1
Seal, Ring
217
Ref
Tube, Dipstick Options:
217
70001002
1
Tube for p/n 2000217
217
See Note
1
Tube for p/n 2000190 (Note: For correct component, must
supply engine serial number to JLG Parts Department)
218
7020465
1
Cap, Filler
219
7020488
2
Connector, Electrical (Not Shown - Located at Sensors)
220
7024565
1
Sensor, Tach (was p/n 7020481)
220
70003932
1
Sleeve, Spacer
221
7020482
1
Gasket Kit (Not Shown)
222
7027241
1
Sender, Oil Temperature (Not Shown - Located on Front of
Engine beside Fuel Injector) (SN 1300000353 through
1300000981)
223
7020459
1
Thermostat (Not Shown) (SN 1300000353 through 1300000981)
223
7020460
Spring, Compression
224
70000264
1
Flywheel/Gear Assembly (Not Shown) (2000190 Engine Only)
224
7024579
1
Rim, Gear (Not Shown)
224
See Note
1
Flywheel (Not Shown) (Note: Not Available for Purchase) (SN
SECTION 2 - TURNTABLE
74 510AJ 3121182
Page 75
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1300000353 through 1300000981)
225
7027239
Solenoid, Start (SN 1300000353 through 1300000981)
226
7027769
2
Connector, Radiator (SN 1300000353 through 1300000979)
227
7027245
1
Fuel Filter In-Line (Not Shown)
Ref
MUFFLER INSTALLATION OPTIONS:
250
Ref
Muffler Options:
250
3220110
1
Standard
250
3220112
1
Catalytic
250A
1320176
1
Clamp, Muffler
0256847
Ref
PUMP COUPLING INSTALLATION
2
301
1660234
1
Coupling, Hayes
302
0080163
1
Plate, Pump Adapter
303
0700810
6
Bolt M8 x 20mm
304
4831900
6
Lockwasher M8
306
4832000
8
Lockwasher M10 (Prior to SN 1300000981)
307
3020021
AR
Grease, Coupling
3121182 510AJ 75
Page 76
SECTION 2 - TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT
MACHINES) (SN 1300000981 to Present, SN E300000100 through E300001114)
76 510AJ 3121182
Page 77
SECTION 2 - TURNTABLE
3121182 510AJ 77
Page 78
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Belgium Built Machines use SNs 13xxxxxxxx.
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
DEUTZ ENGINE INSTALLATIONS
0274335
Ref
Belgium Built Machines (SN 1300000981 through 1300003222)
D 0275871
Ref
Belgium Built Machines (SN 1300003223 to Present)
C
0275871
Ref
Romanian Built Machines (SN E300000100 through
E300001114)
C
1
0100011
AR
Compound, Locking
2 0100020
AR
Sealant, Pipe
4 0641410
4
Bolt 1/4in-20NC x 1-1/4in
5 0641418
2
Bolt 1/4in-20NC x 2-1/4in
6 0641512
2
Bolt 5/16in-18NC x 1-1/2in
7 0641610
2
Bolt 3/8in-16NC x 1-1/4in
8 0642010
1
Bolt 5/8in-11NC x 1-1/4in
9 0902443
1
Bracket, Hood Latch Mount
10
0902444
1
Bracket, Hood Support
11
1320022
5
Clamp, Fuel Line
12
1701505
1
Decal, Diesel Fuel (Not Shown)
13
1787217
1
Clamp, Battery Hold-Down
15
2180348
1
Fitting, Barbed
16
2200222
1
Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
17
2220313
1
Fitting, Elbow Barbed
18
2221176
1
Fitting, Elbow
19
2720058
15.1
ft/4.6m
Hose
20
2750532
6 ft/1.83m
Hose 21
3311405
6
Locknut 1/4in-20NC
22
3311505
2
Locknut 5/16in-18NC
23
3312005
1
Locknut 5/8in-11NC
24 Ref
Pad, Wear Options:
24
3340399
1
Belgium Built Machines (SN 1300000981 through
1300003222)
24
3340958
1
Belgium Built Machines (SN 1300003223 to Present)
24
3340958
1
Romanian Built Machines (SN E300000100 through
E300001114)
25
3900254
1
Screw, Shoulder
26
4240099
AR
Wire, Tie
27 Ref
Valve Options:
27
4641108
1
Belgium Built Machines (Use p/n 1001099391) (SN
1300000981 through 1300003222)
27
4641317
1
Belgium Built Machines (SN 1300003223 to Present)
27
4641317
1
Romanian Built Machines (SN E300000100 through
E300001114)
27A
Ref
Cartridge and Coil Options:
Ref
Note: Original Equipment Valve may have been replaced
with Service Replacement Valve. Identify p/n stamped on
valve before ordering parts.
27A
7012974
1
Cartridge without Coil (4641108 Valve)
27A
7010543
1
Seal Kit - 7012974 Cartridge
27A
7012941
1
Cartridge without Coil (1001099391 & 4641317 Valve)
SECTION 2 - TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES AND ROMANIAN BUILT
MACHINES) (SN 1300000981 to Present, SN E300000100 through E300001114)
78 510AJ 3121182
Page 79
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
27A
7010543
1
Seal Kit - 7012941 Cartridge
27A
7012944
1
Coil
27B
Ref
Cartridge and Coil Options:
Ref
Note: Original Equipment Valve may have been replaced
with Service Replacement Valve. Identify p/n stamped on
valve before ordering parts.
27B
7012995
1
Cartridge without Coil (4641108 & 1001099391 Valves)
27B
7012518
1
Seal Kit - 7012995 Cartridge
27B
7012941
1
Cartridge without Coil (4641317 Valve)
27B
7010543
1
Seal Kit - 7012941 Cartridge
27B
7012943
1
Coil (1001099391 & 4641108 Valve)
27B
7012944
1
Coil (4641317 Valve)
28
4711400
8
Flatwasher 1/4in Thin
29
4751400
12
Flatwasher 1/4in Regular
30
4751500
4
Flatwasher 5/16in Regular
31
4751600
6
Flatwasher 3/8in Regular
32
4752000
1
Flatwasher 5/8in Regular
33
4752200
2
Flatwasher 3/4in Regular
34
8008750
1
Battery (Wet)
35 Ref
Decal - Warning Explosion/Fire Options:
35
1704972
1
ANSI Spec
35
1706098
1
Australian and CE Spec
35
1706059
1
Brazilian Spec
35
1706060
1
Chinese Spec
35
1706064
1
CSA Spec
35
1706062
1
Japanese Spec
35
1706061
1
Korean Spec
35
1706063
1
Spanish Language
2000291
Ref
ENGINE ASSEMBLY
O
201
0080231
1
Adapter, Fan Spacer
202
0100011
AR
Compound, Locking
203
0100020
AR
Sealant, Pipe
205
0340041
2
Band, Muffler Bracket
206
0641406
6
Bolt 1/4in-20NC x 3/4in
207
0641410
6
Bolt, 1/4in-20NC x 1-1/4in
208
0641510
3
Bolt, 5/16in-10NC x 1-1/4in
209
0641608
AR
Bolt 3/8in-16NC x 1in
210
0641610
16
Bolt 3/8in-16NC x 1-1/4in
211
0641812
2
Bolt 1/2in-13NC x 1-1/2in
212
0641820
4
Bolt 1/2in-13NC x 2-1/2in
213
0700816
4
Bolt M8 x 40mm
214
Ref
Bolt M10 x 25mm Options:
214
0701012
4
Belgium Built Machines (SN 1300000981 through
1300001787)
214
0771012
4
Belgium Built Machines (SN 1300001788 to Present)
214
0771012
4
Romanian Built Machines (SN E300000100 through
E300001114)
215
Ref
Bolt M10 x 30mm Options:
215
0701014
4
Belgium Built Machines (SN 1300000981 through
1300001787)
215
0711014
4
Belgium Built Machines (SN 1300001788 to Present)
215
0711014
4
Romanian Built Machines (SN E300000100 through
E300001114)
3121182 510AJ 79
Page 80
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
216
0711414
AR
Bolt M14 x 30mm
217
0741610
2
Screw, Countersunk 3/8in-16NC x 1-1/4in
218
0902740
1
Bracket, Engine Mounting
219
0962172
1
Bushing, Flanged
220
1320016
AR
Clamp
221
1320022
1
Clamp, Hose
222
1320222
3
Clamp, J Clip
223
1340060
1
Air Cleaner Assembly
223
7012664
1
Element, Air Cleaner
224
1703162
2
Decal, Fan Blade
225
Ref
Engine, Deutz Options:
225
2000273
1
Belgium Built Machines (F3M2011 Tier II) (SN 1300000981
through 1300001787)
225
2000338
1
Belgium Built Machines (F3M2011 Tier II) (SN 1300001788
through 1300003196)
225
1001092723
1
Belgium Built Machines (D2011L03 Tier III) (SN 1300003197 to
Present)
225
1001092723
1
Romanian Built Machines (D2011L03 Tier III) (SN E300000100
through E300001114)
226
2060025
1
Fan 227
2200221
1
Plug (Belgium Built Machines Only) (Prior to SN 1300003197)
228
2220451
1
Fitting
229
Ref
Hose, Elbow Options:
229A
2720434
1
Belgium Built Machines (SN 1300000981 through
1300003195)
229B
1001091179
1
Belgium Built Machines (SN 1300003196 to Present)
229B
1001091179
1
Romanian Built Machines (SN E300000100 through
E300001114)
230
2720449
1
Hose, Air Cleaner Intake (Belgium Built Machines Only) (Prior to
SN 1300003197)
231
2720467
2
Hose, Oil Cooler
232
2750532
380 mm
Hose 233
2902060
1
Battery Cable Kit
C
233A
Ref
Cable (Battery + to Relays) Options:
233A
7027050
1
Cable (Battery + to 2 Relays) (Romanian Built Machines) (SN
E300001037 through E300001114)
233A
7016817
1
Cable (Battery + to 1 Relay) (All Belgium Built Machines)
233A
7016817
1
Cable (Battery + to 1 Relay) (All Romanian Built Machines)
(SN E300000100 through E300001037)
233A
7016820
1
Cable, Jumper (Relay to Relay) (All Belgium Built Machines)
233A
7016820
1
Cable, Jumper (Relay to Relay) (All Romanian Built Machines)
(SN E300000100 through E300001037)
233B
7027041
1
Cable (Battery - to Ground) (was p/n 7016837)
233C
7016820
1
Cable (Auxilliary Relay to Starter)
233D
7016834
1
Cable (Auxilliary Relay to Auxilliary Pump)
234
3020016
2.5
gal/9.46l
Motor Oil Mobil Delvac MX 15W-40 (Not Shown)
235
3200406
4
Mount, Rubber
236
Ref
Muffler Options:
236
3220110
1
Standard
236
3220112
1
Catalytic
236A
1320176
1
Clamp, Muffler
237
3311401
1
Nut 1/4in-20NC
238
3311405
12
Locknut 1/4in-20NC
SECTION 2 - TURNTABLE
80 510AJ 3121182
Page 81
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
239
3311505
3
Locknut 5/16in-18NC
240
3311605
AR
Locknut 3/8in-16NC
241
3311805
4
Locknut 1/2in-13NC
242
3340399
2
Pad, Wear
243
3570801
1
Plate, Engine Mounting (Use p/n 0903063)
244
3573895
1
Plate, Radiator Mounting
245
3573937
1
Support, Radiator
246
3600279
1
Auxiliary Pump Assembly
246
Ref
Auxiliary Pump Assembly Options (See AUXILIARY PUMP
ASSEMBLY for Breakdown):
246
3600279
1
Belgium Built Machines (Use p/n 3600423) (SN 1300000981
through 1300002753)
246
3600423
1
Belgium Built Machines (SN 1300002754 to Present)
246
3600423
1
Romanian Built Machines (SN E300000100 through
E300001114)
247
3600318
1
Gear Pump Assembly
247
7023929
1
Seal Kit - 3600318 Pump
248
3600385
1
Piston Pump Assembly with Fittings (See PISTON PUMP
ASSEMBLY for Breakdown)
249
3620033
1
Radiator (Use p/n 1001150998)
250
Ref
Relay Options:
250
3740140
2
Belgium Built Machines (SN 1300000981 through
1300001980)
250
3740067
3
Belgium Built Machines (SN 1300001981 to Present)
250
3740067
3
Romanian Built Machines (SN E300000100 through
E300001114)
251
3790152
1
O-Ring
252
3960407
1
Gasket, Air Intake
253
4567495
1
Tube, Tee (Belgium Built Machines Only) (SN 1300000981
through 1300003197)
254
4640751
1
Valve, Oil Drain
255
4740274
4
Washer, Snubbing
256
4751400
21
Flatwasher 1/4in Regular
257
4751600
AR
Flatwasher 3/8in Regular
258
Ref
Flatwasher Options:
258
4751900
AR
Flatwasher 9/16in Regular
258
4812200
AR
Flatwasher M14
259
4845395
1
Adapter
260
Ref
Bracket, Motor Mount Options:
260A
4846567
1
All Machines with Generator Option
260A
4846567
1
All Belgium Built Machines
260A
4846567
1
Romanian Built Machines without Generator Option (SN
E300000100 through E300000980)
260B
1001138135
1
Romanian Built Machines without Generator Option (SN
E300000981 through E300001114)
261
4846683
1
Tray, Engine Mounting
262
4891600
2
Flatwasher 3/8in Hardened
263
2111010
2
Fitting, Straight (Belgium Built Machines) (SN 1300001259 to
Present)
263
2111010
2
Fitting, Straight (Romanian Built Machines) (SN E300000100
through E300001114)
264
2111612
1
Fitting, Straight (Belgium Built Machines) (SN 1300001259 to
Present)
264
2111612
1
Fitting, Straight (Romanian Built Machines) (SN E300000100
3121182 510AJ 81
Page 82
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
through E300001114)
265
2131212
1
Fitting, Elbow (Belgium Built Machines) (SN 1300001259 to
Present)
265
2131212
1
Fitting, Elbow (Romanian Built Machines) (SN E300000100
through E300001114)
266
2151212
2
Fitting, Elbow (Belgium Built Machines) (SN 1300001259 to
Present)
266
2151212
2
Fitting, Elbow (Romanian Built Machines) (SN E300000100
through E300001114)
267
2170316
1
Fitting, Tee (Belgium Built Machines) (SN 1300001259 to
Present)
267
2170316
1
Fitting, Tee (Romanian Built Machines) (SN E300000100
through E300001114)
268
2170808
2
Fitting, Tee (Belgium Built Machines) (SN 1300001259 to
Present)
268
2170808
2
Fitting, Tee (Romanian Built Machines) (SN E300000100
through E300001114)
269
2221084
1
Fitting, Tee (Belgium Built Machines) (SN 1300001259 to
Present)
269
2221084
1
Fitting, Tee (Romanian Built Machines) (SN E300000100
through E300001114)
270
4641199
2
Valve, Check (Belgium Built Machines) (SN 1300001259 to
Present)
270
4641199
2
Valve, Check (Romanian Built Machines) (SN E300000100
through E300001114)
271
4923451
1
Harness, Glow Plug (Not Shown) (Belgium Built Machines) (SN
1300001788 to Present)
271
4923451
1
Harness, Glow Plug (Not Shown) (Romanian Built Machines) (SN
E300000100 through E300001114)
272
1060904
1
Cable, Jumper
273
2110604
2
Fitting Straight
274
2131210
1
Fitting, Elbow
0256847
Ref
PUMP COUPLING INSTALLATION
2
301
1660234
1
Coupling, Hayes
302
0080163
1
Plate, Pump Adapter
303
0700810
63
Bolt M8 x 20mm
304
4831900
6
Lockwasher M8
307
3020021
AR
Grease, Coupling
Ref
ENGINE COMPONENTS
2000273
Ref
Belgium Built Machines (F3M2011 Tier II) (SN 1300000981
through 1300001787)
2000338
Ref
Belgium Built Machines (F3M2011 Tier II) (SN 1300001788
through 1300003196)
1001092723
Ref
Belgium Built Machines (D2011L03 Tier III) (SN 1300003197 to
Present)
1001092723
Ref
Romanian Built Machines (D2011L03 Tier III) (SN E300000100
through E300001114)
401
7020026
1
Dipstick (Was p/n 7027244)
402
7020465
2
Cap, Filler
403
7020495
1
Pump, Oil Lube (Not Shown)
403
7020468
1
Seal Between Oil Pump and Engine Block (Not Shown)
404
7016331
1
Filter, Oil
404
7027236
1
Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
Mount)
405
Ref
Pump, Injector Options:
SECTION 2 - TURNTABLE
82 510AJ 3121182
Page 83
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
405
7027246
3
Series A Injector
405
7027608
3
Series B Injector
405
7027609
3
Series C Injector
405
7027610
3
Series D Injector
405
7020447
3
Gasket, Injector Pump
406
7020023
1
Filter, Fuel
406
70001423
1
Bracket, Fuel Filter
407
70000916
1
Pump Fuel Supply (was p/n 7027238)
407
7020411
1
O-Seal Between Fuel Pump and Engine Block (Not Shown)
407
70001435
1
Replacement Filter
408
7020449
3
Gasket, Intake Manifold (Not Shown)
408
7020471
3
Gasket, Exhaust (Not Shown)
408
70002200
6
Stud, Exhaust (Not Shown)
410
7027791
1
Sensor, Temperature
411
7000663
1
Alternator (was p/n 7020410)
411
7020464
Regulator, Voltage (Not Shown)
412
7020479
1
Starter
412
7026608
1
Relay, Starter
413
7024565
1
Tacho-Generator
413
70003932
1
Sleeve, Spacer
414
7027792
1
Actuator, Throttle
414
7027276
2
Spring, Actuator
415
7027790
1
Sensor, Oil Pressure
418
7020459
1
Thermostat
418
7020460
1
Spring, Compression
419
See Note
1
Flywheel (Not Shown) (Note: Not Available for Purchase)
419
7024579
1
Rim, Gear (Not Shown)
420
7027245
1
Filter, Fuel
421
7027239
1
Solenoid, Start
422
7027795
1
Module, EMR2
423
7027769
2
Connector, Radiator
424
70001181
1
Valve (Not Shown - Located Behind Oil Filter) (2000338 Engine)
425
Ref
Gasket, Head Options (Not Shown):
425
70003479
1
Gasket - 1 Notch
425
70003480
1
Gasket - 2 Notch
425
70003481
1
Gasket - 3 Notch
3121182 510AJ 83
Page 84
SECTION 2 - TURNTABLE
FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
84 510AJ 3121182
Page 85
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
Note: All Romanian Built Machines are equipped with UGM.
Ref
GENERATOR INSTALLATION OPTIONS:
Ref
Without UGM
Ref
110V/60Hz Generator
0271593
Ref
Belgium Built Machines (Prior to SN 1300000316)
2/B
0272614
Ref
Belgium Built Machines (Use p/n 0274079) (SN 1300000316
through 1300000730)
4/C
0274079
Ref
Belgium Built Machines (SN 1300000731 to Present)
2/B 1001100732
Ref
110V/50Hz Generator
B
Ref
220V/50HZ Generator
0272615
Ref
Belgium Built Machines (Use p/n 0274085) (Prior to SN
1300000731)
2/B
0274085
Ref
Belgium Built Machines (Use p/n 0274085) (SN 1300000731
through 1300006618)
2/B
1001100749
Ref
Belgium Built Machines (SN 1300006619 to Present)
B
Ref
With UGM
1001115403
Ref
110V/60HZ Generator
A 1001100732
Ref
110V/50HZ Generator Options:
B 1001100749
Ref
220V/50HZ Generator
B
Ref
Note: Refer to Sky Power Accessories Manual p/n 3124242 for
the Miller 7500W Generator.
1
0100011
AR
Compound, Locking
2 0200742
1
Arm, Adjusting
3 Ref
V-Belt Options:
3
0480120
1
110V/60Hz (Belgium Built Machines) (Prior to SN 1300000316)
3
0480122
1
110V/60Hz (Belgium Built Machines) (SN 1300000316 to
Present)
3
0480122
1
110V/60Hz (Romanian Built Machines) (SN E300000100
through E300001114)
3
0480120
1
110V/50Hz
3 0480120
1
220V/50Hz
4 0641404
1
Bolt 1/4in-20NC x 1/2in
5 0641508
1
Bolt 5/16in-18NC x 1in
6 0641610
1
Bolt 3/8in-16NC x 1-1/4in
7 0641772
1
Bolt 7/16in-14NC x 9in
8 0962449
1
Bushing
9 Ref
Generator and Control Box Assembly Options:
9
2460032
1
110V/60Hz Assembly (Belgium Built Machines) (Prior to SN
1300000731)
9
2460055
1
110V/60Hz Assembly (Belgium Built Machines) (SN
1300000731 to Present)
9 2460055
1
110V/60Hz Assembly (Romanian Built Machines) (SN
E300000100 through E300001114)
9
2460049
1
110V/50Hz Generator Only
9
2460013
1
220V/50Hz Assembly (Belgium Built Machines) (Prior to SN
1300000731)
9
2460056
1
220V/50Hz Assembly (Belgium Built Machines) (SN
1300000731 through 1300006618)
9
1001100321
1
220V/50Hz Generator Only (Belgium Built Machines) (SN
1300006619 to Present)
FIGURE 2-11. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
3121182 510AJ 85
Page 86
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
9
1001100321
1
220V/50Hz Generator Only (Romanian Built Machines) (SN
E300000100 through E300001114)
9A Ref
Generator Options:
9A
7012558
1
Generator - 110V/60Hz
9A
2460049
1
Generator - 110V/50Hz
9A
1001100321
1
Generator - 220V/50Hz
Ref
Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
9A
7026199
1
110V/60Hz Armature with Slip Rings
9A
70000122
1
110V/50Hz Armature with Slip Rings
9A
70000123
1
220V/50Hz Armature with Slip Rings
9A
7020109
4
Holder, Brush
9A
7020108
4
Brush
9A
7012513
4
Cap, Brush Holder
9A
7012514
1
Fan
9A
7020190
2
Bearing
9A
7020110
1
End Bell, Front
9A
7020111
1
End Bell, Rear
9A
7020193
1
Cord, Power
9B Ref
Box, Control Options:
9B
7003657
1
110V/60Hz (Belgium Built Machines) (Prior to SN
1300000731)
9B
7019680
1
110V/60Hz (Belgium Built Machines) (SN 1300000731 to
Present)
9B
7019680
1
110V/60Hz (Romanian Built Machines) (SN E300000100
through E300001114)
9B
70002235
1
220V/50Hz (Belgium Built Machines) (Prior to SN
1300000731)
9B
70000127
1
220V/50Hz (Belgium Built Machines) (SN 1300000731
through 1300006619)
9B
70000127
1
220V/50Hz (Romanian Built Machines) (SN E300000100
through E300001114)
9B Ref
Circuit Breaker Options:
9B
4360542 1 110V/60Hz
9B
70000126 1 220V/50Hz
9B
4460190
AR
Receptacle, Double (110V Box)
9B
4460027
AR
Receptacle, Double Twist Lock (110V Box)
9B
70000124
1
Receptacle, Double (220V)
9B
70000125
1
Receptacle, Single Twist Lock (220V)
9B
2920162
1
Lamp Assembly (Belgium Built Machines) (Prior to SN
1300000731)
9B
7020191
1
Switch, Toggle (Belgium Built Machines) (Prior to SN
1300000731)
9C Ref
Voltmeter Options:
9C
2420203 1 110V/60Hz
9C
7020192 1 220V/50Hz
9D Ref
Pulley Options:
9D
3580276
1
110V/60Hz
9D
3580134
1
110V/50Hz
9D
3580134
1
220V/50Hz
9D
7027887
1
Key, Woodruff
10
3290505
1
Locknut M5
11
3311605
1
Locknut 3/8in-16NC
SECTION 2 - TURNTABLE
86 510AJ 3121182
Page 87
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
12
3311705
1
Locknut 7/16in-14NC
13
3580158
1
Pulley
14
3740080
1
Relay 15
4031608
1
Bolt M5 x 20mm
16
4420060
3 in/8cm
Tape, Double Sided Foam Acrylic
17
4460968
3
Connector, Strain Relief
18
4751500
1
Flatwasher 5/16in Regular
19
4751600
2
Flatwasher 3/8in Regular
20
4751700
4
Flatwasher 7/16in Regular
21
4811600
1
Flatwasher M5
22
1001099869
1
Box, Junction
23 Ref
Light, Red Options:
23
1001100233
1
125V
23
1001100234
1
250V
24
4360294
1
Breaker, Circuit - 30 Amp (Belgium Built Machines) (Prior to SN
1300000731)
25
4460023
1
Connector, Strain Relief (Belgium Built Machines) (Prior to SN
1300000731)
26
3520028
1
Plug, Hole (Belgium Built Machines) (Prior to SN 1300000731)
27
0721008
2
Bolt #10-24NC x 1in (Belgium Built Machines) (Prior to SN
1300000731)
28
0721006
AR
Bolt #10-24NC x 3/4in
29
3311005
AR
Locknut #10-24NC
30
4751000
AR
Flatwasher #10 Regular
Ref
PLATFORM COMPONENTS
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
Without UGM
0271593
Ref
110V/60Hz Generator (Belgium Built Machines) (Prior to SN
1300000316)
2/B 0272614
Ref
110V/60Hz Generator (Belgium Built Machines) (Use p/n
0274079) (SN 1300000316 through 1300000730)
4/C
0274079
Ref
110V/60Hz Generator (Belgium Built Machines) (SN
1300000731 to Present)
2/B
1001100656
Ref
110V/50Hz Generator
A
0272615
Ref
220V/50Hz Generator (Belgium Built Machines) (Use p/n
0274085) (Prior to SN 1300000731)
2/B 0274085
Ref
220V/50Hz Generator (Belgium Built Machines) (SN
1300000731 through 1300006618)
2/B
1001100657
Ref
220V/50Hz Generator (Belgium Built Machines) (SN
1300006619 to Present)
A
Ref
With UGM
1001115403
Ref
110V/60HZ Generator
A
1001115411
Ref
110V/50HZ Generator
A 1001115412
Ref
220V/50HZ Generator
A
101
4360336
1
Switch, Toggle
102
4740397
1
Washer
103
4060802
1
Guard, Switch
104
2820031
AR
Heatshrink (Not Shown)
105
3251102
1
Nameplate
3121182 510AJ 87
Page 88
SECTION 2 - TURNTABLE
FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM)
88 510AJ 3121182
Page 89
SECTION 2 - TURNTABLE
3121182 510AJ 89
Page 90
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
Note: All Romanian Built Machines are equipped with UGM.
Ref
Note: No Romanian Built Machines were built with Perkins
Engines
2000396
Ref
PERKINS ENGINE ASSEMBLY
J 1 2180482
1
Elbow, Rubber
2 0080181
1
Adapter, Pump Mounting Plate
3 0080201
1
Adapter, Elbow Air Intake
4 0100011
AR
Compound, Locking
5 Ref
Engine, Perkins 404C-22 Options:
5 1001095205
1
Engine, Perkins 404C-22 (Prior to SN 1300005957)
5 1001102270
1
Engine, Perkins 404C-22 (SN 1300005957 to Present)
6
0641812
2
Bolt 1/2in-13NC x 1-1/2in
7 0340041
2
Band, Air Cleaner Mounting
8 0340046
2
Band, Muffler Mounting
9 2111010
2
Fitting, Straight
10
2111612
1
Fitting, Straight
11
0630569
8
Bolt, Metric M14 x 30mm
12
0641406
8
Bolt 1/4in-20NC x 3/4in
13
0641408
5
Bolt 1/4in-20NC x 1in
14
0641610
3
Bolt 3/8in-16NC x 1-1/4in
15
0641506
8
Bolt 5/16in-18NC x 3/4in
16
0641507
6
Bolt 5/16in-18NC x 7/8in
17
0641609
4
Bolt 3/8in-16NC x 1-1/8in
18
0641610
35
Bolt 3/8in-16NC x 1-1/4in
19
0641820
4
Bolt 1/2in-13NC x 2-1/2in
21
0721004
4
Capscrew #10-24NC x 1/2in
22
0721006
1
Capscrew #10-24NC x 3/4in
23
0741610
2
Screw, Flat Head 3/8in-16NC x 1-1/4in
24
0962172
1
Bushing, Flanged
25
1060904
1
Cable, Jumper
26
1320012
AR
Clamp 27
1320016
4
Clamp 28
1320022
AR
Clamp 29
1340060
1
Air Cleaner Assembly
29
7012664
1
Element, Air Cleaner
30
1580011
1
Container, Coolant Overflow
31
1660255
1
Coupling, Pump
32
2131212
1
Fitting, Elbow
33
2060032
1
Fan, Electric
34
2151212
2
Fitting, Elbow
35
2720058
4 in/10cm
Hose 36 Ref
Hose, Radiator (Top) Options:
36 Ref
Hose, Radiator (Top) (1 piece): (Prior to SN 1300006427)
36
2720507
1
Hose, Radiator (Top) (Use p/n 1001102308)
36 Ref
Hose, Radiator (Top) (3 piece) (SN 1300006427 to Present)
36
1001101232
1
Hose, Radiator (Top) (Engine block to adapter tube)
36
1001101233
1
Hose, Radiator (Top) (Adapter tube to Radiator)
SECTION 2 - TURNTABLE
FIGURE 2-12. PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM)
90 510AJ 3121182
Page 91
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
36
1001101228
1
Tube, Adapter
37
2720508
1
Hose, Radiator (Bottom)
38
2750532
6 in/15cm
Hose 39
2902060
1
Battery Cable Kit
B
39A
7016817
1
Cable - Battery to Starter Relay
39B
7016837
1
Cable - Battery and Auxiliary Pump to Ground
39C
7016834
1
Cable - Starter Relay to Starter
39D
7016838
1
Cable - Starter Relay to Auxiliary Relay
39E
7016820
1
Cable - Auxiliary Relay to Auxiliary Pump
40
3200378
4
Mount, Motor
41 Ref
Muffler Options:
41
3220113
1
Spark Arresting Muffler
41
70001017
1
Clamp
41
3220154
1
Catalytic Muffler (Use p/n 1001107116)
41
70002705
1
Clamp
41
70002706
1
Plug, Brass
42
3300220
6
Nut, Washer (SN 1300006000 through 1300005957)
43
3311005
1
Locknut #10-24NC
44
3311405
16
Locknut 1/4in-20NC
45
3311505
6
Locknut 5/16in-18NC
46
3311605
19
Locknut 3/8in-16NC
47
3311805
4
Locknut 1/2in-13NC
48
3340399
2
Pad, Wear
49
2170316
1
Fitting, Tee
50
2170808
2
Fitting, Tee
51
3577130
1
Plate, Engine Mounting (Front)
52
3577135
2
Plate, Engine Mounting (Rear)
53
3577134
1
Plate, Muffler Support (Use p/n 1001098525)
54
3620046
1
Radiator
54
7019656
1
Cap, Radiator
55
3740067
3
Relay 56
3740080
1
Relay 57
4070497
4
Shim 58
4070498
2
Shim 59
2221084
1
Fitting, Tee
60
4568743
1
Pipe, Exhaust
61
3573937
1
Plate, Radiator Support
62
4641272
1
Valve, Oil Drain
63
4711500
8
Flatwasher 5/16in Thin
64
4711600
18
Flatwasher 3/8in Thin
65
4740274
4
Washer, Snubbing
66
4751000
6
Flatwasher #10 Regular
67
4751400
20
Flatwasher 1/4in Regular
68
4751500
12
Flatwasher 5/16in Regular
69
4751600
42
Flatwasher 3/8in Regular
70
4751800
11
Flatwasher 1/2in Regular
71
1580049
1
Weldment, Engine Tray
72
4846821
1
Mount, Motor/Generator
73
0641611
2
Bolt 3/8in-16NC x 1-3/8in
74
3577133
1
Plate, Air
75
3577132
1
Plate, Baffle
3121182 510AJ 91
Page 92
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
76
3577131
1
Plate, Air Panel
77
3960438
28
in/71cm
Seal, Self Gripping
78
3577139
1
Plate, Radiator Mount
79
4922737
1
Harness, Engine Grounding
80
4711400
12
Flatwasher, 1/4in Thin
81
1703162
2
Decal - Caution Fan
82
3600318
1
PUMP ASSEMBLY
82
7023929
1
Seal Kit - 3600318 Pump
83
3600385
1
Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
84
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for
Breakdown)
85
3790152
1
O-Ring 86
3931620
2
Capscrew, Socket Head 3/8in-16NC x 1-1/4in
87
4569176
1
Tube, Air Intake
88
4641199
2
Valve, Check
89
4891600
4
Flatwasher 3/8in Hardened
90
0100020
AR
Sealant 91
0760612
4
Capscrew M6 x 25mm
92
0760810
2
Capscrew M8 x 20mm
93
1001099927
1
Actuator Kit, Governor Pull (Includes 1600351 Actuator and Items
93A, 94, 98 & 100)
93A
7026843
1
Linkage
94
2820018
1 ft/31cm
Heat Shrink
95
3290605
4
Locknut M6
97
3574282
1
Plate, Actuator Mounting
98
4460464
5
Pin, Male
99
4460536
1
Connector, Female - 3 Position
100
4460897
1
Connector, Female - 2 Position
101
4791400
6
Starwasher 1/4in
102
5240600
8
Flatwasher 6mm Hardened
103
5240800
2
Flatwasher 8mm Hardened
104
Ref
Sensor, Coolant Options:
104
1001097551
1
Sensor, Coolant (Use p/n 1001125978) (Prior to SN
1300006881)
104
1001125978
1
Sensor, Coolant (SN 1300006881 to Present)
104
1001097552
1
Adapter, Coolant Sensor (Use p/n 1001125978)
105
1001097551
1
Sensor, Coolant
105
1001097552
1
Adapter, Coolant Sensor
106
1001097553
1
Washer, Coolant Sensor
107
1001097554
1
Sensor, Oil Pressure
108
1001097555
1
Adapter, Oil Pressure Sensor
109
1001099926
1
Sensor Kit, Speed (Includes 1001097556 Speed Sensor and Items
94, 98 & 99)
110
1001097588
1
Clip, Tube
111
1001097893
1
Dipstick Assembly
111
7026885
1
Dipstick
111
7026886
1
Tube, Dipstick
111
7026847
2
Washer
111
7026881
1
O-Ring
112
0641612
3
Bolt 3/8in-16NC x 1-1/2in
113
3290801
1
Nut M8
SECTION 2 - TURNTABLE
92 510AJ 3121182
Page 93
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
114
4831900
1
Lockwasher M8
117
4100025
1.58
ft/0.49mm
Sleeve, Fiberglass (SN 1300006427 to Present)
118
1001100825
2
Strap, Tie (SN 1300006427 to Present)
122
2720271
1.5
ft/0.46m
Hose (SN 1300006713 to Present)
0275815
Ref
PERKINS ENGINE INSTALLATION
H
201
0100011
AR
Compound, Locking
202
0100020
AR
Sealant, Pipe
203
0641512
2
Bolt 5/16in-18NC x 1-1/2in
204
0641406
2
Bolt 1/4in-20NC x 3/4in
205
0641418
2
Bolt 1/4in-20NC x 2-1/4in
206
0641610
2
Bolt 3/8in-16NC x 1-1/4in
207
0642010
1
Bolt 5/8in-11NC x 1-1/4in
208
0902443
1
Bracket, Hood Latch Mount
209
0902444
1
Bracket, Hood Support
210
1320022
7
Clamp, Fuel Line
211
1320223
1
Clamp 212
1701505
1
Decal, Diesel (Not Shown)
213
1787217
1
Clamp, Battery Hold-Down
214
2180536
1
Fitting, Barbed
215
2220250
1
Fitting, Reducer
216
2220313
1
Fitting, Elbow Barbed
217
2220459
1
Fitting, Elbow
218
2220794
1
Fitting, Straight Barbed
219
2720058
10
ft/3.05m
Hose
220
2720271
8 ft/2.4m
Hose 221
2750532
7 ft/2.1m
Hose 222
3311405
5
Locknut 1/4in-20NC
223
3312005
1
Locknut 5/8in-11NC
224
3340399
1
Pad, Wear
225
3900254
1
Screw, Shoulder
226
4641317
1
Valve Assembly
226A
Ref
Cartridge and Coil Components:
226A
7012941
1
Cartridge without Coil
226A
7010543
1
Seal Kit - 7012941 Cartridge
226A
7012944
1
Coil
226B
Ref
Cartridge and Coil Components:
226B
7012941
1
Cartridge without Coil
226B
7010543
1
Seal Kit - 7012941 Cartridge
226B
7012944
1
Coil 227
4751400
16
Flatwasher 1/4in Regular
228
4751600
2
Flatwasher 3/8in Regular
229
4752000
1
Flatwasher 5/8in Regular
230
4752200
2
Flatwasher 3/4in Regular
231
3311505
3
Locknut 5/16in-18NC
233
4751500
1
Flatwasher 5/16in Regular
234
2300004
2.7 Gal
Coolant, Anti-Freeze (Not Shown):
235
3020016
2.5 Gal
Oil, Motor Mobil Delvac MX 15W-40
236
8008750
1
Battery
237
2220273
1
Fitting, Reducer
3121182 510AJ 93
Page 94
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
238
3290501
1
Nut M5
239
3290601
1
Nut M6
240
0641420
1
Bolt 1/4in-20NC x 2-1/2in
241
1320318
1
P-Clamp (SN 1300006209 to Present)
242
4711400
3
Flatwasher 1/4in Thin
243
1001100857
1
Separator, Fuel-Water (SN 1300006209 to Present)
243
70002377
1
Filter 243
70002378
1
Seal, O-Ring
244
2200222
1
Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
245
0100079
AR
Sealant (Not Shown)
250
1706098
1
Decal - Warning Explosion/Fire
Ref
ENGINE COMPONENTS
1001095205
Ref
Engine Components (Prior to SN 1300006478)
F 1001102270
Ref
Engine Components (SN 1300006478 to Present)
B
401
70001386
1
Pump, Fuel Injection
401
70001388
AR
Shim, 0.20mm
401
70001389
AR
Shim, 0.25mm
401
70001390
AR
Shim, 0.30mm
401
70001391
AR
Shim, 0.35mm
401
70001392
AR
Shim, 0.40mm
401
70001393
AR
Shim, 0.50mm
401
70001394
AR
Shim, 0.50mm Flat
402
70001387
1
Solenoid, Fuel Injection
403
70001395
4
Glowplug
404
70001396
1
Pump, Water (Includes p/n 70001397 Only)
404
70001397
1
Gasket, Water Pump to Plate
404
70001398
1
Gasket, Plate to Engine Block
405
70001400
1
Thermostat
405
70001399
1
Gasket, Thermostat Neck to Thermostat Housing
405
70001401
1
Gasket, Thermostat Housing to Engine Block
406
70001402
1
Belt 407
70001403
1
Filter, Oil
408
70001404
1
Cap, Oil Fill
408
70001405
1
Seal, Oil Fill Cap
409
70001406
1
Valve, Relief
409
70001407
1
Seal, O-Ring
410
70001408
1
Fuel Bowl and Filter Assembly
410
70001409
1
Fuel Filter Kit (Includes 1 Filter Element and 4 Seals)
411
70001410
1
Pump, Lift
411
70001411
1
Seal, O-Ring
412
70001412
1
Flywheel
412
70001413
1
Ring, Starter
413
70001414
1
Starter
413
70001415
1
Solenoid, Start
414
70001416
1
Gasket, Exhaust Manifold to Engine Block
415
70001417
1
Alternator
416
70001418
1
Valve, Breather
417
70001419
1
Gasket, Exhaust Manifold to Exhaust Tube
418
0700808
4
Bolt M8 x 16mm
419
70001792
1
Lever, Alternator Adjustment Arm
419
70001793
2
Screw
SECTION 2 - TURNTABLE
94 510AJ 3121182
Page 95
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
419
70001794
1
Washer (Engine Block Side of Lever)
419
70001796
1
Washer (Alternator Side of Lever)
420
70002107
1
Fitting, Oil Sensor Adapter to Engine Block
421
70002109
1
Pipe, Fuel
422
70002098
1
Hose, Fuel
423
70002106
1
Hose 424
70002105
1
Housing, Thermostat
425
70002108
1
Washer
426
70002100
1
Pipe, Fuel Injection #1
426
70002101
1
Pipe, Fuel Injection #2
426
70002102
1
Pipe, Fuel Injection #3
426
70002103
1
Pipe, Fuel Injection #4
427
70002099
1
Gasket, Cover
429
Ref
Line, Fuel Injection Return:
429
70002433
4
Line, Fuel Injection Return (SN 1300006000 through
1300006478)
429
See Note
4
Line, Fuel Injection Return (Note: Not Available for Purchase)
(SN 1300006479 to Present)
430
70002104
1
Pipe, Oil (Not Shown)
431
Ref
Gasket, Cylinder Head Options (Not Shown):
431
Ref
0.4mm
431
70003034
1
1001095205 Engines
431
See Note
1
1001102270 Engines (Note: Not Available for Purchase)
431
Ref
0.5mm
431
70003033
1
1001095205 Engines
431
See Note
1
1001102270 Engines (Note: Not Available for Purchase)
3121182 510AJ 95
Page 96
SECTION 2 - TURNTABLE
FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT
UGM)
96 510AJ 3121182
Page 97
SECTION 2 - TURNTABLE
3121182 510AJ 97
Page 98
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
Note: All Romanian Built Machines are equipped with UGM.
Ref
Note: No Romanian Built Machines were built with Perkins
Engines
1001130514
Ref
PERKINS ENGINE ASSEMBLY
A 1 2180482
2
Elbow, Rubber
2 0080181
1
Adapter, Pump Mounting Plate
3 0340012
2
Band, Air Cleaner Mounting
4 0100011
AR
Compound, Locking
5 1001102270
1
Engine, Perkins 404C-22
6 0641812
2
Bolt 1/2in-13NC x 1-1/2in
7 0641609
4
Bolt 3/8in-16NC x 1-1/8in
8
0340046
2
Band, Muffler Mounting
9 2111010
2
Fitting, Straight
10
2111612
1
Fitting, Straight
11
0630569
8
Bolt M14 x 30mm
12
0641406
9
Bolt 1/4in-20NC x 3/4in
13
0641408
5
Bolt 1/4in-20NC x 1in
14
0641410
3
Bolt 1/4in-20NC x 1-1/4in
15
0641506
8
Bolt 5/16in-18NC x 3/4in
16
0641507
6
Bolt 5/16in-18NC x 7/8in
17
0721004
1
Capscrew #10-24NC x 1/2in
18
0741610
35
Screw, Flat Head 3/8in-16NC x 1-1/4in
19
0641820
4
Bolt 1/2in-13NC x 2-1/2in
20
0760815
4
Capscrew M8 x 35mm
21
1703162
2
Decal - Caution Fan
22
3311005
1
Locknut #10-24NC
23
0741610
2
Screw, Flat Head 3/8in-16NC x 1-1/4in
24
0962172
1
Bushing, Flanged
25
1060904
1
Cable, Jumper
26
1320012
4
Clamp 27
1320016
5
Clamp 28
1320022
4
Clamp 29
3573667
1
Plate, Radiator Support
30
1580011
1
Container, Coolant Overflow
31
1660255
1
Coupling, Pump
32
2131212
1
Fitting, Elbow
33
3740080
1
Relay 34
2151212
2
Fitting, Elbow
35
2720058
2.5
ft/0.7m
Hose
36
4031711
4
Bolt M6 x 35mm
37
4460121
2
Terminal, Cap
38
2750532
6 in/15cm
Hose 39
2902060
1
Battery Cable Kit
B
39A
7016817
1
Cable - Battery to Starter Relay
39B
7016837
1
Cable - Battery and Auxiliary Pump to Ground
39C
7016834
1
Cable - Starter Relay to Starter
SECTION 2 - TURNTABLE
FIGURE 2-13. PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT
UGM)
98 510AJ 3121182
Page 99
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
39D
7016838
1
Cable - Starter Relay to Auxiliary Relay
39E
7016820
1
Cable - Auxiliary Relay to Auxiliary Pump
40
3200378
4
Mount, Motor
41 Ref
Muffler Options:
41
3220113
1
Standard Muffler
41
70001017
1
Clamp, Muffler
41
3220154
1
Catalytic Muffler (Use p/n 1001107116)
41
70002705
1
Clamp
41
70002706
1
Plug, Brass
43
4751000
2
Flatwasher #10 Regular
44
3311405
16
Locknut 1/4in-20NC
45
3311505
6
Locknut 5/16in-18NC
46
3311605
19
Locknut 3/8in-16NC
47
3311805
4
Locknut 1/2in-13NC
48
3340399
2
Pad, Wear
49
2170316
1
Fitting, Tee
50
2170808
2
Fitting, Tee
51
3577130
1
Plate, Engine Mounting (Front)
52
3577135
2
Plate, Engine Mounting (Rear)
53
1001098525
1
Plate, Muffler Support
54
4891500
4
Flatwasher 5/16in Hardened
55
3740067
3
Relay 56
1001100577
1
Hose, Radiator (Top)
57
4070497
4
Shim 58
4070498
2
Shim 59
2221084
1
Fitting, Tee
60
4568743
1
Pipe, Exhaust
61
1001100818
1
Hose, Radiator (Bottom)
62
4641272
1
Valve, Oil Drain
63
4711500
8
Flatwasher 5/16in Thin
64
4711600
18
Flatwasher 3/8in Thin
65
4740274
4
Washer, Snubbing
66
1001100837
1
Bracket, Bottle
67
4751400
20
Flatwasher 1/4in Regular
68
4751500
12
Flatwasher 5/16in Regular
69
4751600
44
Flatwasher 3/8in Regular
70
4751800
11
Flatwasher 1/2in Regular
71
1580049
1
Weldment, Engine Tray
72
4846821
1
Mount, Motor/Generator
73
0641611
2
Bolt 3/8in-16NC x 1-3/8in
74
3577133
1
Plate, Air
75
3577132
1
Plate, Baffle
76
1001101201
1
Adapter, Fan Spacer
77
3960438
28
in/71cm
Seal, Self Gripping
78
1001101408
1
Fan, Suction
79
4922737
1
Harness, Engine Grounding
80
4711400
12
Flatwasher, 1/4in Thin
81
1001130038
1
Tube, Air Cleaner
82
3600318
1
Gear Pump
82
7023929
1
Seal Kit - 3600318 Pump
83
3600385
1
Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
3121182 510AJ 99
Page 100
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Breakdown)
84
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY for
Breakdown)
85
3790152
1
O-Ring 86
3931620
2
Capscrew, Socket Head 3/8in-16NC x 1-1/4in
87
1001130040
1
Panel, Radiator Mount
88
4641199
2
Valve, Check
89
4891600
4
Flatwasher 3/8in Hardened
90
0100020
AR
Sealant 91
0760612
4
Capscrew M6 x 25mm
92
0760810
2
Capscrew M8 x 20mm
95
3290605
4
Locknut M6
96
1001130041
1
Elbow, Air Cleaner
97
3574282
1
Plate, Actuator Mounting
101
4791400
6
Starwasher 1/4in
102
5240600
8
Flatwasher 6mm Hardened
103
5240800
2
Flatwasher 8mm Hardened
104
1001125978
1
Sensor, Coolant
105
1001130042
1
Radiator, Assembly
105
7027412
1
Cap, Radiator
106
1001097553
1
Washer, Coolant Sensor
107
1001097554
1
Sensor, Oil Pressure
108
1001097555
1
Adapter, Oil Pressure Sensor
110
1001097588
2
Clip, Tube
111
1001097893
1
Dipstick Assembly
111
7026885
1
Dipstick
111
7026886
1
Tube, Dipstick
111
7026847
2
Washer
111
7026881
1
O-Ring
112
0641612
2
Bolt 3/8in-16NC x 1-1/2in
113
3290801
1
Nut M8
114
4831900
1
Lockwasher M8
115
1001099927
1
Actuator Kit, Governor Pull
115
1600351
1
Controller, Governor Pull
115
7026843
1
Linkage
115
2820018
6 in/15cm
Heat Shrink
115
4460897
1
Connector, Female - 2 Position
115
4460464
2
Pin, Male
116
1001099926
1
Sensor Kit, Speed
116
2820018
6 in/15cm
Heat Shrink
116
1001097556
1
Speed Sensor
116
4460464
3
Pin, Male
116
4460536
1
Connector, Female - 3 Position
117
4100025
1.58
ft/0.49mm
Sleeve, Firberglass
118
1001100825
2
Strap, Ties
119
1001130524
1
Air Cleaner Assembly
119
70004172
1
Element, Air Cleaner (was p/n 7020820)
122
2720271
1.5
ft/0.46m
Hose
1001130513
Ref
PERKINS ENGINE INSTALLATION
A
201
0100011
AR
Compound, Locking
SECTION 2 - TURNTABLE
100 510AJ 3121182
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