3121244 450A Series II/450AJ Series II 3
4 450A Series II/450AJ Series II 3121244
3121244 450A Series II/450AJ Series II 5
6 450A Series II/450AJ Series II 3121244
TABLE OF CONTENTS
SECTION 1 - FRAME ......................................................................................................................................................................... 11
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR .................................................................... 12
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ............................................................................ 16
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ....................................................................................................... 20
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 24
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................ ................ 28
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) .................................................................................................... 32
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD) ......................................................................................................................... 34
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD) ......................................................................................................................... 36
FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION ....................................................................................... 38
FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL) ............................................................................................................... 42
FIGURE 1-11. SEMI-TRACK INSTALLATION ............................................................................................................................... 46
SECTION 2 - TURNTABLE ................................................................................................................................................................ 49
FIGURE 2-1. CONTROL VALVE INSTALLATION.......................................................................................................................... 50
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 52
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS .............................................................................................. 54
FIGURE 2-4. SWING MOTOR ASSEMBLY ................................................................................................................................... 58
FIGURE 2-5. SWING MOTOR ASSEMBLY ................................................................................................................................... 60
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY ............................................................................................ 62
FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) ........................................................................................................................................................................... 64
FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) ........................................................................................................................................................................... 72
FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ................................................... 80
FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION .................................................................................... 88
FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM) ............................................................ 96
FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) .................................................................. 102
FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) ......................................................................................................................................................................... 108
FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT
UGM) ............................................................................................................................................................................................ 118
FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ........................................................ 128
FIGURE 2-16. BELGIUM AND ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION ................................ 136
FIGURE 2-17. BELGIUM AND ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ............................................ 144
FIGURE 2-18. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) ......................................................................................................................................................................... 150
FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) ......................................................................................................................................................................... 158
FIGURE 2-20. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ............................................... 166
FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ............................................ 174
FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 178
FIGURE 2-23. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) .............................................................. 182
FIGURE 2-24. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) .................................................... 186
FIGURE 2-25. PISTON PUMP ASSEMBLY ................................................................................................................................. 190
FIGURE 2-26. GEAR PUMP ASSEMBLY .................................................................................................................................... 194
FIGURE 2-27. AUXILIARY PUMP ASSEMBLY ............................................................................................................................ 196
FIGURE 2-28. TANK INSTALLATIONS ........................................................................................................................................ 198
FIGURE 2-29. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) .............................................................................. 202
FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ................................................................................. 204
FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ......................................................................................... 208
FIGURE 2-32. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 212
FIGURE 2-33. HOODS INSTALLATION ...................................................................................................................................... 216
FIGURE 2-34. HOODS INSTALLATION ...................................................................................................................................... 220
SECTION 3 - BOOM ........................................................................................................................................................................ 225
FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ........................................... 226
FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM AND ROMANIAN BUILT MACHINES) ..... 230
FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ................................................................ .................................... 234
FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ......................................................... 238
FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM AND ROMANIAN BUILT MACHINES) ................... 242
FIGURE 3-6. MAIN BOOM ASSEMBLIES ................................................................................................................................... 246
FIGURE 3-7. ROTATOR ASSEMBLIES ....................................................................................................................................... 250
3121244 450A Series II/450AJ Series II 7
TABLE OF CONTENTS
FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS .................................................................... 254
SECTION 4 - PLATFORM ................................................................................................................................................................ 257
FIGURE 4-1. PLATFORM INSTALLATION ................................................................................................................................... 258
FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) .......................................................... 262
FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) .......................................................................................... 264
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 266
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 272
FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) ................................................................................................ 276
SECTION 5 - CYLINDER .................................................................................................................................................................. 279
FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER ........................................................................................... 280
FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) 282
FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE
REPLACEMENT) .......................................................................................................................................................................... 284
FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ........... 286
FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ....... 288
FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) .................. 290
FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) .............. 292
FIGURE 5-8. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ....................................................................................... 294
FIGURE 5-9. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER .................................................................................. 296
FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) .............................. 298
FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT) .......................... 300
FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ............................ 302
FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ........................ 304
FIGURE 5-14. USA BUILT MACHINES/STEER CYLINDER ........................................................................................................ 306
FIGURE 5-15. USA BUILT MACHINES/TELESCOPE CYLINDER ............................................................................................... 308
FIGURE 5-16. BELGIUM AND ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER ................................................... 310
FIGURE 5-17. BELGIUM AND ROMANIAN BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II) .. 312
FIGURE 5-18. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) ..................... 314
FIGURE 5-19. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ............................................... 316
FIGURE 5-20. BELGIUM AND ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ........................................... 318
FIGURE 5-21. BELGIUM AND ROMANIAN BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) ................................. 320
FIGURE 5-22. BELGIUM AND ROMANIAN BUILT MACHINES/STEER CYLINDER ................................................................... 322
FIGURE 5-23. BELGIUM AND ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER ......................................................... 324
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 327
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD ................................................................................................... 328
FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD ................................................................................................... 330
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD ................................................................................................................... 332
FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD ................................................................................................................... 336
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM...................................................................................................................... 340
FIGURE 6-6. TOW BAR HYDRAULIC DIAGRAM......................................................................................................................... 344
FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 346
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 349
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 350
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ............................................................................. 352
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 370
SECTION 8 - DECALS ..................................................................................................................................................................... 387
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC .................................................................................................................... 388
FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS .................................................................................................. 392
FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS ................................................................................... 398
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 401
FIGURE 9-1. MODEL 450A / 450AJ SERIES II STANDARD PARTS ........................................................................................... 402
FIGURE 9-2. MODEL 450A / 450AJ SERIES II VARIABLE PARTS ............................................................................................. 404
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 405
8 450A Series II/450AJ Series II 3121244
TABLE OF CONTENTS
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 406
PART NUMBER INDEX ................................................................................................................................................................... 413
3121244 450A Series II/450AJ Series II 9
SECTION 1 - FRAME
SECTION 1 - FRAME
3121244 450A Series II/450AJ Series II 11
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
12 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: USA Manufacture Only.
0274690
Ref
FIXED AXLE INSTALLATION
B 1 0100011
AR
Compound, Locking
2 0362763
4
Bar, Stop
3 0362764
2
Bar, Stop
5 0641626
2
Bolt 3/8in-16NC x 3-1/4in
6 0642012
1
Bolt 5/8in-11NC x 1-1/2in
7 0961950
2
Bushing, Garmax
8 3422592
1
Pin, Axle Pivot
9 3570901
2
Plate, Stop
10
3841258
1
Keeper, Pin
12
4070972
AR
Shim 3/16in
13
4070973
AR
Shim 1/8in
14
4070974
AR
Shim 1/16in
15
4740158
1
Thrustwasher
17
0280200
1
Axle Weldment
17A
0561300
2
Steer Cylinder Mounting Block Assembly (Use p/n 1001100424)
18
2220235
3
Fitting, O-Ring (Not Shown)
0274685
Ref
OSCILLATING AXLE INSTALLATION
C
101
0100011
AR
Compound, Locking
102
0100038
AR
Primer, Locking #7471
103
0280200
1
Axle Weldment
103A
0561300
2
Steer Cylinder Mounting Block Assembly (Use p/n 1001100424)
104
0641814
8
Bolt 1/2in-13NC x 1-3/4in
105
0642012
1
Bolt 5/8in-11NC x 1-1/2in
106
0791506
4
Screw, 5/16in-18NC x 3/4in
107
0961950
2
Bushing, Garmax
108
1684465
2
Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
109
3422592
1
Pin, Axle Pivot
110
3841258
1
Keeper, Pin
111
4641265
1
Lockout Valve Assembly
112
4740158
1
Thrustwasher
113
4891800
8
Flatwasher, Hardened 1/2in
0271012
Ref
STEERING INSTALLATION
H
201
0100011
AR
Compound, Locking
202
0440162
2
Thrustwasher
203
0641606
4
Bolt 3/8in-16NC x 3/4in
204
Ref
Bolt Options:
204
0641824
4
Bolt 1/2in-13NC x 3in
204
0641826
4
Bolt 1/2in-13NC x 3-1/4in
205
1684412
1
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
206
2780230
2
Hub/Spindle Assembly (See Items 301 to 316 for Breakdown)
207
3312008
4
Nut 5/8in-11NC
208
3322201
2
Nut 3/4in-16NF
209
3323003
2
Nut 1-1/4in-12NF
210
3422692
2
Kingpin
211
3450808
2
Pin, Cotter 1/4in x 2in
212
3841377
2
Tie-Rod
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
3121244 450A Series II/450AJ Series II 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
213
3841517
2
Rod-End with Grease Fitting
214
3900109
4
Screw, Shoulder
216
4713000
2
Flatwasher 1-1/4in
217
4740086
2
Thrustwasher
218
4751800
4
Flatwasher 1/2in Regular
2780230
Ref
HUB ASSEMBLY
A
301
7020033
2
Cap, Dust (1 per Assembly)
302
7020034
2
Spindle Assembly (1 per Assembly)
303
0961951
4
Bushing, Garmax (2 Per Assembly)
304
0962140
2
Bearing, Garmax (1 per Assembly)
305
7020035
2
Hub (1 per Assembly) (Includes 306 & 307)
306
7020036
2
Cup, Bearing - Inner(1 per Assembly)
307
7020038
2
Cup, Bearing - Outer (1 per Assembly)
308
7020037
2
Cone, Bearing - Inner (1 per Assembly)
309
7020039
2
Cone, Bearing - Outer (1 per Assembly)
310
7020040
2
Seal (1 Per Assembly)
311
7020041
18
Stud, Wheel (9 Per Assembly)
313
7020042
18
Lugnut (9 per Assembly)
314
7020054
2
Nut, Castle (1 per Assembly)
315
3450608
2
Pin, Cotter (1 Per Assembly)
316
7020055
2
Washer, Spindle (1 Per Assembly)
SECTION 1 - FRAME
14 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
16 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: USA Manufacture Only.
0274705
Ref
OSCILLATING AXLE INSTALLATION
B 1 0100011
AR
Compound, Locking
2 0100038
AR
Primer, Locking #7471
3 0280201
1
Axle Weldment
3A
0561300
2
Steer Cylinder Mounting Block Assy (Use p/n 1001100424)
4 0641814
8
Bolt 1/2in-13NC x 1-3/4in
5 0642012
1
Bolt 5/8in-11NC x 1-1/2in
6 0791506
4
Screw, 5/16in-18NC x 3/4in
7 0961950
2
Bushing, Garmax
8
1684465
2
Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
9
3422592
1
Pin, Axle Pivot
10
3841258
1
Keeper, Pin
11
4641265
1
Lockout Valve Assembly
12
4740158
1
Thrustwasher
13
4891800
8
Flatwasher, 1/2in Hardened
0274706
Ref
FIXED AXLE INSTALLATION
B
101
0100011
AR
Compound, Locking
102
0362763
4
Bar, Stop
103
0362764
2
Bar, Stop
104
0641626
2
Bolt 3/8in-16NC x 3-1/4in
105
0642012
1
Bolt 5/8in-11NC x 1-1/2in
106
0961950
2
Bushing, Garmax
107
3422592
1
Pin, Axle Pivot
108
3570901
2
Plate, Stop
109
3841258
1
Keeper, Pin
110
4070972
AR
Shim 3/16in
111
4070973
AR
Shim 1/8in
112
4070974
AR
Shim 1/16in
113
4740158
1
Thrustwasher
114
4751600
2
Flatwasher 3/8in Regular
115
0280201
1
Axle Weldment
115A
0561300
2
Steer Cylinder Mounting Block Assy (Use p/n 1001100424)
116
2220235
4
Fitting, O-Ring (Not Shown - See HYDRAULIC SECTION)
0271653
Ref
STEERING INSTALLATION
F
201
0100011
AR
Compound, Locking
202
0440162
2
Thrustwasher
203
0630544
1
Bolt 1in-8NC x 6in
204
0641508
1
Bolt 5/16in-18NC x 1in
205
0641606
4
Bolt 3/8in-16NC x 3/4in
206
0681824
4
Bolt 1/2in-13NC x 3in
207
0682648
1
Bolt 1in-8NC x 6in
208
1684412
1
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
209
2160001
2
Fitting, STR Grease
210
2160002
1
Fitting, STR Grease
211
2780230
2
Hub/Spindle Assembly (See 301 to 316 for Breakdown)
212
3272605
2
Locknut 1in-8NC
213
3312008
4
Nut 5/8in-11NC
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
3121244 450A Series II/450AJ Series II 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
214
3322201
2
Nut 3/4in-16NF
215
3323003
2
Nut 1-1/4in-12NF
216
3422692
2
Kingpin
217
3422848
1
Pin, Hitch
218
3450812
2
Pin, Cotter 1/4in x 3in
219
3571975
1
Plate, Tow Bar Pivot
220
3841143
1
Keeper
221
3841458
2
Tie-Rod
222
3841517
2
Rod-End
223
3900109
4
Screw, Shoulder
224
4712600
4
Flatwasher 1in Thin
225
4713000
2
Flatwasher 1-1/4in Thin
226
4740086
2
Thrustwasher
227
4740155
2
Thrustwasher
228
4740491
2
Thrustwasher
229
4751800
4
Flatwasher 1/2in Regular
230
4846162
1
Link
2780230
Ref
HUB ASSEMBLY
A
301
7020033
2
Cap, Dust (1 per Assembly)
302
7020034
2
Spindle Assembly (1 per Assembly)
303
0961951
4
Bushing, Garmax (2 Per Assembly)
304
0962140
2
Bearing, Garmax (1 per Assembly)
305
7020035
2
Hub (1 per Assembly) (Includes 306 & 307)
306
7020036
2
Cup, Bearing - Inner(1 per Assembly)
307
7020038
2
Cup, Bearing - Outer (1 per Assembly)
308
7020037
2
Cone, Bearing - Inner (1 per Assembly)
309
7020039
2
Cone, Bearing - Outer (1 per Assembly)
310
7020040
2
Seal (1 Per Assembly)
311
7020041
18
Stud, Wheel (9 Per Assembly)
313
7020042
18
Lugnut (9 per Assembly)
314
7020054
2
Nut, Castle (1 per Assembly)
315
3450608
2
Pin, Cotter (1 Per Assembly)
316
7020055
2
Washer, Spindle (1 Per Assembly)
SECTION 1 - FRAME
18 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
20 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx
Ref
Belgium Built Machines use SNs 13xxxxxxxx
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
0274703
Ref
FIXED AXLE INSTALLATION
B
Ref
Note: USA Manufacture Only.
1 0100011
AR
Compound, Locking
2 0280199
1
Axle Weldment
2A
0561300
2
Steer Cylinder Mounting Block Assy (Use p/n 1001100424)
3 0362763
4
Bar, Stop - 3/8in
4 0362764
2
Bar, Stop - 1/8in Bar
5 0641616
2
Bolt 3/8in-16NC x 2in
6 0642012
1
Bolt 5/8in-11NC x 1-1/2in
7 0961950
2
Bushing, Garmax
8 3422592
1
Pin, Axle Pivot
9 3841258
1
Keeper, Pin
10
4070973
AR
Shim 11
4220267
2
Plate, Stop
12
4740158
1
Thrustwasher
13
4751600
2
Flatwasher 3/8in Regular
Ref
OSCILLATING AXLE INSTALLATIONS
0274702
Ref
USA Built Machines
C 0274742
Ref
Belgium Built Machines
A 0274742
Ref
Romanian Built Machines
A
101
0100011
AR
Compound, Locking
102
0100019
AR
Compound, Locking
103
Ref
Axle Weldment Options:
103
0280199
1
USA Built Machines
103
0280202
1
Belgium Built Machines
103A
Ref
Steer Cylinder Mounting Block Assembly Options:
103A
0561300
2
USA Built Machines (Use p/n 1001100424)
103A
0561511
2
Belgium Built Machines
103A
0561511
2
Romanian Built Machines
104
0641814
8
Bolt 1/2in-13NC x 1-3/4in
105
0642012
1
Bolt 5/8in-11NC x 1-1/2in
106
0791506
4
Screw, 5/16in-18NC x 3/4in
107
0961950
2
Bushing, Garmax
108
1684465
2
Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
109
3422592
1
Pin, Axle Pivot
110
3841258
1
Keeper, Pin
111
4641265
1
Lockout Valve Assembly
112
4740158
1
Thrustwasher
113
4891800
8
Flatwasher, 1/2in Hardened
Ref
STEERING INSTALLATION
0271011
Ref
USA Built Machines
J 0272652
Ref
Belgium Built Machines
F 0272652
Ref
Romanian Built Machines
F
201
0100011
AR
Compound, Locking
202
Ref
Thrustwasher Options:
202
4740537
AR
.0625in (Top Kingpin Location)
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
3121244 450A Series II/450AJ Series II 21
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
202
4740538
AR
.125in (Top Kingpin Location)
202
4740539
AR
.188in (Top Kingpin Location)
202
4740540
AR
.250in (Top Kingpin Location)
202
0440271
AR
All Bottom Kingpin Locations
203
0641606
16
Bolt 3/8in-16NC x 3/4in
204
Ref
Bolt Options:
204
0641824
4
Bolt 1/2in-13NC x 3in
204
0641826
4
Bolt 1/2in-13NC x 3-1/4in
205
Ref
Bushing / Bearing
205
0440291
2
Top Kingpin Location
205
0440274
2
Bottom Kingpin Location
206
0962140
2
Bearing, Garmax
207
Ref
Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
207
1684412
1
USA Built Machine
207
1684246
1
Belgium Built Machines
207
1684246
1
Romanian Built Machines
208
3312008
4
Nut 5/8in-11NC
209
3322201
2
Nut 3/4in-16NC
210
3423081
4
Kingpin
211
3841517
2
Rod-End with Grease Fitting
212
3900109
4
Screw, Shoulder
214
Ref
Spindle (Left Side) Options:
214
4130405
1
USA Built Machines
214
4130406
1
Belgium Built Machines
214
4130406
1
Romanian Built Machines
215
Ref
Spindle (Right Side) Options:
215
4130406
1
USA Built Machines
215
4130407
1
Belgium Built Machines
215
4130407
1
Romanian Built Machines
216
4740086
4
Thrustwasher
217
4751800
4
Flatwasher 1/2in Regular
218
Ref
Tie-Rod Options:
218
4845711
2
USA Built Machines
218
4846733
2
Belgium Built Machines
218
4846733
2
Romanian Built Machines
222
3780182
2
O-Ring
223
3020029
AR
Grease, Bearing (Not Shown)
SECTION 1 - FRAME
22 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION
24 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275853
Ref
WHEEL DRIVE INSTALLATION (2WD)
F
Ref
Note: USA Manufacture Only.
1 0100011
AR
Compound, Locking
2 0100019
AR
Compound, Locking
5 0682014
12
Bolt 5/8in-11NC x 1-3/4in (Grade 8)
8
2780267
2
Drive Hub/Brake Assembly (See DRIVE HUB/BRAKE ASSEMBLY
(REAR) for Breakdown)
9
3160351
2
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (2WD)
for Breakdown)
10
3300106
18
Lugnut 12
3311801
4
Nut 1/2in-13NC
18
4891800
4
Flatwasher 1/2in Hardened
19
4892000
12
Flatwasher 5/8in Hardened
25
3960526
2
Gasket
0275854
Ref
WHEEL DRIVE INSTALLATIONS (4WD)
C
101
0100011
AR
Compound, Locking
102
0100019
AR
Compound, Locking
107
0681810
4
Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle)
108
0682014
12
Bolt 5/8in-11NC x 1-3/4in (Grade 8)
111
2780267
2
Drive Hub/Brake Assembly (Rear) (See DRIVE HUB/BRAKE
ASSEMBLY (REAR) for Breakdown)
112
2780268
2
Drive Hub/Brake Assembly (Front - Not Shown) (See DRIVE HUB
ASSEMBLY (FRONT) (4WD ONLY) for Breakdown)
114
3160348
4
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (4WD)
for Breakdown)
115
3300106
36
Lugnut
117
3311801
4
Nut 1/2in-13NC (Rear Axle)
120
3960526
4
Gasket
127
4891800
8
Flatwasher 1/2in Hardened
128
4892000
24
Flatwasher 5/8in Hardened
Ref
TIRE AND WHEEL INSTALLATIONS
0258028
Ref
12 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA
and Japanese Specs)
A
0272299
Ref
12 x 16.5 Pneumatic TS (Available on ANSI Specs)
1 0258030
Ref
12 x 16.5 Foam-Filled (Available on all Specs)
A
0270671
Ref
12 x 16.5 Pneumatic Non-Marking (Available on ANSI, ANSI
Export, CSA and Japanese Specs)
B
0270674
Ref
12 x 16.5 Foam-Filled Non-Marking (Available on All Specs)
B
0258029
Ref
33/1550 x 16.5 Pneumatic (Available on ANSI, ANSI Export,
CSA and Japanese Specs)
B
0272300
Ref
33/1550 x 16.5 Pneumatic TS (Available on ANSI Specs)
1 0258031
Ref
33/1550 x 16.5 Foam-Filled (Available on All Specs)
B
0258831
Ref
33/16LL x 16.1 Pneumatic (Available on 4WD Machines with
ANSI, ANSI Export, CSA and Japanese Specs)
A 1001103501
Ref
33/16LL x 16.1 Pneumatic TS (Available on 4WD Machines
with ANSI, ANSI Export, CSA and Japanese Specs)
A
0259129
Ref
33/16LL x 16.1 Foam-Filled (Available on 4WD Machines/All
Specs)
A
1001113366
Ref
33x6x11Solid Flex (Available on 450AJ Series II with ANSI
Spec)
A
0257740
2
12 x 16.5 Pneumatic Right Side
C 0272357
2
12 x 16.5 Pneumatic TS Right Side
A
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION
3121244 450A Series II/450AJ Series II 25
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0257746
2
12 x 16.5 Pneumatic Left Side
C 0272356
2
12 x 16.5 Pneumatic TS Left Side
A 0258009
2
12 x 16.5 Foam-Filled Right Side
C 0258010
2
12 x 16.5 Foam-Filled Left Side
C 0270672
2
12 x 16.5 Pneumatic Non-Marking Right Side
A 0270673
2
12 x 16.5 Pneumatic Non-Marking Left Side
A 0270675
2
12 x 16.5 Foam-Filled Non-Marking Right Side
A 0270676
2
12 x 16.5 Foam-Filled Non-Marking Left Side
A 0257755
2
33/1550 x 16.5 Pneumatic Right Side
C 0272360
2
33/1550 x 16.5 Pneumatic TS Right Side
A 0257756
2
33/1550 x 16.5 Pneumatic Left Side
C 0272361
2
33/1550 x 16.5 Pneumatic TS Left Side
A 0258011
2
33/1550 x 16.5 Foam-Filled Right Side
D 0258012
2
33/1550 x 16.5 Foam-Filled Left Side
D 0258830
4
33/16LL x 16.1 Pneumatic
1001103502
4
33/16LL x 16.1 Pneumatic TS
0259128
4
33/16LL x 16.1 Foam-Filled
1001113307
2
33x6x11Solid Left Side
1001113308
2
33x6x11Solid Right Side
Ref
Note: Assemblies may require ballast/foam filling to
manufacture's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly.
201
Ref
Decal Options (Pneumatic Only):
201
1702740
1
Decal - 90PSI
201
1703067
1
Decal - 40PSI
202
Ref
Tire Options:
202
4520216
1
12 x 16.5 NHS (OTR Brand)
202
4520240
1
12 x 16.5 Non-Marking
202
4520217
1
33/1550 x 16.5 NHS (OTR Brand)
202
4520212
1
33/16LL x 16.1
203
Ref
Valve Stem Options (Pneumatic Only):
203
4640113
1
All except 33/1550 x 16.5 Foam-Filled Tire and Wheel Assy
203
8786514
1
33/1550 x 16.5 Foam-Filled Tire and Wheel Assy Only
204
Ref
Rim, Wheel Options:
204
4860178
1
16.5 x 12 (Use with 12 x 16.5 Tires)
204
4860179
1
16.5 x 12 (Use with 33/1550 x 16.5 Tires)
204
4860193
1
16.1 x 14 (Use with 33/16LL x 16.1 Tires)
205
1120552
1
Cap, Valve Stem (TS Tire Only)
206
1705364
1
Decal - Tire Sealant (TS Tire Only)
SECTION 1 - FRAME
26 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR)
28 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780267
Ref
DRIVE HUB/BRAKE ASSEMBLY
D
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Individual
Components)
1A
7017059
1
Spindle
1B
7001998
1
Seal 1C
7010429
1
Cone, Bearing (Includes Item 1D)
1D
7010429
1
Cup, Bearing (Includes Item 1C)
1E
7000257
1
Cup, Bearing
1F
7000258
1
Cone, Bearing
1G
7007601
1
Housing/Ring Gear
1H
7000232
1
Thrustwasher
1I
7000229
1
Ring, Retaining
1N
7007640
9
Stud, Wheel
2 7000246
1
Gear, Internal
3 7024712
1
Carrier Assembly
3A
7024712
1
Carrier
3B
7024712
6
Ring, Retaining
3C
7024712
AR
Bearing, Needle
3D
7024712
3
Thrustwasher
3E
7024712
3
Shaft, Planet
3F
7024712
3
Gear, Planet
3G
7024712
3
Rollpin
4 7000248
1
Ring Gear
5 7000230
1
O-Ring 5A
7017070
1
O-Ring
6
70001349
1
Cover Assembly (was p/n 7017090)
6A
70001349
1
Spacer, Thrust (was p/n 7017097)
6B
70001349
1
Plate, Cover (was p/n 7017091)
6C
70001349
1
O-Ring (was p/n 7017095)
6D
70001349
1
Rod, Disconnect (was p/n 7017092)
6E
70001349
1
Cap, Disengage (was p/n 7017093)
6F
70001349
2
Bolt (was p/n 0641404)
6G
7017094
1
Plug, Pipe
6I
See Note
4
Rivet (Note: Not Available - Purchase Locally)
6J
See Note
1
Plate, ID (Note: Not Available for Purchase)
7 Ref
Input Shaft Assembly
7A
7024714
1
Shaft 7B
7000261
1
Ring, Retaining
7C
7000262
1
Spring
7D
7000263
2
Spacer, Thrust
8 7024713
1
Gear, Sun
11
7000253
1
Thrustwasher
12
7017067
12
Bolt 13
7017080
4
Pin, Dowell
14
7000206
1
Coupling
15
7024715
1
Spacer, Input
16
7024716
1
Spacer, Input
17
7024182
1
Brake Assembly (See Items 101-154 for Breakdown)
27
7024705
1
O-Ring 28
7024717
2
Rod, Threaded
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR)
3121244 450A Series II/450AJ Series II 29
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
29
7024718
2
Nut 1/2in-13NC
30
7000731
1
Gasket
7024182
Ref
BRAKE ASSEMBLY
101
7024189
1
Shaft 102
7024182
1
Housing
103
7024193
2
Plate, Friction
104
7024193
1
Plate, Pressure
105
7000731
1
Gasket
106
7024193
2
Plate, Outer
107
See Note
1
Gasket (Note: Use Item 150, 153 or 154.)
108
7024191
1
Cylinder
109
7024192
1
Piston 110
See Note
1
Bearing, Ball (Note: Use Item 154)
111
See Note
1
Ring, Retaining (Note: Use Item 154)
112
See Note
1
Seal, Shaft (Note: Use Item 154)
113
See Note
6
Capscrew (Note: Not Available - Purchase Locally)
114
See Note
6
Lockwasher (Note: Not Available - Purchase Locally)
115
7024194
1
O-Ring
116
7024194
1
Ring, Back-up
117
7024194
1
O-Ring
118
7024194
1
Ring, Back-up
119
7024190
2
Pin, Dowel
120
See Note
1
Plug (Note: Not Available - Purchase Locally)
121
See Note
2
Plug (Note: Not Available - Purchase Locally)
122
7024196
10
Spring Kit (Natural)
123
7024196
2
Spring Kit (Blue)
150
7024194
1
Seal Kit, Brake (Includes Items 105, 107 & 115-118)
151
7024196
1
Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122)
(was p/n 7024195)
152
7024196
1
Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 &
2 Blue Colored Springs Item 123)
153
7024193
1
Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107)
154
7024197
1
Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)
SECTION 1 - FRAME
30 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)
32 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780268
Ref
DRIVE HUB ASSEMBLY
C
1
See Note
1
Spindle/Housing Assembly (Note: Not Available - Individual
Components)
1A
7017059
1
Spindle
1B
7001998
1
Seal 1C
7010429
1
Cone, Bearing (Includes Item 1D)
1D
7010429
1
Cup, Bearing (Includes Item 1C)
1E
7000257
1
Cup, Bearing
1F
7000258
1
Cone, Bearing
1G
7007601
1
Housing/Ring Gear
1H
7000232
1
Thrustwasher
1I
7000229
1
Ring, Retaining
1N
7007640
9
Stud, Wheel
2 7000246
1
Gear, Internal
3 7024712
1
Carrier Assembly
3A
7024712
1
Carrier
3B
7024712
6
Ring, Retaining
3C
7024712
AR
Bearing, Needle
3D
7024712
3
Thrustwasher
3E
7024712
3
Shaft, Planet
3F
7024712
3
Gear, Planet
3G
7024712
3
Rollpin
4 7000248
1
Ring Gear
5 7000230
1
O-Ring 5A
7017070
1
O-Ring
6
70001349
1
Cover Assembly (was p/n 7017090)
6A
70001349
1
Spacer, Thrust (was p/n 7017097)
6B
70001349
1
Plate, Cover (was p/n 7017091)
6C
70001349
1
O-Ring (was p/n 7017095)
6D
70001349
1
Rod, Disconnect (was p/n 7017092)
6E
70001349
1
Cap, Disengage (was p/n 7017093)
6F
70001349
2
Bolt (was p/n 0641404)
6G
7017094
1
Plug, Pipe
6I
See Note
4
Rivet (Note: Not Available - Purchase Locally)
6J
See Note
1
Plate, ID (Note: Not Available for Purchase)
7 Ref
Input Shaft Assembly
7A
7024714
1
Shaft 7B
7000261
1
Ring, Retaining
7C
7000262
1
Spring
7D
7000263
2
Spacer, Thrust
8 7024713
1
Gear, Sun
11
7000253
1
Thrustwasher
12
7017067
12
Bolt 13
7017080
4
Pin, Dowel
14
7000206
1
Coupling
15
7024715
1
Spacer, Input
16
7024716
1
Spacer, Input
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)
3121244 450A Series II/450AJ Series II 33
SECTION 1 - FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD)
34 450A Series II/450AJ Series II 3121244
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3160351
Ref
DRIVE MOTOR ASSEMBLY (2WD)
B 1 7022302
2
Bearing, Journal
2 7007446
1
Pin 3
7007438
2
Ring, Retaining
4 7022305
1
Swashplate
5 See Note
2
Pin (Note: Not Available for Purchase)
6 7022328
1
Gasket 7
7023907
1
Cylinder Block Kit (Includes Items 7A & 9-17)
7A
7023907
1
Block, Cylinder
8 7023908
1
Plate, Valve
9 7021277
1
Guide, Slipper Retainer
10
7021275
3
Pin, Slipper Hold Down
11
7023907
9
Piston Assembly
12
7021276
1
Retainer, Hold Down Pin
13
7023907
1
Retainer, Slipper
14
7022311
1
Ring, Retaining
15
7022312
1
Spring 16
7024868
1
Washer
17
7022314
1
Retainer, Spring
18
7023910
1
Shaft 19
7007439
1
Ring, Retaining
20
70000797
1
Cap, End - Axial
21
7022368
5
Screw 22
7021249
1
Bearing, Needle
23
2220886
1
Plug (Includes Item 24)
24
7022328
1
O-Ring
25
2220883
1
Plug (Includes Item 26)
26
7022328
1
O-Ring
27
7027419
2
Plug (Includes Item 28)
28
7022328
2
O-Ring
29
7024853
1
Seat, Spring
30
3160351
1
Housing
31
2220883
2
Plug (Includes Item 32)
32
7022328
2
O-Ring
33
2220886
1
Plug (Includes Item 34)
34
7022328
1
O-Ring
35
7022328
1
O-Ring 36
7022328
1
Ring, Seal
37
7024854
1
Piston, Servo (Includes Items 35 & 36)
38
7007437
1
Bearing
39
7022326
1
Spring 40
7022328
1
Seal, Lip
41
7022371
1
Washer, Support
50
7022328
1
Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)
SECTION 1 - FRAME
3121244 450A Series II/450AJ Series II 35
SECTION 1 - FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD)
36 450A Series II/450AJ Series II 3121244
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3160348
Ref
DRIVE MOTOR ASSEMBLY (4WD)
B 1 7022302
2
Bearing, Journal
2 7007446
1
Pin 3
7007438
2
Ring, Retaining
4 7022305
1
Swashplate
5 See Note
2
Pin (Note: Not Available for Purchase)
6 7022328
1
Gasket 7
7023907
1
Cylinder Block Kit (Includes Items 7A & 9-17)
7A
7023907
1
Block, Cylinder
8 7023908
1
Plate, Valve
9 7021277
1
Guide, Slipper Retainer
10
7021275
3
Pin, Slipper Hold Down
11
7023907
9
Piston Assembly
12
7021276
1
Retainer, Hold Down Pin
13
7022310
1
Retainer, Slipper
14
7022311
1
Ring, Retaining
15
7022312
1
Spring 16
7024868
1
Washer
17
7022314
1
Retainer, Spring
18
7023910
1
Shaft 19
7007439
1
Ring, Retaining
20
70000797
1
Cap, End - Axial
21
7022368
5
Screw 22
7021249
1
Bearing, Needle
23
2220886
1
Plug (Includes Item 24)
24
7022328
1
O-Ring
25
2220883
1
Plug (Includes Item 26)
26
7022328
1
O-Ring
27
2220888
2
Plug (Includes Item 28)
28
7022328
2
O-Ring
29
7022372
1
Seat, Spring
30
3160348
1
Housing
31
2220883
2
Plug (Items Item 32)
32
7022328
2
O-Ring
33
2220886
1
Plug (Items Item 34)
34
7022328
1
O-Ring
35
7022328
1
O-Ring 36
7022328
1
Ring, Seal
37
7024854
1
Piston, Servo (Includes Items 35 & 36)
38
7007437
1
Bearing
39
7022326
1
Spring 40
7022328
1
Seal, Lip
41
7022371
1
Washer, Support
50
7022328
1
Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)
SECTION 1 - FRAME
3121244 450A Series II/450AJ Series II 37
SECTION 1 - FRAME
FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION
38 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275853
Ref
DRIVE VALVES INSTALLATION - 2WD
F
Ref
Note: 2WD Models Manufactured in USA Only.
3 0641420
2
Bolt 1/4in-20NC x 2-1/2in
4 0641542
2
Bolt 5/16in-18NC x 5-1/4in
11
3311505
2
Locknut 5/16in-18NC
14
4641155
1
Valve, Junction Manifold
B
15
4641509
1
Valve, Flow Divider (2WD) (Use p/n 1001099390)
Ref
Note: Original Equipment Valve may have been replaced with
Service Replacement Valve p/n 1001099390. Identify p/n
stamped on Valve before ordering parts.
15A
7023917
1
Valve, Cartridge (4641509 & 1001099390 Valves)
15A
7021625
1
Seal Kit - 7023917 Cartridge
15B
7022397
2
Valve, Cartridge (4641509 & 1001099390 Valves)
15B
7022399
AR
Seal Kit - 7022397 Cartridge
15C
7021639
2
Valve, Cartridge (4641509 Valve)
15C
7017496
AR
Seal Kit - 7021639 Cartridge (was p/n 2900756)
15C
70002390
2
Valve, Cartridge (1001099390 Valve)
15C
7022399
AR
Seal Kit - 70002390 Cartridge
15D
7024881
1
Piston (4641509 & 1001099390 Valves)
15E
7024844
1
Plug (4641509 & 1001099390 Valves)
15F
70000781
1
Lockdown Kit (4641509 & 1001099390 Valves)
15G
7017406
1
Plug (1001099390 Valve)
16
4711400
2
Flatwasher 1/4in Thin
17
4751500
4
Flatwasher 5/16in Regular
21
0363012
2
Bar, Clamping
22
0641618
4
Bolt 3/8in-16NC x 2-1/4in
23
3340911
4
Rubber, Clamp
24
4751600
4
Flatwasher 3/8in Regular
0275854
Ref
DRIVE VALVES INSTALLATIONS - 4WD
C
101
0100011
AR
Compound, Locking
103
0363012
2
Bar, Clamping
104
0641420
2
Bolt 1/4in-20NC x 2-1/2in
105
0641560
3
Bolt 5/16in-18NC x 7-1/2in
106
0641618
4
Bolt 3/8in-16NC x 2-1/4in
116
3311505
AR
Locknut 5/16in-18NC
118
3340911
4
Rubber, Clamp
122
4641155
1
Valve, Junction Manifold
B
123
4641510
1
Flow Divider Valve Assembly
D
123A
7023917
1
Valve, Cartridge (Flow Divider)
123A
7021625
1
Seal Kit - 7021625 Flow Divider Cartridge
123B
7023934
2
Valve, Cartridge (Flow Divider)
123B
7021655
2
Seal Kit - 7023934 Flow Divider Cartridge
123C
7022397
6
Valve, Cartridge (Check)
123C
7022399
6
Seal Kit - 7022397 Check Cartridge
123D
7021639
2
Valve, Cartridge (Check)
123D
7017496
2
Seal Kit - 7021639 Check Cartridge (was p/n 2900756)
123E
7024881
1
Piston, Pilot
123F
70000781
1
Lockdown Kit (Port FD1)
123F
70003962
1
Lockdown Kit (Ports FD2 & FD3)
124
4711400
2
Flatwasher 1/4in Thin
FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION
3121244 450A Series II/450AJ Series II 39
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
125
4751500
6
Flatwasher 5/16in Regular
126
4751600
AR
Flatwasher 3/8in Regular
0274688
Ref
FRAME SHIELDS INSTALLATION
A
201
0100011
AR
Compound, Locking
202
0641607
4
Bolt 3/8in-16NC x 7/8in
203
3380610
1
Shield, Frame (Front)
204
4061021
1
Shield, Frame (Rear)
205
4751600
4
Flatwasher 3/8in Regular
SECTION 1 - FRAME
40 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL)
42 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Note: Only Available on 2WD Machines.
0259845
Ref
TOW BAR INSTALLATION - 2WD
B 2 0641505
2
Bolt 5/16in-18NC x 5/8in
7 3572102
1
Plate (Weld on Part)
9 3841329
1
Rod, Extension
10
4640261
1
Steer/Tow Select Valve
11
4711500
2
Flatwasher 5/16in
12
4761600
1
Lockwasher 3/8in
0259853
Ref
TOW BAR ASSEMBLY
B
101
0362910
1
Pintle, Draw Eye
102
0682016
4
Bolt 5/8in-11NC x 2in
103
0741607
24
Flat Head Socket Screw 3/8in-16NC x 5/8in
104
1060584
6
Cable, Lanyard
105
3272005
4
Locknut 5/8in-11NC
106
0100011
AR
Compound, Locking
107
3420372
2
Pin, Cotter
108
3420447
1
Pin, Towing
109
3421565
2
Pin, Snapper
110
3422841
2
Pin 111
3422847
1
Pin 112
3572009
2
Plate, Slide Stop
113
3572010
2
Plate, Slide Stop
114
3572011
2
Plate, Slide Stop
115
3572012
2
Plate, Slide Stop
116
3760170
8
Ring, Split
117
4568033
1
Tube, Tow Bar
118
0721004
8
Screw #10-24NC x 1/2in
119
4740036
1
Flatwasher
120
4751000
2
Flatwasher #10 (Wide)
121
4846168
1
Weldment, Tow Bar Attach
122
4846169
1
Weldment, Pintle Attach
Ref
TOW BAR DECAL INSTALLATION
0270115
Ref
English Language (ANSI and ANSI Export Specs)
1
0270119
Ref
English/Spanish Language (Dual Language) (ANSI Export
Specs)
1
0270116
Ref
Spanish Language (CE Spec)
1
201
Ref
Decal - Tow Instructions (Not Shown Located on Frame Shield)
201
1704482
1
English Language (ANSI and ANSI Export Specs)
201
1704457
1
English/Spanish Language (Dual Language) (ANSI Export
Specs)
201
1704455
1
Spanish Language (CE Spec)
202
Ref
Decal - Crushing
202
1704578
3
English Language (ANSI and ANSI Export Specs)
202
1704577
3
English/Spanish Language (Dual Language) (ANSI Export
Specs)
202
1701518
3
Spanish Language (CE Spec)
203
Ref
Decal - Warning
203
1703450
1
English Language (ANSI and ANSI Export Specs)
203
1704576
1
English/Spanish Language (Dual Language) (ANSI Export
Specs)
FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL)
3121244 450A Series II/450AJ Series II 43
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
203
1704456
1
Spanish Language (CE Spec)
204
Ref
Nameplate - Steer/Tow Select Valve
204
3250872
1
English Language (ANSI and ANSI Export Specs)
204
3252693
1
English/Spanish Language (Dual Language) (ANSI Export
Specs)
204
3252692
1
Spanish Language (CE Spec)
205
3820001
4
Rivet 206
4420051
43 in/1.1m
Tape
SECTION 1 - FRAME
44 450A Series II/450AJ Series II 3121244
SECTION 1 - FRAME
FIGURE 1-11. SEMI-TRACK INSTALLATION
46 450A Series II/450AJ Series II 3121244
FIGURE 1-11. SEMI-TRACK INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
SEMI-TRACK INSTALLATIONS
0271384
Ref
IDLER INSTALLATION
2 1 0271380
1
Mount, Idler (Left) (See Items 101-117 for Breakdown)
2 0271379
1
Mount, Idler (Right) (See Items 101-117 for Breakdown)
3 0681832
8
Bolt 1/2in-13NC x 4in (Grade 8)
4 3271805
8
Locknut 1/2in-13NC (Grade 8)
5 3571860
4
Plate, Spacer
6 4891800
8
Flatwasher 1/2in Hardened
Ref
TRACK INSTALLATIONS
0271385
Ref
12in Steel Track
1 7 0270029
2
Wheel Assembly (See Items 201-204 for Breakdown):
8 3300255
10
Nut 9
0270086
2
Track (See Items 401-405 for Breakdown)
Ref
IDLER MOUNT ASSEMBLIES
0271380
Ref
Left Side
A 0271379
Ref
Right Side
A
101
0020005
1
Absorber, Rubber Spring
102
0641408
1
Bolt 1/4in-20NC x 1in
103
0641808
1
Bolt 1/2in-13NC x 1in
104
0681856
1
Bolt 1/2in-13NC x 7in (Grade 8)
105
0961948
2
Bearing
106
0962293
1
Bushing, Track Spring
107
2780221
1
Hub Assembly (See Items 301-307 for Breakdown)
108
3271805
1
Locknut 1/2in-13NC (Grade 8)
109
3422786
1
Pin
110
3571818
1
Plate
111
3571833
1
Cover, Bottom
112
3841203
1
Keeper, Pin
113
4711400
1
Flatwasher 1/4in Thin
114
4891800
2
Flatwasher 1/2in Hardened
115
Ref
Arm Weldment Options:
115
4846419
1
Left Side
115
4846418
1
Right Side
116
Ref
Bracket Weldment Options:
116
4846114
1
Left Side
116
4846126
1
Right Side
117
0100011
AR
Compound, Locking
Ref
WHEEL ASSEMBLIES
0270029
Ref
12in Track
B
201
1704586
1
Decal, Tire Pressure
202
4520224
1
Tire 203
4640113
1
Valve, Air
204
4860218
1
Rim, Wheel
2780221
Ref
HUB ASSEMBLY
-
301
7012519
1
Cup, Inner Bearing
302
7012520
1
Cone, Inner Bearing
303
7012521
1
Cup, Outer Bearing
304
7012522
1
Cone, Outer Bearing
305
7012523
1
Seal 306
1001102354
1
Cap, Dust (was p/n 7012524)
SECTION 1 - FRAME
3121244 450A Series II/450AJ Series II 47
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
307
7016360
1
Stud, Wheel 1/2in-20NF
2900804
1
Bearing Kit (Includes Qty 1 of Items 301-305)
Ref
STEEL TRACK ASSEMBLY
0270086
Ref
12in Steel Track
401
Ref
Pad Options:
401
7020279
30
12in Track Pad
401
7020280
30
12in Track Pad Complete with Links, Bushings and Hdw
402
7020281
AR
Link (2 Per Pad)
403
7020282
AR
Bushing (4 Per Pad)
404
7020283
AR
Bolt, Carriage 1/2in-NF x 1-7/8in (4 Per Pad)
405
7020284
AR
Nut 1/2in-NF (4 Per Pad)
Ref
Track Rebuild Kits Options:
7020285
1
Hardware and Bushing Kit for 12in Steel Track
7020286
1
Link, Hardware and Bushing Kit for 12in Steel Track
Ref
TREAD ACCESSORIES (NOT SHOWN)
0270180
Ref
Soft Puck
C
Ref
Puck, Soft Options:
0240049
64
Puck (Mounts on Both Sides of Track Pad) (USA Built
Machines) (SN 0300124000 through 0300100070)
0240049
64
Puck (Mounts on Both Sides of Track Pad) (Belgium Built
Machines) (SN 1300006000 through 1300002348)
0240152
32
Puck (Mounts Across Center of Track Pad) (USA Built
Machines) (SN 0300100071 through 0300160835)
0240152
32
Puck (Mounts Across Center of Track Pad) (Belgium Built
Machines) (SN 1300002349 to Present)
3576939
32
Plate, Puck Mounting (Mounts Across Center of Track Pad)
(USA Built Machines) (SN 0300100071 through 0300160835)
3576939
32
Plate, Puck Mounting (Mounts Across Center of Track Pad)
(Belgium Built Machines) (SN 1300002349 to Present)
0270186
Ref
Flotation Plate
A 0240050
64
Plate, Flotation
SECTION 1 - FRAME
48 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
SECTION 2 - TURNTABLE
3121244 450A Series II/450AJ Series II 49
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVE INSTALLATION
50 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
VALVES INSTALLATIONS
0274615
Ref
Valves Installations 450A Series II
A 0274616
Ref
Valves Installations 450AJ Series II
A 1 0100011
AR
Compound, Locking
2 0140001
1
Horn 4
0641404
1
Bolt 1/4in-20NC x 1/2in
5 0651405
4
Bolt 1/4in-24NF x 5/8in
7 0641607
4
Bolt 3/8in-16NC x 7/8in
9 2120209
1
Pressure Filter Assembly
9 2120210
Element, Filter
9 7020020
1
Indicator
9 70000934
1
O-Ring, Filter Bowl
11
4641176
1
Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)
14
4711600
10
Flatwasher 3/8in Thin
15
4751400
1
Flatwasher 1/4in Regular
20
4711400
4
Flatwasher 1/4in Thin
21
4791400
1
Starwasher 1/4in
FIGURE 2-1. CONTROL VALVE INSTALLATION
3121244 450A Series II/450AJ Series II 51
SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
52 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
4641176
Ref
PROPORTIONAL VALVE ASSEMBLY
E 1 7012975
1
Cartridge, Check
1 7012540
1
Seal Kit - 7012975 Cartridge
2 7017482
2
Cartridge
2 70003649
2
Seal Kit - 7017482 Cartridge (was p/n 7012518)
3 7023970
1
Cartridge, Flow Regulator
3 7012953
1
Seal Kit - 7023970 Cartridge
4 7017440
3
Cartridge, Load Shuttle
4 7017441
3
Seal Kit - 7017440 Cartridge
5 7010542
2
Cartridge, Load Shuttle
5 7010543
2
Seal Kit - 7010542 Cartridge
6 7021611
1
Cartridge (Proportional Dump)
6 7012518
1
Seal Kit - 7021611 Cartridge
7 7023913
2
Cartridge, Relief (Telescope and Lower Lift)
7 7012998
2
Seal Kit - 7023913 Cartridge
8 7017422
1
Cartridge, Relief (Steer)
8 7012998
1
Seal Kit - 7017422 Cartridge
9 7017421
1
Cartridge, Relief (Upper Lift)
9 7012998
1
Seal Kit - 7017421 Cartridge
10
7017428
1
Cartridge, Relief (Swing)
10
7012998
1
Seal Kit - 7017428 Cartridge
11
7023922
1
Cartridge without Coil (Upper Lift)
11
7017402
1
Seal Kit - 7023922 Cartridge
12
7023914
1
Cartridge without Coil (Swing)
12
7017402
1
Seal Kit - 7023914 Cartridge
13
7017410
1
Cartridge without Coil (Main Dump)
13
7012967
1
Seal Kit - 7017410 Cartridge
14
7017433
1
Cartridge without Coil (Steer)
14
7017402
1
Seal Kit - 7017433 Cartridge
15
7017454
2
Cartridge without Coil (Lower Lift and Telescope)
15
7012903
2
Seal Kit - 7017454 Cartridge
16
7012944
7
Coil 17
7012943
4
Coil 18
7017451
1
Coil
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
3121244 450A Series II/450AJ Series II 53
SECTION 2 - TURNTABLE
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
54 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx
Ref
Belgium Built Machines use SNs 13xxxxxxxx
Ref
Romanian Built Machines use SNs E3xxxxxxxx
Ref
SWING DRIVE INSTALLATIONS
0273358
Ref
SWING DRIVE INSTALLATION (DOHI)
D 1001153365
Ref
SWING DRIVE INSTALLATION (JING WEI)
A 1 0100019
AR
Compound, Locking
2 Ref
Swing Bearing and Rotation Box Assembly Options (See SWING
BEARING AND ROTATION BOX ASSEMBLY for Breakdown):
2
0440272
1
DOHI
2 1001153016
1
JING WEI
3 Ref
Bolt 1/2in-13NC Options:
3
0641818
2
2-1/4in Length (USA Built Machines) (SN 0300124000 through
0300137174)
3
0641818
1
2-1/4in Length (Belgium Built Machines) (SN 1300006000
through 1300006700)
3
3931832
2
2in Length (USA Built Machines) (SN 0300137175 through
0300160835)
3 3931832
2
2in Length (Belgium Built Machines) (SN 1300006701 to
Present)
3
3931832
2
2in Length (Romanian Built Machines) (SN E300000001
through E300001114)
4
0682040
18
Bolt 5/8in-11NC x 5in (Grade 8)
5 0682048
24
Bolt 5/8in-11NC x 6in (Grade 8)
6 2160001
2
Fitting, Grease
7 Ref
Swing Motor Assembly Options (See SWING MOTOR
ASSEMBLY for Breakdown):
7 3160287
1
Motor for USA Built Machines (SN 0300124000 through
0300137174)
7
3160287
1
Motor for Belgium Built Machines (SN 1300006000 through
1300006700)
7 1001104850
1
Motor for USA Built Machines (SN 0300137175 through
0300160835)
7
1001104850
1
Motor for Belgium Built Machines (SN 1300006701 to Present)
7
1001104850
1
Motor for Romanian Built Machines (SN E300000001 through
E300001114)
8 Ref
Flatwasher 1/2in Options:
8
4891800
2
Hardened - USA Built Machines (SN 0300124000 through
0300137174)
8
4891800
2
Hardened -Belgium Built Machines (SN 1300006000 through
1300006700)
8 4740171
2
Special - USA Built Machines (SN 0300137175 through
0300160835)
4740171
1
Special -Belgium Built Machines (SN 1300006701 to Present)
4740171
1
Special -Romanian Built Machines (SN E300000001 through
E300001114)
9
4892000
42
Flatwasher 5/8in
9
1001102695
Ref
DRIVE ORIENTATION INSTALLATION (USA BUILT MACHINES)
(SN 0300137906 through 0300160835)
D
9
1001102695
Ref
DRIVE ORIENTATION INSTALLATION (BELGIUM BUILT
MACHINES) (SN 1300006701 to Present)
D 9 1001102695
Ref
DRIVE ORIENTATION INSTALLATION (ROMANIAN BUILT
MACHINES) (SN E300000001 through E300001114)
D
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
3121244 450A Series II/450AJ Series II 55
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101
0100011
AR
Compound, Locking
102
0641406
1
Bolt 1/4in-20NC x 3/4in
103
0641606
2
Bolt 3/8in-16NC x 3/4in
104
Ref
Fastener Options:
104
0641614
2
Hex Bolt 3/8in-16NC x 1-3/4in
104
88261039
2
Button Head Screw 3/8in-16NC x 2in
105
1320041
1
Clamp 106
3311005
2
Locknut #10
107
3311405
1
Locknut 1/4in-20NC
108
3931010
2
Screw #10-24 x 5/8in
109
4360517
1
Switch, Proximity
109
4460320
1
Connector, Male
109
4460227
2
Pin, Male
110
4711000
2
Flatwasher #10 Regular
111
4711400
1
Flatwasher 1/4in Thin
112
4711600
4
Flatwasher 3/8in Thin
113
1001145163
2
Spacer (was p/n 7116691 & 1001114757)
114
1001102526
1
Cam 115
1001102527
1
Bracket, Switch
116
4740120
2
Flatwasher, Special
SECTION 2 - TURNTABLE
56 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
FIGURE 2-4. SWING MOTOR ASSEMBLY
58 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Usage Chart:
Ref
Original Equipment Motor for Machines and Machines (SN
0300124000 through 0300137175, SN 1300006000 through
1300006701)
Ref
Note: Original Equipment motor p/n 3120287 may have been
replaced with Service Replacement motor p/n 1001105455.
Visually identify motor before ordering parts.
3160287
Ref
SWING MOTOR ASSEMBLY
A 1 2900477
1
Seal, Dust
2 2900477
1
Ring, Retaining
3 2900477
1
Shim, Metal Back-Up
4 2900477
1
Seal, High Pressure
5 2900477
1
Shim, Metal Back-Up
6 2900477
1
Shim, Teflon Back-Up
7 2900477
1
Seal, Shaft
8 2900477
3
Seal, Body
9 2900477
1
Washer, Carrier
10
2900477
1
Thrustwasher
11
See Note
1
Bearing, Thrust (Note: Not Available - Purchase Complete Motor)
12
See Note
1
Link, Drive (Note: Not Available - Purchase Complete Motor)
13
See Note
1
Plate, Wear (Note: Not Available - Purchase Complete Motor)
14
7016432
1
Rotor Set Assembly
15
7016433
1
Pin, Drive Link
16
See Note
1
Ball (Note: Not Available - Purchase Complete Motor)
17
See Note
1
Cover, End (Note: Not Available - Purchase Complete Motor)
18
See Note
1
Nameplate (Note: Not Available for Purchase)
19
7016434
1
Bolt Set (Includes 4 Bolts)
20
7016435
1
Housing
21
7016435
1
Plug, Cooling
22
7005843
1
Shaft 23
7005887
1
Key 25
2900477
1
Seal Kit (Includes Items 1-10)
26
7016435
1
Housing/Shaft Kit (Includes Items 20-23)
FIGURE 2-4. SWING MOTOR ASSEMBLY
3121244 450A Series II/450AJ Series II 59
SECTION 2 - TURNTABLE
FIGURE 2-5. SWING MOTOR ASSEMBLY
60 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USAGE CHART: Original Equipment Motor for Machines SN
0300137175 to SN 0300160835 & Machines SN 1300006701 to
Present and Machines SN E300000001 to SN E300001114
Service Replacement Motor for Machines SN 0300124000 to
SN 0300137175 and Machines SN 1300006000 to SN
1300006701
Ref
Note: Original Equipment motor p/n 3120287 may have been
replaced with Service Replacement motor p/n 1001105455.
Visually identify motor before ordering parts.
Ref
SWING MOTOR ASSEMBLY
1001105455
Ref
Service Replacement for Machines and Machines (SN
0300124000 through 0300137174, SN 1300006000 through
1300006700)
A
1001104850
Ref
Original Equipment for Machines and Machines and Machines
(SN 0300137175 through 0300160835, SN 1300006701 to
Present, SN E300000001 through E300001114)
A
1
See Note
5
Bolt (Note: Not Available for Purchase)
2 7004035
1
Cover, End
3 7023318
1
Seal, Commutator
4 7004036
5
O-Ring
5 7024453
1
Commutator
6 7024453
1
Commutator and Ring Assembly (Includes Items 5)
7 7024379
1
Manifold
8 70002206
1
Rotor Set
9 7024380
1
Plate, Wear
10
70002207
1
Link, Drive
12
70000088
1
Shaft, Coupling
12A
70000089
1
Key 13
7024381
1
Bushing, Inner
14
7004043
1
Thrustwasher
15
7004044
1
Bearing, Thrust
16
7004049
1
Seal, Inner Shaft
17
7004045
1
Ring, Backup
18
See Note
1
Housing (Note: Not Available - Purchase Complete Motor)
19
7024390
1
Bearing
20
7004047
1
Seal, Outer Shaft
25
7024389
1
Seal Kit (Includes Items 3, 4, 16, 17 & 20)
FIGURE 2-5. SWING MOTOR ASSEMBLY
3121244 450A Series II/450AJ Series II 61
SECTION 2 - TURNTABLE
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY
62 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
SWING BEARING AND ROTATION BOX ASSEMBLIES
0440272
Ref
SWING BEARING AND ROTATION BOX ASSEMBLY (DOHI)
D
1001153016
Ref
SWING BEARING AND ROTATION BOX ASSEMBLY (JING
WEI)
B
101
4891500
2
Flatwasher 5/16in Hardened
102
7026042
2
Cup, Bearing
103
7026043
2
Cone, Bearing
104
0681610
8
Bolt 3/8in-16NC x 1-1/4in (Grade 8)
105
0641808
2
Bolt 1/2in-13NC x 1in
106
0641810
2
Bolt 1/2in-13NC x 1-1/4in
107
0641520
2
Bolt 5/16in-18NC x 2-1/2in
108
See Note
1
Plug 1/8in (Note: Not Available - Purchase Locally)
109
See Note
1
Plug (Note: Not Available - Purchase Locally)
110
7026060
1
Seal, Oil
112
See Note
2
Cap (Note: Not Available - Purchase Complete Assembly)
113
See Note
1
Fitting, Grease (Note: Not Available - Purchase Locally)
114
7026044
1
Bushing, Reducer
115
7027358
1
Fitting, Grease
117
7026045
1
Cup, Bearing
118
7026046
1
Ring, Grease
119
7026047
1
Cone, Bearing
120
7026048
1
Cup, Bearing
121
7026049
1
Cone, Bearing
122
7026050
1
Worm-Gear
123
7026051
1
Pinion, Output
124
7026052
1
Spacer, Washer
125
See Note
1
Housing (Note: Not Available - Purchase Complete Assembly)
126
7026053
1
Cover, Gear
127
7026059
AR
Shim, Brown (.010in)
128
7026059
AR
Shim, Clear (.0075in)
129
7026059
AR
Shim, Blue (.005in)
130
7026059
AR
Shim, Yellow (.020in)
131
Ref
Bearing, Turntable Options:
131
70000042
1
DOHI Brand
131
70004158
1
JING WEI Brand
132
7026060
1
O-Ring
133
7026055
1
Cap, Gear
134
7027354
1
Cap, Worm
135
70000681
8
Screw #6-32 x 3/8in
136
7026059
AR
Shim, Natural (.0075)
137
7026059
AR
Shim, Blue (.005)
138
7026059
AR
Shim, Green (.003)
139
7026057
1
Gear, Worm
140
7026059
AR
Shim, Blue (.005)
141
7026059
AR
Shim, Yellow (.020)
142
7027356
1
Adapter, Motor
143
7026060
1
Seal, Face
144
7026059
AR
Shim, Green (.003)
150
7026060
1
Seal Kit (Includes Items 110, 132 & 143)
151
7026059
1
Shim Kit (Includes Items 127-130, 136-138, 140-141 A& 144)
FIGURE 2-6. SWING BEARING AND ROTATION BOX ASSEMBLY
3121244 450A Series II/450AJ Series II 63
SECTION 2 - TURNTABLE
FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL
DRIVEN COOLING FAN) (WITHOUT UGM)
64 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
3121244 450A Series II/450AJ Series II 65
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx
Ref
Belgium Built Machines use SNs 13xxxxxxxx
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
CATERPILLAR ENGINE ASSEMBLY
2000315
Ref
Machines without Arctic Package
F 2000388
Ref
Machines with Arctic Package
G 1 2180482
1
Elbow, Rubber
2 0080181
1
Adaptor, Pump Mounting Plate
3 0080201
1
Elbow, Rubber
4 0100011
AR
Compound, Locking
5 0100020
AR
Sealant
6 0181727
1
Angle, Battery Hold-Down
7 0340041
2
Band, Air Cleaner Mounting
8 0340046
2
Band, Muffler Mounting
9 0400075
1
Battery, 12V
10
0630498
2
Bolt, Battery Hold-Down
11
0630569
8
Bolt M14 x 30mm
12
0641406
8
Bolt 1/4in-20NC x 3/4in
13
0641408
5
Bolt 1/4in-20NC x 1in
14
0641410
1
Bolt 1/4in-20NC x 1-1/4in
15
0641506
10
Bolt 5/16in-18NC x 3/4in
16
0641507
4
Bolt 5/16in-18NC x 7/8in
17
0641609
4
Bolt 3/8in-16NC x 1-1/8in
18
0641610
34
Bolt 3/8in-16NC x 1-1/4in
19
0641820
4
Bolt 1/2in-13NC x 2-1/2in
20
0700808
4
Bolt M8 x 16mm
21
0721004
4
Screw #10-24NC x 1/2in
22
0721006
1
Screw #10-24NC x 3/4in
23
0741610
2
Screw, Countersunk 3/8in-16NC x 1-1/4in
24
0962172
1
Bushing, Flanged
25
1060904
1
Cable, Jumper
26
1320012
AR
Clamp
27
1320016
4
Clamp
28
1320022
AR
Clamp
29
1340060
1
Air Cleaner Assembly
29
7012664
1
Element, Air Cleaner
30
1580011
1
Container, Overflow
31
1660255
1
Pump, Coupling
32 Ref
Caterpillar Engine Assembly
32
2000195
1
Caterpillar Engine Assembly (SN 0300124000 through
0300138554)
32
1001104689
1
Caterpillar Engine Assembly (SN 0300138555 through
0300160835)
33
2060032
1
Fan, Electric
35
2720058
4 in/10cm
Hose 36 Ref
Hose, Radiator (Top) Options:
36 Ref
Hose, Radiator (1 piece): (SN 0300124000 through
0300130140)
SECTION 2 - TURNTABLE
FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL
DRIVEN COOLING FAN) (WITHOUT UGM)
66 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
36
2720507
1
Hose, Radiator (Top) (Use p/n 1001102308)
36 Ref
Hose, Radiator (3 piece): (SN 0300130141 through
0300160835)
36
1001101232
1
Hose, Radiator (Top) (Engine block to adapter tube)
36
1001101233
1
Hose, Radiator (Top) (Adapter tube to Radiator)
36
1001101228
1
Tube, Adapter
37
2720508
1
Hose, Radiator (Bottom)
38
2750532
6 in/25cm
Hose 39
2902060
1
Battery Cable Kit
B
39A
7016817
1
Cable - Battery to Starter Relay
39B
7027041
1
Cable - Battery and Auxiliary Pump to Ground (was p/n .)
39C
7016834
1
Cable - Starter Relay to Starter
39D
7016838
1
Cable - Starter Relay to Auxiliary Relay
39E
7016820
1
Cable - Auxiliary Relay to Auxiliary Pump
40
3200378
4
Mount, Motor
41 Ref
Muffler Options:
41
3220113
1
Spark Arresting Muffler
41
70001017
1
Clamp
41
3220154
1
Catalytic Muffler (Use p/n 1001107116)
41
70002705
1
Clamp
41
70002706
1
Plug, Brass
42
3300220
6
Nut, Washer
43
3311005
1
Locknut #10-24NC
44
3311405
19
Locknut 1/4in-20NC
45
3311505
6
Locknut 5/16in-18NC
46
3311605
20
Locknut 3/8in-16NC
47
3311805
4
Locknut 1/2in-13NC
48
3340399
2
Pad, Wear
49
3570571
1
Plate, Radiator Mount
50
3573667
1
Plate, Radiator Support
51
3574253
1
Plate, Engine Mounting (Front)
52
3574259
2
Plate, Engine Mounting (Rear)
53
1001098525
1
Plate, Muffler Support
54
3620046
1
Radiator
54
7019656
1
Cap, Radiator
55
3740067
3
Relay 56
3740080
1
Relay 57
4070497
4
Shim 58
4070498
2
Shim 60
4568743
1
Pipe, Exhaust
61
4569176
1
Tube, Air Intake
62
4641272
1
Valve, Oil Drain
63
4711500
8
Flatwasher 5/16in Thin
64
4711600
18
Flatwasher 3/8in Thin
65
4740274
4
Washer, Snubbing
66
4751000
6
Flatwasher #10 Regular
67
4751400
38
Flatwasher 1/4in Regular
68
4751500
12
Flatwasher 5/16in Regular
69
4751600
42
Flatwasher 3/8in Regular
70
4751800
11
Flatwasher 1/2in Regular
71
4846820
1
Weldment, Engine Tray
72
4846821
1
Mount, Motor/Generator
3121244 450A Series II/450AJ Series II 67
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
73
0641611
2
Bolt, 3/8in-16NC x 1-3/8in
74
3571008
1
Plate, Air
75
3571009
1
Plate, Baffle
76
3571019
1
Plate, Air Panel
77
3960438
2.35
ft/.72m
Seal, Self Gripping
78
1703876
1
Decal, Engine Tray Swing
79
4922737
1
Harness, Engine Grounding
80
4711400
12
Flatwasher, 1/4in Thin
81
1703162
2
Decal - Fan Blade
82
4891600
2
Flatwasher 3/8in Hardened
83
0641612
2
Bolt 3/8in-16NC x 1-1/2in
84
4100025
1.58
ft/0.49mm
Sleeve, Firberglass (SN 0300130141 through 0300160835)
85
1001100825
2
Strap, Ties (SN 0300130141 through 0300160835)
86
2720271
1.5
ft/0.46m
Hose (SN 0300135293 through 0300160835)
Ref
Note: Arctic Package Items 90 - 94 Not Shown - Used on
Machines with Arctic Package Only
90
3980007
1
Seat, Battery
91
1702941
1
Decal - Battery Heater
92
1702942
1
Decal - Engine Block Heater
93
2580024
1
Heater, Battery
94
2580054
1
Heater, Engine Block
Ref
CATERPILLAR ENGINE INSTALLATION
0275872
Ref
Machines without Arctic Package
F 0275874
Ref
Machines without Arctic Package
G
101
0100011
AR
Compound, Locking
102
0100020
AR
Sealant
104
0641406
AR
Bolt, 1/4in-20NC x 3/4in (Not Shown)
105
0641418
2
Bolt, 1/4in-20NC x 2-1/4in
106
0641610
2
Bolt, 3/8in-16NC x 1-1/4in
107
0642010
1
Bolt, 5/8in-11NC x 1-1/4in
108
0902443
1
Bracket, Hood Latch Mount
109
0902444
1
Bracket, Hood Support
110
1320022
5
Clamp, Fuel Line
111
1320223
1
Clamp, J Clip 1/2in (Not Shown)
112
1701505
1
Decal, Diesel Fuel (Not Shown)
114
2180536
1
Fitting, Straight Barbed
115
2220250
1
Fitting, Reducer
116
2220313
1
Fitting, Elbow Barbed
117
2220459
1
Fitting, Elbow
118
2220794
1
Fitting, Straight Barbed
119
2720058
8 ft/2.4m
Hose 120
2720271
8 ft/2.4m
Hose 121
2750532
7 ft/2.13m
Hose 122
3311405
AR
Locknut 1/4in-20NC
123
3312005
1
Locknut, 5/8in-11NC
124
3340399
1
Pad, Wear
125
3900254
1
Screw, Shoulder
126
4641317
1
Valve Assembly
126
7012941
2
Cartridge without Coil
SECTION 2 - TURNTABLE
68 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
126
7010543
2
Seal Kit - 7012941 Cartridge
126
7012944
2
Coil 127
4751400
AR
Flatwasher 1/4in Regular
128
4751600
2
Flatwasher 3/8in Regular
129
4752000
1
Flatwasher 5/8in Regular (Not Shown)
130
4752200
2
Flatwasher 3/4in Regular
131
2300004
2.7 gal
Coolant, Antifreeze (Not Shown)
132
2220273
1
Fitting, Reducer
133
3290501
1
Nut M5
134
3290601
1
Nut M6
135
2200222
1
Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
136
0100079
AR
Sealant (Not Shown)
140
Ref
Decal - Warning Explosion/Fire
140
1704972
1
ANSI Spec
140
1706098
1
Australian Spec
140
1706059
1
Brazilian Spec
140
1706098
1
CE Spec
140
1706060
1
Chinese Spec
140
1706064
1
CSA Spec
140
1706062
1
Japanese Spec
140
1706061
1
Korean Spec
140
1706063
1
Spanish Language
141
1001100857
1
Separator, Water/Fuel Filter (SN 0300139053 through
0300160835)
142
0641420
1
Bolt 1/4in-20NC x 2-1/2in (SN 0300139053 through
0300160835)
143
1320318
2
Clamp, Hose (SN 0300139053 through 0300160835)
144
4711400
3
Flatwasher 1/4in Thin (SN 0300139053 through 0300160835)
Ref
Note: Arctic Package Items 145 - 150 Not Shown - Used on
Machines with Arctic Package Only
145
1060625
1
Cable, Immersion Heater
146
1060626
1
Cord, 3-Way Extension
147
1702943
1
Decal - Hydraulic Tank Heater
148
1702944
1
Decal - Heater Cord
149
2580050
1
Heater, Hydraulic Tank
150
4460488
4
Terminal, Mounting Base
Ref
CATERPILLAR ENGINE ASSEMBLY OPTIONS:
2000318
Ref
Machines without Arctic Package
F 2000389
Ref
Machines with Arctic Package
F
201
0100011
AR
Compound, Locking
203
3931620
2
Bolt 3/8in-16NC x 1-1/4in
204
0641610
AR
Bolt, 3/8in-16NC x 1-1/4in
205
0641812
2
Bolt, 1/2in-13NC x 1-1/2in
206
2110604
1
Fitting, Straight
207
2111010
2
Fitting, Straight
208
2111612
1
Fitting, Straight
209
2130604
1
Fitting, Elbow
210
2131210
1
Fitting, Elbow
211
2131212
1
Fitting,Elbow
212
2151212
2
Fitting, Elbow
213
2170316
1
Fitting, Tee
214
2170808
1
Fitting, Tee
3121244 450A Series II/450AJ Series II 69
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
215
2221084
1
Fitting, Tee
216
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
Breakdown)
217
3600385
1
Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
218
3600318
1
Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
218
7023929
1
Seal Kit - 3600318 Pump
219
3790152
1
O-Ring
220
4641199
2
Valve, Check
221
4751600
AR
Flatwasher 3/8in Regular
222
4891600
2
Flatwasher 3/8in Hardened
224
3020016
2.5 gal
Motor Oil Mobil Delvac MX 15W-40
225
1001097588
1
Clip, Tube
226
3311605
1
Locknut 3/8in-16NC
Ref
CATERPILLAR ENGINE COMPONENTS
2000195
Ref
Caterpillar Engine Components (SN 0300124000 through
0300138554)
E
1001104689
Ref
Caterpillar Engine Components (Note: Service Breakdown Not
Available at Time of Printing.) (SN 0300138555 through
0300160835)
B
301
7026848
1
Breather, Valve
301
7026846
1
Gauze, Breather Valve
302
7026847
4
Seal, Valve Cover Nut
303
7026849
1
Gasket, Air Intake
304
7026850
1
Seal, Valve Cover
305
7026852
1
Flywheel with Starter Gear Set
305
7026853
1
Gear, Flywheel
306
70001403
1
Filter, Oil (was p/n 7026855)
307
7026860
1
Cap, Oil Fill
307
7026856
1
Seal, Oil Fill Cap
308
7026858
1
Valve, Relief
308
7026857
1
Seal 309
7026864
1
Pump, Water
309
7026863
1
Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
309
7026865
1
Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)
310
7026867
1
Thermostat
310
See Note
1
Regulator, Water (Note: Not Available for Purchase)
310
7026866
1
Gasket (Fits Between Regulator and Engine Block)
310
7026868
1
Gasket, Thermostat (Fits Between Regulator and Hose Adapter)
311
7026869
1
Gasket, Exhaust
312
7026870
1
Gasket, Exhaust Manifold
313
70001695
1
Fuel Filter Assembly
313
70003791
1
Element, Fuel Filter (was p/n 7026871)
313
7026872
1
Gasket, Fuel Filter Element
314
7026873
1
Pump, Fuel Transfer
314
7026874
1
Seal
315
7026875
4
Injector, Fuel
316
See Note
1
Pump, Fuel Injection (Note: Not Available for Purchase)
317
70001990
1
Solenoid, Fuel Shut-Off (Was p/n 7026876) (Note: P/N 70001990
includes adapter harness if required.)
318
70000544
1
Alternator
SECTION 2 - TURNTABLE
70 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
318
70001180
1
Bolt, Long
319
7026878
4
Glowplug
320
1001097554
1
Switch, Oil Pressure (was p/n 7026844)
321
7026840
1
Switch, Water Temperature
321
7026882
1
Seal, Sensor
322
7026879
1
Starter
323
70001257
1
Lever, Alternator Adjustment
324
7026854
1
Seal, Front Main (Not Shown - Located on Front of Engine Block)
325
7026851
1
Seal, Rear Main (Not Shown - Located on Rear of Engine Block)
326
7026880
1
Belt 327
7026885
1
Dipstick Oil Level
327
7026886
1
Tube, Dipstick
327
7026881
1
O-Ring, Dipstick Tube
328
7026861
1
Plug, Drain
329
7026862
1
Gasket, Valve Bracket (Not Shown - Located on Between Valve
Bracket and Head)
330
7026859
1
Gasket, Oil Pan (Not Shown)
331
7026883
1
Speed Sensor Kit
331
7026836
1
Connector, Speed Sensor
332
See Note
1
Actuator/Linkage Assembly - Throttle (Note: Was p/n 1600351
which is not available as a service part. Use service replacement
parts below.)
332A
7026884
1
Actuator and Electrical Connector Kit
332A
7026835
1
Connector, Actuator
332B
7026843
1
Linkage Kit
3121244 450A Series II/450AJ Series II 71
SECTION 2 - TURNTABLE
FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN
COOLING FAN) (WITHOUT UGM)
72 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
3121244 450A Series II/450AJ Series II 73
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx.
Ref
Belgium Built Machines use SNs 13xxxxxxxx.
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
CATERPILLAR ENGINE ASSEMBLY
1001130517
Ref
Machines without Arctic Package
A 1001130520
Ref
Machines with Arctic Package
A 1 2180482
2
Elbow, Rubber
2 0080181
1
Adaptor, Pump Mounting Plate
3 0340012
2
Band, Air Cleaner Mounting
4 0100011
AR
Compound, Locking
5 0100020
AR
Sealant
6 0181727
1
Angle, Battery Hold-Down
7 0760815
4
Bolt M8 x 35mm
8 0340046
2
Band, Muffler Mounting
9 0400075
1
Battery, 12V
10
0630498
2
Bolt, Battery Hold-Down
11
0630569
8
Bolt M14 x 30mm
12
0641406
9
Bolt 1/4in-20NC x 3/4in
13
0641408
5
Bolt 1/4in-20NC x 1in
14
0641410
3
Bolt 1/4in-20NC x 1-1/4in
15
0641506
8
Bolt 5/16in-18NC x 3/4in
16
0641507
6
Bolt 5/16in-18NC x 7/8in
17
0641609
4
Bolt 3/8in-16NC x 1-1/8in
18
0641610
32
Bolt 3/8in-16NC x 1-1/4in
19
0641820
4
Bolt 1/2in-13NC x 2-1/2in
20
0700808
4
Bolt M8 x 16mm
21
4031711
4
Bolt M6 x 35mm
22
0721006
1
Screw #10-24NC x 3/4in
23
0741610
2
Screw, Countersunk 3/8in-16NC x 1-1/4in
24
0962172
1
Bushing, Flanged
25
1060904
1
Cable, Jumper
26
1320012
4
Clamp
27
1320016
5
Clamp
28
1320022
4
Clamp
29
4891500
4
Flatwasher 5/16in Hardened
30
1580011
1
Container, Overflow
31
1660255
1
Pump, Coupling
32
1001104689
1
Caterpillar Engine Assembly
33
1001097553
1
Washer, Coolant Sensor
34
1001097588
1
Clip, Tube
35
2720058
2.5
ft/0.8m
Hose
36
1001100577
1
Hose, Radiator (Top)
37
1001100837
1
Bracket, Bottle
38
2750532
6 in/25cm
Hose 39
2902060
1
Battery Cable Kit
B
39A
7016817
1
Cable - Battery to Starter Relay
SECTION 2 - TURNTABLE
FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN
COOLING FAN) (WITHOUT UGM)
74 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
39B
7027041
1
Cable - Battery and Auxiliary Pump to Ground (was p/n
7016837)
39C
7016834
1
Cable - Starter Relay to Starter
39D
7016838
1
Cable - Starter Relay to Auxiliary Relay
39E
7016820
1
Cable - Auxiliary Relay to Auxiliary Pump
40
3200378
4
Mount, Motor
41 Ref
Muffler Options:
41
3220113
1
Spark Arresting Muffler
41
70001017
1
Clamp
41
1001107116
1
Catalytic Muffler
41
70002705
1
Clamp
41
70002706
1
Plug, Brass
42
3300220
6
Nut, Washer
43
3311005
1
Locknut #10-24NC
44
3311405
14
Locknut 1/4in-20NC
45
3311505
6
Locknut 5/16in-18NC
46
3311605
20
Locknut 3/8in-16NC
47
3311805
4
Locknut 1/2in-13NC
48
3340399
2
Pad, Wear
49
1001101201
1
Spacer, Fan
50
3573667
1
Plate, Radiator Support
51
3574253
1
Plate, Engine Mounting (Front)
52
3574259
2
Plate, Engine Mounting (Rear)
53
1001098525
1
Plate, Muffler Support
54
1001101408
1
Fan 55
3740067
3
Relay 56
3740080
1
Relay
57
4070497
4
Shim
58
4070498
2
Shim 59
1001125978
1
Sensor, Coolant
60
4568743
1
Pipe, Exhaust
61
1001130038
1
Tube, Air Cleaner
62
4641272
1
Valve, Oil Drain
63
4711500
8
Flatwasher 5/16in Thin
64
4711600
18
Flatwasher 3/8in Thin
65
4740274
4
Washer, Snubbing
66
4751000
2
Flatwasher #10 Regular
67
4751400
19
Flatwasher 1/4in Regular
68
4751500
12
Flatwasher 5/16in Regular
69
4751600
AR
Flatwasher 3/8in Regular
70
4751800
11
Flatwasher 1/2in Regular
71
4846820
1
Weldment, Engine Tray
72
4846821
1
Mount, Motor/Generator
73
0641611
2
Bolt, 3/8in-16NC x 1-3/8in
74
3571008
1
Plate, Air
75
3571009
1
Plate, Baffle
76
1001130040
1
Panel, Radiator Mount
77
3960438
2.35
ft/.72m
Seal, Self Gripping
78
1703876
1
Decal, Engine Tray Swing
79
4922737
1
Harness, Engine Grounding
80
4711400
12
Flatwasher, 1/4in Thin
3121244 450A Series II/450AJ Series II 75
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
81
1703162
2
Decal - Fan Blade
82
4891600
2
Flatwasher 3/8in Hardened
83
0641612
2
Bolt 3/8in-16NC x 1-1/2in
84
4100025
1.58
ft/0.49mm
Sleeve, Firberglass
85
1001100825
2
Strap, Ties
86
1001130041
1
Elbow, Air Cleaner
87
1001130042
1
Radiator, Assembly
87
7027412
1
Cap, Radiator
88
1001130524
1
Air Cleaner Assembly
88
70004172
1
Element, Air Cleaner (was p/n 7020820)
89
2720271
1.5
ft/0.46m
Hose
90
1001100818
1
Hose, Radiator (Bottom)
91
4460121
2
Terminal, Cap
Ref
Note: Arctic Package Items 92 - 96 Not Shown - Used on
Machines with Arctic Package Only
92
3980007
1
Seat, Battery
93
1702941
1
Decal - Battery Heater
94
1702942
1
Decal - Engine Block Heater
95
2580024
1
Heater, Battery
96
2580054
1
Heater, Engine Block
Ref
CATERPILLAR ENGINE INSTALLATION
1001130515
Ref
Machines without Arctic Package
A 1001130518
Ref
Machines with Arctic Package
A
101
0100011
AR
Compound, Locking
102
0100020
AR
Sealant
104
0641406
AR
Bolt, 1/4in-20NC x 3/4in (Not Shown)
105
0641418
2
Bolt, 1/4in-20NC x 2-1/4in
106
0641610
2
Bolt, 3/8in-16NC x 1-1/4in
107
0642010
1
Bolt, 5/8in-11NC x 1-1/4in
108
0902443
1
Bracket, Hood Latch Mount
109
0902444
1
Bracket, Hood Support
110
1320022
AR
Clamp, Fuel Line
111
1320223
1
Clamp, J Clip 1/2in (Not Shown)
112
1701505
1
Decal, Diesel Fuel (Not Shown)
113
4752200
2
Flatwasher 3/4in Regular
114
2180536
1
Fitting, Straight Barbed
115
2220250
1
Fitting, Reducer
116
2220313
1
Fitting, Elbow Barbed
117
2220459
1
Fitting, Elbow
118
2220794
1
Fitting, Straight Barbed
119
2720058
8 ft/2.4m
Hose 120
2720271
8 ft/2.4m
Hose 121
2750532
7 ft/2.13m
Hose 122
3311405
6
Locknut 1/4in-20NC
123
3312005
1
Locknut, 5/8in-11NC
124
3340399
1
Pad, Wear
125
3900254
1
Screw, Shoulder
126
4641317
1
Valve Assembly
126
7012941
2
Cartridge without Coil
126
7010543
2
Seal Kit - 7012941 Cartridge
SECTION 2 - TURNTABLE
76 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
126
7012944
2
Coil 127
4751400
18
Flatwasher 1/4in Regular
128
4751600
2
Flatwasher 3/8in Regular
129
4752000
1
Flatwasher 5/8in Regular (Not Shown)
130
2300004
2.7 gal
Coolant, Antifreeze (Not Shown)
131
2220273
1
Fitting, Reducer
132
3290501
1
Nut M5
133
3290601
1
Nut M6
134
1001100857
1
Separator, Water/Fuel Filter
135
0641420
1
Bolt 1/4in-20NC x 2-1/2in
136
1320318
2
Clamp, Hose
137
4711400
3
Flatwasher 1/4in Thin
140
Ref
Decal - Warning Explosion/Fire
140
1704972
1
ANSI Spec
140
1706098
1
Australian Spec
140
1706059
1
Brazilian Spec
140
1706098
1
CE Spec
140
1706060
1
Chinese Spec
140
1706064
1
CSA Spec
140
1706062
1
Japanese Spec
140
1706061
1
Korean Spec
140
1706063
1
Spanish Language
Ref
Note: Arctic Package Items 141 - 146 Not Shown - Used on
Machines with Arctic Package Only
141
1060625
1
Cable, Immersion Heater
142
1060626
1
Cord, 3-Way Extension
143
1702943
1
Decal - Hydraulic Tank Heater
144
1702944
1
Decal - Heater Cord
145
2580050
1
Heater, Hydraulic Tank
146
4460488
4
Terminal, Mounting Base
Ref
CATERPILLAR ENGINE ASSEMBLY OPTIONS:
1001130516
Ref
Machines without Arctic Package
A 1001130519
Ref
Machines with Arctic Package
A
201
0100011
AR
Compound, Locking
204
0641610
AR
Bolt, 3/8in-16NC x 1-1/4in
205
0641812
2
Bolt, 1/2in-13NC x 1-1/2in
206
2110604
1
Fitting, Straight
207
2111010
2
Fitting, Straight
208
2111612
1
Fitting, Straight
209
2130604
1
Fitting, Elbow
210
2131210
1
Fitting, Elbow
211
2131212
1
Fitting, Elbow
212
2151212
2
Fitting, Elbow
213
2170316
1
Fitting, Tee
214
2170808
1
Fitting, Tee
215
2221084
1
Fitting, Tee
216
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown)
217
3600385
1
Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
218
3600318
1
Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
3121244 450A Series II/450AJ Series II 77
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
218
7023929
1
Seal Kit - 3600318 Pump
219
3790152
1
O-Ring
220
4641199
2
Valve, Check
221
4751600
AR
Flatwasher 3/8in Regular
222
4891600
2
Flatwasher 3/8in Hardened
223
3931620
2
Bolt 3/8in-16NC x 1-1/4in
224
3020016
2.5 gal
Motor Oil Mobil Delvac MX 15W-40
225
1001097588
1
Clip, Tube
226
3311605
1
Locknut 3/8in-16NC
1001104689
Ref
CATERPILLAR ENGINE COMPONENTS
B
Ref
Note: Service Breakdown Not Available at Time of Printing.
301
See Note Above
1
Breather, Valve
301
See Note Above
1
Gauze, Breather Valve
302
See Note Above
4
Seal, Valve Cover Nut
303
See Note Above
1
Gasket, Air Intake
304
See Note Above
1
Seal, Valve Cover
305
See Note Above
1
Flywheel with Starter Gear Set
305
See Note Above
1
Gear, Flywheel
306
See Note Above
1
Filter, Oil
307
See Note Above
1
Cap, Oil Fill
307
See Note Above
1
Seal, Oil Fill Cap
308
See Note Above
1
Valve, Relief
308
See Note Above
1
Seal 309
See Note Above
1
Pump, Water
309
See Note Above
1
Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
309
See Note Above
1
Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)
310
See Note Above
1
Thermostat
310
See Note Above
1
Regulator, Water
310
See Note Above
1
Gasket (Fits Between Regulator and Engine Block)
310
See Note Above
1
Gasket, Thermostat (Fits Between Regulator and Hose Adapter)
311
See Note Above
1
Gasket, Exhaust
312
See Note Above
1
Gasket, Exhaust Manifold
313
See Note Above
1
Fuel Filter Assembly
313
See Note Above
1
Element, Fuel Filter
313
See Note Above
2
Gasket, Fuel Filter Element
314
See Note Above
1
Pump, Fuel Transfer
314
See Note Above
1
Seal,
315
See Note Above
4
Injector, Fuel
316
See Note Above
1
Pump, Fuel Injection
317
See Note Above
1
Solenoid, Fuel Shut-Off
318
See Note Above
1
Alternator
318
See Note Above
1
Bolt, Long
319
See Note Above
4
Glowplug
320
See Note Above
1
Switch, Oil Pressure
321
See Note Above
1
Switch, Water Temperature
321
See Note Above
1
Seal, Sensor
322
See Note Above
1
Starter
323
See Note Above
1
Lever, Alternator Adjustment
324
See Note Above
1
Seal, Front Main (Not Shown - Located on Front of Engine Block)
325
See Note Above
1
Seal, Rear Main (Not Shown - Located on Rear of Engine Block)
326
See Note Above
1
Belt
SECTION 2 - TURNTABLE
78 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
327
See Note Above
1
Dipstick Oil Level
327
See Note Above
1
Tube, Dipstick
327
See Note Above
1
O-Ring, Dipstick Tube
328
See Note Above
1
Plug, Drain
329
See Note Above
1
Gasket, Valve Bracket (Not Shown - Located on Between Valve
Bracket and Head)
330
See Note Above
1
Gasket, Oil Pan (Not Shown)
331
See Note Above
1
Speed Sensor Kit
331
See Note Above
1
Connector, Speed Sensor
332
See Note Above
1
Actuator/Linkage Assembly - Throttle
332A
See Note Above
1
Actuator and Electrical Connector Kit
332A
See Note Above
1
Connector, Actuator
332B
See Note Above
1
Linkage Kit
3121244 450A Series II/450AJ Series II 79
SECTION 2 - TURNTABLE
FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM)
80 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
3121244 450A Series II/450AJ Series II 81
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx.
Ref
Belgium Built Machines use SNs 13xxxxxxxx.
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
CATERPILLAR ENGINE ASSEMBLY
1001106427
Ref
Machines without Arctic Package
E 1001106432
Ref
Machines with Arctic Package
D 1 0080181
1
Adaptor, Pump Mounting Plate
2 0080201
1
Elbow, Rubber
3 0100011
AR
Compound, Locking
4 0181727
1
Angle, Battery Hold-Down
5 0340041
2
Band, Air Cleaner Mounting
6 0340046
2
Band, Muffler Mounting
7 0400075
1
Battery, 12V
8 0630498
2
Bolt, Battery Hold-Down
9 0630569
8
Bolt M14 x 30mm
10
0641406
8
Bolt 1/4in-20NC x 3/4in
11
0641408
4
Bolt 1/4inin-20NC x 1in
12
0641410
2
Bolt 1/4in-20NC x 1-1/4in
13
0641506
8
Bolt 5/16in-18NC x 3/4in
14
0641507
6
Bolt 5/16in-18NC x 7/8in
15
0641609
5
Bolt 3/8in-16NC x 1-1/8in
16
0641610
34
Bolt 3/8in-16NC x 1-1/4in
17
0641611
2
Bolt 3/8in-16NC x 1-3/8in
18
0641614
2
Bolt 3/8in-16NC x 1-3/4in
19
0641820
4
Bolt 1/2in-13NC x 2-1/2in
20
0741610
2
Screw, Countersunk 3/8in-16NC x 1-1/4in
21
0760815
4
Bolt M8 x 35mm
22
0962172
1
Bushing, Flanged
23
1320012
4
Clamp
24
1320016
4
Clamp
25
1320022
3
Clamp
26
1320058
1
Clamp
27
1320223
6
Clamp
28
1320318
2
P-Clamp
29
1340060
1
Air Cleaner Assembly
29
7012664
1
Element, Air Cleaner
30
1580011
1
Container, Coolant Overflow
31
1660255
1
Coupling, Pump
32
1703162
2
Decal - Caution Fan
33
0641405
2
Bolt 1/4in-20NC x 5/8in
34
2720058
2.5
ft/0.8m
Hose
35
1001121115
1
Mount, Relay
36
3200378
4
Mount, Motor
37 Ref
Muffler Options:
37
3220113
1
Spark Arresting Muffler
37
70001017
1
Clamp
37
1001107116
1
Catalytic Muffler
SECTION 2 - TURNTABLE
FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM)
82 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
37
70002705
1
Clamp
37
70002706
1
Plug, Brass
38
3311405
14
Locknut 1/4in-20NC
39
3311505
6
Locknut 5/16in-18NC
40
3311605
23
Locknut 3/8in-16NC
41
3311805
4
Locknut 1/2in-13NC
42
3340399
2
Pad, Wear
43
3571008
1
Plate, Air
44
3571009
1
Plate, Baffle
45
3573667
1
Plate, Radiator Support
46
3574253
1
Plate, Engine Mounting (Front)
47
3574259
2
Plate, Engine Mounting (Rear)
48
3740067
1
Relay
49
3960438
28
in/71cm
Seal, Self Gripping
50
4031711
4
Bolt M6 x 35mm
51
4070497
4
Shim 52
4070498
2
Shim
53
4100025
1.6
ft/0.49mm
Sleeve, Fiberglass
54
4568743
1
Pipe, Exhaust
55
4569176
1
Tube, Air Intake
56
4711400
18
Flatwasher, 1/4in Thin
57
4711500
8
Flatwasher 5/16in Thin
58
4711600
24
Flatwasher 3/8in Thin
59
4740274
4
Washer, Snubbing
60
4751400
12
Flatwasher 1/4in Regular
61
4751500
12
Flatwasher 5/16in Regular
62
4751600
42
Flatwasher 3/8in Regular
63
4751800
12
Flatwasher 1/2in Regular
65
1001102585
1
Mount, Motor/Generator
66
4891500
4
Flatwasher 5/16in Hardened
67
4891600
2
Flatwasher 3/8in Hardened
69
1001097588
1
Clip, Tube
70
1001098525
1
Plate, Muffler Support
71
1001106426
1
Caterpillar Engine Assembly
72
1001099442
1
Plate, Radiator Mount
73
1001100577
1
Hose, Radiator (Top)
74
1001100818
1
Hose, Radiator (Bottom)
75
1001100825
2
Strap, Ties
76
1001100837
1
Bracket, Bottle
77
1001101201
1
Spacer, Fan
78
1001101620
1
Weldment, Engine Tray
79
1001101681
1
Elbow, Rubber
80
1001101950
1
Tube, Air Intake
81
1001102706
1
Radiator
81
7027412
1
Cap, Radiator
82
2720271
1.25
ft/0.38m
Hose
83
2720615
1.5
ft/0.46m
Hose
84
1001101408
1
Fan
3121244 450A Series II/450AJ Series II 83
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
85
8405006
1
Clamp, Gear
86
1703876
AR
Decal - Engine Tray Swing
Ref
Note: Arctic Package Items 87 - 91 Not Shown - Used on
Arctic Machines Only
87
1702941
1
Decal - Battery Heater
88
1702942
1
Decal - Engine Block Heater
89
2580024
1
Heater, Battery
90
2580054
1
Heater, Engine Block
91
3980007
1
Seat, Battery
Ref
CATERPILLAR ENGINE INSTALLATION
1001106430
Ref
Machines without Arctic Package
A 1001106431
Ref
Machines with Arctic Package
B
101
0100011
AR
Compound, Locking
102
0100020
AR
Sealant
103
0641406
3
Bolt, 1/4in-20NC x 3/4in
104
0641408
7
Bolt, 1/4in-20NC x 1in
105
0641418
2
Bolt, 1/4in-20NC x 2-1/4in
106
0641420
1
Bolt, 1/4in-20NC x 2-1/2in
107
0641608
3
Bolt, 3/8in-16NC x 1in
108
0641610
2
Bolt, 3/8in-16NC x 1-1/4in
109
0642010
1
Bolt, 5/8in-11NC x 1-1/4in
110
0902443
1
Bracket, Hood Latch Mount
111
0902444
1
Bracket, Hood Support
112
1320022
7
Clamp, Fuel Line
113
1320223
AR
Clamp, J Clip 1/2in (Not Shown)
114
1320318
2
Clamp
115
1701505
1
Decal, Diesel (Not Shown)
116
2180536
1
Fitting, Barbed
117
2220250
1
Fitting, Reducer
118
2220273
1
Fitting, Reducer
119
2220313
1
Fitting, Elbow Barbed
120
2220459
1
Fitting, Elbow
121
2220794
1
Fitting, Straight Barbed
122
Ref
Coolant, Anti-Freeze Options (Not Shown):
122
2300004
2.7 Gal
Without Arctic Package (ANSI/ANSI Export/CE Spec)
122
2300041
2.7 Gal
With Arctic Package
123
2720058
10 ft/3.0m
Hose 124
2720271
8 ft/2.4m
Hose 125
2750532
7 ft/2.1m
Hose 126
3311405
13
Locknut 1/4in-20NC
127
3312005
1
Locknut 5/8in-11NC
128
3340399
1
Pad, Wear
129
3900254
1
Screw, Shoulder
130
4641317
1
Valve Assembly
130
7012941
2
Cartridge without Coil
130
7010543
2
Seal Kit - 7012941 Cartridge
130
7012944
2
Coil 131
4711400
3
Flatwasher 1/4in Thin
132
4740362
7
Washer, Fender
133
4751400
25
Flatwasher 1/4in Regular
134
4751600
5
Flatwasher 3/8in Regular
135
4752000
1
Flatwasher 5/8in Regular
SECTION 2 - TURNTABLE
84 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
136
4752200
2
Flatwasher 3/4in Regular
137
1001099364
1
Mount, Hood
139
1001100857
1
Separator, Fuel-Water
139
70002377
1
Filter
139
70002378
1
Seal, O-Ring
140
1001103791
1
Panel, Rubber
Ref
Note: Arctic Package Items 141-146 Not Shown - Used on
Arctic Machines Only
141
1060625
1
Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank)
142
1060626
1
Cord, 3 Way Extension (Located on Left Front of Engine)
143
1702943
1
Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
144
1702944
1
Decal - Heater Cord (Located on Left Front of Engine)
145
2580050
1
Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank)
146
4460488
3
Clamp (Located on Left Front of Engine)
150
Ref
Decal - Warning Explosion/Fire Options:
150
1704972
1
ANSI Spec
150
1706059
1
Brazilian Spec
150
1706060
1
Chinese Spec
150
1706064
1
CSA Spec
150
1706062
1
Japanese Spec
150
1706061
1
Korean Spec
150
1706063
1
Spanish Language
Ref
CATERPILLAR ENGINE ASSEMBLY OPTIONS:
1001106428
Ref
Machines without Arctic Package
C 1001106433
Ref
Machines with Arctic Package
C
201
0100011
AR
Compound, Locking
202
0630569
1
Bolt M14 x 30mm
203
0641610
2
Bolt 3/8in-16NC x 1-1/4in
204
0641812
2
Bolt 1/2in-13NC x 1-1/2in
205
2111010
1
Fitting, Straight
206
2111612
1
Fitting, Straight
207
2131212
1
Fitting, Elbow
208
2151212
2
Fitting, Elbow
209
2170316
1
Fitting, Tee
210
2170808
2
Fitting, Tee
211
2110604
2
Fitting, Straight
212
2131210
1
Fitting, Elbow
213
2221084
1
Fitting, Tee
214
Ref
Oil, Motor Options (Not Shown):
214
3020016
2.5 gl Gal
Without Arctic Package (Mobil Delvac MX 15W-40)
214
3020044
2.5 gl Gal
With Arctic Package (Mobil 0W-40)
215
3600318
1
Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
216
3600385
1
Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
217
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown)
218
3790152
1
O-Ring
219
3931620
2
Capscrew, Socket Head 3/8in-16NC x 1-1/4in
220
4641199
2
Valve, Check
221
4751600
2
Flatwasher 3/8in Regular
3121244 450A Series II/450AJ Series II 85
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
222
4751800
1
Flatwasher 1/2in Regular
223
4891600
2
Flatwasher 3/8in Hardened
225
1001102860
1
Battery Cable Kit
A
225A
7027025
1
Cable - Battery to Auxiliary Relay
225B
7027026
1
Cable - Battery and Auxiliary Pump to Ground
225C
7027023
1
Cable - Auxiliary Relay to Starter
225D
7027024
1
Cable - Auxiliary Relay to Auxiliary Pump
226
2170110
1
Fitting, Straight
1001106426
Ref
CATERPILLAR ENGINE COMPONENTS
C
301
7026848
1
Valve, Breather
301
7026846
1
Gauze, Breather Valve
302
7026847
4
Seal, Valve Cover Nut
303
7026849
1
Gasket, Air Intake
304
7026850
1
Seal, Valve Cover
305
7026852
1
Flywheel with Starter Gear Set
305
7026853
1
Gear, Rim
305
7026851
1
Seal, Rear Main (Not Shown)
306
70001403
1
Filter, Oil (was p/n 7026855)
307
7026860
1
Cap, Oil Fill
307
7026856
1
Seal, Oil Fill Cap
308
7026858
1
Valve, Relief
308
7026857
1
Seal 309
7026864
1
Pump, Water
309
7026863
1
Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
309
7026865
1
Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block) 310
7026867
1
Thermostat
310
7026866
1
Gasket (Fits Between Regulator and Engine Block)
310
7026868
1
Gasket (Fits Between Regulator and Hose Adapter)
311
7026869
1
Gasket, Exhaust
312
7026870
1
Gasket, Exhaust Manifold
313
70003758
1
Filter Assembly
313
70003791
1
Element, Fuel Filter (was p/n 7026871)
313
7026872
1
Gasket, Fuel Filter Element
314
7026873
1
Pump, Fuel Transfer
314
7026874
1
Seal 315
7026875
4
Injector, Fuel
317
70003541
1
Actuator
318
70003768
1
Alternator
319
7026878
4
Glowplug
320
70003759
1
Switch, Oil Pressure
320
70003760
1
Adapter, Oil Pressure Switch
321
70003769
1
Starter 322
7026854
1
Seal, Front Main (Not Shown)
323
7026859
1
Gasket, Oil Pan (Not Shown)
324
7026862
1
Gasket, Valve Bracket (Not Shown - Located Between Valve
Bracket and Cylinder Head)
325
70003761
1
Belt 326
70003766
1
Sensor, Speed
327
70003765
1
Sensor, Temperature (Not Shown)
328
70003763
1
Dipstick
328
70003764
1
Tube, Dipstick
SECTION 2 - TURNTABLE
86 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
329
4641272
1
Valve, Oil Drain
329
7026861
1
Seal, Oil Drain Valve
330
70003767
1
Harness, Engine (Not Shown)
331
70003770
1
ECM
3121244 450A Series II/450AJ Series II 87
SECTION 2 - TURNTABLE
FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION
88 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
3121244 450A Series II/450AJ Series II 89
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx.
Ref
Belgium Built Machines use SNs 13xxxxxxxx.
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
DEUTZ ENGINE INSTALLATIONS
0275869
Ref
Machines without Arctic Package
D 0275873
Ref
Machines with Arctic Package
E 1 0100011
AR
Compound, Locking
2 0100020
AR
Sealant, Pipe
4 0181727
1
Angle, Battery Hold Down
5 0400075
1
Battery (Wet)
6 0630498
2
Bolt, Battery Hold Down
7 0641410
4
Bolt 1/4in-20NC x 1-1/4in
8 0641418
2
Bolt 1/4in-20NC x 2-1/4in
9 0641610
2
Bolt 3/8in-16NC x 1-1/4in
10
0642010
1
Bolt 5/8in-11NC x 1-1/4in
11
0902443
1
Bracket, Hood Latch Mount
12
0902444
1
Bracket, Hood Support
13
1320022
AR
Clamp, Fuel Line
14
1701505
1
Decal, Diesel Fuel (Not Shown)
15
1703876
1
Decal, Engine Tray Swing (USA Built Machines) (SN
0300124000 through 0300153995)
17
2180348
1
Fitting, Barbed
18
2200222
1
Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
19
2220313
1
Fitting, Elbow Barbed
20
2221176
1
Fitting, Elbow
21
2750532
6 ft/1.83m
Hose 22
3311405
6
Locknut 1/4in-20NC
23
3311605
AR
Locknut 3/8in-16NC
24
3312005
1
Locknut 5/8in-11NC
25
3340399
1
Pad, Wear
26
3900254
1
Screw, Shoulder
27
4240099
AR
Wire, Tie
28
4641317
1
Valve Assembly
28
7012941
2
Cartridge without Coil
28
7010543
2
Seal Kit - 7012941 Cartridge
28
7012944
2
Coil 29
4711400
8
Flatwasher 1/4in Thin
30
4751400
12
Flatwasher 1/4in Regular
31
4751600
6
Flatwasher 3/8in Regular
32
4752000
1
Flatwasher 5/8in Regular
33
4752200
2
Flatwasher 3/4in Regular
Ref
Note: Arctic Package Items 34 - 45 Not Shown - Used on
Arctic Machines Only
34
1060626
1
Cord, 3 Way Extension (Located on Left Front of Engine)
35
1702943
1
Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
36
2580024
1
Heater, Battery (Located on Battery)
37
2580050
1
Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
38
3980007
1
Seat, Battery (Located on Battery)
SECTION 2 - TURNTABLE
FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION
90 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
39
1702941
1
Decal - Battery Heater (Located on Battery Heater)
40
1702942
1
Decal - Engine Block Heater (Located on Right Side of Engine)
41
1702944
1
Decal - Heater Cord (Located on Left Front of Engine)
42
1320223
3
Clamp (Located on Left Front of Engine)
43
1060625
1
Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
44
4711600
2
Flatwasher 3/8in Thin (USA Built Machines) (SN 0300153995
through 0300160835)
45
0641608
2
Bolt 3/8in-16NC x 1in(USA Built Machines) (SN 0300153995
through 0300160835)
51 Ref
Decal - Warning Explosion/Fire Options:
51
1704972
1
ANSI Spec
51
1706059
1
Brazilian Spec
51
1706060
1
Chinese Spec
51
1706064
1
CSA Spec
51
1706062
1
Japanese Spec
51
1706061
1
Korean Spec
51
1706063
1
Spanish Language
Ref
ENGINE AND PUMPS SUB-ASSEMBLY
2000290
Ref
Machines without Arctic Package
I 2000364
Ref
Machines with Arctic Package
J
101
0100011
AR
Compound, Locking
102
3931620
2
Bolt 3/8in-16NC x 1-1/4in
103
0641812
2
Bolt 1/2in-13NC x 1-1/2in
104
1320022
2
Clamp, Fuel Line
106
2720058
24
ft/7.32m
Hose
107
Ref
Battery Cable Kit Options:
107
2902060
1
Battery Cable Kit (SN 0300124000 through 0300142894)
B
107
1001122202
1
Battery Cable Kit (SN 0300142895 through 0300160835)
A
107A
7016817
1
Cable (Battery + to Starter Relay) (p/n 2902060 Kit)
107A
7027040
1
Cable (Battery + to Starter Relay) (p/n 1001122202 Kit)
107B
7027041
1
Cable (Battery - to Auxiliary Pump) (p/n 2902060 Kit) (was p/n
7016837)
107B
7027041
1
Cable (Battery - to Auxiliary Pump) (p/n 1001122202 Kit)
107C
7016820
1
Cable (Starter Relay to Starter) (p/n 2902060 Kit)
107C
7027040
1
Cable (Starter Relay to Starter) (p/n 1001122202 Kit) (Part of
107A)
107D
7016834
1
Cable (Auxiliary Relay to Auxiliary Pump) (p/n 2902060 Kit)
107D
7027014
1
Cable (Auxiliary Relay to Auxiliary Pump) (p/n 1001122202
Kit)
107E
7016838
1
Cable (Starter Relay to Auxiliary Relay) (p/n 2902060 Kit)
107E
7027040
1
Cable (Starter Relay to Auxiliary Relay) (p/n 1001122202 Kit)
(Part of 107A)
109
3600407
1
Piston Pump Assembly with Fittings (See PISTON PUMP
ASSEMBLY for Breakdown)
110
3600408
1
Gear Pump Assembly with Fittings (See GEAR PUMP
ASSEMBLY for Breakdown)
111
3790152
1
O-Ring
112
4891600
2
Flatwasher, 3/8in Hardened
114
2110604
2
Fitting (SN 0300139028 through 0300160835)
115
2131210
1
Fitting, Elbow (SN 0300139028 through 0300160835)
Ref
ENGINE ASSEMBLY
2000345
Ref
Machines without Arctic Package
M
3121244 450A Series II/450AJ Series II 91
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2000363
Ref
Machines with Arctic Package
K
201
0080231
1
Adapter, Fan Spacer
202
0100011
AR
Compound, Locking
203
3570808
1
Plate, Relay Mount (SN 0300142978 through 0300160835)
205
0340041
2
Band, Muffler Bracket
206
0641406
AR
Bolt 1/4in-20NC x 3/4in
207
0641409
6
Bolt, 1/4in-20NC x 1-1/8in (SN 0300124000 through
0300142978)
208
0641507
2
Bolt, 5/16in-10NC x 7/8in
209
0641510
3
Bolt, 5/16in-10NC x 1-1/4in
210
0641609
9
Bolt 3/8in-16NC x 1-1/8in
211
0641610
AR
Bolt 3/8in-16NC x 1-1/4in
212
0641611
2
Bolt 3/8in-16NC x 1-3/8in
213
0641820
4
Bolt 1/2in-13NC x 2-1/2in
214
0700816
4
Bolt, Metric 8mm x 40mm
215
0701014
4
Bolt, Metric 10mm x 30mm
216
0701012
4
Bolt, Metric 10mm x 25mm
217
0711414
6
Bolt, Metric 14mm x 30mm
218
0741610
2
Screw, Countersunk 3/8in-16NC x 1-1/4in
219
0902740
1
Bracket, Engine Mounting
220
0903063
1
Plate, Engine Mounting
221
0962172
1
Bushing, Flanged
222
1060904
1
Cable, Jumper (SN 0300124000 through 0300142978)
223
1320016
2
Clamp
224
1320022
1
Clamp, Hose (SN 0300124000 through 0300137659)
225
1320223
4
Clamp, J Clip 1/2in
226
1340060
1
Air Cleaner Assembly
226
7012664
1
Element, Air Cleaner
227
1703162
2
Decal, Fan Blade
228
1001092723
1
Engine, Deutz
229
2060025
1
Fan 231
2220451
2
Fitting
232
1001091179
1
Hose, Elbow
234
2720467
2
Hose, Oil Cooler
235
Ref
Hose Options:
235
2750532
1
ft/30.5cm
Hose (SN 0300124000 through 0300137658)
235
1001091892
6 in/16cm
Hose (SN 0300137659 through 0300141374)
235
2750532
1
ft/30.5cm
Hose (SN 0300141375 to Present)
236
Ref
Motor Oil Options (Not Shown):
236
3020016
2.5
gal/9.46Li
Mobil Delvac MX 15W-40 (Without Arctic Package)
236
3020044
2.5
gal/9.46Li
Mobil 0W-40 (With Arctic Package)
237
3200406
4
Mount, Rubber
238
Ref
Muffler Options:
238
3220110
1
Standard Spark Arresting Muffler
238
3220112
1
Optional Catalytic Muffler (Not Available on Arctic Machines)
238A
1320176
1
Clamp, Muffler
239
0641405
1
Bolt 1/4in-20NC x 5/8in
240
3311405
10
Locknut 1/4in-20NC
SECTION 2 - TURNTABLE
92 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
241
3311505
5
Locknut 5/16in-18NC
242
3311605
AR
Locknut 3/8in-16NC
243
3311805
4
Locknut 1/2in-13NC
244
3340399
2
Pad, Wear
245
3576972
1
Plate, Radiator Mount
246
3573667
1
Support, Radiator
247
3600423
1
Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY
for Breakdown):
248
3620033
1
Radiator (Use p/n 1001150998)
249
3740067
3
Relay (Auxiliary Power)
250
3960407
1
Gasket, Air Intake
251
4070497
4
Shim (11 Gauge)
252
4070498
2
Shim (16 Gauge)
253
4340745
1
Tray, Engine Mounting
255
Ref
Valve, Oil Drain Options:
255
4640751
1
Valve, Oil Drain (SN 0300124000 through 0300140523)
255
1001104308
1
Valve, Oil Drain (Use p/n 4640751) (SN 0300140524 through
0300160835)
256
4711400
12
Flatwasher 1/4in Thin
257
4740274
4
Washer, Snubbing
258
4751400
9
Flatwasher 1/4in Regular
259
4751500
4
Flatwasher 5/16in Regular
260
4751600
AR
Flatwasher 3/8in Regular
261
4751800
4
Flatwasher 1/2in Regular
262
4791400
6
Starwasher 1/4in
263
4812200
6
Flatwasher, Metric 14mm
264
4845395
1
Weldment, Adapter
265
Ref
Bracket, Motor Mount Options:
265
4846567
1
Machines with Generator
265
4846567
1
Machines without Generator (Standard)
265
1001138135
1
Machines without Generator (Optional Service Replacement ÂNo Generator Mounting Capabilities) (Not Shown)
266
Ref
Harness, Glow Plugs Options:
266
4923451
1
Machines without Arctic Package
266
4922642
1
Machines with Arctic Package
Ref
Note: Arctic Package Item 267 Not Shown - Used on Arctic
Machines Only
267
2580062
1
Heater, Engine Block
0256847
Ref
PUMP COUPLING INSTALLATION
2
301
1660234
1
Coupling, Hayes
302
0080163
1
Plate, Pump Adapter
303
0700810
6
Bolt M8 x 20mm
304
4831900
6
Lockwasher M8
307
3020021
AR
Grease, Coupling
1001092723
Ref
ENGINE COMPONENTS
401
7020026
1
Dipstick (was p/n 7027244) (Not Shown)
402
7020465
2
Cap, Filler
403
7020495
1
Pump, Oil Lube (Not Shown)
403
7020468
1
Seal Between Oil Pump and Engine Block (Not Shown)
404
7016331
1
Filter, Oil
404
7027236
1
Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
Mount)
3121244 450A Series II/450AJ Series II 93
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
405
Ref
Pump, Injector Options:
405
7027246
3
Series A Injector
405
7027608
3
Series B Injector
405
7027609
3
Series C Injector
405
7027610
3
Series D Injector
405
7020447
3
Gasket, Injector Pump
406
7020023
1
Filter, Fuel
406
70001423
1
Bracket, Fuel Filter
407
70000916
1
Pump Fuel Supply (was p/n 7027238)
407
7020411
1
O-Seal Between Fuel Pump and Engine Block (Not Shown)
407
70001435
1
Replacement Filter
408
7020449
3
Gasket, Intake Manifold (Not Shown)
408
7020471
3
Gasket, Exhaust (Not Shown)
408
70002200
6
Stud, Exhaust (Not Shown)
409
7020408
1
V-Belt 410
7027791
1
Sensor, Temperature
411
7020410
1
Alternator
411
7020464
Regulator, Voltage (Not Shown)
412
7020479
1
Starter 412
7026608
1
Relay, Starter
413
7024565
1
Tacho-Generator
413
70003932
1
Spacer, Sleeve
414
7027792
1
Actuator, Throttle
414
7027276
2
Spring, Replacement
415
7027790
1
Sensor, Oil Pressure
418
7020459
1
Thermostat
418
7020460
1
Spring, Compression
419
See Note
1
Flywheel (Not Shown) (Note: Not Available for Purchase)
419
7024579
1
Rim, Gear (Not Shown)
420
7027245
1
Filter, Fuel
421
7027239
1
Solenoid, Start
422
7027795
1
Module, EMR2
423
7027769
2
Connector, Radiator
SECTION 2 - TURNTABLE
94 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM)
96 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
3121244 450A Series II/450AJ Series II 97
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
USA Built Machines use SNs 03xxxxxxxx.
Ref
Belgium Built Machines use SNs 13xxxxxxxx.
Ref
Romanian Built Machines use SNs E3xxxxxxxx.
Ref
Note: For Module (with/without UGM) Identification, refer to
Revision Log page A.
Ref
GM ENGINE INSTALLATION
1001091602
Ref
Machines without Arctic Package
G 1001101816
Ref
Machines with Arctic Package
B 1 0100011
AR
Compound, Locking
2 0100020
AR
Sealant, Pipe
3 0100048
AR
Grease, Dielectric
4 0181727
1
Angle, Battery Hold Down
5 0400075
1
Battery (Wet)
6 0630498
2
Bolt, Battery Hold Down
7 0641407
2
Bolt 1/4in-20NC x 7/8in
8 0641418
4
Bolt 1/4in-20NC x 2-1/4in
9 0641420
2
Bolt 1/4in-20NC x 2-1/2in
10
0641508
2
Bolt 5/16in-18NC x 1in
11
0641610
2
Bolt 3/8in-16NC x 1-1/4in
12
0642010
1
Bolt 5/8in-11NC x 1-1/4in
13
0902443
1
Bracket, Hood Latch Mount
14
0902444
1
Bracket, Hood Support
15
1320022
5
Clamp, Fuel Line
16
1320323
1
Clamp
17
1701542
1
Decal, Gas (Not Shown)
18
1701543
1
Decal, LPG (Not Shown)
19
1703876
1
Decal, Engine Tray Swing (SN 0300124000 through
0300151948)
20
2180348
1
Fitting, Barbed
21
2221176
1
Fitting, 90
22
2720565
1
Hose (78in/2m Length)
23
2720566
1
Hose (6in/15cm Length)
24
2720567
1
Hose (48in/122cm Length)
25
3290405
1
Locknut M4 x 0.7
26
3290505
1
Locknut M5 x 0.8
27
3311405
6
Locknut 1/4in-20NC
28
3311505
2
Locknut 5/16in-18NC
29
3311605
2
Locknut 3/8in-16NC
30
3312005
1
Locknut 5/8in-11NC
31
3340399
1
Pad, Wear
32
3380694
1
Panel, Shield
33
3790012
1
O-Ring (Not Shown - Located in Console Box)
34
3900254
1
Screw, Shoulder
35
4240099
1
Wire, Tie (Not Shown)
36
4360336
1
Switch, Toggle (Not Shown - Located in Console Box)
37
4568114
2
Tube, Spacer
38
4641317
1
Valve Assembly
38
7012941
2
Cartridge without Coil
38
7010543
2
Seal Kit - 7012941 Cartridge
38
7012944
2
Coil
SECTION 2 - TURNTABLE
FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM)
98 450A Series II/450AJ Series II 3121244
SECTION 2 - TURNTABLE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
39
4711400
8
Flatwasher 1/4in Thin
40
4711500
4
Flatwasher 5/16in Thin
41
4751400
14
Flatwasher 1/4in Regular
42
4751600
6
Flatwasher 3/8in Regular
43
4752000
1
Flatwasher 5/8in Regular
44
4752200
2
Flatwasher 3/4in Regular
45
1001091587
7.5
ft/2.3m
Hose 46 Ref
Decal - Warning Explosion/Fire Options: (SN 0300092804
through 0300160835)
46
1704972
1
ANSI Spec
46
1706059
1
Brazilian Spec
46
1706060
1
Chinese Spec
46
1706064
1
CSA Spec
46
1706062
1
Japanese Spec
46
1706061
1
Korean Spec
46
1706063
1
Spanish Language
47
2200222
1
Plug, Pipe
48 Ref
Coolant, Antifreeze Options (Not Shown):
48
2300004
2.7 gal
Machines without Arctic Package
48
2300041
2.7 gal
Machines with Arctic Package
Ref
Note: Items 60-71 are Not Shown - Used on Arctic Package
Machines Only
60
1060625
1
Cable, Immersion Heater
61
1060626
1
Cord, 3-Way Extension
62
1320041
1
Clamp
63
1320223
2
J-Clip
64
1702941
1
Decal - Battery Heater
65
1702942
1
Decal - Engine Block Heater
66
1702943
1
Decal - Hydraulic Tank Heater
67
1702944
1
Decal - Heater Cord
68
2580024
1
Heater, Battery
69
2580050
1
Heater, Hydraulic Tank
70
2580063
1
Heater, Engine Block
71
3980007
1
Seat, Battery
Ref
GM ENGINE AND PUMP SUB-ASSEMBLY
1001091601
Ref
Machines without Arctic Package
E 1001101817
Ref
Machines with Arctic Package
D
101
0100011
AR
Compound, Locking
102
0641812
2
Bolt 1/2in-13NC x 1-1/2in
103
2902510
1
Battery Cable Kit
D
103A
7016840
1
Cable (Battery - to Ground)
103B
7016839
1
Cable (Battery + to Auxilliary Relay)
103C
7027014
1
Cable (Auxilliary Relay to Starter)
103D
7016841
1
Cable (Auxilliary Relay to Auxilliary Pump)
104
3600407
1
Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
105
3600441
1
Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
106
3790152
1
O-Ring
107
3931620
2
Capscrew, Socket Head 3/8in-16NC x 1-1/4in
108
3960438
2.3 ft/.7m
Seal, Self Gripping
3121244 450A Series II/450AJ Series II 99
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
109
4891600
2
Flatwasher 3/8in Hardened
111
2110604
2
Fitting, Straight (SN 0300138812 through 0300160835)
112
2131210
1
Fitting, 90 (SN 0300138812 through 0300160835)
Ref
GM ENGINE ASSEMBLY
1001091600
Ref
Machines without Arctic Package
E 1001101818
Ref
Machines without Arctic Package
C
201
0080201
Fitting, 90
202
0100011
AR
Compound, Locking
203
0100020
AR
Sealant (SN 0300124000 through 0300136774)
204
0340041
2
Band, Mounting
205
0641406
8
Bolt 1/4in-20NC x 3/4in
206
0641410
4
Bolt 1/4in-20NC x 1-1/4in
207
0641506
2
Bolt 5/16in-18NC x 3/4in
208
0641604
1
Bolt 3/8in-16NC x 1/2inin
209
0641609
4
Bolt 3/8in-16NC x 1-1/8in
210
0641610
14
Bolt 3/8in-16NC x 1-1/4in
211
0641612
4
Bolt 3/8in-16NC x 1-1/2in
212
0641820
4
Bolt 1/2in-13NC x 2-1/2in
213
0700810
4
Bolt M8 x 20mm
214
0741610
2
Screw, Flat Head 3/8in-16NC x 1-1/4in
215
0962172
1
Bushing, Flanged
216
1320012
3
Clamp
217
1320016
5
Clamp
218
1320022
AR
Clamp
219
1320223
1
J-Clip
220
1340060
1
Air Cleaner Assembly
220
7012664
1
Element, Air Cleaner
221
1580011
1
Container, Coolant Overflow
222
1703162
2
Decal - Caution Fan
223
Ref
Engine, GM 3.0L Options (See GM Engine Supplement P/N
3121245 for Breakdown of Additional Components):
223
1001091583
1
Machines without Arctic Package
223
1001101819
1
Machines with Arctic Package
223A
7027996
4
Plug, Spark (Not Shown)
223B
7027965
1
Filter, Oil
223C
7027972
1
Filter, Fuel
223D
7027994
1
Module, Control (ECU)
224
2060025
1
Fan 225
2720058
4 in/10cm
Hose 226
2720514
1
Hose
227
2720563
1
Hose, Radiator (Top)
228
2720564
1
Hose, Radiator (Bottom)
229
Ref
Hose Options:
229
2750532
8 in/20cm
Hose (SN 0300124000 through 0300136773)
229
1001091892
12
in/30cm
Hose (SN 0300136774 through 0300160835)
230
3200406
4
Mount, Motor
231
3311405
12
Locknut 1/4in-20NC
232
3311505
2
Locknut 5/16in-18NC
233
3311605
18
Locknut 3/8in-16NC
234
3311805
1
Locknut 1/2in-13NC
235
3340399
4
Pad, Wear
SECTION 2 - TURNTABLE
100 450A Series II/450AJ Series II 3121244
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