JLG 2658E3 Parts Manual

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Page 1

Illustrated Parts Manual

Models

1532E3 1932E3 2033E3 2046E3 2646E3 2658E3

P/N - 3120879

September 26, 2013

Page 2

Page 3

REVISION LOG

February 26, 1999 - Issue Of Manual (Manual edited to 0010552 Revision 7)

August 15, 1999 - Revised Manual ( Manual edited to 0010552 Revision 18)

August 17, 2000 - Revised Manual ( Manual edited to 0010552 Revision 30)

February 1, 2001 - Revised Manual (Manual edited to 0010552 Revision 36)

October 2, 2001 - Revised Manual (Manual edited to 0010552 Revision 43)

July 9, 2002 - Revised Manual (Manual edited to 0010552 Revision 52)

January 6, 2003 - Revised Manual (Manual edited to 0010552 Revision 58)

April 29, 2003 - Revised Manual (Manual edited to 0010552 Revision 60)

October 12, 2004 - Revised Manual (Manual edited to 0010552 Revision 62)

August 25, 2008 - Revised Manual

November 8, 2011 - Revised Manual

September 26, 2013 - Revised Manual

3120879 A

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REVISION LOG

B 3120879

Page 5

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1-2 AXLE/BRAKE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

1-3 DRIVE MOTOR ASSEMBLY - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1-4 DRIVE MOTOR ASSEMBLY - 2033E3/2046E/32646E3/2658E3 . . . . . . . . . . . . . . . . . .1-12

1-5 JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3. . . . . . . . . .1-14

1-6 JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/

2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

1-7 FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1-22

1-8 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/1932E3 . . . . . . . .2-2

2-2 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3/

2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2-3 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2-4 ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls) . . . . . . . . . . . . .2-14

2-5 BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 SCISSOR ARMS INSTALLATION - 1532E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3-2 SCISSOR ARMS INSTALLATION - 1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

3-3 SCISSOR ARMS INSTALLATION - 2033E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3-4 SCISSOR ARMS INSTALLATION - 2046E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

3-5 SCISSOR ARMS INSTALLATION - 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18

3-6 PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/1932E3/

2033E3/2046E3/2646E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22

3-7 ARM GUARDS INSTALLATION - 2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . .4-2

4-2 HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS

(MANUALLY OPERATED) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

4-3 HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS

(MANUALLY OPERATED) (2033E3/2046E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14

4-4 PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS

(MANUALLY OPERATED) (1532E3/1932E3/2033E3/2046E3) . . . . . . . . . . . . . . . . . .4-18

4-5 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS

(MANUALLY OPERATED) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

4-6 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS

(MANUALLY OPERATED) (2033E3/2046E3/2646E3/2658E3) . . . . . . . . . . . . . . . . . .4-26

4-7 PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS

(MANUALLY OPERATED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32

4-8 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38

4-9 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42

3120879 i

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 . . . . . . . . . . . . . . . . .5-4

5-3 LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 . . . . . . . . . . . . . . . . . . .5-8

5-4 LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 . . . . . . . . . . . . . . . . . . .5-12

5-5 STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496). . . . . . . . . . . . . . . . . . . .5-14

5-6 STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796). . . . . . . . . . . .5-16

5-7 STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071). . . . . . . . . . . .5-18

5-8 STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT) . . . . . . . . . . . . . . . . .5-20

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7-2 ELECTRICAL SCHEMATIC - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4

7-3 HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECALS INSTALLATION - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

8-2 DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . 8-8

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

ii 3120879

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SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

1-1 DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 AXLE/BRAKE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 DRIVE MOTOR ASSEMBLY - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-4 DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-5 JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3. . . . . . . . . . . . . . . 1-14

1-6 JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3.. 1-18

1-7 FRAME MOUNTED COMPONENTS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

1-8 BATTERY CHARGER ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

E C T

I O N

3120879 1-1

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SECTION 1 FRAME

131

121

120

127

124

102

109A

109

101A

202

107

103

116

113

114

104

126

101

101B

105

106

106 115

117

108

119

201 (1532E2/1932E2) 202 (2033E3)

3 6

104

118

114

104

110

301

111

122

123

106

12 33

MODELS

1532E3

1932E3

2033E3

MODELS

2046E3

2646E3

2658E3

112 132

S E C T

I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

1-2 3120879

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SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258147 DRIVE AND STEERING INSTALLATION - 1532E3/1932E3 Ref. 9 0258148 DRIVE AND STEERING INSTALLATION - 2033E3 Ref. 9

1 Drive Motor Assembly Options: 2

1532E3/1932E3 Motor Options:

3160270 S/N 0200098156 to Present (See Figure 1-3 for

Breakdown)

3160228 Prior to S/N 0200098156 (Items 1A-1D are the only

Replacement Parts)

2033E3 Motor Options:

3160263 S/N 0200098156 to Present (See Figure 1-4 for

Breakdown)

3160230 Prior to S/N 0200088491 (Items 1A-1E are the only

Replacement Parts) — — — — — — — — —

3160228 & 3160230 Replacement Components:

1A 7018997 Nut (1 Per Motor p/n 3160228/3160230) 2 1B 7018996 Key (1 Per Motor p/n 3160228/3160230) 2 1C 7021312 Seal, Shaft (Inner) (Not Shown) (1 Per Motor p/n

3160228/3160230)

1D 7021317 Seal, Dust (Outer) (Not Shown) (1 Per Motor p/n

3160228/3160230)

1E 7016436 Repair Kit for 3160230 Motor (Includes Items 1C,

1D, & Qty 1 O-Ring) (Not Shown) (1 Per Motor)

2 Spindle Options:

4130336 1532E3/1932E3 2 4130329 2033E3 2

3 0641826 Bolt 1/2”-13NC x 3 1/4” 8 4 4740453 Flatwasher 1/2” 10 5 Use 3300450 Nut 1/2”-13NC (Prior to S/N 0200086330 was P/N 3311801) 8 6 Use 0100019 Loctite (Prior to S/N 02000103431) (Was P/N 0100011) A/R 7 3450406 Cotter Pin 1/8” x 1 1/2” 2 8 3300255 Nut, Wheel 10 9 2780216 Hub 2

9A 7012613 Bolt, Wheel (5 Per Hub) 10 10 Steer Cylinder Options: 1

Use 1684226 Prior to S/N 0200070496 (was p/n 1683428) Use 1684226 S/N 0200070496 to S/N 0200078796 (was p/n 1683841) Use 1684226 S/N 0200078796 to S/N 0200105071 (was p/n 1683936)

1684226 S/N 0200105071 to Present

11 Tie Rod Options:

3841387 1532E3/1932E3 1 3841379 2033E3 1

12 2160008 Grease Fitting (Prior to S/N 0200084439 Only) 2 13 Clevis Pin Options:

Use 3430812 Clevis Pin 1/2” x 1 3/8” (Prior to S/N 0200111444)

(Was P/N 3430811)

3430812

Clevis Pin 1/2” x 1 1/2” 1

S E

I O N

3120879 1-3

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SECTION 1 FRAME

S E

I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

14 3450403 Cotter Pin 1/8” x 3/4” 2 15 Bolt, Shoulder Options:

0630516 Bolt, Shoulder 3/4” x 1 1/8” - 1532E3/1932E3 2 0630495 Bolt, Shoulder 3/4” x 1” - 2033E3 2

16 Bushing Options:

0962085 1532E3/1932E3 2 0962014 2033E3 2

17 0962013 Bushing, Fiberglide 2 18 3430824 Clevis Pin 1/2” x 3” 1 19 3780166 O-Ring 2 20 4740419 Washer, Thrust 2 21 1120417 Cap 2 22 Bolt Options: 2

0641611 3/8”-16NC x 1 3/8” (1532E3/1932E3 Only) 0641612 3/8”-16NC x 1 1/2” (2033E3 Only)

23 4711600 Flatwasher 3/8” 2 24 4566833 Spacer (2033E3 Only) 2 25 4711800 Flatwasher 1/2” (1532E3/1932E3 Only) (Prior to S/N

0200111444)

26 4761800 Lockwasher 1/2” (Prior to S/N 0200088491 Only) 8 27 0962017 Bushing, Excelite 4

28 to 31 Not Used

32 0100081 Adhesive A/R 33 4891800 Cap, Grease Fitting (Prior to S/N 0200040415 Only) 2

0258149 DRIVE AND STEERING INSTALLATION - 2046E3/2646E3 Ref. 10 0258150 DRIVE AND STEERING INSTALLATION - 2658E3 Ref. 8

101 Drive Motor Assembly Options: 2

3160226 Prior to S/N 0200088491 7021312 Seal, Shaft (Inner) (1 Per Motor p/n 3160226) 2 7021317 Seal, Dust (Outer) (1 Per Motor p/n 3160226) 2

101A 7018997 Nut (1 Per Motor p/n 3160226) 2 101B 7018996 Key (1 Per Motor p/n 3160226) 2

3160264 S/N 0200088491 to Present

(See Figure 1-3 for Breakdown)

102 Spindle Options:

4130332 Standard 2 103 0641826 Bolt 1/2”-13NC x 3 1/4” 8 104 4740453 Flatwasher 1/2” 11 105 3311801 Nut 1/2”-13NC 8 106 Use 0100019 Loctite (Prior to S/N 02000103431) (Was P/N 0100011) A/R 107 3450406 Cotter Pin 1/8” x 1 1/2” 2 108 3300255 Nut, Wheel 10 109 2780216 Hub 2

109A 7012613 Bolt, Wheel (5 Per Hub) 10

1-4 3120879

Page 11

SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

110 Steer Cylinder Options: 1

Use 1684227 Prior to S/N 0200070496 (was p/n 1683429) Use 1684227 S/N 0200070496 to S/N 0200078796 (was p/n 1683840) Use 1684227 S/N 0200078796 to S/N 0200105071 (was p/n 1683937)

1684227 S/N 0200105071 to Present

111 Tie Rod Options:

3841320 2046E3/2646E3 1 3841324 2658E3 1

112 2160008 Grease Fitting (Prior to S/N 0200088491 Only) 2 113 3430812 Clevis Pin 1/2” x 1 1/2” 1 114 3450403 Cotter Pin 1/8” x 3/4” 2 115 0630495 Bolt, Shoulder 3/4” x 1” 2 116 0962014 Bushing 2 117 0962013 Bushing, Fiberglide 2 118 3430824 Clevis Pin 1/2” x 3” 1 119 3780166 O-Ring 2 120 4740419 Washer, Thrust 2 121 1120417 Cap 2 122 Bolt Options: 2

0641611 3/8”-16NC x 1 3/8” (1532E3/1932E3 Only) 0641612 3/8”-16NC x 1 1/2” (2033E3 Only)

123 4711600 Flatwasher 3/8” 2 124 4566833 Spacer 2 125 Not Required 126 4761800 Lockwasher 1/2” (Prior to S/N 0200088491 Only) 127 0962017 Bushing, Excelite 4 128 Not Used 129 Not Used 130 Not Used 131 0100081 Loctite #454 A/R 132 1120064 Cap, Grease Fitting, (Prior to S/N 0200088491 Only) 2

S E

I O N

201 TIRE AND WHEEL INSTALLATIONS - 1532E3/1932E3 Ref.

0255680 Standard Tire And Wheel Installation (Optional) Ref. - 0255683 Non-Marking Tire And Wheel Installation Ref. -

Tire Options: 4

4520175 Standard A/R 4520177 Non-Marking A/R

3120879 1-5

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SECTION 1 FRAME

S E

I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

202 TIRE AND WHEEL INSTALLATIONS -

2033E3/2046E3/2646E3/2658E3

0255679 Standard Tire And Wheel Installation (See Note) Ref. - 0255682 Non-Marking Tire And Wheel Installation (See Note) Ref. - 0259475 Non-Marking Flotation Tire And Wheel Installation Ref. 1 0257156 Flotation Tire And Wheel Installation (Optional) Ref. -

Tire & Wheel Options: 4

4520174 Standard A/R 4520176 Non-Marking A/R 4520221 Non-Marking Flotation (Note: Not Available on 2033E3) A/R 4520191 Flotation (Note: Not Available on 2033E3) A/R

301 FRAME WELDMENT OPTIONS Ref.

2360501 Frame Weldment - 1532E3 (Australian Spec) 1 2360499 Frame Weldment - 1532E3/1932E3 (Euro Spec) 1 2360500 Frame Weldment - 1932E3 (Australian Spec) 1 2360473 Frame Weldment - 2033E3 1 2360474 Frame Weldment - 2046E3 (Australian Spec) 1 2360476 Frame Weldment - 2046E3 (Euro Spec) 1 2360476 Frame Weldment - 2646E3 1 2360478 Frame Weldment - 2658E3 (Australian Spec) 1 2360495 Frame Weldment - 2658E3 (Euro Spec) 1

Ref.

1-6 3120879

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SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120879 1-7

Page 14

SECTION 1 FRAME

1210710510911010112111102113103101106

S E

I O N

FIGURE 1-2. AXLE/BRAKE INSTALLATIONS

1-8 3120879

Page 15

SECTION 1 FRAME

FIGURE 1-2. AXLE/BRAKE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BRAKE INSTALLATIONS Ref.

0257183 1532E3/1932E3 Ref. 6 0257184 2033E3 Ref. 6 0257185 2046E3/2646E3 Ref. 3 0257186 2658E3 Ref. 3

1 2780215 Hub Assembly (See Items 101-113 for Breakdown) 2 2 Rod, Brake Options:

3841332 1532E3/1932E3/2033E3 2 3841333 2046E3/2646E3 2 3841334 2658E3 2

3 Cam, Brake Options: 2

4845037 Prior to S/N 0200098156 1100116 S/N 0200098156 to Present

4 3430620 Pin, Clevis 2 5 4711500 Flatwasher 5/16” Narrow 2 6 3450403 Pin, Cotter 2 7 Brake, Cylinder Assembly Options

(See Section 5 for Breakdown):

Use 1683833 Prior to S/N 0200066023 (Was p/n 31683557)

1683833 2046E3/2646E3

8 4160137 Spring 2 9 Spacer Options: A/R

Not Required 1532E3/1932E3/2033E3 0

4567265 2046E3/2646E3/2658E3 2

10 3300255 Lugnut 10

S E

I O N

2780215 HUB ASSEMBLY Ref. C

101 7010649 Seal 1 102 Not Serviced Housing 1 103 Use 7019696 Stud, Wheel (was p/n 7012613) 5 104 Not Used 105 7019697 Washer 1 106 7010641 Nut, Slotted 1 107 7010642 Pin, Cotter 1 108 Use 7010648 Cap, Dust (was p/n 7003902) 1 109 7010646 Cone, Outer 1 110 Use 7010650 Cup, Outer (was p/n 7003903) 1 111 7010651 Cup, Inner 1 112 7010647 Cone, Inner 1 113 1760165 Disc, Brake 1

3120879 1-9

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SECTION 1 FRAME

S E

I O N

FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3

1-10 3120879

Page 17

SECTION 1 FRAME

FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160270 DRIVE MOTOR ASSEMBLY (S/N 0200098156 TO PRESENT) Ref. B

Note: See Figure 1-1 for replacement parts for Machines Prior to S/N 0200098156.

Note: Verify Drive Motor machine is equipped with before ordering service parts.

1 to 2 Not Used

3 Use Item 100 Seal, Dust 1 4 Use Item 100 Seal, Shaft 1

5 to 6 Not Used

7 7023452 Bearing, Race 2 8 7023453 Bearing, Needle 1

9 Use Item 100 O-Ring 2 10 Not Used 11 7023465 Cover, End 1

12 to 13 Not Used

14 Not Serviceable Identification Tag 1 15 Not Used 16 7023468 Wheel, Gear Set 1 17 7023469 Screw m8x95mm 7 18 Use Item 100 Washer 82mm 7 19 7023467 Shaft, Cardan 1 20 7023455 Key 1 21 7023456 Shaft, Output 1 22 Not Serviceable Housing 1 23 Not Used 24 Not Serviceable Plug 2 25 Not Used 26 7023451 Nut, Castle 1

27 to 31 Not Used

32 7023454 Bearing, Needle 1 33 7023460 Bearing, Needle 1 34 7023458 Plate, Pressure 1 35 7023459 Disk, Valve 1 36 7023462 Plate 1 37 Use Item 100 O-Ring 1 38 7023457 Washer, Spring 1 39 Use Item 100 O-Ring 1 40

7023461 Washer, Glacier 1

Ref.

S E

I O N

KIT OPTIONS: Ref.

100 7023450 Kit, Seal (Includes Items 3,4,9,18,37 & 39) 1

3120879 1-11

Page 18

SECTION 1 FRAME

1514151

113

S E

I O N

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E/32646E3/2658E3

1-12 3120879

Page 19

SECTION 1 FRAME

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E/32646E3/2658E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

DRIVE MOTOR ASSEMBLIES Ref.

3160263 DRIVE MOTOR - 2033E3 (S/N 0200088491 TO PRESENT) Ref. B

Note: See Figure 1-1 for replacement parts for 2033E3 Prior to S/N 0200088491.

3160264 DRIVE MOTOR - 2046E3/2646E3/2658E3 Ref. B

Note: Verify Drive Motor machine is equipped with before ordering service parts.

1 7023307 Housing 1 2 7023308 Bearing, Thrust 1 3 7023309 Shaft 1 4 7023310 Ring, Seal 5 5 7023311 Plate, Wear 5 6 Drive Link Options: 1

7023312 Drive Link - Motor p/n 3160263 7023326 Drive Link - Motor p/n 3160264

7 Assembly, Rotor Options: 1

7023313 Drive Link - Motor p/n 3160263 7023327 Drive Link - Motor p/n 3160264

8 7023314 Manifold 1 9 7023315 Assembly, Commutator 1

10 7023318 Seal, Commutator 1 11 Cover, End Options: 1

7023316 Drive Link - Motor p/n 3160263 7023328 Drive Link - Motor p/n 3160264

12 Bolt Options: 7

7023317 Drive Link - Motor p/n 3160263 7023329 Drive Link - Motor p/n 3160264

13 7023319 Seal 1 14 Not Available Identification Tag N/A 15 7023320 Screw 2 16 7023321 Ring Back-Up 1 17 7023322 Washer, Back-Up 1 18 7023323 Seal, Shaft 1 19 7023324 Key 1 20 7023325 Nut, Castle 1

Ref.

S E

I O N

KIT OPTIONS: Ref.

100 7023412 Seal Kit (Includes Items 4, 10, 13, 16, 17 & 18) 1

3120879 1-13

Page 20

SECTION 1 FRAME

423

402

131

16261

98272

S E

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/ 1932E3

I O N

1-14 3120879

Page 21

SECTION 1 FRAME

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258283 JLG POTHOLE PROTECTION SYSTEM INSTALLATION Ref. 10

1 4845360 Bar, Support - Right Side 1 2 4845529 Pivot Weldment 1 3 3570198 Plate, Cam 2 4 4845385 Bushing Weldment 2 5 3841337 Rod, Pivot 1 6 3860079 Roller 1 7 4160133 Spring, Torsion 1 8 0362484 Bar, Link 4

9 0362485 Bar, Actuator 4 10 4160141 Spring, Extension 1 11 4160134 Spring, Extension 2 12 0630543 Eye Bolt 1 13 0362483 Bar, Roller 4 14 0961997 Bearing, Flange 4 15 0362654 Bar, Actuator 4 16 0961994 Bearing, Spacer 12 17 0641612 Bolt 3/8”-16NC x 1 1/2” 4 18 4761600 Lockwasher 3/8” 4 19 3440828 Roll Pin 1/4” x 1 3/4” 5 20 4711800 Flatwasher 1/2” 1 21 3440418 Roll Pin 1/8” x 1 1/8” 1 22 3311501 Nut 5/16”-18NC 2 23 0961995 Bearing, Flange 4 24 0642224 Bolt 3/4”-10NC x 3” 4 25 3312205 Locknut 3/4”-10NC 4 26 0961996 Bearing, Flange 8 27 0641611 Bolt 3/8”-16NC x 1 3/8” 8 28 0100011 Loctite #242 A/R 29 4845319 Weldment, Actuator 1 30 0641506 Bolt 5/16”-18NC x 1” 4 31 3311505 Locknut 5/16”-18NC 4 32 Not Required 33 Switch, Limit Options: 2

4360401 Prior to S/N 0200097741

Use 4360548 S/N 0200097741 to Production (was p/n 4360321)

4360548 Post Production

34 3911024 Screw Machine #10-24NC x 1 1/2” (Prior to S/N 0200097741) 4 35 4751000 Flatwasher #10 (Prior to S/N 0200097741) 4 36 3311005 Locknut #10-24NC (Prior to S/N 0200097741) 4 37 0681622 Bolt 3/8”-16NC x 2 3/4” 4 38 3311605 Locknut 3/8”-16NC 4 39 Not Required 40 1120481 Cap, End 4 41 4845383 Bar, Support - Left Side 1

S E

I O N

3120879 1-15

Page 22

SECTION 1 FRAME

S E

I O N

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

42 Connector, Strain Relief Options: 2

4460662 Production 4460968 Post Production

43 0902536 Bracket, Limit Switch (S/N 0200096802 to Present) 1 44 0641408 Bolt 1/4”-20NC x 1” (S/N 0200096802 to Present) 2 45 4751400 Flatwasher 1/4” (S/N 0200096802 to Present) 2 46 3900271 Screw #10-32NC x 1” (S/N 0200096802 to Present) 2 47 4460268 Socket, Terminal (S/N 0200096802 to Present) 2 48 4460320 Plug - 2 Position (S/N 0200096802 to Present) 1 49 1100110 Cam (S/N 0200096802 to Present) 1 50 3951603 Screw 3/8”-16NC x 3/8” (S/N 0200096802 to Present) 2 51 0681414 Bolt 1/4”-20NC x 1 3/4” (Grade 8) (S/N 0200096802 to Pres-

ent)

52 3311405 Locknut 1/4”-20NC (S/N 0200096802 to Present) 1 53 0962262 Bushing (S/N 0200096802 to Present) 1 54 1060680 Cable, 18/2

7ft./2.14m

1-16 3120879

Page 23

SECTION 1 FRAME

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120879 1-17

Page 24

SECTION 1 FRAME

S E

I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/ 2046E3/2646E3/2658E3

1-18 3120879

Page 25

SECTION 1 FRAME

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS Ref.

0258850 2033E3 Ref. 7 0258851 2046E3/2646E3 Ref. 9 0258852 2658E3 Ref. 8

1 0257725 Actuator One Assembly 1 1A 4846014 Actuator Weldment 1 1B 3860079 Roller 1 1C 4711800 Washer 1/2” (Narrow) 1 1D 3450404 Pin, Cotter 1

2 Spring, Torsion Options: 1

Use 4160201 (Prior to S/N 0200111485) (Was P/N 4160180)

4160201 (S/N 0200111485 to Present)

3 4740481 Washer, Special Spacer 1

4 3841428 Bar, Activation 1

5 0257724 PHP Actuator Assembly 2 5A 0962123 Bearing (2 Per Assembly) 4

6 0961997 Bearing, Flange 2

7 4740482 Washer 1

8 Arm, Long Connection Options: 2

3570440 2033E3 3570482 2046E3/2646E3 3570747 2658E3

9 Arm, Short Connection Options: 2

3570439 2033E3 3570483 2046E3/2646E3 3570746 2658E3

10 0257726 Support Arm Assembly 4

10A 0962123 Bearing (3 Per Assembly) 12

11 3570422 Link, Support 8 12 0257766 Bar Assembly 2

12A 0962123 Bearing (4 Per Assembly) 8 12B 4845699 Weldment, PHP Bar 1

13 3430811 Pin, Clevis 16 14 4751800 Flatwasher 1/2” A/R 15 3450403 Pin, Cotter 16 16 4567306 Spacer 1/2” A/R 17 4567307 Spacer 3/4” 8 18 0681822 Bolt 1/2”-13NC x 2 3/4” 8 19 3311805 Locknut 1/2”-13NC 8 20 0681414 Bolt 1/4”-20NC x 1 3/4” 4 21 3311405 Locknut 1/4”-20NC 4 22 1120481 Cap, End 4 23 Use 4360548 Switch, Limit (was p/n 4360321) 1 24 3900271 Screw Machine #10-24NC x 1” 2 25 Not Used 26 0100011 Loctite #242 A/R

S E

I O N

3120879 1-19

Page 26

SECTION 1 FRAME

S E

I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

27 Connector, Strain Relief Options: 1

4460428 Prior to S/N 0200068552 4460662 S/N 0200068552 to Production 4460968 Post Production

28 1060680 Cable, Electrical 18/2 29 4460320 Terminal, Plug 2 Position A/R 30 4460268 Socket, Terminal 2 31 Actuator Arm Weldment Options: 1

4845886 2033E3 4845581 2046E3/2646E3/2658E3

32 0641508 Bolt 5/16”-18NC x 1” 4 33 3311505 Locknut 5/16”-18NC 4 34 0962262 Bushing 1 35 1100110 Cam 1 36 3951603 Setscrew 3/8”-16NC x 3/8” 2 37 0902536 Bracket 1 38 0641408 Bolt 1/4”-20NC x 1” 2 39 4751400 Flatwasher 1/4” 2 40 4740504 Washer (2033 Only) (S/N 0200096802 to Present) 4

7ft./2.1m

1-20 3120879

Page 27

SECTION 1 FRAME

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

3120879 1-21

Page 28

SECTION 1 FRAME

201208202

205

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS

I O N

1-22 3120879

Page 29

SECTION 1 FRAME

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

LADDER INSTALLATIONS Ref.

0258895 1532E3 Ref. 5/C 0258880 1932E3/2033E3/2046E3/2646E3/2658E3 Ref. 4/C

1 Ladder Weldment Options:

4845887 1532E3 1 4845884 1932E3/2033E3/2046E3/2646E3/2658E3 1

2 0641810 Bolt 1/2”-13NC x 1 1/4” 2 3 4751800 Flatwasher 1/2” 6 4 3311805 Locknut 1/2”-13NC 6 5 3520071 Cap 2 6 0902507 Bracket, Ladder (Left Side) 1 7 0902508 Bracket, Ladder (Right Side) 1 8 0641824 Bolt 1/2”-13NC x 3” 4

BATTERY CHARGER INSTALLATIONS Ref.

0258183 1532E3/1932E3 Ref. 8 0258185 2033E3/2046E3/2646E3/2658E3 Ref. 5

S E

I O N

101 0400178 Battery Charger Assembly - 120V/240V-50Hz/60Hz

(See Figure 1-8 for Breakdown)

102 0641506 Bolt 5/16”-18NC x 3/4” 2 103 4711500 Flatwasher 5/16” 4 104 3311505 Locknut 5/16”-18NC 2 105 4060975 Shield (1532E3/1932E3 Only) 1 106 3941406 Screw Self-Tapping 1/4”-20NC x 3/4”

(1532E3/1932E3 Only)

107 0100011 Loctite #242 (1532E3/1932E3 Only) (Prior to S/N

0200111444)

108 Harness, Charger Options: 1

Use 4922233 1532E3/1932E3 (was p/n 4922234) (Prior to

S/N 0200081384)

4922233 1532E3/1932E3 (S/N 0200081384 to Present) 4922233 2033E3/2046E3/2646E3/2658E3

109 1320061 Clamp (Prior to S/N 0200111444) 1 110 0641406 Bolt 1/4”-20NC x 3/4” (Prior to S/N 0200111444) 1 111 3311405 Locknut 1/4”-20NC (Prior to S/N 0200111444) 1 112 1701644 Decal - Battery Charger (S/N 0200081163 to Present) 1

TILT INDICATOR INSTALLATIONS Ref.

0258844

0258841

0258977

0258841

° Tilt - 1532E3/1932E3 (S/N 0200100141 to Present)

1 1/2

° Tilt - 1532E3/1932E3

° Tilt - 2033E3 ° Tilt - 2046E3/2646E3/2658E3

A/R

Ref. 3

201 Switch, Level Indicator Options: 1

4360465

4360435

3120879 1-23

° Tilt Indicator

1 1/2

° Tilt Indicator

Page 30

SECTION 1 FRAME

S E

I O N

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

202 Harness Options (See Section 7 for Breakdown): 1

Use 4922285 Prior to S/N 0200060218 (Was P/N 4921819)

4922285 S/N 0200060218 to Present

203 0641406 Bolt 1/4”-20NC x 3/4” 2 204 Not Used 205 3311405 Locknut 1/4”-20NC A/R

206 to 207 Not Used

208 4751400 Flatwasher 1/4” A/R

LIMIT SWITCH INSTALLATIONS - 1532E3/1932E3 Ref.

0256833 Hi-Drive Limit Switch Ref. 7 0258122 Drive Cutout Limit Switch Ref. 6

301 1440325 Collar 1 302 3951603 Setscrew 3/8”-16NC x.38” 2 303 3570030 Bracket 1 304 Plate, Limit Switch Options: 1

3570029 Hi-Drive Limit Switch (Prior to S/N 0200071788) 3571789 Hi-Drive Limit Switch (S/N 0200071788 to Present) 3571388 Drive Cutout Limit Switch (Prior to S/N 0200071788) 3571789 Drive Cutout Limit Switch (S/N 0200071788 to Present)

305 Use 4360548 Switch, Limit (was p/n 4360321) 1 306 3930820 Screw #8-32NC x 1 1/4” (Hi-Drive Limit Switch) 2

3911020 Screw #10-24NC x 1 1/4” (Drive Cutout Limit Switch) 2

307 4750800 Flatwasher #8 (Hi-Drive Limit Switch) 2

4751000 Flatwasher #10 (Drive Cutout Limit Switch) 2

308 3310801 Locknut #8-32NC (Hi-Drive Limit Switch) 2

3311005 Locknut #10-24NC (Drive Cutout Limit Switch) 2 309 0641405 Bolt 1/4”-20NC x.625 2 310 4751400 Flatwasher 1/4” 4 311 3311405 Locknut 1/4”-20NC 2 312 Strain Relief Options: 1

4460662 Production

4460968 Post Production

313 1060680 18/2 Cable 314 4460320 Housing, Terminal 1 315 4460268 Socket, Terminal 2 316 0100011 Loctite #242 A/R 317 Not Used 318 4760800 Lockwasher #8 (Hi-Drive Limit Switch) 2

9ft/2.74m

0258201 HI-DRIVE LIMIT SWITCH INSTALLATION -

2033E3/2046E3/2646E3/2658E3

351 1100110 Cam 1 352 3951603 Setscrew 3/8”-16NC x.38” 2 353 0100011 Loctite #242 A/R 354 3571116 Plate, Limit Switch 1 355 Use 4360548 Switch, Limit (was p/n 4360321) 1

1-24 3120879

Ref. 9

Page 31

SECTION 1 FRAME

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

356 Connector, Strain Relief Options: 1

4460662 Production 4460968 Post Production

357 1060680 18/2 Cable 358 Screw #8-32NC x 1 1/2” Options: 2

Use 3930824 Prior to S/N 0200103324 (Was P/N 3930820)

3930824 S/N 0200103324 to Present

359 4750800 Flatwasher #8 2 360 3310801 Nut #8-32NC 2 361 4460320 Housing, Terminal 1 362 4460268 Socket, Terminal 2 363 2080044 Fastener, Rivnut 1/4”-20NC (Prior to S/N 0200100141) 2 364 4751400 Flatwasher 1/4” (Prior to S/N 0200100141) 2 365 3931412 Bolt 1/4”-20NC x 3/4” (Prior to S/N 0200100141) 2 366 3571278 Plate 1 367 4760800 Lockwasher #8 2

0259217 HORN INSTALLATION Ref. 2

9ft/2.74m

S E

I O N

401 0140022 Horn 1 402 4922258 Harness (See Section 7 for Breakdown) 1 403 4360387 Switch, Push Button (Not Shown -

Located on Platform Console)

404 Not Used 405 0641408 Bolt 1/4”-20NC x 1” 1 406 4751400 Flatwasher 1/4” 2 407 3311405 Locknut 1/4”-20NC 1 408 1320061 Clamp, Hose (Not Shown) (S/N 0200111444 to Present) 1

0258800 BEACON LIGHT INSTALLATION (OPTIONAL) Ref. 1

501 2920146 Beacon Light Assembly Options: 1

501A 7016319 Bulb, Light 1 501B Alarm Lens Options: 1

7016320 Lens - 3 1/8” Height 7016372 Lens - 4 1/8” Height

502 1060680 18/2 Cable 10ft./3M 503 Not Used 504 0721006 Screw, Machine #10-24NC x 3/4” 2 505 4761000 Lockwasher #10 2 506 Not Used 507 4751000 Flatwasher #10 2

508 to 510 Not Used

511 4460044 Holder, Fuse 1 512 2400056 Fuse, AGC-1/2 0.5A, 250V 1

3120879 1-25

Page 32

SECTION 1 FRAME

S E

I O N

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258954 GENERATOR INSTALLATION (110V/800W) - 1532E3/1932E3 Ref. 3

601 2460022 Generator 1

7023336 Kit, Retrofit (Potted Circuit Card) 1 602 4751500 Flatwasher 5/16” 4 603 4761500 Lockwasher 5/16” 4 604 Rivnut 5/16”-18NC x 7/8” Options: 4

Use 2080053 (Prior to S/N 0200106890) (Was P/N 2080048)

2080053 (S/N 0200106890 to Present)

605 1060627 Cable 2 606 0840027 Boot, Cable 2 607 0641512 Bolt 5/16”-18NC x 1 1/2” 4 608 4740455 Washer, Nylon 8 609 0840025 Boot, Cable (Not Shown) 2 610 1320095 Clamp (Not Shown) 1 611 4751400 Flatwasher 1/4” 2

0258956 GENERATOR INSTALLATION (110V/800W) -

2033E3/2046E3/2646E3/2658E3

Ref. 2

651 2460022 Generator 1

7023336 Kit, Retrofit (Potted Circuit Card) 1 652 4751500 Flatwasher 5/16” 8 653 0641510 Bolt 5/16”-18NC x 1 1/4” 4 654 3311505 Locknut 5/16”-18NC 4 655 1060627 Cable 2 656 0840027 Boot, Cable 2 657 4740455 Washer, Nylon 8 658 0840025 Boot, Cable (Not Shown) 2

659 to 670 Not Required

671 4751400 Flatwasher 1/4” 2

LIFT LUG INSTALLATIONS (OPTIONAL) Ref.

0258194 1532E3/1932E3 Ref. 3

0258195 2033E3/2046E3/2646E3/2658E3 Ref. 3

701 Lug, Lift Options:

3539735 Right Side (1532E3/1932E3) 2

4845314 Right Side (2033E3/2046E3/2646E3/2658E3) 2

702 Lug, Lift Options:

3539736 Left Side (1532E3/1932E3) 2

4845315 Left Side (2033E3/2046E3/2646E3/2658E3) 2

703 0641610 Bolt 3/8”-16NC x 1 1/4” 8 704 3311605 Locknut 3/8”-16NC 8 705 4711600 Flatwasher 3/8” 8

1-26 3120879

Page 33

SECTION 1 FRAME

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0257372 STATIC STRAP INSTALLATION (OPTIONAL) Ref. 4

801 Strap, Static Options: 1

Use 4240147 (Prior to S/N 0200103629) (Was P/N 4240084)

4240147 (S/N 0200103629 to Present)

802 3941406 Self Tapping 1 803 Not Used 804 4751400 Flatwasher 1/4” 1

TIE-DOWN INSTALLATIONS Ref.

0257266 Without Arm Guards Ref. 3 0257265 With Arm Guards Ref. 3

901 3760365 D-Ring A/R 902 0630485 Bolt, Carriage 3/8”-16NC x 1” A/R 903 4751600 Flatwasher 3/8” (Prior to S/N 0200065687) A/R 904 3311605 Locknut 3/8”-16NC A/R

S E

I O N

3120879 1-27

Page 34

SECTION 1 FRAME

S E

I O N

FIGURE 1-8. BATTERY CHARGER ASSEMBLY

1-28 3120879

Page 35

SECTION 1 FRAME

FIGURE 1-8. BATTERY CHARGER ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0400178 BATTERY CHARGER ASSEMBLIES Ref. B

1 7011509 Breaker, Circuit - DC 1 2 7018514 Breaker, Circuit - AC 2 3 7018578 Board, Circuit 1 4 7011621 Connector 1 5 7020638 Cord -DC 1 6 7018582 Harness (Not Shown) 1 7 7018583 Plug, AC Inlet 1 8 7011590 Plug, DC 1

9 7018585 Rectifier Assembly 2 10 7018564 Relay 1 11 7018555 SCR 1 12 7020605 Shunt Assembly 1 13 7018586 Switch 1 14 7020639 Tr a ns f or m e r 1 15 7018589 Varistor Assembly 1 16 7018537 Varistor 1

S E

I O N

0259215 AC CHARGER CORD INSTALLATION (EURO SPEC) Ref. 1 0259216 AC CHARGER CORD INSTALLATION (AUSTRALIAN SPEC) Ref. 1

101 Cable, Ac Cord Options: 1

1060689 Euro Spec 1060691 Australian Spec

102 0641406 Bolt 1/4”-20NC x 3/4” 1 103 4751400 Flatwasher 1/4” 1 104 3311405 Locknut 1/4”-20NC 1 105 1320040 Clamp 1

3120879 1-29

Page 36

SECTION 1 FRAME

S E

I O N

FIGURE 1-8. BATTERY CHARGER ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-30 3120879

Page 37

SECTION 2 GROUND COMPONENTS

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

2-1 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E3/1932E3 . . . . . . . . . . . 2-2

2-2 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3/2046E3/2646E3/

2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . . . . . . . . 2-14

2-5 BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-1

Page 38

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3

S E C T

I O N

U N D

C O

P O N

E N

2-2 3120879

Page 39

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258124 HYDRAULIC COMPONENTS INSTALLATION (STANDARD) Ref. 5

1 4845818 Tr ay W e ld m en t 1

2 3600270 Pump/Motor Assembly 1 2A 7010944 Coupling 1 2B 7011041 Motor 1

7010639 Brush, Replacement 2 7010640 Brush Spring 8

2C 7011042 Pump 1

7010903 Seal, Shaft 2 7011042 Pump 1 7011044 Gasket, Mounting 1 7011045 Kit, Pump Gasket 1

2D 7011043 Screw, Pump Mounting 4

3 0902365 Latch Mounting Bracket 1

4 4751500 Flatwasher 5/16” 4

5 4761500 Lockwasher 5/16” 4

6 4400414 Tank, Hydraulic 1 6A 7020063 Cap 1 6B Not Available Gasket, Neoprene 1

7 2120105 Filter Assembly 1 7A 2120072 Element, Filter 1

8 0902221 Bracket 1

9 0641404 Bolt 1/4”-20NC x 5/8” 4 10 4711400 Flatwasher 1/4” 16 11 4761400 Lockwasher 1/4” 3 12 4641036 Valve Assembly (See Figure 2-3 for Breakdown) 1 13 1780291 Door Weldment 1 14 3960389 Seal 15 4567649 Tube, Suction - 3/4” 1 16 4566969 Tube, Return - 3/4” 1 17 1320030 Clamp, Hose 2 18 1340052 Breather 1 19 3520077 Plug, Quick Snap 1 20 0641816 Bolt 1/2”-13NC x 2” 4 21 4751800 Flatwasher 1/2” 12 22 3311805 Locknut 1/2”-13NC 4 23 0641408 Bolt 1/4”-20NC x 1” 4 24 3311405 Locknut 1/4”-20NC 8 25 4566849 Spacer 2 26 0641412 Bolt 1/4”-20NC x 1 1/2” 2 27 2200233 Plug, Drain (Prior to S/N 0200071386) 1 28 0100020 Loctite (Prior to S/N 0200071386) A/R 29 2940098 Latch 1 30 2560137 Knob 1 31 0962004 Bushing, Flanged Bronze 2 32 0362566 Bar, Hinge 2 33 4420037 Tape, Rubatex

34”/86cm

2ft./61cm

S E C T

I O N

G R O U N D

C O

P O N

E N

3120879 2-3

Page 40

S E C T

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

34 0641406 Bolt 1/4”-20NC x 3/4” 4 35 0641508 Bolt 5/16”-18NC x 1” 4 36 4711500 Flatwasher 5/16” 3 37 0641505 Bolt 5/16”-18NC x 5/8” 3 38 0100011 Loctite A/R

U N D

C O

P O N

E N

2-4 3120879

Page 41

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-5

Page 42

EF.

RAM

2C141

13113

351

252

E C T

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E3

U N D

C O

P O N

E N

2-6 3120879

Page 43

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/ 2658E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

HYDRAULIC COMPONENTS INSTALLATIONS Ref.

0258126 2033E3 (Standard) Ref. 8 0258128 2046E3/2646E3/2658E3 (Standard) Ref. 8

S E

1 Weldment Hydraulic Tray Options: 1

4845803 2033E3 3570998 2046E3/2646E3/2658E3

2 Hydraulic Tank Options: 1

Use 4400422 Prior to S/N 0200070927 (was p/n 4400406)

4400422 S/N 0200070927 to Present

2A 1120491 Lid 1 2B 3780199 O-Ring 1 2C 2200233 Plug, Drain 1

3 3600270 Pump/Motor Assembly 1 3A 7010944 Coupling 1 3B 7011041 Motor 1

7010639 Brush, Replacement 2 7010640 Brush Spring 8

3C 7011042 Pump 1

7010903 Seal, Shaft 2 7011042 Pump 1 7011044 Gasket, Mounting 1 7011045 Kit, Pump Gasket 1

3D 7011043 Screw, Pump Mounting 4

4 0902477 Bracket, Hydraulic Tank 1

5 0641408 Bolt 1/4”-20NC x 1” A/R

6 4711400 Flatwasher 1/4” 14

7 3311405 Locknut 1/4”-20NC 16

8 4845801 Bracket, Hydraulic Pump and Filter 1

9 2120105 Filter Assembly 1 9A 2120072 Element, Filter 1 10 0641405 Bolt 1/4”-20NC x 5/8” (Prior to S/N 0200099124) 2 11 3520077 Plug, Quick Snap 1 12 1340052 Breather 1 13 Use 1320030 Clamp, Hose (Was 1320033 Prior to S/N 0200088491) 2 14 2200233 Plug, Drain (Prior to S/N 0200071386 Only) 1 15 0100020 Loctite (Prior to S/N 0200071386 Only) A/R 16 4641036 Valve Assembly (See Figure 2-3 for Breakdown) 1 17 0641508 Bolt 5/16”-18NC x 1” 4 18 4711500 Flatwasher 5/16” 11 19 4761500 Lockwasher 5/16” 4 20 4761400 Lockwasher 1/4” 2 21 4566849 Spacer 2 22 0641412 Bolt 1/4”-20NC x 1 1/2” 2 23 0641505 Bolt 5/16”-18NC x 3/4” 3 24 2940099 Latch 2 25 4751400 Flatwasher 1/4” 16 26 0641406 Bolt 1/4”-20NC x 3/4” 13

I O N

G R O U N D

C O

P O N

E N

3120879 2-7

Page 44

S E C T

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/ 2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

27 3570996 Plate, Valve Cover 1 28 0181874 Angle, Latch Stop (Left Hand) 1 29 0181875 Angle, Latch Stop (Right Hand) 1 30 2940045 Latch, Pad 2 31 3311505 Locknut 5/16”-18NC 2 32 4420038 Weatherstrip (Prior to S/N 0200088491Only) 33 4420037 Weatherstrip 34 4567271 Tube, Return 1 35 4567272 Tube, Feed 1 36 0902476 Bracket, Hydraulic Tank 1 37 3571007 Plate 1 38 Not Used 39 0100011 Loctite #242 A/R

10”/25.4cm

38”/96.4cm

U N D

C O

P O N

E N

SIDE COVER INSTALLATIONS Ref.

0258791 2033E3/2046E3/2646E3 Ref. 1 0258792 2658E3 Ref. 2

101 Plate, Side Cover Options: 2

4060937 2033E3/2046E3/2646E3 3570829 2658E3

102 Bolt Options: 4

3941406 2033E3/2046E3/2646E3 0641406 2658E3

103 4751400 Flatwasher 1/4” (2658E3 Only) 4 104 3311405 Locknut 1/4”-20NC (2658E3 Only) 4

2-8 3120879

Page 45

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/ 2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-9

Page 46

S E C T

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. VALVE ASSEMBLY

U N D

C O

P O N

E N

2-10 3120879

Page 47

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. VALVE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4641036 VALVE ASSEMBLY Ref. G

1 Not Serviced Block, Valve 1 2 7021300 Cartridge, Valve (Load Sense) 1

7021313 Seal Kit - 7021300 Cartridge 1

3 7018302 Cartridge, Valve (Main Relief) 1

7016351 Seal Kit - 7018302 Cartridge 1

4 7022525 Cartridge, Valve (Counterbalance) (Was p/n 7021301) 1

7016337 Seal Kit - 7021301 Cartridge 1 7016337 Seal Kit - 7022525 Cartridge 1

5 7021302 Cartridge, Valve (Shuttle) 4

7021315 Seal Kit - 7021302 Cartridge 1

6 Not Used 7 7018302 Cartridge, Valve (Lift Relief) 1

7016351 Seal Kit - 7018302 Cartridge 1 8 Not Used 9 7018981 Rexroth Valve Section (Steer) (Was p/n 7021303) 1

7012773 Seal Kit - 7021303 & 7018981 Cartridge 2

9A 7018912 Nut 2

7018943 O-Ring 2

9B Use 7018917 Coil (Was p/n 7012785) 2 10 7018312 Cartridge, Valve (Tow) 1

7018313 Seal Kit - 7018312 Cartridge 1

11 7018967 Cartridge Without Coil (Brake) 1

7016349 Seal Kit - 7018967 Cartridge 1

11A 7016352 Coil 1

12 7021304 Cartridge, Valve (Flow Divider) 1

7018315 Seal Kit - 7021304 Cartridge 1

13 7018304 Cartridge, Valve (Check) 1

7016315 Seal Kit - 7018304 Cartridge 1

14 7018981 Rexroth Valve Section (Drive) 1

7012773 Seal Kit - 7018981 Cartridge 1

14A 7018912 Nut 2

7018943 O-Ring 1

14B Use 7018917 Coil (Was p/n 7012785) 2

15 7021305 Rexroth Valve Section (Hi-Drive) 1

7012773 Seal Kit - 7021305 Cartridge 1

7018993 Plug 1

15A 7018912 Nut 1

7018943 O-Ring 1

15B Use 7018917

16 7021306 Rexroth Valve Section (Lift) 1

7012773 Seal Kit - 7021306 Cartridge 1

7018993 Plug 1

16A 7018912 Nut 1

7018943 O-Ring 1

16B Use 7018917 Coil (Was p/n 7012785) 1

Coil (Was p/n 7012785) 1

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-11

Page 48

S E C T

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. VALVE ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

17 7021307 Rexroth Valve Section (Posi-Trac) 1

7012773 Seal Kit - 7021307 Cartridge 1 7018993 Plug 1

17A 7018912 Nut 1

7018943 O-Ring 1

17B Use 7018917 Coil (Was p/n 7012785) 1

18 7018941 Orifice 1.2mm 2 19 7018919 Cartridge, Valve (Steer Relief) 1

7016351 Seal Kit - 7018919 Cartridge 1 20 7018916 Orifice 2.0mm 1 21 7018905 Plug 1 22 7022520 Cartridge, Check Valve 1

7023876 Seal Kit -7022520 Cartridge 23 7018985 Plug 24 7018942 Capscrew, Socket Head #10-24NC x 2” 20

U N D

C O

P O N

E N

2-12 3120879

Page 49

SECTION 2 GROUND COMPONENTS

FIGURE 2-3. VALVE ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-13

Page 50

00000

MODELS

2033E3

2046E3

2646E3

2658E3

MODELS 1532E3 1932E3

201

101

00000 1

151

304

301 302 303

305

201 12

202

E C T

I O N

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls)

U N D

C O

P O N

E N

2-14 3120879

Page 51

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

GROUND CONTROLS INSTALLATION OPTIONS: Ref.

0258156 1532E3/1932E3 Ref. 7 0258159 2033E3/2046E3/2646E3/2658E3 Ref. 8

1 1600289

2 3941406 Self Tapping 1/4”-20NC x 3/4” 4 3 4751400 Flatwasher 1/4” A/R 4 4761400 Lockwasher 1/4” A/R 5 3740131 Relay 1 6 3311401 Nut 1/4”-20NC A/R 7 1060712 Cable Assembly (1532E3/1932E3 Machines Only) 1

4460618 Connector, Anderson 2 8 4360112 Breaker, Circuit 1 9 4360433 Switch, Keyed Select (Prior to S/N 0200069979) 1

7019604 Switch Kit (Includes o-rings, boot and locking ring) 1

7016339 Key, Replacement 1

4360472 Switch, Keyed Select (S/N 0200069979 to Present) 1

2860030 Key, Replacement 1

10 4360328 Switch, Toggle 1 11 4360289 Switch, Emergency Stop (Prior to S/N 0200069828) 1

7012612 Boot 1

4360475 Switch, Emergency Stop (S/N 0200069828 to Present) 1

7020175 Cap 1

7020176 Block, Contact 1

12 Decal - Ground Controls Options: 1

1704141 1532E3/1932E3 (Prior to S/N 0200069979)

1704513 1532E3/1932E3 (S/N 0200069979 to Present)

1704140 2033E3/2046E3/2646E3/2658E3 (Prior to

1704512 2033E3/2046E3/2646E3/2658E3 (S/N 0200069979 to

13 0100076 Silicone (Not Shown) A/R 14 4740479 Washer, Brass 1/4” 6 15 4300133 Stud, Brass 1/4”-20NC x 1 1/2” 3 16 0100020 Loctite A/R 17 4711400 Flatwasher 1/4” (Narrow) (Prior to S/N 0200093627) 4 18 Not Required 19 4070987 Shim, .015 (S/N 0200069979 to Present) (1532E3/1932E3

20 4070991 Shim, .125 (S/N 0200069979 to Present)

21 3910804 Screw #8-32NC x 1/4” (S/N 0200069979 to Present) A/R

Controller, SMART System

S/N 0200069979)

Present)

Only)

(2033E3/2046E3/2646E3/2658E3 Only)

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-15

Page 52

S E C T

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

ALARM INSTALLATIONS Ref.

0256959 DESCENT ALARM - 1532E3/1932E3 Ref.

0256960 MOTION ALARM - 1532E3/1932E3 Ref.

0256964 TRAVEL ALARM - 1532E3/1932E3 (PRIOR TO S/N

0200071692)

Ref.

3 3 2

O N

U N D

C O

P O N

101 0140033 Alarm (Remove Ground Strap Before Installation) 1

4761400 Flatwasher 1/4” 2 3311401 Nut 1/4”-20NC 2

Harness, Alarm Options: 1

Use 4922656 Prior to S/N 0200103404 (Was P/N 4460042)

4922656 S/N 0200103404 to Present

0256961 DESCENT ALARM - 2033E3/2046E3/2646E3/2658E3 Ref.

0256962 MOTION ALARM - 2033E3/2046E3/2646E3/2658E3 Ref.

0256965 TRAVEL ALARM - 2033E3/2046E3/2646E3/2658E3

(PRIOR TO S/N 0200071692)

151 0140033 Alarm (Remove Ground Strap Before Installation) 1

0641406 Bolt 1/4”-20NC x 1”

(2033E3/2046E3/2646E3/2658E3 Only)

4711400 Flatwasher 1/4” 4 3311405 Locknut 1/4”-20NC 2

Harness, Alarm Options: 1

Use 4922656 Prior to S/N 0200103404 (Was P/N 4460042)

4922656 S/N 0200103404 to Present

HOURMETER GAUGE INSTALLATIONS (OPTIONAL) Ref.

0256056 1532E3/1932E3 Ref. 4 0256058 2033E3/2046E3/2646E3/2658E3 Ref. 5

Ref.

2 2

E N

201 2420165 Gauge, Hourmeter 1 202 2420179 Filter, Hourmeter 1

0256423 KEY ATTACH INSTALLATION (OPTIONAL) Ref. A

301 0641406 Bolt 1/4”-20NC x 3/4” 1 302 4751400 Flatwasher 1/4” 2 303 3311405 Locknut 1/4”-20NC 1 304 1060379 Cable, Lanyard 1 305 3760170 Ring 1

2-16 3120879

Page 53

SECTION 2 GROUND COMPONENTS

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-17

Page 54

121

118 LEFT SIDE 119 RIGHT SIDE

112

113

113B

113A

113C

123

MODELS 2033E3 2046E3 2646E3 2658E3

MOUNT

TO FRAME

123

127

126

125

101

103

111

109

102

104

115

114

131

132

133

110

122 123 124

122

107

105

6 7

120

MOUNT

TO FRAME

MODELS 1532E3 1932E3

(UL)

135

134

136

S E C T

I O N

U N D

C O

P O N

E N

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. BATTERY INSTALLATIONS

2-18 3120879

Page 55

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. BATTERY INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BATTERY INSTALLATIONS - 1532E3/1932E3 Ref.

0258960 Standard Machines Ref. 4

1 1780290 Battery Door Weldment 1 2 0181880 Angle, Mounting 2 3 Battery Options: 4

Use 0400215 Prior to S/N 0200112192 (Was P/N 0400169)

0400215 S/N 0200112192 to Present

4 0641408 Bolt 1/4”-20NC x 1” 2 5 4751400 Flatwasher 1/4” (Prior to S/N 0200111444) 11 6 3311401 Nut 1/4”-20NC (Prior to S/N 0200111444) 4 7 0100011 Loctite #242 A/R 8 0362566 Bar, Hinge 2

9 0962004 Bushing, Flanged Bronze 2 10 0641816 Bolt 1/2”-13NC x 2” 4 11 4751800 Flatwasher 1/2” 8 12 3311801 Nut 1/2”-13NC 4 13 3960389 Seal 14 0641406 1/4”-20NC x 3/4” 7 15 2940098 Latch 16 2560137 Knob 1 17 Not Used 18 0840031 Boot (Right Hand) 8 19 Cable - 9in/23cm Options: 3

Use 1061017 Prior to S/N 0200112192 (Was P/N 1060665)

1061017 S/N 0200112192 to Present

20 Not Used 21 4711400 Flatwasher 1/4” - Narrow 12

22 to 24 Not Used

25 4761400 Lockwasher 1/4” 1 26 0902365 Bracket, Latch Mounting 1 27 3311405 Locknut 1/4”-20NC 6

28 to 29 Not Used

30 3300429 Nut 5/16”-18NC Stainless (Prior to S/N 0200112192) 8 31 4740474 Lockwasher 5/16” Stainless (Prior to S/N 0200112192) 8 32 0630526 Bolt 5/16”-18NC x 1 1/4” Stainless (Prior to

S/N 0200112192)

33 0100051 Grease, Battery A/R

34”/86.4cm

S E

I O N

G R O U N D

C O

P O N

E N

3120879 2-19

Page 56

S E C T

I O N

U N D

C O

P O N

E N

SECTION 2 GROUND COMPONENTS

FIGURE 2-5. BATTERY INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BATTERY INSTALLATIONS 2033E3/2046E3/2646E3/2658E3

0258611 Standard Machines Ref. 7 0258619 Hi Output Machines Ref. 8

101 4845802 Battery Door Weldment 1 102 Battery Options:

0400169 Battery - Standard 4

Battery - Hi Output Options: 4

Use 0400216 Prior to S/N 0200112192 (Was P/N 0400151)

0400216 S/N 0200112192 to Present

103 4845873 Hinge 2 104 0181622 Angle, Battery Hold-down 1 105 0791608 Bolt 3/8”-16NC x 1” 8 106 Not Used 107 3311608 Locknut, Flanged 3/8”-16NC 8 108 Not Used 109 4845130 Hinge 2 110 0962004 Bushing, Flanged Bronze 8 111 3538844 Plate 2 112 0641412 Bolt 1/4”-20 x 1 1/2” 2

113 1060710 Cable, Battery 1 113A 1060243 Cable 113B 4460778 Connector, Anderson 2

113C 4460443 Terminal Eyelet 4

114 Cable, Battery Options: 3

Use 1061017 Prior to S/N 0200112192 (Was P/N 1060665)

1061017 S/N 0200112192 to Present

115 0840031 Boot, Terminal 8

116 to 117 Not Used

118 2940100 Latch, Folding T-Handle (Left Side) 1

119 2940101 Latch, Folding T-Handle (Right Side) 1

120 4220166 Stop, Door 1

121 0641424 Bolt 1/4”-20NC x 1” 1

122 3311405 Locknut 1/4”-20NC 4

123 4711400 Flatwasher 1/4” Narrow 14

124 0641408 Bolt 1/4”-20NC x 1” 3

125 3311001 Nut #10-24NC 8

126 4751000 Flatwasher #10 8

127 4761000 Lockwasher #10 8

128 to 130 Not Used

131 3300429 Nut 5/16”-18NC (Prior to S/N 0200112192) 8

132 4740474 Lockwasher 5/16” (Prior to S/N 0200112192) 8

133 0630526 Bolt 5/16”-18NC x 1 1/4” (Prior to S/N 0200112192) 8

134 4761400 Lockwasher 1/4” 2

135 3311401 Nut 1/4”-20NC 2

136 0100051 Grease, Battery A/R

Ref.

9ft/2.74m

2-20 3120879

Page 57

SECTION 3 SCISSOR ARMS

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

3-1 SCISSOR ARMS INSTALLATION - 1532E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 SCISSOR ARMS INSTALLATION - 1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 SCISSOR ARMS INSTALLATION - 2033E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-4 SCISSOR ARMS INSTALLATION - 2046E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3-5 SCISSOR ARMS INSTALLATION - 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-6 PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/1932E2033E3/

2046E3/2646E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-7 ARM GUARDS INSTALLATION - 2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

S E

I O N

S O R

A R

3120879 3-1

Page 58

131315

101

203

201

20143444445933

4445103316

304

301

307

302

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3

S C

S S

A R

3-2 3120879

Page 59

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258173 SCISSOR ARMS INSTALLATION - 1532E3 Ref. 7/G

1 0200598 Arm Weldment (Bottom Inboard) 1 2 0200599 Arm Weldment (Lower Mid Inboard) 1 3 Not Used 4 0200618 Arm Weldment (Top Inboard) 1 5 0200602 Arm Weldment (Bottom Outboard) 1 6 0200603 Arm Weldment (Mid Outboard) 2 7 Not Used 8 0200619 Arm Weldment (Top Outboard) 1 9 Pin Options: 6

Use 3422951 Prior to S/N 0200101173 (p/n was 3422697)

3422951 S/N 0200101173 to Present

10 3422698 Pin 8 11 Not Used 12 3422496 Pin 2 13 3422495 Pin 2 14 1683500 Lift Cylinder Assembly (See Section 5 for Breakdown) 1 15 3340629 Pad, Slide Block 4 16 4740438 Washer, Special 14 17 3760387 Ring, Retaining 14 18 0641522 Bolt 5/16”-18NC x 2 3/4” 2 19 0641520 Bolt 5/16”-18NC x 2 1/2” 2 20 Not Used 21 3311505 Locknut 5/16”-18NC 5

22 to 32 Not Used

33 0962010 Bushing 14 34 Not Used 35 Not Used 36 4846024 Weldment, Safety Prop 1 37 3340841 Pad, 3 38 4240125 Strap 2 39 4240128 Strap 1 40 0641508 Bolt 5/16”-18NC x 1” 2 41 0641620 Bolt 3/8”-16NC x 2 1/2” 6 42 0641624 Bolt 3/8”-16NC x 3” 4 43 0641628 Bolt 3/8”-16NC x 3 1/2” 4 44 4711600 45 3311605 Locknut 3/8”-16NC 14

2902103 Kit, Arm (Includes Items 1,2,4,5,6 & 8) 1

Washer 3/8” 16

— — — — — — — —

E C

I O N

S O R

A R

0252586 ARM PADS INSTALLATION Ref. 3

101 3340841 Pad 16

3120879 3-3

Page 60

S E

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258907 ARM CAPS INSTALLATION Ref. 3/B

201 1120503 Cap 16 202 Not Used 203 0100084 Adhesive, HV2200 Rubber A/R

S C

I S S

0258114 CABLE/HOSE CLAMPS INSTALLATION Ref. 5/D

301 3571108 Cable Tie, Bent 1 302 4740480 Plastic Insert 2 303 4460071 Strain Relief (Located on Platform) (Prior to S/N 0200071187

Only)

304 3450304 Pin, Cotter 2 305 4240033 Tie Strap 7.5” (Not Shown) 10 306 4240018 Tie Strap 15” (Not Shown) 9 307 4751600 Washer 3/8” Wide 2 308 2820025 Plastic, Spring Guard (Prior to S/N 0200061642) (Not Shown) A/R 309 2540002 Loom (S/N 0200082955 to Present) (Not Shown) 310 1320061 Clamp (S/N 0200082955 to Present) (Not Shown) 2 311 4240127 Tie Strap 21” (Not Shown) 4 312 4060807 Shield, Flexible Trim (Not Shown) 1.3ft/.4m

6in/15.2cm

3-4 3120879

Page 61

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120879 3-5

Page 62

S E C

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3

I S S

A R

3-6 3120879

Page 63

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258174 SCISSOR ARMS INSTALLATION - 1932E3 Ref. 6/G

1 0200643 Arm Weldment (Bottom Inboard) 1 2 0200599 Arm Weldment (Lower Mid Inboard) 1 3 0200600 Arm Weldment (Upper Mid Inboard) 1 4 0200601 Arm Weldment (Top Inboard) 1 5 0200602 Arm Weldment (Bottom Outboard) 1 6 0200644 Arm Weldment (Mid Outboard) 2 7 0200641 Arm Weldment (Mid Outboard) 1 8 0200604 Arm Weldment (Top Outboard) 1 9 Pin Options: 10

Use 3422951 Prior to S/N 0200101173 (p/n was 3422697)

3422951 S/N 0200101173 to Present

10 3422698 Pin 10 11 0200642 Arm Weldment (Mid Outboard) 1 12 3422496 Pin 2 13 3422495 Pin 2 14 1683500 Lift Cylinder Assembly (See Section 5 for Breakdown) 1 15 3340629 Pad, Slide Block 2 16 4740438 Washer, Special 20 17 3760387 Ring, Retaining 20 18 0641522 Bolt 5/16”-18NC x 2 3/4” 2 19 0641520 Bolt 5/16”-18NC x 2 1/2” 2 20 Not Used 21 3311505 Locknut 5/16”-18NC 14

22 to 32 Not Used

33 0962010 Bushing, Excelite 40 34 0641524 Bolt 5/16”-18NC x 3” 8 35 Not Used 36 4846024 Weldment, Safety Prop 1 37 3340841 Pad, 3 38 4240125 Strap 2 39 4240128 Strap 1 40 0641508 Bolt 5/16”-18NC x 1” 2 41 0641620 Bolt 3/8”-16NC x 2 1/2” 8 42 0641624 Bolt 3/8”-16NC x 3” 4 43 44 4711600 Flatwasher 3/8” 24 45 3311605 Locknut 3/8”-16NC 20 46 4751500 Flatwasher 5/16” 8 47 4711500 Flatwasher 5/16” Narrow 8

0641628 Bolt 3/8”-16NC x 3 1/2” 8

— — — — — — — —

2902104 Kit, Arm (Includes Items 1- 8) 1

S E

I O N

S O R

A R

0252587 ARM PADS INSTALLATION Ref. 3

101 3340841 Pad 24

3120879 3-7

Page 64

S E

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258908 ARM CAPS INSTALLATION Ref. 3/B

201 1120503 1/8” Wall Thickness Arm Tube - Cap 10 202 1120518 3/16” Wall Thickness Arm Tube - Cap 14 203 0100084 Adhesive, HV2200 Rubber A/R

S C

I S S

0258115 CABLE/HOSE CLAMPS INSTALLATION Ref. 5/D

301 3571108 Cable Tie, Bent 2 302 4740480 Plastic Insert 4 303 4460071 Strain Relief (Not Shown - Located on Platform) (Prior to

S/N 0200071187 Only)

304 3450304 Pin, Cotter 4 305 4240033 Tie Strap 7.5” (Not Shown) 19 306 4240018 Tie Strap 15” (Not Shown) 6 307 4751600 Washer 3/8” Wide 4 308 2820025 Plastic, Spring Guard (Prior to S/N 0200061642 Only) (Not

Shown)

309 2540002 Loom (S/N 0200082955 to Present) (Not Shown) 310 1320061 Clamp (S/N 0200082955 to Present) (Not Shown) 2 311 4240127 Tie Strap 21” (Not Shown) 4 312 4060807 Shield, Flexible Trim (Not Shown) 1.3ft/.4m

A/R

6in/15.2cm

3-8 3120879

Page 65

SECTION 3 SCISSOR ARMS

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120879 3-9

Page 66

101

24 48

143640

201

202 203

203

3343304

301

307

302

E C

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3

S C

S S

A R

3-10 3120879

Page 67

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258778 SCISSOR ARMS INSTALLATION - 2033E3 Ref. 8

1 Not Used 2 0200624 Arm Weldment (Lower Inboard) 1 3 0200566 Arm Weldment (Mid Inboard) 1 4 0200567 Arm Weldment (Upper Inboard) 1 5 0200623 Arm Weldment (Bottom Outboard) 1 6 0200569 Arm Weldment (Mid Outboard) 2 7 0200570 Arm Weldment (Top Outboard) 1 8 3422711 Pin 14

9 3422712 Pin 2 10 3422714 Pin 2 11 3422713 Pin 2 12 Not Used 13 3422709 Pin 2 14 3340629 Pad, Slide Block 2 15 4740438 Washer, Special 18 16 3760387 Ring, Retaining 18 17 0641522 Bolt 5/16”-18NC x 2 3/4” 2 18 0630523 Bolt 1/2-20NF x 1 5/8 8 19 3321801 Nut 1/2-20N 8 20 3311505 Locknut 5/16”-18NC 4 21 3340841 Pad, 3 22 1683627 Lift Cylinder Assembly (See Section 5 for Breakdown) 1 23 Not Used 24 0100011 Loctite #242 (Not Shown) A/R

25 to 32 Not Used

33 0962220 Bushing, Garmax 32 34 Not Used 35 0641508 Bolt 5/16”-18NC x 1” 2 36 0641620 Bolt 3/8”-16NC x 2 1/2” 8 37 4240128 Strap 1 38 4846024 Weldment, Safety Prop 1 39 4240125 Strap 2 40 0641638 Bolt 3/8”-16NC x 4 3/4” 8 41 3311605 42 4711600 Flatwasher 18 43 4845560 Weldment, Stationary Pivot (Top) 2 44 4845559 Weldment, Stationary Pivot (Bottom) 2 45 Not Used 46 4711800 Flatwasher 8 47 4240033 Tie Strap (Not Shown) 3 48 0681610 Bolt 3/8”-16NC x 1 1/4” 2 49 0641618 Bolt 3/8”-16NC x 2 1/4” 2 50 0962234 Bushing, Garmax 4

2902106 Kit, Arm (Includes Items 2 - 7) 1

Locknut 3/8”-16NC 16

— — — — — — — —

S E

I O N

S O R

A R

3120879 3-11

Page 68

S E

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0252586 ARM PADS INSTALLATION Ref. 3

101 3340841 Pad 16

0258120 ARM CAPS INSTALLATION Ref. 3

S C

I S S

201 1120500 3/16” Wall Thickness Arm Tube - Cap 14 202 1120501 1/4” Wall Thickness Arm Tube - Cap 2 203 0100084 Adhesive, HV2200 Rubber A/R

CABLE/HOSE CLAMPS INSTALLATIONS Ref.

0258116 Prior to S/N 0200056690 Ref. 4/D 0259313 S/N 0200056690 to Present Ref. 4/C

301 0362801 Bar, Cable Rod 2 302 4740480 Plastic Insert 4 303 4460071 Strain Relief (Not Shown - Located on Platform)

(Prior to S/N 2000082955)

304 3450404 Pin, Cotter 4 305 4240033 Tie Strap 7.5” (Not Shown) 16 306 4240018 Tie Strap 15” (Not Shown) 8 307 4751500 Washer 5/16” Wide 4 308 1320061 Clamp (Not Shown - Located on Platform) 2 309 2540002 Loom (S/N 0200082955 to Present) (Not Shown) 310 4240127 Tie Strap 21” (Not Shown) 3 311 4060807 Shield, Flexible Trim (Not Shown) 1.3ft/.4m 312 0641406 Bolt, 1/4-20NC x 3/4” (Not Shown) 2 313 3311405 Lock Nut (Not Shown) 2

6in/15.2cm

3-12 3120879

Page 69

SECTION 3 SCISSOR ARMS

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120879 3-13

Page 70

16 38

251720

202 203203

201

101

304

301

307

302

E C

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3

S C

I S S

A R

3-14 3120879

Page 71

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258084 SCISSOR ARMS INSTALLATION - 2046E3 Ref. 9

1 0200626 Arm Weldment (Lower Inboard) 1 2 0200588 Arm Weldment (Mid Inboard) 1 3 Not Used 4 0200625 Arm Weldment (Upper Inboard) 1 5 0200589 Arm Weldment (Bottom Outboard) 1 6 0200569 Arm Weldment (Mid Outboard) 2 7 Not Used 8 0200590 Arm Weldment (Top Outboard) 1

9 3422712 Pin 2 10 3422709 Pin 2 11 3422711 Pin 14 12 Not Used 13 3422713 Pin 2 14 4740438 Washer, Special 18 15 3760387 Ring, Retaining 18 16 0681610 Bolt 3/8”-16NC x 1 1/4” 2 17 0641620 Bolt 3/8”-16NC x 2 1/2” 8 18 3311605 Locknut 3/8”-16NC 18 19 0641630 Bolt 3/8”-16NC x 3 3/4” 2 20 0641638 Bolt 3/8”-16NC x 4 3/4” 6 21 4711600 Flatwasher 3/8” 16 22 3321801 Nut 1/2”-20NF 8 23 0630523 Bolt 1/2”-20NF x 1 5/8 8 24 4711800 Flatwasher 1/2” 8 25 3340629 Pad, Slide Block 2 26 0641522 Bolt 5/16”-18NC x 2 3/4” 2 27 3311505 Locknut 5/16”-18NC 2 28 1683627 Lift Cylinder Assembly (See Section 5 for Breakdown) 1

29 to 37 Not Used

38 0100011 Loctite #242 A/R 39 4845560 Weldment, Stationary Pivot (Top) 2 40 4845559 Weldment, Stationary Pivot (Bottom) 2 41 0962220 Bushing, Garmax 32 42 43 4845849 Weldment, Safety Prop 1 44 0641508 Bolt 5/16”-18NC x 1” 4 45 4711500 Flatwasher 5/16” Narrow 4 46 4240128 Strap 2 47 4240125 Strap 4 48 3422485 Pin 2 49 3340841 Pad, PVC 3 50 0641618 Bolt 3/8”-16NC x 2 1/4” 2 51 0962234 Bushing, Garmax 4

Not Used

— — — — — — — —

2902107 Kit, Arm (Includes Items 1,2,4,5,6 & 8) 1

S E

I O N

S O R

A R

3120879 3-15

Page 72

S E

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0252586 ARM PADS INSTALLATION Ref. 3

101 3340841 Pad 16

0258120 ARM CAPS INSTALLATION Ref. 3

S C

I S S

201 1120500 3/16” Wall Thickness Arm Tube - Cap 14 202 1120501 1/4” Wall Thickness Arm Tube - Cap 2 203 0100084 Adhesive, HV2200 Rubber A/R

0258116 CABLE/HOSE CLAMPS INSTALLATION Ref. 4/D

301 0362801 Bar, Cable Rod 1 302 4740480 Plastic Insert 2 303 4460071 Strain Relief (Not Shown - Located on Platform)

(Prior to S/N 0200082955)

304 3450304 Pin, Cotter 2 305 4240033 Tie Strap 7.5” (Not Shown) 14 306 4240018 Tie Strap 15” (Not Shown) 8 307 4751500 Washer 5/16” Wide 2 308 1320061 Clamp (Not Shown - Located on Platform) A/R 309 2540002 Loom (S/N 0200082955 to Present) (Not Shown) 310 4240127 Tie Strap 21” (Not Shown) 3 311 4060807 Shield, Flexible Trim (Not Shown) 1.3ft/.4m 312 0641406 Bolt, 1/4-20NC x 3/4” (Not Shown) 2 313 3311405 Lock Nut (Not Shown) 2

6in/15.2cm

3-16 3120879

Page 73

SECTION 3 SCISSOR ARMS

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120879 3-17

Page 74

S E C

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3

I S S

A R

3-18 3120879

Page 75

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

SCISSOR ARMS INSTALLATION - 2646E3/2658E3 Ref.

0258085 Machines without Power Deck Ref. 10

1 0200593 Arm Weldment (Lower Inboard) 1 2 0200588 Arm Weldment (Mid Inboard) 1 3 0200597 Arm Weldment (Mid Upper Inboard) 1 4 0200592 Arm Weldment (Upper Inboard) 1 5 0200589 Arm Weldment (Bottom Outboard) 1 6 0200569 Arm Weldment (Mid Outboard) 2 7 0200596 Arm Weldment (Mid Outboard) 2 8 0200590 Arm Weldment (Top Outboard) 1

9 3422712 Pin 2 10 3422709 Pin 2 11 3422751 Pin 6 12 3422711 Pin 14 13 3422713 Pin 2 14 4740438 Washer, Special 24 15 3760387 Ring, Retaining 24 16 0681610 Bolt 3/8”-16NC x 1 1/4” 2 17 0641620 Bolt 3/8”-16NC x 2 1/2” 10 18 3311605 Locknut 3/8”-16NC 24 19 0641630 Bolt 3/8”-16NC x 3 3/4” 2 20 0641638 Bolt 3/8”-16NC x 4 3/4” 10 21 4711600 Flatwasher 3/8” Narrow 24 22 3321801 Nut 1/2”-20NF 8 23 0630523 Bolt 1/2”-20NF x 1 5/8 8 24 4711800 Flatwasher 1/2” 8 25 3340629 Pad, Slide Block 2 26 0641522 Bolt 5/16”-18NC x 2 3/4” 2 27 3311505 Locknut 5/16”-18NC 6 28 1683628 Lift Cylinder Assembly (See Section 5 for Breakdown) 1

29 to 37 Not Used

38 0100011 Loctite #242 A/R 39 4845560 Weldment, Stationary Pivot (Top) 2 40 41 0962220 Bushing, Garmax 44 42 Not Used 43 4845849 Weldment, Safety Prop 1 44 0641508 Bolt 5/16”-18NC x 1” 4 45 4711500 Flatwasher 5/16” Narrow 4 46 4240128 Strap 2 47 4240125 Strap 4 48 3422485 Pin 2 49 3340841 Pad, PVC 3 50 0641618 Bolt 3/8”-16NC x 2 1/4” 2 51 0962234 Bushing, Garmax 4

4845559 Weldment, Stationary Pivot (Bottom) 2

— — — — — — — —

2902108 Kit, Arm (Includes Items 1 - 8) 1

S E

I O N

S O R

A R

3120879 3-19

Page 76

S E

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0252587 ARM PADS INSTALLATION Ref. 3

101 3340841 Pad 24

0258121 ARM CAPS INSTALLATION Ref. 3

S C

I S S

A R

201 1120500 3/16” Wall Thickness Arm Tube - Cap 14 202 1120501 1/4” Wall Thickness Arm Tube - Cap 10 203 0100084 Adhesive, HV2200 Rubber A/R

0258117 CABLE/HOSE CLAMPS INSTALLATION (2646E3) Ref. 7 0259218 CABLE/HOSE CLAMPS INSTALLATION (2658E3) Ref. 6

301 0362801 Bar, Cable Rod 2 302 4740480 Plastic Insert 4 303 Strain Relief Options (Not Shown - Located on Platform): 1

Use 4460071 Prior to S/N 0200063629 (Was p/n 4460049)

4460071 S/N 0200063629 to S/N 0200082955

304 3450304 Pin, Cotter 4 305 4240033 Tie Strap 7.5” (Not Shown) 24 306 4240018 Tie Strap 15” (Not Shown) 3 307 4711500 Flatwasher 5/16” Narrow 4 308 1320061 Clamp (Not Shown - Located on Platform & Frame) 4 309 2540002 Loom (S/N 0200082955 to Present) (Not Shown) 310 4060807 Shield, Flex Trim (Not Shown) (2658E3 Only)

(Prior to S/N 0200082955)

311 0641406 Bolt 1/4”-20NC x 3/4” (S/N 0200099108 to Present) (Not

Shown - Located on Frame)

312 3311405 Locknut 1/4”-20NC (S/N 0200099108 to Present) (Not Shown

- Located on Frame)

313 4240127 Tie Strap 21” (Not Shown) 3 314 4060807 Shield, Flexible Trim (Not Shown) 1.3ft/.4m

1ft/0.30m

0.4ft/1.0cm

3-20 3120879

Page 77

SECTION 3 SCISSOR ARMS

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

S O R

A R

3120879 3-21

Page 78

5 6

E C

SECTION 3 SCISSOR ARMS

FIGURE 3-6. PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/ 1932E3/2033E3/2046E3/2646E3

S C

I S S

A R

3-22 3120879

Page 79

SECTION 3 SCISSOR ARMS

FIGURE 3-6. PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/1932E3/2033E3/ 2046E3/2646E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258196 PLATFORM DESCENT DELAY SYSTEM - 1532E3 Ref. 5 0258197 PLATFORM DESCENT DELAY SYSTEM - 1932E3 Ref. 5 0258198 PLATFORM DESCENT DELAY SYSTEM - 2033E3/2046E3 Ref. 5 0258199 PLATFORM DESCENT DELAY SYSTEM - 2646E3 Ref. 5

1 Blade, Rubber Options: A/R

4280301 1532E3 (Prior to S/N 0200090622) 4061009 1532E3 (S/N 0200090622 to Present) 4280301 1932E3 (Prior to S/N 0200090622) 4061009 1932E3 (S/N 0200090622 to Present) 4280301 2033E3/2046E3 (Prior to S/N 0200090622) 4061008 2033E3/2046E3 (S/N 0200090622 to Present) 4280301 2646E3 (Prior to S/N 0200090622)

4061008 2646E3 (S/N 0200090622 to Present)

2 4360397 Switch, Limit 1 3 Connector, Strain Relief Options: 1

4460052 (Prior to S/N 0200090622) 4460662 (S/N 0200090622 to Present)

4 Cable, Electrical Options:

1060341 16/2 Cable - Prior to S/N 0200066023 1060680 18/2 Cable - S/N 0200066023 to Present

5 Connector, Electrical Options: 1

4460326 Prior to S/N 0200099089 4460320 S/N 0200099089 to Present

6 Socket Options: 2

4460226 Prior to S/N 0200099089 4460328 S/N 0200099089 to Present

7 3911024 Screw, Round Head #10-24NC x 1 1/2” 2 8 Nut #10-24NC Options: 2

3311001 Prior to S/N 0200090622 3311005 S/N 0200090622 to Present

9 0100035 Loctite #222 (Prior to S/N 0200090622 Only) A/R 10 4751000 Flatwasher #10 2 11 3941406 Screw Self-Tapping 1/4” x 3/4”

(2033E3/2046E3/2646E3 Only)

12 1320224 Clamp, Cable (2033E3/2046E3/2646E3 Only) 2 13 3311405 Locknut 1/4”-20NC (2033E3/2046E3/2646E3 Only) 2 14 4711400 Flatwasher 1/4” (2033E3/2046E3/2646E3 Only) 2

14.7ft/4.5m

20ft/6.1m

25.7ft/7.8m

28ft/8.6m

23ft/7m

20ft/6.1m

40.25ft/

12.3m

28ft/8.6m

9ft/2.7m

S E

I O N

S O R

A R

3120879 3-23

Page 80

2221181

631

E C

SECTION 3 SCISSOR ARMS

FIGURE 3-7. ARM GUARDS INSTALLATION - 2658E3

I S S

A R

3-24 3120879

Page 81

SECTION 3 SCISSOR ARMS

FIGURE 3-7. ARM GUARDS INSTALLATION - 2658E3

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258200 ARM GUARDS INSTALLATION Ref. 4/C

1 Weldment, Top Rail Options: 2

Use 4846663 Prior to S/N 0200105071 (Was P/N 4845893)

4846663 S/N 0200105071 to Present

2 0256616 Actuator Assembly (Rear) (See 101-118 for Breakdown) 1 3 0480112 Belt, Mesh - End 4 4 4845891 Weldment, Hanger - End 2 5 0641406 Bolt 1/4”-20NC x3/4” 22 6 4711400 Flatwasher 1/4” Narrow 34 7 3311405 Locknut 1/4”-20NC 14 8 4845510 Weldment, Hanger - Side 2

9 0480092 Belt, Mesh - Side 2 10 4240033 Tie-Strap 92 11 Not Used 12 0256615 Actuator Assembly (Front) (See 101-118 for Breakdown) 1 13 3571267 Plate, End Tray 1 14 4845371 Tr a y, S i d e 2 15 4845889 Tr a y, E n d 1 16 0641608 Bolt 3/8”-16NC x 1” 8 17 4711600 Flatwasher 3/8” 16 18 3311605 Locknut 3/8”-16” 8 19 0641414 Bolt 1/4”-20NC x 1 3/4” 4 20 Fastener, Rivnut 1/4”-20NC Options: 16

Use 2080060 Prior to S/N 0200105071 (Was P/N 2080043)

2080060 S/N 0200105071 to Present

21 1120514 Cap 8 22 4420055 Tape, UHMW 23 3520072 Plug, Tube 6 24 0641408 Bolt 1/4”-20NC x 1” 4 25 0100011 Loctite #242 A/R 26 0641416 Bolt 1/4-20NC x 2” 2

1ft/.3m

S E

I O N

S O R

A R

0256616 ACTUATOR ASSEMBLY - REAR Ref. 4 0256615 ACTUATOR ASSEMBLY - FRONT Ref. 3

101 Tube Outer Options: 1

4567060 Rear 4567062 Front

102 Tube, Inner Options: 1

4567075 Rear 4567067 Front

103 4160136 Spring, Gas 2 104 0641509 Bolt 5/16”-18NC x 1 1/8” 2 105 0100011 Loctite A/R 106 4845370 Link 1 107 3340781 Pad 2

3120879 3-25

Page 82

S E C

SECTION 3 SCISSOR ARMS

FIGURE 3-7. ARM GUARDS INSTALLATION - 2658E3 (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

108 Bolt 3/8”-16NC x 1/2” 8

Use 0641605 Prior to S/N 0200105071 (Was P/N 0641604)

0641605 S/N 0200105071 to Present

109 4751600 Flatwasher 3/8” 8 110 4761600 Lockwasher 3/8” 8 111 0641516 Bolt 5/16”-18NC x2” 1 112 4751500 Flatwasher 5/16” 4 113 3311505 Locknut 5/16”-18NC 2 114 3340780 Pad 4 115 0641536 Bolt 5/16”-18NC x 4 1/2” 1 116 0962074 Bushing 1 117 0962075 Bushing 1 118 3900213 Screw, Button Head 3/8”-16NC x3/8” 4

I S S

A R

3-26 3120879

Page 83

SECTION 4 PLATFORM

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

4-1 PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . . . . . . . . 4-2

4-2 HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS

(MANUALLY OPERATED EXTENSION) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-3 HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS

(MANUALLY OPERATED EXTENSION) (2033E3/2046E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-4 PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS

(MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3). . . . . . . . . . . . . . . 4-18

4-5 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS

(MANUALLY OPERATED EXTENSION) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

4-6 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS

(MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3). . . . . . . . . . . . . . . 4-26

4-7 PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS

(MANUALLY OPERATED EXTENSION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-8 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-9 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

S E

I O N

P L A T

F O R

3120879 4-1

Page 84

SECTION 4 PLATFORM

256

505

506

7 8

301

101

112

LOCATED

AT FRAME

MODELS 1532E 1932E

303 304 305

108

401

801

803 820

810

816

804

802

806 807 808

503 504 509 510 511

510

507

106 105 104

102

109 110

306

302

307

111

501

504

503

508

509

501

502

NOTE: MOUNTED

TO FRONT OF

PLATFORM

EXTENSION

108

302

210

LOCATED

AT FRAME

358 357

401

555

551 552 561

551 552

557

558

356

201

352

351 353

359

361

207 206 205 204 203

202

701

601

HL 704

REAR 703

RH 706

FRONT 705

702

602

702

602

701

601

360

515455

556

NOTE : MOU NTE D TO FRON T

OF PLATFORM EXTENSION

851

858

859

865

864

854

860

852 853

855 857 858

MODELS

2033E 2046E 2646E 2658E

553

554

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION

S E C

T F

4-2 3120879

Page 85

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

PLATFORM INSTALLATIONS - 1532E3/1932E3 Ref.

Note: Replacement decals must be ordered separately - See Section 8.

0258178 1532E3/1932E3 (Standard) Ref. 3 0258176 1532E3 (With Anchor Rings) Ref. 2 0258179 1932E3 (With Anchor Rings) Ref. 2

1 Platform Assembly W/Extension Options:

3510688 1532E3/1932E3 (Standard) 1 3510659 1532E3/1932E3 (With Anchor Rings) 1

2 3340629 Block, Slide Pad 4 3 3422733 Pin, Attach 2 4 0681520 Bolt 5/16”-18NC x 2 1/2” 2 5 0641522 Bolt 5/16”-18NC x 2 3/4” 8 6 4751500 Flatwasher 5/16” 8 7 4711500 Flatwasher 5/16” Narrow 8 8 3311505 Locknut 5/16”-18NC 10

Ref.

E C

I O N

PLATFORM INSTALLATIONS 2033E3/2046E3/2646E3/2658E3

Note: Replacement decals must be ordered separately - See Section 8.

0258091 2033E3 (Standard) Ref. 2 0258092 2033E3 (With Anchor Rings) Ref. 2 0258093 2046E3/2646E3 (Standard) Ref. 2 0258094 2046E3/2646E3 (With Anchor Rings) Ref. 2 0258095 2658E3 (Standard) Ref. 2 0258096 2658E3 (With Anchor Rings) Ref. 2

51 Platform Assembly W/Extension Options: 1

3510697 2033E3 (Standard) 3510663 2033E3 (With Anchor Rings) 3510698 2046E3/2646E3 (Standard) 3510665 2046E3/2646E3 (With Anchor Rings) 3510699 2658E3 (Standard) 3510667 2658E3 (With Anchor Rings)

52 0561332 Block, Slide Pad 2 53 3422655 Pin, Attach 2 54 0630485 Bolt 3/8”-16NC x 1” A/R 55 3311605 Locknut 3/8”-16NC A/R 56 0681610 Bolt 3/8”-16NC x 1 1/4” 2 57 0100011 Loctite #242 A/R

Ref.

P L A T

F O R

110 VOLT RECEPTACLE INSTALLATIONS 1532E3/1932E3 (OPTIONAL)

0258270 1532E3/1932E3 (Export) Ref. 4

101 Not Available Connector, Plug 1

3120879 4-3

Ref.

Page 86

S E C

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

102 4460051 Connector 1 103 Not Used 2 104 0860038 Box, Receptacle 1 105 Not Available Terminal, Receptacle 1 106 Not Available Shield, Weatherproof Cover 1 107 Not Used 108 4751400 Flatwasher 1/4” 2 109 3311405 Locknut 1/4”-20NC 2 110 0641405 Bolt 1/4”-20NC x 5/8” 2 111 3571479 Plate, Mounting - Receptacle Box 1 112 Not Available Decal, AC Power 1

T F

110 VOLT RECEPTACLE INSTALLATIONS 2033E3/2046E3/2646E3/2658E3 (OPTIONAL)

0258274 2033E3/2046E3/2646E3/2658E3 (Export) Ref. 3

201 Not Available Connector, Plug 1 202 Not Available Connector 1 203 Not Used 2 204 0860038 Box, Receptacle 1 205 Not Available Terminal, Receptacle 1 206 Not Available Shield, Weatherproof Cover 1 207 3900294 Self Drilling Screw #10-16 x 1” 4 208 Not Used 209 Not Used 210 Not Available Decal, AC Power 1

RECEPTACLE CABLE INSTALLATIONS (OPTIONAL) Ref.

0258255 1532E3 Ref. 4 0258257 1932E3 Ref. 5

301 1060461 Cable 12/3 Options:

1532E3 1932E3

302 4460051 Connector 1 303 2820025 Plastic Spring Guard (Prior to S/N 0200061642 Only) 1.5ft/.46m 304 4240033 Tie Strap A/R 305 4240018 Tie Strap A/R 306 1320061 Clamp 1 307 0641512 Bolt 5/16”-18NC x 1 1/2” 1

Ref.

35ft/10.67m

44ft/13.41m

RECEPTACLE CABLE INSTALLATIONS (OPTIONAL) Ref.

0258259 2033E3/2046E3 Ref. 4 0258261 2646E3/2658E3 Ref. 4

351 1060461 Cable 12/3 Options:

2033E3/2046E3 2646E3/2658E3

4-4 3120879

48ft/14.63m

51ft/15.54m

Page 87

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

352 Connector Options: 2

4460051 Prior to S/N 0200071386 4460328 S/N 0200071386 to Present

353 2820025 Plastic Spring Guard (Prior to S/N 0200061642 Only) 1.5ft/.46m 354 4240033 Tie Strap (Not Shown) A/R 355 4240018 Tie Strap (Not Shown) A/R 356 1320061 Clamp 5 357 0641505 Bolt 5/16”-18NC x 5/8” 2 358 4751500 Flatwasher 5/16” 2 359 3311505 Locknut 5/16”-18NC 2 360 2540002 Grommet A/R 361 0641512 Bolt 5/16”-18NC x 1 1/2” 1

WORKLIGHTS INSTALLATIONS (OPTIONAL) Ref.

0255963 1532E3 Prior to S/N 0200063475 Ref. 5 0259463 1532E3 S/N 0200063475 to Present Ref. 2 0258213 1532E3 Prior to S/N 0200063475 With Folddown

Rails

0259466 1532E3 S/N 0200063475 to Present With Folddown

Rails

0256200 1932E3 Prior to S/N 0200063475 Ref. 4 0259464 1932E3 S/N 0200063475 to Present Ref. 2 0258214 1932E3 Prior to S/N 0200063475 With Folddown

Rails

0259467 1932E3 S/N 0200063475 to Present With Folddown

Rails

0256198 2033E3/2046E3 Prior to S/N 0200063475 Ref. C 0259465 2033E3/2046E3 S/N 0200063475 to Present Ref. 2 0258215 2033E3/2046E3 Prior to S/N 0200063475 With

Folddown Rails

0259468 2033E3/2046E3 S/N 0200063475 to Present With

Folddown Rails

0258216 2646E3/2658E3 Prior to S/N 0200063475 With

Folddown Rails

0259469 2646E3/2658E3 S/N 0200063475 to Present With

Folddown Rails

Ref. 1

Ref. 2

Ref. 1

Ref. 2

Ref. 1

Ref. 2

Ref. 1

Ref. 2

E C

I O N

P L A T

F O R

401 2920093 Worklight Assembly 2

7016630 Bulb (1 Per Assembly) 2

Cable Options: (Not Shown) A/R

1060341 1532E3 Prior to S/N 0200063475 1060680 1532E3 S/N 0200063475 to Present 1060341 1932E3 Prior to S/N 0200063475 1060680 1932E3 S/N 0200063475 to Present 1060341 2033E3/2046E3 Prior to S/N 0200063475 1060680 2033E3/2046E3 S/N 0200063475 to Present 1060341 2646E3/2658E3 Prior to S/N 0200063475 1060680 2646E3/2658E3 S/N 0200063475 to Present 4360164 Breaker, Circuit - 5 Amp (Not Shown) 1

3120879 4-5

40ft/12.2m

32ft/9.8m

48ft/14.6m

38ft/11.6m

54ft/16.5m

51ft/15.6m

61ft/18.6m

Page 88

S E C

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

401 (cont’d) Plate, Mounting Options: 2

3536089 Prior to S/N 0200063475 0901930 S/N 0200063475 to Present

Connector, Strain Relief (Not Shown) Options: 1

4460049 Prior to S/N 0200089301 4460071 S/N 0200089301 to Present 3300048 Locknut, Conduit (Not Shown) 1 0840025 Boot, Cable 1

T F

0254171 BUMPER PADS INSTALLATION - 1532E3/1932E3 Ref. A 0257398 BUMPER PADS INSTALLATION - 2033E3 Ref. 1

501 Pad, Bumper Options: (Side)

0940060 1532E3/1932E3 2 0940057 2033E3 2

502 Bar, Bumper Options: (Side Outer)

4844586 1532E3/1932E3 2 4844586 (2033E3) 2

503 4761400 Lockwasher 1/4” 16 504 3311401 Nut 1/4”-20NC 20 505 0940061 Pad, Bumper (Front) 1 506 4844585 Rail, Bumper (Front Outer) 1 507 0362273 Rail, Bumper (Inner) (1532E3/1932E3) 2 508 0641407 Bolt 1/4”-20NC x 7/8” (1532E3/1932E3) 4 509 4751400 Flatwasher 1/4” 20 510 0940065 Pad, Bumper (Rear) 2 511 0641416 Bolt 1/4”-20NC x 2” 4

0257367 BUMPER PADS INSTALLATION - 2046E3/2646E3 Ref. 2 0257397 BUMPER PADS INSTALLATION - 2658E3 Ref. 2

551 Pad, Bumper Options: (Side)

0940080 2046E3/2646E3 2 0940081 2658E3 2

552 Bar, Bumper Options: (Side Outer)

4845496 2046E3/2646E3 2 4845497 (2658E3) 2

553 0940057 Pad, Bumper (Side) 2 554 4844414 Rail, Bumper (Side) 2 555 4751400 Flatwasher 1/4” 13 556 3311405 Locknut 1/4”-20NC 13 557 Pad, Bumper Options: (Front)

0940079 2046E3/2646E3 1 0940082 (2658E3) 1

558 Rail, Bumper (Front)

4845495 2046E3/2646E3 1 4845498 (2658E3) 1

4-6 3120879

Page 89

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0257664 TOP RAIL PADDING INSTALLATION - 2033E3/2046E3/

2646E3/2658E3 (PRIOR TO S/N 0200070220)

601 3340612 Pad 24ft/7.3m 602 4240018 Tie Straps A/R

TOP RAIL PADDING INSTALLATIONS (S/N 0200085647 TO PRESENT)

0259681 2046E3 Ref. 1 0259945 2646E3 Ref. 1 0259682 2658E3 Ref. 1 0270836 2033E3 Ref. 1

701 3340612 Pad Options: A/R

2046E3/2646E3/2033E3 22ft/6.7m 2658E3 24ft/7.3m

702 4240018 Tie Straps A/R 703 Cover, Rear Platform Rail Options: 1

1670918 2046E3/2646E3 1670922 2658E3 1670857 2033E3

704 Cover, Left Side Platform Rail Options: 1

1670919 2046E3/2033E3 1670923 2646E3/2658E3

705 Cover, Front Platform Rail Options: 1

1670920 2046E3/2646E3 1670924 2658E3 1670856 2033E3

706 Cover, Right Side Platform Rail Options: 1

1670921 2046E3/2033E3 1670925 2646E3/2658E3

Ref. 2

Ref.

E C

I O N

P L A T

F O R

0257665 PERIMETER SWITCHES INSTALLATION

(PRIOR TO S/N 0200070220)

801 4360215 Switch 4 802 0902392 Bracket 4 803 3900184 Screw, Button Head #10-24NC x 5/8” 8 804 3300373 Nut, Joint Connector 1 1/4” 8 805 Not Used 806 0721004 Screw #10-24NC x 1/2” 8 807 4751000 Flatwasher #10 8 808 3311005 Locknut #10 8 809 Not Used 810 1060341 Cable 16/2 30ft./9.1m

811 to 815 Not Used

816 4460428 Strain Relief 4

817 to 819 Not Used

3120879 4-7

Ref. 2

Page 90

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

820 0100011 Loctite #242 A/R

S E C

T F

PERIMETER SWITCHES INSTALLATIONS (S/N 0200070220 TO PRESENT)

0272788 1532E3/1932E3 Ref. 1 0259684 2033E3/2046E3 Ref. 3 0259685 2646E3/2658E3 Ref. 4

851 4360477 Switch A/R

70003780 Lever, Antenna (1 Per) A/R

852 0902578 Bracket, Right Side 2 853 0902579 Bracket, Left Side 2 854 4460662 Strain Relief 7 855 0641404 Bolt 1/4”-20NC x 1/2” 10 856 0641413 Bolt 1/4”-20NC x 1 5/8” (Not Shown)

(Located on Platform Extension)

857 4751400 Flatwasher 1/4” 28 858 0100011 Loctite #242 A/R 859 Screw Options: 8

3911428 Screw 1/4”-20NC x 1 3/4”

(Prior to S/N 0200098334)

3911432 Screw 1/4”-20NC x 2”

(S/N 0200098334 to Present)

860 Nut Options: 8

3300151 Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) 2080063 Fastener 1/4”-20NC (S/N 0200098334 to Present)

861 Not Used 862 4240033 Strap, Tie (Not Shown) 40 863 2540017 Grommet (Not Shown) 2 864 2820030 Shrink 865 1060680 Cable 16/2 Options:

2046E3 2646E3/2658E3

866 to 876 Not Used

Ref.

20in/50.8cm

49ft./14.9m

53ft/16.2m

4-8 3120879

Page 91

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

E C

I O N

P L A T

F O R

3120879 4-9

Page 92

108

107

115

403

405

404

412

PRIOR TO

S/N 0200097289

TO PRESENT

401

404 415 416

406

402

411

101

202

108

203

202

113

204

201

204

206

205

207

203

109

105

109

114

LOCATED ON PLATFORM CHANNEL

208

116

116 115

410

503

507

502

506

107

106

105

109

118

117

119

121

120

109

105

104

109

102

103

408

407

123

124

125

126

409

505

504

301

307

303

301

302

109

306

305

302

304

308

501

SECTION 4 PLATFORM

FIGURE 4-2.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3)

E C

T F

4-10 3120879

Page 93

SECTION 4 PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258134 HANDRAILS INSTALLATION Ref. 3

1 3641263 Handrail - Right Side 1 2 3641265 Handrail - Left Side 1 3 3311405 Locknut 1/4”-20NC 4 4 4751400 Flatwasher 1/4” 8 5 0641420 Bolt 1/4”-20NC x 2 1/2” 4 6 0840035 Boot, Rail Pocket 4

— — — — — — — —

2901987 Kit, Rails (Includes Items 1 & 2) 1

E C

0258969 PLATFORM EXTENSION INSTALLATION Ref. 6

101 Extension Weldment Options: 1

3510707 Prior to S/N 0200069200 3510727 S/N 0200069200 to Present

102 3537619 Roller Mounting - Extension 4 103 0641510 Bolt 5/16”-18NC x 1 1/4” 15 104 0641512 Bolt 5/16”-18NC x 1 1/2” 1 105 3311505 Locknut 5/16”-18NC 18 106 Roller Options: 4

3860059 Prior to S/N 0200098156 3860091 S/N 0200098156 to S/N 0200098498 3860059 S/N 0200098498 to Present

107 0181684 Angle, Stop 4 108 0641406 Bolt 1/4”-20NC x 3/4” 1 109 4751500 Flatwasher 5/16” 20

110 to 112 Not Used

113 2560088 Grip Handle 1 114 0641405 Bolt 1/4”-20NC x 5/8” 12 115 3311405 Locknut 1/4”-20NC 13 116 4711400 Flatwasher 1/4” Narrow 4 117 3841233 Roller Support Rod 4 118 3322202 Jam Nut 3/4”-10NF 4 119 3760348 Snap Ring 4 120 4752200 Flatwasher 3/4” 4 121 1320224 Clamp 5/8” 1 122 Not Used 123 3571035 Plate, Placard 1 124 3820019 Pop Rivet 3/16” 2 125 4750800 Flatwasher #10 (Prior to S/N 0200069200 Only) 8 126 3820020 Pop Rivet 3/16” 4 127 3020022 Lube, Lithium Grease A/R

O N

F O R

3120879 4-11

Page 94

S E C

SECTION 4 PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS:

0258969 (Prior to S/N 0200104330) Ref.

See Note (S/N 0200104330 to S/N 0200108196) Ref.

Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308)

Ref.

T F

201 0641516 Bolt 5/16”-18NC x 2” 2 202 2980113 Release Lever Assembly 1

------------------------------------------

2901573 Extension Latch Kit Ref. 1 203 3841074 Rod, Release 1 204 3422723 Rollpin 1/8” x 7/8” 2 205 4160078 Spring 1 206 0361912 Bar, Latch 1 207 2940061 Latch Weldment 1 208 0901830 Bracket, Latch 2

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS:

See Note (S/N 0200104330 to S/N 0200108196) Ref.

0258969 (S/N 0200108196 to Present Ref.

Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308)

301 3422950 Pin, 5/16” Rue Ring Stainless 2 302 0641507 Bolt 5/16”-18NC x 7/8” 2 303 3573073 Plate, Foot Latch Rollout 1 304 3422949 Pin, Step Plunger Assembly 1 305 0902750 Bracket, Latch Weldment 1 306 0901830 Bracket, Extension Latch 2 307 4740513 Washer-spec, 1/4-20NC Stainless 1 308 3430406 Pin, 1/4” x 3/4” 1

Ref.

OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONS (PRIOR TO S/N 0200097289)

0256667 1532E3 Ref.

0256664 1932E3 Ref.

401 4360277 Switch, Limit 1 402 4360236 Actuator, Switch 1 403 4360278 Roller and Arm 1 404 4460052 Connector, Strain Relief 2 405 3900168 Screw, Special 2 406 4920140 Lockwire 2

4-12 3120879

Ref.

— —

Page 95

SECTION 4 PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

407 3534995 Plate, Mounting 1 408 3931416 Bolt, Socket Head 1/4”-20NC x 1” 2 409 3311401 Nut 1/4”-20NC 2 410 4761400 Lockwasher 1/4” 2 411 3520052 Plug, Cap 1 412 1060341 Cable Options:

1532E3 1932E3

413 4460320 Plug (Not Shown) 1 414 Not Used 415 0960239 Bushing 1 416 3300047 Locknut 1

OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONS (S/N 0200097289 TO PRESENT)

0270714 1532E3/1932E3 Ref.

40ft/12.2m

46ft/14.02m

Ref.

S E

I O N

501 0902689 Bracket, Switch Mounting 1 502 4360437 Switch, Limit 1 503 4460662 Connector, Strain Relief 1 504 3310801 Nut #8-32NC 2 505 4760800 Lockwasher #8 2 506 3900329 Screw 2 507 4922464 Harness, Wire 1 508 Not Used

P L A T

F O R

3120879 4-13

Page 96

101

107

114

115

3 4

202

108

203

202

113

204

201

204

206

205

207

203

109

105

109

105

109

118

117

119

121

120

109

105

104

109

102

107

103

106

114

LOCATED ON

PLATFORM CHANNEL

208

116

116 115

403

405

404

412

401

404

415

416

406

402

410

408

407

409

123

125

124

126

301

307

303

301

302

109

306

305

302

304

308

127

E C

SECTION 4 PLATFORM

FIGURE 4-3.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (2033E3/2046E3)

T F

4-14 3120879

Page 97

SECTION 4 PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (2033E3/2046E3)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0258136 HANDRAILS INSTALLATION Ref. 3

1 3641264 Handrail - Right Side 1 2 3641266 Handrail - Left Side 1 3 3311405 Locknut 1/4”-20NC 4 4 4751400 Flatwasher 1/4” 8 5 0641420 Bolt 1/4”-20NC x 2 1/2” 4 6 0840035 Boot, Rail Pocket 4 7 3520072 Plug 2

— — — — — — — —

2901988 Kit, Rails (Includes Items 1 & 2) 1

E C

PLATFORM EXTENSION INSTALLATION OPTIONS: Ref.

0258970 2033E3 Ref. 5 0258971 2046E3 Ref. 5

101 Extension Weldment Options:

3510708 2033E3 1 3510709 2046E3 1

102 3537619 Roller Mounting - Extension 4 103 0641510 Bolt 5/16”-18NC x 1 1/4” 15 104 0641512 Bolt 5/16”-18NC x 1 1/2” 1 105 3311505 Locknut 5/16”-18NC 18 106 Roller Options: 4

3860059 Prior to S/N 0200098156 3860091 S/N 0200098156 to Present

107 0181684 Angle, Stop 4 108 0641406 Bolt 1/4”-20NC x 3/4” 1 109 4751500 Flatwasher 5/16” A/R

110 to 112 Not Used

113 2560088 Grip Handle 1 114 0641405 Bolt 1/4”-20NC x 5/8” 12 115 3311405 Locknut 1/4”-20NC A/R 116 4711400 Flatwasher 1/4” 4 117 3841233 Roller Support Rod 4 118 3322202 Jam Nut 3/4”-10NF 4 119 3760348 Snap Ring 4 120 4752200 Flatwasher 3/4” 4 121 1320224 Clamp 1 122 Not Used 123 3571035 124 3820019 Pop Rivet 3/16” 2 125 4750800 Flatwasher #10 (Prior to S/N 0200069200 Only) 8 126 3820020 Pop Rivet 3/16” 4 127 3020022 Lube, Lithium Grease A/R

Plate, Placard 1

F O R

3120879 4-15

Page 98

S E C

T F

SECTION 4 PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (2033E3/2046E3) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS:

0258970 2033E3 (Prior to S/N 0200104330) Ref.

See Note 2033E3 (S/N 0200104330 to S/N 0200108196) Ref.

0258971 2046E3 (Prior to S/N 0200104330) Ref.

See Note 2046E3 (S/N 0200104330 to S/N 0200108196) Ref.

Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308)

201 0641516 Bolt 5/16”-18NC x 2” 2 202 2980113 Release Lever Assembly 1

-----------------------------------------

2901573 Extension Latch Kit 1 203 3841074 Rod, Release 1 204 3422723 Rollpin 1/8” x 7/8” 2 205 4160078 Spring 1 206 0361912 Bar, Latch 1 207 2940061 Latch Weldment 1 208 0901830 Bracket, Latch 2

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS:

See Note 2033E3 (S/N 0200104330 to S/N 0200108196) Ref.

0258970 2033E3 (S/N 0200108196 to Present) Ref.

See Note 2046E3 (S/N 0200104330 to S/N 0200108196) Ref.

0258971 2046E3 (S/N 0200108196 to Present) Ref.

Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 201- 208)

Ref.

0256664 OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES

INSTALLATION

401 4360277 Switch, Limit 1 402 4360236 Actuator, Switch 1 403 4360278 Roller and Arm 1

4-16 3120879

Ref.

—

Page 99

SECTION 4 PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (2033E3/2046E3) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

404 4460052 Connector, Strain Relief 2 405 3900168 Screw, Special 2 406 4920140 Lockwire 2 407 3534995 Plate, Mounting 1 408 3931416 Bolt, Socket Head 1/4”-20NC x 1” 2 409 3311401 Nut 1/4”-20NC 2 410 4761400 Lockwasher 1/4” 2 411 3520052 Plug, Cap (Not Shown) 1 412 1060341 Cable 413 4460320 Plug (Not Shown) 1 414 Not Used 415 0960239 Bushing 1 416 3300047 Locknut 1

46ft/14.02m

S E

I O N

P L A T

F O R

3120879 4-17

Page 100

S E C

SECTION 4 PLATFORM

FIGURE 4-4.PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3/2033E3/2046E3)

T F

4-18 3120879

JLG 2658E3 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SECTION 1 FRAME

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

FIGURE 1-2. AXLE/BRAKE INSTALLATIONS

FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E/32646E3/2658E3

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/ 1932E3

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/ 2046E3/2646E3/2658E3

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS

FIGURE 1-8. BATTERY CHARGER ASSEMBLY

SECTION 2 GROUND COMPONENTS

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E3

FIGURE 2-3. VALVE ASSEMBLY

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls)

FIGURE 2-5. BATTERY INSTALLATIONS

SECTION 3 SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3

FIGURE 3-6. PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E3/ 1932E3/2033E3/2046E3/2646E3

FIGURE 3-7. ARM GUARDS INSTALLATION - 2658E3

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION

FIGURE 4-4.PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED) (1532E3/1932E3/2033E3/2046E3)