Honeywell TrueZONE ARD Series, TrueZONE EARD Series, TrueZONE ZD Series Installation Instructions

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TrueZONE ARD, EARD, and ZD

Series Dampers

INSTALLATION INSTRUCTIONS

APPLICATION

ARD Series Damper

The ARD is a round damper with a 24 Vac, spring-Open return damper motor used to control circulating air in heating, cooling, and ventilating systems.

EARD Series Damper

The EARD is a round damper with a 24 Vac powered-open/ spring-closed motor. It is used for fresh air intake for Ventilation or for combustion makeup air.

ZD Series Damper

The ZD is a power close and spring open damper. It has a 24volt motor used to control circulating air in HVAC systems and used when a normally-open damper is required. The ZD is typically used with the TrueZONE and other electronic zoning systems.

FEATURES

Taping Flange and non-interfering set screw

High Temperature outer plastic for hot environments

Redesigned all Metal Drive Train Gears

Front facing display with LED Indication light for Open and Close.

Adjustable damper position range stops

Quiet operation.

ARD Features

Adjustable close position range stops

Shipped as power closed/spring return open damper.

Available in 5 to 10” inch, 12, 14, 16, 18, and 20 inch diameter sizes.

Male (crimped) and female (uncrimped) ends to connect to any rigid or flexible round duct.

Rated to operate up to 1 in. wc

Blade closes off tightly against gasket for minimal leakage.

Fail-safe, normally open operation

Simple, easy-to-wire, two-wire installation with a third wire option M4 for LED open only light

EARD Features

Adjustable open position range stops

Shipped as power open/spring return closed damper.

Blade closes off tightly against gasket for minimal leakage.

Galvanized steel

Rated to operate up to 1 in. wc

Simple, easy-to-wire, two-wire installation

Male (crimped) and female (uncrimped) ends to connect to any rigid or flexible round duct.

ZD Features

Adjustable closed position range stops

Rated to operate up to 1 in. wc

Solid construction using extruded aluminum frame and blades

Parallel blade design for low leakage performance

Simple, easy-to-wire, two-wire installation with a third wire option M4 for LED open light

Fail-safe, normally open operation

Ordering Instructions: Order ZD (dimension 1) x (dimension 2). (Motor is always mounted on dimension 2 side.) For example, ZD10x8TZ is a 10 in. x 8 in. damper with the motor on the 8 in. side; but a ZD8x10TZ is a 8 in. x 10 in. damper that has the motor on the 10 in. side.

Damper can be installed in any orientation (mounting side can be on either the bottom or the side of the duct).

33-00040-01

Honeywell TrueZONE ARD Series, TrueZONE EARD Series, TrueZONE ZD Series Installation Instructions

TRUEZONE ARD, EARD, AND ZD SERIES DAMPERS

SPECIFICATIONS

IMPORTANT

The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.

Motor Electrical Rating: 24 Vac, 60 Hz, 8VA.

Motor Electrical Connection: Push terminals. Solid (not stranded) wire is recommend.

Motor Nominal Angular Rotation: 90°.

Motor Torque: Minimum 71 in.-oz. (500 millinewton meters) output torque available when motor is energized and device is at the spring return initial start position.

Nominal Motor Timing at 77°F (25°C) Ambient:

Energized at rated load: 30 seconds. De-energized (spring return): 10 seconds.

Motor Ambient Temperature Rating: 40° to 140°F (5° to 60°C).

Leakage: Less than 1% at 1/2 in. wc.

Pressure Drop: Maximum at full open: 0.0329 in. wc at 800 ft/min.

4-41/64

(118)

4-1/16

(103)

Maximum Static Pressure: 1 in. wc for all models except 0.3 in. wc for ARD20.

Motor Shaft Rotation Direction: Clockwise, when energized and viewed from the base or shaft end.

Motor Mounting Means: Direct connection to damper shaft.

Motor Mounting Position: Multi-poise.

Motor Dimensions: See Fig. 1.

Construction

ARD Dampers

Frame: Galvanized steel spiral duct, crimped on downstream side.

ARD Sizes: 5 in., 6 in., 7 in., 8 in., 9 in., 10 in., 12 in., 14 in., 16 in., 18 in., and 20 in. diameters.

Gauge: ARD5-ARD12: 24 Gauge frame, and 22 Gauge Blade: ARD14-ARD20: 22 Gauge frame, and 20 Gauge Blade

EARD Dampers

Frame: Galvanized steel spiral duct

EARD Sizes: 5-, 6-. 7-, and 8-, inch diameter sizes

ZD Dampers

Frame: Solid construction using extruded aluminum frame and blades

ZD Sizes: Even sizes from 6in. x 6in. up to 36 in x 36 in. Damper dimensions: All ZD dampers are actually sized 5/ 32 in. smaller than the listed size to ensure correct fit.

4-31/32

(126)

3-61/64

(100)

M35186

Fig. 1. Motor and damper dimensions in in. (mm).

INSTALLATION OF ARD AND EARD DAMPERS

Before Installing this Product…

1.Read all instructions before installing this product. Failure to follow the instructions can damage the product or cause a hazardous condition.

2.Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3.Installer must be a trained, experienced service technician.

4.Install the product in an area that is easily accessible for checkout and service.

5.After completing installation, use these instructions to check out the product operation.

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2

Installing the Round (ARD and

EARD) Dampers

1.Insert the crimped end of the ARD or EARD into the uncrimped end of the rigid round duct and secure with sheet metal screws (not provided). When using flexible duct, slip the duct over the end of the ARD or EARD and secure it with duct straps (not provided).

2.When installing the damper in a horizontal application, make sure the motor actuator is located on the side or top of the damper. Do not locate the motor on the bottom of the damper. The damper can be mounted in a vertical duct.

3.Adjust Range stop position to desired closed positions. ARD and ZD Dampers are completely closed in position 0. EARD Dampers are completely open in position 0.

RANGE STOP

LOCATIONS

M35187

Fig. 2. TrueZONE Actuator range stop positions.

Wiring Multiple Dampers

When the same zone controls two or more dampers, wire the dampers in parallel to terminals M1 and M6 on the zone control panel.

INSTALLATION OF ZD DAMPER

When Installing this Product…

1.Read these instructions carefully. Failure to follow these instructions can damage the product or cause a hazardous condition.

2.Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3.Installer must be a trained, experienced service technician.

4.All wiring must comply with local electrical codes, ordinances, and regulations.

5.After completing installation, use these instructions to check out the product operation.

TRUEZONE ARD, EARD, AND ZD SERIES DAMPERS

Planning the Installation

Selecting a Location

Select a location for the zone dampers that is at least three feet from the HVAC unit plenum in the air duct takeoff to the respective zone and is easily accessible for checkout and maintenance.

The ZD comes complete and ready for installation. The motor and linkage are factory-assembled to the damper. The damper is assembled for installation and wiring to the control panel.

Selecting Damper Size

To ensure correct operation, be sure to select the correct zone damper size for the air duct:

IMPORTANT

Be aware that damper sizes are built 5/32 in. smaller than the listed dimensional sizes.

If the damper is forced into an undersized air duct, the excess pressure can jam the damper blades and cause improper operation.

When a small percentage of continuous flow is desired in a zone, even when the damper blades are closed, adjust motor closed position to be slightly open to maintain desired air flow.

Selecting Location with Humidifier Installed

IMPORTANT

Excessive lime or mineral deposits can accumulate on damper blades and cause improper operation when spray or atomizing type humidifiers are installed in the furnace plenum or air supply duct with the zone dampers.

Spray or atomizer type humidifiers that are installed in the furnace plenum or air supply duct are not recommended.

Evaporative type humidifiers are recommended.

Installing the Damper

IMPORTANT

Install dampers into a squared air duct.

Do not weld dampers to the air ducts.

Do not force dampers into undersized air ducts. Excess pressure can damage damper blades.

Be sure high limit setting is less than 200° F (93°C).

Higher settings can damage the electric actuator.

1.Be sure the ZD is correctly sized to the air duct (see Selecting Damper Size section).

2.Select a ZD location that is three feet from the furnace plenum.

3.Cut a 4-in. (102 mm) opening in the accessible side of the air duct at the location selected; ensure the opening of the air duct is cut fully from seam to seam.

4.Secure the ZD mounting plate to the air duct with the self-tapping sheet metal screws provided.

3

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