Honeywell TS822A, T822D User Manual

4.5 (2)

TRADELINE

T822D, TS822A

Heating Thermostats

Application

The T882D two-wire, mercury switch thermostat provides low voltage control of heating systems and features an adjustable heat anticipator. Some models include a positive OFF switch and temperature range stops.

The TS822A two-wire, mercury switch thermostat provides millivoltage control of heating systems and features a positive OFF switch.

Recycling Notice

This control contains mercury in a sealed tube. Do not place control in the trash at the end of its useful life.

If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash.

Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.

Installation

WHEN INSTALLING THIS PRODUCT…

1.Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.

2.Check the ratings given in the Instructions and on the product to make sure the product is suitable for your application.

3.Installer must be a trained, experienced service technician.

4.After installation is complete, check out product operation as provided in these Instructions.

CAUTION

Disconnect power supply before beginning installation to prevent electrical shock or equipment damage.

LOCATION

Locate the thermostat about 5 ft [1.5 m] above the floor on an inside wall in an area with good air circulation at average temperature.

Do not mount the thermostat where it can be affected by:

drafts or dead spots behind doors or in corners.

hot or cold air from ducts.

radiant heat from the sun, fireplaces, or appliances.

concealed pipes and chimneys.

unheated (uncooled) areas behind the thermostat, such as an outside wall.

MOUNTING AND WIRING

Disconnect power supply before beginning installation to prevent electrical shock or equipment damage.

All wiring must comply with local codes and ordinances. T822D and TS822A Thermostats are designed to be mounted on a wall or on a vertical outlet box. In a 250 or 500 mV application, use No. 14 wire if possible and make the run as short as possible; remember this when selecting a location. For maximum wire lengths in a 750 mV

application, see Table 1.

TABLE 1—WIRE LENGTH.

 

 

 

Max. Combined

Wire

Max. Length

 

Length

Size

2-Wire Cable

2-Single Wires

 

ft

[m]

ft

 

[m]

No. 18

30

[9.0]

60

 

[18.0]

No. 16

50

[15.0]

100

 

[30.0]

No. 14

80

[24.5]

160

 

[40.0]

 

 

 

 

 

 

1.In replacement applications, check the existing thermostat wires for cracked or frayed insulation. Replace any wires in poor condition. If the wire is plastered into the wall, make a hole next to the wires and loosen the wires so they can be pushed back into the wall later.

2.In new installations, run wiring (if necessary) to the thermostat location.

3.Connect the wires to the terminals on the back of the thermostat. See Figs. 1 through 4 for internal schematic and typical hookup diagrams.

4.Remove thermostat cover by pulling outward on bottom edge of cover until it snaps free of the thermostat base. Carefully remove and discard the foam plastic shipping insert. This insert protects the switch and bimetal assembly during shipping.

5.Set the adjustable heat anticipator indicator (T822D only) to match the current draw of the primary heating control (see Heat Anticipator Setting).

6.Push excess wire back through the hole and plug any opening with insulation to prevent drafts that may affect thermostat performance.

7.Loosely fasten the thermostat to the wall or outlet box with a screw through the top mounting hole. Adjust the thermostat so it is approximately level and start the second screw through the bottom mounting hole. Do not tighten.

J. H. • Rev. 2-93 • 1 • ©Honeywell Inc. 1993 • Form Number69--0509—2

Honeywell TS822A, T822D User Manual

8. Level the thermostat exactly using a spirit level or plumb line. Tighten the mounting screws.

IMPORTANT: An incorrectly leveled thermostat will causethetemperaturecontroltodeviatefromsetpoint.

9. Replace the thermostat cover

Settings andAdjustments

TEMPERATURE SETTING

Movethetemperaturesettinglevertothedesiredcontrol point on the temperature scale. On positive off models, the control circuit is broken when the lever is moved to the extreme low end of the temperature scale. On models with temperature range stops, temperature setting lever can be moved only between the two temperature range stops.

HEAT ANTICIPATOR SETTING (T822D Only)

IMPORTANT: This thermostat has an adjustable heat anticipator and will operate properly ONLY IF THE ANTICIPATOR IS ADJUSTED TO MATCH THE CURRENT DRAW OF THE PRIMARY CONTROL. Use this thermostat only on systems with current draws that fall within the range of the heat anticipator. Do not use device on Powerpile (millivolt) Systems.

A current rating is usually stamped in the nameplate of the primary control. Set the adjustable heat anticipator indicator to match the value given on the nameplate.

If current rating is not available, proceed as follows to determine the rating:

1.Turn off power.

2.Wire thermostat, except for connection to W terminal, but do not mount it on the wall.

3.Connect ammeter between W wire and W terminal on the thermostat.

4.Prepare the system for operation.

5.Turn on power.

6.Turn system switch to heat.

7.Increase thermostat setpoint as necessary to get system operating.

Fig. 1—T822D in typical electric heating application.

T822A,D; T8022D

TEMP. FALL

LIMIT

 

CONTROL

 

R

H1

 

3 W

H1

ANTICIPATOR ELECTRIC HEAT RELAY

21

L1

(HOT) L2

1POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.

2 ALTERNATE LIMIT CONTROL LOCATION.

3T822D, T8022D ADJUSTABLE HEAT ANTICIPATOR SHOWN. T822A HAS A FIXED HEAT ANTICIPATOR.

M1164B

Fig. 2—T822D in typical gas heating application.

T822A,D; T8022D

 

TEMP. FALL

1

 

R

L1

(HOT)

H1

L2

 

W

2

H1

ANTICIPATOR GAS CONTROL

1POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.

2 T822D, T8022D ADJUSTABLE HEAT ANTICIPATOR. T822A HAS A

FIXED HEAT ANTICIPATOR.

M1183A

 

Fig. 3—T822D in typical oil heating application.

T822A,D; T8022D

TEMP. FALL

 

 

1

R

T

L1

(HOT)

 

T

L2

H1

OIL

PRIMARY

W

2

H1 ANTICIPATOR

1POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.

2T822D, T8022D ADJUSTABLE HEAT ANTICIPATOR SHOWN. T822A HAS A FIXED HEAT ANTICIPATOR.

M1184A

Fig. 4—TS822A in typical millivoltage heating application.

TS822A

 

PILOTSTAT

 

 

TEMP. FALL

MILLIVOLTAGE

CONTROL

GAS CONTROL

(IF USED)

2

 

 

R

TH

 

 

TH/

 

 

PP

 

H1

PP

 

 

 

1MILLIVOLTAGE

GENERATOR

Y

LIMIT

W CONTROL

1 CONNECT R AND W TERMINALS FOR 750 mV SYSTEMS. CONNECT R AND Y TERMINALS FOR 250/500 mV SYSTEMS.

2POSITIVE OFF SWITCH PROVIDES COMPLETE CONTROL CIRCUIT SHUTOFF. DOES NOT REPLACE POWER SUPPLY DISCONNECT SWITCH.

M1311

8.With the system operating through the ammeter, wait one minute, then read the ammeter.

9.Turn the system switch to OFF, and turn off power.

10.Adjust the heat anticipator to match the reading on the ammeter.

11.Disconnect the ammeter, reconnect the W wire, and mount the thermostat. Continue with system checkout.

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