Honeywell V5032 User Manual

4 (1)

V5032 Kombi-2-plus

BALANCING AND SHUTOFF VALVE

PRODUCT DATA

Design

The Kombi-2-plus valve consists of:

Valve body with pressure test cocks and internal threads DN10...DN20 to DIN2999 (ISO7) for threaded pipe or copper and precision steel pipe 10...20 mm (see Accessories), or

Valve body DN25...DN80 with pressure test cocks and internal threads to DIN2999 (ISO7) for threaded pipe

Valve insert

Blue handwheel with pre-setting dial and display

Materials

Valve housing made of red bronze

Valve insert and pressure test cocks made of brass

O-rings and soft seals made of EPDM

Handwheel, pre-setting dial and display made of plastic

CONTENTS

 

Design ...................................................................................

1

Materials................................................................................

1

Application............................................................................

1

Features ................................................................................

1

Specifications.......................................................................

2

Function................................................................................

2

Dimensions, kvs-values and Ordering Information ..........

2

Accessories..........................................................................

3

Connections .......................................................................

3

Accessories........................................................................

3

Measuring equipment.........................................................

3

Spare parts.........................................................................

3

Flow Data ....................................................................

4 to 11

Influence of Coolants on Flow Values..............................

12

Correction Factor f ...........................................................

12

Application

The Kombi-2-plus is installed in the return mains of pump driven warm water heating systems and cold water cooling systems to regulate the hydronic balance and as shutoff valve. The Kombi-2-plus has an O-ring spindle seal and is maintenance free. The valve body can be insulated easily and is equipped with pressure test cocks for differential pressure or flow measurement.

Further functions can be retrofitted without interrupting operation of the system: draining, filling and automatic regulation (in combination with a Kombi-3-plus BLACK valve in the supply and a Kombi-Diaphragm Unit).

Features

Maintenance free spindle with double O-ring sealings

PTFE seat sealing

High accuracy of the pre-setting because of individual adjustment

Valve body PN16

Dimensions DN15 to DN40 can be retrofitted with a Kombi-Diaphragm Unit

Robust valve body made of corrosion resistant red bronze

Availabe in sizes up to DN80

Visible pre-setting dial with concealed pre-setting wheel

Copyright © 2002 Honeywell AG • All rights reserved

EN0H-0048GE25 R0402

KOMBI-2-PLUS (V5032)

Specifications

Medium

Water, water-glycole mixture

Operating temperature

2...130°C (36...266°F)

Operating pressure

max. 16 bar (232 psi)

Differential pressure

max. 2,0 bar (29 psi) –

 

see NOTE below

kvs (cv)-values

see table on page 2

NOTE: Differential pressure: Closing pressure for Kombi-2-plus with installed Kombi-Diaphragm Unit. Regarding noise generation the conditions, requirements and installation design have to be taken into account.

Function

The hydronic balance is a significant requirement for the efficient operation of a hydronic heating or cooling installation. In an unbalanced system under or over provision of hot water to individual radiators or circuits can occur. Apart from the correct selection of radiator valves, regulation of individual circuits is also necessary and in some cases, such as in

DIN 18 380, VOB part C, is required by national standards.

This requirement is met with the shutoff and balancing valve Kombi-2-plus. The Kombi-2-plus for the return has the functions shutoff, pre-setting, regulation (with diaphragm unit, accessory), draining and filling (draining adapter, accessory).

Dimensions, kvs-values and Ordering Information

Type

DN

kvs (cv)-

 

 

Dimensions

 

 

OS-No.

 

 

value

D

H

 

L1

 

L2

SW

 

Internal threads

15

2,7

(3,16)

Rp1/2”

85

 

65

 

41

27

V5032Y0015

 

 

 

 

 

 

 

 

 

 

 

 

Internal threads

20

6,4

(7,49)

Rp3/4”

100

 

75

 

42

32

V5032Y0015

 

 

 

 

 

 

 

 

 

 

 

 

Internal threads

25

6,8

(7,96)

Rp1”

100

 

90

 

45

41

V5032Y0015

Internal threads

32

21,0

(24,6)

Rp1 1/4”

137

 

110

 

46

50

V5032Y0015

Internal threads

40

22,0

(25,7)

Rp1 1/2”

137

 

120

 

49

55

V5032Y0015

Internal threads

50

38,0

(44,5)

Rp2”

158

 

150

 

55

70

V5032Y0015

 

 

 

 

 

 

 

 

 

 

 

 

Internal threads

65

47,7

(55,8)

Rp2 1/2”

195

 

180

 

68

85

V5032Y0015

 

 

 

 

 

 

 

 

 

 

 

 

Internal threads

80

71,0

(83,1)

Rp3”

210

 

200

 

75

100

V5032Y0015

NOTE: All values in mm if not stated otherwise.

Dimension ‘H’ refers to fully open valve.

EN0H-0048GE25 R0402

2

Honeywell AG • All rights reserved

KOMBI-2-PLUS (V5032)

Accessories

Connections

Set of compression ring and nut

1/2” x 10 mm

VA650A1210

1/2” x 12 mm

VA650A1212

1/2” x 14 mm

VA650A1214

1/2” x 15 mm

VA650A1215

1/2” x 16 mm

VA650A1216

3/4” x 18 mm

VA650A2018

3/4” x 22 mm

VA650A2022

NOTE: Support inserts have to be used for soft copper and steel pipe (wall thickness 1 mm).

Set of compression ring, nut and support insert (2 pcs each)

1/2” x 12 mm

VA651A1212

1/2” x 15 mm

VA651A1215

1/2” x 16 mm

VA651A1216

3/4” x 18 mm

VA651A2018

Accessories

Kombi-DU Diaphragm Unit (V5012) for valves DN15...DN40

Setting range 0,1...0,3 bar

V5012A0103

(1,45...4,35 psi) differential

 

pressure

 

Setting range 0,3...0,6 bar

V5012A0306

(4,35...8,7 psi) differential

 

pressure

 

NOTE: For product information and diagrams see product data sheet ‘V5012 Kombi-DU’.

The Kombi-2-plus valve must be pre-set to 1.5 (for DN15...25) or 1.0 (DN32...40) when used with the Kombi-Diaphragm Unit.

Pump pressure: max. 2 bar (29 psi)

Kombi-3-plus BLACK (V5100) as shutoff valve and Kombi-DU connection point in the supply

DN15

 

V5100Y0015

DN20

 

V5100Y0020

DN25

 

V5100Y0025

DN32

 

V5100Y0032

DN40

 

V5100Y0040

Tamper-proof cap

 

 

for valves DN15...

DN25

VA2501A010

for valves DN32...

DN50

VA2501A032

Adapter for actuators with M 30 x 1,5 connection

 

for valves DN15...DN40

VA2500A001

kvs-values for Kombi-2-plus with installed adapter:

DN

15

20

25

32

40

kvs-value

1,50

3,50

3,50

5,50

5,50

cv-value

1,76

4,1

4,1

6,44

6,44

NOTE: The Kombi-2-plus valve must be pre-set to 1.5 (for DN15...25) or 1.0 (DN32...40) when used with actuator.

Pump pressure: max. 2 bar (29 psi)

Draining adapter

for all sizes

VA3500A001

Measuring equipment

Extension piece for pressure test cocks, length 45 mm – for use with insulated Kombi-2-plus

for all sizes

VA2601A008

Measuring adapters (2 pcs)

 

for all sizes

VS3600A008

Flow meter

 

for all sizes

VM200A1001

‘BasicMES’ handheld measuring computer

for all sizes; computer is supVM241A1002

plied with case and accessories

Spare parts

Pressure test cocks (2 pcs)

for all sizes

VA2600A008

Honeywell AG • All rights reserved

3

EN0H-0048GE25 R0402

Honeywell V5032 User Manual

KOMBI-2-PLUS (V5032)

Flow Data DN15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pre-setting

 

 

 

 

 

 

8,7

 

 

 

 

 

 

 

 

 

 

 

0,3

0,6 0,8 1

1,5

2 2,5

3

3,5

4

4,9

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

6,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

4,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

3,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

10000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

1,0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0,5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

0,3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mbar

Pa

drop

P.S.I.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1000

Pressure

0,145

10

kg/h

2

3

4

5

6

7

8

9 100

2

3

4

5

6

7

8 9

1000

 

2

3

 

 

 

Flow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0,0028 l/sec

 

 

0,01

 

 

 

 

0,025

0,05

 

0,1

 

 

 

0,25

 

 

0,5

 

 

 

 

Pre-setting

0,3

0,4

0,6

0,8

1,0

1,2

1,4

1,6

1,8

2,0

2,2

2,4

2,6

2,8

3,0

3,2

3,4

3,6

kv-value

0,37

0,43

0,49

0,57

0,65

0,73

0,81

0,88

0,94

1,00

1,05

1,10

1,16

1,22

1,32

1,42

1,57

1,74

cv-value

0,43

0,50

0,57

0,67

0,76

0,85

0,95

1,03

1,10

1,17

1,23

1,29

1,36

1,43

1,54

1,66

1,84

2,04

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pre-setting

3,8

4,0

4,2

4,4

4,6

4,8

4,9 = open

 

 

 

 

 

 

 

 

 

 

kv-value

1,92

2,12

2,31

2,49

2,63

2,67

kvs = 2,70

 

 

 

 

 

 

 

 

 

 

cv-value

2,25

2,48

2,70

2,91

3,08

3,12

3,16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Flow diagram is ONLY valid for valve WITHOUT installed actuator (-adapter) or Kombi-Diaphragm Unit

EN0H-0048GE25 R0402

4

Honeywell AG • All rights reserved

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