Honeywell UDC 3300 User Manual

4 (3)

UDC 3300

Universal Digital Controller

Product Manual

51-52-25-55D

4/00

Sensing and Control

Copyright, Notices, and Trademarks

Printed in U.S.A. – © Copyright 2000 by Honeywell

Revision D – April, 2000

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Sensing and Control

Honeywell

11 West Spring Street

Freeport, Illinois 61032

ii

UDC 3300 Controller Product Manual

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About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the UDC3300 Controller.

References

 

Publication Title

Publication Number

 

 

 

UDC 3300

Limit Controller

51-52-25-56

UDC 3000/UDC 3300/UDC5000/UDC6000U/DC6300

51-51-25-35

RS422/485 Communications Option Manual

 

UDC 3000/3300 DMCS Communications Option Section of the Gateway Manual

82-50-10-23

Modbus® RTU Serial Communications User Manual

51-52-25-66

Modbus® RTU Serial Communications User Manual Configuration Interface for

51-52-25-70

UDC 3300

 

 

UDC 3300

Controller Specification Sheet

51-52-03-23

UDC 3000

Modbus 485RTU Communications Option

51-52-25-38

How to Apply Digital Instrumentation in Severe Electrical Noise Environments

51-52-05-01

 

 

 

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization

WWW Address (URL)

 

 

Corporate

http://www.honeywell.com

Sensing and Control

http://www.honeywell.com/sensing

International

http://www.honeywell.com/Business/global.asp

 

 

Telephone

Contact us by telephone at the numbers listed below.

 

Organization

Phone Number

 

 

 

 

United States and Canada

Honeywell

1-800-423-9883

Tech. Support

 

 

1-888-423-9883

Q&A Faxback

 

 

 

(TACFACS)

 

 

1-800-525-7439 Service

Asia Pacific

Honeywell Asia Pacific

(852) 2829-8298

 

 

Hong Kong

 

 

Europe

Honeywell PACE, Brussels, Belgium

[32-2] 728-2111

 

Latin America

Honeywell, Sunrise, Florida U.S.A.

(854) 845-2600

 

 

 

 

 

4/00

UDC 3300 Controller Product Manual

iii

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol

Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these instructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

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UDC 3300 Controller Product Manual

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Table of Contents

SECTION 1 – OVERVIEW..................................................................................................

1

1.1

Introduction......................................................................................................

1

1.2

Operator Interface ...........................................................................................

3

SECTION 2 – INSTALLATION...........................................................................................

7

2.1

Overview..........................................................................................................

7

2.2

Model Number Interpretation.........................................................................

12

2.3

Mounting........................................................................................................

13

2.4

Wiring ............................................................................................................

15

2.5

Wiring Diagrams ............................................................................................

18

2.6

Control and Alarm Relay Contact Information ...............................................

34

SECTION 3 – CONFIGURATION ....................................................................................

35

3.1

Overview........................................................................................................

35

3.2

Configuration Prompts...................................................................................

36

3.3

How To Get Started.......................................................................................

38

3.4

Configuration Tips .........................................................................................

39

3.5

Configuration Procedure................................................................................

40

3.6

Loop 1 Tuning Parameters Set Up Group.....................................................

42

3.7

Loop 2 Tuning Parameters Set Up Group (Cascade or Two Loops..............

44

3.8

SP Ramp, SP Rate, or SP Programming Set Up Group ...............................

45

3.9

Accutune Set Up Group.................................................................................

47

3.10

Algorithm Data Set Up Group........................................................................

49

3.11

Output Algorithm Parameters Set Up Group.................................................

53

3.12

Input 1 Parameters Set Up Group.................................................................

54

3.13

Input 2 Parameters Set Up Group.................................................................

56

3.14

Input 3 Parameters Set Up Group.................................................................

57

3.15

Loop 1 Control Parameters Set Up Group ....................................................

58

3.16

Loop 2 Control Parameters Set Up Group ....................................................

60

3.17

Options Set Up Group ...................................................................................

62

3.18

Communications Set Up Group.....................................................................

64

3.19

Alarms Set Up Group ....................................................................................

66

3.20

Display Parameters Set Up Group ................................................................

69

3.21

Calibration Group ..........................................................................................

70

3.22

Maintenance Set Up Group...........................................................................

71

3.23

Status Group .................................................................................................

72

3.24

Configuration Record Sheet Basic Model: DC330B-XX-XXX

 

 

DMCS Model: DC330D-XX-XXX...................................................................

73

3.25

Configuration Record Sheet Expanded Model: DC330E-XX-XXX ..............

75

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UDC 3300 Controller Product Manual

v

SECTION 4 – CONFIGURATION PROMPT DEFINITIONS ............................................

79

4.1

Overview .......................................................................................................

79

4.2

Loop 1 Tuning Parameters Set Up Group.....................................................

80

4.3

Loop 2 Tuning Parameters Set Up Group.....................................................

84

4.4

Setpoint Ramp/Rate/Programming Set Up Group ........................................

85

4.5

Accutune Set Up Group ................................................................................

88

4.6

Algorithm Data Set Up Group........................................................................

92

4.7

Output Algorithm Parameters Set Up Group...............................................

109

4.8

Input 1 Parameters Set Up Group...............................................................

112

4.9

Input 2 Parameters Set Up Group...............................................................

116

4.10

Input 3 Parameters Set Up Group...............................................................

117

4.11

Loop 1 Control Parameters Set Up Group ..................................................

118

4.12

Loop 2 Control Parameters Set Up Group ..................................................

124

4.13

Options Set Up Group .................................................................................

129

4.14

Communications Set Up Group...................................................................

135

4.15

Alarms Set Up Group ..................................................................................

139

4.16

Display Parameters Set Up Group ..............................................................

143

4.17

Calibration Data...........................................................................................

144

4.18

Maintenance Group.....................................................................................

144

4.19

Status Test Data..........................................................................................

146

SECTION 5 – OPERATION............................................................................................

147

5.1

Overview .....................................................................................................

147

5.2

How to Power Up the Controller..................................................................

148

5.3

Entering a Security Code.............................................................................

150

5.4

Monitoring Your Controller ..........................................................................

151

5.5

Start-up Procedure ......................................................................................

155

5.6

Operating Modes.........................................................................................

156

5.7

Setpoints......................................................................................................

160

5.8

Setpoint Ramp Rate ....................................................................................

163

5.9

Single Setpoint Ramp..................................................................................

164

5.10

Using Two Sets of Tuning Constants ..........................................................

168

5.11

Alarm Setpoints ...........................................................................................

171

5.12

Two Loops of Control Overview ..................................................................

172

5.13

Configuring Two Loops of Control...............................................................

177

5.14

Monitoring Two Loops of Control ................................................................

180

5.15

Operating Two Loops of Control .................................................................

181

5.16

Three Position Step Control Algorithm ........................................................

182

5.17

Input Math Algorithms..................................................................................

183

5.18

Digital Input Option (Remote Switching)......................................................

186

5.19

Auto/Manual Station ....................................................................................

190

5.20

Fuzzy Overshoot Suppression ....................................................................

193

5.21

Accutune......................................................................................................

194

5.22

Carbon Potential..........................................................................................

202

5.23

HealthWatch................................................................................................

204

SECTION 6 – SETPOINT RAMP/SOAK PROGRAMMING OPTION............................

205

6.1

Overview .....................................................................................................

205

6.2

Program Contents .......................................................................................

206

6.3

Drawing a Ramp/Soak Profile .....................................................................

209

6.4

Entering the Setpoint Program Data ...........................................................

211

6.5

Run/Monitor the Program ............................................................................

214

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UDC 3300 Controller Product Manual

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SECTION 7 – INPUT CALIBRATION ............................................................................

219

7.1

Overview......................................................................................................

219

7.2

Minimum and Maximum Range Values.......................................................

220

7.3

Preliminary Information................................................................................

221

7.4

Input #1, #2, or #3 Set Up Wiring ................................................................

223

7.5

Input #1, #2, or #3 Calibration Procedure....................................................

229

7.6

Restoring Factory Calibration ......................................................................

231

SECTION 8 – OUTPUT CALIBRATION ........................................................................

233

8.1

Overview......................................................................................................

233

8.2

Current Proportional Output Calibration ......................................................

234

8.3

Position Proportional and Three Position Step Output Calibration..............

236

8.4

Auxiliary Output Calibration .........................................................................

240

SECTION 9 – TROUBLESHOOTING / SERVICE .........................................................

243

9.1

Overview......................................................................................................

243

9.2

Troubleshooting Aids...................................................................................

245

9.3

Power-up Tests ...........................................................................................

247

9.4

Status Tests.................................................................................................

248

9.5

Background Tests........................................................................................

250

9.6

Controller Failure Symptoms .......................................................................

252

9.7

Troubleshooting Procedures .......................................................................

253

9.8

Parts Replacement Procedures...................................................................

261

9.9

Maintenance ................................................................................................

270

SECTION 10 – PARTS LIST ..........................................................................................

271

10.1

Exploded View.............................................................................................

271

SECTION 11 – APPENDIX A – MANUAL TUNING.......................................................

273

11.1

Overview......................................................................................................

273

11.2

Time, Position, or Current Proportional Simplex Control.............................

274

11.3

Time Proportional Duplex or Current Proportional Duplex Control..............

276

11.4

Two Sets of Tuning Parameters for Single Output Operation .....................

276

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UDC 3300 Controller Product Manual

vii

 

Figures

 

Figure 1-1

Operator Interface Displays and Indicators......................................................................

3

Figure 2-1

Model Number Interpretation .........................................................................................

12

Figure 2-2

Dimensions ....................................................................................................................

13

Figure 2-3

Mounting Method ...........................................................................................................

14

Figure 2-4

Composite Wiring Diagram ............................................................................................

18

Figure 2-5

Line Voltage Wiring ........................................................................................................

19

Figure 2-6

Input #1/Input #2 Connections .......................................................................................

20

Figure 2-7

Two HLAI Replace 2nd LLAI Connections.....................................................................

21

Figure 2-8

Electromechanical Relay Output— Model DC330X-EE-XXX..........................................

22

Figure 2-9

Solid State Relay Output— Model DC330X-AA-XX........................................................

23

Figure 2-10

10-amp Solid State Relay Output— Model DC330X-SS-XX...........................................

24

Figure 2-11

Open Collector Output— Model DC330X-TT-XXX .........................................................

25

Figure 2-12

Current Output— Current /Time Duplex, Time/Current Duplex, Position

 

 

Proportional, or Three Position Step Control .................................................................

26

Figure 2-13

Auxiliary Output and Three Relay Outputs.....................................................................

27

Figure 2-14

Position Proportional Output or Three Position Step— Models

 

 

DC330X-EE-XXX-X2, DC330X-AA-XXX-X2 ..................................................................

28

Figure 2-15

Auxiliary Output Connections— Models DC330X-XX-2XX, DC330X-XX-5XX................

29

Figure 2-16

Digital Inputs Connections— Model DC330X-XX-XX3....................................................

29

Figure 2-17

RS422/485/Modbus Communications Option Connections ...........................................

30

Figure 2-18

DMCS Communications Option Connections ................................................................

31

Figure 2-19

Transmitter Power for 4-20 mA 2-wire Transmitter Using Open Collector

 

 

Alarm 2 Output— Model DC330X-XT-XXX.....................................................................

32

Figure 2-20

Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary Output—

 

 

Model DC330X-XX-2XX or DC330X-XX-5XX ................................................................

33

Figure 3-1

Overview of UDC 3300 Prompt Hierarchy .....................................................................

36

Figure 4-1

Example of Mass Flow Compensation using Multiplier/Divider Algorithm....................

102

Figure 4-2

Example of Eight Segment Characterizer ....................................................................

106

Figure 5-1

Operator Interface ........................................................................................................

151

Figure 5-2

Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual

 

 

Loop Controller (Loop #1 and Loop #2) .......................................................................

173

Figure 5-3

Functional Overview Block Diagram of Internal Cascade of a 2-loop Controller..........

174

Figure 5-4

Hi/Lo Override Selector................................................................................................

175

Figure 5-5

Auto/Manual Station and Backup Control Feature.......................................................

190

Figure 5-6

Carbon Potential Control..............................................................................................

203

Figure 6-1

Ramp/Soak Profile Example ........................................................................................

209

Figure 6-2

Program Record Sheet ................................................................................................

210

Figure 7-1

Inputs #1, #2, and #3 Wiring Terminals .......................................................................

221

Figure 7-2

Wiring Connections for Thermocouple Inputs Using an Ice Bath.................................

223

Figure 7-3

Wiring Connections for Thermocouple Inputs Using a Precision Resistor ...................

224

Figure 7-4

Wiring Connections for RTD ........................................................................................

225

Figure 7-5

Wiring Connections for Radiamatic, Millivolts, or Volts (except 0 to 10 Volts) .............

226

Figure 7-6

Wiring Connections for 0 to 10 Volt Inputs...................................................................

227

Figure 7-7

Wiring Connections for 4 to 20 mA inputs....................................................................

228

Figure 8-1

Wiring Connections for Calibrating Current Proportional Output .................................

234

Figure 8-2

Wiring Connections for Calibrating Auxiliary Output ....................................................

240

Figure 9-1

Chassis Removal .........................................................................................................

262

Figure 9-2

Display/Keyboard Replacement...................................................................................

263

Figure 9-3

Removing the Printed Wiring Boards ...........................................................................

264

Figure 9-4

Printed Wiring Board Identification...............................................................................

265

Figure 10-1 UDC 3300 Exploded View............................................................................................

271

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UDC 3300 Controller Product Manual

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Tables

Table 1-1

Function of Keys...............................................................................................................

4

Table 2-1

Specifications ...................................................................................................................

8

Table 2-2

Procedure for Mounting the Controller ...........................................................................

14

Table 2-3

Permissible Wiring Bundling...........................................................................................

16

Table 2-4

Input 2 Jumper Selections..............................................................................................

21

Table 2-5

Universal Output Wiring Functionality and Restrictions for Figure 2-12.........................

26

Table 2-6

Universal Output Wiring Functionality and Restrictions for Figure 2-13.........................

27

Table 2-7

Control Relay Contact Information .................................................................................

34

Table 2-8

Alarm Relay Contact Information ...................................................................................

34

Table 3-1

Configuration Tips ..........................................................................................................

39

Table 3-2

Configuration Procedure ................................................................................................

40

Table 3-3

Tuning Group Function Prompts ....................................................................................

42

Table 3-4

Tuning Loop 2 Group Function ......................................................................................

44

Table 3-5

SP Ramp Group Function Prompts................................................................................

45

Table 3-6

Accutune Group Function Prompts ................................................................................

48

Table 3-7

Algorithm Group Function Prompts................................................................................

49

Table 3-8

Output Algorithm Group Function Prompts ....................................................................

53

Table 3-9

Input 1 Group Function Prompts ....................................................................................

54

Table 3-10

Input 2 Group Function Prompts ....................................................................................

56

Table 3-11

Input 3 Group Function ..................................................................................................

57

Table 3-12

Control Group Function Prompts ...................................................................................

58

Table 3-13

Control 2 Group Function Prompts ................................................................................

60

Table 3-14

Options Group Function Prompts...................................................................................

62

Table 3-15

Communications Group Function Prompts ....................................................................

64

Table 3-16

Alarms Group Function Prompts....................................................................................

66

Table 3-17

Display Group Function Prompts ...................................................................................

69

Table 3-18

Maintenance Group Function Prompts ..........................................................................

71

Table 4-1

Tuning Group Prompt Definitions...................................................................................

80

Table 4-2

Loop 2 Tuning Group Prompt.........................................................................................

84

Table 4-3

Setpoint Ramp/Rate Group Definitions ..........................................................................

85

Table 4-4

Accutune Group Definitions............................................................................................

88

Table 4-5

Algorithm Group Definitions ...........................................................................................

92

Table 4-6

Output Algorithm Group Definitions .............................................................................

109

Table 4-7

Input 1 Group Definitions .............................................................................................

112

Table 4-8

Input 2 Group Definitions .............................................................................................

116

Table 4-9

Input 3 Group Definitions .............................................................................................

117

Table 4-10

Control Group Definitions.............................................................................................

118

Table 4-11

Control 2 Group Definitions..........................................................................................

124

Table 4-12

Options Group Definitions ............................................................................................

129

Table 4-13

Communications Group Definitions..............................................................................

135

Table 4-14

Alarms Group Definitions .............................................................................................

139

Table 4-15

Display Group Definitions.............................................................................................

143

Table 4-16

Maintenance Group Definitions....................................................................................

144

Table 5-1

Power Up Diagnostic Tests..........................................................................................

148

Table 5-2

Procedure for Testing the Displays and Keys ..............................................................

149

Table 5-3

Procedure for Entering a Security Code ......................................................................

150

Figure 5-1

Operator Interface ........................................................................................................

151

Table 5-4

Lower Display Key Parameter......................................................................................

153

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UDC 3300 Controller Product Manual

ix

Table 5-5

Error Messages............................................................................................................

154

Table 5-6

Procedure for Starting Up the Controller......................................................................

155

Table 5-7

Operating Mode Definitions..........................................................................................

156

Table 5-8

Changing Operating Modes .........................................................................................

157

Table 5-9

Procedure for Selecting Automatic or Manual Mode....................................................

158

Table 5-10

Procedure for Selecting the Local Setpoint Source......................................................

160

Table 5-11

Procedure for Changing the Local Setpoints ...............................................................

161

Table 5-12

Procedure for Enabling (or Disabling) the Remote Setpoint ........................................

162

Table 5-13

Setpoint Selection Indication ........................................................................................

162

Table 5-14

Procedure for Configuring a Setpoint Ramp ................................................................

164

Table 5-15

Procedure for Running a Setpoint Ramp .....................................................................

166

Table 5-16

Procedure for Selecting Two Sets of Tuning Constants ..............................................

168

Table 5-17

Procedure for Setting Switchover Values.....................................................................

169

Table 5-18

Procedure for Setting Tuning Constant Values............................................................

169

Table 5-19

Procedure for Switching PID SETS from the Keyboard ...............................................

170

Table 5-20

Procedure for Displaying or Changing the Alarm Setpoints.........................................

171

Table 5-21

Control Loop Selections ...............................................................................................

172

Table 5-22

Two-loop Functionality and Restrictions (Model DC330E-EE-2XX or

 

 

Model DC330E-EE-5XX)..............................................................................................

175

Table 5-23

Two-loop Functionality and Restrictions (Model DC330E-KE-2XX or

 

 

Model DC330E-KE-5XX)..............................................................................................

176

Table 5-24

Procedure for Selecting 2-loop Algorithm ....................................................................

177

Table 5-25

Procedure for Selecting Output Algorithm....................................................................

177

Table 5-26

Procedure for Selecting Control Parameters ...............................................................

178

Table 5-27

Procedure for Selecting Tuning Parameters ................................................................

179

Table 5-28

Digital Display Indication— Two Loops .........................................................................

180

Table 5-29

Procedure for Displaying the 3PSTEP Motor Position .................................................

182

Table 5-30

Digital Input Option Action on Contact Closure............................................................

186

Table 5-31

Digital Input Combinations “DIG IN1” or “DIG IN2” ......................................................

188

Table 5-32

Digital Inputs 1 and 2 Combination ..............................................................................

189

Table 5-33

Auto/Manual Station Mode Configuration Procedure...................................................

191

Table 5-34

Accutune Rules and Regulations .................................................................................

195

Table 5-35

Procedure for Starting TUNE (Demand) Tuning ..........................................................

196

Table 5-36

Procedure for Using TUNE at Start-up for Duplex .......................................................

197

Table 5-37

Procedure for Using SP Tuning at Start-up..................................................................

198

Table 5-38

Procedure for Using SP Tuning at Start-up for Duplex ................................................

199

Table 5-39

Accutune* Error Prompt Definitions .............................................................................

201

Table 6-1

Setpoint Program Data Entry Procedure......................................................................

211

Table 6-2

Prompt Hierarchy and Available Selections .................................................................

212

Table 6-3

Run/Monitor Functions .................................................................................................

214

Table 6-4

Procedures for Changing a Running Setpoint Program...............................................

217

Table 7-1

Voltage and Resistance Equivalents for 0% and 100% Range Values........................

220

Table 7-2

Equipment Needed ......................................................................................................

222

Table 7-3

Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath ........................

223

Table 7-4

Set Up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor ..........

224

Table 7-5

Input #1, #2, or #3 Calibration Procedure ....................................................................

229

Table 7-6

Restoring Factory Calibration.......................................................................................

231

Table 8-1

Set Up Wiring Procedure Current Proportional Output ................................................

234

Table 8-2

Current Proportional Output Calibration Procedure .....................................................

235

Table 8-3

Position Proportional and 3 Position Step Output Calibration Procedure ....................

237

Table 8-4

Set Up Wiring Procedure for Auxiliary Output..............................................................

240

Table 8-5

Auxiliary Output Calibration Procedure ........................................................................

241

Table 9-1

Error Message Prompts ...............................................................................................

245

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UDC 3300 Controller Product Manual

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Table 9-2

Procedure for Identifying the Software Version............................................................

246

Table 9-3

Power-up Tests ............................................................................................................

247

Table 9-4

Procedure for Displaying the Status Tests Results ......................................................

248

Table 9-5

Status Tests .................................................................................................................

249

Table 9-6

Background Tests ........................................................................................................

250

Table 9-7

Controller Failure Symptoms........................................................................................

252

Table 9-8

Troubleshooting Power Failure Symptoms ..................................................................

253

Table 9-9

Troubleshooting Current Proportional Output Failure ..................................................

254

Table 9-10

Troubleshooting Position Proportional Output Failure..................................................

255

Table 9-11

Troubleshooting Time Proportional Output Failure ......................................................

256

Table 9-12

Troubleshooting Time/Current or Current/Time Proportional Output Failure ...............

257

Table 9-13

Troubleshooting Alarm Relay Output Failure ...............................................................

258

Table 9-14

Troubleshooting a Keyboard Failure ............................................................................

259

Table 9-15

Troubleshooting a Communications Failure.................................................................

260

Table 9-16

How to Remove the Chassis........................................................................................

262

Table 9-17

Display/Keyboard Assembly Replacement Procedure.................................................

263

Table 9-18

Printed Wiring Board Removal from Chassis ...............................................................

264

Table 9-19

Second Input Board Replacement Procedure..............................................................

266

Table 9-20

Power Input Board Replacement Procedure................................................................

266

Table 9-21

Digital Input Board Replacement Procedure................................................................

267

Table 9-22

Aux.Out/Communications Board Replacement Procedure ..........................................

268

Table 9-23

MCU/Output Board Replacement Procedure...............................................................

269

Table 10-1

Parts Identification........................................................................................................

272

Table 10-2

Parts Not Shown ..........................................................................................................

272

Table 11-1

Manual Tuning Procedure for Simplex Control ............................................................

274

Table 11-2

Manual Tuning Formulas .............................................................................................

275

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UDC 3300 Controller Product Manual

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Section 1 – Overview

1.1Introduction

Function

The UDC 3300 is a microprocessor-based stand alone controller. It

 

combines the highest degree of functionality and operating simplicity

 

offered in a 1/4 DIN size controller.

 

With a typical accuracy of ± 0.20 % of span, the UDC 3300 is an ideal

 

controller for regulating temperature and other process variables in

 

numerous heating and cooling applications, in metal working, food, and

 

pharmaceuticals, and testing and environmental work.

Easy to read displays

The dedicated vacuum fluorescent displays with multi-language prompts

 

make the operator interface easy to read, understand and operate.

 

Programmed sequences of displays assure quick and accurate entry of all

 

configurable parameters.

Easy to operate

Simple keystrokes let you select input and range configuration, set the operating parameters that meet your process control needs now, and change them later to meet new ones.

The tactile keyboard provides positive operator feedback. Self diagnostics, fault tolerant design and keyboard security provide maximum assurance of trouble-free operation.

Mount anywhere

The UDC is industrial control equipment that must be panel mounted. The wiring terminals must be enclosed within the panel. The UDC is environmentally hardened and, when suitably enclosed, can be mounted virtually anywhere in plant or factory; on the wall, in a panel, or even on the process machine. It withstands ambient temperatures up to 55 °C (133 °F) and resists the effects of vibration and mechanical shock.

CE Conformity (Europe) This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Product Classification: Class I: Permanently connected, panel-mounted Industrial Control Equipment with protective earthing (grounding). (EN61010-1).

Enclosure Rating: Panel-mounted equipment, IP 00. This controller must be panel-mounted. Terminals must be enclosed within the panel. Front panel IP 65 (IEC 529).

Installation Category (Overvoltage Category): Category II: Energyconsuming equipment supplied from the fixed installation, local level appliances, and Industrial Control Equipment. (EN61010-1)

Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (Ref. IEC 664-1)

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UDC 3300 Controller Product Manual

1

EMC Classification: Group 1, Class A, ISM Equipment (EN55011, emissions), Industrial Equipment (EN50082-2, immunity)

Method of EMC Assessment: Technical File (TF)

Declaration of Conformity: 51309602-000

Deviation from the installation conditions specified in this manual, and the special conditions for CE conformity in Section 2.1, may invalidate this product’s conformity with the Low Voltage and EMC Directives.

ATTENTION: The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

2

UDC 3300 Controller Product Manual

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1.2Operator Interface

Displays and indicators Figure 1-1 shows the operator interface and defines the displays and indicators. The function of the keys is shown in Table 1-1.

Figure 1-1 Operator Interface Displays and Indicators

Upper Display - six characters

Normal Operation - four digits dedicated to display the process variable

Configuration Mode - displays parameter value or selection

 

Lower Display - eight characters

 

 

 

 

 

 

T - Accutune in progress

• Normal Operation - displays operating parameters and values

 

 

t - PV tune in progress

• Configuration Mode - displays function groups and parameters

 

L" - Loop 2 display

 

 

Indicator definition when lit

 

 

 

 

 

I - Cascade control

F - °Fahrenheit being used

MAN - controller in manual mode

MAN and A off —

C - Computer setpoint active

C - °Centigrade being used

A - controller in automatic mode

communications

O - Output override active

 

 

 

 

 

 

 

 

 

 

 

 

 

 

option active

R - Run SP ramp/program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H - Hold SP ramp/program

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicator definition when lit

 

 

 

 

 

 

 

 

F C

 

 

 

 

 

 

ALM - Alarm conditions exist

 

ALM 1 2

 

 

 

MAN

 

 

 

 

DI - Digital input active

 

 

DI

1 2 3

R 3300

%

 

 

 

 

RSP - Remote SP or SP2 active

 

 

 

• Center bar indicates PV is

 

RSP

 

 

 

 

 

 

 

3 - LSP 3 active

 

 

 

 

 

 

 

 

 

 

 

 

 

Deviation Bargraph

 

 

 

 

 

 

 

SP 3300

 

 

 

• Next bar will light if PV is

OUT - Control relay 1 or 2 on

 

OUT1 2

 

 

 

 

 

 

 

 

 

 

 

 

within ±1% of setpoint.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

between ±1% but less than

 

 

 

FUNCTION

LOWER

MANUAL

SETPOINT

 

±2% in deviation.

 

 

 

 

• If PV is equal to or greater than

 

 

 

LOOP 1/2

 

DISPLAY

AUTO

SELECT

 

 

 

 

 

 

±10% deviation, the center bar

Keys - See Table 1-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plus all ten deviation bars will

 

 

 

 

 

 

 

 

 

 

 

RUN

 

 

 

 

SET UP

 

 

 

 

 

 

 

 

light.

 

 

 

 

 

 

 

 

 

 

 

HOLD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24157

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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UDC 3300 Controller Product Manual

3

Function of keys

Table 1-1 shows each key on the operator interface and defines its function.

Table 1-1 Function of Keys

Key

SET UP

FUNCTION LOOP 1/2

LOWER DISPLAY

Function

Places the controller in the Configuration Set Up group select mode. Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group.

Used in conjunction with the SET UP key to select the individual functions of a selected Configuration Set Up group.

Used to switch the display between Loop 1 and Loop 2 when the controller has a 2-Loop or Cascade configuration.

Used during field calibration procedure.

Selects an operating parameter to be shown in the lower display:

OUT

=

Output (Note 1)

OT2

= Output 2 (Cascade or 2-Loop

SP

 

applications

= Local Setpoint (also current SP value

2SP

 

when using SP ramp) (Note 2)

= Local Setpoint 2 (Note 2)

3SP

= Local Setpoint 3 (Note 2)

RSP

=

Remote Setpoint

1IN

=

Input 1— when used with combinational

2IN

 

input algorithms

=

Input 2

3IN

=

Input 3

POS

= 3 Position Step motor position when

CSP

 

slidewire is connected

=

Computer Setpoint Override

DEV

=

Deviation

PIDSETX

= Tuning Parameter Set X=1 or 2 (Note 3)

2PIDSETX

= Loop 2 Tuning Parameter Set X=1 or 2

ET_XX.XX

=

Elapsed Time

TR_XX.XX

=

Time Remaining

RAMPXXOM

= Minutes Remaining in Setpoint Ramp

*Or estimated Three Position Step motor position when no slidewire exists.

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UDC 3300 Controller Product Manual

4/00

Key

LOWER DISPLAY

MANUAL

AUTO

SETPOINT SELECT

RUN

HOLD

 

 

Function

1PV

= For Cascade or 2 Loops

2PV

= For Cascade or 2 Loops

AUX

=

Auxiliary Output

OC1

=

Characterized Output 1

OC2

=

Characterized Output 2

SPn

= Setpoint Now (for setpoint rate)

• (Sigma)

=

Current Totalizer Value

BIA

= Output Bias/Manual Reset Value

TUNE OFF

= Appears when Limit Cycle tuning is disabled

TUNE RUN

=

Press and LOWER DISPLAY to initiate

 

 

Limit Cycle tuning.

ToBEGIN

 

Display will read TUNE RUN.

= Reset SP Program to start of first segment

OTI

= Internal Loop 1 Output Value is being

 

 

displayed (Override has been selected and

 

 

Loop 1 is in Automatic mode.)

Note 1: Value can be changed if in manual mode

Note 2: Value can be changed via increment/decrement keys.

Note 3: The selected set can be changed via increment/decrement keys.

• Alternately selects:

AUTO

Lower display automatically displays setpoint

 

value in engineering units.

MAN

Lower display automatically indicates output in %.

 

 

Hold key down to cycle through configured setpoints.

Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program.

Acknowledges a latched alarm 1.

Increases the selected parameter value.

Decreases the selected parameter value.

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UDC 3300 Controller Product Manual

5

6

UDC 3300 Controller Product Manual

4/00

Section 2 – Installation

2.1 Overview

Introduction

What’s in this section?

Installation of the UDC 3300 Controller consists of mounting and wiring the controller according to the instructions given in this section.

Read the pre-installation information, check the model number interpretation and become familiar with your model selections, then proceed with installation.

This section contains the following information:

 

Topic

See Page

 

2.1

Overview

7

 

 

Specifications

8

 

2.2

Model Number Interpretation

12

 

2.3

Mounting

13

 

2.4

Wiring

15

 

2.5

Wiring Diagrams

18

 

 

Composite Wiring Diagram

18

 

 

Line Voltage

19

 

 

Input #1/Input #2

20

 

 

Two HLAI

21

 

 

Time Proportional Output

22

 

 

Electromechanical

22

 

 

Solid State

23

 

 

10-amp Solid State

24

 

 

Open Collector

25

 

 

Current Output/Universal Output

26

 

 

Two Current or Two Relay

26

 

 

One Current (Auxiliary) and Three Relay

27

 

 

Position Proportional Output

28

 

 

Auxiliary Output

29

 

 

Digital Inputs

29

 

 

Communications

30

 

 

RS422/485/Modbus

30

 

 

DMCS

31

 

 

Transmitter Power for 4-20 mA 2-wire Transmitter

32

 

 

Using Open Collector Alarm 2 Output

32

 

 

Using Auxiliary Output

33

 

2.6

Control and Alarm Relay Contact Information

34

 

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UDC 3300 Controller Product Manual

7

Pre-installation information

CE conformity special conditions (Europe)

If the controller has not been removed from its shipping carton, inspect the carton for damage and remove the controller. Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier.

Make sure that the carton with the controller includes

a bag containing mounting hardware and

a bag containing input resistors.

Check that the model number shown on the inside of the case agrees with what you have ordered.

Shielded twisted pair cables are required for all Analog I/O, Process Variable, RTD, Thermocouple, dc millivolt, low level signal, 4-20 mA, Digital I/O, and computer interface circuits. Refer to the Severe Electrical Noise Environments document (51-52-05-01) for additional information.

Specifications

We recommend that you review the specifications and adhere to the

 

operating limits listed in Table 2-1 when you install your controller.

 

Table 2-1

Specifications

 

 

 

Design

 

 

Input Accuracy

± 0.20 % of span typical (± 1 digit for display)

 

Field calibratable to ± 0.05 % of span typical

 

15 bit resolution typical

 

Sampling Rate

Temperature Stability

Input Signal Failure

Protection

Input Impedance

Maximum Lead Wire

Resistance

Inputs sampled six times a second

± 0.01 % of Full Scale/°C change typical

Thermocouple Inputs: Upscale or downscale burnout

Burnout Current: 0.13 microamps

Failsafe Output Level: Configurable 0-100 %

4-20 Milliampere Input: 250 ohms

0-10 Volt Input: 200K ohms All Other: 10 megohms

Thermocouples: 100 ohms/leg

100, 200, and 500 RTD: 100 ohms/leg 100 ohm Low RTD: 10 ohms/leg

Stray Rejection

Common Mode

 

AC (50 or 60 Hz): 120 dB (with maximum source impedance of 100 ohms) or ± 1 LSB

 

(least significant bit) whichever is greater with line voltage applied.

 

DC: 120 dB (with maximum source impedance of 100 ohms) or a ±1 LSB whichever is

 

greater with 120 Vdc applied.

 

DC (to 1 KHz): 80 dB (with maximum source of impedance of 100 ohms) or ±1 LSB

 

whichever is greater with 50 Vac applied.

Normal Mode

AC (50 or 60 Hz): 60 dB (with 100 % span peak-to-peak maximum)

8

UDC 3300 Controller Product Manual

4/00

Design (continued)

Isolation (Functional)

Alarm Outputs

Controller Output

Types

Controller Output

Algorithms

AC Power: Is electrically isolated from all other inputs and outputs to withstand a HIPOT potential of 1900 Vdc for 2 seconds per Annex K of EN61010-1.

Analog Inputs and Outputs: Are isolated from each other and all other circuits at 850 Vdc for 2 seconds.

Digital Input and Digital Output: Are isolated from all other circuits at 850 Vdc for 2 seconds.

Relay Contacts: With a working of 115/230 Vac, isolated from each other and all other circuits at 345 Vdc for 2 seconds.

One SPDT electromechanical relay.

A second alarm is available using the second control relay. This is not available with Relay Duplex, Position Proportional, or Three Position Step control.

Alarm Relay Contacts Rating

Resistive Load: 5 ampere at 120 Vac or 30 Vdc, 2.5 A at 240 Vac.

Current Output (Isolated)

Range can be set anywhere between 0 to 21 mA, and as direct or reverse action. Resolution: 11 bits for 0 to 21 mA

Accuracy: 0.5 % full scale

Temperature Stability: 0.1 % F.S./°C Load Resistance: 0 to 1000 ohms

Electromechanical Relays (One or Two)

SPDT contacts. Both Normally Open and Normally Closed contacts are brought out to the rear terminals.

Internally socketed

Resistive Load: 5 amps @ 120 Vac or 30 Vdc, 2.5A at 240 Vac Inductive Load: 50 VA @ 120 Vac or 240 Vac

Motor: 1/6 H.P.

Solid State Relays (One or Two)

SPST solid state contacts consisting of a triac N.O. output. Internally socketed

Resistive Load: 1.0 amp @ 25 °C and 120 or 240 Vac 0.5 amp @ 55 °C and 120 or 240 Vac

Inductive Load: 50 VA @ 120 Vac or 240 Vac

Minimum Load: 20 milliamps

Open Collector Outputs (One or Two)

Maximum Sink Current: 20 mA Overload Protection: 100 mA

Internally powered @ 30 Vdc

Opto-isolated from all other circuits except current output, but not from each other. Socketed jumper assembly replaces relay.

Solid State Relays (10 amps)

One or two externally mounted SPST triac N.O. outputs for use with open collector outputs.

Resistive Load:

15 amps @ 25 °C and 120 or 240 Vac

 

10 amps @ 55 °C and 120 or 240 Vac

Inductive Load:

50 VA @ 120 Vac or 240 Vac

Motor Rating:

1 HP @ 25 °C

 

0.75 HP @ 55 °C

 

 

See Section 4.7.

 

 

 

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UDC 3300 Controller Product Manual

9

Design (continued)

Digital Inputs (Optional) (Isolated)

Auxiliary Linear Output (Optional)

(Isolated)

Communications

Interface (Optional)

DMCS

RS422/485 ASCII

RS422/485 Modbus

RTU

Power Consumption

Power Inrush Current

Weight

+15 Vdc source for external dry contacts or isolated solid state contacts. The Digital Input option detects the state of external contacts for either of the two inputs. On contact closure the controller will respond according to how each digital input is configured. Opening contact causes return to previous state.

21 mA dc maximum into a negative or positive grounded load or non-grounded load of 0 to 1000 ohms.

Output range can be set anywhere between 0 mA to 21 mA, and as direct or reverse action. It can be configured to represent either Input, PV, Setpoint, Deviation, or Control output. The range of the auxiliary output, as a function of the selected variable, can be scaled. This output can be used as a second current output for current duplex outputs.

Resolution: 12 bits over 0 mA to 21 mA

Accuracy: 0.05 % of full scale

Temperature Stability: 0.0075 % F.S./°C

Load Resistance: 0 to 1000

Baud Rate: 19200 baud

Length of Link: 4000 ft. maximum

Link Characteristics: Two-wire, multi-drop proprietary protocol, 31 drops maximum

Baud Rate: 2400, 4800, 9600, or 19200 baud selectable Parity: Odd or Even

Length of Link: 4000 ft. maximum

Link Characteristics: Two-wire or four-wire, multi-drop RS422 ASCII, 15 drops maximum or up to 31 drops for shorter link length.

Baud Rate: 2400, 4800, 9600, 19200 baud selectable Data Format: Floating point or integer

Length of Link: 4000 ft. maximum

Link Characteristics: Two-wire, multi-drop Modbus RTU protocol, 15 drops maximum or up to 31 drops for shorter link length.

18 VA maximum (90 Vac to 264 Vac); 12 VA maximum (24 Vac/dc)

10A maximum for 4 ms (under operating conditions)

CAUTION When applying power to more than one UDC 3300, make sure that sufficient power is supplied. Otherwise, the controllers may not start up normally due to voltage drop from the inrush current.

1.3 kg (3 lb.)

10

UDC 3300 Controller Product Manual

4/00

Environmental and Operating Conditions

Parameter

 

Reference

Rated

Operative

Transportation and

 

 

 

 

Limits

Storage

Ambient Temperature

25

± 3 °C

15 to 55 °C

0 to 55 °C

–40 to 66 °C

 

77

± 5 °F

58 to 131 °F

32 to 131 °F

–40 to 151 °F

Relative Humidity

10 to 55*

10 to 90*

5 to 90*

5 to 95*

Vibration

 

 

 

 

 

Frequency (Hz)

0

 

0 to 70

0 to 200

0 to 200

Acceleration (g)

0

 

0.4

0.6

0.5

Mechanical Shock

 

 

 

 

 

Acceleration (g)

0

 

1

5

20

Duration (ms))

0

 

30

30

30

Voltage (Vdc)

+24 ± 1

20 to 27

20 to 27

- -

Voltage (Vac)

 

 

 

 

 

90 to 240 Vac

120 ± 1

90 to 240

90 to 264

- -

 

240 ± 2

 

 

- -

24 Vac

24

± 1

20 to 27

20 to 27

- -

Frequency (Hz)

50

± 0.2

49 to 51

48 to 52

- -

(For Vac)

60

± 0.2

59 to 61

58 to 62

- -

* The maximum rating only applies up to 40 °C (104 °F). For higher temperatures, the RH specification is derated to maintain constant moisture content.

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UDC 3300 Controller Product Manual

11

2.2 Model Number Interpretation

Model number

The model number interpretationis shown in Figure 2-1. Write the model number into the spaces provided and compare it to the model number interpretation. This information will also be useful when you wire your controller.

Figure 2-1 Model Number Interpretation

 

 

Key Number

Table I

 

 

D C 3 3 0

 

 

 

 

 

B = Basic Controller Model

 

 

E = Expanded Controller Model

 

 

L = Limit Controller Model

 

 

D = Basic Model with UDC 3000 DMCS

 

 

Functionality

 

 

 

 

 

 

 

 

 

 

Output #1

 

 

C0 =

Current without Alarms or Output 2

 

 

K – =

Current with Alarm 1

 

 

E – =

Relay, E-M with Alarm 1

 

 

A – =

Relay, SS 1 amp with Alarm 1

 

 

S – =

Relay, SS 10 amp with Alarm 1

 

 

T – =

Open Collector Output

 

 

Output #2 or Alarm #2

 

 

0 = None

E = Relay, E-M

A = Relay, SS 1 amp

S = Relay, SS 10 amp

T = Open Collector Output

External Interface

0

– – =

None

1

– – =

RS422/485 ASCII / Modbus

2

– – =

Auxiliary Output (Loop 2 Current Output)

4

– – =

DMCS Communications

5

– – =

Auxiliary Output + RS422/485 / Modbus

Software Options

0 – = Standard Functions (includes Accutune II)

1 – = Standard Functions (includes Accutune II and HealthWatch)

A – = Setpoint Programming (SPP)— DMCS Model

B – = SPP

C – = Math Option + SPP

D – = 2 Loops/Internal Cascade + SPP

E – = Math Option + 2 Loops/Internal Cascade + SPP

F – = Math Option + SPP + HealthWatch

G – = 2 Loops/Internal Cascade + SPP + HealthWatch

H – = Math Option + 2 Loops/Internal Cascade +

SPP + HealthWatch

Digital Inputs

– 0 = None

– 3 = Two Digital Inputs

Table II

Table III

 

Table IV

 

Table V Table VI

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

Manuals

 

 

 

 

0 – =

English

 

 

 

 

F – = French

 

 

 

 

G – = German

 

 

 

 

T – =

Italian

 

 

 

 

S – = Spanish

 

 

 

 

Certificate

 

 

 

 

– 0 = None

 

 

 

 

– C = Certificate of Conformance

 

 

 

 

 

(F3391)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Options

 

 

 

 

 

 

 

0 – – – – = 90 to 264 Vac Power

 

 

 

1 – – – – = 24 Vac/dc Power

0 – – – = None

A – – – = CSA, FM, and UL

F – – – = FM and UL

– 0 – – = Gray Elastomer Bezel

– B – – = Blue Elastomer Bezel

– T – – = Tan Elastomer Bezel

– – 0 – = None

– – P – = Rear Terminal Cover

– – T – = Customer ID Tag

– – U – = Rear Terminal Cover & Tag

– – – 0 = None

– – – D = DIN Cutout Adapter

– – – – 0= None

PV Input

1 – = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V

2= T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA

3= T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA, 0-10V

1 5 = Relative Humidity (includes optional input)

1 6 = Carbon, Oxygen, or Dewpoint (includes optional input)

Optional Input(s)

0 = None

1 = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA

2 = Slidewire Input

3 = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA, 0-10V

4 = Two High Level AIs instead of 2nd Universal AI

24151

12

UDC 3300 Controller Product Manual

4/00

2.3 Mounting

Physical considerations

Overall dimensions

The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied. Adequate access space must be available at the back of the panel for installation and servicing activities.

The overall dimensions and panel cutout requirements for mounting the controller are shown in Figure 2-2.

Figure 2-2 shows the overall dimensions for mounting the controller.

 

 

 

 

 

 

 

Figure 2-2

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

92

+0.008

 

 

 

 

 

 

 

96

 

 

-0.0

 

 

 

 

 

 

3.780

 

 

3.622

+0.03

 

 

 

 

 

 

 

 

 

 

 

 

-0.0

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

ALM 1 2

1 2

 

FC

F C

MAN

 

 

 

 

 

 

ALDI

1

 

 

 

MAN

 

 

 

 

 

 

PV

1 2 3 4

 

 

 

 

 

 

 

 

 

 

 

1 2 3

 

 

 

 

 

 

 

 

 

DI

1

 

 

C

 

 

 

 

 

 

 

 

M

 

 

 

A

% %

 

 

 

 

 

RSP

2

 

 

 

 

 

 

 

96

RSP

21 2

 

 

 

N

%

 

 

 

 

OUT

 

 

 

 

 

 

 

+0.008

3.780

OUT 112

2

 

 

 

 

 

Panel Cutout

92

 

 

 

 

 

 

 

 

-0.0

 

 

 

 

 

 

 

 

 

 

 

3.622

+0.03

 

FUNCTION

 

LOWER

MANUAL

SETPOINT

 

 

 

-0.0

 

 

 

 

 

 

 

L1/L2

 

DISPLAY

AUTO

SELECT

 

 

 

 

 

SET UP

 

 

 

 

 

 

RUN

 

 

 

 

 

 

 

 

 

 

 

HOLD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

Max Panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

2.4

with optional

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.945

Thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max (2)

 

 

 

 

 

 

.093

rear cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.394

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90.7

3.57

21.6

 

 

 

 

 

 

 

 

 

 

 

147.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.850

 

 

 

 

 

 

 

 

 

 

24152

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.82

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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UDC 3300 Controller Product Manual

13

Mounting method

Before mounting the controller, refer to the nameplate on the inside of the case and make a note of the model number. It will help later when selecting the proper wiring configuration.

Figure 2-3 shows you the mounting method for the UDC 3300 controller.

Figure 2-3 Mounting Method

Panel

 

22605

Mounting procedure

 

Refer to Figure 2-3 and follow the procedure in Table 2-2 to mount the

 

controller.

Step

1

2

3

4

Table 2-2 Procedure for Mounting the Controller

Action

Mark and cut out the controller hole in the panel according to the dimension information in Figure 2-2.

Remove the screw cover and loosen the screw on the front of the controller. Pull the chassis out of the case.

Orient the case properly and slide it through the panel hole from the front.

Remove the mounting kit from the shipping container, and install the kit as follows:

Install the screws into the threaded holes of the clips.

Insert the prongs of the clips into the two holes in the top and bottom of the case.

Tighten both screws to secure the case against the panel.

Carefully slide the chassis assembly into the case, press to close and tighten the screw. Replace the screw cover.

14

UDC 3300 Controller Product Manual

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2.4 Wiring

Electrical considerations

The controller is considered “rack and panel mounted equipment” per EN 61010-1, Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements. Conformity with 72/23/EEC, the Low Voltage Directive requires the user to provide adequate protection against a shock hazard. The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals.

Controller grounding PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes. To minimize electrical noise and transients that may adversely affect the system, supplementary bonding of the controller enclosure to a local ground, using a No. 12 (4 mm2) copper conductor, is recommended.

Control/alarm circuit wiring

The insulation of wires connected to the Control/Alarm terminals shall be rated for the highest voltage involved. Extra Low Voltage (ELV) wiring (input, current output, and low voltage Control/Alarm circuits) shall be separated from HAZARDOUS LIVE (>30 Vac, 42.4 Vpeak, or 60 Vdc) wiring per Table 2-3.

Electrical Noise

Precautions

Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits.

Digital equipment is especially sensitive to the effects of electrical noise. Your controller has built-in circuits to reduce the effect of electrical noise from various sources. If there is a need to further reduce these effects:

Separate External Wiring - separate connecting wires into bundles (see Table 2-3) and route the individual bundles through separate conduits or metal trays.

Use Suppression Devices - for additional noise protection, you may want to add suppression devices at the external source. Appropriate suppression devices are commercially available.

ATTENTION For additional noise information, refer to document number 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise Environments.

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UDC 3300 Controller Product Manual

15

Permissible wire bundling

Identify your wiring requirements

Table 2-3 shows which wire functions should be bundled together.

NOTE

For installation where high EMI/RFI noise cannot be avoided, we

 

recommend you use shielded twisted pair wires for the signals in bundle 2.

Table 2-3 Permissible Wiring Bundling

Bundle No.

 

Wire Functions

 

 

 

1

Line power wiring

 

Earth ground wiring

 

Control relay output wiring

 

Line voltage alarm wiring

 

 

 

2Analog signal wire, such as:

Input signal wire (thermocouple, 4 to 20 mA, etc.)

4-20 mA output signal wiring

Slidewire feedback circuit wiring

Digital input signals

Communications

3

Low voltage alarm relay output wiring

 

Low voltage wiring to solid state type control circuits

 

 

 

To determine the appropriate diagrams for wiring your controller, refer to the model number interpretation in this section. The model number of the controller can be found on the inside of the case.

16

UDC 3300 Controller Product Manual

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Wiring the controller

Using the information contained in the model number, select the

 

 

 

appropriate wiring diagrams from the figures listed below and wire the

 

 

controller accordingly.

 

 

 

 

 

 

 

 

Wiring Requirements

 

Figure

 

 

 

 

 

 

 

Composite Wiring Diagram

 

2-4

 

 

 

 

 

 

 

Line Power 90–264 Vac or 24Vac/dc

 

2-5

 

 

 

 

 

 

 

Input #1 and Input #2 Wiring

 

2-6

 

 

 

 

 

 

 

Two HLAI Wiring

 

2-7

 

 

 

 

 

 

 

Time Proportional Output

 

 

 

 

• Electromechanical Relay Output

 

2-8

 

 

• Solid State Relay Output

 

2-9

 

 

• 10-amp Solid State Relay Output

 

2-10

 

 

• Open Collector Output

 

2-11

 

 

 

 

 

 

 

Current Output/Universal Output

 

 

 

 

• Two Current and Two Relay Outputs

 

2-12

 

 

• One Current (Auxiliary) and Three Relay Outputs

 

2-13

 

 

 

 

 

 

 

Position Proportional Output

 

2-14

 

 

 

 

 

 

 

Auxiliary Output Wiring

 

2-15

 

 

 

 

 

 

 

Digital Inputs Wiring

 

2-16

 

 

 

 

 

 

 

Communications Wiring

 

 

 

 

• RS422/485/Modbus

 

2-17

 

 

• DMCS

 

2-18

 

 

 

 

 

 

 

Transmitter Power for 4-20 mA 2-wire Transmitters

 

 

 

 

• Open Collector Alarm 2 Output

 

2-19

 

 

• Auxiliary Output

 

2-20

 

 

 

 

 

 

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UDC 3300 Controller Product Manual

17

Honeywell UDC 3300 User Manual

2.5 Wiring Diagrams

Composite wiring diagram

Figure 2-4 is a composite wiring diagram of the UDC 3300 controller. It identifies the terminal designations and their functions. Refer to the individual diagrams listed to wire the controller according to your requirements.

Figure 2-4 Composite Wiring Diagram

 

 

 

Digital Inputs

 

 

 

 

Terminals

 

 

 

 

See Figure 2-16

Outputs and Alarms

 

 

 

 

 

 

 

 

Terminals

AC Line Voltage

 

10

1

Time Proportional Output

 

See Figures 2-8, 2-9, 2-10,

Terminals

L1

11

2

2-11

See Figure 2-5

L2/N

12

3

 

 

Current Output/Universal

Input #2 Terminals

22

 

 

13

4

Output

See Figure 2-6

23

14

5

See Figures 2-12, 2-13

Two HLAI Terminals

 

 

 

 

 

See Figure 2-7

24

15

6

Position Proportional

 

25

16

7

Output

Input #1

See Figure 2-14

 

 

 

Terminals

26

17

8

For Control and Alarm Relay

See Figure 2-6

27

 

9

 

 

Contact information, See

 

 

 

 

 

 

 

 

Tables 2-7 and 2-8.

Transmitter Power for

 

 

 

Auxiliary Output

4-20 mA 2-wire

 

 

 

 

I/O shield ground

Terminals

Transmitters

 

(Do not use for

 

See Figure 2-15

 

 

Communications shield)

Using Alarm 2 Output

 

 

 

 

See Figure 2-19

 

 

Communications

 

 

 

Terminals

 

Using Auxiliary Output

 

 

See Figures

 

See Figure 2-20

 

 

2-17, 2-18

24158

 

 

 

 

18

UDC 3300 Controller Product Manual

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