UDC 3300
Universal Digital Controller
Product Manual
51-52-25-55D
4/00
Sensing and Control
Copyright, Notices, and Trademarks
Printed in U.S.A. – © Copyright 2000 by Honeywell
Revision D – April, 2000
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
Sensing and Control
Honeywell
11 West Spring Street
Freeport, Illinois 61032
ii |
UDC 3300 Controller Product Manual |
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About This Document
Abstract
This manual describes the installation, configuration, operation, and maintenance of the UDC3300 Controller.
References
|
Publication Title |
Publication Number |
|
|
|
UDC 3300 |
Limit Controller |
51-52-25-56 |
UDC 3000/UDC 3300/UDC5000/UDC6000U/DC6300 |
51-51-25-35 |
|
RS422/485 Communications Option Manual |
|
|
UDC 3000/3300 DMCS Communications Option Section of the Gateway Manual |
82-50-10-23 |
|
Modbus® RTU Serial Communications User Manual |
51-52-25-66 |
|
Modbus® RTU Serial Communications User Manual Configuration Interface for |
51-52-25-70 |
|
UDC 3300 |
|
|
UDC 3300 |
Controller Specification Sheet |
51-52-03-23 |
UDC 3000 |
Modbus 485RTU Communications Option |
51-52-25-38 |
How to Apply Digital Instrumentation in Severe Electrical Noise Environments |
51-52-05-01 |
|
|
|
|
Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.
Honeywell Organization |
WWW Address (URL) |
|
|
Corporate |
http://www.honeywell.com |
Sensing and Control |
http://www.honeywell.com/sensing |
International |
http://www.honeywell.com/Business/global.asp |
|
|
Telephone
Contact us by telephone at the numbers listed below.
|
Organization |
Phone Number |
|
|
|
|
|
United States and Canada |
Honeywell |
1-800-423-9883 |
Tech. Support |
|
|
1-888-423-9883 |
Q&A Faxback |
|
|
|
(TACFACS) |
|
|
1-800-525-7439 Service |
|
Asia Pacific |
Honeywell Asia Pacific |
(852) 2829-8298 |
|
|
Hong Kong |
|
|
Europe |
Honeywell PACE, Brussels, Belgium |
[32-2] 728-2111 |
|
Latin America |
Honeywell, Sunrise, Florida U.S.A. |
(854) 845-2600 |
|
|
|
|
|
4/00 |
UDC 3300 Controller Product Manual |
iii |
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol |
Definition |
This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.
WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these instructions could result in death or serious injury.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.
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UDC 3300 Controller Product Manual |
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Table of Contents
SECTION 1 – OVERVIEW.................................................................................................. |
1 |
|
1.1 |
Introduction...................................................................................................... |
1 |
1.2 |
Operator Interface ........................................................................................... |
3 |
SECTION 2 – INSTALLATION........................................................................................... |
7 |
|
2.1 |
Overview.......................................................................................................... |
7 |
2.2 |
Model Number Interpretation......................................................................... |
12 |
2.3 |
Mounting........................................................................................................ |
13 |
2.4 |
Wiring ............................................................................................................ |
15 |
2.5 |
Wiring Diagrams ............................................................................................ |
18 |
2.6 |
Control and Alarm Relay Contact Information ............................................... |
34 |
SECTION 3 – CONFIGURATION .................................................................................... |
35 |
|
3.1 |
Overview........................................................................................................ |
35 |
3.2 |
Configuration Prompts................................................................................... |
36 |
3.3 |
How To Get Started....................................................................................... |
38 |
3.4 |
Configuration Tips ......................................................................................... |
39 |
3.5 |
Configuration Procedure................................................................................ |
40 |
3.6 |
Loop 1 Tuning Parameters Set Up Group..................................................... |
42 |
3.7 |
Loop 2 Tuning Parameters Set Up Group (Cascade or Two Loops.............. |
44 |
3.8 |
SP Ramp, SP Rate, or SP Programming Set Up Group ............................... |
45 |
3.9 |
Accutune Set Up Group................................................................................. |
47 |
3.10 |
Algorithm Data Set Up Group........................................................................ |
49 |
3.11 |
Output Algorithm Parameters Set Up Group................................................. |
53 |
3.12 |
Input 1 Parameters Set Up Group................................................................. |
54 |
3.13 |
Input 2 Parameters Set Up Group................................................................. |
56 |
3.14 |
Input 3 Parameters Set Up Group................................................................. |
57 |
3.15 |
Loop 1 Control Parameters Set Up Group .................................................... |
58 |
3.16 |
Loop 2 Control Parameters Set Up Group .................................................... |
60 |
3.17 |
Options Set Up Group ................................................................................... |
62 |
3.18 |
Communications Set Up Group..................................................................... |
64 |
3.19 |
Alarms Set Up Group .................................................................................... |
66 |
3.20 |
Display Parameters Set Up Group ................................................................ |
69 |
3.21 |
Calibration Group .......................................................................................... |
70 |
3.22 |
Maintenance Set Up Group........................................................................... |
71 |
3.23 |
Status Group ................................................................................................. |
72 |
3.24 |
Configuration Record Sheet Basic Model: DC330B-XX-XXX |
|
|
DMCS Model: DC330D-XX-XXX................................................................... |
73 |
3.25 |
Configuration Record Sheet Expanded Model: DC330E-XX-XXX .............. |
75 |
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UDC 3300 Controller Product Manual |
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SECTION 4 – CONFIGURATION PROMPT DEFINITIONS ............................................ |
79 |
|
4.1 |
Overview ....................................................................................................... |
79 |
4.2 |
Loop 1 Tuning Parameters Set Up Group..................................................... |
80 |
4.3 |
Loop 2 Tuning Parameters Set Up Group..................................................... |
84 |
4.4 |
Setpoint Ramp/Rate/Programming Set Up Group ........................................ |
85 |
4.5 |
Accutune Set Up Group ................................................................................ |
88 |
4.6 |
Algorithm Data Set Up Group........................................................................ |
92 |
4.7 |
Output Algorithm Parameters Set Up Group............................................... |
109 |
4.8 |
Input 1 Parameters Set Up Group............................................................... |
112 |
4.9 |
Input 2 Parameters Set Up Group............................................................... |
116 |
4.10 |
Input 3 Parameters Set Up Group............................................................... |
117 |
4.11 |
Loop 1 Control Parameters Set Up Group .................................................. |
118 |
4.12 |
Loop 2 Control Parameters Set Up Group .................................................. |
124 |
4.13 |
Options Set Up Group ................................................................................. |
129 |
4.14 |
Communications Set Up Group................................................................... |
135 |
4.15 |
Alarms Set Up Group .................................................................................. |
139 |
4.16 |
Display Parameters Set Up Group .............................................................. |
143 |
4.17 |
Calibration Data........................................................................................... |
144 |
4.18 |
Maintenance Group..................................................................................... |
144 |
4.19 |
Status Test Data.......................................................................................... |
146 |
SECTION 5 – OPERATION............................................................................................ |
147 |
|
5.1 |
Overview ..................................................................................................... |
147 |
5.2 |
How to Power Up the Controller.................................................................. |
148 |
5.3 |
Entering a Security Code............................................................................. |
150 |
5.4 |
Monitoring Your Controller .......................................................................... |
151 |
5.5 |
Start-up Procedure ...................................................................................... |
155 |
5.6 |
Operating Modes......................................................................................... |
156 |
5.7 |
Setpoints...................................................................................................... |
160 |
5.8 |
Setpoint Ramp Rate .................................................................................... |
163 |
5.9 |
Single Setpoint Ramp.................................................................................. |
164 |
5.10 |
Using Two Sets of Tuning Constants .......................................................... |
168 |
5.11 |
Alarm Setpoints ........................................................................................... |
171 |
5.12 |
Two Loops of Control Overview .................................................................. |
172 |
5.13 |
Configuring Two Loops of Control............................................................... |
177 |
5.14 |
Monitoring Two Loops of Control ................................................................ |
180 |
5.15 |
Operating Two Loops of Control ................................................................. |
181 |
5.16 |
Three Position Step Control Algorithm ........................................................ |
182 |
5.17 |
Input Math Algorithms.................................................................................. |
183 |
5.18 |
Digital Input Option (Remote Switching)...................................................... |
186 |
5.19 |
Auto/Manual Station .................................................................................... |
190 |
5.20 |
Fuzzy Overshoot Suppression .................................................................... |
193 |
5.21 |
Accutune...................................................................................................... |
194 |
5.22 |
Carbon Potential.......................................................................................... |
202 |
5.23 |
HealthWatch................................................................................................ |
204 |
SECTION 6 – SETPOINT RAMP/SOAK PROGRAMMING OPTION............................ |
205 |
|
6.1 |
Overview ..................................................................................................... |
205 |
6.2 |
Program Contents ....................................................................................... |
206 |
6.3 |
Drawing a Ramp/Soak Profile ..................................................................... |
209 |
6.4 |
Entering the Setpoint Program Data ........................................................... |
211 |
6.5 |
Run/Monitor the Program ............................................................................ |
214 |
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UDC 3300 Controller Product Manual |
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SECTION 7 – INPUT CALIBRATION ............................................................................ |
219 |
|
7.1 |
Overview...................................................................................................... |
219 |
7.2 |
Minimum and Maximum Range Values....................................................... |
220 |
7.3 |
Preliminary Information................................................................................ |
221 |
7.4 |
Input #1, #2, or #3 Set Up Wiring ................................................................ |
223 |
7.5 |
Input #1, #2, or #3 Calibration Procedure.................................................... |
229 |
7.6 |
Restoring Factory Calibration ...................................................................... |
231 |
SECTION 8 – OUTPUT CALIBRATION ........................................................................ |
233 |
|
8.1 |
Overview...................................................................................................... |
233 |
8.2 |
Current Proportional Output Calibration ...................................................... |
234 |
8.3 |
Position Proportional and Three Position Step Output Calibration.............. |
236 |
8.4 |
Auxiliary Output Calibration ......................................................................... |
240 |
SECTION 9 – TROUBLESHOOTING / SERVICE ......................................................... |
243 |
|
9.1 |
Overview...................................................................................................... |
243 |
9.2 |
Troubleshooting Aids................................................................................... |
245 |
9.3 |
Power-up Tests ........................................................................................... |
247 |
9.4 |
Status Tests................................................................................................. |
248 |
9.5 |
Background Tests........................................................................................ |
250 |
9.6 |
Controller Failure Symptoms ....................................................................... |
252 |
9.7 |
Troubleshooting Procedures ....................................................................... |
253 |
9.8 |
Parts Replacement Procedures................................................................... |
261 |
9.9 |
Maintenance ................................................................................................ |
270 |
SECTION 10 – PARTS LIST .......................................................................................... |
271 |
|
10.1 |
Exploded View............................................................................................. |
271 |
SECTION 11 – APPENDIX A – MANUAL TUNING....................................................... |
273 |
|
11.1 |
Overview...................................................................................................... |
273 |
11.2 |
Time, Position, or Current Proportional Simplex Control............................. |
274 |
11.3 |
Time Proportional Duplex or Current Proportional Duplex Control.............. |
276 |
11.4 |
Two Sets of Tuning Parameters for Single Output Operation ..................... |
276 |
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UDC 3300 Controller Product Manual |
vii |
|
Figures |
|
Figure 1-1 |
Operator Interface Displays and Indicators...................................................................... |
3 |
Figure 2-1 |
Model Number Interpretation ......................................................................................... |
12 |
Figure 2-2 |
Dimensions .................................................................................................................... |
13 |
Figure 2-3 |
Mounting Method ........................................................................................................... |
14 |
Figure 2-4 |
Composite Wiring Diagram ............................................................................................ |
18 |
Figure 2-5 |
Line Voltage Wiring ........................................................................................................ |
19 |
Figure 2-6 |
Input #1/Input #2 Connections ....................................................................................... |
20 |
Figure 2-7 |
Two HLAI Replace 2nd LLAI Connections..................................................................... |
21 |
Figure 2-8 |
Electromechanical Relay Output— Model DC330X-EE-XXX.......................................... |
22 |
Figure 2-9 |
Solid State Relay Output— Model DC330X-AA-XX........................................................ |
23 |
Figure 2-10 |
10-amp Solid State Relay Output— Model DC330X-SS-XX........................................... |
24 |
Figure 2-11 |
Open Collector Output— Model DC330X-TT-XXX ......................................................... |
25 |
Figure 2-12 |
Current Output— Current /Time Duplex, Time/Current Duplex, Position |
|
|
Proportional, or Three Position Step Control ................................................................. |
26 |
Figure 2-13 |
Auxiliary Output and Three Relay Outputs..................................................................... |
27 |
Figure 2-14 |
Position Proportional Output or Three Position Step— Models |
|
|
DC330X-EE-XXX-X2, DC330X-AA-XXX-X2 .................................................................. |
28 |
Figure 2-15 |
Auxiliary Output Connections— Models DC330X-XX-2XX, DC330X-XX-5XX................ |
29 |
Figure 2-16 |
Digital Inputs Connections— Model DC330X-XX-XX3.................................................... |
29 |
Figure 2-17 |
RS422/485/Modbus Communications Option Connections ........................................... |
30 |
Figure 2-18 |
DMCS Communications Option Connections ................................................................ |
31 |
Figure 2-19 |
Transmitter Power for 4-20 mA 2-wire Transmitter Using Open Collector |
|
|
Alarm 2 Output— Model DC330X-XT-XXX..................................................................... |
32 |
Figure 2-20 |
Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary Output— |
|
|
Model DC330X-XX-2XX or DC330X-XX-5XX ................................................................ |
33 |
Figure 3-1 |
Overview of UDC 3300 Prompt Hierarchy ..................................................................... |
36 |
Figure 4-1 |
Example of Mass Flow Compensation using Multiplier/Divider Algorithm.................... |
102 |
Figure 4-2 |
Example of Eight Segment Characterizer .................................................................... |
106 |
Figure 5-1 |
Operator Interface ........................................................................................................ |
151 |
Figure 5-2 |
Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual |
|
|
Loop Controller (Loop #1 and Loop #2) ....................................................................... |
173 |
Figure 5-3 |
Functional Overview Block Diagram of Internal Cascade of a 2-loop Controller.......... |
174 |
Figure 5-4 |
Hi/Lo Override Selector................................................................................................ |
175 |
Figure 5-5 |
Auto/Manual Station and Backup Control Feature....................................................... |
190 |
Figure 5-6 |
Carbon Potential Control.............................................................................................. |
203 |
Figure 6-1 |
Ramp/Soak Profile Example ........................................................................................ |
209 |
Figure 6-2 |
Program Record Sheet ................................................................................................ |
210 |
Figure 7-1 |
Inputs #1, #2, and #3 Wiring Terminals ....................................................................... |
221 |
Figure 7-2 |
Wiring Connections for Thermocouple Inputs Using an Ice Bath................................. |
223 |
Figure 7-3 |
Wiring Connections for Thermocouple Inputs Using a Precision Resistor ................... |
224 |
Figure 7-4 |
Wiring Connections for RTD ........................................................................................ |
225 |
Figure 7-5 |
Wiring Connections for Radiamatic, Millivolts, or Volts (except 0 to 10 Volts) ............. |
226 |
Figure 7-6 |
Wiring Connections for 0 to 10 Volt Inputs................................................................... |
227 |
Figure 7-7 |
Wiring Connections for 4 to 20 mA inputs.................................................................... |
228 |
Figure 8-1 |
Wiring Connections for Calibrating Current Proportional Output ................................. |
234 |
Figure 8-2 |
Wiring Connections for Calibrating Auxiliary Output .................................................... |
240 |
Figure 9-1 |
Chassis Removal ......................................................................................................... |
262 |
Figure 9-2 |
Display/Keyboard Replacement................................................................................... |
263 |
Figure 9-3 |
Removing the Printed Wiring Boards ........................................................................... |
264 |
Figure 9-4 |
Printed Wiring Board Identification............................................................................... |
265 |
Figure 10-1 UDC 3300 Exploded View............................................................................................ |
271 |
viii |
UDC 3300 Controller Product Manual |
4/00 |
Tables
Table 1-1 |
Function of Keys............................................................................................................... |
4 |
Table 2-1 |
Specifications ................................................................................................................... |
8 |
Table 2-2 |
Procedure for Mounting the Controller ........................................................................... |
14 |
Table 2-3 |
Permissible Wiring Bundling........................................................................................... |
16 |
Table 2-4 |
Input 2 Jumper Selections.............................................................................................. |
21 |
Table 2-5 |
Universal Output Wiring Functionality and Restrictions for Figure 2-12......................... |
26 |
Table 2-6 |
Universal Output Wiring Functionality and Restrictions for Figure 2-13......................... |
27 |
Table 2-7 |
Control Relay Contact Information ................................................................................. |
34 |
Table 2-8 |
Alarm Relay Contact Information ................................................................................... |
34 |
Table 3-1 |
Configuration Tips .......................................................................................................... |
39 |
Table 3-2 |
Configuration Procedure ................................................................................................ |
40 |
Table 3-3 |
Tuning Group Function Prompts .................................................................................... |
42 |
Table 3-4 |
Tuning Loop 2 Group Function ...................................................................................... |
44 |
Table 3-5 |
SP Ramp Group Function Prompts................................................................................ |
45 |
Table 3-6 |
Accutune Group Function Prompts ................................................................................ |
48 |
Table 3-7 |
Algorithm Group Function Prompts................................................................................ |
49 |
Table 3-8 |
Output Algorithm Group Function Prompts .................................................................... |
53 |
Table 3-9 |
Input 1 Group Function Prompts .................................................................................... |
54 |
Table 3-10 |
Input 2 Group Function Prompts .................................................................................... |
56 |
Table 3-11 |
Input 3 Group Function .................................................................................................. |
57 |
Table 3-12 |
Control Group Function Prompts ................................................................................... |
58 |
Table 3-13 |
Control 2 Group Function Prompts ................................................................................ |
60 |
Table 3-14 |
Options Group Function Prompts................................................................................... |
62 |
Table 3-15 |
Communications Group Function Prompts .................................................................... |
64 |
Table 3-16 |
Alarms Group Function Prompts.................................................................................... |
66 |
Table 3-17 |
Display Group Function Prompts ................................................................................... |
69 |
Table 3-18 |
Maintenance Group Function Prompts .......................................................................... |
71 |
Table 4-1 |
Tuning Group Prompt Definitions................................................................................... |
80 |
Table 4-2 |
Loop 2 Tuning Group Prompt......................................................................................... |
84 |
Table 4-3 |
Setpoint Ramp/Rate Group Definitions .......................................................................... |
85 |
Table 4-4 |
Accutune Group Definitions............................................................................................ |
88 |
Table 4-5 |
Algorithm Group Definitions ........................................................................................... |
92 |
Table 4-6 |
Output Algorithm Group Definitions ............................................................................. |
109 |
Table 4-7 |
Input 1 Group Definitions ............................................................................................. |
112 |
Table 4-8 |
Input 2 Group Definitions ............................................................................................. |
116 |
Table 4-9 |
Input 3 Group Definitions ............................................................................................. |
117 |
Table 4-10 |
Control Group Definitions............................................................................................. |
118 |
Table 4-11 |
Control 2 Group Definitions.......................................................................................... |
124 |
Table 4-12 |
Options Group Definitions ............................................................................................ |
129 |
Table 4-13 |
Communications Group Definitions.............................................................................. |
135 |
Table 4-14 |
Alarms Group Definitions ............................................................................................. |
139 |
Table 4-15 |
Display Group Definitions............................................................................................. |
143 |
Table 4-16 |
Maintenance Group Definitions.................................................................................... |
144 |
Table 5-1 |
Power Up Diagnostic Tests.......................................................................................... |
148 |
Table 5-2 |
Procedure for Testing the Displays and Keys .............................................................. |
149 |
Table 5-3 |
Procedure for Entering a Security Code ...................................................................... |
150 |
Figure 5-1 |
Operator Interface ........................................................................................................ |
151 |
Table 5-4 |
Lower Display Key Parameter...................................................................................... |
153 |
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UDC 3300 Controller Product Manual |
ix |
Table 5-5 |
Error Messages............................................................................................................ |
154 |
Table 5-6 |
Procedure for Starting Up the Controller...................................................................... |
155 |
Table 5-7 |
Operating Mode Definitions.......................................................................................... |
156 |
Table 5-8 |
Changing Operating Modes ......................................................................................... |
157 |
Table 5-9 |
Procedure for Selecting Automatic or Manual Mode.................................................... |
158 |
Table 5-10 |
Procedure for Selecting the Local Setpoint Source...................................................... |
160 |
Table 5-11 |
Procedure for Changing the Local Setpoints ............................................................... |
161 |
Table 5-12 |
Procedure for Enabling (or Disabling) the Remote Setpoint ........................................ |
162 |
Table 5-13 |
Setpoint Selection Indication ........................................................................................ |
162 |
Table 5-14 |
Procedure for Configuring a Setpoint Ramp ................................................................ |
164 |
Table 5-15 |
Procedure for Running a Setpoint Ramp ..................................................................... |
166 |
Table 5-16 |
Procedure for Selecting Two Sets of Tuning Constants .............................................. |
168 |
Table 5-17 |
Procedure for Setting Switchover Values..................................................................... |
169 |
Table 5-18 |
Procedure for Setting Tuning Constant Values............................................................ |
169 |
Table 5-19 |
Procedure for Switching PID SETS from the Keyboard ............................................... |
170 |
Table 5-20 |
Procedure for Displaying or Changing the Alarm Setpoints......................................... |
171 |
Table 5-21 |
Control Loop Selections ............................................................................................... |
172 |
Table 5-22 |
Two-loop Functionality and Restrictions (Model DC330E-EE-2XX or |
|
|
Model DC330E-EE-5XX).............................................................................................. |
175 |
Table 5-23 |
Two-loop Functionality and Restrictions (Model DC330E-KE-2XX or |
|
|
Model DC330E-KE-5XX).............................................................................................. |
176 |
Table 5-24 |
Procedure for Selecting 2-loop Algorithm .................................................................... |
177 |
Table 5-25 |
Procedure for Selecting Output Algorithm.................................................................... |
177 |
Table 5-26 |
Procedure for Selecting Control Parameters ............................................................... |
178 |
Table 5-27 |
Procedure for Selecting Tuning Parameters ................................................................ |
179 |
Table 5-28 |
Digital Display Indication— Two Loops ......................................................................... |
180 |
Table 5-29 |
Procedure for Displaying the 3PSTEP Motor Position ................................................. |
182 |
Table 5-30 |
Digital Input Option Action on Contact Closure............................................................ |
186 |
Table 5-31 |
Digital Input Combinations “DIG IN1” or “DIG IN2” ...................................................... |
188 |
Table 5-32 |
Digital Inputs 1 and 2 Combination .............................................................................. |
189 |
Table 5-33 |
Auto/Manual Station Mode Configuration Procedure................................................... |
191 |
Table 5-34 |
Accutune Rules and Regulations ................................................................................. |
195 |
Table 5-35 |
Procedure for Starting TUNE (Demand) Tuning .......................................................... |
196 |
Table 5-36 |
Procedure for Using TUNE at Start-up for Duplex ....................................................... |
197 |
Table 5-37 |
Procedure for Using SP Tuning at Start-up.................................................................. |
198 |
Table 5-38 |
Procedure for Using SP Tuning at Start-up for Duplex ................................................ |
199 |
Table 5-39 |
Accutune* Error Prompt Definitions ............................................................................. |
201 |
Table 6-1 |
Setpoint Program Data Entry Procedure...................................................................... |
211 |
Table 6-2 |
Prompt Hierarchy and Available Selections ................................................................. |
212 |
Table 6-3 |
Run/Monitor Functions ................................................................................................. |
214 |
Table 6-4 |
Procedures for Changing a Running Setpoint Program............................................... |
217 |
Table 7-1 |
Voltage and Resistance Equivalents for 0% and 100% Range Values........................ |
220 |
Table 7-2 |
Equipment Needed ...................................................................................................... |
222 |
Table 7-3 |
Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath ........................ |
223 |
Table 7-4 |
Set Up Wiring Procedure for Thermocouple Inputs Using a Precision Resistor .......... |
224 |
Table 7-5 |
Input #1, #2, or #3 Calibration Procedure .................................................................... |
229 |
Table 7-6 |
Restoring Factory Calibration....................................................................................... |
231 |
Table 8-1 |
Set Up Wiring Procedure Current Proportional Output ................................................ |
234 |
Table 8-2 |
Current Proportional Output Calibration Procedure ..................................................... |
235 |
Table 8-3 |
Position Proportional and 3 Position Step Output Calibration Procedure .................... |
237 |
Table 8-4 |
Set Up Wiring Procedure for Auxiliary Output.............................................................. |
240 |
Table 8-5 |
Auxiliary Output Calibration Procedure ........................................................................ |
241 |
Table 9-1 |
Error Message Prompts ............................................................................................... |
245 |
x |
UDC 3300 Controller Product Manual |
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Table 9-2 |
Procedure for Identifying the Software Version............................................................ |
246 |
Table 9-3 |
Power-up Tests ............................................................................................................ |
247 |
Table 9-4 |
Procedure for Displaying the Status Tests Results ...................................................... |
248 |
Table 9-5 |
Status Tests ................................................................................................................. |
249 |
Table 9-6 |
Background Tests ........................................................................................................ |
250 |
Table 9-7 |
Controller Failure Symptoms........................................................................................ |
252 |
Table 9-8 |
Troubleshooting Power Failure Symptoms .................................................................. |
253 |
Table 9-9 |
Troubleshooting Current Proportional Output Failure .................................................. |
254 |
Table 9-10 |
Troubleshooting Position Proportional Output Failure.................................................. |
255 |
Table 9-11 |
Troubleshooting Time Proportional Output Failure ...................................................... |
256 |
Table 9-12 |
Troubleshooting Time/Current or Current/Time Proportional Output Failure ............... |
257 |
Table 9-13 |
Troubleshooting Alarm Relay Output Failure ............................................................... |
258 |
Table 9-14 |
Troubleshooting a Keyboard Failure ............................................................................ |
259 |
Table 9-15 |
Troubleshooting a Communications Failure................................................................. |
260 |
Table 9-16 |
How to Remove the Chassis........................................................................................ |
262 |
Table 9-17 |
Display/Keyboard Assembly Replacement Procedure................................................. |
263 |
Table 9-18 |
Printed Wiring Board Removal from Chassis ............................................................... |
264 |
Table 9-19 |
Second Input Board Replacement Procedure.............................................................. |
266 |
Table 9-20 |
Power Input Board Replacement Procedure................................................................ |
266 |
Table 9-21 |
Digital Input Board Replacement Procedure................................................................ |
267 |
Table 9-22 |
Aux.Out/Communications Board Replacement Procedure .......................................... |
268 |
Table 9-23 |
MCU/Output Board Replacement Procedure............................................................... |
269 |
Table 10-1 |
Parts Identification........................................................................................................ |
272 |
Table 10-2 |
Parts Not Shown .......................................................................................................... |
272 |
Table 11-1 |
Manual Tuning Procedure for Simplex Control ............................................................ |
274 |
Table 11-2 |
Manual Tuning Formulas ............................................................................................. |
275 |
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UDC 3300 Controller Product Manual |
xi |
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UDC 3300 Controller Product Manual |
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Section 1 – Overview
1.1Introduction
Function |
The UDC 3300 is a microprocessor-based stand alone controller. It |
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combines the highest degree of functionality and operating simplicity |
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offered in a 1/4 DIN size controller. |
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With a typical accuracy of ± 0.20 % of span, the UDC 3300 is an ideal |
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controller for regulating temperature and other process variables in |
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numerous heating and cooling applications, in metal working, food, and |
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pharmaceuticals, and testing and environmental work. |
Easy to read displays |
The dedicated vacuum fluorescent displays with multi-language prompts |
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make the operator interface easy to read, understand and operate. |
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Programmed sequences of displays assure quick and accurate entry of all |
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configurable parameters. |
Easy to operate
Simple keystrokes let you select input and range configuration, set the operating parameters that meet your process control needs now, and change them later to meet new ones.
The tactile keyboard provides positive operator feedback. Self diagnostics, fault tolerant design and keyboard security provide maximum assurance of trouble-free operation.
Mount anywhere
The UDC is industrial control equipment that must be panel mounted. The wiring terminals must be enclosed within the panel. The UDC is environmentally hardened and, when suitably enclosed, can be mounted virtually anywhere in plant or factory; on the wall, in a panel, or even on the process machine. It withstands ambient temperatures up to 55 °C (133 °F) and resists the effects of vibration and mechanical shock.
CE Conformity (Europe) This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.
Product Classification: Class I: Permanently connected, panel-mounted Industrial Control Equipment with protective earthing (grounding). (EN61010-1).
Enclosure Rating: Panel-mounted equipment, IP 00. This controller must be panel-mounted. Terminals must be enclosed within the panel. Front panel IP 65 (IEC 529).
Installation Category (Overvoltage Category): Category II: Energyconsuming equipment supplied from the fixed installation, local level appliances, and Industrial Control Equipment. (EN61010-1)
Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (Ref. IEC 664-1)
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UDC 3300 Controller Product Manual |
1 |
EMC Classification: Group 1, Class A, ISM Equipment (EN55011, emissions), Industrial Equipment (EN50082-2, immunity)
Method of EMC Assessment: Technical File (TF)
Declaration of Conformity: 51309602-000
Deviation from the installation conditions specified in this manual, and the special conditions for CE conformity in Section 2.1, may invalidate this product’s conformity with the Low Voltage and EMC Directives.
ATTENTION: The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.
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UDC 3300 Controller Product Manual |
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1.2Operator Interface
Displays and indicators Figure 1-1 shows the operator interface and defines the displays and indicators. The function of the keys is shown in Table 1-1.
Figure 1-1 Operator Interface Displays and Indicators
Upper Display - six characters
•Normal Operation - four digits dedicated to display the process variable
•Configuration Mode - displays parameter value or selection
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Lower Display - eight characters |
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T - Accutune in progress |
• Normal Operation - displays operating parameters and values |
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t - PV tune in progress |
• Configuration Mode - displays function groups and parameters |
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L" - Loop 2 display |
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Indicator definition when lit |
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I - Cascade control |
F - °Fahrenheit being used |
MAN - controller in manual mode |
MAN and A off — |
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C - Computer setpoint active |
C - °Centigrade being used |
A - controller in automatic mode |
communications |
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O - Output override active |
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option active |
R - Run SP ramp/program |
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H - Hold SP ramp/program |
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Indicator definition when lit |
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F C |
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ALM - Alarm conditions exist |
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ALM 1 2 |
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MAN |
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DI - Digital input active |
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DI |
1 2 3 |
R 3300 |
% |
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RSP - Remote SP or SP2 active |
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RSP |
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3 - LSP 3 active |
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Deviation Bargraph |
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SP 3300 |
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• Next bar will light if PV is |
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OUT - Control relay 1 or 2 on |
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OUT1 2 |
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between ±1% but less than |
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FUNCTION |
LOWER |
MANUAL |
SETPOINT |
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±2% in deviation. |
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• If PV is equal to or greater than |
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LOOP 1/2 |
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AUTO |
SELECT |
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±10% deviation, the center bar |
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Keys - See Table 1-1 |
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plus all ten deviation bars will |
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RUN |
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SET UP |
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light. |
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HOLD |
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UDC 3300 Controller Product Manual |
3 |
Function of keys
Table 1-1 shows each key on the operator interface and defines its function.
Table 1-1 Function of Keys
Key
SET UP
FUNCTION LOOP 1/2
LOWER DISPLAY
Function
•Places the controller in the Configuration Set Up group select mode. Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group.
•Used in conjunction with the SET UP key to select the individual functions of a selected Configuration Set Up group.
•Used to switch the display between Loop 1 and Loop 2 when the controller has a 2-Loop or Cascade configuration.
•Used during field calibration procedure.
•Selects an operating parameter to be shown in the lower display:
OUT |
= |
Output (Note 1) |
OT2 |
= Output 2 (Cascade or 2-Loop |
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SP |
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applications |
= Local Setpoint (also current SP value |
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2SP |
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when using SP ramp) (Note 2) |
= Local Setpoint 2 (Note 2) |
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3SP |
= Local Setpoint 3 (Note 2) |
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RSP |
= |
Remote Setpoint |
1IN |
= |
Input 1— when used with combinational |
2IN |
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input algorithms |
= |
Input 2 |
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3IN |
= |
Input 3 |
POS |
= 3 Position Step motor position when |
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CSP |
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slidewire is connected |
= |
Computer Setpoint Override |
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DEV |
= |
Deviation |
PIDSETX |
= Tuning Parameter Set X=1 or 2 (Note 3) |
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2PIDSETX |
= Loop 2 Tuning Parameter Set X=1 or 2 |
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ET_XX.XX |
= |
Elapsed Time |
TR_XX.XX |
= |
Time Remaining |
RAMPXXOM |
= Minutes Remaining in Setpoint Ramp |
*Or estimated Three Position Step motor position when no slidewire exists.
4 |
UDC 3300 Controller Product Manual |
4/00 |
Key
LOWER DISPLAY
MANUAL
AUTO
SETPOINT SELECT
RUN
HOLD
▲
▼
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Function |
1PV |
= For Cascade or 2 Loops |
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2PV |
= For Cascade or 2 Loops |
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AUX |
= |
Auxiliary Output |
OC1 |
= |
Characterized Output 1 |
OC2 |
= |
Characterized Output 2 |
SPn |
= Setpoint Now (for setpoint rate) |
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• (Sigma) |
= |
Current Totalizer Value |
BIA |
= Output Bias/Manual Reset Value |
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TUNE OFF |
= Appears when Limit Cycle tuning is disabled |
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TUNE RUN |
= |
Press ▲ and LOWER DISPLAY to initiate |
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Limit Cycle tuning. |
ToBEGIN |
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Display will read TUNE RUN. |
= Reset SP Program to start of first segment |
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OTI |
= Internal Loop 1 Output Value is being |
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displayed (Override has been selected and |
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Loop 1 is in Automatic mode.) |
Note 1: Value can be changed if in manual mode
Note 2: Value can be changed via increment/decrement keys.
Note 3: The selected set can be changed via increment/decrement keys.
• Alternately selects:
AUTO |
Lower display automatically displays setpoint |
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value in engineering units. |
MAN |
Lower display automatically indicates output in %. |
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•Hold key down to cycle through configured setpoints.
•Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program.
•Acknowledges a latched alarm 1.
•Increases the selected parameter value.
•Decreases the selected parameter value.
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UDC 3300 Controller Product Manual |
5 |
6 |
UDC 3300 Controller Product Manual |
4/00 |
Section 2 – Installation
2.1 Overview
Introduction
What’s in this section?
Installation of the UDC 3300 Controller consists of mounting and wiring the controller according to the instructions given in this section.
Read the pre-installation information, check the model number interpretation and become familiar with your model selections, then proceed with installation.
This section contains the following information:
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Topic |
See Page |
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2.1 |
Overview |
7 |
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Specifications |
8 |
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2.2 |
Model Number Interpretation |
12 |
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2.3 |
Mounting |
13 |
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2.4 |
Wiring |
15 |
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2.5 |
Wiring Diagrams |
18 |
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Composite Wiring Diagram |
18 |
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Line Voltage |
19 |
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Input #1/Input #2 |
20 |
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Two HLAI |
21 |
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Time Proportional Output |
22 |
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Electromechanical |
22 |
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Solid State |
23 |
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10-amp Solid State |
24 |
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Open Collector |
25 |
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Current Output/Universal Output |
26 |
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Two Current or Two Relay |
26 |
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One Current (Auxiliary) and Three Relay |
27 |
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Position Proportional Output |
28 |
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Auxiliary Output |
29 |
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Digital Inputs |
29 |
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Communications |
30 |
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RS422/485/Modbus |
30 |
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DMCS |
31 |
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Transmitter Power for 4-20 mA 2-wire Transmitter |
32 |
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Using Open Collector Alarm 2 Output |
32 |
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Using Auxiliary Output |
33 |
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2.6 |
Control and Alarm Relay Contact Information |
34 |
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UDC 3300 Controller Product Manual |
7 |
Pre-installation information
CE conformity special conditions (Europe)
If the controller has not been removed from its shipping carton, inspect the carton for damage and remove the controller. Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier.
Make sure that the carton with the controller includes
•a bag containing mounting hardware and
•a bag containing input resistors.
Check that the model number shown on the inside of the case agrees with what you have ordered.
Shielded twisted pair cables are required for all Analog I/O, Process Variable, RTD, Thermocouple, dc millivolt, low level signal, 4-20 mA, Digital I/O, and computer interface circuits. Refer to the Severe Electrical Noise Environments document (51-52-05-01) for additional information.
Specifications |
We recommend that you review the specifications and adhere to the |
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operating limits listed in Table 2-1 when you install your controller. |
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Table 2-1 |
Specifications |
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Design |
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Input Accuracy |
± 0.20 % of span typical (± 1 digit for display) |
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Field calibratable to ± 0.05 % of span typical |
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15 bit resolution typical |
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Sampling Rate
Temperature Stability
Input Signal Failure
Protection
Input Impedance
Maximum Lead Wire
Resistance
Inputs sampled six times a second
± 0.01 % of Full Scale/°C change typical
Thermocouple Inputs: Upscale or downscale burnout
Burnout Current: 0.13 microamps
Failsafe Output Level: Configurable 0-100 %
4-20 Milliampere Input: 250 ohms
0-10 Volt Input: 200K ohms All Other: 10 megohms
Thermocouples: 100 ohms/leg
100, 200, and 500 RTD: 100 ohms/leg 100 ohm Low RTD: 10 ohms/leg
Stray Rejection |
Common Mode |
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AC (50 or 60 Hz): 120 dB (with maximum source impedance of 100 ohms) or ± 1 LSB |
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(least significant bit) whichever is greater with line voltage applied. |
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DC: 120 dB (with maximum source impedance of 100 ohms) or a ±1 LSB whichever is |
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greater with 120 Vdc applied. |
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DC (to 1 KHz): 80 dB (with maximum source of impedance of 100 ohms) or ±1 LSB |
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whichever is greater with 50 Vac applied. |
Normal Mode
AC (50 or 60 Hz): 60 dB (with 100 % span peak-to-peak maximum)
8 |
UDC 3300 Controller Product Manual |
4/00 |
Design (continued)
Isolation (Functional)
Alarm Outputs
Controller Output
Types
Controller Output
Algorithms
AC Power: Is electrically isolated from all other inputs and outputs to withstand a HIPOT potential of 1900 Vdc for 2 seconds per Annex K of EN61010-1.
Analog Inputs and Outputs: Are isolated from each other and all other circuits at 850 Vdc for 2 seconds.
Digital Input and Digital Output: Are isolated from all other circuits at 850 Vdc for 2 seconds.
Relay Contacts: With a working of 115/230 Vac, isolated from each other and all other circuits at 345 Vdc for 2 seconds.
One SPDT electromechanical relay.
A second alarm is available using the second control relay. This is not available with Relay Duplex, Position Proportional, or Three Position Step control.
Alarm Relay Contacts Rating
Resistive Load: 5 ampere at 120 Vac or 30 Vdc, 2.5 A at 240 Vac.
Current Output (Isolated)
Range can be set anywhere between 0 to 21 mA, and as direct or reverse action. Resolution: 11 bits for 0 to 21 mA
Accuracy: 0.5 % full scale
Temperature Stability: 0.1 % F.S./°C Load Resistance: 0 to 1000 ohms
Electromechanical Relays (One or Two)
SPDT contacts. Both Normally Open and Normally Closed contacts are brought out to the rear terminals.
Internally socketed
Resistive Load: 5 amps @ 120 Vac or 30 Vdc, 2.5A at 240 Vac Inductive Load: 50 VA @ 120 Vac or 240 Vac
Motor: 1/6 H.P.
Solid State Relays (One or Two)
SPST solid state contacts consisting of a triac N.O. output. Internally socketed
Resistive Load: 1.0 amp @ 25 °C and 120 or 240 Vac 0.5 amp @ 55 °C and 120 or 240 Vac
Inductive Load: 50 VA @ 120 Vac or 240 Vac
Minimum Load: 20 milliamps
Open Collector Outputs (One or Two)
Maximum Sink Current: 20 mA Overload Protection: 100 mA
Internally powered @ 30 Vdc
Opto-isolated from all other circuits except current output, but not from each other. Socketed jumper assembly replaces relay.
Solid State Relays (10 amps)
One or two externally mounted SPST triac N.O. outputs for use with open collector outputs.
Resistive Load: |
15 amps @ 25 °C and 120 or 240 Vac |
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10 amps @ 55 °C and 120 or 240 Vac |
Inductive Load: |
50 VA @ 120 Vac or 240 Vac |
Motor Rating: |
1 HP @ 25 °C |
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0.75 HP @ 55 °C |
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See Section 4.7. |
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UDC 3300 Controller Product Manual |
9 |
Design (continued)
Digital Inputs (Optional) (Isolated)
Auxiliary Linear Output (Optional)
(Isolated)
Communications
Interface (Optional)
DMCS
RS422/485 ASCII
RS422/485 Modbus
RTU
Power Consumption
Power Inrush Current
Weight
+15 Vdc source for external dry contacts or isolated solid state contacts. The Digital Input option detects the state of external contacts for either of the two inputs. On contact closure the controller will respond according to how each digital input is configured. Opening contact causes return to previous state.
21 mA dc maximum into a negative or positive grounded load or non-grounded load of 0 to 1000 ohms.
Output range can be set anywhere between 0 mA to 21 mA, and as direct or reverse action. It can be configured to represent either Input, PV, Setpoint, Deviation, or Control output. The range of the auxiliary output, as a function of the selected variable, can be scaled. This output can be used as a second current output for current duplex outputs.
Resolution: 12 bits over 0 mA to 21 mA
Accuracy: 0.05 % of full scale
Temperature Stability: 0.0075 % F.S./°C
Load Resistance: 0 to 1000
Baud Rate: 19200 baud
Length of Link: 4000 ft. maximum
Link Characteristics: Two-wire, multi-drop proprietary protocol, 31 drops maximum
Baud Rate: 2400, 4800, 9600, or 19200 baud selectable Parity: Odd or Even
Length of Link: 4000 ft. maximum
Link Characteristics: Two-wire or four-wire, multi-drop RS422 ASCII, 15 drops maximum or up to 31 drops for shorter link length.
Baud Rate: 2400, 4800, 9600, 19200 baud selectable Data Format: Floating point or integer
Length of Link: 4000 ft. maximum
Link Characteristics: Two-wire, multi-drop Modbus RTU protocol, 15 drops maximum or up to 31 drops for shorter link length.
18 VA maximum (90 Vac to 264 Vac); 12 VA maximum (24 Vac/dc)
10A maximum for 4 ms (under operating conditions)
CAUTION When applying power to more than one UDC 3300, make sure that sufficient power is supplied. Otherwise, the controllers may not start up normally due to voltage drop from the inrush current.
1.3 kg (3 lb.)
10 |
UDC 3300 Controller Product Manual |
4/00 |
Environmental and Operating Conditions
Parameter |
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Reference |
Rated |
Operative |
Transportation and |
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Limits |
Storage |
Ambient Temperature |
25 |
± 3 °C |
15 to 55 °C |
0 to 55 °C |
–40 to 66 °C |
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77 |
± 5 °F |
58 to 131 °F |
32 to 131 °F |
–40 to 151 °F |
Relative Humidity |
10 to 55* |
10 to 90* |
5 to 90* |
5 to 95* |
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Vibration |
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Frequency (Hz) |
0 |
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0 to 70 |
0 to 200 |
0 to 200 |
Acceleration (g) |
0 |
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0.4 |
0.6 |
0.5 |
Mechanical Shock |
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Acceleration (g) |
0 |
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1 |
5 |
20 |
Duration (ms)) |
0 |
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30 |
30 |
30 |
Voltage (Vdc) |
+24 ± 1 |
20 to 27 |
20 to 27 |
- - |
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Voltage (Vac) |
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90 to 240 Vac |
120 ± 1 |
90 to 240 |
90 to 264 |
- - |
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240 ± 2 |
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- - |
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24 Vac |
24 |
± 1 |
20 to 27 |
20 to 27 |
- - |
Frequency (Hz) |
50 |
± 0.2 |
49 to 51 |
48 to 52 |
- - |
(For Vac) |
60 |
± 0.2 |
59 to 61 |
58 to 62 |
- - |
* The maximum rating only applies up to 40 °C (104 °F). For higher temperatures, the RH specification is derated to maintain constant moisture content.
4/00 |
UDC 3300 Controller Product Manual |
11 |
2.2 Model Number Interpretation
Model number
The model number interpretationis shown in Figure 2-1. Write the model number into the spaces provided and compare it to the model number interpretation. This information will also be useful when you wire your controller.
Figure 2-1 Model Number Interpretation
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Key Number |
Table I |
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D C 3 3 0 |
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B = Basic Controller Model |
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E = Expanded Controller Model |
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L = Limit Controller Model |
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D = Basic Model with UDC 3000 DMCS |
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Functionality |
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Output #1 |
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C0 = |
Current without Alarms or Output 2 |
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K – = |
Current with Alarm 1 |
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E – = |
Relay, E-M with Alarm 1 |
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A – = |
Relay, SS 1 amp with Alarm 1 |
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S – = |
Relay, SS 10 amp with Alarm 1 |
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T – = |
Open Collector Output |
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Output #2 or Alarm #2 |
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–0 = None
–E = Relay, E-M
–A = Relay, SS 1 amp
–S = Relay, SS 10 amp
–T = Open Collector Output
External Interface
0 |
– – = |
None |
1 |
– – = |
RS422/485 ASCII / Modbus |
2 |
– – = |
Auxiliary Output (Loop 2 Current Output) |
4 |
– – = |
DMCS Communications |
5 |
– – = |
Auxiliary Output + RS422/485 / Modbus |
Software Options
–0 – = Standard Functions (includes Accutune II)
–1 – = Standard Functions (includes Accutune II and HealthWatch)
–A – = Setpoint Programming (SPP)— DMCS Model
–B – = SPP
–C – = Math Option + SPP
–D – = 2 Loops/Internal Cascade + SPP
–E – = Math Option + 2 Loops/Internal Cascade + SPP
–F – = Math Option + SPP + HealthWatch
–G – = 2 Loops/Internal Cascade + SPP + HealthWatch
–H – = Math Option + 2 Loops/Internal Cascade +
SPP + HealthWatch
Digital Inputs
–– 0 = None
–– 3 = Two Digital Inputs
Table II |
Table III |
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Table IV |
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Table V Table VI |
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0 |
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Manuals |
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0 – = |
English |
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F – = French |
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G – = German |
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T – = |
Italian |
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S – = Spanish |
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Certificate |
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– 0 = None |
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– C = Certificate of Conformance |
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(F3391) |
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Options |
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0 – – – – –= 90 to 264 Vac Power |
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1 – – – – –= 24 Vac/dc Power |
–0 – – – –= None
–A – – – –= CSA, FM, and UL
–F – – – –= FM and UL
–– 0 – – –= Gray Elastomer Bezel
–– B – – –= Blue Elastomer Bezel
–– T – – –= Tan Elastomer Bezel
–– – 0 – –= None
–– – P – –= Rear Terminal Cover
–– – T – –= Customer ID Tag
–– – U – –= Rear Terminal Cover & Tag
–– – – 0 –= None
–– – – D –= DIN Cutout Adapter
–– – – – 0= None
PV Input
1 – = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V
2– = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA
3– = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA, 0-10V
1 5 = Relative Humidity (includes optional input)
1 6 = Carbon, Oxygen, or Dewpoint (includes optional input)
Optional Input(s)
–0 = None
–1 = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA
–2 = Slidewire Input
–3 = T/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA, 0-10V
–4 = Two High Level AIs instead of 2nd Universal AI
24151
12 |
UDC 3300 Controller Product Manual |
4/00 |
2.3 Mounting
Physical considerations
Overall dimensions
The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied. Adequate access space must be available at the back of the panel for installation and servicing activities.
The overall dimensions and panel cutout requirements for mounting the controller are shown in Figure 2-2.
Figure 2-2 shows the overall dimensions for mounting the controller.
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Figure 2-2 |
Dimensions |
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92 |
+0.008 |
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96 |
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-0.0 |
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3.780 |
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3.622 |
+0.03 |
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-0.0 |
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L |
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ALM 1 2 |
1 2 |
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FC |
F C |
MAN |
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ALDI |
1 |
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MAN |
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PV |
1 2 3 4 |
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1 2 3 |
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DI |
1 |
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C |
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M |
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A |
% % |
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RSP |
2 |
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96 |
RSP |
21 2 |
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N |
% |
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OUT |
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+0.008 |
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3.780 |
OUT 112 |
2 |
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Panel Cutout |
92 |
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-0.0 |
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3.622 |
+0.03 |
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FUNCTION |
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LOWER |
MANUAL |
SETPOINT |
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-0.0 |
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L1/L2 |
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DISPLAY |
AUTO |
SELECT |
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SET UP |
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RUN |
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HOLD |
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24 |
Max Panel |
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10 |
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2.4 |
with optional |
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.945 |
Thickness |
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Max (2) |
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.093 |
rear cover |
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.394 |
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90.7
3.57
21.6 |
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147.3 |
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.850 |
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24152 |
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5.82 |
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4/00 |
UDC 3300 Controller Product Manual |
13 |
Mounting method
Before mounting the controller, refer to the nameplate on the inside of the case and make a note of the model number. It will help later when selecting the proper wiring configuration.
Figure 2-3 shows you the mounting method for the UDC 3300 controller.
Figure 2-3 Mounting Method
Panel
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22605 |
Mounting procedure |
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Refer to Figure 2-3 and follow the procedure in Table 2-2 to mount the |
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controller. |
Step
1
2
3
4
Table 2-2 Procedure for Mounting the Controller
Action
Mark and cut out the controller hole in the panel according to the dimension information in Figure 2-2.
Remove the screw cover and loosen the screw on the front of the controller. Pull the chassis out of the case.
Orient the case properly and slide it through the panel hole from the front.
Remove the mounting kit from the shipping container, and install the kit as follows:
•Install the screws into the threaded holes of the clips.
•Insert the prongs of the clips into the two holes in the top and bottom of the case.
•Tighten both screws to secure the case against the panel.
•Carefully slide the chassis assembly into the case, press to close and tighten the screw. Replace the screw cover.
14 |
UDC 3300 Controller Product Manual |
4/00 |
2.4 Wiring
Electrical considerations
The controller is considered “rack and panel mounted equipment” per EN 61010-1, Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements. Conformity with 72/23/EEC, the Low Voltage Directive requires the user to provide adequate protection against a shock hazard. The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals.
Controller grounding PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes. To minimize electrical noise and transients that may adversely affect the system, supplementary bonding of the controller enclosure to a local ground, using a No. 12 (4 mm2) copper conductor, is recommended.
Control/alarm circuit wiring
The insulation of wires connected to the Control/Alarm terminals shall be rated for the highest voltage involved. Extra Low Voltage (ELV) wiring (input, current output, and low voltage Control/Alarm circuits) shall be separated from HAZARDOUS LIVE (>30 Vac, 42.4 Vpeak, or 60 Vdc) wiring per Table 2-3.
Electrical Noise
Precautions
Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits.
Digital equipment is especially sensitive to the effects of electrical noise. Your controller has built-in circuits to reduce the effect of electrical noise from various sources. If there is a need to further reduce these effects:
•Separate External Wiring - separate connecting wires into bundles (see Table 2-3) and route the individual bundles through separate conduits or metal trays.
•Use Suppression Devices - for additional noise protection, you may want to add suppression devices at the external source. Appropriate suppression devices are commercially available.
ATTENTION For additional noise information, refer to document number 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise Environments.
4/00 |
UDC 3300 Controller Product Manual |
15 |
Permissible wire bundling
Identify your wiring requirements
Table 2-3 shows which wire functions should be bundled together.
NOTE |
For installation where high EMI/RFI noise cannot be avoided, we |
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recommend you use shielded twisted pair wires for the signals in bundle 2.
Table 2-3 Permissible Wiring Bundling
Bundle No. |
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Wire Functions |
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1 |
• |
Line power wiring |
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• |
Earth ground wiring |
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• |
Control relay output wiring |
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• |
Line voltage alarm wiring |
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2Analog signal wire, such as:
•Input signal wire (thermocouple, 4 to 20 mA, etc.)
•4-20 mA output signal wiring
•Slidewire feedback circuit wiring
•Digital input signals
•Communications
3 |
• |
Low voltage alarm relay output wiring |
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• |
Low voltage wiring to solid state type control circuits |
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To determine the appropriate diagrams for wiring your controller, refer to the model number interpretation in this section. The model number of the controller can be found on the inside of the case.
16 |
UDC 3300 Controller Product Manual |
4/00 |
Wiring the controller |
Using the information contained in the model number, select the |
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appropriate wiring diagrams from the figures listed below and wire the |
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controller accordingly. |
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Wiring Requirements |
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Figure |
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Composite Wiring Diagram |
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2-4 |
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Line Power 90–264 Vac or 24Vac/dc |
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2-5 |
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Input #1 and Input #2 Wiring |
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2-6 |
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Two HLAI Wiring |
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2-7 |
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Time Proportional Output |
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• Electromechanical Relay Output |
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2-8 |
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• Solid State Relay Output |
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2-9 |
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• 10-amp Solid State Relay Output |
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2-10 |
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• Open Collector Output |
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2-11 |
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Current Output/Universal Output |
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• Two Current and Two Relay Outputs |
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2-12 |
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• One Current (Auxiliary) and Three Relay Outputs |
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2-13 |
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Position Proportional Output |
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2-14 |
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Auxiliary Output Wiring |
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2-15 |
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Digital Inputs Wiring |
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2-16 |
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Communications Wiring |
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• RS422/485/Modbus |
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2-17 |
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• DMCS |
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2-18 |
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Transmitter Power for 4-20 mA 2-wire Transmitters |
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• Open Collector Alarm 2 Output |
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2-19 |
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• Auxiliary Output |
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2-20 |
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4/00 |
UDC 3300 Controller Product Manual |
17 |
2.5 Wiring Diagrams
Composite wiring diagram
Figure 2-4 is a composite wiring diagram of the UDC 3300 controller. It identifies the terminal designations and their functions. Refer to the individual diagrams listed to wire the controller according to your requirements.
Figure 2-4 Composite Wiring Diagram
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Digital Inputs |
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Terminals |
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See Figure 2-16 |
Outputs and Alarms |
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Terminals |
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AC Line Voltage |
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10 |
1 |
• Time Proportional Output |
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See Figures 2-8, 2-9, 2-10, |
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Terminals |
L1 |
11 |
2 |
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2-11 |
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See Figure 2-5 |
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L2/N |
12 |
3 |
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• Current Output/Universal |
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Input #2 Terminals |
22 |
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13 |
4 |
Output |
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See Figure 2-6 |
23 |
14 |
5 |
See Figures 2-12, 2-13 |
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Two HLAI Terminals |
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See Figure 2-7 |
24 |
15 |
6 |
• Position Proportional |
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25 |
16 |
7 |
Output |
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Input #1 |
See Figure 2-14 |
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Terminals |
26 |
17 |
8 |
For Control and Alarm Relay |
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See Figure 2-6 |
27 |
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9 |
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Contact information, See |
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Tables 2-7 and 2-8. |
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Transmitter Power for |
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Auxiliary Output |
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4-20 mA 2-wire |
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I/O shield ground |
Terminals |
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Transmitters |
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(Do not use for |
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See Figure 2-15 |
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Communications shield) |
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• Using Alarm 2 Output |
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See Figure 2-19 |
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Communications |
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Terminals |
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• Using Auxiliary Output |
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See Figures |
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See Figure 2-20 |
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2-17, 2-18 |
24158 |
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|
18 |
UDC 3300 Controller Product Manual |
4/00 |