Bosch MIC440AXWUW14636N, MIC440AXWUW14618N, MIC440AXWUP14618N, MIC440AXWUL14636N, MIC440AXWUA14636N User Manual

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MIC440 Explosion Protected

CCTV Camera System

Bosch Security Systems

EN Installation and Operation Manual

MIC440 Explosion Protected CCTV

Camera System

Installation and Operation Manual

For the MIC440 Camera System

Chapters

1.Introduction

2.Hardware Installation

3.Power Supply Installation & Setup

4.Configuring the MIC440 Camera

5.Technical Specifications

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Introduction...............................................................	1-6
MIC440 Camera Options.....................................................................	1-7
MIC440 Power Supply Versions……………………………………….... 1-7
Unpacking............................................................................................	1-8
Package Contents...............................................................................	1-8
Installation Accessories.......................................................................	1-9
Hardware Installation................................................	2-10

Preinstallation Preparation in the Workshop……………………..…….. 2-11 Cable Gland and Cable Mounting Instructions………..……………….. 2-11

Camera Installation Instructions...........................................................	2-11
Electrical Connections to the MIC440..................................................	2-12
Earthing Instructions............................................................................	2-13
Lightning Protection.............................................................................	2-13
Maintenance….……………..……………………………………….…….. 2-13
Onsite Inspection..……………………..................................................	2-13

Power Supply Installation and Setup…..................... 3-14

Hazardous Area Power Supply Installation………..…………………… 3-14 Diagrams of example Hazardous Area Installations…………………... 3-15

Non Hazardous area Power Supply Installation........................………	3-16
Connecting the MIC-240, MIC-24 and MIC115PSU….………………..	3-17
Power Supply Layout and Connections...............................................	3-18
PCB Earth Link……….........................................................................	3-18
Fuse Ratings…………………………………………..............................	3-18
MIC-12PSU….…………………………................................................. 3-19
MIC-12PSU Power Supply Layout and Connections...........................	3-19

Optional Cards and Kits for the MIC440………………………………... 3-20

Configuring the MIC440 Camera……………………. 4-20

Connecting the MIC440 to a PC..........................................................

4-20

Connecting the Greenwich adaptor……………………………………... 4-20 Connecting the K2-ADE Adaptor………………………………………... 4-21 Connecting the MIC-USB485 Converter……………………………….. 4-22 MIC-USB485 Converter and Universal Camset Software Installation. 4-22 Commissioning the MIC440 camera with Universal Camset………… 4-23

Standard Controls.………………………………………………………… 4-23 Boot Messaging…………………………………………………………… 4-24

MIC Settings……………………………………………………………….. 4-24

Camset Settings…………………………………………………………… 4-25

Manual Control.…………………………………………………………… 4-26

Pan, Tilt and Zoom Controls…………………………………………….... 4-26

Iris Controls………………………………………………………………… 4-26

Focus Controls…………………………………………………………….. 4-26

Auxiliaries………………………………………………………………….. 4-27

Preset Positions…………………………………………………………… 4-27

Tour Controls………………………………………………………………. 4-28

Softstops and No Dwell Zones…………………………………………… 4-28

MIC Setups………………………………………………………………… 4-29

General Settings…………………………………………………………… 4-29

AutoHome Controls……………………………………………………….. 4-30

Other Controls……………………………………………………………… 4-31

Default Settings……………………………………………………………. 4-31

MultiAlarm Settings……………………………………………………….. 4-32

Lens Recalibration and Frame Integration……………………………… 4-33

Privacy and Captions……………………………………………………… 4-33

Privacy Controls…………………………………………………………… 4-34

Captions……………………………………………………………………. 4-35

Thermal…………………………………………………………………….. 4-36

Advanced Settings………………………………………………………… 4-37

MIC Serial Number………………………………………………………… 4-37

EEPROM Copier…………………………………………………………… 4-38

Re-Map Auxiliary (Pelco Protocol Only)…………………………………. 4-38

Menu Control (Panasonic Protocol Only)……………………………….. 4-39

Matrix Controls……………………………………………………………… 4-39

POT Test……………………………………………………………………. 4-39

POT Test Controls…………………………………………………………. 4-40

POT Test Results…………………………………………………………. 4-41

Comms…………………………………………………………………….. 4-41

Send Direct Command…………………………………………………… 4-42

Communications Testing…………………………………………………. 4-42

SonySet…………………………………………………………………….. 4-43

SonySet Controls………………………………………………………….. 4-44

The SonySet Table………………………………………………………... 4-45

MIC Programmer…………………………………………………………... 4-46

Technical Specifications.......................................... 5-47

Technical Specifications…………………………………………………. 5-47

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Safety Precautions

The following symbols are used throughout this manual please pay careful attention to their meaning.

The lightning flash with an arrowhead symbol within a triangle is intended to alert the user to the presence of non-insulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.

The exclamation point within a triangle is intended to alert the user to the presence of important safety, operating and maintenance (servicing) instructions in the literature accompanying the appliance.

Important Safety Instructions

CAUTION

TO REDUCE THE RISK OF ELECTRICAL SHOCK,

DISCONNECT POWER SUPPLY BEFORE OPENING THE

POWER SUPPLY UNIT.

POWER DISCONNECT: POWER SUPPLY UNITS HAVE

POWER SUPPLIED WHENEVER THE POWER CORD IS

INSERTED INTO THE POWER SOURCE

WARNING

INSTALLATION SHOULD BE CARRIED OUT BY QUALIFIED

PERSONNEL ONLY IN ACCORDANCE WITH THE

APPLICABLE LOCAL CODES.

BOSCH SECURITY SYSTEMS ACCEPT NO LIABILITY FOR

ANY DAMAGES OR LOSSES CAUSED DUE TO

INCORRECT OR IMPROPER INSTALLATION

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	IMPORTANT SAFETY INSTRUCTIONS		WARNING
1.	Read and keep these instructions		NO REPAIRS REQUIRING OPENING THE PRODUCT
2.	Heed all warnings and Follow all instructions		CASING WHILST IN A HAZARDOUS AREA ARE
3.	Do not install near any strong heat sources such as furnaces		ALLOWED.
4.	Do not back-drive the pan or tilt axis of the camera. To do so will damage		FAILURE TO OBSERVE THIS PRECAUTION WILL VOID
	the motor drive gear chain and will invalidate the warranty		THE CERTIFICATION AND WARRANTY.
5.	Do not use caustic or abrasive cleaning products on the unit		BOSCH SECURITY SYSTEMS ACCEPTS NO LIABILITY
5.			BOSCH SECURITY SYSTEMS ACCEPTS NO LIABILITY
6.	Do not point the MIC440 camera at the sun. BOSCH Group will not be liable		FOR LOSSES CAUSED BY INCORRECT INSTALLATION
	for any damages to cameras which have been directly pointed at the sun		OR MISUSE OF THE PRODUCT
7.	In situations where there could be a risk of injury should any part of the
	assembly become detached for any reason and fall, normal common sense	Please contact BOSCH Security Systems for details of approved repair centres.
	safety precautions should be employed; a strong safety chain between the
8.	camera pan shaft and the mounting surface is recommended	This product complies with the following EC directives:-
8.	For transportation please rotate the ball so the window points towards the
	base, this helps to protect the wiper & windows during transit	EMC Directive (89/336/EC as amended)
9.	Ensure that the product case is properly earthed. If the product is likely to	EMC Directive (89/336/EC as amended)
9.		Machinery Directive (98/37/EC)
	be struck by lightning, ensure that earth-bonding connections are made	Machinery Directive (98/37/EC)
	correctly to the mounting base of the unit	LV Directive (73/23/EC)
10.	Use only the power sources indicated in this user guide and ensure that the
	current rating of supply cables, fuses and overload protection devices are	RoHS (Restriction of Hazardous Substances) 2002/95/EC
	adequate for the product.
11.	The product is certified for use within the ambient temperature range of	WEEE (Waste Electrical & Electronic Equipment) 2002/96/EC
	-20C to +60º C and must not be used outside this range.	WEEE (Waste Electrical & Electronic Equipment) 2002/96/EC
12.	This product must only be installed by suitably trained personnel in
	accordance with the relevant code of practice (e.g. EN60079-14:1997).
				This equipment contains electrical or electronic
	These instructions are intended for their sole use.			This equipment contains electrical or electronic
13.	All installation work should be carried out in accordance with the relevant			components that must be recycled properly to comply with
13.				Directive 2002/96/EC of the European Union regarding the
	local and national standards.The unit shall only be installed and brought into			Directive 2002/96/EC of the European Union regarding the
				disposal of waste electrical and electronic equipment
	service using the operating parameters defined in these instructions and in			disposal of waste electrical and electronic equipment
	the technical specifications.			(WEEE). Contact your local supplier for procedures for
	the technical specifications.			recycling this equipment.
14.	There are no user serviceable parts and on line maintenance is not required			recycling this equipment.
	for this product.
	for this product.	This product is designed for use with flammable gases and vapors
15.	Inspection and maintenance of this equipment must be carried out by
15.		covered by apparatus groups IIA, IIB and IIC and with temperature
	suitably trained personnel in accordance with the applicable code of
	practice e.g. EN 60079-17.	classes T1 to T6.

16.Repair of this equipment must be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN 60079-19.

17.Units must carry the following certification marking.

SIRA05ATEX1300X Exd IIC T6 Ta –20ºC to +60ºC Gb

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			Reference	CHAPTER 1		Introduction
Glossary of Terms				The MIC440 is a complete PTZ camera head system specifically designed for use
				in hazardous areas and is rated up to IIC T6 classification. The robust construction
PTZ	-	Pan/Tilt/Zoom		in aluminium makes it ideally suitable for the petrochemicals industry and other
Bi-phase	-	Bosch Bi-phase telemetry protocol		demanding environments.
PSU	-	Power Supply Unit
IR	-	Infra Red		The unit is designed to be plug and play making it easy to install, giving
BP 4	-	Bi-phase converter cards for MIC400 cameras		considerable reductions in installation and maintenance costs.
STP	-	Shielded Twisted Pair cable
				To bring the unit into service, use only assembling, and adjustment equipment as
Glossary of Tables				described in the text and diagrams contained in this instruction manual.
Table A (Pg7)	-	Flamepath Tolerance table		The certification of this equipment depends upon the maintenance of the
Table B (Pg12)	-	MIC composite cable pin table		flamepaths (see note and table) and the use of the following materials in the
Table C (Pg18)	-	Power connection to Header HD1		construction.
Table D (Pg18)	-	Composite cable to Power Supply HD-3
Table E (Pg18)	-	Telemetry Connections to HD3, HD4 and HD5		The maximum constructional gaps (Ic) of the cylindrical flamepaths are less than
Table F (Pg18)	-	Fuse ratings for MIC-240PSU, MIC-24PSU, MIC-115PSU		that required by Table A of EN 60079-1:2007 are as detailed below:
Table G(Pg19)	-	Power Input wiring connections for MIC-12PSU - HD1
Table H (Pg20) -		Connecting the Greenwich Adaptor		The pan body to pan body top are to be secured with cap head M5 - 0.8 x 10 mm
Table I (Pg21)	-	DIP Switch Settings for K2-ADE 2 wire mode		long S316 stainless steel grade A4/70 special fasteners.
Table J (Pg 21) -		K2-ADE Adaptor Connection
Table K (Pg21) -		Camera Interface Control Settings		All exposed parts:	Aluminium (BS-EN755 1997 6082T6)
Table L (Pg22)	-	MIC-USB485CVTR Connection table and Diagram			Stainless Steel (BS-EN10088 No.1.4404)
Table M (Pg45) -		Sony Set Commands
				If the equipment is likely to come into contact with aggressive substances, then it is
				the responsibility of the user to take suitable precautions that prevent it from being
				adversely affected, thus ensuring that the type of protection provided by the
				equipment is not compromised.
				Aggressive substances: e.g. acidic liquids or gases that may attack metals, or
						solvents that may affect polymeric materials.
Appendices				Suitable precautions:		e.g. regular checks as part of routine inspections
				Suitable precautions:		e.g. regular checks as part of routine inspections
Appendix A (Pg49)		-	Protocol Preset Commands			or establishing from the material’s data sheets
						that it is resistant to specific chemicals.

Units must carry the following certification marking.

SIRA05ATEX1300X Exd IIC T6 Ta –20ºC to +60ºC Gb

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Table A – Constructional Flamepath Tolerances

Flamepath	Maximum
	Gap (mm)


Between the tilt centre bore and tilt bearing housing shaft (2 off)	0.089


Between the yoke arm bore and tilt resolver shaft.	0.061


Between the yoke arm bore and yoke arm blanking cap shaft.	0.061


Between the yoke arm bore and yoke spigot shaft	0.061


Between the pan body top bore and yoke spigot shaft (2 off)	0.061


Between the upper cover bore and wiper motor mount shaft.	0.060


Between the wiper motor mount bore and base flange shaft.	0.100

MIC440 Camera Options

The MIC440 Camera has available the following optional extras:-

MIC-ALM	-	8 input Alarm card (Fits in PSU).
MIC-WKT	-	Washer pump drive card (fits in MIC-PSU), washer
		nozzle and bracket.
MIC-BP4	-	Bosch Bi-phase converter card for power supplies with an
		expansion slot available.

MIC440 Power Supply Unit Versions

CAUTION: The PSU enclosures are not Exd rated and must be replaced with a certified enclosure if installed within a hazardous area.

Bosch Security Systems has designed a range of power supplies for the MIC440 camera to cater for a variety of common voltages and provide all the connections needed for power, telemetry and video. The power supply units and options are detailed below.

MIC-240PSU	-	240Vac input Power Supply Unit
MIC-115PSU	-	115Vac input Power Supply Unit
MIC-24PSU	-	24Vac Input Power Supply Unit
MIC-12PSU	-	12 to 24Vdc Input Power Supply Unit

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Unpacking		Package Contents
		Please check for the following contents
	CAUTION: Take extra care lifting or moving MIC440 units		MIC440 Installation & Operation manual (this guide)
	due to their weight.	•	MIC440 Installation & Operation manual (this guide)
	due to their weight.	• Installation & Configuration CD
		• Installation & Configuration CD
		• Quick start reference sheet
		• Quick start reference sheet

•Check the exterior of the packaging for visible damage. If any items appear to have been damaged in transit please inform the shipping company.

•Unpack the power supply unit carefully; although ruggedized this is electronic equipment & should be handled with care.

•Do not use if any component appears to be damaged. Please contact Bosch Security Systems in the event of damaged goods.

•The shipping cartoon is the best way to transport the unit, save it & all other packaging materials for future use. If the unit must be returned, use the original packing materials.

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Installation Accessories

CAUTION: Ensure all local safety codes are observed when installing this product; ensure a strong safety chain is used to secure the MIC440 camera to prevent any danger of dropping the product during installation. Particular care should be taken with MIC440 models due to the additional weight.

The MIC440 Camera has been designed to be easily installed on a variety of common fittings. The MIC440 comes with an integrated Deep Conduit Adaptor with an M20 threaded hole for a suitable Exd cable gland (Not supplied).

The MIC440 cameras can be mounted on lamp post column/scaffolding pole or similar using the Pole Mount Bracket (MIC-PMB) however users should be aware that lamp posts can often be subject to movement and are not suitable platforms in all conditions or for all applications.

For mounting directly onto buildings Bosch Security Systems manufacture a range of brackets suitable for all typical building installations for upright (90°) or Inverted camera positions, examples are shown below.

MIC-CMB	-	Corner Mount Bracket
MIC-WMB	-	Wall Mount Bracket
MIC-SCA	-	Shallow Conduit Adaptor
MIC-DCA	-	Deep Conduit Adaptor (Included)
MIC-PMB	-	Pole Mount Bracket

		CAUTION: For additional protection in hazardous area
		installations suitable flexible conduit can be used externally for
		the composite cable run to connect the power supply to the
		Exd Cable Gland (Not supplied) in the MIC440 Deep Conduit
		Adaptor

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CHAPTER 2 Hardware Installation

This product is designed for use with flammable gases and vapors covered by apparatus groups IIA, IIB and IIC and with temperature classes T1 to T6.

The product is certified for use within the ambient temperature range of -20C to +60º C and must not be used outside this range.

This product must only be installed by suitably trained personnel in accordance with the relevant code of practice (e.g. EN6007914:1997). These instructions are intended for their sole use.

Key to MIC-PMB drawing

1.Securing bolts for MIC-SCA

2.90mm stainless steel pole banding

3.Pole mount bracket blocks

4.Pole mount bracket plate

5.Pole mount block securing securing bolts

6.Shallow conduit adaptor

7.“O”-ring

8.Wall mount bracket

9.Wall mount bracket securing bolts

The MIC440 uses a composite cable to carry all power & telemetry between the camera head and the MIC power supply unit this cable can be a maximum of 25m long, for installations which require the camera head to be more than 25m from the power supply then it is recommended that a 2m cable be connected to an Exd rated junction box from which telemetry; video and power can be broken out into separate cables with appropriate wiring to extend the distance to suit.

CAUTION: Any junction box or enclosure used for mounting the power supply or separating cable cores must be Exd rated to the appropriate rating for the installation.

CAUTION: If the camera is mounted ball down it is essential that the connector and base area of the camera are completely sealed from water ingress.

CAUTION: Any water getting into the connector is liable to cause corrosion to the connector pins leading to unreliable operation of the camera unit.

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Pre installation Preparation in the Workshop

The unit is NOT supplied with a external Exd cable gland. A suitable sized Exd barrier gland to match the composite cable diameter is required. For the Bosch composite cable (8mm); use a Hawke cable gland type 501/421 Size 0.

The composite cable is required to connect the MIC440 to its power supply it consists of two pairs (24AWG) plus 4 cores of (22 AWG), 2 cores of (24 AWG) and one coax core for the video signal to a maximum distance of 25m as per Table B.

CAUTION: It is recommended that the cable and connector should be made up, connected to the unit and sealed with the Exd barrier gland in a workshop before taking the unit for mounting on site.

All connections to the unit are made via the single 12 way connector mounted on the base of the camera unit and accessible through the base conduit adaptor.

Cable Gland and Cable Mounting instructions

1.Remove the 4 x M8 Hexagon bolts holding the base conduit adaptor to the MIC440 unit and remove the base conduit adaptor.

2.Fit the composite cable through the Exd barrier gland.

3.Fit the composite cable through the 20mm threaded gland hole in the base conduit adaptor and allow approx 100mm of free cable on the inside to connect to the 12 way cable connector.

4.Screw the Exd barrier gland into the base conduit adaptor maintaining approx 100mm of cable on the inside of the adaptor to enable the cable connector to be freely inserted into the MIC unit base connector.

5.Connect the 12 way cable connector into the matching connector in the base of the MIC unit.

6.Make sure the connector is fitted home properly in the camera integral plug (requires approx. two and a half turns of the socket threaded ring to fasten the two halves of the connectors together properly).

7.Fit the base conduit adaptor back to the MIC440 unit and fasten using the 4 x M8 hexagon bolts.

8.Ensure that there are no trapped cables.

9.Ensure there is some slack cable in the base conduit adaptor then tighten up and seal the Exd barrier gland as per the instructions included with the gland.

10.The unit with the cable tail is now ready for on site installation

Camera Installation Instructions

1.Locate the mounting position of the camera so that it cannot be interfered with either intentionally or accidentally.

2.Ensure the mounting surface is capable of supporting the combined weight of the camera and mounting hardware under all expected conditions of load, vibration and temperature.

3.Fit the mounting brackets (if used) securely, observing all appropriate safety precautions & local building regulations.

4.Earth the camera using one of the securing bolts. Only earth the camera at a single point to prevent earth loops & hum bars.

5.M8 x20mm Stainless steel nuts, bolts and washers should be used to secure the camera’s base conduit adaptor to the mounting point.

6.Secure all cabling & conduit.

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	L	Power input	Low volt AC or DC power	22 AWG core
Electrical Connections to the MIC440		1	input 15 Volts AC or DC	- Red

The MIC440 base connector pin allocations are as follows:	M	Power input	Low volt AC or DC power	22 AWG core
The MIC440 base connector pin allocations are as follows:		2	input 15 Volts AC or DC	- Green

Table B – MIC Connector Pin Table

Connector Pin	Signal
	Name

A		Video
		Output

B		Video
		Return

C		Tamper
		Switch

Description

Video Signal output to control room

Video Signal Ref output to control room

Connection C to D will provide an alarm to the control

Cable Wire

Type/Colour

Coax core

Coax screen

24 AWG core - Black

D	Tamper	room via telemetry	24 AWG core
	Switch		- Brown
	return

E	Washer	TTL ref output can be used	22 AWG core
	drive return	to drive external relay for	- Grey
		wash operation option

F	Washer	TTL output can be used to	22 AWG core
	drive	drive external relay for	- Orange
		wash operation option

G	Full Duplex	Telemetry Output RS 485	Pair 1 - Blue
	Tx A

H	Full Duplex	Telemetry Output.RS485	Pair 1 - Violet
	Tx B

J	Full Duplex	Telemetry I/O to RS485	Pair 2 -
	Rx A		Yellow
	Half Duplex
	Tx/Rx A

K	Full Duplex	Telemetry I/O to RS485	Pair 2 - White
	Rx B
	Half Duplex
	Tx B

Video output signal conforms to CCIR PAL 1V Composite format. (NTSC format is available on request).

Telemetry signals all conform to the RS485 / RS422 standard.

The unit continuously monitors incoming telemetry whether in full or half duplex mode.

In full duplex mode, the Tx pins are tri-state except during transmission times. This may cause problems when interfacing to some Fibre Optical converter units. Check out the Commissioning notes for ways of overcoming these problems.

In 2 wire Half Duplex mode (RS485), the Rx Pins are used to transmit data to the MIC440 unit.

The washer connections can be used to operate a relay in the power supply unit, which in turn can activate a pump.

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Earthing of the MIC440 Camera	Maintenance

1.The camera module & housing are electrically isolated so the housing should be safety earthed regardless. The safety earth should be a bonding connection to the cameras outside case for example one of the securing bolts.

2.The camera should be earthed at one point only to prevent earth loops & thus hum bars showing on the control room monitor.

3.If the system is copper throughout & the camera pictures are fed back to the control room coaxial copper cable, then the camera should be earthed at the video termination point in the control room & nowhere else. In this case the PCB “Earth Link” should be broken.

4.If the video is transmitted back to the control room via some non electrical connecting medium, e.g. fibre optic, radio or microwave link, then the camera should be earthed at the transmitter point in the psu. The PSU “Earth Link” may be used for this purpose.

5.If dual earthing is unavoidable then a video isolation transformer should be fitted between the two earths.

Lightning Protection

If the camera is fitted in a highly exposed place then consideration should be given to lightning protection. A good earth bonding connection to the case itself will provide protection against damage from secondary strikes.

Where there is a risk of a primary strike hitting the camera housing directly, it is recommended that a separate lightning conductor be fitted within 0.5m of the camera and at least 1.5m higher than the camera.

The construction of the housing itself is very capable of coping with secondary strikes and no damage to the internal electronics or camera should result if correct lightning protection is applied.

The unit contains no maintainable parts and in the event of failure should be removed from site for repair.

Maintenance and repair of this equipment shall only be carried out by suitably trained personnel in accordance with the applicable code of practice (e.g. EN60097-19)

To maintain the validity of the certification only components supplied by Bosch Security Systems shall be used.

On Site Inspection

It is recommended that the equipment be inspected on site every six months to check mounting bolts for tightness, security and any signs of physical damage. Inspection of this equipment shall only be carried out by suitably trained personnel in accordance with the applicable code of practice (e.g. EN60097-17)

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CHAPTER 3 Power Supply Installation & Setup

The Power Supply Units provide all the support functions for connecting the MIC440 cameras to third party equipment, they comprise of the following products:

MIC-12PSU, MIC-240PSU, MIC-24PSU and MIC-115 PSU

The power supply provides power for a single MIC440 camera unit from a 12v DC source (MIC-12PSU), a 240v AC source (MIC-240PSU), a 24v AC source (MIC24PSU) or a 115v AC source (MIC-115PSU). The transformer fitted to these designs is a thermally protected and automatically cuts out if the transformer core temperature exceeds 40 Degrees C. On cooling the transformer will become operational again.

In addition the unit provides all the terminations required to connect a MIC440 camera to third party equipment.

A second independent 12v (600mA) power supply is also included to drive any internally fitted optional interface cards.

A maximum cable length of 25m is permitted as shown overleaf in Fig A, if the PSU can be located in a Non-hazardous area near to the camera installation then an Exd enclosure for the PSU may not be required as shown in Figure B on page 15.

MIC440

Hazardous Area Power Supply Installation Instructions

CAUTION: The PSU enclosures are not Exd rated and must be replaced with a certified enclosure if installed within a

hazardous area. Figure A – Installation using Exd junction box

This product must only be installed by suitably trained personnel in accordance with the relevant code of practice (e.g. EN60079-14:1997).

Installation of the PSU within a hazardous area must have the standard PSU enclosure replaced with an appropriate certified enclosure and four (4) Exd cable glands (NOT Supplied), the power supply PCB is usually re-housed, by a third party company, within an Exd enclosure which is then factory certified and shipped to site. Follow all manufacturer’s instructions when installing a third party Exd enclosure, examples are shown on Page 15.

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Non Hazardous Area Power Supply Installation Instructions

WARNING: Electrical Danger: Ensure all power is disconnected before opening or working upon any Power Supply Unit.

Installation must be carried out by suitably qualified persons & all local safety regulations should be followed.

Figure B – Installation of the PSU in a Non-Hazardous area

Installation of the MIC-PSU

To install the MIC-PSU in a Non-Hazardous area please do the following.

1.Locate the mounting position of the MIC-PSU outside the hazardous area so that it cannot be interfered with either intentionally or accidentally, a lockable cabinet is recommended.

2.Securely fix the MIC-PSU using M4 stainless steel screws & washers; ensure the cable glands have sufficient room to allow for the cables to enter.

3.Feed all cabling through the appropriate sized gland holes.

4.Connect the composite cable to HD3 following the colour coding as shown in the Table D & printed on the PCB.

5.If a tamper switch relay is to be used, connect this at HD2.

6.Connect the Coaxial video cable to the CN1 header.

7.CN2 is for additional add on cards such as alarm inputs, video processors, Bi-phase cards etc.

8.Telemetry connections are provided by headers HD3, HD4 and HD5 which respectively enable crimp or screw terminations for connecting the MIC440 to the control room as per Table E.

9.Connect the power to HD1 carefully observing the polarity and voltage as per Table C.

10.When wiring is complete, apply power & check the all four (4) LED’s are lit.

11.Following Installation when power is applied the following LEDs will light to indicate:-

LED1 – 15vAC power on to camera LED2 – 15vAC power on to camera

LED4 – Power on for optional heater/speaker (Not MIC440) LED5 – Power on for optional heater/speaker (Not MIC440)

12.Re-attach the enclosure lid & screw down until tight.

13.For installation of the MIC-WKT-KIT, MIC-ALM or MIC-BP-4 Bi-phase card please refer to their respective manuals.

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Connecting the MIC-24PSU, MIC-240PSU or MIC-115PSU

Once installed on site please connect the composite cable from the MIC440 to the MIC-PSU as per the following instructions.

WARNING: Electrical Danger: Ensure all power is disconnected before opening or working upon any Power Supply Unit. Installation must be carried out by suitably qualified persons & all local safety regulations should be followed.

The Power Supply Unit comprises of the following:

1)A weather resistant (IP55) plastic box fitted with four cable glands.

2)A power supply for the MIC440 camera.

3)A second power supply for driving various interface cards mounted internally to the power supply box. e.g. washer drive card, alarm interface card.

4)Provision for a signal interface card, to connect telemetry to third party equipment.

5)Screw termination of all cable into and out of the box.

6)Correct video termination for the camera coaxial cable.

7)Earth isolation and termination within the unit to correctly control Video earthing and thus prevent Earth loop.

Power Supply Layout and Connections

The Power supply PCB has the following connections as shown overleaf on Figure C:-

HD1 – Power Input Connector (screw terminal) HD2 - Tamper Switch header (screw terminal)

HD3 - Composite cable header (Connections to camera head, screw terminal) HD4 - Telemetry header (Molex Connection)

HD5 - Telemetry header (screw terminal) HD6 - Washer pump header (screw terminal)

HD8 - Keyboard power connector (demo purposes only, not normally fitted) CN1 - Video out connection header (BNC)

CN2 - Add on card header (plug in)

Dimensions

Power supply enclosure:-225mm (W) x 70mm (H) x 195mm (D)

Figure C - MIC24PSU/MIC-240PSU/MIC-115PSU Layout

PCB Earth Link

The PCB has one link option next to HD1 to allow the power supply to be set up for different earthing schemes: The Earth Link should be broken if there is a separate connection between video screen and earth. Usually occurs on copper connected systems where all the copper video coaxes are taken back to the control room to be connected to a central earth point. If fibre optics or other indirect connections are used to get data and video to and from the control room then the earth link should be left intact provided it is the only camera end earth reference point.

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Table C – Power Connection to Header HD1


	Live		HD1-1

	Neutral		HD1-2

	Earth		HD1-3

Table D - Composite cable to Power Supply HD-3 Connection Table


Composite	Function	Terminal Box	Terminal
Cable Wire		Connector	Box ID
Colour			Marking

Red	AC supply	HD3-1	Power

Green	AC supply rtn.	HD3-2	Power


White	Rx +	HD3-3	RxB


Yellow	Rx -	HD3-4	RxA

Drain Wire	Gnd	HD3-5	GND

Blue	Tx -	HD3-6	TxA

Violet	Tx +	HD3-7	TxB

Coax Core	Video	HD3-8	Video

Coax Screen	Video Return	HD3-9	Vid 0v

Black	Tamper Switch	HD3-10	Tamp Sw
(Optional)

Orange	Wash drive	HD3-11	Wash
(Optional)

Table E - Telemetry Connections to HD3, HD4 and HD5

Telemetry	HD3	HD4	HD5
Signal Name
RXB or Rx +	Pin 3	Pin 1	Pin 1

RXA or Rx -	Pin 4	Pin 2	Pin 2


GND	Pin 5	Pin 3	Pin 3

TXA or Tx -	Pin 6	Pin 4	Pin 4


TXB or Tx +	Pin 7	Pin 5	Pin 5

Fuse ratings

The power supply houses 4 off 20mm fuses in fuse holders. The ratings for these fuses if fixed on the low voltage secondary side but changes with input voltage on the high voltage primary side.

The following table shows the fuse values fitted for the different supplies for operating the power supply:

Note FS 4 does not exist

Table F – Fuse Ratings for MIC-240PSU, MIC-24PSU and MIC-115PSU

Fuse ident

FS 1

FS 2

FS 3

FS 5


Fuse function.	Rating for 240v	Rating for 115v
	primary	primary

MIC400 protection	1.6A glass Anti	1.6A glass Anti
	surge (T)	surge (T)


Primary protection.	800mA ceramic	800mA ceramic
	quick blow	quick blow

Heater protection 1	1.6A glass Anti	1.6A glass Anti
	surge (T)	surge (T)
Heater protection 2	1.6A glass Anti	1.6A glass Anti
	surge (T)	surge (T)

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MIC-12PSU Power Supply Unit

The power supply provides power for a single MIC440 camera unit from a 9v DC to 29v DC source for installations using low voltage systems.

Dimensions

Power supply enclosure – 225mm (W) x 70mm (H) x 195mm (D)

This is connected as per the MIC-240PSU as shown previously with the exception of the following changes:-

CAUTION: It is extremely important to observe the correct polarity, failure to do so will result in the destruction of the DC-DC power supply.

CAUTION: This power supply was designed for negative earthed systems only it is not suitable for use with positive earth systems.

This should be fed in to connection HD1 nominally marked as mains input, connections should be as follows:-

Table G – Power Input wiring connections for MIC-12PSU


	Positive		HD1-1

	Negative		HD1-2

	Earth and Negative		HD1-3

Power Supply Layout and Connections

HD1 – Power Input Connector (screw terminal)

HD2 - Keyboard power connector (demo purposes only, not normally fitted) HD3 - Composite cable header (Connections to camera head, screw terminal) HD4 - Telemetry header (Molex Connection)

HD5 - Telemetry header (Screw terminal) HD6 - Tamper Switch header (Screw terminal)

HD7 – Washer Pump Drive header (Screw terminal) CN1 - Video out connection header (BNC)

CN2 - Add on card header (plug in)

Figure C – MIC-12PSU Layout

WARNING: The rating of fuse FS2 should be changed to a 2A quickblow as opposed to the rating shown on the PCB.

For 12V installations the composite cable wiring is identical to that shown earlier in this manual on Table D.



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Washer bracket, nozzle and pump card kit

8-input alarm card includes washer pump drive function

Bosch Bi-phase converter card for MIC power supplies with an available expansion slot.

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Optional Cards and Kits for MIC440 Cameras	CHAPTER 4	Configuring the MIC440 Camera

The MIC440 has several optional cards and kits as described earlier.

Please refer to the respective manuals for details on their installation and operation.

MIC-WKT

MIC-ALM

Connecting the MIC440 to the PC

CAUTION: This procedure must be carried out in a non hazardous area only.

The MIC can be connected to a PC’s serial port via a RS232/RS422 adaptor unit; this will generally be assigned to Comm Port 1.

MIC-BP4	Suitable serial port adaptor units are the Greenwich RS232/RS422 adaptor unit
	(Farnell 778-758, RS No: 201-758), the KK systems K2-ADE RS232 to RS485/422
	adaptor or the MIC-USB485CVTR (485 to USB Converter) for PC’s without a serial
	port.

Connecting the Greenwich Adaptor

To connect the Greenwich serial adaptor to the PC you will also need a 9 pin D female to 25 pin D male RS232 compatible adaptor cable. A suitable cable is Farnell 960-573 or RS Part No: 202-644. The adaptor should be set to DCE mode and the power supply connected.

Connections from the Greenwich adaptor to the power supply are shown below

Table H – Connecting the Greenwich Adaptor

Adaptor Connections

F 778-758.

DATA OUT 6-3+

DATA OUT 5-4-

SCREEN

DATA IN 4-5-

DATA IN 3-6+

HD4

Connection and wire colour.

RXB White

RXA Yellow

TXA Blue

TXB Violet

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The connections can be tested by selecting the DETECT button in Camset and checking to see if the window below this button displays the address and software version No of the camera being tested.

Should a problem be encountered then connect the MIC440 screen wire (0v) to the pc chassis with a separate piece of wire to ensure 0v continuity

Connecting the KK systems K2-ADE RS232 to RS485/422 Adaptor

This unit is self powered and can be plugged directly into the PC serial port. RS485 two wire mode.

Connections and Dip switches settings for 2-wire mode should be made as follows:-

Table I – DIP Switch Settings for K2-ADE 2 wire mode


	DIP Switch		Setting


	Sw 1		OFF

	Sw 2		OFF

	Sw 3		OFF

	Sw 4		ON

	Sw 5		OFF

	Sw 6		ON

Table J – K2-ADE Adaptor connections

Adaptor Connections

K2-ADE

Pin 3

Pin 9

Pin 5

Not required

HD4

Connection.

RXB White

RXA Yellow

TXA Blue

TXB Violet

With all the above set up, when Camset is running and the serial port selected, set the Camera Interface Controls to the following:-

Table K – Camera interface control settings

Camset Tabs

2 Wire RS485

4 Wire RS422

Comms 1

Selected

Interface

2 Wire

4 Wire

RTS

Off

Baud

9600

If a notebook PC is used, which sometimes lacks a serial port, then a RS485 to USB converter such as the MIC-USB485CVTR can be used instead, this would typically be mapped to Comms port 3 or 4.

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Connecting the MIC-USB485CVTR, USB to RS485 Converter

The MIC-USB485CVTR is a USB to RS485 signal converter that allows PCs without a serial port to connect directly to the MIC440 camera via the telemetry connection (HD4) in the power supply, the MIC-USB485CVTR can also be used to connect a PC to any other RS485 device.

The MIC-USB485CVTR has been designed to work with all functions in Universal Camset and to be backwards compatible with legacy version of Camset although full compatibility is not guaranteed.

The MIC-USB485CVTR should be connected to the telemetry header (HD4) of the MIC440 power supply with Standard Twisted Pair cable such as Belden 8760.

The table overleaf shows how the screw terminal connections on the MICUSB485CVTR connect to the MIC power supply depending upon the protocol and selected communication mode you may only need a 2 wire configuration.

CAUTION: Should be taken to avoid earth loops when connecting 0v from the converter to GND terminal in the MIC power supply

Table L – MIC-USB485CVTR Connection Table and Diagram

Converter Output

RxB / Rx -

RxA / Rx +

GND / 0V

TxA / Tx -

TxB / Tx +

MIC Power Supply

Telemetry Header

(HD4 or HD5)

TxB

TxA

GND

RxA

RxB

Communication Mode

Full Duplex (4-wire only)

Shield (always)

Simplex

Half Duplex (2-wire)

Full Duplex (4-wire)

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MIC-USB485CVTR and Universal Camset Software Installation

Universal Camset comes with WHQL certified drivers for the MIC-USB485CVTR that must be installed prior to connecting the converter to the PC.

To install the drivers please do the following:-

Commissioning the MIC440 using Universal Camset

Universal Camset is a Windows PC based configuration software from BOSCH Security Systems; it is issued free on the CD that comes with each MIC camera. Universal Camset supersedes all previous versions of Camsets used.

1.Locate the USB DRIVERS.EXE in the Universal Camset Folder, double click to begin and follow the on screen instructions to install; these are the required drivers for using the MIC-USB485CTR.

2.Locate the CAMSET INSTALLER.MSI and then double click to begin, follow the on screen instructions to install.

3.Once installed a Universal Camset Icon will appear on your PC Desktop.

4.When opened the Universal Camset will display the Standard Controls Tab as shown overleaf.

Providing the USB drivers have been installed successfully, you can then plug the MIC-USB485CVTR into a PC via the USB port. If your converter is being plugged in for the first time your system should recognise the device and inform you that the hardware has been installed successfully.

The MIC-USB485CVTR should appear in the Comm Port selection list as USB and as a virtual Comm Port, e.g “comm2” (for legacy support). Universal Camset has been optimised to work with this converter in USB mode; therefore users should select “USB” for maximum functionality and reliability.

The MIC-USB485CVTR has a status LED indicating its current state, by sending a manual command e.g. Left or Right, you should see the LED flash. Transmitted data from the converter is indicated by a red flashing LED flash and upon receiving data a green LED will flash.

Standard Controls

Universal Camset opens on the Standard Controls tab as shown above; the highlighted area contains the Boot messaging, MIC settings and Camset Settings controls.

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Boot Messages

The large square text box in this area will display boot messages coming from the MIC. One of the first lines contains the MIC address which is decoded and entered into the Address line. The rest of the lines indicate the MIC model number, control card serial number, MIC Software etc.

At the same time, a boot message is displayed on the video indicating similar information, which may be helpful if return comms should fail or be incorrectly connected.

MIC Settings

Current Address

This box indicates the address to which commands are sent from Camset. This therefore needs to match the address of the MIC that needs to be controlled.

When the MIC is booted the first line of the messages it sends is the address, which is read and put into this box automatically.

Configure MIC Communications

This button opens up a new window which provides the options to reconfigure the MIC communications settings. These options will depend on the MIC model connected.

In order for any of these modifications to work, Camset must have full communications with the MIC. Ensure this by performing a simple manual control test (Up, Down, etc). To store the new settings press Apply once the modifications have been made or alternatively press Cancel to discard any changes.

New Address

This input box defines the new address the MIC should change to once Apply has been clicked. The value will also be copied over into Current Address on the main form to provide continual control.

New Protocol

The drop down list here provides a full list of the protocols available in Camset. Control depends upon selecting the correct protocol in the drop down list to match the protocol that is loaded onto the MIC400; if the incorrect protocol is selected in Camset the MIC may not respond. To regain control should this happen, reset the Camset Protocol back to what the MIC originally was.

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New Baud Rate

This drop down list will provide the valid baud rates for the chosen protocol. The baud rate options reflect the protocol as set on the main form for Camset itself. In FV protocol the option is a toggle which simply switches the MIC between 4800 and 9600. If control is not present after the window is closed, try changing the Camset Baud Rate.

Reset MIC

This sends out a command to reboot the software. This is not a hardware reboot; the only way to do that is to remove the power supply to the MIC.

Camset Settings

The Camset Settings section as shown above control the Protocol, MIC model, Baud Rate and Comm Port used; select the appropriate parameters for your MIC440 from the dropdown menus.

Some functions in Universal Camset may not be supported by particular protocols; any incompatible functions will be greyed out if it is not supported in a given protocol.

The communication settings will be set to the default for the chosen protocol, indicating this on the Camset Baud Rate drop down list.

Reset Camset

This re-initialises all of the controls for the software to the state it would be on boot.

MIC Model

This provides a list of all the available MIC Models. This should be set to the type of camera being controlled as Camset is then set up accordingly to provide more or less options dependant upon the combination of this setting with the Camset Protocol above.

Comm Port

This provides a list of the available Comm Ports detected by the software on the PC. If a comm port is in use when it is selected the user will be prompted with an error, and should either select another port or close the application currently using it. If the MIC-USB485CTR, USB to RS485 convertor is being used, when plugged in this will show on the Comm Port drop down menu as USB, simply select to use. The final option is close which will close any open communications port meaning that other applications can then use the port for other purposes.

Camset Baud Rate

This displays the current Baud Rate at which outgoing messages are sent, and the other options available for the given protocol above. Changing this without first changing the MIC baud rate will cause a loss of communications.

RTS

This defines the state of the RTS line on the serial port which can be used power in line RS232 to 485 adapters.

Comms Mode

There are 3 available options for comms modes:

Full Duplex: Full 2 way 4 wire communications connection. Messages are transmitted and received on separate comms pairs.

Half Duplex: 2 way, 2 wire communications connection. Messages are transmitted and received on the same pair of wires. The 485 drivers deal wih the switching of the line directions automatically.

Simplex: 1 way 2 wire communications connection. Messages are only transmitted to the camera. This will work for most manual controls, but anything that requires a response, such as Pot Test, Exact Positioning, Programming etc will fail.

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Manual Control	Iris Controls

Pan, Tilt and Zoom Controls

The Up, Down, Left and Right buttons send commands to the MIC to move in the selected direction at the speed indicated by the Speed Slider.

Zoom In and Zoom Out control the zoom position of the camera lens at a fixed rate.

Latch PTZ: This tickbox will Latch the PTZ controls for continuous tilt or rotation as required.

Auto Iris lets the MIC automatically adjust to changing light levels, where Manual

Iris gives the user control with Open and Close buttons.

Focus Controls

Auto Focus lets the MIC automatically focus on a changing scene, Manual Focus

gives the user control with Near and Far buttons.

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Auxiliaries	Preset Positions

Slow Zoom: Reduces the speed at which the MIC zooms.

PTZ Scale: Scales the MIC speed dependant on zoom position.

Wiper: Turns on or off the MIC wiper if fitted.

Washer: Activates the washer relay on the MIC-WKT card or the MIC-ALM card if fitted in the PSU. This also moves the MIC to the stored WashWipe position and turns on the wiper. Once de-activated the MIC will return to its original position and turn off the wiper.

IR / Thermal: Dependant on the MIC this will do one of 3 things, for a Non-IR Standard MIC the IR cut filter will come in and the image will go black and white. For a twin IR MIC, the cut filter will come in and the lamps will turn on.

Note: If the lamps do not turn on, ensure the power supply is an IR version and that Auto Alarm and Multi Alarms in the MIC Setup tab are both turned on.

For a MIC412, the video output will switch from the Sony module to the thermal module; the controls on the Thermal tab will also now function.

Digital Zoom: This will enable the MIC to continue into the digital zoom once the optical limit has been reached. This also needs to have Digital Zoom Enabled under the MIC Setup tab.

Auto Pan: This will start the MIC panning between left and right defined limits.

On Screen Data: This activates the Sony modules on screen icons.

Preset positions are locations stored by the MIC in Pan, Tilt and Zoom, Focus etc, which can be either called back manually, or returned to as part of a preset position tour.

To learn a position move the MIC to the desired location and then either enter in the preset number in the box available or press the Preset Number button until it displays the desired value. Then press the Learn button to store. Once stored the value in the input box will be cleared.

Returning to a position uses the same number entry method and then press the Go To instead.

The Learn All Presets button will set every preset position available for the given protocol to the current position. This may take a few seconds.

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Tour Controls

Tours provide a way of making a MIC continually move to points of interest within its visible range. There are 2 different methods to enable this; Preset Tours recalls preset positions in the set order waiting at each for a desired dwell time while Pattern Tours mimic the operator’s movements whilst recording so it can follow a defined path.

Access to these methods is entirely protocol specific, meaning if it is shaded out, the feature is not supported. In some cases there are up to 6 tours available.

Preset Tours

To save a preset tour, simply enter the end preset number into the input box and a corresponding dwell time and press Program Tour. This initiates a simple tour with each steps preset position being fixed and the dwell time constant across the tour, stored to the Tour Number. More comprehensive program methods are normally available through the control system.

The Tour Number selects the tour to which you save and also play from. The Start Tour button initiates the current programmed sequence for the given Tour Number.

Pattern Tours

Depending on the protocol, the controls for these vary. Some fully implement the recording functionality and in these cases the Start Recording and Stop Recording buttons are used, with user manual control in between. This is again stored to the Tour Number as set.

Other protocols use an add point method, where Start Recording and

Stop Recording are used in the same way, but instead of manual control in the middle Add Tour Point is used to insert a preset position with the options specified Preset, Dwell and Speed.

Soft Stops and Non Dwell Zones

This feature offers a method of restricting the MIC's movements to a certain area. A "box" is defined using the Top Left and Bottom Right buttons which provides the area within which the MIC is allowed to move. To clear the area set both corners to the same location.

Non-Dwell Zone

This provides the opposite of Soft Stops, in that an area can be defined within which the MIC cannot stop. The area is defined and cleared in the same way using the Top Left and Bottom Right buttons. Once the MIC enters the area it passes straight through to the opposite edge.

Clear

This button clears both the Soft Stops and the Non-Dwell Zone, which is required after a MIC has its protocol re-flashed (see Programming section).

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MIC Setups	General Settings

The MIC Setups tab contains the basic camera controls such as General Settings, Multi alarms (if MIC-ALM card is fitted), Relays, AutoHome options and the Default Settings.

Pan Reverse

This will invert the pan rotation of the MIC compared to the commands from the controller. This would be used if a MIC was inverted to regain logical control.

Tilt Reverse

This will invert the tilt rotation of the MIC compared to the commands from the controller.

Image Flip

This manually inverts the image from the camera module, which may be used on an inverted camera where the head cannot be rotated through 180 degrees. Inverting the image would normally also require some modification of the control directions.

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Wash Wipe

If Wash Wipe is On then, when the Wash auxiliary is set the MIC will return to a preset Wash Position activate the washer relay in the PSU and turn on the wiper. When the auxiliary is turned off again, the MIC will return to its prior position and turn the wiper off. If Wash Wipe is Off then when the aux is activated the MIC will simply close the washer relay and remain in its current position.

Auto Alarm

This is used for both single and multi alarm functionality. With Auto Alarm on and Multi Alarm off, the MIC will monitor the tamper switch line, moving to the programmable Alarm Position when the connection is grounded. If Auto Alarm is turned off the MIC will ignore any change in status of the tamper line.

Multi Alarm

With this the user can setup a separate position for each of the 8 alarm inputs. Any given alarm input will trigger the MIC to move to the position with which it is associated. To get this functionality working both Auto Alarm and Multi Alarm should be turned on.

Photocell IR

This mode enables the user to attach an external photocell to the power supply to control the IR lamps. The device is connected to alarm input 4, meaning that when the light levels drop sufficiently alarm 4 is triggered, and instead of moving the MIC detects this as an activation signal for the lamps. When the light levels pick up again, the alarm will deactivate and the lamps will be turned off. This mode can enable the user to hide the sensor away from any large external lighting which may cause the camera to flick in and out of IR mode under Auto conditions.

Camera Power

This can be used to turn the camera module inside the MIC off as required.

Digital Zoom

This is an override for the Digital Zoom Auxiliary, meaning that if On this will allow digital zoom to be controlled by the aux state, but if off, will never allow digital zoom no matter what the state of the aux.

Auto Flip

With this enabled the MIC will pan through 180 degrees as it reaches the vertical position so the user can then tilt down the other side meaning the MIC video is never inverted. Once the rotation is complete the controls are reversed until a stop command is received, at which point they are returned to normal.

Auto IR

In this mode the camera module is monitored for its current IR state, as soon as the light drops sufficiently, the module will automatically put the cut filter in place and switch to black and white, at which point the MIC will turn on the IR lamps.

Auto Lowlight

If this is turned on, the MIC will decrease its shutter speed as the light levels drop, rather than increasing the gain. Motion blur on the video can occur if the frame rate drops sufficiently low, which may not be ideal for a camera which is continually moving. However if motionless, the images will not have the grain associated with lowlight conditions. The gain at which a change is made and the lowest frame rate can be controlled under the Frame Integration section.

Auto Home Controls

After a programmable time with no manual control the MIC can be configured to either, move to the home position (Preset 1) or start tour / pattern 1. With Auto Home turned off the MIC will simply remain stationary until the next user input. The amount of time before this takes place can be set using the input boxes and the Set Time button.

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