Yokogawa UP550 Operating Manual

0 (0)

Instruction

Manual Model UP550 Program Controller

User’s Manual for

Cascade Primary-loop Control

IM 05E01C02-42E

IM 05E01C02-42E

1st Edition

Blank Page

<Toc> <Rev>

i

Introduction

Thank you for purchasing the UP550 program controller.

How to Use the Manuals

Purpose

 

Title

Description

 

 

 

 

Setup

1.

Installation

Describes the tasks (installation, wiring, and others)

 

 

 

required to make the controller ready for operations.

 

 

 

Basic operation

2. Initial Settings

Describes examples of setting PV input types.

 

 

 

Making settings described herein and program creation

 

 

 

in “3. Programming” allow you to carry out basic

 

 

 

control.

Program creation

3.

Programming

Describes examples of creating basic programs. The

 

 

 

use of the program pattern setup charts included in the

 

 

 

“3.7 Program Pattern Setup Charts” is recommended.

 

 

 

General understand-

3.5 Program Parameter Map

Contains a parameter map that serves as a guide to

ing of programming

3.6 Lists of Program Parameters

creating programs. Also includes a brief explanation

operations

 

 

of the functions of program parameters.

Operating

4.

Operations

Describes key operation sequences. For operation control

procedures

 

 

through external contact inputs, see the external contact

and troubleshooting

 

 

inputs described in “1.5 Terminal Wiring Diagrams”.

 

 

 

 

Brief operation

6.1

Parameter Map

Contains the parameter map used as a guideline for

 

 

 

setting parameters.

Function description

6.2

Lists of Parameters

Briefly describes the functions of parameters. In addition,

and setpoint

 

 

each parameter table has a User Setting column, where

recording

 

 

you can record your setpoints when setting them in the

 

 

 

controller.

Controllers Applicable to Cascade Primary-loop Control

The specification codes of the UP550 applicable to cascade primary-loop control are given in the table below.

UP550-01 UP550-21

Regarding This User’s Manual

(1)This manual should be provided to the end user. Keep an extra copy or copies of the manual in a safe place.

(2)Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation.

(3)This manual describes the functions of this product. Yokogawa M&C Corporation (hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.

(4)Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission.

(5)The contents of this manual are subject to change without prior notice.

(6)Every effort has been made to ensure that the details of this manual are accurate. However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.

Media No. IM 05E01C02-42E (CD)

1st Edition : May 2000 (YK)

IM 05E01C02-42E 1st Edition : May 31,2000-00

All Rights Reserved Copyright © 2000, Yokogawa M&C Corporation

 

<Toc> <Rev>

ii

Safety Precautions

The following symbol is indicated on the controller to ensure safe use.

This symbol on the controller indicates that the operator must refer to an explanation in the user’s manual in order to avoid the risk of injury or death of personnel or damage to the

instrument. The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.

NOTE

Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.

IMPORTANT

Draws attention to information that is essential for understanding the operation and/or features of the controller.

Regarding Force Majeure

Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Int> <Rev>

Toc-1

Model UP550

Program Controller

User’s Manual for Cascade Primary-loop Control

 

 

IM 05E01C02-42E 1st Edition

CONTENTS

 

1.

Installation ..............................................................................................

1-1

 

1.1

Model and Suffix Codes..................................................................................

1-1

 

1.2

How to Install...................................................................................................

1-2

 

1.3

How to Connect Wires ....................................................................................

1-5

 

1.4

Hardware Specifications ................................................................................

1-7

 

1.5

Terminal Wiring Diagrams ............................................................................

1-13

2.

Initial Settings .........................................................................................

2-1

 

2.1

Names and Functions of Front Panel Parts ...................................................

2-2

 

2.2

Setting UP mode (Setting First at Power-on) .................................................

2-3

 

2.3

Changing UP mode .........................................................................................

2-4

 

2.4

Setting Primary PV Input Type .......................................................................

2-6

 

2.5

Changing Tracking Input Type .....................................................................

2-10

 

2.6

Initializing Parameters ..................................................................................

2-12

3.

Programming ..........................................................................................

3-1

 

3.1

Overview of Program Patterns .......................................................................

3-1

 

3.2

Example of Program Pattern Setup Charts ...................................................

3-2

 

3.3

Creating Program Patterns.............................................................................

3-4

 

3.4

Changing Program Patterns..........................................................................

3-11

 

3.5

Program Parameter Map ...............................................................................

3-14

 

3.6

Lists of Program Parameters .......................................................................

3-16

 

3.7

Program Pattern Setup Charts .....................................................................

3-21

 

3.8

Explanation of Program Functions ..............................................................

3-24

4.

Operations ..............................................................................................

4-1

 

4.1

Monitoring-purpose Operating Displays Available during Operation .........

4-1

 

4.2

Performing/Canceling Auto-tuning ................................................................

4-3

 

4.3

Setting PID Manually.......................................................................................

4-4

 

4.4

Selecting Program Pattern Number (PT.No) ..................................................

4-6

 

4.5

Switching between RUN and RESET Modes .................................................

4-7

 

4.6

Switching between AUTO and MAN ...............................................................

4-8

 

4.7

Manipulating Control Output during Manual Operation ...............................

4-9

 

4.8

Enabling/Disabling Hold Mode of Program Operation ...............................

4-10

 

4.9

Changing Program Setpoint when in Hold Mode .........................................

4-11

 

4.10

Executing “Advance” Function ...................................................................

4-12

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Int> <Rev>

 

 

 

Toc-2

 

4.11

Switching to Local-mode (LOCAL) Operation .............................................

4-13

 

4.12

Changing Setpoint during Local-mode Operation ......................................

4-14

5.

Troubleshooting and Maintenance ........................................................

5-1

 

5.1

Troubleshooting ..............................................................................................

5-1

 

5.2

Maintenance ....................................................................................................

5-5

 

 

5.2.1

Cleaning ...........................................................................................

5-5

 

 

5.2.2

Replacing Brackets ...........................................................................

5-5

 

 

5.2.3

Attaching Terminal Cover ..................................................................

5-5

 

 

5.2.4

Replacing Parts with a Limited Service Life .......................................

5-7

 

 

5.2.5

Replacing Control Output Relays ......................................................

5-8

6.

Parameters

..............................................................................................

6-1

 

6.1

Parameter Map ................................................................................................

6-1

 

6.2

Lists .........................................................................................of Parameters

6-6

7.

Function Block ............................................Diagram and Descriptions

7-1

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-1

1.Installation

This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.

1.1Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.

 

Model

Suffix Code

Description

 

 

 

 

 

UP550

 

 

Program controller (provided with retransmission output and 15 V DC loop power supply as standard)

 

 

 

 

 

 

 

-0

Standard type

 

Type

 

-1

Position proportional type

 

 

 

-2

Heating/cooling type

 

 

 

 

 

 

Optional functions

 

0

None

 

 

1

With communication, auxiliary analog input, and 1 additional DI

 

 

 

 

 

 

 

 

 

 

Check that the following items are provided:

 

• Program controller (of ordered model) ..................................

1

Brackets (mounting hardware) .............................................

1 pair

Unit label..............................................................................

 

1

• User’s Manuals for Single-loop Control ................................

7 (A2 size)

• User’s Manual (Reference) (CD-ROM version) ....................

1

Correspondence between the Model and Suffix Codes, and the Contact Input/Output Terminals Provided

Check the model ordered and the presence/absence of contact inputs and outputs in the following table.

indicate that the contacts are available.

Model and Suffix

 

 

Contact input terminals

 

 

 

 

Contact output terminals

 

 

Codes

 

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DO1

DO2

 

DO3

DO4

DO5

 

DO6

DO7

UP550-

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UP550-

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: For details on the functions of contact inputs/outputs, see “1.5 Terminal Wiring Diagrams.”

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-2

1.2How to Install

NOTE

To install the controller, select a location where:

1.no one may accidentally touch the terminals,

2.

mechanical vibrations are minimal,

 

 

 

 

 

 

 

 

 

 

 

 

3.

corrosive gas is minimal,

 

 

150mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

temperature can be maintained at about 23 C and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the fluctuation is minimal,

 

150mm

 

 

 

 

 

 

 

150mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150mm

 

 

 

 

 

 

 

 

 

 

 

5.

no direct radiant heat is present,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.no magnetic disturbances are caused,

7.no wind blows against the terminal board (reference junction compensation element),

8.no water is splashed,

9.no flammable materials are around,

Never place the controller directly on flammable items or equipment.

If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.

Installation Position

Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.

Front panel

of controller Must not exceed 30

30

Rear of

controller

 

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-3

External Dimensions and Panel Cutout Dimensions

 

UP550

Unit: mm

 

96

11

100

Large bracket

PVE1

PVE2

96

91.8

112

 

 

Small bracket

 

1 to 10 mm (Panel thickness)

General installation

Side-by-side close installation

 

117 min.

[(N-1) 96+92]+00.8

 

+0.8

0

 

92

(53)

145 min.

 

 

“N” stands for the number of controllers to be

 

 

 

 

installed.

92+00.8

 

However, the measured value applies if N 5.

92+00.8

(25)

 

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-4

How to Install

Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.

CAUTION

After opening the mounting hole on the panel, follow the procedures below to install the controller:

1.Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.

2.Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.

Direction to insert the controller

Insert the controller into the opening from the front of the panel.

Large bracket

Panel

(top mounting hardware)

Terminal board

Insert a screwdriver into the brackets to tighten the screws.

Small bracket

(bottom mounting hardware)

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-5

1.3How to Connect Wires

1)Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi-

bility of electric shock.

CAUTION 2) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.

NOTE

1)Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.

As a countermeasures against noise, do not place the primary and secondary power cables close to each other.

2)For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires.

The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.

3)Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.

4)The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.

For DC Relay Wiring

For AC Relay Wiring

UP550

External DC power supply

 

 

O.C Relay

 

 

 

 

 

 

 

R

 

 

Diode

UP’s contact

 

(Mount it directly

Relay

to the relay coil

 

(Use one with a relay coil

terminal (socket).)

rating less than the UP’s

 

 

contact rating.)

 

UP550 External AC power supply

 

 

R

UP’s contact

Relay

CR filter

 

(Use one with a relay coil

(Mount it directly

rating less than the UP’s

to the relay coil

 

contact rating.)

terminal (socket).)

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

 

 

 

 

 

<1. Installation>

1-6

Cable Specifications and Recommended Cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Purpose

 

 

 

 

Name and Manufacturer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply, grounding, relay contact outputs

600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2

 

 

Thermocouple

 

 

Shielded compensating lead wires, JIS C 1610,

 

X-

 

-

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See Yokogawa Electric’s GS 6B1U1-E.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RTD

 

 

Shielded wires (three conductors), UL2482 (Hitachi Cable)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other signals

 

 

Shielded wires

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended Terminal Lugs

 

 

 

 

 

 

 

 

 

 

 

 

Applicable wire size

 

Tightening torque

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.3 to 1.65 mm2

 

0.8 N·m or less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 . 7 m m

 

 

3 . 7 m m

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 m m o r l e s s

or

7 m m o r l e s s

Terminal Covers

Target Model

Part Number

Sales Unit

 

 

 

For UP550

T9115YD

1

 

 

 

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-7

1.4Hardware Specifications

PV Input Signals

Number of inputs: 1 (terminals 11 - 12 - 13 )

Input type: Universal input system. The input type can be selected with the software.

Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms

Burnout detection: Functions at TC, RTD and standard signal (0.4 to 2 V or 1 to 5 V) Upscale, downscale, and off can be specified.

For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

Input bias current: 0.05 A (for TC or RTD b-terminal)

Measurement current (RTD): About 0.13 mA

Input resistance: 1 M or more for thermocouple or mV input About 1 M for DC voltage input

Allowable signal source resistance: 250 or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less

2 k or less for DC voltage input

Effects of signal source resistance: About 0.01%/100

Allowable wiring resistance: for RTD input

Maximum 150 /wire: Conductor resistance between three wires should be equal However, maximum 10 /wire for a range of -150.0 to 150.0 C.

Wire resistance effect: 0.1 C/10

Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input20 V DC for DC voltage input

Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode

Reference junction compensation error: 1.0 C (15 to 35 C)1.5 C (0 to 15 C, 35 to 50 C)

Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Auxiliary Analog Input Signals (Tracking Input)

Available only for controllers with auxiliary analog input terminals.

Number of inputs: 1 (terminals 21 - 22 )

Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

Sampling period: 100, 200 and 500 ms

The sampling period of a auxiliary input signal is associated with the PV input’s sampling period.

Input resistance: About 1 M

Input accuracy: 0.3% of input span 1 digit for 0 to 2 V DC0.2% of input span 1 digit for 0 to 10 V DC

0.375% of input span 1 digit for 0.4 to 2.0 V DC0.3% of input span 1 digit for 1 to 5 V DC

Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/ 60 Hz)

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc> <1. Installation> 1-8

Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals 14 - 15 )

A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)

Retransmission Output

Either PV, program setpoint, or control output is output.

Either the retransmission output or the loop power supply can be used with terminals

14- 15 .

Number of outputs: 1 (terminals 14 - 15 )

Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)

Load resistance: 600 or less

Output accuracy: 0.1% of span ( 5% of span for 1 mA or less.)

Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/ 60 Hz)

Control Output

Universal output system, The output type can be selected with the software.

Current output

(Standard type: terminals 16 - 17 )

Number of outputs

1

 

switched between a voltage pulse output

 

and current output.

 

 

Output signal

4-20, 0-20, 20-4, or 20-0 mA DC

 

 

Load resistance

600 or less

 

 

Output accuracy

0.1% of span

 

( 5% of span for 1 mA or less)

 

Under standard operating conditions (23 2 C,

 

55 10% RH, power frequency of 50/60 Hz)

 

 

Voltage pulse output

(Standard type: terminals 16 - 17 )

Number of

1

outputs

switched between a voltage pulse output and current output.

 

 

Output signal

On-voltage = 12 V or more (load resistance: 600 or more)

 

Off-voltage = 0.1 V DC or less

 

 

Resolution

10 ms or 0.1% of output, whichever is larger

 

 

Relay contact output

(Standard type: terminals 1 - 2 - 3 )

Number of outputs

1

 

 

Output signal

Three terminals (NC, NO, and common)

 

 

Contact rating

250 V AC or 30 V DC, 3 A (resistance load)

 

 

Resolution

10 ms or 0.1% of output, whichever is larger

 

 

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc> <1. Installation> 1-9

Contact Inputs

• Purpose: Program pattern no. selection, and run/reset switching

• Number of inputs: Differs with model and suffix codes as shown in the table below.

Model and Suffix Codes

Number of Inputs

 

 

 

UP550-

0

7

 

 

 

UP550-

1

8

 

 

 

• Input type: Non-voltage contact or transistor open collector input

• Input contact rating: 12 V DC, 10 mA or more

• On/off determination: For non-voltage contact input, contact resistance of 1 k or less is determined as “on” and contact resistance of 20 k or more as “off.”

For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”

• Minimum status detection hold time: PV input’s sampling period 3

Contact Outputs

Purpose: Event output, FAIL output, and others

Number of outputs: 7 points

Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A

Transistor contact rating: 24 V DC, 50 mA

Display Specifications

PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm

Setpoint display: 32 128 dot LCD with back lighting

Status indicating lamps: LEDs

Safety and EMC Standards

Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992 Approved by CSA1010

CSA1010 installation category (overvoltage category): CATII (IEC1010-1) Approved by UL508

EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests):

-EMI (emission), EN55011: Class A Group 1

-EMS (immunity), EN50082-2: 1995

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-10

Construction, Installation, and Wiring

Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection.

Material: ABS resin and polycarbonate

Case color: Black

Weight: About 1 kg or less

Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm

Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)

Panel cutout dimensions: 920+0.8 (W) 920+0.8 (H) mm

Installation position: Up to 30° upward facing (not designed for facing downward)

Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

Power Supply Specifications

Power supply: Rated voltage of 100 to 240 V AC ( 10%), 50/60 Hz

Power consumption: Max. 20 VA (8.0 W max.)

Data backup: Lithium battery with life expectancy of 10 years

Withstanding voltage

-Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute (Note)

-Between primary terminals* and grounding terminal: At least 1500 V AC for 1 minute (Note)

-Between grounding terminal and secondary terminals**: At least 1500 V AC for 1 minute

-Between secondary terminals**: At least 500 V AC for 1 minute

*Primary terminals indicate power terminals and relay output terminals

**Secondary terminals indicate analog I/O signal, voltage pulse output, and contact input terminals

Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.

Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal

Grounding: Class 3 grounding (grounding resistance of 100 or less)

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-11

Signal Isolations

PV input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.

Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit

15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

Analog current output terminals (for control output and retransmission): Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.

Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.

Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.

Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.

Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.

RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.

Power terminals: Isolated from other input/output terminals and internal circuit.

Grounding terminals: Isolated from other input/output terminals and internal circuit.

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-12

Environmental Conditions

Normal operating conditions:

Ambient temperature: 0 to 50 C (40 C or less for side-by-side close installation) Temperature change rate: 10 C/h or less

Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less

Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less

Short-period vibration: 14.7 m/s2, 15 seconds or less Shock: 14.7 m/s2 or less, 11 ms

Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on

Transportation and storage conditions: Temperature: -25 to 70 C

Temperature change rate: 20 C/h or less Humidity: 5 to 95% RH (no condensation allowed)

Effects of changes in operating conditions

-Effects from changes in ambient temperature:

-On voltage or thermocouple input, 1 V/ C or 0.01% of F.S./ C, whichever is larger

-On auxiliary analog input, 0.02% of F.S./ C

-On RTD input, 0.05 C/ C (ambient temperature) or less

-On analog output, 0.05% of F.S./ C or less

-Effects from power supply fluctuation (within rated voltage range)

-On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger

-On analog output, 0.05% of F.S./10 V or less

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<1. Installation>

1-13

1.5Terminal Wiring Diagrams

NOTE

Do not use unassigned terminals as relay terminals.

Terminal wiring diagrams are shown on and after the next page.

IM 05E01C02-42E 1st Edition : May 31,2000-00

Yokogawa UP550 Operating Manual

00-31,2000 May : Edition 1st 42E-05E01C02 IM

UP550 Standard Type (Model UP550-01 or UP550-21), Cascade Primary-loop Control

RS-485 communication

* Wiring can only be carried out

Tracking signal

 

 

for controllers with

 

*

Wiring can only be carried out for

 

 

communication functions.

23 SDB(+)

 

controllers with auxiliary analog input.

Maximum baud rate: 9600 bps

 

 

 

 

 

24

 

 

 

 

 

Auxiliary analog input

SDA(-)

 

 

 

 

 

 

 

25 RDB(+)

 

 

 

 

21

+

Specify in a range of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-5 V DC, 0-2 V DC,

26

RDA(-)

 

 

 

 

22

-

or 0-10 V DC.

 

 

 

 

 

27

SG

 

 

 

 

 

 

Default: 1-5 V DC

 

 

 

 

 

 

 

 

1

41

31

21

11

 

 

 

 

2

42

32

22

12

 

 

 

 

3

43

33

23

13

 

 

 

Primary

*

Not configured at factory before shipment

Receiving 4-20 mA DC Current

Signals with the Controller

PV input

 

See “2.

Initial Settings.”

TC input

*

When receiving 4-20 mA DC current signals,

RTD input

set the PV input type to 1-5 V DC (setpoint “41”).

 

11

A

 

12

+

b

 

 

12

 

13

-

 

 

 

13

B

 

 

 

mV/V input

 

 

12

+

 

 

13

-

NOTE

12

+

 

250 Ω 4-20mA

13

-

Note: Connecting a 250 Ω resistor to the terminals is

optional.

Model: X010-250-2 (resistor with M3.5 crimp-on terminal

lugs)

 

Installation category (overvoltage category): II (IEC1010-1)

Power supply

 

Power supply

CAUTION

L

8

 

 

Before carrying out wiring, turn off the power

 

 

N

9

to the controller and check that cables to be

 

connected are not alive with a tester or the like

 

 

 

 

because there is a possibility of electric shock.

 

10

 

Allowable range: 100-240 V AC ( 10%)

 

(free voltage)

 

50/60 Hz shared

4

44

34

24

14

5

45

35

25

15

6

46

36

26

16

7

47

37

27

17

8

48

38

28

18

9

49

39

29

19

10

50

40

30

20

Output to

secondary-loop

Current output

 

+

 

 

16

 

 

 

 

4-20mADC

 

 

17

-

 

 

 

 

*The functions of the external outputs are the defaults for

cascade primary-loop control. To change the functions, reconfigure the Contact Output Registration setup parameters.

 

External contact outputs

 

PV event 1 output

DO1

UP

 

6

 

 

 

Relay

PV event 2 output

DO2

5

Instrument alarm

DO3

4

 

 

 

1 output

 

 

 

 

 

Common

COM

7

 

 

 

Time event 1

DO4 34

 

output

 

 

 

Transistor

Time event 2 output

Time event 3 output

FAIL output to secondary-loop (ON when normal)

Common

DO5

33

 

DO6

32

 

DO7

31

 

COM

35

 

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

*The functions of the external inputs are the defaults for cascade primary-loop control. To change the functions,

reconfigure the Contact Input Registration setup parameters.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

External contact inputs

Switch between the ON and OFF states of the DI1 to DI4

 

UP

Contact

contact inputs to select from program pattern numbers

1 to 15.

 

DI1

19

(Select a number during a RESET state.)

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

 

 

DI1 ON OFF ON OFF ON

OFF ON OFF ON

OFF ON

OFF ON

OFF ON

DI2

18

DI2

OFF ON ON OFF OFF ON ON OFF OFF ON ON

OFF OFF ON ON

 

 

DI3

OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON

DI3

40

DI4

OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI4

39

 

 

 

Start of program operation when

 

 

 

DI5

38

 

 

 

 

DI5 changes from OFF to ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop of program operation when

 

 

 

DI6

37

 

 

 

 

DI6 changes from OFF to ON

 

 

 

 

 

 

 

 

 

 

 

 

 

Tracking switching signal output when DI7=ON,

 

DI7

36

 

Result of PID computation output when DI7=OFF

 

 

 

 

 

 

 

 

 

 

 

 

Common

 

 

 

 

 

 

 

COM 20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON when using 16 or more of program patterns

 

DI8

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common

 

 

 

 

 

 

 

COM 30

+5V

DI1

 

 

19

+5V

 

DI2

 

+5V

18

 

 

 

+5V

DI3

40

 

 

 

+5V

DI4

39

 

 

 

+5V

DI5

38

 

+5V

DI6

37

 

 

 

 

DI7

36

 

 

 

COM

20

 

 

+5V

DI8

 

 

28

 

 

 

COM

30

 

 

Transistor contact

Retransmission output 1*

* Factory-set to “PV retransmission.”

14

+

4-20 or

 

 

 

 

 

15

-

0-20 mA DC

 

 

 

Load resistance: 600 Ω or less

 

 

 

 

Default: 4-20 mA DC

15 V DC loop power supply*

* Retransmission output 1 is not available

 

 

 

 

 

if a 15 V DC loop power supply is used.

 

 

+

 

 

 

 

14

14.5-18.0 V DC

 

 

 

 

 

 

 

 

 

 

 

-

(21 mA DC max.)

 

 

15

 

 

 

 

 

 

 

 

 

15 V DC Power Supply Wired to Sensor in Two-wire System Configuration

 

 

12

 

External

 

PV input

resistor

100

0.4-2.0

V DC

(Note)

 

 

signal

 

 

 

 

13

 

Two-wire

 

 

 

transmitter

 

14

 

 

 

 

 

 

Loop power

4-20mADC

 

 

supply

 

 

14.5-

 

 

 

 

 

18.0 V DC

 

 

15

 

Note: Connecting a 100 resistor to the terminals is optional.

Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)

Contact rating: 12 V DC, 10 mA or more

<Toc>

Installation> .<1

14-1

<Toc>

<2. Initial Settings>

2-1

2.Initial Settings

This chapter describes examples of setting PV input types. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Parameter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the DISP key no more than four times. This brings you to the display (operating display) that appears at power-on. After carrying out the settings described here, create programs in “3. Programming.”

Setup Procedure

Power-on

Denotes a step that must always be followed.

 

Denotes a step that should be followed as necessary.

Set UP mode “2”.

(Factory-set to Single-loop Control “UP mode 1.”)

See “2.2 Setting UP mode (Setting First at Power-on),” or “2.3 Changing UP mode.”

Set PV input. See “2.4

Changing tracking input.

See “2.5

Initialize parameters.

See “2.6

Set setup parameters.

Set operating parameters.

Set program patterns.

(Factory-set to “not configured.”)

Setting Primary PV input Type.”

(Factory-set to “1-5 V DC.”)

Changing Tracking Input Type.”

Be sure to follow this step whenever a change of setting is made to

the UP mode or to the PV input type.

Initializing Parameters.”

See “3. Programming.”

Controller operation

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<2. Initial Settings>

2-2

2.1Names and Functions of Front Panel Parts

1.Indicator lamp for PV2 display

6.Process

2. Program monitor

 

 

variable (PV) display

lamps

 

7. Setpoint

3. Event indicator

PVE1

 

display

 

 

10. MODE key

lamps

PVE2

 

 

 

8. Instrument alarm

 

 

 

indicator lamps

 

11. DISP key

4. Status indicator

 

12.

and keys

lamps

 

5. Light-loader

 

 

 

interface

 

 

 

9. SET/ENT key

 

15. RESET key

13. PT.No key

 

 

14. RUN key

 

 

 

 

Name of Part

 

 

Function

1.

Indicator lamp for

 

Is lit when secondary PV is displayed on PV display.

PV2 display

 

Not used in Cascade Primary-loop Control.

 

 

 

 

 

: Is lit (in green) when a program setpoint is increasing.

2.

Program monitor lamps

: Is lit (in green) when a program setpoint is constant.

 

 

 

: Is lit (in green) when a program setpoint is decreasing.

 

 

 

Display the statuses of PV events, time events and instrument alarm in orange.

3.

Event indicator lamps

PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on.

TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on.

 

 

 

 

 

 

AL1 lamp: Comes on when instrument alarm 1 turns on.

 

 

 

Is lit (in green) to indicate the status of operation or control.

 

 

 

PRG:Is lit when in program mode.

 

Status indicator

 

RST:Is lit when in reset mode.

 

4.

 

HLD:Is lit when in hold mode.

 

lamps

 

 

 

 

LOC:Is lit when in local mode.

 

 

 

 

 

 

 

 

MAN:Is lit when in manual mode.

 

 

 

CAS:Not used in Cascade Primary-loop Control.

5.

Light-loader interface

Interface for an adapter cable used when setting and storing parameters from a PC.

This requires an optional parameter setting tool.

 

 

 

6.

Process variable (PV)

Displays PV.

 

display

 

Displays an error code (in red) if an error occurs.

 

 

 

 

 

Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve

7.

Setpoint display (LCD)

opening, or a parameter.

 

 

 

 

Displays an error code if an error occurs.

8.

Instrument alarm

 

The AL1 lamp comes on in orange if instrument alarm 1 occurs.

indicator lamps

 

 

 

 

 

Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch

9.

SET/ENT key

S E T / E N T

 

between the operating display and the main menu for operating parameter setting display alternately.

 

 

 

10.

MODE key

MODE

Presents a display for switching between the hold, advance, local, AUTO and MAN modes.

 

 

 

 

 

Used to switch between displays. Pressing this key while any operating display is shown

 

 

 

lets you switch to another prearranged operating display. Pressing this key while any

11.

DISP key

DISP

display other than an operating display is shown lets you go one display back.

 

 

 

(One to four presses (maximum) of this key lets you return to the current operating display,

 

 

 

though the number of presses depends on the operating status.)

 

 

 

Used to change numerical values. On setting displays for various parameters, you can change target

 

 

 

setpoints, parameters, and output values (in manual operation). Pressing the key decreases a

12.

and keys

 

numerical value, while pressing the

key causes it to increase. You can hold down a key to gradually

 

 

 

increase the speed of change. These keys also switch between menu displays when a main menu or

 

 

 

submenu of parameter setting display is shown.

13.

PT.No key

 

Use this key when the controller is at a reset to select a program pattern number on

PT.No

 

 

 

 

an operating display.

 

14.

RUN key

RUN

Pressing this key for more than 2 seconds while an operating display is shown starts the

controller.

 

 

 

 

 

15.

RESET key

RESET

Pressing this key for more than 2 seconds while an operating display is shown stops the

controller.

 

 

 

 

 

IM 05E01C02-42E 1st Edition : May 31,2000-00

SET/ENT

<Toc>

<2. Initial Settings>

2-3

2.2Setting UP mode (Setting First at Power-on)

NOTE

The controller displays an operating display when the power is turned on. The submenu “IN” appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to “Cascade Primary-loop Control,” following the operating procedure described below. Then, set PV input type and others.

The following operation describes a procedure of setting a UP mode to “Cascade Primaryloop Control” (set “2”).

1. Bring the operating display into view (display appears at power-on).

RST lamp ON.

PV2 PV

PVE1

PVE2

TME

1 PRG

2 RST

3 HLD

4 LOC AL MAN 1 CAS

SET/ENT

MODE DISP

PT.No RUN RESET

Displays submenu “IN”.

IN

input set

SETUP sub menu

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the parameter “UPM” (controller mode).

MENU:UPMD/MD

#1

UP mode select

 

 

 

SETUP

UPM =

 

1

SET/ENT

DISP

 

MODE

 

PT.No

RUN

RESET

4. Press the or key to display the required setpoint “2”.

MENU:UPMD/MD

#1

UP mode select

 

 

changing!

UPM =

2

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the SET/ENT

key once to register the

setpoint.

 

 

MENU:UPMD/MD

#1

UP mode select

 

 

 

SETUP

UPM

=

2

SET/ENT

MODE DISP

PT.No RUN RESET

6. The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of “2.4 Setting Primary PV Input Type.”

IN

input set

SETUP sub menu

IM 05E01C02-42E 1st Edition : May 31,2000-00

SET/ENT
SET/ENT
SET/ENT
SET/ENT

<Toc>

<2. Initial Settings>

2-4

2.3Changing UP mode

The following operation describes a procedure of changing a UP mode to “Cascade Pri- mary-loop Control” (set “2”).

1. Bring the operating display into view (display appears at power-on).

 

PV2

PV

RST lamp

PVE2

 

ON.

PVE1

 

2

RST

 

TME

 

 

1

PRG

3 HLD

4

LOC

 

AL

MAN

 

1

CAS

SP: -270.0°C

SET/ENT MODE DISP

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the parameter “UPM”.

MENU:UPMD/MD

#1

UP mode select

 

 

 

SETUP

UPM =

 

1

SET/ENT

DISP

 

MODE

 

PT.No

RUN

RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<2. Initial Settings>

2-5

8. Press the or key to display the setpoint “2”.

MENU:UPMD/MD

#1

UP mode select

 

 

changing!

UPM =

2

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

9. Press the SET/ENT

key once to register the

setpoint.

 

 

 

MENU:UPMD/MD

#1

UP mode select

 

 

 

 

SETUP

UPM

=

 

2

SET/ENT

MODE

DISP

 

 

 

 

PT.No

RUN

RESET

10. The controller re-starts (which is normal). Then, set PV input type. See step 8 and later of “2.4 Setting Primary PV Input Type.”

IN

input set

SETUP sub menu

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

<2. Initial Settings>

2-6

2.4Setting Primary PV Input Type

The following operating procedure describes an example of setting a K-type thermocouple (-200.0 to 500.0 C) and a measurement range of 0.0 to 200.0 C.

Primary PV input (Factory-shipped setting: Not configured)

PV input terminal

 

Thermocouple/mV/V input..............................

12 - 13

RTD input ..................................................

11 - 12 - 13

Example of Temperature Input Example of Voltage Input

-270.0°C

 

 

 

 

1370.0°C

 

 

 

 

 

 

Instrument

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

input range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set a range

 

 

 

 

PV input range

 

 

 

to be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

controlled

 

 

0.0°C

 

800.0°C

 

 

 

 

 

 

Minimum value of

Maximum value of

 

 

 

PV input range (RL1)

PV input range (RH1)

Parameters to be set for temperature input

1.PV input type (IN1): Set according to a sensor

2.Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.

3.Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.

1V

2V

 

 

4V

5V

 

 

 

 

 

 

Instrument

 

 

 

 

 

 

 

 

 

 

input range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RL1

 

 

PV input range

 

 

RH1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set a range to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PV input scale

 

 

be controlled

 

 

 

 

 

 

 

 

 

 

 

0.0m3/h

 

50.0m3/h

 

Minimum value of

Maximum value of

PV input scale (SL1)

PV input scale (SH1)

Parameters to be set for voltage input

1.PV input type (IN1): Set according to an input signal

2.Maximum value of PV input range (RH1): Set the maximum value of an input signal.

3.Minimum value of PV input range (RL1): Set the minimum value of an input signal.

4.Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.

5.Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.

(Set a reading for the maximum value of the input signal.) 6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.

(Set a reading for the minimum value of the input signal.)

NOTE

The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.

1. Bring the operating display into view (display appears at power-on).

The PV display in the figure below shows the error code for input burnout () if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.

 

PV2

PV

RST lamp

PVE2

 

ON.

PVE1

 

2

RST

 

TME

 

 

1

PRG

3 HLD

4

LOC

 

AL

MAN

 

1

CAS

SP: -270.0°C

SET/ENT MODE DISP

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

IM 05E01C02-42E 1st Edition : May 31,2000-00

SET/ENT
SET/ENT
SET/ENT
SET/ENT
SET/ENT

<Toc>

<2. Initial Settings>

2-7

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the submenu “IN”.

IN

input set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

8. Press the key once to display the parameter “IN1” (PV input type).

MENU:UPMD/IN

#1

input 1 type select

 

 

 

 

 

SETUP

 

IN1 =

OFF

SET/ENT

DISP

MODE

PT.No

RUN RESET

9. Press the or key to display the required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0°C to 500.0°C).

MENU:UPMD/IN

#1

input 1 type select

 

 

 

 

changing!

IN1

=

typeK3

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

10. Press the SET/ENT

key once to register the

setpoint.

 

 

 

MENU:UPMD/IN

#1

input 1 type select

 

 

 

 

SETUP

IN1

=

typeK3

SET/ENT

MODE DISP

PT.No RUN RESET

11. Press the key once to display the parameter “UNI1”.

MENU:UPMD/IN

#2

input 1 unit select

 

 

 

SETUP

UNI1 =

 

°C

SET/ENT

DISP

 

MODE

 

PT.No

RUN

RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

SET/ENT

<Toc>

 

 

<2. Initial Settings>

2-8

12. Press the SET/ENT

key once to display the

15. Press the SET/ENT

key once to display the

 

parameter “RH1” (maximum value of PV

parameter “RL1” (minimum value of PV

input range).

 

 

input range).

 

 

 

 

MENU:UPMD/IN

#3

MENU:UPMD/IN

#4

 

input 1 range high

input 1 range low

 

 

 

 

SETUP

 

 

 

SETUP

 

RH1

=

500.0

RL1

=

-200.0

 

SET/ENT

MODE DISP

SET/ENT

MODE

DISP

 

 

 

 

 

 

 

PT.No

RUN RESET

 

PT.No

RUN

RESET

 

13. Press the

or

key to display the

16. Press the

or

key to display the

 

required setpoint. The figure below shows

required setpoint.

 

 

 

an example of setting the maximum value

The figure below shows an example of

 

of the PV input range to 200.0°C.

setting the minimum value of the PV input

MENU:UPMD/IN

#3

range to 0.0°C.

 

 

 

 

 

 

 

 

input 1 range high

MENU:UPMD/IN

#4

 

 

 

changing!

 

 

 

input 1 range low

 

 

RH1

=

200.0

 

 

 

 

 

changing!

 

 

 

Blinks during

RL1

=

 

 

 

 

change.

 

0.0

 

 

 

 

 

 

Blinks during

SET/ENT

MODE DISP

 

 

 

change.

 

 

PT.No

RUN RESET

SET/ENT

MODE

DISP

 

 

 

 

 

 

 

 

 

 

 

 

PT.No

RUN

RESET

 

14. Press the SET/ENT

key once to register the

17. Press the SET/ENT

 

 

 

 

setpoint.

 

 

key once to register the

 

MENU:UPMD/IN

#3

setpoint.

 

 

 

 

 

 

 

 

 

input 1 range high

MENU:UPMD/IN

#4

 

 

 

SETUP

 

 

 

input 1 range low

 

 

RH1

=

200.0

 

 

 

 

 

SETUP

 

 

 

 

 

 

 

 

 

 

 

RL1

=

 

0.0

 

SET/ENT

MODE DISP

 

 

 

 

 

 

 

 

 

 

 

 

PT.No

RUN RESET

SET/ENT

MODE

DISP

 

 

 

 

 

 

 

 

 

 

 

 

PT.No

RUN

RESET

 

 

 

 

If the type of input is voltage, also config-

 

 

 

ure the PV Input Decimal Point Position

 

 

 

(SDP1), Maximum Value of PV Input Scale

 

 

 

(SH1) and Minimum Value of PV Input Scale

 

 

 

(SL1) parameters that are displayed after

 

 

 

this.

 

 

 

 

18. Press the key for more than 3 seconds. This returns you to the display shown at power-on (figure below).

 

PV2

PV

RST lamp

PVE2

 

ON.

PVE1

 

2

RST

 

TME

 

 

1

PRG

3 HLD

4

LOC

 

 

AL

MAN

 

 

1

CAS

 

0.0°C

SET/ENT MODE DISP

SP:

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

<Toc>

 

 

 

<2. Initial Settings>

2-9

Instrument Input Range Codes

 

 

 

 

 

 

 

 

 

 

 

Input

Type

Instrument Input

Instrument

Measurement Accuracy

 

 

Range Code

Input Range

 

 

 

 

 

 

 

Unspecified

 

OFF (0)

Set the data item PV Input Type "IN1" to the OFF option to leave the PV input

 

 

 

type undefined.

 

 

 

 

 

 

 

 

 

 

 

typeK1 (1)

-270.0 to 1370.0°C

 

 

 

 

 

-450.0 to 2500.0 F

 

 

 

 

 

 

 

 

 

 

K

typeK2 (2)

-270.0 to 1000.0°C

 

 

 

 

-450.0 to 2300.0 F

0.1% of instrument range 1 digit at 0°C or more

 

 

 

 

 

 

 

 

 

typeK3 (3)

-200.0 to 500.0°C

0.2% 1 digit for temperatures below 0°C,

 

 

 

 

-200.0 to 1000.0 F

where the accuracy is: 2% of instrument range 1

 

 

 

 

 

 

 

 

J

typeJ (4)

-200.0 to 1200.0°C

digit for temperatures below -200.0°C for a type-K thermo-

 

 

 

-300.0 to 2300.0 F

couple, or 1% of instrument range 1 digit for

 

 

 

 

 

 

 

 

 

typeT1 (5)

-270.0 to 400.0°C

temperatures below -200.0°C for a type-T thermocouple.

 

 

 

 

-450.0 to 750.0 F

 

 

 

 

T

 

 

 

 

 

typeT2 (6)

0.0 to 400.0°C

 

 

 

 

 

 

 

 

 

 

-200.0 to 750.0 F

 

 

 

 

 

 

 

 

 

 

B

typeB (7)

0.0 to 1800.0°C 0.15% of instrument range 1 digit at 400°C or more

 

 

 

32 to 3300 F

5% of instrument range 1 digit at less than 400°C

 

 

 

 

 

 

 

 

S

typeS (8)

0.0 to 1700.0°C

 

 

 

 

32 to 3100 F

 

 

 

 

 

 

0.15% of instrument range 1 digit

 

 

 

R

typeR (9)

0.0 to 1700.0°C

 

 

 

32 to 3100 F

 

 

 

 

 

 

 

 

 

Thermocouple

N

typeN (10)

-200.0 to 1300.0°C

0.1% of instrument range 1 digit

 

 

 

-300.0 to 2400.0 F

0.25% of instrument range 1 digit for temperatures

 

 

 

 

 

below 0°C

 

 

 

 

 

 

 

 

 

E

typeE (11)

-270.0 to 1000.0°C

 

 

 

 

-450.0 to 1800.0 F

 

 

 

 

 

 

 

 

 

 

L(DIN)

typeL (12)

-200.0 to 900.0°C

0.1% of instrument range 1 digit at 0°C or more

 

 

 

-300.0 to 1600.0 F

0.2% 1 digit for temperatures below 0°C, where the

 

 

 

 

 

 

 

 

 

typeU1 (13)

-200.0 to 400.0°C

accuracy is: 1.5% of instrument range 1 digit for

 

 

 

 

-300.0 to 750.0 F

temperatures below -200.0°C for a type-E thermocouple.

 

 

 

U(DIN)

 

 

 

 

typeU2 (14)

0.0 to 400.0°C

 

 

 

 

 

 

 

 

 

 

-200.0 to 1000.0 F

 

 

 

 

 

 

 

 

 

 

W

typeW (15)

0.0 to 2300.0°C

0.2% of instrument range 1 digit

 

 

 

 

 

32 to 4200 F

 

 

 

 

Platinel 2

Plati2 (16)

0.0 to 1390.0°C

0.1% of instrument range 1 digit

 

 

 

32.0 to 2500.0 F

 

 

 

PR20-40

PR2040 (17)

0.0 to 1900.0°C 0.5% of instrument range 1 digit at 800°C or more

 

 

 

32 to 3400 F

No accuracy is guaranteed at less than 800°C

 

 

 

 

 

 

 

 

W97Re3-

W97Re3 (18)

0.0 to 2000.0°C

0.2% of instrument range 1 digit

 

 

 

W75Re25

 

32 to 3600 F

 

 

 

 

 

JPt1 (30)

-200.0 to 500.0°C

0.1% of instrument range 1 digit (Note 1) (Note 2)

 

 

 

JPt100

-300.0 to 1000.0 F

 

 

 

JPt2 (31)

-150.00 to 150.00°C

0.2% of instrument range 1 digit (Note 1)

 

 

 

 

 

 

 

 

 

-200.0 to 300.0 F

 

 

 

RTD

 

Pt1 (35)

-200.0 to 850.0°C

 

 

 

 

-300.0 to 1560.0 F

 

 

 

 

 

 

0.1% of instrument range 1 digit (Note 1) (Note 2)

 

 

 

Pt100

Pt2 (36)

-200.0 to 500.0°C

 

 

 

 

 

 

 

-300.0 to 1000.0 F

 

 

 

 

 

 

 

 

 

 

 

Pt3 (37)

-150.00 to 150.00°C

0.2% of instrument range 1 digit (Note 1)

 

 

 

 

 

-200.0 to 300.0 F

 

 

 

Standard

0.4 to 2 V

0.4 to 2 V (40)

0.400 to 2.000 V

 

 

 

signal

1 to 5 V

1 to 5 V (41)

1.000 to 5.000 V

0.1% of instrument range 1 digit

 

 

 

0 to 2 V

0 to 2 V (50)

0.000 to 2.000 V

 

 

 

Display range is scalable in a range of -19999 to 30000.

 

 

 

0 to 10 V

0 to 10 V (51)

0.00 to 10.00 V

 

 

DC voltage

Display span is 30000 or less.

 

 

-10 to 20 mV

mv 1 (55)

-10.00 to 20.00 mV

 

 

 

0 to 100 mV

mv 2 (56)

0.0 to 100.0 mV

 

 

Numbers in ( ) are the setting value that apply when the communication is used.

*Performance in the standard operating conditions (at 23 2 C, 55 10%RH, and 50/60 Hz power frequency) Note 1: The accuracy is 0.3 C of instrument range 1 digit for a temperature range from 0 C to 100 C.

Note 2: The accuracy is 0.5 C of instrument range 1 digit for a temperature range from -100 C to 200 C.

*To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 resistor. This resistor is optional.

Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

How to return to a menu

Press the DISP keys once during parameter setting. This lets you return to the parameter menu.

IM 05E01C02-42E 1st Edition : May 31,2000-00

SET/ENT
SET/ENT
SET/ENT

<Toc>

<2. Initial Settings>

2-10

2.5Changing Tracking Input Type

The following operating procedure describes an example of changing the setting of standard signal (1 to 5 V DC) (Factory-set default) to DC voltage (0 to 10 V DC).

Tracking input terminal

mV/V input...................................................

21 - 22

1. Bring the operating display into view (display appears at power-on).

 

PV2

PV

RST lamp

PVE2

 

ON.

PVE1

 

2

RST

 

TME

 

 

1

PRG

3 HLD

4

LOC

 

 

AL

MAN

 

 

1

CAS

 

0.0°C

SET/ENT MODE DISP

SP:

PT.No RUN RESET

PTNO: 0

SEGNO: 0/ 0

TM=-------

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the submenu “IN”.

IN

input set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

Loading...
+ 90 hidden pages