Yokogawa UP550 User Manual

User’s Manual Model UP550

Program Controller

User’s Manual for

Loop Control with PV Switching

IM 05E01C02-46E

IM 05E01C02-46E

3rd Edition

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Introduction

Thank you for purchasing the UP550 program controller.

■ How to Use the Manuals

Purpose		Title	Description
Setup	1.	Installation	Describes the tasks (installation, wiring, and others)
			required to make the controller ready for operations.
Basic operation	2. Initial Settings		Describes examples of setting PV input types and
			control output types. Making settings described herein
			and program creation in “3. Programming” allows you to
			carry out basic control.
Program creation	3.	Programming	Describes examples of creating basic programs. The
			use of the program pattern setup charts included in the
			“3.7 Program Pattern Setup Charts” is recommended.
General understand-	3.5 Program Parameter Map		Contains a parameter map that serves as a guide to
ing of programming	3.6 Lists of Program Parameters		creating programs. Also includes a brief explanation
operations			of the functions of program parameters.
Operating	4.	Operations	Describes key operation sequences. For operation
procedures			control through external contact inputs, see
and troubleshooting			“1.5 Terminal Wiring Diagrams”.
Brief operation	6.1	Parameter Map	Contains the parameter map used as a guideline for
			setting parameters.
Function description	6.2	Lists of Parameters	Briefly describes the functions of parameters. In addition,
and setpoint			each parameter table has a User Setting column, where
recording			you can record your setpoints when setting them in the
			controller.

■ Controllers Applicable to Loop Control with PV Switching

The specification codes of the UP550 applicable to loop control with PV switching are given in the table below.

UP550-01	UP550-11	UP550-21

■Regarding This User’s Manual

(1)This manual should be provided to the end user. Keep an extra copy or copies of the manual in a safe place.

(2)Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation.

(3)This manual describes the functions of this product. Yokogawa Electric Corporation (hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.

(4)Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission.

(5)The contents of this manual are subject to change without prior notice.

(6)Every effort has been made to ensure that the details of this manual are accurate. However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.

Media No. IM 05E01C02-46E (CD)	3rd Edition : May 2006 (YK)	IM 05E01C02-46E 3rd Edition: May 31, 2006-00
All Rights Reserved Copyright © 2000, Yokogawa Electric Corporation

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■ Safety Precautions

The following symbol is indicated on the controller to ensure safe use.

This symbol on the controller indicates that the operator must refer to an explanation in the user’s manual in order to avoid the risk of injury or death of personnel or damage to the

instrument. The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.

NOTE

Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.

IMPORTANT

Draws attention to information that is essential for understanding the operation and/or features of the controller.

■Force Majeure

(1)Yokogawa assumes no liability to any party for any loss or damage, direct or indirect, caused by the use or any unpredictable defect of the product.

(2)No portion of the software supplied by Yokogawa may be transferred, exchanged, leased or sublet for use by any third party without the prior permission of Yokogawa.

(3)Be sure to use the spare parts approved by Yokogawa when replacing parts or consumables.

(4)Use this software with one specified computer only. You must purchase another copy of the software for use on each additional computer.

(5)Copying this software for purposes other than backup is strictly prohibited.

(6)Store the floppy disk(s) (original medium or media) containing this software in a secure place.

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■Regarding Protection, Safety, and Prohibition Against Unauthorized Modification

(1)In order to protect the product and the system controlled by it against damage and ensure its safe use, make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to. Yokogawa does not guarantee safety if products are not handled according to these instructions.

(2)Modification of the product is strictly prohibited.

(3)Reverse engineering such as the disassembly or decompilation of software is strictly prohibited.

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Model UP550 Program Controller

User’s Manual for Loop Control with PV Switching

		IM 05E01C02 - 46E 3rd Edition
CONTENTS
Introduction		i
1.	Installation ..............................................................................................	1-1
	1.1 ..................................................................................	1-1
	1.2 ...................................................................................................	1-2
	1.3 ....................................................................................	1-5
	1.4 ................................................................................	1-7
	1.5 ............................................................................	1-13
2.	Initial Settings .........................................................................................	2-1
	2.1 ...................................................	2-2
	2.2 .................................................	2-3
	2.3 .........................................................................................	2-4
	2.4 .......................................................	2-5
	2.5 ..............................................................	2-10
	2.6 ..	2-12
	2.7 ..	2-14
	2.8 ..................................................................................	2-16
	2.9 .....................................................................	2-18
	2.10 ...............................................................	2-19
3.	Programming ..........................................................................................	3-1
	3.1 .......................................................................	3-1
	3.2 ...................................................	3-2
	3.3 .............................................................................	3-4
	3.4 ..........................................................................	3-11
	3.5 ...............................................................................	3-14
	3.6 .......................................................................	3-16
	3.7 .....................................................................	3-21
	3.8 ..............................................................	3-24
4.	Operations ..............................................................................................	4-1
	4.1 .........	4-1
	4.2 ................................................................	4-5
	4.3 .......................................................................................	4-6
	4.4 ..................................................	4-8
	4.5 .................................................	4-9

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	4.6	Switching between AUTO and MAN .............................................................		4-10
	4.7	Manipulating Control Output during Manual Operation ..............................		4-11
	4.8	Switching Input with Contact Input ..............................................................		4-13
	4.9	Enabling/Disabling Hold Mode of Program Operation ...............................		4-14
	4.10	Changing Program Setpoints when in Hold Mode ......................................		4-15
	4.11	Executing “Advance” Function ...................................................................		4-16
	4.12	Switching to Local-mode (LOCAL) Operation .............................................		4-17
	4.13	Changing Setpoints during Local-mode Operation ....................................		4-18
5.	Troubleshooting and Maintenance ........................................................			5-1
	5.1	Troubleshooting ..............................................................................................		5-1
	5.2	Maintenance ....................................................................................................		5-6
		5.2.1	Cleaning ...........................................................................................	5-6
		5.2.2	Replacing Brackets ...........................................................................	5-6
		5.2.3	Attaching Terminal Cover ..................................................................	5-7
		5.2.4	Replacing Parts with a Limited Service Life .......................................	5-8
		5.2.5	Replacing Control Output Relays ......................................................	5-9
6.	Parameters ..............................................................................................			6-1
	6.1	Parameter Map ................................................................................................		6-1
	6.2	Lists of Parameters .........................................................................................		6-6
7.	Function Block Diagram and Descriptions............................................			7-1
Revision Information ............................................................................................				i

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1.Installation

This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.

1.1Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.

	Model	Suffix Code		Description
UP550				Program controller (provided with retransmission output and 15 V DC loop power supply as standard)
		-0		Standard type
Type		-1		Position proportional type
		-2		Heating/cooling type
Optional functions			0	None
			1	With communication, auxiliary analog input, and 1 additional DI
Check that the following items are provided:
• Program controller (of ordered model) ..................................					1
•	Brackets (mounting hardware) .............................................				1 pair
•	Unit label..............................................................................				1
• User’s Manuals for Single-loop Control ................................					7 (A2 size)
• User’s Manual (Reference) (CD-ROM version) ....................					1

■Correspondence between the Model and Suffix Codes, and the Contact Input/Output Terminals Provided

Check the model ordered and the presence/absence of contact inputs and outputs in the following table.

indicate that the contacts are available.

Model and Suffix

Contact input terminals

Contact output terminals

Codes

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DO1

DO2

DO3

DO4

DO5

DO6

DO7

UP550-

0

UP550-

1

Note: For details on the functions of contact inputs/outputs, see “1.5 Terminal Wiring Diagrams.”

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1.2How to Install

NOTE

To install the controller, select a location where:

1.no one may accidentally touch the terminals,

2. mechanical vibrations are minimal,

3.

corrosive gas is minimal,

150mm

4.

temperature can be maintained at about 23 C and

the fluctuation is minimal,

150mm

150mm

150mm

5.

no direct radiant heat is present,

6.no magnetic disturbances are caused,

7.no wind blows against the terminal board (reference junction compensation element),

8.no water is splashed,

9.no flammable materials are around,

Never place the controller directly on flammable items or equipment.

If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.

● Installation Position

Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.

Front panel

of controller Must not exceed 30

	30	Rear of
		controller

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■ External Dimensions and Panel Cutout Dimensions
UP550	Unit: mm

96

11

100

Large bracket

PVE1

PVE2

96

91.8

112

		Small bracket
	1 to 10 mm (Panel thickness)
General installation		Side-by-side close installation
	117 min.	[(N-1) 96+92]+00.8
	+0.8	0
	92
(53)	145 min.
		“N” stands for the number of controllers to be
		installed.
92+00.8		However, the measured value applies if N 5.
92+00.8	(25)

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■ How to Install

Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.

CAUTION

After opening the mounting hole on the panel, follow the procedures below to install the controller:

1.Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.

2.Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.

Direction to insert the controller

Insert the controller into the opening at the front of the panel.

Large bracket

Panel

(top mounting hardware)

Terminal board
Insert a screwdriver into the
brackets to tighten the screws.
Small bracket	Recommended
	tightening torque
(bottom mounting hardware)	:0.4N m

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1.3How to Connect Wires

1)Before carrying out wiring, turn off the power to the controller and check that the

cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

CAUTION 2) For the protection and safe use of the controller, be sure to place a circuit breaker (conforms with IEC60947, 5A, 100V or 220V AC) near the controller where the breaker can easily be operated. In addition, be sure to indicated that it is the instrument to cut the power supply of the controller.

3)Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.

NOTE

1)Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side.

As a countermeasures against noise, do not place the primary and secondary power cables close to each other.

2)For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires.

The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.

3)Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.

4)The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.

5)When there is a possibility of being struck by external lightning surge, use the arrester to protect the instrument.

■ For DC Relay Wiring

■ For AC Relay Wiring

UP550			External DC power supply
O.C Relay

			R
			Diode
	UP’s contact		(Mount it directly
		Relay	to the relay coil
	(Use one with a relay coil		terminal (socket).)
	rating less than the UP’s
		contact rating.)

UP550 External AC power supply

		R
UP’s contact	Relay	CR filter
(Use one with a relay coil		(Mount it directly
rating less than the UP’s		to the relay coil
	contact rating.)	terminal (socket).)

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● Cable Specifications and Recommended Cables

Purpose

Name and Manufacturer

Power supply, grounding, relay contact outputs

600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2

Thermocouple

Shielded compensating lead wires, JIS C 1610,

X-

-

-

(See Yokogawa Electric’s GS 6B1U1-E.)

RTD

Shielded wires (three conductors), UL2482 (Hitachi Cable)

Other signals

Shielded wires

● Recommended Terminal Lugs

Applicable wire size

Tightening torque

0.3 to 1.65 mm2

0.8 N·m or less

3 . 7 m m

3 . 7 m m

7 m m o r l e s s

or

7 m m o r l e s s

● Terminal Covers

Target Model	Part Number	Sales Unit
For UP550	T9115YD	1

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1.4Hardware Specifications

PV Input Signals (PV Input 1)

•Number of inputs: 1 (terminals 11 - 12 - 13 )

•Input type: Universal input system. The input type can be selected with the software.

•Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms

•Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V) Upscale, downscale, and off can be specified.

For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

•Input bias current: 0.05 A (for TC or RTD b-terminal)

•Measurement current (RTD): About 0.13 mA

•Input resistance: 1 M or more for thermocouple or mV input About 1 M for DC voltage input

•Allowable signal source resistance: 250 or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less

2 k or less for DC voltage input

Effects of signal source resistance: About 0.01%/100

•Allowable wiring resistance: for RTD input

Maximum 150 /wire: Conductor resistance between three wires should be equal However, 10 /wire for a maximum range of -150.0 to 150.0 C.

Wire resistance effect: 0.1 C/10

•Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input20 V DC for DC voltage input

•Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode

•Reference junction compensation error: 1.0 C (15 to 35 C)1.5 C (0 to 15 C, 35 to 50 C)

•Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Auxiliary Analog Input Signals (PV Input 2)

Available only for controllers with auxiliary analog input terminals.

•Number of inputs: 1 (terminals 21 - 22 )

•Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

•Sampling period: 100, 200 and 500 ms

The sampling period of an auxiliary analog input signal is associated with the PV input’s sampling period.

•Input resistance: About 1 M

•Input accuracy: 0.3% 1 digit of input span for 0 to 2 V DC0.2% 1 digit of input span for 0 to 10 V DC

0.375% 1 digit of input span for 0.4 to 2.0 V DC0.3% 1 digit of input span for 1 to 5 V DC

Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/ 60 Hz)

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Feedback Resistance Input

Provided for position proportional type only (terminals 45 - 46 - 47 )

•Slide resistance value: 100 to 2.5 k of overall resistance (burnout detection for sliding wire provided)

•Measuring resolution: 0.1% of overall resistance

Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals 14 - 15 )

A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)

Retransmission Output

Either PV, program setpoint, or control output is output.

Either the retransmission output or the loop power supply can be used with terminals

14- 15 .

•Number of outputs: 1 or 2 (terminals 14 - 15 , terminals 16 - 17 )

•Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)

•Load resistance: 600 or less

•Output accuracy: 0.1% of span ( 5% of span for 1 mA or less.)

Under standard operating conditions (23 2 C, 55 10% RH, power frequency of 50/ 60 Hz)

Control Output

Universal output system, The output type can be selected with the software.

Relay contact output(s) for the position proportional type.

•Current output

(Standard type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side output: terminals 46 - 47 )

Number of outputs	1 or 2 (two for heating/cooling type),
	switched between a voltage pulse output
	and current output.
Output signal	4-20, 0-20, 20-4, or 20-0 mA DC
Load resistance	600 or less
Output accuracy	0.1% of span
	( 5% of span for 1 mA or less)
	Under standard operating conditions (23 2 C,
	55 10% RH, power frequency of 50/60 Hz)

•Voltage pulse output

(Standard type: terminals 16 - 17 ; heating-side output: terminals 16 - 17 , cooling-side output: terminals 46 - 47 )

Number of	1 or 2 (two for heating/cooling type),
outputs	switched between a voltage pulse output and current output.
Output signal	On-voltage = 12 V or more (load resistance: 600 or more)
	Off-voltage = 0.1 V DC or less
Resolution	10 ms or 0.1% of output, whichever is larger

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•Relay contact output

(Standard type: terminals 1 - 2 - 3 , heating-side output: terminals 1 - 2 - 3 , coolingside output: terminals 48 - 49 - 50 , position proportional type: terminals 48 - 49 - 50 )

Number of outputs	1 or 2 (two for heating/cooling type)
Output signal	Three terminals (NC, NO, and common)
Contact rating	250 V AC or 30 V DC, 3 A (resistance load)
Resolution	10 ms or 0.1% of output, whichever is larger

Contact Inputs

• Purpose: Program pattern no. selection, and run/reset switching

• Number of inputs: Differs with model and suffix codes as shown in the table below.

Model and Suffix Codes		Number of Inputs
UP550-	0	7
UP550-	1	8

• Input type: Non-voltage contact or transistor open collector input

• Input contact rating: 12 V DC, 10 mA or more

• On/off determination: For non-voltage contact input, contact resistance of 1 k or less is determined as “on” and contact resistance of 20 k or more as “off.”

For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”

• Minimum status detection hold time: PV input’s sampling period 3

Contact Outputs

•Purpose: Event output, FAIL output, and others

•Number of outputs: 7 points

•Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A

•Transistor contact rating: 24 V DC, 50 mA

Display Specifications

•PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm

•Setpoint display: 32 128 dot LCD with back lighting

•Status indicating lamps: LEDs

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Safety and EMC Standards

•Safety: Complies with IEC/EN61010-1 (CE), approved by C22.2 No.61010-1, approved by UL508.

Installation category : CAT. II Pollution degree : 2 (IEC/EN61010-1, C22.2 No.61010- 1)

Measurement category : I (CAT. I : IEC/EN61010-1)

Rated measurement input voltage : 10V DC max.(across terminals), 300V AC max.(across ground)

Rated transient overvoltage : 1500V (Note)

Note : It is a value on the safety standard which is assumed by IEC/EN61010-1 in Measurement category I, and is not the value which guarantees an apparatus performance.

This equipment has Measurement category I, therefore do not use the equipment for measurements within Measurement categories II, III and IV.

CAUTION

Measurement category		Description	Remarks
1	CAT.1	For measurements performed on circuits not directly connected to MAINS.
2	CAT.2	For measurements performed on circuits directly connected to the low voltage installation.	Appliances, portable equipments, etc.
3	CAT.3	For measurements performed in the building installation.	Distribution board, circuit breaker, etc.
4	CAT.4	For measurements performed at the source of the low-voltage installation.	Overhead wire, cable systems, etc.

Internal Wiring		2
3	T
Entrance 4	1
Cable
Outlet

•EMC standards: Complies with EN61326, EN61000-3-2, EN61000-3-3 and EN55011 (CE).

AS/NZS 2064 compliant (C-Tick). Class A Group 1.

The instrument continues to operate at a measuring accuracy of within 20% of the range during tests.

Construction, Installation, and Wiring

•Construction: Dust-proof and drip-proof pront panel conforming to IP55. For side-by- side close installation the controller loses its dust-proof and drip-proof protection.

•Material: ABS resin and polycarbonate

•Case color: Black

•Weight: About 1 kg or less

•Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm

•Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)

•Panel cutout dimensions: 920+0.8 (W) 920+0.8 (H) mm

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•Installation position: Up to 30° upward facing (not designed for facing downward)

•Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

Power Supply Specifications

•Power supply: Rated voltage of 100 to 240 V AC ( 10%), 50/60 Hz

•Power consumption: Max. 20 VA (8.0 W max.)

•Internal fuse rating: 250 V AC, 1.6A time-lug fuse

•Data backup: Lithium battery with life expectancy of 10 years

•Withstanding voltage

-Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute

-Between primary terminals* and grounding terminal: At least 1500 V AC for 1 minute

-Between grounding terminal and secondary terminals**: At least 1500 V AC for 1 minute

-Between secondary terminals**: At least 500 V AC for 1 minute

*Primary terminals indicate power terminals and relay output terminals

**Secondary terminals indicate analog I/O signal, voltage pulse output, and contact input terminals

•Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal

•Grounding: Class D grounding (grounding resistance of 100 or less)

Signal Isolations

•PV input (PV input 1) terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.

•Auxiliary analog input (PV input 2) terminals: Isolated from other input/output terminals and the internal circuit

•15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

•Analog current output terminals (for control output and retransmission): Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

•Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.

•Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.

•Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.

•Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.

•Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.

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•RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.

•Feedback slide resistance input terminals: Not isolated from analog current output terminals (control, retransmission), 15 V DC loop power supply, and voltage pulse control outputs. Isolated from other input/output terminals and internal circuit.

•Power terminals: Isolated from other input/output terminals and internal circuit.

•Grounding terminals: Isolated from other input/output terminals and internal circuit.

Environmental Conditions

•Normal operating conditions:

Ambient temperature: 0 to 50 C (40 C or less for side-by-side close installation) Temperature change rate: 10 C/h or less

Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less

Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s2 or less

Short-period vibration: 14.7 m/s2, 15 seconds or less Shock: 147 m/s2 or less, 11 ms

Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on

•Transportation and storage conditions: Temperature: -25 to 70 C

Temperature change rate: 20 C/h or less Humidity: 5 to 95% RH (no condensation allowed)

•Effects of changes in operating conditions

-Effects from changes in ambient temperature:

-On voltage or thermocouple input, 1 V/ C or 0.01% of F.S./ C, whichever is larger

-On auxiliary analog input, 0.02% of F.S./ C

-On RTD input, 0.05 C/ C (ambient temperature) or less

-On analog output, 0.05% of F.S./ C or less

-Effects from power supply fluctuation (within rated voltage range)

-On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger

-On analog output, 0.05% of F.S./10 V or less

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

<Toc>

<1. Installation>

1-13

1.5Terminal Wiring Diagrams

NOTE

Do not use unassigned terminals as relay terminals.

Terminal wiring diagrams are shown on and after the next page.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

00-2006 31, May Edition: 3rd 46E-05E01C02 IM

■ UP550 Standard Type (Model UP550-0 ), Loop Control with PV Switching
RS-485 communication			PV input 2	PV input 1 * Not configured at factory before shipment		Receiving 4-20 mA DC Current
		* Wiring can only be carried out				Signals with the Controller
		for controllers with communication		See "2. Initial Settings".
						.
23 SDB(+)		functions.	Auxiliary input	TC input	RTD input	* When receiving 4-20 mA DC current signals,
		Maximum baud rate: 9600 bps				set the PV input type to 1-5 V DC (setpoint “41”).

Control output Relay contact output

24

25 26 27

Note: Select this option from the OT1 parameter. *Time proportional PID relay contact

SDA(-)

RDB(+)

RDA(-)

SG

21

22

+ -

Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.

Default: 1-5 V DC

	11	A
12	+	b
	12
13	-
	13	B
		mV/V input
	12	+

12	+
	250 Ω 4-20mA
13	-
Note: Connecting a 250 Ω resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)

	1	output is configured at factory
NC		before shipment.
NO	2
COM	3
Contact rating: 250 V AC, 3 A
		30 V DC, 3 A (resistance load)

Power supply
Power supply
L	8
N	9
	10

CAUTION

Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

1	41	31	21	11
2	42	32	22	12
3	43	33	23	13
4	44	34	24	14
5	45	35	25	15
6	46	36	26	16
7	47	37	27	17
8	48	38	28	18
9	49	39	29	19
10	50	40	30	20

								13
				Note: Select this option from the OT1 parameter.
Control output				* Retransmission output 2 is available
				only when “relay” is selected as the
				type of control output.
Current/voltage					Retransmission
	pulse output					output 2*
						Default: Unspecified
						retransmission type
16	+				16	+
		0-20mADC,					0-20mADC,
		4-20mADC
							4-20mADC
17	-	Voltage pulse (12 V)			17	-
						Default: 4-20 mA DC

	Allowable range: 100-240 V AC ( 10%)
			(free voltage)
			50/60 Hz shared
* The functions of a contact output can be varied by
changing the setting of the contact output registration
parameter.
	External contact outputs
	PV event 1 output	DO1	UP
			6
Relay	PV event 2 output	DO2	5
	Instrument alarm	DO3	4
	1 output
	Common	COM	7

Transistor

Time event 1 output

Time event 2 output

Time event 3 output

Time event 4 output

Common

DO4 34
DO5	33
DO6	32
DO7	31
COM	35

* The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

External contact inputs

Switch between the ON and OFF states of the DI1 to DI4

UP

Contact

contact inputs to select from program pattern numbers

1 to 15.

DI1

19

(Select a number during a RESET state.)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

DI1 ON OFF ON OFF ON

OFF ON OFF ON OFF ON OFF ON

OFF ON

DI2

18

DI2

OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON

DI3

OFF OFF OFF ON ON ON ON OFF OFF OFF OFF

ON ON ON ON

DI3

40

DI4

OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

DI4

39

Start of program operation when

DI5

38

DI5 changes from OFF to ON

Stop of program operation when

DI6

37

DI6 changes from OFF to ON

PV input 2 when DI7=ON

DI7

36

PV input 1 when DI7=OFF (NOTE)

Common

COM 20

ON when using 16 or more of program patterns

DI8

28

Common

COM 30

	+5V	DI1
			19
	+5V
		DI2
	+5V		18
	+5V	DI3	40
	+5V	DI4	39
	+5V	DI5	38
	+5V	DI6	37
		DI7	36
		COM	20
	+5V	DI8
			28
		COM	30

Transistor contact

Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)	Contact rating: 12 V DC, 10 mA or more
Transistor contact rating: 24 V DC, 50 mA	NOTE: When operating paramter U3 set to "2", effective to contact input.

-
Retransmission output 1*
14	+
	4-20 or
15	0-20 mA DC
	-
	Default: 4-20 mA DC
15 V DC loop power supply*
14	+
	14.5-18.0 V DC
	(21 mA DC max.)
15	-

* Factory-set to “PV retransmission.”

Load resistance: 600 Ω or less

* Retransmission output 1 is not available if a 15 V DC loop power supply is used.

*OT1 is a setup parameter.

You can change the settings of the parameter OT1 to change the control output type. See "2. Initial Settings".

Correspondence between parameter OT1 and control output types
OT1=0 (factory-set default)	OT1=1	OT1=2			OT1=3
Time proportional control	Time proportional control	Current output			On-off control
Relay output	Voltage pulse output	(terminals 16 and	17	)	Relay output
(terminals 1 , 2 and 3 )	(terminals 16 and 17 )				(terminals 1 , 2 and 3 )

<Toc>

Installation> .<1

14-1

00-2006 31, May Edition: 3rd 46E-05E01C02 IM

■ UP550 Heating / Cooling Type (Model UP550-2 ), Heating / Cooling Loop Control with PV Switching

Cooling-side control				Cooling-side control
output				output		Note: Select this option from
Current/voltage pulse output				Relay contact output		the OT1 parameter.
				NC	48	*Time proportional PID
						relay contact output is
		+	46
	0-20 mA DC				49	configured at factory
				NO
	4-20 mA DC,					before shipment.
voltage pulse (12 V)		-	47
				COM	50
				Contact rating: 250 V AC, 3 A
					30 V DC, 3 A (resistance load)
Heating-side control output
Relay contact output				Note: Select this option from the
					OT1 parameter.
							1
NC	1			*Time proportional PID relay contact
	2			output is configured at factory			2
NO				before shipment.			3
COM	3						4
Contact rating: 250 V AC, 3 A							5
	30 V DC, 3 A (resistance load)

Power supply
Power supply
L	8
N	9
	10

CAUTION

Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

6 7 8 9 10

RS-485 communication
23 SDB(+)
24 SDA(-)
25 RDB(+)
26 RDA(-)
27	SG
41	31
42	32
43	33
44	34
45	35
46	36
47	37
48	38
49	39
50	40

*Wiring can only be carried out for controllers with communication functions.

Maximum baud rate: 9600 bps

		PV input 2
	Auxiliary input
21	+	Specify in a range of
		1-5 V DC, 0-2 V DC,
22	-	or 0-10 V DC.
		Default: 1-5 V DC

2111

2212

2313

2414

PV input 1		* Not configured at factory before shipment
		See "2. Initial Settings".
	TC input		RTD input
12	+	11	A
			b
	-	12
13
		13	B
			mV/V input
		12	+
		13	-

Receiving 4-20 mA DC Current
Signals with the Controller
* When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint “41”).
12		+
		250 Ω 4-20mA
		-
	13
Note: Connecting a 250 Ω resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)

Retransmission output 1*

* Factory-set to “PV retransmission.”

2515

2616

2717

2818

2919

3020

Heating-side

Note: Select this option from the OT1 parameter.

* Retransmission output 2 is available

control output

only when “relay” is selected as the

14

+

type of control output.

4-20 or

Current/voltage

Retransmission

15

-

0-20 mA DC

pulse output

output

2*

Default: Unspecified

Default: 4-20 mA DC

retransmission type

15

V DC loop power supply*

16

+

0-20mADC,

16

+

0-20mADC,

4-20mADC

4-20mADC

17

-

Voltage pulse (12 V)

17

-

14

+

Load resistance: 600

Ω or less

*Retransmission output 1 is not available if a 15 V DC loop power supply is used.

Allowable range: 100-240 V AC ( 10%) (free voltage) 50/60 Hz shared	Default: 4-20 mA DC	14.5-18.0 V DC
		(21 mA DC max.)

* The functions of a contact output can be varied	15	-
by changing the setting of the contact output	* The functions of a contact input can be varied by changing the setting of the contact
registration parameter.
	input registration parameter.

	External contact outputs
	PV event 1 output	DO1	UP
			6
Relay	PV event 2 output	DO2	5
	Instrument alarm	DO3	4
	1 output
	Common	COM	7

Transistor

Time event 1 output

Time event 2 output

Time event 3 output

Time event 4 output

Common

DO4 34
DO5	33
DO6	32
DO7	31
COM	35

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

External contact inputs

Switch between the ON and OFF states of the DI1 to DI4

UP

Contact

contact inputs to select from program pattern numbers

1 to 15.

DI1

19

(Select a number during a RESET state.)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

DI1 ON OFF ON OFF ON

OFF ON OFF ON OFF ON OFF ON

OFF ON

DI2

18

DI2

OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON

DI3

OFF OFF OFF ON ON ON ON OFF OFF OFF OFF

ON ON ON ON

DI3

40

DI4

OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

DI4

39

Start of program operation when

DI5

38

DI5 changes from OFF to ON

Stop of program operation when

DI6

37

DI6 changes from OFF to ON

PV input 2 when DI7=ON

DI7

36

PV input 1 when DI7=OFF (NOTE)

Common

COM 20

ON when using 16 or more of program patterns

DI8

28

Common

COM 30

	+5V	DI1	Transistor contact
			19
	+5V
		DI2
	+5V		18
	+5V	DI3	40
	+5V	DI4	39
	+5V	DI5	38
	+5V	DI6	37
		DI7	36
		COM	20
	+5V		NOTE: When operating paramter U3 set to "2", effective to contact input.
		DI8
			28
		COM	30

* OT1 is a setup parameter.			Contact rating: 12 V DC, 10 mA or more
You can change the settings of the parameter OT1 to change the control output type. See "2. Initial Settings".
		Correspondence between parameter OT1 and heating-side output types/cooling-side output types
OT1=4 (factory-set default)	OT1=5	OT1=6	OT1=7	OT1=8	OT1=9		OT1=10
Heating side: Relay output	Heating side: Voltage pulse output	Heating side: Current output	Heating side: Relay output	Heating side: Voltage pulse output	Heating side: Current output		Heating side: Relay output
(terminals 1 , 2 and 3 )	(terminals 16 and 17 )	(terminals 16 and 17 )	(terminals 1 , 2 and 3 )	(terminals 16 and 17 )	(terminals 16 and 17	)	(terminals 1 ,	2 and	3 )
Cooling side: Relay output	Cooling side: Relay output	Cooling side: Relay output	Cooling side: Voltage pulse output	Cooling side: Voltage pulse output	Cooling side: Voltage pulse output		Cooling side: Current output
(terminals 48 , 49 and 50 )	(terminals 48 , 49 and 50 )	(terminals 48 , 49 and 50 )	(terminals 46 and 47 )	(terminals 46 and 47 )	(terminals 46 and 47	)	(terminals	46 and	47 )
The types of control output, “relay output” and “voltage pulse output” shown in the table above refer to those of time proportional control.
To change to a relay output for on-off control, select “Relay Terminals” and change the setpoint of the proportional band to “0.”

OT1=11
Heating side: Voltage pulse output
(terminals 16	and 17 )
Cooling side: Current output
(terminals 46	and 47 )

OT1=12
Heating side: Current output
(terminals	16 and 17 )
Cooling side: Current output
(terminals	46 and 47 )

<Toc>

Installation> .<1

15-1

00-2006 31, May Edition: 3rd 46E-05E01C02 IM

■UP550 Position Proportional Type (Model UP550-1 ), Position Proportional Loop Control with PV Switching

	Position proportional control output
	Relay contact output					Feedback input
		H	48			0%	47
	(Direct)
		L	49				46
	(Reverse)
	COM		50			100%	45
	Contact rating: 250 V AC, 3 A					Resistance: 100 to 2.5 k
	30 V DC, 3 A (resistance load)
Power supply					CAUTION
				Before carrying out wiring, turn off the power
	Power supply
				to the controller and check that cables to be
	L			connected are not alive with a tester or the like
		8		because there is a possibility of electric shock.
	N	9
		10
Allowable range: 100-240 V AC ( 10%)
		(free voltage)
		50/60 Hz shared
* The functions of a contact output can be
varied by changing the setting of the contact
output registration parameter.
		External contact outputs
	PV event 1 output			DO1	6		UP
Relay	PV event	2 output		DO2	5
	Instrument alarm			DO3	4
	1 output
	Common			COM	7

Transistor

Time event 1 output

Time event 2 output

Time event 3 output

Time event 4 output

Common

DO4 34
DO5	33
DO6	32
DO7	31
COM	35

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

	RS-485 communication	* Wiring can only be carried out
		for controllers with communication
		functions.
	23 SDB(+)	Maximum baud rate: 9600 bps

24 25 26 27

SDA(-)

RDB(+)

RDA(-)

SG

		PV input 2
	Auxiliary input
	+
21		Specify in a range of
		1-5 V DC, 0-2 V DC,
22	-	or 0-10 V DC.
		Default: 1-5 V DC

1	41	31	21	11
2	42	32	22	12
3	43	33	23	13
4	44	34	24	14
5	45	35	25	15
6	46	36	26	16
7	47	37	27	17	Retransmission
						output 2
8	48	38	28	18
						Default: Unspecified
						retransmission type
9	49	39	29	19	16	+	0-20mADC,
10	50	40	30	20	17	-	4-20mADC
						Default: 4-20 mA DC

PV input 1		* Not configured at factory before shipment
		See "2. Initial Settings".
	TC input		RTD input
12	+	11	A
			b
	-	12
13
		13	B
		mV/V input

12+

13-

Receiving 4-20 mA DC Current
Signals with the Controller
* When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint “41”).
	12	+
			250 Ω	4-20mA
		-
	13
Note: Connecting a 250 Ω resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)

Retransmission output 1					* PV retransmission is configured at factory
					before shipment.
			+
	14			4-20 mA DC,
15		-		0-20 mA DC
					Load resistance: 600	Ω or less
			Default: 4-20 mA DC
15 V DC loop power supply					* If 15 V DC loop power supply is used,
					retransmission output 1 cannot be used.
	14	+		14.5-18.0VDC
		-		(21 mA DC max.)
	15

* The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

External contact inputs

Switch between the ON and OFF states of the DI1 to DI4

UP

Contact

contact inputs to select from program pattern numbers

1 to 15.

DI1

19

(Select a number during a RESET state.)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

DI1 ON OFF ON OFF ON

OFF ON OFF ON OFF ON OFF ON

OFF ON

DI2

18

DI2

OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON

DI3

OFF OFF OFF ON ON ON ON OFF OFF OFF OFF

ON ON ON ON

DI3

40

DI4

OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

DI4

39

Start of program operation when

DI5

38

DI5 changes from OFF to ON

Stop of program operation when

DI6

37

DI6 changes from OFF to ON

PV input 2 when DI7=ON

DI7

36

PV input 1 when DI7=OFF (NOTE)

Common

COM 20

ON when using 16 or more of program patterns

DI8

28

Common

COM 30

	+5V	DI1
			19
	+5V
		DI2
	+5V		18
	+5V	DI3	40
	+5V	DI4	39
	+5V	DI5	38
	+5V	DI6	37
		DI7	36
		COM	20
	+5V	DI8
			28
		COM	30

Transistor contact

Contact rating: 12 V DC, 10 mA or more NOTE: When operating paramter U3 set to "2", effective to contact input.

*The following method of wiring is only possible when the controller is equipped with a 24 V DC loop power supply.

24 V DC Power Supply Wired to Sensor in Two-wire System Configuration

			12
	External		PV input
	resistor	250
			1-5 V DC
	(Note)
			signal
			13
	Two-wire
	transmitter		43
			Loop power
	4-20mADC		supply
			21.6-
			28.0 V DC
			44
	Note: Connecting a 250 resistor to the terminals is optional.
	Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

<Toc>

Installation> .<1

16-1

<Toc>

<2. Initial Settings>

2-1

2.Initial Settings

This chapter describes examples of setting PV input types, control output types. Carrying out settings described herein allows you to perform basic control. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Parameter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the DISP key no more than four times. This brings you to the display (operating display) that appears at power-on. After carrying out the settings described here, create programs in “3. Programming.”

Setup Procedure

Power-on

Denotes a step that must always be followed.

Denotes a step that should be followed as necessary.

Set UP mode “6” (Factory-set to Single-loop Control “UP mode 1.”)

See “2.2 Setting UP mode (Setting First at Power-on)” or “2.3 Changing UP mode.”

Set PV input (Factory-set to ; PV input 1 is “not configured”, PV input 2 is “standard signal (1-5 V DC).”)

See “2.4 Setting PV Input 1 and PV Input 2 Types.”

Set Controlled PV

	Input Range
	See “2.5	Setting Controlled PV Input Range.”
	Position	No
	proportional
	controller?
	Yes
	Calibrate valve		Set the control
	position.		output.	(Factory-set to “Time Proportional Relay Output.”)
	See “2.7		See “2.6 Setting Control Output Type.”
		Calibrating Valve Position.”
	Initialize		Be sure to follow this
		step whenever a chang of setting
	parameters.
			is made to the UP mode or
	See “2.8	Initializing Parameters.”	PV input type.
	Set setup			NOTE
	parameters.			When initializing parameters is excuted, the controller initializes
				the operating parameter and setup parameters. Therefore, check
				that the appropriate value are set for the parameters after
				initializing parameters. If changed to initial values, set them to the
	Set PV Switching			appropriate values again.
	Methods
	See “2.9	Setting PV Switching Methods.”
	Switching	No
	input with contact
	input
	Yes

Set Input Switching

PV Range

See “2.10 Setting Input Switching PV Range.”

Set operating parameters.

Set program patterns.

See “3. Programming.”

Controller operation

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

<Toc>

<2. Initial Settings>

2-2

2.1Names and Functions of Front Panel Parts

1.Indicator lamp for PV2 display

6.Process

	2. Program monitor				variable (PV) display
	lamps			7. Setpoint
	3. Event indicator		PVE1		display
	lamps		PVE2	10. MODE key
	8. Instrument alarm
	indicator lamp			11. DISP key
	4. Status indicator			12.	and keys
	lamps
	5. Light-loader
	interface
	9. SET/ENT key			15. RESET key
	13. PT.No key
				14. RUN key
		Name of Part			Function
	1.	Indicator lamp for		Is lit when secondary PV is displayed on PV display.
		PV2 display		Not used in loop control with PV switching.
				: Is lit (in green) when a program setpoint is increasing.
	2.	Program monitor lamps		: Is lit (in green) when a program setpoint is constant.
				: Is lit (in green) when a program setpoint is decreasing.
				Display the statuses of PV events, time events and instrument alarms in orange.
	3.	Event indicator lamps		PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on.
				TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on.
				AL1 lamp: Comes on when instrument alarm 1 turns on.
				Is lit (in green) to indicate the status of operation or control.
				PRG:Is lit when in program mode.
		Status indicator		RST:Is lit when in reset mode.
	4.			HLD:Is lit when in hold mode.
		lamps
				LOC:Is lit when in local mode.
				MAN:Is lit when in manual mode.
				CAS:Not used in loop control with PV switching.
	5.	Light-loader interface		Interface for an adapter cable used when setting and storing parameters from a PC.
				This requires an optional parameter setting tool.
	6.	Process variable (PV)		Displays PV.
		display		Displays an error code (in red) if an error occurs.
				Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve
	7.	Setpoint display (LCD)		opening, or a parameter.
				Displays an error code if an error occurs.
	8.	Instrument alarm		The AL1 lamp comes on in orange if instrument alarm 1 occurs.
		indicator lamp
				Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch
	9.	SET/ENT key	S E T / E N T
				between the operating display and the main menu for operating parameter setting display alternately.
	10.	MODE key	MODE	Presents a display for switching between the hold, advance, local, AUTO and MAN modes.
				Used to switch between displays. Pressing this key while any operating display is shown
				lets you switch to another prearranged operating display. Pressing this key while any
	11.	DISP key	DISP	display other than an operating display is shown lets you go one display back.
				(One to four presses (maximum) of this key lets you return to the current operating display,
				though the number of presses depends on the operating status.)
				Used to change numerical values. On setting displays for various parameters, you can change target
				setpoints, parameters, and output values (in manual operation). Pressing the key decreases a
	12.	and keys		numerical value, while pressing the	key causes it to increase. You can hold down a key to gradually
				increase the speed of change. These keys also switch between menu displays when a main menu or
				submenu of parameter setting display is shown.
	13.	PT.No key		Use this key when the controller is at a reset to select a program pattern number on
			PT.No
				an operating display.
	14.	RUN key	RUN	Pressing this key for more than 2 seconds while an operating display is shown starts the
				controller.
	15.	RESET key	RESET	Pressing this key for more than 2 seconds while an operating display is shown stops the
				controller.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

SET/ENT

<Toc>

<2. Initial Settings>

2-3

2.2Setting UP mode (Setting First at Power-on)

NOTE

The controller displays an operating display when the power is turned on. The submenu “IN” appears at this point if the type of PV input has not been defined yet.

In this case, set a UP mode to “Loop Control with PV Switching,” following the operating procedure described below. Then, set PV input type, control output type and others.

The following operation describes a procedure of setting a UP mode to “Loop Control with PV Switching.” (set “6”)

1. Display view at power on

RST lamp ON.

PV2 PV

PVE1

PVE2

TME

1 PRG

2 RST

3 HLD

4 LOC AL MAN 1 CAS

SET/ENT

MODE DISP

PT.No RUN RESET

Displays submenu “IN”.

IN

input set

SETUP sub menu

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the parameter “UPM” (controller mode).

MENU:UPMD/MD		#1
UP mode select
		SETUP
UPM =		1
SET/ENT	DISP
MODE
PT.No	RUN	RESET

4. Press the or key to display the setpoint “6”.

MENU:UPMD/MD	#1
UP mode select
	changing!
UPM =	6

Blinks during change.

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the SET/ENT	key once to register the
setpoint “6”.
MENU:UPMD/MD		#1
UP mode select
		SETUP
UPM	=	6

SET/ENT

MODE DISP

PT.No RUN RESET

6. The controller re-starts (which is normal). Then, set PV input type. See “2.4 Setting PV Input 1 and PV Input 2 Types.”

IN

input set

SETUP sub menu

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

SET/ENT

SET/ENT

SET/ENT

SET/ENT

<Toc>

<2. Initial Settings>

2-4

2.3Changing UP mode

The following operation describes a procedure of changing a UP mode to “Loop Control with PV Switching.” (set “6”)

1. Bring the operating display into view (display appears at power-on).

	PV2	PV
RST lamp	PVE1
ON.	PVE2	RST
	2
	TME
	1	PRG

3 HLD

4	LOC
AL	MAN
1	CAS	SP: -270.0°C
SET/ENT MODE DISP

PT.No RUN RESET

PTNO: 0	SEGNO: 0/ 0
TM=-------	RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the parameter “UPM”.

MENU:UPMD/MD	#1
UP mode select
		SETUP
UPM =	1

SET/ENT

MODE DISP

PT.No RUN RESET

8. Press the or key to display the setpoint “6”.

MENU:UPMD/MD		#1
UP mode select
		changing!
UPM =		6
		Blinks during
		change.
SET/ENT	DISP
MODE
PT.No	RUN	RESET

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

<Toc>

<2. Initial Settings>

2-5

9. Press the SET/ENT	key once to register the
setpoint.
MENU:UPMD/MD			#1
UP mode select
			SETUP
UPM	=		6
SET/ENT	MODE	DISP
	PT.No	RUN	RESET

10. The controller re-starts (which is normal). Then, set PV input type. See “2.4 Setting PV Input 1 and PV Input 2 Types.”

IN

input set

SETUP sub menu

2.4Setting PV Input 1 and PV Input 2 Types

The following operating procedure describes an example of setting the PV input 1 type to a K-type thermocouple (-200.0 to 500.0 C) and a measurement range of 0.0 to 200.0 C.

You can take the same steps for PV input 2 type (IN3) and scale (SH3, SL3) that are displayed after the PV input 1 related parameters.

PV input 1 (Factory-shipped setting: Not configured)

PV input terminal
Thermocouple/mV/V input..............................	12 - 13
RTD input ..................................................	11 - 12 - 13

PV input 2 (Factory-shipped setting: 1 to 5 V DC)

PV input terminal
mV/V input....................................................	21 - 22

Example of Temperature Input

-270.0°C										1370.0°C
						Instrument
						input range
										Set a range
				PV input range						to be
										controlled
		0.0°C					800.0°C
Minimum value of						Maximum value of
PV input range (RL1)						PV input range (RH1)

Parameters to be set for temperature input

1.PV input type (IN1): Set according to a sensor

2.Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.

3.Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.

Example of Voltage Input

1V

2V

4V

5V (input signal)

Instrument

input range

RL1

PV input range

RH1

Set a range to

PV input scale

be controlled

0.0m3/h

50.0m3/h

Minimum value of

Maximum value of

PV input scale (SL1)

PV input scale (SH1)

Parameters to be set for voltage input

1.PV input type (IN1): Set according to an input signal

2.Maximum value of PV input range (RH1): Set the maximum value of an input signal.

3.Minimum value of PV input range (RL1): Set the minimum value of an input signal.

4.Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.

5.Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.

6.Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.

NOTE

The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

SET/ENT

SET/ENT

SET/ENT

SET/ENT

<Toc>

<2. Initial Settings>

2-6

1. Bring the operating display into view (display appears at power-on).

The PV display in the figure below shows the error code for input burnout () if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.

	PV2	PV
RST lamp	PVE2
ON.	PVE1
	2	RST
	TME
	1	PRG

3 HLD

4	LOC
AL	MAN
1	CAS	SP: -270.0°C
SET/ENT MODE DISP

PT.No RUN RESET

PTNO: 0	SEGNO: 0/ 0
TM=-------	RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2. Press the key for more than 3 seconds to call up the main menu “PROG”.

PROG

programming

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

3. Press the key once to display the main menu “STUP”.

STUP

password input

main menu

SET/ENT

MODE DISP

PT.No RUN RESET

4. Press the key once to display the main menu “PARA”.

PARA

setup parameter SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

5. Press the key once to display the main menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

MODE DISP

PT.No RUN RESET

6. Press the key once to display the submenu “MD”.

MD

UP mode set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

7. Press the key once to display the submenu “IN”.

IN

input set

SETUP sub menu

SET/ENT

MODE DISP

PT.No RUN RESET

8. Press the key once to display the parameter “IN1” (PV input 1 type).

MENU:UPMD/IN	#1
input 1 type select
		SETUP
IN1 =	OFF

SET/ENT	DISP
MODE
PT.No	RUN RESET

9. Press the or key to display the required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0 C to 500.0 C).

MENU:UPMD/IN			#1
input 1 type select
			changing!
IN1	=	typeK3
			Blinks during
			change.
	SET/ENT	DISP
	MODE
	PT.No	RUN	RESET

IM 05E01C02-46E 3rd Edition: May 31, 2006-00