Yamaha XVS65A, XVS65AC, XVS65Y, XVS65ATYC, XVS65ATY Owner's Manual

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Yamaha XVS65A, XVS65AC, XVS65Y, XVS65ATYC, XVS65ATY Owner's Manual

Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

XVS65A(C)

LIT-11626-24-10

1BF-28199-11

EAU10042

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

INTRODUCTION

EAU10083

Congratulations on your purchase of the Yamaha XVS65A(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

EWA10011

WARNING

Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its controls and operating features. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.

IMPORTANT MANUAL INFORMATION

EAU10132

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

 

NOTICE

A NOTICE indicates special precautions that must be taken to avoid damage to the

vehicle or other property.

 

TIP

A TIP provides key information to make procedures easier or clearer.

 

 

IMPORTANT MANUAL INFORMATION

EAU10193

XVS65A(C)

OWNER’S MANUAL

©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2010

All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

Printed in Japan.

P/N LIT-11626-24-10

TABLE OF CONTENTS

LOCATION OF IMPORTANT

 

LABELS .............................................

1-1

SAFETY INFORMATION ..................

2-1

DESCRIPTION ..................................

3-1

Left view ..........................................

3-1

Right view ........................................

3-2

Controls and instruments.................

3-3

INSTRUMENT AND CONTROL

 

FUNCTIONS .......................................

4-1

Main switch/steering lock ................

4-1

Indicator and warning lights ............

4-2

Speedometer unit ...........................

4-3

Self-diagnosis device ......................

4-3

Handlebar switches ........................

4-3

Clutch lever .....................................

4-4

Shift pedal .......................................

4-5

Brake lever .....................................

4-5

Brake pedal ....................................

4-5

Fuel tank cap ..................................

4-6

Fuel .................................................

4-6

Catalytic converters ........................

4-8

Fuel cock ........................................

4-8

Starter (choke) knob .......................

4-9

Seats ............................................

4-10

Helmet holder ...............................

4-11

Storage compartment ...................

4-11

Adjusting the shock absorber

 

assembly ...................................

4-12

Luggage strap holders .................

4-13

Sidestand .....................................

4-13

Ignition circuit cut-off system ........

4-14

FOR YOUR SAFETY –

 

PRE-OPERATION CHECKS .............

5-1

OPERATION AND IMPORTANT

 

RIDING POINTS.................................

6-1

Starting and warming up a cold

 

engine .........................................

6-1

Starting a warm engine ..................

6-2

Shifting ...........................................

6-2

Engine break-in ..............................

6-4

Parking ...........................................

6-4

PERIODIC MAINTENANCE AND

 

ADJUSTMENT ...................................

7-1

Owner’s tool kit ...............................

7-2

Periodic maintenance chart for the

 

emission control system .............

7-3

General maintenance and

 

lubrication chart ..........................

7-5

Removing and installing panels .....

7-9

Checking the spark plugs .............

7-10

Canister (for California only) ........

7-11

Engine oil and oil filter element ....

7-12

Final gear oil .................................

7-14

Cleaning the air filter element ......

7-15

Carburetors ..................................

7-17

Checking the engine idling

 

speed ........................................

7-17

Checking the throttle cable free

 

play ...........................................

7-17

Valve clearance ...........................

7-18

Tires .............................................

7-18

Spoke wheels ..............................

7-20

Adjusting the clutch lever free

 

play ...........................................

7-20

Adjusting the brake lever free

 

play ...........................................

7-21

Adjusting the brake pedal position

 

and free play .............................

7-22

Brake light switches .....................

7-23

Checking the front brake pads

 

and rear brake shoes ...............

7-23

Checking the brake fluid level ......

7-24

Changing the brake fluid ..............

7-25

Checking and lubricating the

 

cables .......................................

7-25

Checking and lubricating the

 

throttle grip and cable ...............

7-25

Checking and lubricating the

 

brake and shift pedals ..............

7-26

Checking and lubricating the

 

brake and clutch levers ............

7-26

Checking and lubricating the

 

sidestand ..................................

7-27

Lubricating the swingarm

 

pivots ........................................

7-27

Checking the front fork .................

7-27

TABLE OF CONTENTS

Checking the steering ...................

7-28

Checking the wheel bearings .......

7-28

Battery ..........................................

7-29

Replacing the fuses ......................

7-30

Replacing the headlight bulb ........

7-31

Replacing a turn signal light bulb

 

or the tail/brake light bulb ..........

7-32

Supporting the motorcycle ............

7-33

Front wheel ...................................

7-34

Rear wheel ...................................

7-35

Troubleshooting ............................

7-37

Troubleshooting chart ...................

7-38

MOTORCYCLE CARE AND

 

STORAGE ..........................................

8-1

Matte color caution .........................

8-1

Care ................................................

8-1

Storage ...........................................

8-3

SPECIFICATIONS .............................

9-1

CONSUMER INFORMATION...........

10-1

Identification numbers ..................

10-1

Reporting safety defects ...............

10-3

Motorcycle noise regulation ..........

10-4

Maintenance record ......................

10-5

YAMAHA MOTOR

 

CORPORATION, U.S.A.

 

STREET AND ENDURO

 

MOTORCYCLE LIMITED

 

WARRANTY .............................

10-7

YAMAHA EXTENDED SERVICE

(Y.E.S.) .....................................

10-9

LOCATION OF IMPORTANT LABELS

EAU10384

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of 1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label

is available from your Yamaha dealer.

1 2

6 4,5 3

1-1

LOCATION OF IMPORTANT LABELS

1

2

3

TIRE INFORMATION

Cold tire normal pressure should be set as follows.

• Up to 90 kg (198 lbs) load

FRONT : 200 kPa, (2.00 kgf/cm²), 29 psi REAR : 225 kPa, (2.25 kgf/cm²), 33 psi

• 90kg (198 lbs) ~ maximum load FRONT : 200 kPa, (2.00 kgf/cm²), 29 psi REAR : 250 kPa, (2.50 kgf/cm²), 36 psi

3B6-21668-00

4

1

5

A1

6 California only

EMISSION HOSE ROUTING

CARB. CARB.

FROM

FUEL TANK

ROLL OVER VALVE

CANISTER

TO ATMOSPHERE

10D-21686-00

1-2

SAFETY INFORMATION

EAU10287

Be a Responsible Owner

As the vehicle’s owner, you are responsible for the safe and proper operation

2of your motorcycle.

Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.

He or she should:

Obtain thorough instructions from a competent source on all aspects of motorcycle operation.

Observe the warnings and maintenance requirements in this Owner’s Manual.

Obtain qualified training in safe and proper riding techniques.

Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical conditions.

Safe Riding

Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks.

This motorcycle is designed to carry the operator and a passenger.

The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.

Therefore:

Wear a brightly colored jacket.

Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur.

Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license.

Make sure that you are qualified and that you only lend your motorcycle to other qualified operators.

Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls.

Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn

2-1

SAFETY INFORMATION

due to excessive speed or undercornering (insufficient lean angle for the speed).

Always obey the speed limit and never travel faster than warranted by road and traffic conditions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator and passenger is important for proper control.

The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.

The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

Never ride under the influence of alcohol or other drugs.

This motorcycle is designed for onroad use only. It is not suitable for off-road use.

Protective Apparel

The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.

Always wear an approved helmet.

Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.

Always wear protective clothing that covers your legs, ankles, and feet. The engine or exhaust system become very hot during or after operation and can cause burns.

2-2

A passenger should also observe the above precautions.

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon monoxide, a deadly gas. Breathing car- 2 bon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.

Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

SAFETY INFORMATION

Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports.

Do not run engine outdoors where

2engine exhaust can be drawn into a building through openings such as windows and doors.

Loading

Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here, along with the information about accessories below, are some general guidelines to follow if loading cargo to your motorcycle:

The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit.

Operation of an overloaded vehicle could cause an accident.

Maximum load:

XVS65A 180 kg (397 lb)

XVS65AC 178 kg (392 lb)

When loading within this weight limit, keep the following in mind:

Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.

Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.

Properly adjust the suspension for your load (suspension-ad- justable models only), and check the condition and pressure of your tires.

Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering response.

This vehicle is not designed to pull a trailer or to be attached to a sidecar.

Genuine Yamaha Accessories

Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.

Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or

2-3

SAFETY INFORMATION

modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.

Aftermarket Parts, Accessories, and Modifications

While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle.

Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.

Never install accessories or carry cargo that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground

clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors.

Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the opera-

2-4

tor and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electrical accessories. If electrical acces-

sories exceed the capacity of the 2 motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

Aftermarket Tires and Rims

The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 7-18 for tire specifications and more information on replacing your tires.

Transporting the Motorcycle

Be sure to observe following instructions before transporting the motorcycle in another vehicle.

Remove all loose items from the motorcycle.

SAFETY INFORMATION

Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks.

Point the front wheel straight

ahead on the trailer or in the truck

2bed, and choke it in a rail to prevent movement.

Shift the transmission in gear (for models with a manual transmission).

Secure the motorcycle with tiedowns or suitable straps that are attached to solid parts of the motorcycle, such as the frame or upper front fork triple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport.

The suspension should be compressed somewhat by the tiedowns, if possible, so that the motorcycle will not bounce excessively during transport.

2-5

DESCRIPTION

EAU10410

Left view

3 4 5

3

2

1

 

 

 

6,7

 

 

1.Shift pedal (page 4-5)

2.Fuel cock (page 4-8)

3.Starter (choke) knob (page 4-9)

4.Shock absorber assembly spring preload adjusting ring (page 4-12)

5.Helmet holder (page 4-11)

6.Owner’s tool kit (page 7-2)

7.Storage compartment (page 4-11)

3-1

DESCRIPTION

EAU10420

Right view

3

4

2,3

5

1 6

1.Engine oil filter element (page 7-12)

2.Battery (page 7-29)

3.Fuses (page 7-30)

4.Main switch/steering lock (page 4-1)

5.Air filter element (page 7-15)

6.Brake pedal (page 4-5)

3-2

DESCRIPTION

EAU10430

Controls and instruments

3

1.Clutch lever (page 4-4)

2.Left handlebar switches (page 4-3)

3.Speedometer unit (page 4-3)

4.Fuel tank cap (page 4-6)

5.Right handlebar switches (page 4-3)

6.Throttle grip (page 7-17)

7.Brake lever (page 4-5)

3-3

INSTRUMENT AND CONTROL FUNCTIONS

EAU10460

Main switch/steering lock

4

The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.

EAU10580

ON

All electrical circuits are supplied with power, and the meter lighting, taillight and position lights come on, and the engine can be started. The key cannot be removed.

TIP

The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls.

EAU10661

OFF

All electrical systems are off. The key can be removed.

EWA10061

WARNING

Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

EAU10683

LOCK

The steering is locked, and all electrical systems are off. The key can be removed.

To lock the steering

1.Push.

2.Turn.

1.Turn the handlebars all the way to the left.

2.Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it.

3.Remove the key.

4-1

INSTRUMENT AND CONTROL FUNCTIONS

To unlock the steering

EAU11004

 

Indicator and warning lights

1.

Push.

1.

High beam indicator light “

2.

Turn.

2.

Turn signal indicator light “

 

 

Push the key in, and then turn it to

 

 

3.

Neutral indicator light “ ”

 

 

 

“OFF” while still pushing it.

4.

Engine trouble warning light “

 

 

 

 

EAU11020

Turn signal indicator light “

This indicator light flashes when the turn signal switch is pushed to the left or right.

EAU11060

Neutral indicator light “

This indicator light comes on when the transmission is in the neutral position.

EAU11080

High beam indicator light “

This indicator light comes on when the high beam of the headlight is switched on.

EAU11505

Engine trouble warning light “

This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc-

curs, have a Yamaha dealer check the 4 self-diagnosis system. (See page 4-3

for an explanation of the self-diagnosis device.)

The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off.

If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.

4-2

INSTRUMENT AND CONTROL FUNCTIONS

Speedometer unit

4

1.Tripmeter reset knob

2.Speedometer

3.Odometer

4.Tripmeter

EAU11630

EAU12092

Self-diagnosis device

This model is equipped with a self-diag- nosis device for various electrical circuits.

If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle.

ECA11170

NOTICE

To prevent engine damage, be sure to consult a Yamaha dealer as soon as possible if this occurs.

EAU12348

Handlebar switches

Left

1.Dimmer switch “/

2.Turn signal switch “/

3.Horn switch “

The speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled. The tripmeter shows the distance traveled since it was last set to zero with the reset knob. The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops.

Right

1.Engine stop switch “ /

2.Start switch “

4-3

INSTRUMENT AND CONTROL FUNCTIONS

EAU12400

Dimmer switch “/

Set this switch to “” for the high beam and to “” for the low beam.

EAU12430

Turn signal switch “/

To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When released, the switch returns to the center position.

Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the vehicle has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position.

TIP

The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection.

EAU12500

Horn switch “

Press this switch to sound the horn.

EAU12660

Engine stop switch “ /

Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.

EAU12711

Start switch “

Push this switch to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine.

EAU12820

Clutch lever

4

1. Clutch lever

The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.

The clutch lever is equipped with a clutch switch, which is part of the ignition circuit cut-off system. (See page 4-14.)

4-4

INSTRUMENT AND CONTROL FUNCTIONS

EAU12871

Shift pedal

4

1.Shift pedal

2.Neutral position

The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle.

EAU12890

Brake lever

1. Brake lever

The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip.

EAU12941

Brake pedal

1. Brake pedal

The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.

4-5

INSTRUMENT AND CONTROL FUNCTIONS

EAU13121

Fuel tank cap

1.Fuel tank cap lock cover

2. ” mark

3.Unlock.

4.Lock.

To remove the fuel tank cap

Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.

To install the fuel tank cap

1.Insert the fuel tank cap into the tank opening with the key inserted

in the lock and with the “ ” mark facing forward.

2.Turn the key counterclockwise to the original position, remove it, and then close the lock cover.

TIP

The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.

EWA10131

WARNING

Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.

EAU13221

Fuel

Make sure there is sufficient gasoline in the tank.

 

EWA10881

 

WARNING

 

 

 

Gasoline and gasoline vapors are

 

extremely flammable. To avoid fires

 

and explosions and to reduce the

 

risk of injury when refueling, follow

 

these instructions.

 

4

 

 

 

 

 

 

 

1.Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.

2.Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.

4-6

INSTRUMENT AND CONTROL FUNCTIONS

1. Fuel tank filler tube

42. Maximum fuel level

3.Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic

parts. [ECA10071]

4.Be sure to securely close the fuel tank cap.

EWA15151

WARNING

Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immedi-

ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.

EAU13313

Recommended fuel:

Unleaded gasoline only

Fuel tank capacity:

16.0 L (4.23 US gal, 3.52 Imp.gal)

Fuel reserve amount:

3.0 L (0.79 US gal, 0.66 Imp.gal)

ECA11400

NOTICE

Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.

Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi-

um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.

Gasohol

There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.

4-7

INSTRUMENT AND CONTROL FUNCTIONS

EAU13445

Catalytic converters

This vehicle is equipped with catalytic converters in the exhaust system.

EWA10862

WARNING

The exhaust system is hot after operation. To prevent a fire hazard or burns:

Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn.

Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system.

Make sure that the exhaust system has cooled down before doing any maintenance work.

Do not allow the engine to idle more than a few minutes. Long idling can cause a build-up of heat.

ECA10701

NOTICE

Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.

EAU13550

Fuel cock

The fuel cock supplies fuel from the tank to the carburetors while also filtering it.

The fuel cock lever positions are explained as follows and shown in the illustrations.

OFF

4

1. Arrow mark positioned over “OFF”

With the fuel cock lever in this position, fuel will not flow. Always turn the fuel cock lever to this position when the engine is not running.

4-8

INSTRUMENT AND CONTROL FUNCTIONS

ON

4

1. Arrow mark positioned over “ON”

 

 

With the fuel cock lever in this position,

 

 

fuel flows to the carburetors. Turn the

 

fuel cock lever to this position when

 

starting the engine and riding.

 

RES

1. Arrow mark positioned over “RES”

This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”!

EAU13620

Starter (choke) knob “

1. Starter (choke) knob “

Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).

Move the knob in direction (a) to turn on the starter (choke).

Move the knob in direction (b) to turn off the starter (choke).

ECA10990

NOTICE

Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause afterburning. If this occurs, turn off the starter (choke).

4-9

INSTRUMENT AND CONTROL FUNCTIONS

EAU14184

Seats

Passenger seat

To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up.

1.Nut

2.Washer

To install the passenger seat

1.Insert the projection on the front of the passenger seat into the seat holder as shown and place the seat in the original position.

2.Install the washer and nut, and then tighten the nut to the specified torque.

Tightening torque:

Passenger seat nut:

13 Nm (1.3 m·kgf, 9.4 ft·lbf)

1.Passenger seat holder

2.Projection

Rider seat

To remove the rider seat

1.Remove the passenger seat.

2.Remove the passenger seat holder by removing its bolts, and then pull the rider seat up.

1.

Bolt

 

4

 

2.

Passenger seat holder

 

 

 

 

 

 

 

To install the rider seat

1.Insert the projection on the front of the rider seat into the seat holder as shown, and then place the seat in the original position.

1.Seat holder

2.Projection

4-10

INSTRUMENT AND CONTROL FUNCTIONS

2.Install the passenger seat holder by installing its bolts.

3.Install the passenger seat.

TIP

Make sure that the seats are properly secured before riding.

4

EAU14282

Helmet holder

1.Helmet holder

2.Unlock.

To open the helmet holder, insert the key into the lock, and then turn the key as shown.

To lock the helmet holder, place it in the original position, and then remove the key. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. [EWA10161]

EAU14481

Storage compartment

The storage compartment is located on the left side of the vehicle.

To open the storage compartment

1.Slide the lock cover open, insert the key into the lock, and then turn it clockwise.

1.Storage compartment cover

2.Storage compartment lock cover

3.Storage compartment lock

2.Pull the storage compartment cover out as shown.

4-11

INSTRUMENT AND CONTROL FUNCTIONS

To close the storage compartment

1.Place the storage compartment cover in its original position as shown.

1.Storage compartment

2.Storage compartment cover

2.Turn the key counterclockwise, remove it, and then close the lock cover.

EAU14865

Adjusting the shock absorber assembly

This shock absorber assembly is equipped with a spring preload adjusting ring.

ECA10101

NOTICE

To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.

Adjust the spring preload as follows.

1.Remove the passenger and rider seats. (See page 4-10.)

2.To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction

(a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in direction (b).

Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber.

Use the special wrench and extension bar included in the owner’s tool kit to make the adjustment.

4

1.Position indicator

2.Spring preload adjusting ring

3.Extension bar

4.Special wrench

Spring preload setting:

Minimum (soft): 1

Standard:

3

Maximum (hard): 7

3.Install the passenger and rider seats.

4-12

INSTRUMENT AND CONTROL FUNCTIONS

EWA10221

WARNING

This shock absorber assembly contains highly pressurized nitrogen gas. Read and understand the following information before handling the shock absorber assembly.

Do not tamper with or attempt to open the cylinder assembly.

Do not subject the shock ab- 4 sorber assembly to an open flame or other high heat source.

This may cause the unit to explode due to excessive gas pressure.

Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance.

Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.

EAU15151

Luggage strap holders

1. Luggage strap holder

There is a luggage strap holder on each passenger footrest.

EAU15304

Sidestand

The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

TIP

The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See page 4-14 for an explanation of the ignition circuit cut-off system.)

EWA10241

WARNING

The vehicle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibility of raising the sidestand before starting off. Therefore, check

4-13

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