YAMAHA XL700-C, MJ-XL700 ’04 PARTS CATALOGUE 04

WaveRunner XL700

XL700-C (F0MF/67EL/67E5)

XL700-C (F0MG/67EM/67E5)

MJ-XL700 ’04 (F0MH/67EN/67E5)

1CF0M-100E1

( 2CF0M-100E1 )

XL700-C/MJ-XL700 '04

PARTS CATALOGUE ©2003 by Yamaha Motor Co., Ltd.

1st edition, July 2003 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6.The asterisk (*) before a reference number indicates modified items after the first edition.

7.A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not from YAMAHA MOTOR CO.,LTD (JAPAN).

PART NO.	DESCRIPTION	Q’TY	REMARKS
EW2–U5160–00	ENGINE HATCH COMP	2	YMUS
90601–168U7	BAND,HOSE	1	YMUS

ADDRESS:

YAMAHA MOTOR CORPORATION U.S.A.

PARTS & ACCESSORY DIV.

6555 KATELLA AVENUE

CYPRESS, CALIFORNIA 90630 U.S.A.

A5

FOREWORD

8. Applicable Serial No.
Engine Serial No.	Hull Serial No.

9. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code
NMC	GRAY METALLIC C	008S
PURW(*)	PURE WHITE	0240
YM2	YELLOW METALLIC 2	0880
YB	YAMAHA BLACK	0033

10. Quantity Column Information

Column No.	Name Of Q’ty Column	Destination
1	USA	U.S.A.
2	GENE	EXCEPT USA, JPN
3	JPN	JAPAN

11.Applicable Starting Serial No. Engine Serial No.

Serial No.	Name Of Q’ty Column	Model Code
67E-1005201	USA	67EL
67E-1005201	GENE	67EM
67E-1005201	JPN	67EN
Hull Serial No.
Serial No.	Name Of Q’ty Column	Model Code
F0M-824481	USA	F0MF
F0M-824381	GENE	F0MG
	JPN	F0MH

A6

CONTENTS

CYLINDER & CRANKCASE	................................................. B2
CRANKSHAFT & PISTON ....................................................	B4
INTAKE .................................................................................	B6
CARBURETOR .....................................................................	B8
OIL PUMP .............................................................................	B10
EXHAUST 1 ..........................................................................	B11
FUEL .....................................................................................	B14
JET UNIT 1 ............................................................................	C2
JET UNIT 2 ............................................................................	C4
GENERATOR ........................................................................	C6
STARTING MOTOR ..............................................................	C7
ELECTRICAL 1 .....................................................................	C8
ELECTRICAL 2 .....................................................................	C10
ENGINE HATCH 1 ................................................................	C11
ENGINE HATCH 2 ................................................................	C12
HULL & DECK .......................................................................	C14
GUNWALE & MAT ................................................................	D2
VENTILATION .......................................................................	D3
SEAT & UNDER LOCKER ....................................................	D4
OIL TANK ..............................................................................	D6
FUEL TANK ...........................................................................	D7
EXHAUST 2 ..........................................................................	D9
CONTROL CABLE ................................................................	D10
STEERING 1 .........................................................................	D11
STEERING 2 .........................................................................	D13
GRAPHICS ............................................................................	D14
IMPORTANT LABELS ...........................................................	D15
IMPORTANT LABELS 2 ........................................................	E2
IMPORTANT LABELS 3 ........................................................	E3
REPAIR KIT 1 .......................................................................	E4
REPAIR KIT 2 .......................................................................	E6
	INDEX
NUMERICAL INDEX .............................................................	M1

FIG. 1 CYLINDER & CRANKCASE

REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
1				62T–11311–00–8S																	CYLINDER 1																									1																		1			1
2				6E5–11325–00																	ANODE																									1																		1			1
3				98780–04015																	SCREW, FLAT HEAD																									1																		1			1
4				93606–12019																	PIN, DOWEL																									4																		4			4
5				6M6–11351–A2																	GASKET, CYLINDER																									1																		1			1
6				90119–10M56																	BOLT, WITH WASHER																									4																		4			4
7				90119–10M07																	BOLT, WITH WASHER																									2																		2			2
8				62T–11111–00–8S																	HEAD, CYLINDER 1																									1																		1			1
9				6K8–51129–00																	.NIPPLE																									1																		1			1
10				90340–08M04																	PLUG, STRAIGHT SCREW																									1																		1			1
11				90430–08020																	GASKET																									1																		1			1
12				62T–11181–00																	GASKET, CYLINDER HEAD 1																									1																		1			1
13				90119–08M96																	BOLT, WITH WASHER																									10																		10			10
14				62T–W0090–03–8S																	CRANK CYLINDER ASSY																									1																		1			1
15				62T–15100–00–8S																	CRANKCASE ASSY																									1																		1			1
16				62T–14251–10																	.NIPPLE																									1																		1			1
17				90380–12M29																	.BUSH, SOLID																									1																		1			1
18				90119–08M55																	BOLT, WITH WASHER																									4																		4			4
19				63N–44532–01																	STOPPER, UPPER MOUNT																									1																		1			1
20				90109–08M56																	BOLT																									4																		4			4
21				6R7–21415–01																	BRACKET, FRONT UPPER 1																									1																		1			1
22				6R7–21425–01																	BRACKET, REAR UPPER 1																									1																		1			1
23				90119–10M02																	BOLT, WITH WASHER																									4																		4			4
24				90119–10M00																	BOLT, WITH WASHER																									1																		1			1
25				90119–10M03																	BOLT, WITH WASHER																									1																		1			1
26				90119–10M01																	BOLT, WITH WASHER																									1																		1			1
27				6M6–44517–A1–8P																	MOUNT RUBBER																									4																		4			4

B2

FIG. 1 CYLINDER & CRANKCASE

REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
28				90119–08817																	BOLT, WITH WASHER																						4																					4			4											YMUS
29				90119–089UU																	BOLT, WITH WASHER																						4																					4			4											YMUS
30				GJ1–6721B–00																	SPACER,ENGINE MOUNT																						2																					2			2
31				90119–089UR																	BOLT, WITH WASHER																						4																					4			4											YMUS
32				90201–099U3																	WASHER, PLATE																						4																					4			4											YMUS
33				EU0–U7354–00–01																	SHIM (T=0.1)																						10																					10			10											UR, YMUS
				EU0–U7354–00–03																	SHIM (T=0.3)																						10																					10			10											UR, YMUS
				EU0–U7354–00–05																	SHIM (T=0.5)																						10																					10			10											UR, YMUS
				EU0–U7354–00–10																	SHIM (T=1.0)																						10																					10			10											UR, YMUS
				EU0–U7354–00–20																	SHIM (T=2.0)																						10																					10			10											UR, YMUS

B3

FIG. 2 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
1				62T–11400–02																	CRANKSHAFT ASSY																												1															1			1
2				6M6–11412–00																	.CRANK 1																												1															1			1
3				6M6–11422–00																	.CRANK 2																												2															2			2
4				6M6–11431–00																	.CRANK 3																												1															1			1
5				6M6–11442–01																	.CRANK 4																												1															1			1
6				93305–30601																	.BEARING																												1															1			1
7				62T–11651–00																	.ROD, CONNECTING																												2															2			2
8				82M–11685–00																	.WASHER, CRANK PIN																												4															4			4
9				93306–207U2																	.BEARING																												2															2			2
10				82M–11515–00																	.SEAL, LABYRINTH 1																												1															1			1
11				93310–525U3																	.BEARING																												2															2			2
12				93306–307U3																	.BEARING																												1															1			1
13				62T–45526–00																	.COLLAR, DRIVE SHAFT																												1															1			1
14				93440–80023																	.CIRCLIP																												1															1			1
15				93102–36M33																	OIL SEAL																												1															1			1
16				93101–36M46																	OIL SEAL																												1															1			1
17				93103–32M01																	OIL SEAL																												1															1			1
18				62T–11631–02–92																	PISTON (STD)																												2															2			2
				62T–11635–02																	PISTON (0.25MM O/S)																												2															2			2											AP
				62T–11636–02																	PISTON (0.50MM O/S)																												2															2			2											AP
19				61X–11603–01																	PISTON RING SET (STD)																												2															2			2
				61X–11604–01																	PISTON RING SET (0.25MM O/S)																												2															2			2											AP
				61X–11605–01																	PISTON RING SET (0.50MM O/S)																												2															2			2											AP
20				62T–11633–00																	PIN, PISTON																												2															2			2
21				93310–320U2																	BEARING																												2															2			2
22				90201–20M04																	WASHER, PLATE																												4															4			4
23				93450–21053																	CIRCLIP																												4															4			4

B4

FIG. 2 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
24				6M6–45813–32–8P																	FLANGE, COUPLING																								1																			1			1
25				62T–45127–00																	SEAL																								1																			1			1
26				93603–10049																	PIN, DOWEL																								4																			4			4
27				93604–07141																	PIN, DOWEL																								1																			1			1
28				61X–4581J–00																	RUBBER SHAFT COUPLING																								1																			1			1
29				6M6–45813–22–8P																	FLANGE, COUPLING																								1																			1			1
30				90201–248M5																	WASHER, PLATE																								1																			1			1											YMUS

B5

FIG.						3 INTAKE
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
1				62T–24313–01																	PIPE 3																						1																					1			1
2				90465–11M10																	CLAMP																						2																					2			2
3				90116–08M60																	BOLT, STUD																						4																					4			4
4				90179–08M15																	NUT																						4																					4			4
5				62T–13556–00																	GASKET, MANIFOLD																						1																					1			1
6				62T–13555–00–94																	MANIFOLD, INTAKE																						1																					1			1
7				62T–13624–00																	PLATE,REED VALVE																						1																					1			1
8				62T–13566–00																	GASKET																						2																					2			2
9				97013–06035																	BOLT																						3																					3			3
10				92903–06600																	WASHER, PLATE																						3																					3			3
11				97013–06025																	BOLT																						8																					8			8
12				92903–06600																	WASHER, PLATE																						8																					8			8
13				62T–13610–00																	REED VALVE ASSY																						2																					2			2
14				62T–W0004–00																	.REED SET																						1																					1			1
15				97880–05016																	SCREW, PAN HEAD																						4																					4			4
16				92990–05600																	WASHER, PLATE																						4																					4			4
17				62T–14243–01																	PLATE																						1																					1			1
18				61L–5169A–00																	NIPPLE, GREASE																						1																					1			1
19				663–45119–00																	CAP, GREASE NIPPLE																						1																					1			1
20				62T–14527–02																	PLATE																						1																					1			1
21				97013–06016																	BOLT																						2																					2			2
22				92903–06600																	WASHER, PLATE																						2																					2			2
23				62T–24314–01																	PIPE 4																						1																					1			1
24				90465–11M10																	CLAMP																						2																					2			2
25				62T–14284–01–8S																	COVER, CARBURETOR 2																						1																					1			1
26				6E5–11372–00																	.NIPPLE, HOSE																						1																					1			1
27				6H1–14485–00																	.PIPE, JOINT																						1																					1			1

B6

FIG.						3 INTAKE
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
28				97013–06020																	BOLT																												6															6			6
29				92903–06600																	WASHER, PLATE																												6															6			6
30				62T–13674–00																	GASKET, AIR COOLER COVER 1																												2															2			2
31				62T–14255–00																	PLATE																												1															1			1
32				97013–06012																	BOLT																												1															1			1
33				92903–06600																	WASHER, PLATE																												1															1			1
34				90109–06M66																	BOLT																												1															1			1
35				90201–06M31																	WASHER, PLATE																												1															1			1
36				62T–14451–00																	ELEMENT, AIR CLEANER																												2															2			2
37				62T–14283–00																	COVER, CARBURETOR 1																												1															1			1
38				62T–14419–00																	PIPE																												1															1			1
39				90119–05M02																	BOLT, WITH WASHER																												6															6			6
40				62T–14435–00																	GROMMET																												1															1			1
41				93210–13M63																	O-RING																												1															1			1

B7

FIG.						4 CARBURETOR
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
1				62T–14301–03																	CARBURETOR ASSY 1																								1																			1			1
2				62T–14302–03																	CARBURETOR ASSY 2																								1																			1			1
3				47X–14133–00																	.SPRING, THROTTLE STOP																								1																			1			1											CARBURETOR 2
4				812–14235–00																	.WASHER, NEEDLE																								4																			4			4
5				6M6–14521–00																	.SCREW, ADJUST																								1																			1			1											CARBURETOR 2
6				812–14147–00																	.O-RING																								2																			2			2
7				6K8–14946–10																	.METERING NEEDLE																								2																			2			2
8				6K8–14471–10																	.CAP, CARBURETOR																								2																			2			2
9				3KW–14932–00																	.SPRING, THROTTLE 2																								3																			3			3
10				6M6–14503–00																	.SCREW																								2																			2			2
11				3G2–14231–26																	.JET, MAIN (#130)																								1																			1			1											CARBURETOR 1
12				3G2–14231–24																	.JET, MAIN (#120)																								1																			1			1											CARBURETOR 2
13				6K8–14564–00																	.O-RING																								2																			2			2
14				6K8–24411–20																	.DIAPHRAGM																								1																			1			1											CARBURETOR 1
15				6M6–24413–01																	.BODY 2																								1																			1			1											CARBURETOR 1
16				65U–24421–00																	..VALVE, CHECK																								2																			2			2											CARBURETOR 1
17				65U–24492–00																	..BUSH, FULEL PUMP																								2																			2			2											CARBURETOR 1
18				6K8–24421–10																	.VALVE, CHECK																								1																			1			1											CARBURETOR 1
19				6K8–24431–20																	.GASKET, FUEL PUMP 1																								1																			1			1											CARBURETOR 1
20				6K8–24452–10																	.COVER																								1																			1			1											UR CARBURETOR 1
				62T–14293–00																	.COVER 1																								1																			1			1											UR CARBURETOR 2
21				97980–05330																	.SCREW, WITH WASHER																								4																			4			4											CARBURETOR 1
22				6K8–14563–00																	.O-RING																								1																			1			1											CARBURETOR 1
23				6K8–14503–02																	.SCREW																								2																			2			2
24				6K8–14521–10																	.SCREW																								4																			4			4
25				830–1423A–64																	.JET, MAIN (# 67.5)																								2																			2			2
26				98580–05018																	.SCREW, PAN HEAD																								4																			4			4											CARBURETOR 2

B8

FIG.						4 CARBURETOR
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
27				6K8–14527–11																	.PLATE																				2																							2			2
28				439–14186–00																	.PIN, FLOAT																				2																							2			2
29				6R7–24412–01																	.BODY 1																				2																							2			2
30				6K8–14523–11																	.SCREW, STOP																				4																							4			4
31				6R7–14569–00																	.STRAINER																				2																							2			2
32				61X–14916–16																	.NEEDLE																				2																							2			2
33				6K8–14547–01																	.ARM, FLOAT																				2																							2			2
34				6R7–14253–00																	.SPRING																				2																							2			2
35				6R7–14541–00																	.DIAPHRAGM, PUMP																				2																							2			2
36				6R7–14542–00																	.BODY, PUMP 1																				2																							2			2
37				6K8–14536–11																	.GASKET																				2																							2			2
38				97880–05012																	.SCREW, PAN HEAD																				8																							8			8
39				65U–14923–10																	.SCREW, PILOT																				2																							2			2
40				6K8–14589–00																	.SPRING																				2																							2			2
41				822–14235–00																	.WASHER, NEEDLE																				4																							4			4
42				583–14561–00																	.O-RING																				2																							2			2
43				6K8–14521–00																	.SCREW, ADJUST																				1																							1			1											CARBURETOR 1

B9

FIG.						5 OIL PUMP
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
1				61X–13200–12																	OIL INJECTION PUMP ASSY																									1																		1			1
2				90445–11M34																	HOSE (L480)																									1																		1			1
3				90465–11M10																	CLAMP																									2																		2			2
4				6R8–13116–A0																	GASKET, PUMP CASE																									1																		1			1
5				97095–06035																	BOLT																									2																		2			2
6				92995–06600																	WASHER																									2																		2			2
7				90445–07009																	HOSE (L85)																									1																		1			1
8				67X–13183–00																	VALVE, CHECK																									1																		1			1
9				90446–07M18																	HOSE (L210)																									1																		1			1
10				90465–11M10																	CLAMP																									1																		1			1
11				90468–02001																	CLIP																									3																		3			3
12				90445–07008																	HOSE (L70)																									1																		1			1
13				67X–13183–00																	VALVE, CHECK																									1																		1			1
14				90446–07M48																	HOSE (L450)																									1																		1			1
15				90465–11M10																	CLAMP																									1																		1			1
16				90468–02001																	CLIP																									3																		3			3
17				90465–08M69																	CLAMP																									1																		1			1
18				90464–10M38																	CLAMP																									2																		2			2

B10

FIG.						6 EXHAUST 1
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
1				62T–14711–10–94																	MUFFLER 1																											1																1			1
2				6K8–51129–00																	.NIPPLE																											1																1			1
3				62T–14613–00																	GASKET, EXHAUST PIPE																											1																1			1
4				90105–10M60																	BOLT, FLANGE																											8																8			8
5				62T–14712–00–94																	RING, JOINT																											1																1			1
6				6K8–51129–00																	.NIPPLE																											1																1			1
7				62T–14749–00																	GASKET, MUFFLER DAMPER 2																											1																1			1
8				93605–12M21																	PIN, DOWEL																											2																2			2
9				97013–08075																	BOLT																											2																2			2
10				92903–08600																	WASHER, PLATE																											2																2			2
11				90119–08M11																	BOLT, WITH WASHER																											2																2			2
12				90445–14M24																	HOSE (L260)																											1																1			1
13				90465–11M10																	CLAMP																											2																2			2
14				63N–24378–00																	PIPE, JOINT 4																											1																1			1
15				90445–21M02																	HOSE (L50)																											1																1			1
16				90445–14M21																	HOSE (L890)																											1																1			1
17				90446–20M31																	HOSE (L340)																											1																1			1
18				90464–15M11																	CLAMP																											1																1			1
19				90445–14M25																	HOSE (L380)																											1																1			1
20				90465–11M10																	CLAMP																											1																1			1
21				90446–20M31																	HOSE (L340)																											1																1			1
22				90465–11M10																	CLAMP																											1																1			1
23				90465–11M59																	CLAMP																											2																2			2
24				62T–14721–00–8S																	MUFFLER 2																											1																1			1
25				62T–14485–10																	PIPE, JOINT																											1																1			1
26				90105–10M60																	BOLT, FLANGE																											2																2			2
27				62T–41113–00–8S																	OUTER COVER, EXHAUST																											1																1			1

B11

FIG.						6 EXHAUST 1
REF.								PART NO.																		DESCRIPTION																																			USA				GENE			JPN											REMARKS
NO.
28				62T–41114–01																	GASKET, EXHAUST OUTER COVER																															1												1			1
29				97013–06025																	BOLT																															6												6			6
30				92903–06600																	WASHER, PLATE																															6												6			6
31				62T–14625–00																	JOINT, EXHAUST 2																															1												1			1
32				90450–99M06																	HOSE CLAMP ASSY																															2												2			2
33				62T–14615–01																	JOINT, EXHAUST 1																															1												1			1
34				6R3–24377–00																	PIPE, JOINT 3																															1												1			1
35				90465–11M10																	CLAMP																															2												2			2
36				90450–99M01																	HOSE CLAMP ASSY																															1												1			1
37				90450–99M02																	HOSE CLAMP ASSY																															1												1			1
38				62T–41121–00–8S																	INNER COVER,EXHAUST																															1												1			1
39				62T–41122–00																	GASKET, EXHAUST INNER COVER																															1												1			1
40				62T–41123–01–8S																	OUTER COVER, EXHAUST																															1												1			1
41				62T–41124–00																	GASKET, EXHAUST OUTER COVER																															1												1			1
42				63N–15761–00																	SEAL, RUBBER 1																															1												1			1
43				97013–06070																	BOLT																															6												6			6
44				92903–06600																	WASHER, PLATE																															6												6			6
45				62T–14771–00																	STAY, MUFFLER 1																															1												1			1
46				90119–10M17																	BOLT, WITH WASHER																															4												4			4
47				90105–10M88																	BOLT, FLANGE																															2												2			2
48				63N–14752–30																	PIPE, OUTLET																															1												1			1
49				90450–70M03																	HOSE CLAMP ASSY																															1												1			1
50				90445–21M00																	HOSE (L1390)																															1												1			1
51				90445–14M10																	HOSE (L500)																															1												1			1
52				90446–20M65																	HOSE (L445)																															1												1			1
53				64X–12581–00																	JOINT, HOSE 1																															1												1			1
54				90450–14M05																	HOSE CLAMP ASSY																															2												2			2

B12