XJ900S
XJ900S
XJ900SP
(4KMD)
(4KME)
(4PS8)
EUROPE
SWITZERLAND,AUSTRIA
AUSTRALIA
2A4KM–300E1
A2
XJ900S/XJ900SP
PARTS CATALOGUE
2001 by Yamaha Motor Co., Ltd. 1st Edition, August 2001
All rights reserved.
Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
XJ900S(4KMD,4KME)/XJ900SP(4PS8)
1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 |
FRONT FLASHER LIGHT ASSY |
2 |
115–83311–60 |
.BULB (6V–18W) |
1 |
1M1–83309–60 |
.REFLECTOR |
1 |
5.Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. |
DESCRIPTION |
Q’TY |
REMARKS |
|
|
|
|
2N4–24110–00–X5 .FUEL TANK COMP. |
2 |
MXR |
|
3J1–24240–10 |
.GRAPHIC, FUEL TANK |
1 |
for MXR |
6. Applicable Serial No. |
|
Engine Serial No. |
Frame Serial No. |
7.Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8.The asterisk (*) before a reference number indicates modification items after the first edition.
A5
(1)A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2)“Model Label”Indication
a |
b |
a: |
Model Type Code |
|
xxxx – xxx |
b: |
Production Code No. |
4TW1–010 |
|
x |
c |
c: |
Colouring Type |
A |
|
|
|
(3) Model Label Affixing Location
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model |
Production |
Country |
Code |
Code No. |
(destination) |
|
|
|
|
020 |
BELGIUM |
|
|
|
|
021 |
BELGIUM |
|
|
|
|
030 |
DENMARK |
|
|
|
|
050 |
FINLAND |
|
|
|
|
070 |
ENGLAND |
|
|
|
|
071 |
ENGLAND |
|
|
|
|
080 |
GREECE |
|
|
|
4KMD |
090 |
IRELAND |
|
|
|
|
100 |
ITALY |
|
|
|
|
101 |
ITALY |
|
|
|
|
110 |
HOLLAND |
|
|
|
|
111 |
HOLLAND |
|
|
|
|
120 |
NORWAY |
|
|
|
|
130 |
PORTUGAL |
|
|
|
|
140 |
SWEDEN |
|
|
|
Model |
Production |
Country |
|
Code |
Code No. |
(destination) |
|
|
|
|
|
4KMD |
150 |
S.AFRICA |
|
|
|
|
|
4KME |
010 |
SWITZERLAND |
|
|
|
||
020 |
AUSTRIA |
||
|
|||
|
|
|
|
4PS8 |
010 |
AUSTRALIA |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
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|
|
(5) Colouring Information
Colouring type |
Colour |
Colour Name |
Abbrevi- |
|
code |
code |
ation |
||
|
||||
|
|
|
|
|
A |
0635 |
VERY DARK BLUE COCKTAIL 5 |
VDBC5 |
|
|
|
|
|
|
B |
0660 |
SILVER METALLIC 1 |
SM1 |
|
|
|
|
|
A6
FIG. 1 CYLINDER HEAD
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–11101–00 |
CYLINDER HEAD ASSY |
|
2 |
91808–16023 |
.PIN, DOWEL |
|
3 |
93440–12117 |
.CIRCLIP |
|
4 |
90105–06153 |
.BOLT, FLANGE |
|
5 |
90153–06029 |
.SCREW, HEXAGON |
|
6 |
90430–06014 |
.GASKET |
|
7 |
26H–11133–10 |
.GUIDE, INTAKE VALVE |
|
8 |
95617–06625 |
BOLT, STUD |
|
9 |
90116–08595 |
BOLT, STUD |
|
10 |
95617–06630 |
BOLT, STUD |
|
11 |
90176–10075 |
NUT, CROWN |
|
12 |
90201–11597 |
WASHER, PLATE |
|
13 |
90201–10128 |
WASHER, PLATE |
|
14 |
94701–00241 |
PLUG, SPARK (NGK DPR8EA–9) |
|
|
94701–00242 |
PLUG, SPARK (ND X24EPR–U9) |
|
15 |
4KM–11181–00 |
GASKET, CYLINDER HEAD 1 |
|
16 |
4KM–11190–00 |
COVER, CYLINDER HEAD 1 |
|
17 |
4KM–11193–10 |
GASKET, HEAD COVER 1 |
|
18 |
90109–066F0 |
BOLT |
|
19 |
4KM–1111G–00 |
RUBBER, MOUNT 1 |
B2
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
16 |
16 |
16 |
8 |
8 |
8 |
24 |
24 |
24 |
1 |
1 |
1 |
1 |
1 |
1 |
8 |
8 |
8 |
2 |
2 |
2 |
8 |
8 |
8 |
2 |
2 |
2 |
12 |
12 |
12 |
10 |
10 |
10 |
2 |
2 |
2 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
12 |
12 |
12 |
12 |
12 |
12 |
|
|
|
REMARKS
UR
UR
FIG. 2 CYLINDER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–11310–00 |
CYLINDER |
|
2 |
93210–72300 |
O–RING |
|
3 |
99530–14016 |
PIN, DOWEL |
|
4 |
90430–14240 |
GASKET |
|
5 |
4KM–11351–00 |
GASKET, CYLINDER |
|
6 |
95627–08335 |
BOLT, STUD |
|
7 |
90201–08382 |
WASHER, PLATE |
|
8 |
92903–06600 |
WASHER, PLATE |
|
9 |
95317–08600 |
NUT |
|
10 |
95314–06600 |
NUT |
B3
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 3 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–11411–00 |
CRANKSHAFT |
|
2 |
93101–32088 |
OIL SEAL |
|
3 |
4KM–11416–00 |
PLANE BEARING, CRANKSHAFT 1 |
|
|
4KM–11416–10 |
PLANE BEARING, CRANKSHAFT 1 |
|
|
4KM–11416–20 |
PLANE BEARING, CRANKSHAFT 1 |
|
|
4KM–11416–30 |
PLANE BEARING, CRANKSHAFT 1 |
|
|
4KM–11416–40 |
PLANE BEARING, CRANKSHAFT 1 |
|
4 |
4KM–11418–00 |
PLANE BEARING, CRANKSHAFT 3 |
|
|
4KM–11418–10 |
PLANE BEARING, CRANKSHAFT 3 |
|
|
4KM–11418–20 |
PLANE BEARING, CRANKSHAFT 3 |
|
|
4KM–11418–30 |
PLANE BEARING, CRANKSHAFT 3 |
|
|
4KM–11418–40 |
PLANE BEARING, CRANKSHAFT 3 |
|
5 |
4KM–11631–00–A0 |
PISTON (STD) |
|
|
4KM–11636–00 |
PISTON (0.50MM O/S) |
|
|
4KM–11638–00 |
PISTON (1.00MM O/S) |
|
6 |
4KM–11603–00 |
PISTON RING SET (STD) |
|
|
4KM–11605–00 |
PISTON RING SET (0.50MM O/S) |
|
|
4KM–11607–00 |
PISTON RING SET (1.00MM O/S) |
|
7 |
58L–11633–00 |
PIN, PISTON |
|
8 |
93450–17044 |
CIRCLIP |
|
9 |
4KM–11650–00 |
CONNECTING ROD ASSY |
|
10 |
12R–11654–00 |
.BOLT, CONNECTING ROD |
|
11 |
90179–08327 |
.NUT |
|
12 |
31A–11656–00 |
PLANE BEARING, CONNECTING ROD |
|
|
31A–11656–10 |
PLANE BEARING, CONNECTING ROD |
|
|
31A–11656–20 |
PLANE BEARING, CONNECTING ROD |
|
|
31A–11656–30 |
PLANE BEARING, CONNECTING ROD |
B4
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
1 |
1 |
1 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
8 |
8 |
8 |
4 |
4 |
4 |
2 |
2 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
|
|
|
REMARKS
UR BLUE
UR BLACK UR BROWN UR GREEN UR YELLOW UR BLUE UR BLACK UR BROWN UR GREEN UR YELLOW
AP
AP
AP
AP
UR BLUE UR BLACK UR BROWN UR GREEN
FIG. 4 VALVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–12111–00 |
VALVE, INTAKE |
|
2 |
4KM–12121–00 |
VALVE, EXHAUST |
|
3 |
26H–12116–00 |
SEAT, VALVE SPRING |
|
4 |
51Y–12113–00 |
SPRING, VALVE INNER |
|
5 |
51Y–12114–00 |
SPRING, VALVE OUTER |
|
6 |
26H–12117–00 |
RETAINER, VALVE SPRING |
|
7 |
4G0–12118–00 |
COTTER, VALVE |
|
8 |
4KM–12119–00 |
SEAL, VALVE STEM |
|
9 |
26H–12168–00 |
PAD, ADJUSTING (2.00) |
|
|
26H–12168–20 |
PAD, ADJUSTING (2.05) |
|
|
26H–12168–40 |
PAD, ADJUSTING (2.10) |
|
|
26H–12168–60 |
PAD, ADJUSTING (2.15) |
|
|
26H–12168–80 |
PAD, ADJUSTING (2.20) |
|
|
26H–12168–A0 |
PAD, ADJUSTING (2.25) |
|
|
26H–12168–F0 |
PAD, ADJUSTING (2.30) |
|
|
26H–12168–H0 |
PAD, ADJUSTING (2.35) |
|
|
26H–12168–K0 |
PAD, ADJUSTING (2.40) |
|
|
26H–12168–M0 |
PAD, ADJUSTING (2.45) |
|
|
26H–12168–R0 |
PAD, ADJUSTING (2.50) |
|
|
26H–12168–U0 |
PAD, ADJUSTING (2.55) |
|
|
26H–12168–W0 |
PAD, ADJUSTING (2.60) |
|
|
26H–12168–Y0 |
PAD, ADJUSTING (2.65) |
|
|
26H–12169–10 |
PAD, ADJUSTING (2.70) |
|
|
26H–12169–30 |
PAD, ADJUSTING (2.75) |
|
|
26H–12169–50 |
PAD, ADJUSTING (2.80) |
|
|
26H–12169–70 |
PAD, ADJUSTING (2.85) |
|
|
26H–12169–90 |
PAD, ADJUSTING (2.90) |
B5
4KMD |
4KME |
4PS8 |
4 |
4 |
4 |
4 |
4 |
4 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
16 |
16 |
16 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
|
|
|
REMARKS
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
FIG. 4 VALVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
9 |
26H–12169–E0 |
PAD, ADJUSTING (2.95) |
|
|
26H–12169–G0 |
PAD, ADJUSTING (3.00) |
|
|
26H–12169–J0 |
PAD, ADJUSTING (3.05) |
|
|
26H–12169–L0 |
PAD, ADJUSTING (3.10) |
|
|
26H–12169–N0 |
PAD, ADJUSTING (3.15) |
|
|
26H–12169–T0 |
PAD, ADJUSTING (3.20) |
|
10 |
26H–12153–00–Y0 |
LIFTER, VALVE |
|
|
26H–12153–00–J0 |
LIFTER, VALVE(O/S) |
B6
4KMD |
4KME |
4PS8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
8 |
|
|
|
REMARKS
UR
UR
UR
UR
UR
UR
UR
UR
FIG. 5 CAMSHAFT. CHAIN
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–12171–00 |
CAMSHAFT 1 |
|
2 |
4KM–12176–00 |
SPROCKET, CAM CHAIN |
|
3 |
90105–07342 |
BOLT, FLANGE |
|
4 |
94591–40150 |
CHAIN |
|
5 |
4KM–12241–00 |
GUIDE, STOPPER 2 |
|
6 |
98907–06010 |
SCREW, BIND |
|
7 |
4KM–12210–00 |
TENSIONER ASSY, CAM CHAIN |
|
8 |
3YX–12213–00 |
GASKET, TENSIONER CASE |
|
9 |
4KM–12251–00 |
DAMPER, CHAIN 1 |
|
10 |
4KM–12252–00 |
DAMPER, CHAIN 2 |
|
11 |
95824–08080 |
BOLT, FLANGE |
|
12 |
90201–080L8 |
WASHER, PLATE |
|
13 |
91314–06025 |
BOLT |
B7
4KMD |
4KME |
4PS8 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 6 OIL PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–13300–00 |
OIL PUMP ASSY |
|
2 |
4KM–13355–00 |
.SPROCKET, DRIVEN |
|
3 |
90105–06154 |
.BOLT, FLANGE |
|
4 |
90110–06035 |
BOLT, HEXAGON SOCKET HEAD |
|
5 |
4KM–13327–00 |
COVER, PUMP GEAR |
|
6 |
4KM–13317–00 |
PLATE, BAFFLE |
|
7 |
4H7–13328–00 |
GROMMET, GEAR COVER |
|
8 |
93210–18319 |
O–RING |
|
9 |
91317–06025 |
BOLT |
|
10 |
94580–25060 |
CHAIN (DID25 60LE) |
|
11 |
4H7–13354–00 |
SPROCKET, DRIVE (25T) |
|
12 |
93315–23208 |
.BEARING |
B8
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 7 OIL COOLER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–13461–00 |
PLATE, ADAPTOR |
|
2 |
4KM–13493–00 |
PLUNGER |
|
3 |
90501–12413 |
SPRING, COMPRESSION |
|
4 |
90209–06339 |
WASHER |
|
5 |
99009–17500 |
CIRCLIP |
|
6 |
4KM–13479–00 |
SEAT, VALVE |
|
7 |
90201–113K2 |
WASHER, PLATE |
|
8 |
99009–11400 |
CIRCLIP |
|
9 |
93210–87723 |
O–RING |
|
10 |
90401–20162 |
BOLT, UNION |
|
11 |
90387–2005R |
COLLAR |
|
12 |
4KM–13464–00 |
HOSE, OIL 1 |
|
13 |
4KM–13465–00 |
HOSE, OIL 2 |
|
14 |
90401–12122 |
BOLT, UNION |
|
15 |
90430–12202 |
GASKET |
|
16 |
93210–100A9 |
O–RING |
|
17 |
91317–06016 |
BOLT |
|
18 |
4KM–13470–00 |
OIL COOLER ASSY |
|
19 |
90480–12475 |
GROMMET |
|
20 |
90387–067K8 |
COLLAR |
|
21 |
90338–20188 |
PLUG |
|
22 |
95827–06025 |
BOLT, FLANGE |
|
23 |
95707–06500 |
NUT, FLANGE |
|
24 |
90462–10066 |
CLAMP |
|
25 |
4KM–13151–00 |
STAY |
|
26 |
90387–07038 |
COLLAR |
|
27 |
91317–06025 |
BOLT |
B9
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
4 |
4 |
4 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 7 OIL COOLER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|||
|
|
||
28 95707–06500 |
NUT, FLANGE |
B10
4KMD |
4KME |
4PS8 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 8 OIL CLEANER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
3TJ–13461–00 |
PLATE, ADAPTOR |
|
2 |
3FV–13440–10 |
ELEMENT ASSY, OIL CLEANER |
|
3 |
93210–87723 |
O–RING |
|
4 |
4KM–13417–00 |
COVER, STRAINER |
|
5 |
4H7–13337–00 |
PLATE, BAFFLE LOWER |
|
6 |
98507–06010 |
SCREW, PAN HEAD |
|
7 |
4BB–13414–00 |
GASKET, STRAINER COVER |
|
8 |
99530–08016 |
PIN, DOWEL |
|
9 |
90340–14132 |
PLUG, STRAIGHT SCREW |
|
10 |
214–11198–01 |
GASKET |
|
11 |
91317–06030 |
BOLT |
|
12 |
91317–06040 |
BOLT |
|
13 |
91317–06025 |
BOLT |
B11
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
9 |
9 |
9 |
2 |
2 |
2 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 9 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–13586–01 |
JOINT, CARBURETOR 1 |
|
2 |
4KM–13596–00 |
JOINT, CARBURETOR 2 |
|
3 |
16G–13569–00 |
PLUG, BLIND |
|
4 |
90467–10039 |
CLIP |
|
5 |
93210–44545 |
O–RING |
|
6 |
91314–06020 |
BOLT |
|
7 |
4KM–81317–00 |
CLAMP, CORD |
|
8 |
90464–09221 |
CLAMP |
|
9 |
4KM–13575–00 |
BAND |
|
10 |
4KM–14401–00 |
AIR CLEANER CASE ASSY |
|
11 |
4KM–14454–00 |
JOINT |
|
12 |
1AE–14451–00 |
ELEMENT, AIR CLEANER |
|
13 |
4KM–14422–00 |
CAP, CLEANER CASE 2 |
|
14 |
97707–50130 |
SCREW, TAPPING |
|
15 |
1AE–14452–00 |
SEAL |
|
16 |
90387–060M9 |
COLLAR |
|
17 |
90480–14023 |
GROMMET |
|
18 |
4KM–14148–00 |
PIPE |
|
19 |
90467–10008 |
CLIP |
|
20 |
34X–1443E–00 |
PIPE, DRAIN |
|
21 |
90467–10008 |
CLIP |
|
22 |
90460–64066 |
CLAMP, HOSE |
|
23 |
1JK–21735–00 |
SEAL 2 |
|
24 |
95817–06025 |
BOLT, FLANGE |
|
25 |
4KM–14349–00 |
PIPE |
|
26 |
90467–11106 |
CLIP |
|
27 |
90467–10008 |
CLIP |
B12
4KMD |
4KME |
4PS8 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
8 |
8 |
8 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 10 AIR INDUCTION SYSTEM
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–14714–01 |
GASKET, MUFFLER |
|
2 |
4KM–14872–00 |
PIPE 2 |
|
3 |
90450–20078 |
.HOSE CLAMP ASSY |
|
4 |
4KM–14881–00 |
HOSE, BEND 1 |
|
5 |
90468–08104 |
CLIP |
|
6 |
4KM–14808–01 |
REED VALVE ASSY |
|
7 |
91317–06012 |
BOLT |
|
8 |
4KM–14882–00 |
HOSE, BEND 2 |
|
9 |
90467–19160 |
CLIP |
|
10 |
4KM–14714–01 |
GASKET, MUFFLER |
|
11 |
4KM–14873–00 |
PIPE 3 |
|
12 |
90450–20078 |
.HOSE CLAMP ASSY |
|
13 |
4KM–14881–00 |
HOSE, BEND 1 |
|
14 |
90468–08104 |
CLIP |
|
15 |
4KM–14808–01 |
REED VALVE ASSY |
|
16 |
91317–06012 |
BOLT |
|
17 |
4KM–14883–00 |
HOSE, BEND 3 |
|
18 |
4KM–14874–00 |
PIPE 4 |
|
19 |
4KM–14884–00 |
HOSE, BEND 4 |
|
20 |
4KM–14885–00 |
HOSE, BEND 5 |
|
21 |
90467–19160 |
CLIP |
|
22 |
4KM–14840–00 |
AIR CUT VALVE ASS’Y |
|
23 |
90462–20188 |
CLAMP |
|
24 |
98507–06012 |
SCREW, PAN HEAD |
|
25 |
92907–06100 |
WASHER, SPRING |
|
26 |
92907–06600 |
WASHER, PLATE |
|
27 |
4KM–14886–00 |
HOSE, BEND 6 |
B13
4KMD |
4KME |
4PS8 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 10 AIR INDUCTION SYSTEM
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
28 |
4KM–14887–00 |
HOSE, BEND 7 |
|
29 |
90467–08092 |
CLIP |
|
30 |
1RV–13595–00 |
JOINT |
|
31 |
90445–090E5 |
HOSE (L410) |
|
32 |
90467–24113 |
CLIP |
|
33 |
4KM–14868–01 |
BRACKET 2 |
|
34 |
4KM–14844–00 |
DAMPER |
|
35 |
95807–06012 |
BOLT, FLANGE |
|
36 |
90464–20178 |
CLAMP |
B14
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
6 |
6 |
6 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
|
|
|
REMARKS
FIG. 11 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–14900–02 |
CARBURETOR ASSY |
|
|
4KM–14900–10 |
CARBURETOR ASSY |
|
2 |
4KM–14901–02 |
.CARBURETOR ASSY 1 |
|
|
4KM–14901–10 |
.CARBURETOR ASSY 1 |
|
3 |
4KM–14902–02 |
.CARBURETOR ASSY 2 |
|
|
4KM–14902–10 |
.CARBURETOR ASSY 2 |
|
4 |
4KM–14903–02 |
.CARBURETOR ASSY 3 |
|
|
4KM–14903–10 |
.CARBURETOR ASSY 3 |
|
5 |
4KM–14904–02 |
.CARBURETOR ASSY 4 |
|
|
4KM–14904–10 |
.CARBURETOR ASSY 4 |
|
6 |
256–14997–00 |
..SEAL |
|
|
256–14997–00 |
..SEAL |
|
7 |
1A8–14953–00 |
..WASHER |
|
8 |
4KM–14216–00 |
..SCREW |
|
|
4KM–14216–00 |
..SCREW |
|
9 |
4KM–1410A–10 |
..STARTER SET |
|
10 |
4KM–14105–00 |
..PILOT SCREW SET |
|
11 |
354–14147–00 |
..O–RING |
|
12 |
4KM–14194–00 |
..RING |
|
13 |
4KM–1490J–00 |
..NEEDLE SET |
|
14 |
4KM–14933–00 |
..SPRING, DIAPHRAGM |
|
15 |
4KM–14940–00 |
..DIAPHRAGM ASSY |
|
16 |
1HX–1423A–65 |
..JET, MAIN (# 72.5) |
|
17 |
4KM–14142–12 |
..JET, PILOT (# 12.5) |
|
18 |
4KM–14185–00 |
..FLOAT |
|
19 |
4KM–14479–00 |
..FUNNEL |
|
20 |
4KM–14567–00 |
..SCREW |
B15
4KMD |
4KME |
4PS8 |
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
|
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
UR #4
UR #1,2,3
UR #1,2
UR #3,4
#1,2
FIG. 11 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
21 |
98507–03014 |
..SCREW, PAN HEAD |
|
22 |
4KM–14107–15 |
..NEEDLE VALVE SET |
|
23 |
353–14186–00 |
..PIN, FLOAT |
|
24 |
4KM–14141–32 |
..NOZZLE, MAIN |
|
25 |
4KM–14261–01 |
..HOLDER |
|
26 |
1AE–14227–00 |
..O–RING |
|
27 |
4KM–1414G–00 |
..PIPE, MAIN BREED |
|
28 |
3G2–14231–20 |
..JET, MAIN (#100) |
|
29 |
812–14594–00 |
..NUT |
|
30 |
4KM–14388–00 |
..VALVE, VACUUM CONTROL |
|
31 |
4KM–14275–00 |
..SPRING |
|
32 |
3BT–83790–00 |
..HEATER ASSY (30W) |
|
33 |
90201–085R5 |
..WASHER, PLATE |
|
34 |
3BT–82103–00 |
..TERMINAL 1 |
|
35 |
4KM–14291–00 |
..BRACKET 1 |
|
36 |
98507–05018 |
..SCREW, PAN HEAD |
|
37 |
98507–04010 |
..SCREW, PAN HEAD |
|
38 |
12R–14191–00 |
..PLUG, DRAIN |
|
39 |
4KM–14103–00 |
..THROTTLE SCREW SET |
|
40 |
92907–08100 |
..WASHER, SPRING |
|
41 |
1FN–14565–00 |
..SCREW |
|
42 |
98507–04008 |
..SCREW, PAN HEAD |
|
43 |
1HX–14231–24 |
..JET, MAIN (#120) |
|
44 |
4KM–14147–00 |
..O–RING |
|
45 |
2RJ–14118–00 |
..CAP |
|
46 |
4KM–14146–00 |
..PLATE |
|
47 |
98502–05016 |
..SCREW, PAN HEAD |
C2
4KMD |
4KME |
4PS8 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
1 |
|
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 11 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
48 |
4KM–14148–00 |
.PIPE |
|
49 |
4KM–14265–00 |
.COLLAR |
|
50 |
3EN–14997–00 |
.SEAL |
|
51 |
4KM–14348–00 |
.PIPE 1 |
|
52 |
4KM–1490K–00 |
.STOP SCREW SET |
|
53 |
4KM–1410G–00 |
.CONNECTOR |
|
54 |
98507–05012 |
.SCREW, PAN HEAD |
|
55 |
4KM–24453–00 |
.SCREW |
|
56 |
4KM–14995–00 |
.BRACKET |
|
57 |
4HM–85885–10 |
.THROTTLE POSITION SENSOR ASSY |
|
58 |
4KM–14167–00 |
.CONNECTOR |
|
59 |
4KM–14137–00 |
.CLIP |
|
60 |
4KM–14275–10 |
.SPRING |
C3
4KMD |
4KME |
4PS8 |
2 |
2 |
2 |
1 |
1 |
1 |
6 |
6 |
6 |
2 |
2 |
2 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 12 EXHAUST
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–14611–01 |
PIPE, EXHAUST 1 |
|
2 |
4KM–14621–01 |
PIPE, EXHAUST 2 |
|
3 |
4KM–14631–01 |
PIPE, EXHAUST 3 |
|
4 |
4KM–14641–01 |
PIPE, EXHAUST 4 |
|
5 |
4KM–14615–01 |
JOINT, EXHAUST 1 |
|
6 |
3YF–14714–00 |
GASKET, MUFFLER |
|
7 |
95027–08020 |
BOLT, FLANGE |
|
8 |
90101–06576 |
BOLT |
|
9 |
92907–06600 |
WASHER, PLATE |
|
10 |
4KM–14711–02 |
MUFFLER 1 |
|
11 |
3VD–14755–00 |
GASKET, SILENCER |
|
12 |
95027–08025 |
BOLT, FLANGE |
|
13 |
1A0–27114–00 |
STOPPER, MAIN STAND |
|
14 |
4KM–14721–02 |
MUFFLER 2 |
|
15 |
3VD–14755–00 |
GASKET, SILENCER |
|
16 |
95027–08025 |
BOLT, FLANGE |
|
17 |
4BR–14613–00 |
GASKET, EXHAUST PIPE |
|
18 |
4KM–14612–00 |
NUT, RING |
|
19 |
90179–08673 |
NUT |
|
20 |
36Y–14747–00 |
DAMPER, MUFFLER |
|
21 |
4KM–14638–00 |
COLLAR |
|
22 |
4KM–14791–00 |
STAY, MUFFLER |
|
23 |
95807–10040 |
BOLT, FLANGE |
|
24 |
97017–08025 |
BOLT |
|
25 |
92907–08600 |
WASHER, PLATE |
|
26 |
95814–10040 |
BOLT, FLANGE |
C4
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
8 |
8 |
8 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 13 CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–15100–10 |
CRANKCASE ASSY |
|
2 |
4H7–15138–00 |
.NOZZLE 1 |
|
3 |
4KM–13572–00 |
.NOZZLE |
|
4 |
4KM–13741–00 |
.NOZZLE |
|
5 |
99530–12016 |
.PIN, DOWEL |
|
6 |
99530–14016 |
PIN, DOWEL |
|
7 |
90387–16547 |
COLLAR |
|
8 |
90116–10330 |
BOLT, STUD |
|
9 |
90116–10329 |
BOLT, STUD |
|
10 |
90116–10328 |
BOLT, STUD |
|
11 |
4KM–15412–00 |
COVER, OIL PUMP |
|
12 |
4H7–11363–00 |
BOLT, CYLINDER HOLDING 3 |
|
13 |
99530–12016 |
PIN, DOWEL |
|
14 |
93210–11124 |
O–RING |
|
15 |
90338–48105 |
PLUG |
|
16 |
95814–08105 |
BOLT, FLANGE |
|
17 |
90201–08366 |
WASHER, PLATE |
|
18 |
95814–08065 |
BOLT, FLANGE |
|
19 |
95814–06135 |
BOLT, FLANGE |
|
20 |
95814–06100 |
BOLT, FLANGE |
|
21 |
95817–06080 |
BOLT, FLANGE |
|
22 |
95814–06120 |
BOLT, FLANGE |
|
23 |
95814–06055 |
BOLT, FLANGE |
|
24 |
95814–08045 |
BOLT, FLANGE |
|
25 |
95814–06035 |
BOLT, FLANGE |
|
26 |
95817–06070 |
BOLT, FLANGE |
|
27 |
95814–06050 |
BOLT, FLANGE |
C5
4KMD |
4KME |
4PS8 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
10 |
10 |
10 |
8 |
8 |
8 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
3 |
3 |
3 |
1 |
1 |
1 |
2 |
2 |
2 |
7 |
7 |
7 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 13 CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
28 |
95814–06065 |
BOLT, FLANGE |
|
29 |
31A–15381–00 |
PLATE, BEARING COVER |
|
30 |
31A–15383–00 |
PLATE, BEARING COVER |
|
31 |
90149–08152 |
SCREW |
|
32 |
4KM–15164–00 |
HOUSING, BEARING 2 |
|
33 |
93210–07438 |
O–RING |
|
34 |
91317–06020 |
BOLT |
|
35 |
4KM–15365–00 |
GROMMET |
|
36 |
4H7–15189–00 |
PLUG |
|
37 |
93210–207A0 |
O–RING |
|
38 |
1AA–15336–00 |
DAMPER, ENGINE MOUNT 3 |
|
39 |
1AA–15316–01 |
DAMPER, ENGINE MOUNT 1 |
|
40 |
4KM–15317–00 |
SPACER, ENGINE MOUNT |
|
41 |
4KM–15327–00 |
SPACER, ENGINE MOUNT |
|
42 |
4KM–13454–01 |
NOZZLE |
|
43 |
93210–07540 |
O–RING |
|
44 |
4KM–15105–00 |
NOZZLE ASSY |
|
45 |
93210–06422 |
O–RING |
C6
4KMD |
4KME |
4PS8 |
6 |
6 |
6 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 14 CRANKCASE COVER 1
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4KM–15416–00 |
COVER, OIL PUMP |
|
2 |
95024–06020 |
BOLT, FLANGE |
|
3 |
90105–06399 |
BOLT, FLANGE |
|
4 |
4KM–15411–10 |
COVER, CRANKCASE 1 |
|
5 |
4KM–15451–00 |
GASKET, CRANKCASE COVER 1 |
|
6 |
99530–10114 |
PIN, DOWEL |
|
7 |
95024–06035 |
BOLT, FLANGE |
|
8 |
95024–06045 |
BOLT, FLANGE |
|
9 |
371–11167–01 |
PIPE, BREATHER 2 |
|
10 |
4KM–11166–00 |
PIPE, BREATHER 1 |
|
11 |
90467–14015 |
CLIP |
|
12 |
90468–08104 |
CLIP |
|
13 |
4H7–15346–00 |
BREATHER 1 |
|
14 |
4BB–15457–00 |
GASKET |
|
15 |
98507–06016 |
SCREW, PAN HEAD |
|
16 |
4H7–15347–01 |
BREATHER 2 |
|
17 |
4BB–15467–00 |
GASKET |
|
18 |
98507–06016 |
SCREW, PAN HEAD |
|
19 |
4KM–15421–10 |
COVER, CRANKCASE 2 |
|
20 |
4KM–15461–00 |
GASKET, CRANKCASE COVER 2 |
|
21 |
99530–10114 |
PIN, DOWEL |
|
22 |
95024–06040 |
BOLT, FLANGE |
|
23 |
95024–06050 |
BOLT, FLANGE |
|
24 |
2H7–15361–00 |
GAUGE, LEVEL |
|
25 |
3F9–15362–00 |
PLUG, OIL LEVEL |
|
26 |
93210–27370 |
O–RING |
|
27 |
4KM–15441–00 |
HOLDER, CLUTCH CABLE |
C7
4KMD |
4KME |
4PS8 |
2 |
2 |
2 |
7 |
7 |
7 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
8 |
8 |
8 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
8 |
8 |
8 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS