YAMAHA XJ900SP PARTS CATALOGUE 02

0 (0)

XJ900S

XJ900S

XJ900SP

(4KMD)

(4KME)

(4PS8)

EUROPE

SWITZERLAND,AUSTRIA

AUSTRALIA

2A4KM–300E1

A2

XJ900S/XJ900SP

PARTS CATALOGUE

2001 by Yamaha Motor Co., Ltd. 1st Edition, August 2001

All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

YAMAHA XJ900SP PARTS CATALOGUE 02

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

XJ900S(4KMD,4KME)/XJ900SP(4PS8)

1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2.Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4.Number of component for assembly

The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO.

DESCRIPTION

Q’TY REMARKS

 

 

 

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

1M1–83309–60

.REFLECTOR

1

5.Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO.

DESCRIPTION

Q’TY

REMARKS

 

 

 

2N4–24110–00–X5 .FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

for MXR

6. Applicable Serial No.

 

Engine Serial No.

Frame Serial No.

7.Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.

8.The asterisk (*) before a reference number indicates modification items after the first edition.

A5

MODEL LABEL

(1)A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2)“Model Label”Indication

a

b

a:

Model Type Code

 

xxxx – xxx

b:

Production Code No.

4TW1–010

x

c

c:

Colouring Type

A

 

 

 

(3) Model Label Affixing Location

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Production

Country

Code

Code No.

(destination)

 

 

 

 

020

BELGIUM

 

 

 

 

021

BELGIUM

 

 

 

 

030

DENMARK

 

 

 

 

050

FINLAND

 

 

 

 

070

ENGLAND

 

 

 

 

071

ENGLAND

 

 

 

 

080

GREECE

 

 

 

4KMD

090

IRELAND

 

 

 

 

100

ITALY

 

 

 

 

101

ITALY

 

 

 

 

110

HOLLAND

 

 

 

 

111

HOLLAND

 

 

 

 

120

NORWAY

 

 

 

 

130

PORTUGAL

 

 

 

 

140

SWEDEN

 

 

 

Model

Production

Country

Code

Code No.

(destination)

 

 

 

4KMD

150

S.AFRICA

 

 

 

4KME

010

SWITZERLAND

 

 

020

AUSTRIA

 

 

 

 

4PS8

010

AUSTRALIA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(5) Colouring Information

Colouring type

Colour

Colour Name

Abbrevi-

code

code

ation

 

 

 

 

 

A

0635

VERY DARK BLUE COCKTAIL 5

VDBC5

 

 

 

 

B

0660

SILVER METALLIC 1

SM1

 

 

 

 

A6

FIG. 1 CYLINDER HEAD

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–11101–00

CYLINDER HEAD ASSY

2

91808–16023

.PIN, DOWEL

3

93440–12117

.CIRCLIP

4

90105–06153

.BOLT, FLANGE

5

90153–06029

.SCREW, HEXAGON

6

90430–06014

.GASKET

7

26H–11133–10

.GUIDE, INTAKE VALVE

8

95617–06625

BOLT, STUD

9

90116–08595

BOLT, STUD

10

95617–06630

BOLT, STUD

11

90176–10075

NUT, CROWN

12

90201–11597

WASHER, PLATE

13

90201–10128

WASHER, PLATE

14

94701–00241

PLUG, SPARK (NGK DPR8EA–9)

 

94701–00242

PLUG, SPARK (ND X24EPR–U9)

15

4KM–11181–00

GASKET, CYLINDER HEAD 1

16

4KM–11190–00

COVER, CYLINDER HEAD 1

17

4KM–11193–10

GASKET, HEAD COVER 1

18

90109–066F0

BOLT

19

4KM–1111G–00

RUBBER, MOUNT 1

B2

4KMD

4KME

4PS8

1

1

1

16

16

16

8

8

8

24

24

24

1

1

1

1

1

1

8

8

8

2

2

2

8

8

8

2

2

2

12

12

12

10

10

10

2

2

2

4

4

4

4

4

4

1

1

1

1

1

1

1

1

1

12

12

12

12

12

12

 

 

 

REMARKS

UR

UR

FIG. 2 CYLINDER

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–11310–00

CYLINDER

2

93210–72300

O–RING

3

99530–14016

PIN, DOWEL

4

90430–14240

GASKET

5

4KM–11351–00

GASKET, CYLINDER

6

95627–08335

BOLT, STUD

7

90201–08382

WASHER, PLATE

8

92903–06600

WASHER, PLATE

9

95317–08600

NUT

10

95314–06600

NUT

B3

4KMD

4KME

4PS8

1

1

1

4

4

4

4

4

4

2

2

2

1

1

1

1

1

1

1

1

1

2

2

2

1

1

1

2

2

2

 

 

 

REMARKS

FIG. 3 CRANKSHAFT. PISTON

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–11411–00

CRANKSHAFT

2

93101–32088

OIL SEAL

3

4KM–11416–00

PLANE BEARING, CRANKSHAFT 1

 

4KM–11416–10

PLANE BEARING, CRANKSHAFT 1

 

4KM–11416–20

PLANE BEARING, CRANKSHAFT 1

 

4KM–11416–30

PLANE BEARING, CRANKSHAFT 1

 

4KM–11416–40

PLANE BEARING, CRANKSHAFT 1

4

4KM–11418–00

PLANE BEARING, CRANKSHAFT 3

 

4KM–11418–10

PLANE BEARING, CRANKSHAFT 3

 

4KM–11418–20

PLANE BEARING, CRANKSHAFT 3

 

4KM–11418–30

PLANE BEARING, CRANKSHAFT 3

 

4KM–11418–40

PLANE BEARING, CRANKSHAFT 3

5

4KM–11631–00–A0

PISTON (STD)

 

4KM–11636–00

PISTON (0.50MM O/S)

 

4KM–11638–00

PISTON (1.00MM O/S)

6

4KM–11603–00

PISTON RING SET (STD)

 

4KM–11605–00

PISTON RING SET (0.50MM O/S)

 

4KM–11607–00

PISTON RING SET (1.00MM O/S)

7

58L–11633–00

PIN, PISTON

8

93450–17044

CIRCLIP

9

4KM–11650–00

CONNECTING ROD ASSY

10

12R–11654–00

.BOLT, CONNECTING ROD

11

90179–08327

.NUT

12

31A–11656–00

PLANE BEARING, CONNECTING ROD

 

31A–11656–10

PLANE BEARING, CONNECTING ROD

 

31A–11656–20

PLANE BEARING, CONNECTING ROD

 

31A–11656–30

PLANE BEARING, CONNECTING ROD

B4

4KMD

4KME

4PS8

1

1

1

1

1

1

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

8

8

8

4

4

4

2

2

2

2

2

2

8

8

8

8

8

8

8

8

8

8

8

8

 

 

 

REMARKS

UR BLUE

UR BLACK UR BROWN UR GREEN UR YELLOW UR BLUE UR BLACK UR BROWN UR GREEN UR YELLOW

AP

AP

AP

AP

UR BLUE UR BLACK UR BROWN UR GREEN

FIG. 4 VALVE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–12111–00

VALVE, INTAKE

2

4KM–12121–00

VALVE, EXHAUST

3

26H–12116–00

SEAT, VALVE SPRING

4

51Y–12113–00

SPRING, VALVE INNER

5

51Y–12114–00

SPRING, VALVE OUTER

6

26H–12117–00

RETAINER, VALVE SPRING

7

4G0–12118–00

COTTER, VALVE

8

4KM–12119–00

SEAL, VALVE STEM

9

26H–12168–00

PAD, ADJUSTING (2.00)

 

26H–12168–20

PAD, ADJUSTING (2.05)

 

26H–12168–40

PAD, ADJUSTING (2.10)

 

26H–12168–60

PAD, ADJUSTING (2.15)

 

26H–12168–80

PAD, ADJUSTING (2.20)

 

26H–12168–A0

PAD, ADJUSTING (2.25)

 

26H–12168–F0

PAD, ADJUSTING (2.30)

 

26H–12168–H0

PAD, ADJUSTING (2.35)

 

26H–12168–K0

PAD, ADJUSTING (2.40)

 

26H–12168–M0

PAD, ADJUSTING (2.45)

 

26H–12168–R0

PAD, ADJUSTING (2.50)

 

26H–12168–U0

PAD, ADJUSTING (2.55)

 

26H–12168–W0

PAD, ADJUSTING (2.60)

 

26H–12168–Y0

PAD, ADJUSTING (2.65)

 

26H–12169–10

PAD, ADJUSTING (2.70)

 

26H–12169–30

PAD, ADJUSTING (2.75)

 

26H–12169–50

PAD, ADJUSTING (2.80)

 

26H–12169–70

PAD, ADJUSTING (2.85)

 

26H–12169–90

PAD, ADJUSTING (2.90)

B5

4KMD

4KME

4PS8

4

4

4

4

4

4

8

8

8

8

8

8

8

8

8

8

8

8

16

16

16

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

 

 

 

REMARKS

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

UR

FIG. 4 VALVE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

9

26H–12169–E0

PAD, ADJUSTING (2.95)

 

26H–12169–G0

PAD, ADJUSTING (3.00)

 

26H–12169–J0

PAD, ADJUSTING (3.05)

 

26H–12169–L0

PAD, ADJUSTING (3.10)

 

26H–12169–N0

PAD, ADJUSTING (3.15)

 

26H–12169–T0

PAD, ADJUSTING (3.20)

10

26H–12153–00–Y0

LIFTER, VALVE

 

26H–12153–00–J0

LIFTER, VALVE(O/S)

B6

4KMD

4KME

4PS8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

 

 

 

REMARKS

UR

UR

UR

UR

UR

UR

UR

UR

FIG. 5 CAMSHAFT. CHAIN

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–12171–00

CAMSHAFT 1

2

4KM–12176–00

SPROCKET, CAM CHAIN

3

90105–07342

BOLT, FLANGE

4

94591–40150

CHAIN

5

4KM–12241–00

GUIDE, STOPPER 2

6

98907–06010

SCREW, BIND

7

4KM–12210–00

TENSIONER ASSY, CAM CHAIN

8

3YX–12213–00

GASKET, TENSIONER CASE

9

4KM–12251–00

DAMPER, CHAIN 1

10

4KM–12252–00

DAMPER, CHAIN 2

11

95824–08080

BOLT, FLANGE

12

90201–080L8

WASHER, PLATE

13

91314–06025

BOLT

B7

4KMD

4KME

4PS8

2

2

2

2

2

2

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

 

 

 

REMARKS

FIG. 6 OIL PUMP

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–13300–00

OIL PUMP ASSY

2

4KM–13355–00

.SPROCKET, DRIVEN

3

90105–06154

.BOLT, FLANGE

4

90110–06035

BOLT, HEXAGON SOCKET HEAD

5

4KM–13327–00

COVER, PUMP GEAR

6

4KM–13317–00

PLATE, BAFFLE

7

4H7–13328–00

GROMMET, GEAR COVER

8

93210–18319

O–RING

9

91317–06025

BOLT

10

94580–25060

CHAIN (DID25 60LE)

11

4H7–13354–00

SPROCKET, DRIVE (25T)

12

93315–23208

.BEARING

B8

4KMD

4KME

4PS8

1

1

1

1

1

1

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

REMARKS

FIG. 7 OIL COOLER

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–13461–00

PLATE, ADAPTOR

2

4KM–13493–00

PLUNGER

3

90501–12413

SPRING, COMPRESSION

4

90209–06339

WASHER

5

99009–17500

CIRCLIP

6

4KM–13479–00

SEAT, VALVE

7

90201–113K2

WASHER, PLATE

8

99009–11400

CIRCLIP

9

93210–87723

O–RING

10

90401–20162

BOLT, UNION

11

90387–2005R

COLLAR

12

4KM–13464–00

HOSE, OIL 1

13

4KM–13465–00

HOSE, OIL 2

14

90401–12122

BOLT, UNION

15

90430–12202

GASKET

16

93210–100A9

O–RING

17

91317–06016

BOLT

18

4KM–13470–00

OIL COOLER ASSY

19

90480–12475

GROMMET

20

90387–067K8

COLLAR

21

90338–20188

PLUG

22

95827–06025

BOLT, FLANGE

23

95707–06500

NUT, FLANGE

24

90462–10066

CLAMP

25

4KM–13151–00

STAY

26

90387–07038

COLLAR

27

91317–06025

BOLT

B9

4KMD

4KME

4PS8

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

4

4

4

2

2

2

4

4

4

1

1

1

2

2

2

2

2

2

1

1

1

2

2

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

REMARKS

FIG. 7 OIL COOLER

REF.

PART NO.

DESCRIPTION

NO.

 

 

28 95707–06500

NUT, FLANGE

B10

4KMD

4KME

4PS8

2

2

2

 

 

 

REMARKS

FIG. 8 OIL CLEANER

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

3TJ–13461–00

PLATE, ADAPTOR

2

3FV–13440–10

ELEMENT ASSY, OIL CLEANER

3

93210–87723

O–RING

4

4KM–13417–00

COVER, STRAINER

5

4H7–13337–00

PLATE, BAFFLE LOWER

6

98507–06010

SCREW, PAN HEAD

7

4BB–13414–00

GASKET, STRAINER COVER

8

99530–08016

PIN, DOWEL

9

90340–14132

PLUG, STRAIGHT SCREW

10

214–11198–01

GASKET

11

91317–06030

BOLT

12

91317–06040

BOLT

13

91317–06025

BOLT

B11

4KMD

4KME

4PS8

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

3

3

1

1

1

2

2

2

1

1

1

1

1

1

9

9

9

2

2

2

2

2

2

 

 

 

REMARKS

FIG. 9 INTAKE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–13586–01

JOINT, CARBURETOR 1

2

4KM–13596–00

JOINT, CARBURETOR 2

3

16G–13569–00

PLUG, BLIND

4

90467–10039

CLIP

5

93210–44545

O–RING

6

91314–06020

BOLT

7

4KM–81317–00

CLAMP, CORD

8

90464–09221

CLAMP

9

4KM–13575–00

BAND

10

4KM–14401–00

AIR CLEANER CASE ASSY

11

4KM–14454–00

JOINT

12

1AE–14451–00

ELEMENT, AIR CLEANER

13

4KM–14422–00

CAP, CLEANER CASE 2

14

97707–50130

SCREW, TAPPING

15

1AE–14452–00

SEAL

16

90387–060M9

COLLAR

17

90480–14023

GROMMET

18

4KM–14148–00

PIPE

19

90467–10008

CLIP

20

34X–1443E–00

PIPE, DRAIN

21

90467–10008

CLIP

22

90460–64066

CLAMP, HOSE

23

1JK–21735–00

SEAL 2

24

95817–06025

BOLT, FLANGE

25

4KM–14349–00

PIPE

26

90467–11106

CLIP

27

90467–10008

CLIP

B12

4KMD

4KME

4PS8

2

2

2

2

2

2

1

1

1

1

1

1

4

4

4

8

8

8

2

2

2

2

2

2

4

4

4

1

1

1

4

4

4

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

REMARKS

FIG. 10 AIR INDUCTION SYSTEM

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–14714–01

GASKET, MUFFLER

2

4KM–14872–00

PIPE 2

3

90450–20078

.HOSE CLAMP ASSY

4

4KM–14881–00

HOSE, BEND 1

5

90468–08104

CLIP

6

4KM–14808–01

REED VALVE ASSY

7

91317–06012

BOLT

8

4KM–14882–00

HOSE, BEND 2

9

90467–19160

CLIP

10

4KM–14714–01

GASKET, MUFFLER

11

4KM–14873–00

PIPE 3

12

90450–20078

.HOSE CLAMP ASSY

13

4KM–14881–00

HOSE, BEND 1

14

90468–08104

CLIP

15

4KM–14808–01

REED VALVE ASSY

16

91317–06012

BOLT

17

4KM–14883–00

HOSE, BEND 3

18

4KM–14874–00

PIPE 4

19

4KM–14884–00

HOSE, BEND 4

20

4KM–14885–00

HOSE, BEND 5

21

90467–19160

CLIP

22

4KM–14840–00

AIR CUT VALVE ASS’Y

23

90462–20188

CLAMP

24

98507–06012

SCREW, PAN HEAD

25

92907–06100

WASHER, SPRING

26

92907–06600

WASHER, PLATE

27

4KM–14886–00

HOSE, BEND 6

B13

4KMD

4KME

4PS8

2

2

2

1

1

1

2

2

2

2

2

2

4

4

4

1

1

1

2

2

2

2

2

2

4

4

4

2

2

2

1

1

1

2

2

2

2

2

2

4

4

4

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

3

3

3

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

1

1

1

 

 

 

REMARKS

FIG. 10 AIR INDUCTION SYSTEM

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

28

4KM–14887–00

HOSE, BEND 7

29

90467–08092

CLIP

30

1RV–13595–00

JOINT

31

90445–090E5

HOSE (L410)

32

90467–24113

CLIP

33

4KM–14868–01

BRACKET 2

34

4KM–14844–00

DAMPER

35

95807–06012

BOLT, FLANGE

36

90464–20178

CLAMP

B14

4KMD

4KME

4PS8

1

1

1

6

6

6

1

1

1

1

1

1

3

3

3

2

2

2

2

2

2

2

2

2

4

4

4

 

 

 

REMARKS

FIG. 11 CARBURETOR

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–14900–02

CARBURETOR ASSY

 

4KM–14900–10

CARBURETOR ASSY

2

4KM–14901–02

.CARBURETOR ASSY 1

 

4KM–14901–10

.CARBURETOR ASSY 1

3

4KM–14902–02

.CARBURETOR ASSY 2

 

4KM–14902–10

.CARBURETOR ASSY 2

4

4KM–14903–02

.CARBURETOR ASSY 3

 

4KM–14903–10

.CARBURETOR ASSY 3

5

4KM–14904–02

.CARBURETOR ASSY 4

 

4KM–14904–10

.CARBURETOR ASSY 4

6

256–14997–00

..SEAL

 

256–14997–00

..SEAL

7

1A8–14953–00

..WASHER

8

4KM–14216–00

..SCREW

 

4KM–14216–00

..SCREW

9

4KM–1410A–10

..STARTER SET

10

4KM–14105–00

..PILOT SCREW SET

11

354–14147–00

..O–RING

12

4KM–14194–00

..RING

13

4KM–1490J–00

..NEEDLE SET

14

4KM–14933–00

..SPRING, DIAPHRAGM

15

4KM–14940–00

..DIAPHRAGM ASSY

16

1HX–1423A–65

..JET, MAIN (# 72.5)

17

4KM–14142–12

..JET, PILOT (# 12.5)

18

4KM–14185–00

..FLOAT

19

4KM–14479–00

..FUNNEL

20

4KM–14567–00

..SCREW

B15

4KMD

4KME

4PS8

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

 

1

1

1

2

2

2

1

1

1

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

REMARKS

UR #4

UR #1,2,3

UR #1,2

UR #3,4

#1,2

FIG. 11 CARBURETOR

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

21

98507–03014

..SCREW, PAN HEAD

22

4KM–14107–15

..NEEDLE VALVE SET

23

353–14186–00

..PIN, FLOAT

24

4KM–14141–32

..NOZZLE, MAIN

25

4KM–14261–01

..HOLDER

26

1AE–14227–00

..O–RING

27

4KM–1414G–00

..PIPE, MAIN BREED

28

3G2–14231–20

..JET, MAIN (#100)

29

812–14594–00

..NUT

30

4KM–14388–00

..VALVE, VACUUM CONTROL

31

4KM–14275–00

..SPRING

32

3BT–83790–00

..HEATER ASSY (30W)

33

90201–085R5

..WASHER, PLATE

34

3BT–82103–00

..TERMINAL 1

35

4KM–14291–00

..BRACKET 1

36

98507–05018

..SCREW, PAN HEAD

37

98507–04010

..SCREW, PAN HEAD

38

12R–14191–00

..PLUG, DRAIN

39

4KM–14103–00

..THROTTLE SCREW SET

40

92907–08100

..WASHER, SPRING

41

1FN–14565–00

..SCREW

42

98507–04008

..SCREW, PAN HEAD

43

1HX–14231–24

..JET, MAIN (#120)

44

4KM–14147–00

..O–RING

45

2RJ–14118–00

..CAP

46

4KM–14146–00

..PLATE

47

98502–05016

..SCREW, PAN HEAD

C2

4KMD

4KME

4PS8

3

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

1

 

1

1

1

1

1

1

 

 

 

REMARKS

FIG. 11 CARBURETOR

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

48

4KM–14148–00

.PIPE

49

4KM–14265–00

.COLLAR

50

3EN–14997–00

.SEAL

51

4KM–14348–00

.PIPE 1

52

4KM–1490K–00

.STOP SCREW SET

53

4KM–1410G–00

.CONNECTOR

54

98507–05012

.SCREW, PAN HEAD

55

4KM–24453–00

.SCREW

56

4KM–14995–00

.BRACKET

57

4HM–85885–10

.THROTTLE POSITION SENSOR ASSY

58

4KM–14167–00

.CONNECTOR

59

4KM–14137–00

.CLIP

60

4KM–14275–10

.SPRING

C3

4KMD

4KME

4PS8

2

2

2

1

1

1

6

6

6

2

2

2

3

3

3

1

1

1

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

2

2

2

1

1

1

 

 

 

REMARKS

FIG. 12 EXHAUST

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–14611–01

PIPE, EXHAUST 1

2

4KM–14621–01

PIPE, EXHAUST 2

3

4KM–14631–01

PIPE, EXHAUST 3

4

4KM–14641–01

PIPE, EXHAUST 4

5

4KM–14615–01

JOINT, EXHAUST 1

6

3YF–14714–00

GASKET, MUFFLER

7

95027–08020

BOLT, FLANGE

8

90101–06576

BOLT

9

92907–06600

WASHER, PLATE

10

4KM–14711–02

MUFFLER 1

11

3VD–14755–00

GASKET, SILENCER

12

95027–08025

BOLT, FLANGE

13

1A0–27114–00

STOPPER, MAIN STAND

14

4KM–14721–02

MUFFLER 2

15

3VD–14755–00

GASKET, SILENCER

16

95027–08025

BOLT, FLANGE

17

4BR–14613–00

GASKET, EXHAUST PIPE

18

4KM–14612–00

NUT, RING

19

90179–08673

NUT

20

36Y–14747–00

DAMPER, MUFFLER

21

4KM–14638–00

COLLAR

22

4KM–14791–00

STAY, MUFFLER

23

95807–10040

BOLT, FLANGE

24

97017–08025

BOLT

25

92907–08600

WASHER, PLATE

26

95814–10040

BOLT, FLANGE

C4

4KMD

4KME

4PS8

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

4

4

4

4

4

4

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

4

4

4

4

8

8

8

2

2

2

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

 

 

 

REMARKS

FIG. 13 CRANKCASE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–15100–10

CRANKCASE ASSY

2

4H7–15138–00

.NOZZLE 1

3

4KM–13572–00

.NOZZLE

4

4KM–13741–00

.NOZZLE

5

99530–12016

.PIN, DOWEL

6

99530–14016

PIN, DOWEL

7

90387–16547

COLLAR

8

90116–10330

BOLT, STUD

9

90116–10329

BOLT, STUD

10

90116–10328

BOLT, STUD

11

4KM–15412–00

COVER, OIL PUMP

12

4H7–11363–00

BOLT, CYLINDER HOLDING 3

13

99530–12016

PIN, DOWEL

14

93210–11124

O–RING

15

90338–48105

PLUG

16

95814–08105

BOLT, FLANGE

17

90201–08366

WASHER, PLATE

18

95814–08065

BOLT, FLANGE

19

95814–06135

BOLT, FLANGE

20

95814–06100

BOLT, FLANGE

21

95817–06080

BOLT, FLANGE

22

95814–06120

BOLT, FLANGE

23

95814–06055

BOLT, FLANGE

24

95814–08045

BOLT, FLANGE

25

95814–06035

BOLT, FLANGE

26

95817–06070

BOLT, FLANGE

27

95814–06050

BOLT, FLANGE

C5

4KMD

4KME

4PS8

1

1

1

1

1

1

1

1

1

1

1

1

3

3

3

1

1

1

1

1

1

4

4

4

3

3

3

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

1

1

1

10

10

10

8

8

8

2

2

2

2

2

2

2

2

2

3

3

3

1

1

1

2

2

2

7

7

7

3

3

3

1

1

1

1

1

1

 

 

 

REMARKS

FIG. 13 CRANKCASE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

28

95814–06065

BOLT, FLANGE

29

31A–15381–00

PLATE, BEARING COVER

30

31A–15383–00

PLATE, BEARING COVER

31

90149–08152

SCREW

32

4KM–15164–00

HOUSING, BEARING 2

33

93210–07438

O–RING

34

91317–06020

BOLT

35

4KM–15365–00

GROMMET

36

4H7–15189–00

PLUG

37

93210–207A0

O–RING

38

1AA–15336–00

DAMPER, ENGINE MOUNT 3

39

1AA–15316–01

DAMPER, ENGINE MOUNT 1

40

4KM–15317–00

SPACER, ENGINE MOUNT

41

4KM–15327–00

SPACER, ENGINE MOUNT

42

4KM–13454–01

NOZZLE

43

93210–07540

O–RING

44

4KM–15105–00

NOZZLE ASSY

45

93210–06422

O–RING

C6

4KMD

4KME

4PS8

6

6

6

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

3

3

3

1

1

1

2

2

2

1

1

1

4

4

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

 

 

 

REMARKS

FIG. 14 CRANKCASE COVER 1

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4KM–15416–00

COVER, OIL PUMP

2

95024–06020

BOLT, FLANGE

3

90105–06399

BOLT, FLANGE

4

4KM–15411–10

COVER, CRANKCASE 1

5

4KM–15451–00

GASKET, CRANKCASE COVER 1

6

99530–10114

PIN, DOWEL

7

95024–06035

BOLT, FLANGE

8

95024–06045

BOLT, FLANGE

9

371–11167–01

PIPE, BREATHER 2

10

4KM–11166–00

PIPE, BREATHER 1

11

90467–14015

CLIP

12

90468–08104

CLIP

13

4H7–15346–00

BREATHER 1

14

4BB–15457–00

GASKET

15

98507–06016

SCREW, PAN HEAD

16

4H7–15347–01

BREATHER 2

17

4BB–15467–00

GASKET

18

98507–06016

SCREW, PAN HEAD

19

4KM–15421–10

COVER, CRANKCASE 2

20

4KM–15461–00

GASKET, CRANKCASE COVER 2

21

99530–10114

PIN, DOWEL

22

95024–06040

BOLT, FLANGE

23

95024–06050

BOLT, FLANGE

24

2H7–15361–00

GAUGE, LEVEL

25

3F9–15362–00

PLUG, OIL LEVEL

26

93210–27370

O–RING

27

4KM–15441–00

HOLDER, CLUTCH CABLE

C7

4KMD

4KME

4PS8

2

2

2

7

7

7

1

1

1

1

1

1

1

1

1

2

2

2

8

8

8

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

3

3

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

2

2

2

8

8

8

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

REMARKS

Loading...
+ 57 hidden pages