Trane RTAC 120, RTAC 200 User Manual

4 (2)

Air-Cooled Series R

Helical-Rotary LiquidChiller

Model RTAC 120 to 200 (400 to 760kw - 50 Hz) Built for the Industrial and Commercial Markets

RLC-PRC005-E4

Trane RTAC 120, RTAC 200 User Manual

Introduction

The newTrane Model RTAC Air-Cooled Helical-Rotary Chiller is the result of a search for higher reliability, higher energy efficiency, and lower sound levels for today’s environment.

In an effort to reduce energy consumed by HVAC equipment and to continually produce chilled water,Trane has developed the Model RTAC chiller with higher efficiencies and a more reliable design than any other air cooled chiller available on the market today.

The Model RTAC chiller uses the proven design of theTrane helical-rotary compressor, which embraces all of the design features that have made the Trane helical-rotary compressor liquid chillers such a success since 1987.

What Is New

The RTAC offers the same high reliability coupled with greatly improved energy efficiency, vastly reduced physical footprint, and improved acoustical performance, due to its advanced design, low-speed, directdrive compressor, and proven

Series R™ performance.

The major differences between the Series R, Model RTAC and Model RTAA are:

Smaller physical footprint

Lower sound levels

Higher energy efficiency

Designed specifically for operating with environmentally-safe HFC-134a.

The Series R Model RTAC helical-rotary chiller is an industrial-grade design, built for both the industrial and commercial markets. It is ideal for schools, hospitals, retailers, office buildings, and industrial applications.

Figure 1

©American Standard Inc. 2000

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Contents

Introduction

2

Features and Benefits

 

4

 

 

Improved Acoustical Performance

5

Simple Installation

 

6

Superior Control withTracer™ Chiller Controls

 

7

Options

 

8

Application Considerations

 

9

Selection Procedure

 

12

General Data

 

13

Performance Data

 

19

Performance Adjustment Factors

 

33

Controls

 

36

 

 

Generic Building Automation System Controls

36

TypicalWiring Diagrams

 

39

Job Site Data

 

44

Electrical Data

 

45

Dimensional Data

 

47

Mechanical Specifications

 

50

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3

Features and

Benefits

 

Water Chiller Systems Business Unit

The Series R

 

 

 

 

Helical-Rotary Compressor

 

 

 

 

• Unequaled reliability.The next

 

 

 

 

 

 

 

 

generationTrane helical-rotary

 

 

 

 

compressor is designed, built, and

 

 

 

 

tested to the same demanding and

 

 

 

 

 

 

 

 

rugged standards as theTrane scroll

 

 

 

 

compressors, the centrifugal

 

 

 

 

compressors, and the previous

 

 

 

 

generation helical-rotary compressors

 

 

 

 

used in both airand water-cooled

 

 

 

 

chillers for more than 13 years.

 

 

 

 

• Years of research and testing.The

 

 

 

 

Trane helical-rotary compressor has

 

 

 

 

amassed thousands of hours of

 

 

 

 

testing, much of it at severe operating

 

 

 

 

conditions beyond normal commercial

 

 

 

 

air-conditioning applications.

 

 

 

 

• Proven track record.TheTrane

 

 

 

 

Company is the world’s largest

 

 

 

 

manufacturer of large helical-rotary

 

 

 

 

compressors used for refrigeration.

 

 

 

 

Over 90,000 compressors worldwide

 

 

 

 

have proven that theTrane helical-

 

 

 

 

rotary compressor has a reliability rate

 

 

 

 

of greater than 99.5 percent in the first

 

 

 

 

year of operation—unequalled in the

 

 

 

 

industry.

Resistance to liquid slugging.The robust design of the Series R compressor can ingest amounts of liquid refrigerant that normally would severely damage reciprocating compressor valves, piston rods, and cylinders.

Fewer moving parts.The helical-rotary compressor has only two rotating parts: the male rotor and the female rotor. Unlike reciprocating compressors, theTrane helical-rotary compressor has no pistons, connecting rods, suction and discharge valves, or mechanical oil pump. In fact, a typical reciprocating compressor has 15 times as many critical parts as the Series R compressor. Fewer moving parts leads to increased reliability and longer life.

Direct-drive, low-speed, semi-hermetic compressor for high efficiency and high reliability.

Field-serviceable compressor for easy maintenance.

Suction-gas-cooled motor.The motor operates at lower temperatures for longer motor life.

Five minute start-to-start and two minute stop-to-start anti-recycle timer allows for closer water-loop temperature control.

4

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Improved

Acoustical

Performance

Figure 2 — Cutaway of a compressor

The sound levels of the Series R Model RTAA have been steadily improved since its introduction.With the advent of the Model RTAC, sound levels are reduced significantly by addressing two major sources: the compressor and the refrigerant piping. First, the compressor has been specifically designed to minimize sound generation. Second, the refrigerant components and piping have been optimized to reduce sound propagation throughout the system.The result: sound levels achieved on the Model RTAC represent the lowest sound levels ever onTrane air-cooled helicalrotary compressor water chillers.

Superior Efficiency Levels:

The Bar Has Been Raised

The standard-efficiencyTrane Model RTAC has COP levels up to 2.90 kW/kW [9.9 EER] (including fans), while the premium-efficiency, or high-efficiency, units leap to COP levels of 3.08 kW/kW [10.51 EER] (including fans).

The modern technology of the RTAC with the efficient direct-drive compressor, the flooded evaporator, the unique design to separate liquid and vapor, the electronic expansion valve, and the revolutionaryTracerChiller Controls, has permittedTrane to achieve these efficiency levels, unmatched in the industry.

Precise RotorTip Clearances

Higher energy efficiency in a helicalrotary compressor is obtained by reducing the rotor tip clearances.This next-generation compressor is no exception.With today’s advanced manufacturing technology, clearances can be controlled to even tighter tolerances.This reduces the leakage between highand low-pressure cavities during compression, allowing for more efficient compressor operation.

Capacity Control and Load Matching

The combination patented unloading system onTrane helical-rotary compressors uses the variable

unloading valve for the majority of the unloading function.This allows the compressor to modulate infinitely, to exactly match building load and to maintain chilled-water supply temperatures within ± 0.3°C [±0.5°F] of the set point. Reciprocating and helicalrotary chillers that rely on stepped capacity control must run at a capacity equal to or greater than the load, and typically can only maintain water temperature to around ± 1°C [±2°F]. Much of this excess capacity is lost because overcooling goes toward removing building latent heat, causing the building to be dried beyond normal comfort requirements.When the load becomes very low, the compressor also uses a step unloader valve, which is a single unloading step to achieve the minimum unloading point of the compressor.The result of this design is optimized part-load performance far superior to single reciprocating compressors and step-only helicalrotary compressors.

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5

Simple Installation

Compact Physical Size

TheTrane Model RTAC chiller averages a 20 percent reduction in physical footprint, while the greatest change is actually 40 percent smaller when compared against the previous design. This improvement makes the RTAC the smallest air-cooled chiller in the industry and a prime candidate for installations that have space constraints. All physical sizes were changed without sacrificing the side clearances needed to supply fresh airflow without coil starvation—the tightest operational clearances in the industry.

Close Spacing Installation

The air-cooled Series Rchiller has the tightest recommended side clearance in the industry, 1.2 meters, but that is not all. In situations where equipment must be installed with less clearance than recommended, which frequently occurs in retrofit applications, restricted airflow is common. Conventional chillers may not work at all. However, the air-cooled Series R chiller with the Adaptive Controlmicroprocessor will make as much chilled water as possible given the actual installed conditions, stay on-line during any unforeseen abnormal conditions, and optimize its performance. Consult yourTrane sales engineer for more details.

Factory estingMeans rouble-Free Start-up

All air-cooled Series R chillers are given a complete functional test at the factory. This computer-based test program completely checks the sensors, wiring, electrical components, microprocessor function, communication capability, expansion valve performance, and fans. In addition, each compressor is runtested to verify capacity and efficiency. Where applicable, each unit is factory preset to the customer’s design conditions. An example would be the leaving-liquid temperature set point.The result of this test program is that the chiller arrives at the job site fully tested and ready for operation.

Factory-Installedand estedControls and Options Speed Installation

All Series R chiller options, including main power-supply disconnect, low ambient control, ambient temperature sensor, low ambient lockout, communication interface and icemaking controls are factory installed and tested. Some manufacturers send accessories in pieces to be field installed.WithTrane, the customer saves on installation expense and has assurance that ALL chiller controls and options have been tested and will function as expected.

6

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Superior Control with TracerChiller Controls

The End of Nuisance

Trip-Outsand

Unnecessary Service Calls?

The Adaptive Controlmicroprocessor system enhances the air-cooled Series R chiller by providing the very latest chiller control technology.With the Adaptive Control microprocessor, unnecessary service calls and unhappy tenants are avoided.The unit does not nuisance-trip or unnecessarily shut down. Only when theTracer chiller controls have exhausted all possible corrective actions, and the unit is still violating an operating limit, will the chiller shut down. Controls on other equipment typically shut down the chiller, usually just when it is needed the most.

For Example:

A typical five-year-old chiller with dirty coils might trip out on high-pressure cutout on a 38°C [100°F] day in August. A hot day is just when comfort cooling is needed the most. In contrast, the aircooled Series R chiller with an Adaptive Control microprocessor will stage fans on, modulate the electronic expansion valve, and modulate the slide valve as it approaches a high-pressure cutout, thereby keeping the chiller on line when you need it the most.

System Options: Ice Storage

Trane air-cooled chillers are well-suited for ice production.The unique ability to operate at decreased ambient temperature while producing ice results in approximately the same amount of work for the compressor. An air-cooled machine typically switches to ice production at night.Two things happen under this assumption. First, the leaving brine temperature from the evaporator

is lowered to around -5.5 to -5°C [22 to 24°F]. Second, the ambient temperature has typically dropped about 8.3 to 11°C [15 to 20°F] from the peak daytime ambient.This effectively places a lift on the compressors that is similar to daytime running conditions.The chiller can operate in lower ambient at night and successfully produce ice to supplement the next day’s cooling demands.

The Model RTAC produces ice by supplying ice storage tanks with a constant supply of glycol solution. Aircooled chillers selected for these lower leaving-fluid temperatures are also selected for efficient production of chilled fluid at nominal comfort-cooling conditions.The ability ofTrane chillers to serve “double duty” in ice production and comfort cooling greatly reduces the capital cost of ice-storage systems.

When cooling is required, ice-chilled glycol is pumped from the ice storage tanks directly to the cooling coils. No expensive heat exchanger is required. The glycol loop is a sealed system, eliminating expensive annual chemical treatment costs.The air-cooled chiller is also available for comfort-cooling duty at nominal cooling conditions and efficiencies.The modular concept of glycol ice-storage systems, and the proven simplicity ofTraneTracercontrols, allow the successful blend of reliability and energy-saving performance in any ice-storage application.

The ice-storage system is operated in six different modes, each optimized for the utility cost at a particular time of day.

1.Provide comfort cooling with chiller

2.Provide comfort cooling with ice

3.Provide comfort cooling with ice and chiller

Figure 3 — Ice storage demand cost savings

4.Freeze ice storage

5.Freeze ice storage when comfort cooling is required

6.Off

Tracer optimization software controls operation of the required equipment and accessories to easily move from one mode of operation to another. For example: even with ice-storage systems, there are numerous hours when ice is neither produced nor consumed, but saved. In this mode, the chiller is the sole source of cooling. For example, to cool the building after all ice is produced but before high electrical-demand charges take effect,Tracer sets the aircooled chiller leaving-fluid set point to its most efficient setting and starts the chiller, chiller pump, and load pump.

When electrical demand is high, the ice pump is started and the chiller is either demand limited or shut down completely.Tracer controls have the intelligence to optimally balance the contribution of the ice and the chiller in meeting the cooling load.

The capacity of the chiller plant is extended by operating the chiller and ice in tandem.Tracer rations the ice, augmenting chiller capacity while reducing cooling costs.When ice is produced,Tracer will lower the aircooled chiller leaving-fluid set point and start the chiller, ice and chiller pumps, and other accessories. Any incidental loads that persists while producing ice can be addressed by starting the load pump and drawing spent cooling fluid from the ice storage tanks.

For specific information on ice storage applications, contact your localTrane sales office.

LOAD

 

 

 

ICE

 

 

CHILLER

 

MN

6 A.M. NOON

6 P.M. MN

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7

Options

Premium Efficiency and

Performance Option

This option provides oversized heat exchangers with two purposes. One, it allows the unit to be more energy efficient.Two, the unit will have enhanced operation in high-ambient conditions.

Low-TemperatureBrine

The hardware and software on the unit are factory set to handle lowtemperature brine applications, typically below 5°C [41°F].

Ice Making

The unit controls are factory set to handle ice making for thermal storage applications.

TracerSummit™Communication

Interface

Permits bi-directional communication to theTrane Integrated Comfort™ system.

Remote Input Options

Permits remote chilled-liquid set point, remote current-limit set point, or both, by accepting a 4-20 mA or 2-10VDC analog signal.

Remote Output Options

Permits alarm relay outputs, ice-making outputs, or both.

Chilled-Water Reset

This option provides the control logic and field-installed sensors to reset leaving-chilled-water temperature.The set point can be reset based on either ambient temperature or return evaporator-water temperature.

Protection Grilles

Protection grilles cover the complete condensing coils and the service areas beneath the coils.

Coil Protection

A coated wire mesh that covers the condenser coils only.

Access Protection

A coated wire mesh that covers the access area underneath the condenser coils.

ServiceValves

Provides a service valve on the suction and discharge lines of each circuit to facilitate compressor servicing.

High-Ambient Option

The high-ambient option consists of special control logic to permit highambient (up to 52°C [125°F]) operation. This option offers the best performance when coupled with the premium efficiency and performance option.

Low-Ambient Option

The low-ambient option consists of special control logic and fans to permit low-ambient (down to -23°C [-9°F]) operation.

Low-Ambient Lockout

A factory-installed ambient sensor and control logic will prevent starting below the recommended ambient temperature.

Power Disconnect Switch

A disconnect switch with a through-the- door handle, plus compressor protection fuses, is provided to disconnect main power.

Night Noise Setback

At night, on contact closure all the fans run at low speed, bringing the overall sound level further down.

SCR (Short-Circuit Rating)

Offers a measure of safety for what the starter-panel enclosure is able to withstand in the event of an explosion caused by a short circuit; protection up to 35,000 amps is available on most voltages.

Neoprene Isolators

Isolators provide isolation between the chiller and the structure to help eliminate vibration transmission. Neoprene isolators are more effective and recommended over spring isolators.

Victaulic Connection Kit

Provides a kit that includes a set of two pipe stubs andVictaulic couplings.

Low NoiseVersion

The unit is equipped with low-speed fans and a compressor soundattenuating enclosure. All the sound-emitting parts, like refrigerant lines and panels subject to vibration, are acoustically treated with soundabsorbent material.

Evaporator Freeze Protection

Factory-installed and -wired trace heaters on the water boxes and on the intermediate tube plate, with an ambient thermostat and protected by a circuit breaker.

Ground Fault Detection

Sensing ground current for improved chiller protection.

8

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Application Considerations

Certain application constraints should be considered when sizing, selecting, and installingTrane air-cooled Series R chillers. Unit and system reliability is often dependent on properly and completely complying with these considerations.When the application varies from the guidelines presented, it should be reviewed with your local Trane sales engineer.

Unit Sizing

Unit capacities are listed in the performance data section. Intentionally oversizing a unit to ensure adequate capacity is not recommended. Erratic system operation and excessive compressor cycling are often a direct result of an oversized chiller. In addition, an oversized unit is usually more expensive to purchase, install, and operate. If oversizing is desired, consider using two units.

Water reatment

Dirt, scale, products of corrosion, and other foreign material will adversely affect heat transfer between the water and system components. Foreign matter in the chilled-water system can also increase pressure drop and, consequently, reduce water flow. Proper water treatment must be determined locally, depending on the type of system

and local water characteristics. Neither salt nor brackish water is recommended for use inTrane air-cooled Series R chillers. Use of either will lead to a shortened chiller life.TheTrane Company encourages the employment of a reputable water-treatment specialist, familiar with local water conditions, to assist in this determination and in the establishment of a proper watertreatment program.

Effect of Altitude on Capacity

Air-cooled Series R chiller capacities given in the performance data tables are for use at sea level. At elevations substantially above sea level, the decreased air density will reduce condenser capacity and, therefore, unit capacity and efficiency.The adjustment factors inTable F-1 can be applied directly to the catalog performance data to determine the unit’s adjusted performance.

Ambient Limitations

Trane air-cooled Series R chillers are designed for year-round operation over a range of ambient temperatures.The air-cooled Model RTAC chiller will operate in ambient temperatures of 4 to 46°C [25 to 115°F]. Selecting the highambient option will allow the chiller to operate in ambient temperatures of

51°C [125°F], and selecting the lowambient option will increase the operational capability of the water chiller to ambient temperatures as low as 18°C [0°F]. For operation outside of these ranges, contact the localTrane sales office.

Water Flow Limits

The minimum water flow rates are given inTables G-1 and G-2. Evaporator flow rates below the tabulated values will result in laminar flow and cause freeze-up problems, scaling, stratification, and poor control.The maximum evaporator water flow rate is also given in the general data section. Flow rates exceeding those listed may result in excessive tube erosion.

Flow Rates Out of Range

Many process cooling jobs require flow rates that cannot be met with the minimum and maximum published values within the Model RTAC evaporator. A simple piping change can alleviate this problem. For example: a plastic injection molding process requires 5.0 Lps [80 gpm] of 10°C [50°F] water and returns that water at 15.6°C [60°F].The selected chiller can operate at these temperatures, but has a minimum flow rate of 7.6 Lps [120 gpm].The following system can satisfy the process.

Figure 4 — GPM Out of Range

10°C

 

5 Lps

10°C

CV Pump

7.6 Lps

5 Lps

 

 

 

Load

 

 

10°C

 

 

2.5 Lps

 

13.7°C

 

 

7.6 Lps

 

 

CV pump

15.6°C

 

5 Lps

 

7.5 Lps

 

 

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9

Application Considerations

Figure 5 — GPM Out of Range

15.6°C

29.4°C

 

2.2 Lps

7.6 Lps

15.6°C

 

CV Pump

7.6 Lps

 

 

 

Load

 

15°C

35°C

 

5.4 Lps

5.4 Lps

21°C 7.6 Lps

CV Pump

35°C

35°C

7.6 Lps

2.2 Lps

 

 

 

Leaving-WaterTemperature Range

Trane air-cooled Series R chillers have three distinct leaving-water categories: standard, low temperature, and ice making.The standard leaving-solution temperature range is 4.4 to 15.6°C [40 to 60°F]. Low-temperature machines produce leaving-liquid temperatures less than 4.4°C [40°F]. Since liquid supply temperature set points less than 4.4°C [40°F] result in suction temperatures at or below the freezing point of water, a glycol solution is required for all low-temperature machines. Ice-making machines have a leaving-liquid temperature range of -6.7 to 15.6°C [20 to 60°F]. Ice-making controls include dual set point controls and safeties for ice making and standard cooling capabilities. Consult your local Trane sales engineer for applications or selections involving low temperature or ice making machines.The maximum water temperature that can be circulated through an evaporator when the unit is not operating is 42°C [108°F].

Leaving-WaterTemperature

Out of Range

Similar to the flow rates above, many process cooling jobs require temperature ranges that cannot be met with the minimum and maximum published values for the Model RTAC evaporator. A simple piping change can alleviate this problem. For example: a laboratory load requires 7.6 Lps [120 gpm] of water entering the process at

29.4°C [85°F] and returning at 35°C [95°F].The accuracy required is higher than the cooling tower can give.The selected chiller has adequate capacity, but has a maximum leaving-chilled- water temperature of 15.6°C [60°F].

In the example shown, both the chiller and process flow rates are equal.This is not necessary. For example, if the chiller had a higher flow rate, there would be more water bypassing and mixing with warm water.

Supply-WaterTemperature Drop

The performance data for theTrane aircooled Series R chiller is based on a chilled-water temperature drop of 6°C [10.8°F]. Chilled-water temperature drops from 3.3 to 10°C [6 to 18°F] may be used as long as minimum and maximum water temperature, and minimum and maximum flow rates, are not violated.Temperature drops outside this range are beyond the optimum range for control, and may adversely affect the microcomputer’s ability to maintain an acceptable supply-water temperature range. Further, temperature drops of less than 3.3°C [6°F] may result in inadequate refrigerant superheat. Sufficient superheat is always a primary concern in any direct-expansion refrigerant system and is especially important in a package chiller where the evaporator is closely coupled to the compressor.When temperature drops are less than 3.3°C [6°F], an evaporator runaround loop may be required.

10

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Application Considerations

Variable Flow in the Evaporator

An attractive chilled-water system option may be a variable primary flow (VPF) system.VPF systems present building owners with several costsaving benefits that are directly related to the pumps.The most obvious cost savings result from eliminating the secondary distribution pump, which in turn avoids the expense incurred with the associated piping connections (material, labor), electrical service, and variable-frequency drive. Building owners often cite pump-related energy savings as the reason that prompted them to install aVPF system.With the help of a software analysis tool such as System Analyzer,TRACE, or DOE-2, you can determine whether the anticipated energy savings justify the use of variable primary flow in a particular application. It may also be easier to apply variable primary flow in an existing chilled-water plant. Unlike the “decoupled” design, the bypass can be positioned at various points in the chilled-water loop and an additional pump is unnecessary.The evaporator in the Model RTAC can withstand up to 50 percent water flow reduction as long as this flow is equal to or above the minimum flow-rate requirements.The microprocessor and capacity control algorithms are designed to take a minimum of 10 percent change in water flow rate per minute.

Ice Storage Provides

Reduced Electrical Demand

An ice-storage system uses a standard chiller to make ice at night, when utilities charge less for electricity.The ice supplements, or even replaces, mechanical cooling during the day, when utility rates are at their highest. This reduced need for cooling results in big utility cost savings.

Another advantage of ice storage is standby cooling capacity. If the chiller is unable to operate, one or two days of ice may still be available to provide cooling. In that period of time, the chiller can be repaired before building occupants feel any loss of comfort.

TheTrane Model RTAC chiller is uniquely suited to low-temperature applications like ice storage because of the ambient relief experienced at night.This allows the Model RTAC chiller to produce ice efficiently, with less stress on the machine.

Simple and smart control strategies are another advantage the Model RTAC chiller offers for ice-storage applications. TraneTracerbuilding management systems can actually anticipate how much ice needs to be made at night, and operate the system accordingly.The controls are integrated right into the chiller.Two wires and preprogrammed software dramatically reduce field installation cost and complex programming.

ShortWater Loops

The proper location of the temperature control sensor is in the supply (outlet) water connection or pipe.This location allows the building to act as a buffer and assures a slowly-changing return-water temperature. If there is not a sufficient volume of water in the system to provide an adequate buffer, temperature control can be lost, resulting in erratic system operation and excessive compressor cycling. A short water loop has the same effect as attempting to control using the building return water. Typically, a two-minute water loop is sufficient to prevent a short water loop. Therefore, as a guideline, ensure that the volume of water in the evaporator loop equals or exceeds two times the evaporator flow rate. For a rapidly changing load profile, the amount of volume should be increased.To prevent the effect of a short water loop, the following item should be given careful consideration: a storage tank or larger header pipe to increase the volume of water in the system and, therefore, reduce the rate of change of the return water temperature.

ApplicationsTypes

Comfort cooling

Industrial process cooling

Ice or thermal storage

Low-temperature process cooling.

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11

Selection Procedure

The chiller capacity tables cover the most frequently encountered leavingliquid temperatures.The tables reflect a 6°C [10.8°F] temperature drop through the evaporator. For other temperature drops, apply the appropriate performance data adjustment factors. For chilled brine selections, refer to Figures F-3 and F-4 for ethylene and propylene glycol adjustment factors.

To select aTrane air-cooled Series Rchiller, the following information is required:

Selection Procedure SI Units

The chiller capacity tables P-1 through P-4 cover the most frequently encountered leaving-water temperatures.The tables reflect a 6°C temperature drop through the evaporator

To select aTrane air-cooled RTAC chiller, the following information is required:

1

Design load in kW of refrigeration

2

Design chilled-water temperature drop

3

Design leaving-chilled-water temperature

4

Design ambient temperature

Evaporator flow rates can be determined by using the following formula:

Lps = kW (capacity) x 0.239 ÷ temperature drop (°C)

To determine the evaporator pressure drop we use the flow rate (Lps) and the evaporator water pressure drop Figure F1.

For selection of chilled brine units, or applications where the altitude is significantly greater than sea level or the temperature drop is different than 6°C, the performance adjustment factors fromTable F-1 should be applied at this point.

For example:

Corrected Capacity = Capacity

(unadjusted) x Glycol Capacity

Adjustment Factor

Corrected Flow Rate = Flow Rate

(unadjusted) x Glycol Flow Rate

Adjustment Factor

5

The final unit selection is:

Quantity (1) RTAA 140

Cooling capacity = 505.9 kW

Design ambient temperature 35°C

Entering chilled-water temperatures = 12°C

Leaving chilled-water temperatures = 7°C

Chilled-water flow rate = 24.2 Lps

Evaporator water pressure drop = 53 kPa

Compressor power input = 159 kW

Unit COP = 2.9 kW/kW

Contact the localTrane sales engineer for a proper selection at the given operating conditions.

For a selection in English units:

1 ton = 3.5168 kW

Evaporator flow rate in gpm = 24 x tons ÷ deltaT (°F)

DeltaT (°F) = deltaT (°C) x 1.8

1 gpm = 0.06309 Lps

1 ftWG = 3 kPa

EER = COP ÷ 0.293

12

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General Data

SI Units

Table G-1 — RTAC Standard

Size

 

140

155

170

185

200

 

 

Compressor

 

 

 

 

 

 

 

 

Quantity

 

2

2

2

2

2

 

 

Nominal Size (1)

tons

70/70

70/85

85/85

85/100

100/100

 

 

Evaporator

 

 

 

 

 

 

 

 

Evaporator Model

 

F140

F155

F170

F185

F200

 

Water Storage

L

132.3

141.3

150.7

156

163.5

 

 

Minimum Flow

Lps

10.8

11.5

12.5

13.6

13.6

 

 

Maximum Flow

Lps

33.1

38.2

43.1

39.5

48.4

 

 

Condenser

 

 

 

 

 

 

 

 

Qty of Coils

 

4

4

4

4

4

 

 

Coil Length

mm

3962/3962

4572/3962

4572/4572

5486/4572

5486/5486

 

 

Coil Height

mm

1067

1067

1067

1067

1067

 

 

Fin series

fins/ft

192

192

192

192

192

 

 

Number of Rows

 

3

3

3

3

3

 

 

Condenser Fans

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quantity (1)

 

4/4

5/4

5/5

6/5

6/6

 

 

Diameter

mm

762

762

762

762

762

 

 

Total Air Flow

m3/s

35.82

39.53

43.22

47.55

51.88

 

 

Nominal RPM

 

915

915

915

915

915

 

 

Tip Speed

m/s

36.48

36.48

36.48

36.48

36.48

 

 

Motor kW

kW

1.9

1.9

1.9

1.9

1.9

 

 

Min Starting/Operating Ambient(2)

 

 

 

 

 

 

 

Standard Unit

°C

-4

-4

-4

-4

-4

 

 

Low-Ambient Unit

°C

-23

-23

-23

-23

-23

 

 

General Unit

 

 

 

 

 

 

 

 

Refrigerant

 

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

 

Number of Independent

 

 

 

 

 

 

 

 

Refrigerant Circuits

 

2

2

2

2

2

 

 

% Minimum Load (3)

 

15

15

15

15

15

 

 

Refrigerant Charge (1)

kg

65.8/65.8

70.3/65.8

70.3/70.3

99.8/95.3

99.8/99.8

 

 

Oil Charge (1)

L

7.6/7.6

7.6/7.6

7.6/7.6

9.9/7.6

9.9/9.9

 

 

Operating Weight

kg

5216

5407

5586

6268

6396

 

 

Shipping Weight

kg

5107

5265

5434

6111

6232

 

 

Table G-2 — RTAC High Efficiency

Size

 

120

130

140

155

170

185

200

Compressor

 

 

 

 

 

 

 

 

Quantity

 

2

2

2

2

2

2

2

Nominal Size (1)

tons

60/60

60/70

70/70

70/85

85/85

85/100

100/100

Evaporator

 

 

 

 

 

 

 

 

Evaporator Model

 

F140

F155

F170

F185

F200

F220

F240

Water Storage

L

132.3

141.3

150.7

156

163.5

175.9

188.3

Minimum Flow

Lps

10.8

11.5

12.5

13.6

13.6

14.9

16.3

Maximum Flow

Lps

33.1

38.2

43.3

39.5

48.4

53.5

58.6

Condenser

 

 

 

 

 

 

 

 

Qty of Coils

 

4

4

4

4

4

4

4

Coil Length

mm

3962/3962

4572/3962

4572/4572

5486/4572

5486/5486

6400/2486

6400/6400

Coil Height

mm

1067

1067

1067

1067

1067

1067

1067

Fin series

fins/ft

192

192

192

192

192

192

192

Number of Rows

 

3

3

3

3

3

3

3

Condenser Fans

 

 

 

 

 

 

 

 

Quantity (1)

 

4/4

5/4

5/5

6/5

6/6

7/6

7/7

Diameter

mm

762

762

762

762

762

762

762

Total Air Flow

m3/s

35.82

39.53

43.22

47.55

51.88

56.17

60.47

Nominal RPM

 

915

915

915

915

915

915

915

Tip Speed

m/s

36.48

36.48

36.48

36.48

36.48

36.48

36.48

Motor kW

kW

1.9

1.9

1.9

1.9

1.9

1.9

1.9

Min Starting/Operating Ambient(2)

 

 

 

 

 

 

 

Standard Unit

°C

-4

-4

-4

-4

-4

-4

-4

Low-Ambient Unit

°C

-23

-23

-23

-23

-23

-23

-23

General Unit

 

 

 

 

 

 

 

 

Refrigerant

 

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

Number of Independent

 

 

 

 

 

 

 

 

Refrigerant Circuits

 

2

2

2

2

2

2

2

% Minimum Load (3)

 

15

15

15

15

15

15

15

Refrigerant Charge (1)

kg

65.8/65.8

70.3/65.8

70.3/70.3

99.8/95.3

99.8/99.8

104.4/99.8

104.4/104.4

Oil Charge (1)

L

7.6/7.6

7.6/7.6

7.6/7.6

7.6/7.6

7.6/7.6

9.9/7.6

9.9/9.9

Operating Weight

kg

5198

5271

5274

6073

6323

6555

6759

Shipping Weight

kg

5089

5129

5122

5916

6159

6378

6569

RLC-PRC005-E4

 

 

 

 

 

 

 

13

General Data

SI Units

Table G-3 — RTAC Low Noise Standard

 

 

Size

 

140

155

170

185

200

 

 

Compressor

 

 

 

 

 

 

 

 

Quantity

 

2

2

2

2

2

 

 

Nominal Size (1)

tons

70/70

70/85

85/85

85/100

100/100

 

 

Evaporator

 

 

 

 

 

 

 

 

Evaporator Model

 

F140

F155

F170

F185

F200

 

 

Water Storage

L

132.3

141.3

150.7

156

163.5

 

 

Minimum Flow

Lps

10.8

11.5

12.5

13.6

13.6

 

 

Maximum Flow

Lps

33.1

38.2

43.1

39.5

48.4

 

 

Condenser

 

 

 

 

 

 

 

 

Qty of Coils

 

4

4

4

4

4

 

 

Coil Length

mm

3962/3962

4572/3962

4572/4572

5486/4572

5486/5486

 

 

Coil Height

mm

1067

1067

1067

1067

1067

 

 

Fin series

fins/ft

192

192

192

192

192

 

 

Number of Rows

 

3

3

3

3

3

 

 

Condenser Fans

 

 

 

 

 

 

 

 

Quantity (1)

 

4/4

5/4

5/5

6/5

6/6

 

 

Diameter

mm

762

762

762

762

762

 

 

Total Air Flow

m3/s

25.61

28.27

30.93

34.02

37.11

 

 

Nominal RPM

 

680

680

680

680

680

 

 

Tip Speed

m/s

27.5

27.5

27.5

27.5

27.5

 

 

Motor kW

kW

0.85

0.85

0.85

0.85

0.85

 

 

Min Starting/Operating Ambient(2)

 

 

 

 

 

 

 

Standard Unit

°C

-4

-4

-4

-4

-4

 

 

Low-Ambient Unit

°C

-23

-23

-23

-23

-23

 

 

General Unit

 

 

 

 

 

 

 

 

Refrigerant

 

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

 

 

Number of Independent

 

 

 

 

 

 

 

 

Refrigerant Circuits

 

2

2

2

2

2

 

 

% Minimum Load (3)

 

15

15

15

15

15

 

 

Refrigerant Charge (1)

kg

65.8/65.8

70.3/65.8

70.3/70.3

99.8/95.3

99.8/99.8

 

 

Oil Charge (1)

L

7.6/7.6

7.6/7.6

7.6/7.6

9.9/7.6

9.9/9.9

 

 

Operating Weight

kg

5306

5497

5676

6358

6486

 

 

Shipping Weight

kg

5197

5355

5524

6201

6322

14

RLC-PRC005-E4

General Data

SI Units

Table G-4 — RTAC High Efficiency Low Noise

Size

 

120

130

140

155

170

185

200

 

 

Compressor

 

 

 

 

 

 

 

 

 

 

Quantity

 

2

2

2

2

2

2

2

 

 

Nominal Size (1)

tons

60/60

60/70

70/70

70/85

85/85

85/100

100/100

 

 

Evaporator

 

 

 

 

 

 

 

 

 

 

Evaporator Model

 

F140

F155

F170

F185

F200

F220

F240

 

Water Storage

L

132.3

141.3

150.7

156

163.5

175.9

188.3

 

 

Minimum Flow

Lps

10.8

11.5

12.5

13.6

13.6

14.9

16.3

 

 

Maximum Flow

Lps

33.1

38.2

43.3

39.5

48.4

53.5

58.6

 

 

Condenser

 

 

 

 

 

 

 

 

 

 

Qty of Coils

 

4

4

4

4

4

4

4

 

 

Coil Length

mm

3962/3962

4572/3962

4572/4572

5486/4572

5486/5486

6400/2486

6400/6400

 

 

Coil Height

mm

1067

1067

1067

1067

1067

1067

1067

 

 

Fin series

fins/ft

192

192

192

192

192

192

192

 

 

Number of Rows

 

3

3

3

3

3

3

3

 

 

Condenser Fans

 

 

 

 

 

 

 

 

 

 

Quantity (1)

 

4/4

5/4

5/5

6/5

6/6

7/6

7/7

 

 

Diameter

mm

762

762

762

762

762

762

762

 

 

Total Air Flow

m3/s

25.61

28.27

30.93

34.02

37.11

40.23

43.34

 

 

Nominal RPM

 

680

680

680

680

680

680

680

 

 

Tip Speed

m/s

27.5

27.5

27.5

27.5

27.5

27.5

27.5

 

 

Motor kW

kW

0.85

0.85

0.85

0.85

0.85

0.85

0.85

 

 

Min Starting/Operating Ambient(2)

 

 

 

 

 

 

 

 

 

Standard Unit

°C

-4

-4

-4

-4

-4

-4

-4

 

 

Low-Ambient Unit

°C

-23

-23

-23

-23

-23

-23

-23

 

 

General Unit

 

 

 

 

 

 

 

 

 

 

Refrigerant

 

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

 

Number of Independent

 

 

 

 

 

 

 

 

 

 

Refrigerant Circuits

 

2

2

2

2

2

2

2

 

 

% Minimum Load (3)

 

15

15

15

15

15

15

15

 

 

Refrigerant Charge (1)

kg

65.8/65.8

70.3/65.8

70.3/70.3

99.8/95.3

99.8/99.8

104.4/99.8

104.4/104.4

 

 

Oil Charge (1)

L

7.6/7.6

7.6/7.6

7.6/7.6

7.6/7.6

7.6/7.6

9.9/7.6

9.9/9.9

 

 

Operating Weight

kg

5288

5361

5364

6163

6413

6645

6849

 

 

Shipping Weight

kg

5179

5219

5212

6006

6249

6468

6659

 

 

Notes:

1.Data containing information on two circuits shown as follows: ckt1/ckt2

2.Minimum start-up/operation ambient based on a 2.22 m/s (5mph) wind across the condenser.

3.Percent minimum load is for total machine at 10°C (50°F) ambient and 7°C (44°F) leaving chilled water temperature. Not each individual circuit.

RLC-PRC005-E4

15

General Data

English Units

Table G-5 — RTAC Standard

 

 

Size

 

140

155

170

185

200

 

 

Compressor

 

 

 

 

 

 

 

 

Quantity

 

2

2

2

2

2

 

 

Nominal Size (1)

tons

70/70

70/85

85/85

85/100

100/100

 

 

Evaporator

 

 

 

 

 

 

 

 

Evaporator Model

 

F140

F155

F170

F185

F200

 

 

Water Storage

gal

35

37.3

39.8

41.2

43.2

 

 

Minimum Flow

gpm

171.2

182.3

198.2

215.6

215.6

 

 

Maximum Flow

gpm

524.7

605.6

683.2

626.2

767.2

 

 

Condenser

 

 

 

 

 

 

 

 

Quantity of Coils

 

4

4

4

4

4

 

 

Coil Length

ft

13/13

15/13

15/15

18/15

18/18

 

 

Coil Height

ft

3.5

3.5

3.5

3.5

3.5

 

 

Fin Series

fins/ft

192

192

192

192

192

 

 

Number of Rows

 

3

3

3

3

3

 

 

Condenser Fans

 

 

 

 

 

 

 

 

Quantity (1)

 

4/4

5/4

5/5

6/5

6/6

 

 

Diameter

in.

30

30

30

30

30

 

 

Total Air Flow

cfm

75867

83725

91540

100710

109882

 

 

Nominal RPM

 

915

915

915

915

915

 

 

Tip Speed

ft/s

120

120

120

120

120

 

 

Motor kW

kW

1.9

1.9

1.9

1.9

1.9

 

 

Minimum Starting/Operating Ambient(2)

 

 

 

 

 

 

 

 

Standard Unit

°F

25

25

25

25

25

 

 

Low-Ambient Unit

°F

-9

-9

-9

-9

-9

 

 

General Unit

 

 

 

 

 

 

 

 

Refrigerant

 

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

 

 

Number of Independent

 

 

 

 

 

 

 

 

Refrigerant Circuits

 

2

2

2

2

2

 

 

% Minimum Load (3)

 

15

15

15

15

15

 

 

Refrigerant Charge (1)

lb

145/145

155/145

155/155

220/210

220/220

 

 

Oil Charge (1)

gal

2/2

2.2

2.2

2.6/2

2.6/2.6

 

 

Operating Weight

lb

12018

12459

12871

14442

14737

 

 

Shipping Weight

lb

11767

12131

12521

14081

14359

 

 

 

 

 

 

 

 

 

Table G-6 — RTAC High Efficiency

Size

 

120

130

140

155

170

185

200

Compressor

 

 

 

 

 

 

 

 

Quantity

 

2

2

2

2

2

2

2

Nominal Size (1)

tons

60/60

60/70

70/70

70/85

85/85

85/100

100/100

Evaporator

 

 

 

 

 

 

 

 

Evaporator Model

 

F140

F155

F170

F185

F200

F220

F240

Water Storage

gal

35

37.3

39.8

41.2

43.2

46.5

49.8

Minimum Flow

gpm

171.2

182.3

198.2

215.6

215.6

231.4

258.4

Maximum Flow

gpm

524.7

605.6

683.2

626.2

767.2

848.1

928.9

Condenser

 

 

 

 

 

 

 

 

Quantity of Coils

 

4

4

4

4

4

4

4

Coil Length

ft

13/13

15/13

15/15

18/15

18/18

21/18

21/21

Coil Height

ft

3.5

3.5

3.5

3.5

3.5

3.5

3.5

Fin Series

fins/ft

192

192

192

192

192

192

192

Number of Rows

 

3

3

3

3

3

3

3

Condenser Fans

 

 

 

 

 

 

 

 

Quantity (1)

 

4/4

5/4

5/5

6/5

6/6

7/6

7/7

Diameter

in.

30

30

30

30

30

30

30

Total Air Flow

cfm

75867

83725

91540

100710

109882

118968

128075

Nominal RPM

 

915

915

915

915

915

915

915

Tip Speed

ft/s

120

120

120

120

120

120

120

Motor kW

kW

1.9

1.9

1.9

1.9

1.9

1.9

1.9

Minimum Starting/Operating Ambient(2)

 

 

 

 

 

 

 

Standard Unit

°F

25

25

25

25

25

25

25

Low-Ambient Unit

°F

-9

-9

-9

-9

-9

-9

-9

General Unit

 

 

 

 

 

 

 

 

Refrigerant

 

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

HFC 134a

Number of Independent

 

 

 

 

 

 

 

 

Refrigerant Circuits

 

2

2

2

2

2

2

2

% Minimum Load (3)

 

15

15

15

15

15

15

15

Refrigerant Charge (1)

lb

145/145

155/145

155/155

220/210

220/220

230/220

230/230

Oil Charge (1)

gal

2/2

2.2

2.2

2.6/2

2.6/2.6

2.6/2

2.6/2.6

Operating Weight

lb

11977

12145

12152

13993

14569

15104

15574

Shipping Weight

lb

11726

11818

11802

13631

14191

14696

15136

16

 

 

 

 

 

 

 

RLC-PRC005-E4

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