Trane TUX040, TUX060, TUX080, TUX100, TUX120C Owner's Manual

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4.4 (15)
Trane TUX040, TUX060, TUX080, TUX100, TUX120C Owner's Manual

TUX-D-2

Upflow/Horizontal Left

Downflow/Horizontal Right

Condensing, Direct Vent

Gas-Fired Furnace

XR 90

TUX040,060,080,100,120C

TDX040,060,080,100,120C

Single-Stage Fan Assisted

Combustion System

PUB. NO. 22-1674-04-0803 (EN)

General

Features

NATURAL GAS MODELS

Central Heating furnace designs are certified by the American Gas Association for both natural and L.P. gas. Limit setting and rating data were established and approved under standard rating conditions using American National Standards Institute standards.

SAFE OPERATION

The Integrated System Control has solid state devices, which continuously monitor for presence of flame, when the system is in the heating mode of operation. Dual solenoid combination gas valve and regulator provide extra safety.

QUICK HEATING

Durable, cycle tested, heavy gauge aluminized steel heat exchanger quickly transfers heat to provide warm conditioned air to the structure. Low energy power vent blower, to increase efficiency and provide a positive discharge of gas fumes to the outside.

BURNERS

Multiport Inshot burners will give years of quiet and efficient service. All models can be converted to L.P. gas without changing burners.

INTEGRATED SYSTEM CONTROL

Exclusively designed operational program provides total control of furnace limit sensors, blowers, gas valve, flame control and includes self diagnostics for ease of service. Also contains connection points for E.A.C./humidifier.

AIR DELIVERY

The four speed, direct drive blower motor, has sufficient airflow for most heating and cooling requirements, will switch from heating to cooling speeds on demand from room thermostat. The blower door safety switch will prevent or terminate furnace operation when the blower door is removed.

STYLING

Heavy gauge steel and “wrap-around” cabinet construction is used in the cabinet with baked-on enamel finish for strength and beauty. The heat exchanger section of the cabinet is completely lined with foil faced fiberglass insulation. This results in quiet and efficient operation due to the excellent acoustical and insulating qualities of fiberglass. Built-in bottom pan and alternate bottom, left or right side return air connection provision.

FEATURES AND GENERAL OPERATION

The XR 90 High Efficiency Gas Furnaces employ a Silicon Carbide Hot Surface Ignition system, which eliminates the waste of a constant burning pilot. The integrated system control lights the main burners upon a demand for heat from the room thermostat. Complete front service access.

a.Low energy power venter

b.Vent proving pressure switch.

© 2003 American Standard Inc. All Rights Reserved

2

22-1674-04-0803 (EN)

Features

 

and Benefits

Contents

XR 90 Standard Equipment

Power supply 115/1/60

Convertible to horizontal left

Type 29-4C™ stainless steel secondary heat exchanger

Inner blower doors

Direct drive, 4-speed motors

Silicon Nitride igniter with adaptive heat up

Accessory hook-up capability – Hum and EAC

Quiet induced draft blower

Blower door safety switch

Dual solenoid combination gas valve & regulator

Cleanable high velocity filters

PVC venting – 1 or 2 pipe vent option

Left/right gas connection

Selectable cooling fan off delay eliminates need for BAY24X045 time delay relay

Single wire twinning

Integrated solid state control with selfdiagnostics

24 volt fuse

Manual reset burner box limit

Lifetime limited primary heat exchanger or secondary heat exchanger warranty to original owner (Residential use)

5 Year limited parts warranty

Optional extended warranties

General Features

2

Features and Benefits

 

3

 

 

XR 90 Standard Equipment

3

 

 

XR 90 Optional Equipment

4

General Data

 

5

 

 

TUX040C924D

5

 

 

TUX060C936D

5

 

 

TUX080C942D

5

 

 

TUX080C960D

5

 

 

TUX100C948D

6

 

 

TUX100C960D

6

 

 

TUX120C960D

6

 

 

TDX040C924D

7

 

 

TDX060C936D

7

 

 

TDX080C942D

7

 

 

TDX100C948D

8

 

 

TDX120C960D

8

Performance Data

 

9

Electrical Data

 

11

Field Wiring

 

13

Twinning Field Wiring

 

14

Dimensions

 

15

22-1674-04-0803 (EN)

3

Features and

Benefits

XR 90 Optional Equipment

Thermostat, Mechanical Heating Only Without Fan Switch ......................................................................................

BAYSTAT388 [

]

Thermostat, Mechanical Heating Only With Fan Switch ...........................................................................................

BAYSTAT303 [

]

Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) ................................................................................

AY28X092 [

]

Thermostat, Heating/Cooling Single Stage (Mounts Vertically) ................................................................................

BAYSTAT305 [

]

Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling ..............................................................

TAYSTAT300C [

]

Propane Conversion Kit ........................................................................................................................................

BAYLPKT210B [

]

Propane Conversion Kit (stainless steel burners) ..................................................................................................

BAYLPSS210B [

]

Wall Mount Flange – 3" ..............................................................................................................................................

BAY96X147 [

]

Wall Mount Flange – 2" ..............................................................................................................................................

BAY96X148 [

]

Downflow Subbase .................................................................................................................................................

BAYBASE205 [

]

Filter Access Door Kit ..............................................................................................................................................

BAYFLTR206 [

]

Electronic Air Filter, “Perfect Fit” Super Efficiency (17-1/2" Wide Gas Furnace) .....................................................

TFE175A9FR0 [

]

Electronic Air Filter, “Perfect Fit” Super Efficiency (21" Wide Gas Furnace) ...........................................................

TFE210A9FR0 [

]

Electronic Air Filter, “Perfect Fit” Super Efficiency (24-1/2" Wide Gas Furnace) .....................................................

TFE245A9FR0 [

]

Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) .......................................................

TFM175A9FR0 [

]

Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) .............................................................

TFM210A9FR0 [

]

Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) .......................................................

TFM245A9FR0 [

]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace) ................................................

TFP175A9FR0 [

]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ......................................................

TFP210A9FR0 [

]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace) ................................................

TFP245A9FR0 [

]

Side Filter Rack ......................................................................................................................................................

BAYFLTR200 [

]

Coil Enclosure (17-1/2" Wide Cabinets) ................................................................................................................

BAYCLE1700C [

]

Coil Enclosure (21" Wide Cabinets) ......................................................................................................................

BAYCLE2100C [

]

Coil Enclosure (24-1/2" Wide Cabinets) ................................................................................................................

BAYCLE2400C [

]

High Altitude Pressure Switch Kit TUX040,100C960D; TDX040C ...........................................................................

BAYHALT230 [

]

High Altitude Pressure Switch Kit TUX060C ............................................................................................................

BAYHALT231 [

]

High Altitude Pressure Switch Kit TUX080C ............................................................................................................

BAYHALT232 [

]

High Altitude Pressure Switch Kit TUX100C948D,120C; TDX080,120C .................................................................

BAYHALT233 [

]

High Altitude Pressure Switch Kit TDX100C ............................................................................................................

BAYHALT234 [

]

High Altitude Pressure Switch Kit TDX060C ............................................................................................................

BAYHALT241 [

]

Concentric Vent Kit ...............................................................................................................................................

BAYVENT100A [

]

Sidewall Vent Termination Kit ..............................................................................................................................

BAYVENT200B [

]

Manufactured/Mobile Home Kit ............................................................................................................................

BAYMFGH100A [

]

4

22-1674-04-0803 (EN)

General

Data

Product Specifications 1

MODEL

TUX040C924D

TUX060C936D

TUX080C942D

TUX080C960D

TYPE

Upflow / Horizontal

Upflow / Horizontal

Upflow / Horizontal

Upflow / Horizontal

RATINGS 2

 

 

 

 

Input BTUH

40,000

60,000

80,000

80,000

Capacity BTUH (ICS) 3

38,000

56,000

74,000

74,000

AFUE (ICS)

92.0

92.0

92.0

92.0

Temp. rise (Min.-Max.) °F.

30 - 60

30 - 60

35 - 65

30 - 60

BLOWER DRIVE

DIRECT

DIRECT

DIRECT

DIRECT

Diameter - Width (In.)

9 x 7

10 x 7

10 x 8

10 x 11

No. Used

1

1

1

1

Speeds (No.)

4

4

4

4

CFM vs. in. w.g.

See Fan Performance Table

See Fan Performance Table

See Fan Performance Table

See Fan Performance Table

Motor HP

1/5

1/3

1/3

3/4

R.P.M.

1075

1075

1075

1075

Volts / Ph / Hz

115/1/60

115/1/60

115/1/60

115/1/60

COMBUSTION FAN - Type

Centrifugal

Centrifugal

Centrifugal

Centrifugal

Drive - No. Speeds

Direct - 1

Direct - 1

Direct - 1

Direct - 1

Motor HP - RPM

1/55 - 3000

1/55 - 3000

1/24 - 3200

1/25 - 3200

Volts / Ph / Hz

115/1/60

115/1/60

115/1/60

115/1/60

FLA

1.0

1.0

1.35

1.35

FILTER — Furnished?

Yes

Yes

Yes

Yes

Type Recommended

High Velocity

High Velocity

High Velocity

High Velocity

Hi Vel. (No.-Size-Thk.)

1 - 17x25 - 1in.

1 - 17x25 - 1in.

1 - 17x25 - 1in.

1 - 20x25 - 1in.

VENT — Size (in.)

2 Round

2 Round

2 Round

2 Round

HEAT EXCHANGER

 

 

 

 

Type-Fired

Aluminized Steel - Type I

Aluminized Steel - Type I

Aluminized Steel - Type I

Aluminized Steel - Type I

-Unfired

 

 

 

 

Gauge (Fired)

20

20

20

20

ORIFICES — Main

 

 

 

 

Nat. Gas. Qty. — Drill Size

2 — 45

3 — 45

4 — 45

4 — 45

L.P. Gas Qty. — Drill Size

2 — 56

3 — 56

4 — 56

4 — 56

GAS VALVE

Redundant - Single Stage

Redundant - Single Stage

Redundant - Single Stage

Redundant - Single Stage

PILOT SAFETY DEVICE

 

 

 

 

Type

Hot Surface Ignition

Hot Surface Ignition

Hot Surface Ignition

Hot Surface Ignition

BURNERS — Type

Multiport Inshot

Multiport Inshot

Multiport Inshot

Multiport Inshot

Number

2

3

4

4

POWER CONN. — V / Ph / Hz 4

115/1/60

115/1/60

115/1/60

115/1/60

Ampacity (In Amps)

4.8

8.4

9.5

13.5

Max. Overcurrent Protection (Amps)

15

15

15

20

PIPE CONN. SIZE (IN.)

1/2

1/2

1/2

1/2

DIMENSIONS

H x W x D

H x W x D

H x W x D

H x W x D

Crated (In.)

41-3/4 x 19-1/2 x 30-1/2

41-3/4 x 19-1/2 x 30-1/2

41-3/4 x 19-1/2 x 30-1/2

41-3/4 x 23 x 30-1/2

WEIGHT

 

 

 

 

Shipping (Lbs.) / Net (Lbs)

139 / 129

150 / 140

158 / 148

171 / 160

1 Central Furnace heating designs are certified by AGA and CSA.

2For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applicaitons, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.

4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

22-1674-04-0803 (EN)

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