Philips PLV-102 User manual

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800/669-9234
Service:
FAX:
800/886-0245
Deutschland
Gewerberstrasse
Herrsching
49/8152-93060
FAX:
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RESPIRONICS"
TABLE
OF
CONTENTS
Section
About
Servicing Service Service Recommended Engineering Eguipment
Authorized
Servicing
Section
Warnings
ESDS
Section
Front
Alarms
Front Physical Power Connections Battery Hardware Latched
Silence
No-Silence Alarm Alarm Alarm
1.0
Introduction
this
Manual
and
and
Inspection
Change
inspection
Service
Guidelines
2.0
3.0
Specifications
Panel
Panel
Dimensions
Sources
Storage
Alarms
Alarms
Alarms
Silence
Descriptions
Matrix
and
Visual
for
220
Specification
Alarms
Period
Forms
Repair,
Orders
Centers
and
and
Indicators
or
240
VAC
and
Test
Eguipment
Alarms
Operation
ERE
Eee
anama
ear
amana
17
cv
21
Secfion
Respironics®
4.0
System
Failure
Piston
Dump
Valve
Oxygen Error
Codes
Miscellaneous
Troubleshooting
Alarms
Operation
Flow
PLV-102
and
LED
Problems
Service
Ch
Indications
Manual,
p/n
37505
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35
3
TABLE
OF
CONTENTS
RESPIRONICS"
Section
Operational Using Diagnostic Unit Power Chassis Low Leakage Ground Tidal
Rate: Inspiratory 1:E
Ratio Measure Outer
Zero
Dump
SIMV
Low Low
Oxygen
Oxygen
5.0
Operational
Checks
an
RT-200A
Check
Voltage
Volume
Reference
and
AC/DC
Board Voltages
to
Ground
Alarm
Current
Resistance
Patient
Display Volume
Limit
Leakage
Valve
Relief
Mode
Control Control + Sigh
Mode
Check
Display
BPM
Flow
Rate
Range
Switch
Solenoid,
Check
Valve
Operation
Mode
Mode
Operation
Alarm
Check
Checks
Operation
Test
Test
Test
Range
Display
Operation
Range
Display
Pressure
Operation
Operation Operation
Mode
Operation
Time
Out
Setting
Alarm
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Check
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Section
Preventive
Mandatory
Section
Remove
Lower Toroid
Logic VentAssembly Airway
Electronic
Calibrate
4
6.0
Preventive
Service
Engineering
Motor
Assurance
7.0
Disassembly,
the
Top,
the
Left
Module
the
Front
Board
Removal
Board
Removal
Removal
Dump
Airway
Service
Procedures
Change
Change
Requirements
Check-out
inspection,
Bottom,
Replacement
Limit Service
and
and
Right
Removal
(for
Calibration
(for
Limit
Orders
Procedures
Side
Module
units
unit
(for
Respironics®
Panels
with
(for
with
units
(ECOs)
power
units
power
and
Reassembly
board
with
board
with
an
PLV-102
37901)
power
board
37988)
electronic
Service
"inner
37901
dump
Manual,
and a vent
and
power
pin
37505
assembly)
board
37988)
67
RESPIRONICS®
TABLE
OF
CONTENTS
Section
7.0 Patient Back Encoder
Motor
Motor Silent Bulkhead, Ball
Screw
Ball
Screw
Alarm
Alarm Oxygen
Reconfiguring
Final
Section
Mandatory ECO # 2088 ЕСО # 2692
ECO
ECO # 2992
EPROM ECO ECO ECO
#:
ECO ECO
Disassembly,
Outlet
Removal
Module
Lead Block/Ball
Replacement
Unit
8.0
#:
#: #:
#:6007 #:6026
Removal
and
Resistance
Cylinder,
Block
Valve
the
Connector
Reassembly
ECO
Engineering
Installation
Timer
2863
Power
Krytox Lubrication
Release
3288
Reset
4000
EPROM
4705
Relocating
Backlight
Backlight Alarm
Inlet the
Inspection,
Jack
Removal
Test
Screw
and
Piston Inspection Lubrication
Change
Fitting
Filter
RAAS
for
Changes
Change
of
Circuit
Board
Motor
Pulse
Capacitor
Version
the
Installation
and
Reassembly
Assemblies
(optional)
Service
Out
Change
the
PLV-102
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Orders
Capacitor
Inlet
Change
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Drive
Change
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7.3
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Change
Auxiliary
Change
Circuit
Leaf
Out
Board
improvement
Change
Regulator
(Continued)
Port
97
Change
Зесйоп
Run-In Guidelines
Section
Respironics®
10.0
PLV-102 Internal
Zero
Reference
Diagnostic
Diagnostic
Voltage
Low
AAA
Requirements
Calibration
Calibration
Battery
Battery
Failure Board
to
PLV-102
and
Alarm
Check
Alarm
Operation
Battery
Leakage Check
Operation
Alarm
Battery
Alarm
Ground
Chassis
Set-up
Service
Test
Test
Test
Test
to
Oxygen
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Capacitor
Valve
Sensor
Manual,
p/n
μμ
Test
Jack
37505
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115
117
5
TABLE
OF
CONTENTS
RESPIRONICS”
Section
Unit
Oxygen
Assist
SIMV Remote Leakage Ground Service
Section
Logic Central Memory NOVRAM
System
Resets Processor
Digital
Analog
Data
8254
Encoder Zero Analog
LCD
Oxygen
Front
Back
Remote
Oxygen
Data
Encoder LCD
10.0
Calibration
Calibration
Source
Regulator
Switch
Control
Mode
Alarm
Resistance
Requirements
11.0
Board
Processing
Addressing
Clocks
and
Output
to Input Counter/Timer
System
System PanelAssembly Panel
Alarm Valve
Input
Backlights
Test
Check
Operation
Relief
Valve
Gauge
Vent Vent
Current
Check
Alarm
Low High
Mode
Operation
Circuit
Check
Theory
introduction
Memory
Watch-Dog
I/O
Addressing
Ports
Digital
Conversion
Signals
Pulse
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Measurement
Connector
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(37992
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Test
Check
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Setting
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Test
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Backlights
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Theory
Power DC Internal
6
of
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Board
Operation
Operation
Battery
Battery
and
System
Charger
Charger
Power
Switching
Board
Respironics®
37901,
Revisions A thrU H ............-.
PLV-102
Service
Manual,
p/n
37505
erre
rien
162
RESPIRONICS"
TABLE
OF
CONTENTS
Theory
13.8
Volt
+5
Volt
Digital
+8
VoltAnalog
Dump
Valve
Oxygen
Alarm
Driver
Relay
and
Motor
Drive
Motor
Drive
Theory
‘Power
Board
DC
Operation
13.8
Volt
+5
Volt
+8
VoltAnalog
Dump
Vaive
+5
Volt Oxygen +5
Volt
Alarm
Driver
Relay
and
Motor
Drive
Motor
Drive
of
Operation
Regulator
Regulator
Regulator
Driver
Valve
Driver
Alarm
Circuit
Bridge Logic
System
of
Operation
Battery
Battery
Regulator
Digital
Driver
Miscellaneous
Valve
Oxygen
Alarm
Bridge
Logic
System
Drivers
Operation
and
System
Charger
Charger
Regulator
Regulator
Driver
Regulator
Circuit
Drivers
Power
Power
Regulator
Board
Board
Switching
37901,
37901
Revisions A thru H (Continued)
I
Theory
Power
Board
DC
Operation Internal External
13.8
Volt
+5
Valt
Digital
+8
Volt
Analog
Dump
Valve Oxygen Hardware Alarm
Driver Reverse Low
Voltage
Dump
Alarm Software Relay
and Motor
Drive Motor
Drive
Respironics®
of
Operation
Operation
and
Battery
Valve
Charger
Battery
Regulator
Reguiator
Regulator
Driver
Driver
Alarm
Circuit
Alarm
Alarms
Bridge Logic
PLV-102
Power
System
Charger
Battery
Drivers
Service
Boards
Switching
Alarm
Manual,
p/n
37988
37505
and
37864
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ИН
180
|
7
TABLE
OF
CONTENTS
RESPIRONICS*
Theory
Zero
Section
Section
International/220V PLV-102
PLV-102 PLV-102 PLV-102 PLV-102
Section
PLV-102 120 220 Japanese Swedish
Power Power Power Power Power Logic Logic Serial O, Zero
Assy,
Capacitor
Transformer,
Hour
of
Board
Module
Screw
Encoder
42.0
13.0
14.0
Wiring
Volt
Wiring
Volt
Wiring
Wiring Board Board
Board Board,
Board,
Board
Board
Interface
Valve
Control
Board
Meter,
Operation
System
Drive
German
Swedish
French
Dutch
Wiring
Aux.
(Continued)
Domestic
International
Parts
Parts
Parts
Parts
Parts
Parts
List
Parts
List
List
List
List
Schematics
Diagram
Diagram
Diagram
Diagram
Diagram
#37901,
#37901,
#37988,
#37E864
with
Toroid
PLV-102
Revision A through Revision
New
Version
Backlights
Board
Board
Parts
List
Style
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225
8
Respironics®
PLV-102
Service
Manual,
p/n
37505
RESPIRONICS®
SECTION
1.0
Introduction
About
this
Manual Servicing Service Service Recommended Engineering Equipment Authorized Servicing
and
and
Inspection Service
Guidelines
Inspection
Change
Orders
Centers
Forms
Repair,
and
Test
Equipment
Section
1.0
Respironics®
PLV-102
Service
Manual,
p/n
37505
9
SECTION
Introduction
About
this
1.0
Manual
Y
This
manual
included.
PLV-102
Operating
contained
is
Personnel
Manual
within
this
for
servicing
the
and
use
when
circuit
PLV-102
the
ventilator's
is
subject
servicing
the
Respironics®
descriptions,
must
be
thoroughly
functions.
to
change
without
RESPIRONICS"
and
testing
The
are
with
information
notice.
the
|
Servicing
and
Warranty
У
Itis
recommended
Respironics
recorded
Service
integrity,
Respironics
on
the
Personnel
and
workmanship
The
has
This
abuse,
This there who
operated,
or
issues
defective
or
altered
or
reliability,
or
accident.
is
any
damage
delivered
Respironics
The
maintenance
unit
is
out
of
for
the
owner
servicing,
on a time
Respironics
maintenance
that
the
PLV-102
Satisfaction
hour
meter,
to
check
replace
parts
the
for a period
under
credit
unit
may
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from
not
apply
in a way
or
which
does
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cover
during
the
unit.
whichever
the
as
PLV-102
of
one
normal
for
equipment
Respironics
that,
shipping,
Center
performance
necessary.
to year conditions.
prepaid
to
any
unit
in
Respironics'
has
been
damage
offers a month-to-month
warranty,
to
submit
standards.
covers
all
and a maintenance
the
unit
to
Respironics
and
The
unit
basis,
may
contract.
be
once
comes
first.
of
be
free
from
after
delivery,
Respironics
or
parts
which
to
Respironics
to
return
or
individual
subjected
which
may
please
contact
maintenance
parts,
labor,
or a Respironics
to
bring
then
be
placed
by
an
authorized
per
year
or
every
8,000
This
allows
Respironics
the
unit,
check
the
defects
the
judgement,
occur
and
in
makes
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after
unit.
parts
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to
misuse,
during
the
carrier
loaner
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replacements,
to
be
tne
have
affects
negligence,
shipping.
or
individual
on
the
ventilators.
itis
distributor
the
unit
in-line
with
under a month-to-month
hours
electrical
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defective.
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If
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for
10
Respironics®
PLV-102
Service
Manual,
p/n
37505
RESPIRONICS”
SECTION
Introduction
1.0
Respironics®, product notice.
'
The
PLV-102 Center location
Y
Use
the
PLV-102:
370-001
371-001
37500
37505
Inc.,
improvement
located
of
the
the
following
PLV-102
PLV-102
and
Respironics®
and
reserve
(37001)
Respironics
may
throughout
forms
QA
Finai
Final
Inspection
Clinical
Service
the
be
most
of
and
procedures
Inspection
for
Manual
Manual
Colorado,
right
to
alter
atany
Respironics
the
world.
Please
Satisfaction
during
Form
PLV-102
Inc.
have a policy
specifications
call
800/669-9234
Center
servicing
nearest
or
of
continued
without
Satisfaction
for
you.
inspection
of
the
Servicing
Service
inspection
and
Warranty
Service
(Continued)
Location
and
Forms
Current Respironics
revisions
of
these
TEL:
forms
and
Satisfaction
Respironics
Attention:
1401
W.
Westminster,
800/659-9235
procedures
Center
Technical
CO
or
Colorado,
122nd
Avenue
80234-3421
FAX:
may
be
by
contacting:
inc.
USA
303/255-9000
from
any
Respironics®
PLV-102
Service
Manual,
p/n
37505
11
SECTION
Introduction
1.0
RESPIRÓNICS*
;
Recommended Service,
Test
Repair,
Equipment
and
Respironics
98555
98557
98260 90902
90019
90037
90903
90904
27324 27019
98559
98560
98251 98577 98144
98128 98129 98906 98537
98265
98561
98565 98576 88607 06121
06335 66348 06658
06712
Part
Number
Description
Torque
Driver
Socket,
Tie Gate Sound
Pressure
Test Test Oxygen Printer Allen
NutDriver
Soldering Fluke Solder
Wrist Wrist Cord, Cord,
Mat,
%"
Wrap
Gun
Valve
Level
Restricter,
Gauge
Gauge
Conductive
Cable
Driver
Set
Station
Meter/Ohmmeter
Wick,
Strap,
Wrist
Table,
Drive x 916"
Meter
Assembly,
Adapter
Set
Antistatic
Antistatic
Strap,
Antistatic,
Shunt, 1 Meg
Pliers,
Snap
Ring
HeatGun Safety
Inspector,
Socket
PLV
Hose
Connector, Coupler,
Test
PEEP
Adapter
22
mm
Lung, 1 liter
Valve
TimeterRT-200A
Tester
PLV
Assy.
Hose
110"
Copper
Grounding
Ohm
SI-100
%",
Torque
22
i.D.
Tool
O,
Regulator
(PLV-102)
(Multimeter)
2' x 4'
Tester
Driver
mm
|
12
Miscellaneous
98573 98574
Respironics®
PLV-102
Equipment:
*
Can
be
used
Service
0-12 Volt Wire Needle Regular Straight Jewelers
Wire
Hemostat, Solder,
Jumper
*
Calibrated
*
Magnehelic
*
Magnehelic
*
Digital
in
place
Manual,
Adjustable
Cutters
Nose
Pliers
Blade
Screwdriver
Head
Strippers
Retaining
6"
Pure, 60/40
Wire
Respironics®
of
the
p/n
37505
DC
Pliers
Screwdriver
Set
Screwdriver
Ring
Soldering
with
1K
ohm
Gauge, Gauge,
0-20 0-150
Manometer
Timeter
RT-200A
Power
Supply
Tool
cm
H,O
cm
H,O
Alarm
RESPIRONICS"
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Any
ECO
not PLV-102 in
Y
{tis Inspection These the
Final
and
check, signature
unless
Section
Itis
Satisfaction
servicing a unit
mandatory
inspection
results
QA
inspection
and
are
installed
it
is
8.0
of
this
operating
that
for
the
PLV-102
guidelines
of
tests
inspection,
in a unit,
listed
as
manual.
procedure
Centers
or
upon
all
Respironics
performed
performed
configurations.
on
to
receipt
(371-001)
provide a step-by-step
on
on a PLV-102
diagnostic
each
inspection
must
be
installed
in
this
service
for
Respironics
perform a final
of a new
service
before
the
operation
check,
The
unit.
personnel
the
unit
of a PLV-102.
airway
form.
during
manual.
Distributors
QA
Inspection
follow
is
procedure
such
pressure,
date
and
service
the
flow
inspector's
of
ECOs
are
and
of
the
PLV-102
QA
Final
to a client.
fordocumenting
as
and
rate
the
found
SECTION
Change
Equipment
1.0
Introduction
. .
Engineering
Orders
Inspection
Any
PLV-102
must
receive
“Y
Respironics
equipment.
Center personnel
The
Service representative quality
Only
those
sold
replacement
center contact
another
To
ensure
Certification
Center
facilities
Technical
during
recognizes
quality
Program
and
certification.
Certification
has
at
their
which
parts.
For
the
consisting
are
information
device
QA
Final
need
for
Respironics
is
the
authorized
at
800/659-9235.
inspection,
Inspection.
outside
of
proper
on
centers
has
two
parts;
to
ensure
facilities
Respironics
and
later
reworked,
to
developed a Service
inspections
that a certified
necessary
Service
an
authorized
their
service
to
Centers
service
are
own
and
Authorized
Service
Centers
Respironics®
PLV-102
Service
Manual,
p/n
37505
13
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