Omega Products DPGM409-004BA Installation Manual

DPG409 Series

High Accuracy

Digital Pressure Gauge

User’s Guide

OMEGADYNE

149 Stelzer Court

Sunbury, Ohio 43074

Sales and Service:

1-800-872-3963SM

1-800-USA-DYNE

http://www.omegadyne.com e-mail:[e-mail]

	Omegadyne.com® Online Service			Internet e-mail
		omega.com		[e-mail]
		Omegadyne.com		[e-mail]
		Servicing North America:
U.S.A.:		OMEGA Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified		Stamford, CT 06907-0047 USA
		Toll Free: 1-800-826-6342		TEL: [phone]
		FAX: [phone]		e-mail: [e-mail]
Omegadyne:		OMEGADYNE Inc., 149 Stelzer Court, Sunbury, OH 43074 USA
		TEL: [phone]		FAX: [phone]
		e-mail: [e-mail]
Canada:		976 Bergar
		Laval (Quebec), H7L 5A1 Canada
		Toll-Free: 1-800-826-6342		TEL: [phone]
		FAX: [phone]		e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA® Customer Service: 1-800-622-2378/1-800-622-BEST® Engineering Service: 1-800-872-9436/1-800-USA-WHEN®

Mexico/	En Español: 001 [phone]	FAX: [phone]
Latin America:	[e-mail]	e-mail: [e-mail]

Servicing Europe:

Benelux:	Managed by the United Kingdom Office
	Toll-Free: 0800 099 3344	TEL: [phone]
	FAX: [phone]	e-mail: [e-mail]

Czech Republic:

France:

Frystatska 184
733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342	TEL: [phone]
FAX: [phone]	e-mail: [e-mail]
Managed by the United Kingdom Office
Toll-Free: 0800 466 342	TEL: [phone]
FAX: [phone]	e-mail: [e-mail]

Germany/ Austria: Daimlerstrasse 26

	D-75392 Deckenpfronn, Germany
	Toll-Free: 0800 6397678	TEL: [phone]
	FAX: [phone]	e-mail: [e-mail]
United Kingdom:	OMEGA Engineering Ltd.
ISO 9001 Certified	One Omega Drive, River Bend Technology Centre, Northbank
	Irlam, Manchester M44 5BD United Kingdom
	Toll-Free: 0800-488-488	TEL: [phone]
	FAX: [phone]	e-mail: [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, human applications.

	DPG409	TABLE OF
	Digital Pressure Gauge
		CONTENTS

	Page
Section 1 - Introduction ........................................................................	1-1
1.1 Precautions ................................................................................................	1-1
1.2 Statement on FCC and CE Marking........................................................	1-2
1.3 General Description ..................................................................................	1-2
1.4 DPG409 Models ........................................................................................	1-3

Section 2 - Hardware ..........................................................................		2-1
2.1	Unpacking and Inspection ......................................................................	2-1
2.2	Included Items ..........................................................................................	2-1
Section 3 - Setup & Configuration ........................................................		3-1
3.1	Getting Started ..........................................................................................	3-1
3.2	Software Utility .........................................................................................	3-1
3.3	Software Installation ................................................................................	3-1
3.4	Configuration ............................................................................................	3-4
Section 4 - Installation, Mounting & Wiring ..........................................		4-1
4.1	Installation .................................................................................................	4-1
4.2 Ambient Temperature ..............................................................................		4-1
4.3	General Meter Dimensions ......................................................................	4-1
4.4	Battery Installation/Replacement ..........................................................	4-2
4.5	Wiring (Power, Analog Output, Alarm) ................................................	4-3
Section 5 - Display Features & Meter Operation ....................................		5-1
5.1	Display Features .......................................................................................	5-1
5.2 Keypad Operation ....................................................................................		5-1
Section 6 - Optional Wireless Transmitter Operation ............................		6-1
6.1	Introduction ...............................................................................................	6-1
6.2 RF Communication Basics .......................................................................		6-1
6.3	Basic System Overview ............................................................................	6-1
6.4	Transmit Rate vs. Battery Life .................................................................	6-3
6.5	Wireless Transmitter Setup ......................................................................	6-5
Section 7 - DPG409 Design for CE Conformity ......................................		7-1
7.1 DPG409 Analog Output Grounding ......................................................		7-1
7.2	Ferrite Cores ..............................................................................................	7-2
Section 8 - Service and Calibration .......................................................		8-1
Section 9 - Specifications .....................................................................		9-1
9.1	General ....................................................................................................	9-1
9.2	Wireless Option .........................................................................................	9-2
Section 10 - Approvals, Regulatory Compliance .................................		10-1

i

	TABLE OF	DPG409
		Digital Pressure Gauge
	FIGURES

List of Figures
Section	Figure	Description	Page
Section 1.1	1-1	Pressure Sensor Label ................................................	1-1
Section 1-1	1-2	Rear Label Wireless ...................................................	1-1
Section 3.3	3-1	Software - Welcome Screen ......................................	3-1
Section 3.3	3-2	Software - Installation Options Screen....................	3-2
Section 3.3	3-3	Software - Select Installation Folder Screen ...........	3-2
Section 3.3	3-4	Software - License Agreement Screen .....................	3-3
Section 3.3	3-5	Software - Installation Complete Screen.................	3-3
Section 3.4	3-6	Lid/Cover Removal .................................................	3-4
Section 3.4	3-7	Front View of DPG409
		with Meter Assembly Separated .............................	3-5
Section 3.4	3-8	Rear View of DPG409
		with Meter Assembly Separated .............................	3-6
Section 3.4	3-9	USB Programming Cable..........................................	3-7
Section 3.4	3-10	USB Connector Location ..........................................	3-7
Section 3.4	3-11	Launch Setup Utility Screen .....................................	3-7
Section 3.4	3-12	Utility Program - Welcome Screen...........................	3-8
Section 3.4	3-13	Utility Program - Connect To Digital Gauge Screen
		......................................................................................	3-8
Section 3.4	3-14	Utility Program - Verify Connections Screen .........	3-9
Section 3.4	3-15	Utility Program - Testing Com Port Screen............	3-9
Section 3.4	3-16	Utility Program - Establish Link Screen................	3-10
Section 3.4	3-17	Utility Program - Read Settings Screen.................	3-10
Section 3.4	3-18	Utility Program - Choose Options Screen ............	3-11
Section 3.4	3-19	Analog Output Options .........................................	3-13
Section 3.4	3-20	Calibrations Options Screen -
		Skip Calibration Option ..........................................	3-14
Section 3.4	3-21	Calibrations Options Screen -
		Skip To Next Operation...........................................	3-15
Section 3.4	3-22	Send Settings To Digital Gauge Screen -
		Progress Bar ..............................................................	3-15
Section 3.4	3-23	Send Settings To Digital Gauge Screen -
		Finish Option ...........................................................	3-16
Section 4.3	4-1	General Meter Dimensions ......................................	4-1
Section 4.4	4-2	Battery Installation/Replacement ..........................	4-2
Section 4.5	4-3	Wiring - Power Supply .............................................	4-3
Section 4.5	4-4	Wiring - Analog Output ...........................................	4-3
Section 4.5	4-5	Wiring - Alarm ...........................................................	4-4
Section 5.1	5-1	Display Features ........................................................	5-1
Section 5.2	5-2	Keypad Operation .....................................................	5-1
Section 5.2	5-3	Magnetic Stylus .........................................................	5-2

ii

	DPG409	TABLE OF
	Digital Pressure Gauge
		FIGURES

List of Figures continued

Section	Figure	Description	Page
Section 5.2	5-4	Menu Button Operation ....................................	5-3, 5-4
Section 5.2	5-5	Front Keypad Set Button ..........................................	5-5
Section 6.3	6-1	Fresnel Zone ...............................................................	6-1
	Table
Section 6.4	Table 1	DPG409 - Standard Model - Battery Life ..............	6-3
Section 6.4	Table 2	DPG409-W - Wireless Model - Battery Life
		(2 x 4.8 Ah Batteries) .................................................	6-4
	Figure
Section 7.1	7-1	Analog Output Wiring Example .............................	7-1
Section 7.1	7-2	Analog Output Grounding Example ......................	7-1
Section 7-2	7-3	Ferrite Core ................................................................	7-2
Section 7-2	7-4	Ferrite Core Installation ...........................................	7-2

iii

NOTES:

iv

Introduction 1

Section 1 - Introduction

Please read this manual completely before installing and operating your instrument. It’s important to read and follow all notes, cautions, warnings and safety precautions before setting up, installing and operating this unit.

1.1Precautions

•This device has not been designed, tested or approved for use in any medical or nuclear applications.

•Never operate this device in flammable or explosive environments.

•Never operate with a power source other than the one recommended in this manual.

•Never operate this device outside of the recommended use outlined in this manual.

For models with wireless transmitter option

•No co-location with other radio transmitters is allowed. By definition, colocation is when another radio device or it’s antenna is located within 20 cm of your unit and can transmit simultaneously with your unit.

•Never install a wireless unit within 20 cm or less from each other.

•Never install and/or continuously operate your wireless unit closer than 20 cm to nearby persons.

•Never use your wireless unit as a portable device. Your unit has been designed to be operated in a permanent installation only.

NOTE:

There are no user serviceable parts inside your device. Attempting to repair or service your unit may void your warranty.

SUNBURY, OHIO 43074 MODEL NO:

PRESSURE RANGE: SERIAL NO:

RoHS

CAUTION: MAY CONTAIN LITHIUM BATTERY. ! REFER TO MANUAL.

FCC ID: OUR–XBEEPRO IC #4214A–XBEEPRO

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference; 2) This device must accept any interference received, including interference that may cause undesired operation.

OMEGADYNE, INC.	omegadyne.com®
Sunbury, OH 43074

Figure 1-1. Pressure Sensor Label Figure 1-2. Rear Label Wireless

1-1

1 Introduction

1.2 Statement on FCC and CE Marking

FCC Marking

FCC ID: OUR-XBEEPRO IC #4214A-XBEEPRO

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1.) This device may not cause harmful interference. 2.) This device must accept any interference received, including interference that may cause undesired operation.

CE Marking

It is the policy of OMEGA to comply with all worldwide safety and EMI/EMC regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

1.3 General Description

Omega’s DPG409 Series Digital Pressure Gauges incorporate a rugged, 316 Stainless Steel enclosures that are designed specifically for wash-down, sanitary and marine applications. The large backlit LCD display features 1” high digits that make reading at distances up to 35 feet easy. Models are available with integral standard or sanitary pressure sensors that incorporate highly stable silicon wafer technology which is micro-machined to precision tolerances and then has strain gages molecularly embedded.

Standard features include: internal battery, external DC power supply operation, analog output and user programmable alarms. The wireless transmitter option allows for remote monitoring, chart recording and data logging. A variety of user-configurable options and settings include: update rate, units, and backlight.

1-2

Introduction

1

1.4 DPG409 Models

The DPG409 Series digital pressure gauges are available for a large variation of pressure ranges. The DPG409 Series also has separate models that measure gage pressure and absolute pressure. Below is an outline of the available DPG409 models.

Gage Pressure Models
Model Number		Range
	psi		bar
DPG409-10WG	10 in H20		25 mbar
DPG409-001G	1		69 mbar
DPG409-2.5G	2.5		172 mbar
DPG409-005G	5		345 mbar
DPG409-015G	15		1
DPG409-030G	30		2.1
DPG409-050G	50		3.4
DPG409-100G	100		6.9
DPG409-150G	150		10.3
DPG409-250G	250		17.2
DPG409-500G	500		34.5
DPG409-750G	750		51.7
DPG409-1KG	1000		69
DPG409-1.5KG	1500		103
DPG409-2.5KG	2500		172
DPG409-3.5KG	3500		241
DPG409-5.0KG	5000		345

1-3

1 Introduction

1.4 DPG409 Models (continued)

Absolute Pressure Models
Model Number		Range
	psi		bar
DPG409-005A	5		345 mbar
DPG409-015A	15		1
DPG409-030A	30		2.1
DPG409-050A	50		3.4
DPG409-100A	100		6.9
DPG409-150A	150		10.3
DPG409-250A	250		17.2
DPG409-500A	500		34.5
DPG409-750A	750		51.7
DPG409-1KA	1000		69
Vacuum (Negative Gage) Pressure Models
Model Number		Range
	psi		bar
DPG409-10WV	10.00 inH2O		25.00 mbar
DPG409-001V	1.000		69.00 mbar
DPG409-2.5V	2.500		172.0 mbar
DPG409-005V	5.000		350.0 mbar
DPG409-015V	15.00		1.000
Barometric Pressure (Absolute Pressure) Models
Model Number		Range
	psi		bar
DPG409-32B	0 to 32.00 inHg		-
DPG409-16B	16.00 to 32.00 inHg		-
DPG409-26B	26.00 to 32.00 inHg		-
DPG409-32HB	-		0 to 1100 hPa
DPG409-16HB	-		550.0 to 1100 hPa
DPG409-26HB	-		880.0 to 1100 hPa

1-4

Introduction 1

Compound Gage Pressure Models
Model Number			Range
		psi	bar
DPG409-10WCG		±10.00 inH2O	±25.00 mbar
DPG409-001CG		±1.000	±69.00 mbar
DPG409-2.5CG		±2.500	±172.0 mbar
DPG409-005CG		±5.000	±345.0 mbar
DPG409-015CG		±15.00	±1

1.5 DPGM409 Models

The DPG409 Series digital pressure gauges are also offered with metric fittings, under DPGM409 part numbers. Below is an outline of the available ranges of DPGM409 models.

Gage Pressure Models
Model Number	Range
DPGM409-025HG	0 to 25.00 mbar (hPa)
DPGM409-070HG	0 to 70.00 mbar (hPa)
DPGM409-170HG	0 to 170.0 mbar (hPa)
DPGM409-350HG	0 to 350.0 mbar (hPa)
DPGM409-001BG	0 to 1.000 bar
DPGM409-002BG	0 to 2.000 bar
DPGM409-004BG	0 to 3.500 bar
DPGM409-007BG	0 to 7.000 bar
DPGM409-010BG	0 to 10.00 bar
DPGM409-017BG	0 to 17.50 bar
DPGM409-035BG	0 to 35.00 bar
DPGM409-050BG	0 to 50.00 bar
DPGM409-070BG	0 to 70.00 bar
DPGM409-100BG	0 to 100.0 bar
DPGM409-175BG	0 to 175.0 bar
DPGM409-245BG	0 to 245.0 bar
DPGM409-350BG	0 to 350.0 bar

1-5

1 Introduction

Absolute Pressure Models
Model Number	Range
DPGM409-350HA	0 to 350.0 mbar (hPa)
DPGM409-001BA	0 to 1.000 bar
DPGM409-002BA	0 to 2.000 bar
DPGM409-004BA	0 to 3.500 bar
DPGM409-007BA	0 to 7.000 bar
DPGM409-010BA	0 to 10.00 bar
DPGM409-017BA	0 to 17.50 bar
DPGM409-035BA	0 to 35.00 bar
DPGM409-050BA	0 to 50.00 bar
DPGM409-070BA	0 to 70.00 bar
Vacuum (Negative Gage) Pressure Models
Model Number	Range
DPGM409-025HV	0 to -25.00 mbar (hPa)
DPGM409-070HV	0 to -70.00 mbar (hPa)
DPGM409-170HV	0 to -170.0 mbar (hPa)
DPGM409-350HV	0 to -350.0 mbar (hPa)
DPGM409-001BV	0 to -1.000 bar
Barometric Pressure (Absolute Pressure) Models
Model Number	Range
DPGM409-1100HB	0 to 1100 hPa
DPGM409-550HB	550 to 1100 hPa
DPGM409-880HB	880 to 1100 hPa
Compound Gage Pressure Models
Model Number	Range
DPGM409-025HCG	±25.00 mbar (hPa)
DPGM409-070HCG	±70.00 mbar (hPa)
DPGM409-170HCG	±170.0 mbar (hPa)
DPGM409-350HCG	±350.0 mbar (hPa)
DPGM409-001BCG	±1.000 bar

1-6

Introduction 1

1.6 DPG409 Sanitary Models

The DPG409 Series also offers sanitary/clean-in-place digital pressure gauges. Below is an outline of the available ranges of DPG409 sanitary models.

Gage Pressure Models
Model Number		Range
	psi	bar
DPG409S[*]-10WG	0 to 10 inH2O	0 to 25 mbar
DPG409S[*]-001G	0 to 1	0 to 69 mbar
DPG409S[*]-2.5G	0 to 2.5	0 to 172 mbar
DPG409S[*]-005G	0 to 5	0 to 345 mbar
DPG409S[*]-015G	0 to 15	0 to 1
DPG409S[*]-030G	0 to 30	0 to 2
DPG409S[*]-050G	0 to 50	0 to 3.5
DPG409S[*]-100G	0 to 100	0 to 7
DPG409S[*]-150G	0 to 150	0 to 10
DPG409S[*]-250G	0 to 250	0 to 17.5
DPG409S[*]-500G	0 to 500	0 to 35
DPG409S[*]-600G	0 to 600	0 to 41

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch TriGrip™; 20 for 2.0 inch Tri-Grip™

1-7

1 Introduction

Absolute Pressure Models
Model Number		Range
	psi	bar
DPG409S[*]-005A	0 to 5	0 to 350 mbar
DPG409S[*]-015A	0 to 15	0 to 1
DPG409S[*]-030A	0 to 30	0 to 2
DPG409S[*]-050A	0 to 50	0 to 3.5
DPG409S[*]-100A	0 to 100	0 to 7
DPG409S[*]-150A	0 to 150	0 to 10
DPG409S[*]-250A	0 to 250	0 to 17.5
DPG409S[*]-500A	0 to 500	0 to 35
DPG409S[*]-600A	0 to 600	0 to 41

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch TriGrip™; 20 for 2.0 inch Tri-Grip™

Vacuum (Negative Gage) Pressure Models
Model Number		Range
	psi	bar
DPG409S[*]-10WV	0 to -10 inH2O	0 to -25 mbar
DPG409S[*]-001V	0 to -1	0 to -69 mbar
DPG409S[*]-2.5V	0 to -2.5	0 to -172 mbar
DPG409S[*]-005V	0 to -5	0 to -345 mbar
DPG409S[*]-015V	0 to -15	0 to -1 bar

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch TriGrip™; 20 for 2.0 inch Tri-Grip™

1-8

Introduction 1

Compound Gage Pressure Models
Model Number			Range
		psi	bar
DPG409S[*]-10WCG		± 10 inH2O	± 25 mbar
DPG409S[*]-001CG		± 1	± 69 mbar
DPG409S[*]-2.5CG		± 2.5	± 172 mbar
DPG409S[*]-005CG		± 5	± 345 mbar
DPG409S[*]-015CG		± 15	± 1000 mbar

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch TriGrip™; 20 for 2.0 inch Tri-Grip™

Barometric Pressure Models
Model Number			Range
		psi	bar
DPG409S[*]-32B		0 to 32 inHg
DPG409S[*]-16B		16 to 32 inHg
DPG409S[*]-26B		26 to 32 inHg
DPG409S[*]-32HB			0 to 1100 hPa
DPG409S[*]-16HB			550 to 1100 hPa
DPG409S[*]-26HB			880 to 1100 hPa

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch TriGrip™; 20 for 2.0 inch Tri-Grip™

1-9

1 Introduction

1.7 DPG409 Differential Pressure Models

The DPG409 Series also offers digital gauges that measure differential pressure. Below is an outline of the available ranges of DPG409 differential pressure models.

Wet/Wet Uni-Directional Differential Pressure Models
Model No.	Range
(1/4NPT Male Thread)
	psi	bar
DPG409-10WDWU	0 to 10.00 inH2O	0 to 25 mbar
DPG409-001DWU	0 to 1.000 psi	0 to 69 mbar
DPG409-2.5DWU	0 to 2.500	0 to 172 mbar
DPG409-005DWU	0 to 5.000	0 to 345 mbar
DPG409-015DWU	0 to 15.00	0 to 1
DPG409-030DWU	0 to 30.00	0 to 2
DPG409-050DWU	0 to 50.00	0 to 3.5
DPG409-100DWU	0 to 100.0	0 to 7
DPG409-150DWU	0 to 150.0	0 to 10
DPG409-250DWU	0 to 250.0	0 to 17.5
DPG409-500DWU	0 to 500.0	0 to 35
DPG409-750DWU	0 to 750.0	0 to 50
DPG409-1KDWU	0 to 1000	0 to 70

NOTE:

Appending a “-W” to the model number indicates a wireless version.

1-10

Hardware 2

Section 2 – Hardware

It is important that you read this manual completely and follow all safety precautions before operating this instrument.

2.1 Unpacking & Inspection

Remove the packing list and verify that you have received all your equipment. If you have any questions about the shipment, please call our Customer Service Department at 1-800-622-2378 or 203-359-1660. We can also be reached on the Internet at www.omega.com, e-mail: [e-mail]. When you receive the shipment, inspect the container and equipment for any signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.

NOTE:

The carrier will not honor any damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.

2.2 Included Items

The following items are supplied in the box.

•1 DPG409/DPGM409 Digital Pressure Gauge Assembly

•1 User’s Guide

•1 USB Programming Cable

•1 Digital Gauge Configuration Disc

•1 Wireless Software Disc (Wireless Model Only)

•1 Analog Output Cable (9 ft.)

•2 Ferrite Cores

•Lithium Batteries

(1 for Standard Model, 2 for Wireless Model) (Omega Replacement Part No. BATT-C-3V)

•Wireless Antenna (Wireless Model Only)

•Antenna Housing (Wireless Model Only)

2-1